Color Image Reader Unit-B1 SM Rev0 073009

July 30, 2009
Revision 0
Color Image Reader Unit-B1

Service Manual
Reader- Product Outline
Reader- Technology
Reader- Periodic Servicing
ADF- Product Outline
ADF- Technology
ADF- Periodic Servicing
Parts Replacement and Cleaning Procedure
Adjustment
1
Appendix
0-2
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory,
The following paragraph does not apply to any countries where such provisions are
installation, maintenance, and repair of products. This manual covers all localities where the
inconsistent with local law.
products are sold. For this reason, there may be information in this manual that does not
apply to your locality.
Trademarks
The product names and company names used in this manual are the registered trademarks
Corrections
of the individual companies.
This manual may contain technical inaccuracies or typographical errors due to improvements
or changes in products. When changes occur in applicable products or in the contents of this
Copyright
manual, Canon will release technical information as the need arises. In the event of major
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may
changes in the contents of this manual over a long or short period, Canon will issue a new
not be copied, reproduced or translated into another language, in whole or in part, without the
edition of this manual.
written consent of Canon Inc.
(C) CANON INC. 2009
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential
information.
0-2

0-3
Explanation of Symbols
The following symbols are used throughout this Service Manual.
The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the
Symbols
Explanation
Symbols
relationship between electrical and mechanical systems with reference to the timing of
Explanation
operation.
Check.
Remove the claw.
In the diagrams,
represents the path of mechanical drive; where a signal name
accompanies the symbol, the arrow
indicates the direction of the electric
signal.
Check visually.
The expression "turn on the power" means flipping on the power switch, closing the
Insert the claw.
front door, and closing the delivery unit door, which results in supplying the machine with
power.
Check the noise.
Use the bundled part.
2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is
"High", while '0' is used to indicate "Low". (The voltage value, however, differs from
circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD
Disconnect the connector.
signal goes on when '0'.
Push the part.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked

in the field. Therefore, the operations of the microprocessors used in the machines
Connect the connector.
Plug the power cable.
are not discussed: they are explained in terms of from sensors to the input of the DC
controller PCB and from the output of the DC controller PCB to the loads.
Remove the cable/wire

from the cable guide or wire
saddle.
Turn on the power.
The descriptions in this Service Manual are subject to change without notice for product
improvement or other purposes, and major changes will be communicated in the form of
Service Information bulletins.
Set the cable/wire to the

cable guide or wire saddle.
All service persons are expected to have a good understanding of the contents of this Service
Manual and all relevant Service Information bulletins and be able to identify and isolate faults
in the machine.
Remove the screw.
Tighten the screw.
0-3

Blank Page
Reader Product Outline

Features
Specifications
Names of Parts
Reader -
Product Outline
Reader -
Product Outline > Specifications
1-2
Features
Adapting Reading sensor, allows low power consumption and high-speed trigger.
Exposure to light by white color LED, enables low power consumption, size reducing, and
color balance improvement.
Color aberration-free.
Specifications
Item
Exposure system
Original In BOOK
scan
mode
In ADF
mode
Scanning resolution
Specification/function
Scan by original stream reading with scanner

unit fixed
B&W: 600 dpi x 600 dpi
Color: 600 dpi x 600 dpi *
256 gradations
Scanner unit HP sensor (SR2)
Gradation
Carriage position
detection
Magnification change 25% to 400%
In horizontal
direction
In vertical
direction
Number of line of
CMOS line censor
Original In BOOK
size
mode
detection
Image processing in main controller PCB

Image processing in main controller PCB
4 lines (R, G, B, B/W)
Horizontal direction: detection by CMOS line

censor (scanner unit)
Vertical direction: detection by reflection
sensor (original size sensor 1 (AB type) or
original size sensor 2 (Inch type)
In ADF
Horizontal direction: detection by the original
mode
width volume/photointerrupter on ADF
Vertical direction: detection by the
photointerrupter on ADF
Maximum In BOOK 297 mm x 431.8 mm
original
mode
size
In ADF
304.8 mm x 630 mm
mode
Reader -
Remarks
High-brightness white LED + reflection plate

Scan by movement of scanner unit
B&W: scan magnification

change (Vertical 2-line
skipping: 25 to 50%)
Color: digital reproduction
Some are processed by the
reader controller PCB.
-
1-2
Reader -
Product Outline > Names of Parts > Cross Section
1-3
Cross Section
Names of Parts
External View
Stream reading glass
Copyboard glass
Copyboard glass
PCB cover
Right cover
Scanner unit
Rear cover
Front cover
Left cover
Glass retainer
Stream read glass
1-3
Reader -
Reader Technology
Basic Configuration
Technology
Reader -
Technology
Reader -
Technology > Basic Configuration > Parts Configuration > Scanner Unit
2-2
Basic Configuration
Component part
Scanner motor
Parts Configuration
Major Electrical Parts
Scanner motor (M1)
Reader controller PCB
(PCB1)
ADF
open/closed
sensor 2
ADF
(SR3)
open/closed
sensor 1
(SR1)
Original size sensor 2

(CF2)
Function/specification
Symbol
M1
2 phase pulse motor: pulse control
Scanner unit exhaust fan
FM1
Exhaustion of scanner unit
Scanner unit cooling fan
FM2
Cooling of scanner unit
ADF open/closed sensor 1
SR1
ADF open detection (ADF is detected at 5 degree)
Scanner unit HP sensor
SR2
Scanner unit HP detection
ADF open/closed sensor 2
SR3
ADF open detection (size detection timing is detected

when ADF is open at 25 degree)
CF1
Size detection in vertical direction (AB type)
CF2
Size detection in vertical direction (INCH type)
Scanner unit
--PCB1
Image reading, analog image processing

Control of entire reader, digital image processing
Scanner Unit
Original exposure and scanning are performed by the integrated scanner unit of LED,
turndown mirror, free curved mirror, and Reading sensor.
Light emitted from LED is reflected by the original and reaches the Reading sensor through
the 3 folding mirrors and 4 free curvature mirrors.
Scanner unit
exhaust fan (FM1)
Scanner unit
home position sensor
(SR2)
Scanner unit
Reading sensor
Black & white (B / W) line
Red (R) line
Greeen (G) line
Blue (B) line

(CF1)
LED (light source)

Free curved mirrors
Turndown mirrors
Reading sensor
LED lamp unit
Scanner unit
cooling fan (FM2)
Scanner unit PCB
Free curved mirrors
Reader -
Technology > Basic Configuration > Parts Configuration > Scanner Unit
Turndown mirrors
2-2
Reader -
Technology > Controls > Control Overview
2-3
LED lamp unit
On LED lamp unit, the light is generated from the 2 LED lamp PCBs (LED chip: 48 pieces
per PCB).
Generated light is exposed to the original through the reflection plate.
Controls
Control Overview
Controls of reader and ADF are performed by the reader controller PCB.
Free curvature mirror
Motor
Scanner unit is equipped with the 3 folding mirrors and 4 free curvature mirrors.
Fan
Free curvature mirror has symmetric facet in horizontal direction and asymmetric facet in
vertical direction against the optical axis.
Reading sensor
Reading sensor scans the image per 1 image line.
Reading sensor has 4 lines (R, G, B, BW). At B&W scanning, it uses 1 line (B/W) and uses
Host
machine
Reader
controller
PCB
Sensor
Scanner unit (reader)
Scanner unit (ADF)
ADF driver PCB
3 lines (R, G, B) at color scanning.

Error codes
E301 (insufficient light intensity)
0001 The light intensity during front side shading is lower than the standard level
Reader -
Technology > Controls > Control Overview
Error codes
E270 (Error in the horizontal/vertical synchronization signal).
0001 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit
PCB (front side scanner unit), and this causes image failure or abnormal termination.
0002 Vertical synchronization signal (VSYNC) is not transmitted due to the error in the
horizontal synchronization signal (HSYNC), and this causes image failure or abnormal
termination.
0101 Vertical synchronization signal (VSYNC) is not properly transmitted from Scanner unit
PCB (back side scanner unit), and this causes image failure or abnormal termination.
E280 (Communication error between reader controller PCB scanner unit)
0001 If the communication is not started within the specified time between reader controller
PCB front side scanner unit.
0001 If the communication is not started within the specified time between reader controller
PCB back side scanner unit.
E400 (Communication error between reader controller PCB ADF)
0001 If reception error occurs during communication between reader controller PCB - ADF
0002 If reception error occurs during communication between reader controller PCB - ADF
E490 (Error caused by incorrect ADF type)
0001 If a not-supported ADF type is installed.
E473 (Communication error between main controller PCB reader controller PCB)
0000 If the reader controller PCB detects communication error between the main controller
PCB and the reader controller PCB.
2-3
Reader -
Technology > Controls > Control Overview > Original Size Detection
2-4
Original Size Detection
Inch size
0 mm
In horizontal direction: scanner unit (AB type: 9 point measurement, Inch type: 6 point
measurement)
In vertical direction: reflection type photo sensor (AB type: 1 point, Inch type: 1 point)
Original
push-on position
311 mm
20 mm
Original size
sensor 2 (CF2)
30.0 mm
AB size
0 mm
Original
push-on position
239.5 mm
20 mm
Original
size sensor 1 (CF1)
126.7 mm
135.7 mm
30.0 mm
211.9 mm
A5-R
146.0 mm
169.0 mm
178.0 mm
197.0 mm
206.0 mm
244.0 mm
253.0 mm
284.0 mm
293.0 mm
264.0 mm
267.0 mm
STMT-R
LETTER_R
LETTER
LEGAL
LEDGER
B5-R
B6
A5
Scanner unit
original detection position
A4-R
B4
B5
A4
A3
Scanner unit
original detection position
Reader -
Technology > Controls > Control Overview > Original Size Detection
2-4
Reader -
Technology > Controls > Control Overview > Limited Functions Mode
2-5
Scanner Drive Control
Dust Detection Control
Based on the scanner unit home position sensor (SR2) output signal, the reader controller
Refer to this Trainee Text 3-4 (5) (p.18-27).
PCB performs drive control of the scanner motor (M1).
Limited Functions Mode
Code
Detail code
E202
E280
0001
0002
0001
0002
0003
0004
0101
0102
0103
0001
0002
0003
0001
E301
0001
E227
Scanner motor (M1)
E248
Description
Error in scanner unit (reader) home position
Error in power supply (24V)
Error in EEPROM
Communication error between reader controller PCB scanner unit

(reader)
Insufficient light intensity
Scanner home position

sensor (SR2)
Scanner unit
Error codes
E202 (error in the scanner home position)
0001 Error during home position detection operation (outward) of the front scanner unit.
0002 Error during home position detection operation (homeward) of the front scanner unit.
Reader -
Technology > Controls > Control Overview > Limited Functions Mode
2-5
Reader -
Technology > Controls > Service Tasks > Durable Parts
2-6
Service Tasks
Periodically Replaced Parts
None
Durable Parts
None
Reader -
Technology > Controls > Service Tasks > Durable Parts
2-6
Reader Periodic
Servicing
List of Work for Scheduled
Servicing
Reader -
Periodic Servicing
Reader -
Periodic Servicing > List of Work for Scheduled Servicing
3-2
List of Work for Scheduled Servicing

CL: Cleaning
No.
1
LU: Lubricate
Parts name
Copyboard glass (Surface)
AD: Adjustment
Parts No.
FL2-9792-000
Copyboard glass (Surface/Back)

Stream reading glass (Surface)

(Surface/Back)
Scanner rail / shaft
FL2-9620-000
Number
CH: Inspection
Work Interval
Installation
Reference
timely
CL
Item performed by user.
CL
Including the white plate positioning of the glass surface.
CL
Item performed by user.
CL
Including the white plate positioning of the glass surface.
CL, LU Silicon oil (S-20)
Copyboard glass
Scanner rail
Scanner shaft
Reader -
3-2
ADFProduct Outline
Features
Specifications
Names of Parts
ADF-
Product Outline
ADF-
4-2
Specifications
Specifications
Item
Document pickup method
Document loading direction
Document loading position
Document separation method
Document type Single -sided
Double-sided
Automatic pickup and delivery

Face-up
Aligned to center
Upper separation
AB type: 42-128 g/m2
Inch type: 50-128 g/m2
50-128 g/m2
Color document 64-128 g/m2

Black and White/ 50-128 g/m2 (Color:64-128 g/m2)
Color Mixed
Document longer Single-sided one sheetFeed: 60- 90g/ m2
than 432 mm
Document size
AB type: B6/A5/B5/A4/A5R/A4R/B4/A3 (B6:Cross feed only)
INCH type: STMT/LTR/LTRR/LGL/11"17" (STMT:Cross feed
only)
Document width: 148-297mm
Document length (longitudinal): 128-432mm (630mm is held by
the operator.)
Document tray capacity
100 sheets (80g/m2)
Document processing mode
- Single-sided document processing
- Double-sided document processing
Document size recognition
Available (Standard size)
Mixed document function
Same types of paper can be mixed.
Different types of paper can be mixed.
Different types original mixable combination:
A/B type: A3/B4R,A4/B5,B4/A4R,B5/A5,A4R/B5R,A5/B6
Inch type: LDR/LGL,LTR/LGL,LTR/STMT
Book document
Supported (The document thickness must be 50 mm or less.)
Interface with Install Connected
Cereal Interface
Equipment
Power supply
Supplied from host machine
Dimensions
620 mm536 mm125 mm (WDH)
Weight
Approx. 8.5 kg
ADF-
4-2
ADF-
4-3
Names of Parts
External View
Cross Section
Feeder cover
[1]
Slide guide
Rear cover
[2]
[3] [4] [5]
[6]
[11]
[13]
[12]
[15]
[14]
[10] [9]
[8] [7]
Front cover
Document supply tray
Document delivery tray
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
Lower registration roller

Upper registration roller
Feed roller
Separation pad unit
Pickup roller
Document supply tray
Upper delivery reversal roller
Lower delivery reversal roller
Read roller 2 (lower)
Read roller 2 (upper)
Platen roller
White sheet
Read roller
4-3
ADF-
ADF-
Product Outline > Features
4-4
Features
Original tray capacity is 100 sheets at maximum.
Mixed size loading mode enables the feeder to handle the different width originals in a job.
New body shape and color.
Interface cable is wired inside the body.
4-4
ADF-
Product Outline > Features
ADFTechnology
Basic Configuration
Technology
ADF-
Technology
ADF-
Technology > Basic Configuration > Component Configuration > Sensor Layout
5-2
Basic Configuration
Sensor Layout
Component Configuration
Roller Layout
SR4
SR6
SR9
SR12,SR13,SR14,SR15
[1]
[2]
SR8
SR5
SR1
[3] [4] [5]
SR7
[10]
[11]
SR2
SR11
[13]
[1]
[12]
[9]
[8]
[10]
Registration sensor
SR10 A4R/LTRR identification sensor
Read sensor
SR11 Release motor HP sensor
SR3
Delivery reversal sensor
SR12 Document width sensor 1
Platen roller
SR4
Timing sensor
SR5
Document set sensor
Cover open/closed sensor

VR1
[11]
Read roller
[3]
Feed roller
[12]
SR6
SR7
Document length sensor 1
SR8
SR9
Last document detection sensor
Separation pad unit
[13]
[5]
Pickup roller
[6]
[7]
[8]
[9]
SR10
SR2
[2]
[4]
VR1
SR1
[7] [6]
SR3
ADF-
Technology > Basic Configuration > Component Configuration > Sensor Layout
Document width volume
5-2
ADF-
Technology > Basic Configuration > Outline of Operation Modes > Outline
5-3
Drive Configuration
Outline of Operation Modes

Outline
M1
The ADF has two operation modes.

Operation mode name
Forward pickup/delivery
CL2
CL1
Forward feed/reverse delivery
Outline of operation
Associated print mode
Picks up, reads, and then delivers Single-sided document ->

a document.
Simplex printing
Single-sided document ->
Duplex printing
Picks up, reads, reverses, and
Double-sided document ->
delivers a document.
Duplex printing
Double-sided document ->
Simplex printing
The document flows as shown below.
SL2
M2
No.
Part name
M1
M2
SL1
ADF motor
Release motor
Pressurization solenoid
SL2
CL1
Stamp solenoid
Pickup clutch
CL2
Registration clutch
SL1
Content
Feeds documents..
Prevents a document from swaying.
Shifts the delivery lower roller after reversal of the dualsided document, etc.
Drives the stamp mechanism.
Drives the pickup clutch to transmit the power of the
pickup/feed motor to the pickup roller unit.
Drives the registration clutch to transmit the power of
the pickup/feed motor to the registration roller.
ADF-
Technology > Basic Configuration > Outline of Operation Modes > Outline
5-3
ADF-
Technology > Basic Configuration > Outline of Operation Modes > Forward Pickup/Delivery Operation
5-4
Forward Pickup/Delivery Operation
Simplex read operation (when two document sheets are placed)
Reading of first document sheet
Pickup of first document sheet/

Formation of loop
Pickup of second document sheet
Completion of reading of
first document sheet
Completion of reading of
second document sheet
Start of reading of
Completion of delivery of
End of job
Waiting for reading of the

Formation of second document
Completion of delivery of
ADF-
Technology > Basic Configuration > Outline of Operation Modes > Forward Pickup/Delivery Operation
5-4
Forward Pickup/Reverse Delivery Operation

Duplex read operation (when two document sheets are placed)
Start of reading of front side

of first document sheet
Pickup and formation of loop

of first document sheet
Waiting for reading of

the first document
End of reading of
firstdocument sheet
Stop after feeing the first

document sheet to reversal
position
Removal of registration loop of

reverse side of first document
sheet and release of re-pickup
and delivery roller
Stop after feeding the first

position
Feed of first document sheet

and start of reading of reverse
side
Removal of idle registration

loop of first document sheet
and release of re-pickup and
delivery roller
End of reading of reverse side

of first document sheet and
pressurization of delivery roller
Idle feed of first document

sheet
To next page
ADF-
Technology > Basic Configuration > Outline of Operation Modes > Forward Pickup/Reverse Delivery Operation
5-6
End of reading of front side

of second document sheet
Start of reading of reverse

side of second document sheet
Removal of idle reversal registration

loop of second document sheet and
release of re-pickup/delivery roller
Start of reading of top side

of second document sheet
Stop after feeding the second

document sheet to reversal position
End of reading of reverse

side of second document sheet
Pressurization of second document

sheet delivery roller
Delivery of first document sheet
Removal of registration loop of

reverse side of second document
sheet and release of re-pickup/
delivery roller
Stop after feeding the second

position
Completion of delivery of second

document sheet and end of job
Start of separation of second

document sheet and pressurization
of delivery roller
ADF-
Technology > Basic Configuration > Outline of Operation Modes > Forward Pickup/Reverse Delivery Operation
5-6
ADF-
Technology > Controls > Work of service > When replacing the parts
5-7
Work of service
Controls
When replacing the parts
Original size detection
This machine has the following adjustment items. Carry out each adjustment after replacing
Mixed width original detection
the relevant parts.

Adjustment type
Outline
Height adjustment
Tray width adjustment
Different width (in the main scanning direction) originals can be loaded.
Details
To handle the mixed size originals, the adjustable original guide should be aligned with
the largest original in its width and the edges of every original at the other side should be
aligned with the fixed original guide.
Perpendicularity adjustment
Reading position adjustment
Side registration adjustment
Trailing edge registration adjustment
a. A/B type Mixed

B4R
Maximum
size
A3
A4
B4
B5
A4R
A5
B5R
B6
Width
297
B5
257
Yes
No
Different series of size

A4R
A5
B5R
B6
210
182
No*
No*
Yes
No
No
Yes
257
210
No*
No*
No
Yes
No*
No*
No*
No*
Yes
No
182
No*
No*
No*
No*
No
Yes
A5R
148.5
No**
No**
No*
No*
No*
No*
No*
No*
Magnification adjustment
White level position adjustment
Parts to replace
Remarks
Reference
Hinge
Slide guide and
document width volume
Hinge
Platen roller
During installation
only
During installation
only
Motor/roller
Platen roller
8-3
8-5
8-6
8-7
8-8
8-8
8-8
8-8
Caution:
Carry out all the above adjustments after removing the ADF from the reader unit.
b. INCH type Mixed

Different series of size
LTRR
STMT
215.9
LGL
Maximum
size
LDR
LTR
LGL
LTRR
STMT
Yes
No
No*
No**
Width
279
Yes
Yes
No
No
215.9
No
Yes
STMTR
139.7
No**
No*
No*
No*
No*
Contents
Combination assured
Possible to feed, but not assured
Possible to have original jam
Out of Specifications
5-7
ADF-
Technology > Controls > Work of service > When replacing the parts
ADF-
Technology > Controls > Work of service > Periodic Servicing
5-8
User Maintenance
Periodic Servicing
a.Cleaning
When the parts are reaching the expected service life, perform the parts replacement or
Tell the user to clean the following parts every 2000 sheets.
cleaning etc if needed.
No.
1
2
3
Parts to clean
Cleaning method
Cleaning Reference
cycle
Clean with a cloth which is

As
dampened with water or neutral required
detergent and squeezed hard,
and then wipe with a dry cloth.
White plate (pressure plate

Platen roller
White sheet
Item
Part name
Periodically replaced No
parts
Durables parts
Pickup roller unit
Separation pad
Stamp
Hinge unit (left)
[1]
[2]
[3]
b.Replacement
Replace it when the stamp image becomes faint. (Expected life;7,000 times)
Feed guide (dust collection tape)

Periodically serviced Pickup roller unit
parts
Separation pad
Various rollers/driven rollers
Various scrapers
ADF height adjustment
Expected
service life
80,000 sheets
7,000 times
150,000 times
(The coming and
going opening
and shutting
number of times)
40,000 sheets
40,000 sheets
Operation Reference
Replacement
Cleaning
Adjustment
7-7
7-8
7-9
7-8
8-3
(Refer to 7-9)
5-8
ADF-
Technology > Controls > Work of service > Periodic Servicing
ADFPeriodic
Servicing
List of Work for Scheduled
Servicing
ADF-
Periodic Servicing
ADF-
6-2
List of Work for Scheduled Servicing

As for the user maintenance point as well, clean it at the time of the periodic maintenance.
PR:Replacement (Periodically replaced parts) CR:Replacement (consumable parts) CL:Cleaning LU:Lubrication AD:Adjustment CH:Maintenance
As of June 2009
No.
1
2
3
4
5
6
7
Part name
Part number
Qty
Work interval
40,000 sheets 80,000 sheets
Timely
Remarks
Reference
Other
Pickup roller unit

(Pickup roller, Separation roller)
Separation pad
Hinge unit (left)
FM4-1728
CL
CR
7-7
FL2-9942
1
1
1
1
1
1
1
CL
CL
CL
CR
CL
CL
CR
7-8
7-8
Stamp
White plate (pressure plate)
Platen roller
White sheet
Various rollers/driven rollers
Various scrapers
ADF height adjustment
FC7-5465
FL3-2860
FC9-4956
1
1
1
1
-
CR (150,000 times)
(The coming and going
opening and shutting
number of times)
CR (7,000 times)
User Maintenance
CL
CL
CL
CL
CL
AD
7-9
8-3
The number of document sheets that have been used for the ADF actually can be checked in the service mode of the host machine.
COPIER>COUNTER>FEEDER>FEED
[4]
[3]
[2]
[1]
Caution:
Use only the specified solvents and oil.Black
streaks can appear due to the paper dust and
other foreign particles on the rollers, scrapers,
and other part. Clean these parts with care.
[5]
[7] [6]
ADF-
6-2
Parts
Replacement
and Cleaning
Procedure
List of Parts
External Covers
Main Units
Consumable Parts
Requiring Periodic
Replacement and
Cleaning Points
Parts Replacement and Cleaning Procedure
Parts Replacement and Cleaning Procedure > List of Parts > Main Units
7-2
List of Parts
Main Units
[1]
External Covers
[2]
No.
1
[3]
No.
1
2
3
Part name
Pickup roller unit
Part number
Reference
FM4-1728
7-7
[1]
Part name
Front cover
Rear cover
Feeder cover
Part number
Reference
FC9-4942
FC9-4943
FC9-4962
Parts Replacement and Cleaning Procedure > List of Parts > Main Units
7-2
Parts Replacement and Cleaning Procedure > List of Parts > List of Clutchs, Solenoids, Motors, Fans, PCBs
7-3
List of Clutchs, Solenoids, Motors, Fans, PCBs
Consumable Parts Requiring Periodic Replacement

and Cleaning Points
PCB2
PCB1
[1]
SL2
FM1
M1
CL1
[4]
CL2
PCB3
[5]
M2
SL1
No.
[2]
[3]
No.
1
2
3
4
5
Part name
Part number Reference
Pickup roller unit

Separation pad
Stamp
Hinge unit (left)
FM4-1728
FL2-9942
FC7-5465
FC9-4956
FL3-2860
7-7
7-8
7-9
7-8
-
M1
M2
SL1
SL2
CL1
CL2
PCB1
PCB2
PCB3
PCB4
FM1
Part name
ADF motor
Release motor
Pressurization solenoid
Stamp solenoid
Registration clutch
Pickup clutch
ADF controller PCB
Relay PCB
Document set LED PCB
Different width sensor PCB
Fan
Parts Replacement and Cleaning Procedure > List of Parts > List of Clutchs, Solenoids, Motors, Fans, PCBs
PCB4

FK2-8611
FK2-0207
FK2-6871
FK2-0216
FK2-6870
FK2-6870
FM4-1736
FM4-1748
FM4-1737
FM4-1747
FK2-8612
7-3
Parts Replacement and Cleaning Procedure > List of Parts > List of Sensors
7-4
List of Sensors
SR7
SR9
SR8
SR5
SR6
SR10
SR4
SR15
SR14
SR13
SR12
VR1
SR2
SR3
SR1
SR11
No.
Part name
SR1
SR2
SR3
SR4
SR5
SR6
SR7
SR8
SR9
SR10
SR11
SR12
SR13
SR14
SR15
VR1
Registration sensor
Read sensor
Delivery reversal sensor
Timing sensor
Document set sensor
Cover open/closed sensor
Last document detection sensor
A4R/LTRR identification sensor
Release motor HP sensor
Document width sensor 1
Document width volume
WG8-5696
WG8-5696
WG8-5696
WG8-5696
WG8-5696
WG8-5696
WG8-5696
WG8-5696
WG8-5696
WG8-5696
WG8-5696
FG3-3757
Parts Replacement and Cleaning Procedure > List of Parts > List of Sensors
7-4
Parts Replacement and Cleaning Procedure > External Covers > Removing the Rear cover
7-5
External Covers
Removing the Rear cover
1) Release two hooks to remove the blindfold cover as shown.
2) Open the feeder cover.
x2
3) Remove three screws.
x3
7-5
7-6
4) Remove one hook to remove the rear cover.
7-6
Parts Replacement and Cleaning Procedure > Main Units > Removing the Pickup Roller Unit
7-7
Main Units
Removing the Pickup Roller Unit
2) Remove two hooks to remove the inner cover.
x2
3) Remove two resin rings and two bearings to remove the pickup roller unit .
Parts Replacement and Cleaning Procedure > Main Units > Removing the Pickup Roller Unit
7-7
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Hinge unit (left)
7-8
Consumable Parts Requiring Periodic Replacement and Cleaning Points

Removing the Separation Pad
2) Remove two hooks to remove the separation pad.
x2
Removing the Hinge unit (left)

1) Removing the rear cover.

2) Remove six screws to remove the hinge unit (left).
(Refer to p. 7-5)
x6
7-8
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Removing the Hinge unit (left)
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Replacing the Stamp
7-9
Replacing the Stamp

1) Open the feeder cover and separation
guide.
3) Using tweezers or the like, attach a new stamp.

4) Close the feeder cover and separation guide.
Be sure to attach the new stamp with the stamp face up.
2) Using tweezers, remove the stamp.
Caution:
If the stamp is floating, a jam can occur. Be sure to push in the stamp until it clicks.
7-9
Parts Replacement and Cleaning Procedure > Consumable Parts Requiring Periodic Replacement and Cleaning Points > Replacing the Stamp
Adjustment
Overview
Adjustment Method
Adjustment
Adjustment > Overview
8-2
Overview
This machine has the following adjustment items. Carry out each adjustment
after replacing the relevant parts.
Adjustment type
Height adjustment
Tray width adjustment
Perpendicularity adjustment
Reading position adjustment
Side registration adjustment
Trailing edge registration adjustment
Magnification adjustment
White level position adjustment
Parts to replace
Remarks
Reference
Hinge
Slide guide and
document width volume
Hinge
Platen roller
During installation
only
During installation
only
Motor/roller
Platen roller
8-3
8-5
8-6
8-7
8-8
8-8
8-8
8-8
Caution:
Carry out all the above adjustments after removing the ADF from the reader unit.
Adjustment > Overview
8-2
Adjustment > Adjustment Method > Adjusting the Height > Checking the left hinge height
8-3
Adjustment Method
Checking the left hinge height

1) Checking the rear-left height of the ADF.
Adjusting the Height
Set paper against the protrusions of the stream reading glass in such a manner that the
seat of the stream reading glass is nearly hidden.
Pre-check
Caution:
Check whether the front and rear document glass spacers provided under the bottom of the
ADF are in close contact with the document glass when the ADF is closed.
Set paper so that it does not reach the document reader.
If visual check is difficult, perform the check with reference to the next and subsequent pages.
Protrusions
Seat
Seat
Document reader
Protrusions
Document reader
Paper
MEMO:
Insert a sheet of paper between the ADF scan glass and the document glass spacers
(two) and pull out the sheet in the direction of the arrow. It is recommended that slight
resistance is felt when pulling out the sheet.
2) Pulling out the set paper

Pull out the paper in the direction of the arrow to check that you feel slight resistance.
Caution:
Use plain paper.

Insert a sheet of paper in such a manner that the sheet material portion of the stream
reading glass is concealed.
Adjustment > Adjustment Method > Adjusting the Height > Checking the left hinge height
8-3
Adjustment > Adjustment Method > Adjusting the Height > Adjust the height of the left hinge
8-4
Adjustment Procedure
3) Checking the front-left height of the ADF.

Set paper against the protrusions of the stream reading glass in such a manner that the
seat of the stream reading glass is nearly hidden.
(When the front or rear side is floating)

1) Adjust the left hinge height.
2) Adjust the right hinge height.
Caution:
3) Adjust or check the left hinge height.

(When both sides are floating)
Set paper so that it does not reach the document reader.

2) Adjust the right hinge height.
4) Adjust or check the right hinge height.
Adjust the height of the left hinge

1) Adjust the height with the left hinge height adjusting screw.
Protrusions
Paper
Document reader
Caution:
Protrusions
Seat
Document reader
Seat
If the front spacer is floating, turn the adjusting screw clockwise to bring the spacer closer
to the glass.
4) Pulling out the set paper.

Loosen the lock nut before adjustment, and tighten it after adjustment.
Pull out the paper in the direction of the arrow to check that you feel slight resistance.
If only the rear spacer or both front and rear spacers are floating, turn the adjusting screw
counterclockwise to bring the rear spacer closer to the glass.
Hinge height adjusting screw
Lock nut
Adjustment > Adjustment Method > Adjusting the Height > Adjust the height of the left hinge
8-4
Adjustment > Adjustment Method > Adjusting the Tray Width > Inch-Configuration Adjustment
8-5
Adjusting the Tray Width
Check the height of the right hinge

1) When the ADF is closed, the document hold sheet must be in contact with the document
glass.
Adjust the height of the right hinge

1) If the height is improper, adjust it with the right hinge adjusting screw.
MEMO:
The result of this adjustment is retained on the reader controller PCB. As such, unlike
previous ADFs, you will need to make this adjustment at time of installation so that you
will be able to store its result in the reader unit. If you omit this adjustment, the following
will likely occur:
- wrong original size detection
Caution:
Loosen the lock nut before adjustment, and tighten it after adjustment.
Turning the adjusting screw clockwise reduces the front-right side height of the ADF.
Turning the adjusting screw counter clockwise increases the front-right side height of the
Caution:
Adjust the tray width by performing either AB-configuration adjustment or inchconfiguration adjustment.
ADF.
Hinge height adjusting screw
Lock nut
AB-Configuration Adjustment
1) Start service mode.
(Starting Service Mode)
Press the User Mode key, press the 2 and 8 keys at the same time, and press the User
Mode key once gain.
2) Touch the following notations in sequence to bring up the Adjustment screen:
1 FEEDER
2 FUNCTION
3 TRY-A4 (to highlight)
3) Adjust the tray side guide to the A4/A3 index.
4) Touch [OK] to register the A4 width.
2) Check the height of the left hinge. If the height is inappropriate, adjust it again.
5) Touch [TRY-A5R] to highlight.

6) Adjust the tray side guide to the A5R index.
7) Touch [OK] to register the A5R width.
8) Press the Reset key twice to end service mode.
Inch-Configuration Adjustment
Adjustment > Adjustment Method > Adjusting the Tray Width > Inch-Configuration Adjustment
8-5
Adjustment > Adjustment Method > Adjusting the Perpendicularity
Adjusting the Perpendicularity
Mode key once again.

1 FEEDER
8-6
1) Load a test chart in the ADF to make a copy.
2 FUNCTION
MEMO:
The test chart is printed on the back cover of the Installation Procedure (this manual).
Copy it or clip it out.
3 TRY-LTR (to highlight)

3) Adjust the tray side guide to the LTR/11x17 index.
4) Press [OK] to register the LTR width.
5) Press [TRY-LTRR] to highlight
2) Check the perpendicularity at the leading edges of the test chart and copy.
6) Adjust the tray side guide to the LGL/LTRR/STMT INDEX.
Measure dimensions A and B on the test chart and dimensions A' and B' on the copy. If
it is not (A-B) = (A'-B'), go through steps 3) and later.
7) Touch [OK] to register the LTRR width.

A
A
Test chart
feed direction
A
A
feed direction
Copy
Adjustment > Adjustment Method > Adjusting the Perpendicularity
8-6
Adjustment > Adjustment Method > Adjusting the Read Position
8-7
Adjusting the Read Position
3) Loosen the screw securing the right hinge.

Mode key once again.
2) On the Service Mode screen, touch the following notations in sequence to bring up the
Adjustment screen:
1 COPIER
2 FUNCTION
3 INSTALL
3) Press [STRD-POS] to highlight.
4) Touch [OK].

A press on [OK] will cause the scanner to start a scan; in several seconds,the machine
will end auto adjustment of the read position and indicate 'OK'.
Caution:
If the machine fails auto adjustment and indicates 'NG', go through the following:
(1) Clean the white roller of the ADF and the stream reading glass of the host machine;
then, execute auto adjustment once again.
A'>B'
(2)If the auto adjustment operation still fails, start service mode, and make adjustments
manually:
Slide the hinge of the ADF forward.
COPIER>ADJUST>ADJ-XY>STRD-POS
B'>A'
Slide the hinge of the ADF backward.
4) Tighten back the fixing screw you loosened in step 3).
Adjustment > Adjustment Method > Adjusting the Read Position
8-7
Adjustment > Adjustment Method > Adjusting the White Level
8-8
Adjusting the Horizontal Registration
Adjusting the Magnification
1) Place the test chart in the ADF, and make a copy.
1) Place the Test Chart in the ADF, and make a copy. Refer to the output as copy A.
2) Compare the copy against the Test Chart for the horizontal registration; as necessary,
2) Compare Test Chart and copy A in terms of the length of the image in feed direction; as
make the following adjustments:
necessary, make adjustments in service mode.
3) On the Service Mode screen, touch the following notations to bring up the Adjustment
3) From the Service Mode screen, touch the following notations to bring up the Adjustment
screen:
screen:
1 COPIER
1 FEEDER
2 ADJUST
2 ADJUST
3 ADJ-XY
3 LA-SPEED to highlight
4 ADJ-Y-DF
if the image of copy A is shorter, decrease the setting (so that the speed at which
if the image is displaced to the front, decrease the setting.
if the image is displaced to the rear, increase the setting.
originals are moved in stream reading mode will be reduced).
if the image of copy A is longer, increase the setting so that the speed at which
unit of adjustment: 0.1 mm
originals are moved in stream reading mode will be increased).

unit of adjustments: 0.1%
Adjusting the White Level
Adjusting the Trailing Edge Registration

1) Place the Test Chart in the ADF, and make a copy.
2) Compare the copy against the Test Chart for the trailing edge registration; as necessary,
make the following adjustments:
3) On the Service Mode screen, touch the following notations to bring up the Adjustment
screen:
MEMO:
This is a item of adjustment in which the white level of images made in stream reading
mode are matched with the white level of images made in copyboard cover mode. If
you omit this adjustment, the following will likely occur:
inappropriate reproduction of background density in images made in stream reading mode

wrong speck detection in stream reading mode
1 FEEDER
2 ADJUST
3 DOCST
if the image is displaced to the leading edge, decrease the setting.

if the image is displaced to the trailing edge, increase the setting.
unit of adjustment: 0.1 mm
MEMO:
This system incorporates a 4-line CCD sensor which is used for two types of white level
adjustments: a monochromic adjustment and a color adjustment. "DF-WLVL1" and "DFWLVL2" are for the monochromic adjustment, and "DF-WLVL3" and "DF-WLVL4" are
for the color adjustment.
Caution:
1 COPIER
After completion of this adjustment, check the perpendicularity. If the perpendicularity

is not within spec, adjust it again following the procedures mentioned in "Adjusting the
Perpendicularity" and later.
2 FUNCTION
3 CCD
2) Place paper (of the type most often used by the user) on the copyboard glass, and close
the ADF.
8-8
8-9
3) Press [DF-WLVL1] to highlight.
4) Press [OK].

Automatic adjustment starts; if it ends successfully, the screen shows [OK!].
5) Remove the paper from the copyboard glass, and place it on the original tray of the ADF.
6) Press [DF-WLVL2] on the touch panel to highlight.
7) Press [OK].

- The machine executes auto adjustment (duplex stream reading).
- When the adjustment ends normally, the machine indicates 'OK!' on the screen.
8) If the monochromic adjustment fails, perform steps 2) to 7) again.

9) Place paper (of the type most often used by the user) on the copyboard glass, and close
the ADF.
10) Press [DF-WLVL3] to highlight.
11) Press [OK].

Automatic adjustment starts; if it ends successfully, the screen shows [OK!].
12) Remove the paper from the copyboard glass, and place it on the original tray of the ADF.
13) Press [DF-WLVL4] on the touch panel to highlight.
14) Press [OK].

- The machine executes auto adjustment (duplex stream reading).
- When the adjustment ends normally, the machine indicates 'OK!' on the screen.
15) If the color adjustment fails, perform steps 9) to 14) again.

8-9
Appendix
Service Tools
General Circuit Diagram
Appendix > Service Tools
II
Service Tools
Solvents and Oils
No.
1
Uses
Name
Vic Clean
Composition
Cleaning:
Hydrocarbon (fluorine
e.g., glass, plastic,
family), Alcohol, Surface
rubber parts, external activating agent, Water
covers
Remarks
Do not bring near fire.

Procure locally.
Isopropyl alcohol may
be substituted.
Special Tools
None
II
Appendix > Service Tools
III
Appendix > General Circuit Diagram > General Circuit Diagram
Appendix > General Circuit Diagram > General Circuit Diagram

Delivery Reversal
Sensor
Registration Sensor
Read Sensor
SR1
SR2
Document Set
Sensor
Cover Open/Closed
Sensor
SR5
SR6
Timing Sensor
SR3
SR4
Release Motor
2
2
J101
J102
J103
2
2
J104
2
2
3
3
J105
J106
2
2
1
1
FM1
M2
MT4
M
1
Registration
Clutch
CL1
Fan
J89
J89H
J88
123
Pickup
Clutch
CL2
M1
CL
CL
Release Motor
HP Sensor
SR11
ADF Motor
Pressurization
Solenoid
SL1
M
1
SL2
SL
2
J111
J85
J81
1
2
J80H
J80
2
1
1
2
2
1
SL
J112
1 2 3 4
4 3 2 1
Stamp Solenoid
1
2
J84H
J84
J83
2
1
J82H
J82
MT5
1
9 10
J8
J3
J6
J12
J9
J11
J5
J10
ADF Controller PCB

RELAY-CABLE
J2
J4
MT2
7
21 20 19 18 17 16 15 14 13 12 11 10 9
J7
4
J1
1
8
2
7
3
6
4
5
5
4
6
3
7
2
8
1
J90
J90H
J91
MT1
1
J50
Relay PCB
MT3
J51
15 14 13 12 11 10 9
31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9
J117
TO READER
J109
J86H
J87
J108
J116
Different Width
Sensor PCB
J115
J107
J110
1
3
2
2
3
1
1
1
2
3
Document Set
LED PCB
MT6
J86
J114
VR1
Document Width
Volume
2
2
3
3
SR10
A4R/LTRR
Identification
Sensor
1
1
2
2
3
3
SR9
1
1
2
2
3
3
SR8
1
1
2
2
3
3
SR7
Last Document Document Length Document Length

Sensor 1
Detection Sensor
Sensor 2
III

Color Image Reader Unit-B1 SM Rev0 073009

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July 30, 2009

Color Image Reader Unit-B1

inconsistent with local law.

of the individual companies.

edition of this manual.

written consent of Canon Inc.

(C) CANON INC. 2009

The following rules apply throughout this Service Manual:

Remove the claw.

represents the path of mechanical drive; where a signal name

accompanies the symbol, the arrow

indicates the direction of the electric

Insert the claw.

Check the noise.

Use the bundled part.

Disconnect the connector.

signal goes on when '0'.

Push the part.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked

Connect the connector.

Plug the power cable.

Remove the cable/wire

Turn on the power.

Set the cable/wire to the

Remove the screw.

Tighten the screw.

Reader Product Outline

Scan by original stream reading with scanner

Image processing in main controller PCB

Horizontal direction: detection by CMOS line

High-brightness white LED + reflection plate

B&W: scan magnification

Stream reading glass

Original size sensor 2

2 phase pulse motor: pulse control

Scanner unit exhaust fan

Exhaustion of scanner unit

Scanner unit cooling fan

Cooling of scanner unit

ADF open/closed sensor 1

ADF open detection (ADF is detected at 5 degree)

Scanner unit HP sensor

Scanner unit HP detection

ADF open/closed sensor 2

ADF open detection (size detection timing is detected

Original size sensor 1

Size detection in vertical direction (AB type)

Original size sensor 2

Size detection in vertical direction (INCH type)

Image reading, analog image processing

Original size sensor 1

LED (light source)

LED lamp unit

Scanner unit PCB

Free curved mirrors

Free curvature mirror

3 lines (R, G, B) at color scanning.

Dust Detection Control

Refer to this Trainee Text 3-4 (5) (p.18-27).

PCB performs drive control of the scanner motor (M1).

Limited Functions Mode

Reader controller PCB

Scanner motor (M1)

Communication error between reader controller PCB scanner unit