QA/QC Welding Inspector

About 10+ years of experience in QA/QC activities. Visual Inspection of welds and perform failure
cause analysis. Inspection and testing plan, Quality control procedure for Fabrication, Welding, NDT
including Test packs and Standards. Knowledge in all Codes and Standards Having good practical and
theoretical knowledge in evaluating procedures, studying the requirements and executing the jobs.
Familiar with various welding processes. Capable of supervising and monitorin

Employment History
Job Title
ABS GROUP OF SAUDI ARABIA
Industry
Oil and Gas
05/2009 to Current
Responsible for the overall Quality control of all the construction activities at offshore location / Site.
Responsible for all inspections at site inclusive of Witnessing, Recording, Reporting the results and
resolving any problem arising.
Review and Monitor detailed records/ reports at the offshore location.
Day to day reporting to ARAMCO about the status of job.
Witnessing of calibrating testing equipment.
Issue Non Conformance reports.
Implement ARAMCO approved inspection and test plans, in-process quality control check
lists,WPS,PQR,Test certificates, Reports & other documents
Review of all testing procedures to be executed by operations like (pneumatic, hydro testing, leak
testing etc) for offshore project works in accordance to code requirements and project specifications.
Review of Radiographs and PWHT charts.
Review the qualifications for all technicians employed on the project
Job Title
GERMANISCHER LLOYDS INDUSTRIAL SERVICES LTD
Industry Oil and Gas 11/2008 to 04/2009
Review and Approval of MTC and ITP S.
Controlling of all QC activities and Documents in Piping, Mechanical, Material receiving, NDT, Welding
and Civil Sections.
Daily Meeting with respective sections.
Daily progress review Meetings.
Daily Meeting for QC issues with Construction Managers.
Inspection and Review of Documentations.
To assist Quality Control Manager for making Procedures, Method of Statements, and Acceptance
Criteria.
Arranging and Conducting Weekly Meetings with Contractors.
Control of Time sheets for entire QC Department.
Job Title
TECHNIP,ITALY,KUWAIT
Industry
Oil and Gas
04/2008 to 08/2008
Hydro test and Pneumatic Test witnessing.
Piping Packages & QC Document Revival.
Line Checking, Clearing & Punch Listing for Piping & Equipments.
Final Packing Clearance Inspection.
Job Title
Consolidated Contractors International Company
Industry
Oil and Gas
07/2007 to 02/2008
Review of ITPs, WPS, PQR, Verification of Welder Qualification.
Cross Verification of Welding Machines Calibration, Measuring instruments calibration, Pressure Gauge
calibration etc.
All Raw Material Inspection and their MTC Review acc. to Spec. Requirement.
Stage inspection acc. to ITP requirement of all the Fabrication activities.
Piping Packages & QC Document Revival.

 Line Checking, Clearing & Punch Listing for Piping & Equipments.
PT witnessing, RT Films and Reports Review.
Hydro test and Pneumatic Test witnessing.
Final Packing Clearance Inspection.
Job Title
I.D.E.A, Chennai
Industry
Oil and Gas
03/2006 to 06/2007
Visual inspection of welds and perform failure-cause analysis.
Carried out visual inspection, welding consumable verification, dimensional check, performance test,
welder qualification, welder training and performance monitoring.
Records and endorse reports of inspection and test witness and compile scope files to identity
statues.
Witness and Certify Hydro tests, Pneumatic tests, Mechanical tests like Tension tests, Bend tests,
Impact & Hardness Tests
Approve Welding Procedure Specifications (WPS&PQR),Witness and approve welder/ Welding operator
performance qualification (WPQ).
Review Test Certificates with respect to standards / specifications
Carried out visual inspection, welding consumable verification, dimensional check, performance test,
welder qualification, welder training and performance monitoring.
Job Title
TTG Consolidates Pvt Ltd, Chennai.
Industry
Construction
07/2004 to 02/2007
Monitor and control the fabrication activities as per the contract specification/ codes and standards
/approved drawings and procedures, work instructions, and material identification.
Carried out visual inspection, welding consumable verification, dimensional check, performance test,
welder qualification, welder training and performance monitoring.
Overall quality control project responsibilities such as interaction and co-ordination with clients,
design, planning, projects, production, welding, and NDE.
Review of quality control plan, supervising, monitoring fabrication, preview of NDT reports, taking
corrective actions and ensuring the project documentation over all activities.
Inspection of shutdown activities, repair works for piping, Responsible for visual and NDT inspection,
preparation and final submission of Test pack as per client requirement.
Maintained a technical note book on all projects performed.
Job Title
Velmurugan Industries Private Limited
Industry Construction 07/2001
to 06/2004
Study client/contracts specification/technical requirements, drawings etc.
Fit up and final inspection.
Preparing the inspection test plan in accordance with client or contract specification requirements.
Carried out blasting and NDT methods.
Preparing the material safety data sheet.
Reviewing of quality control plan, monitoring fabrication activities, inspection and controlling of plates
fabrication works.
Evaluation of Repair status and control.
Preparation and Review of Final documents for all carried out process.
Job Title
Meclin Fabricators,Trichy
Industry
Construction
06/1994 to 04/1996
Visual inspection and checking dimensional accuracy
Involved in inspection of welding at various stages.
Analysis of Test Reports.
Analysis and preparation of defect report.
Worked for the desired quality standard.
Preparation of final reports for the carried out process.

Work Related Training & Certification

Completed
Institution
2008
Industrial Quality Concepts

Training / Certification
Certified Welding Inspector

Completed
Institution
Training / Certification
2006
Bharat Institute of Technology ASNT LEVEL II
2009
Mando,Saudi Arabia
Helicopter Underwater Escape Training
2009
Saudi Aramco
Saudi Aramco Approved Welding/Vendor Inspector

Employment History
Job Title
QA/QC Inspection Engineer
Industry
Oil and Gas
02/2011 to Current
QA/QC Inspection of pressure vessels, pipe lines, boilers, bonding & lamination ,NDT- UT, MT, PT etc., and
Documentation of quality related reports and documents
Designation : QA/QC Inspection Engineer
Organization: SGS Inspection Services Saudi Arabia Ltd., Dammam.
Period: Feb 2011 to till date.
Clients: SAUDI ARAMCO, Yanbu NGL, Yanbu Refinery, Crude Oil Terminal, SAMREF.
SABIC- Yanpet, Yansab,
SAUDI ARAMCO GOSP1, 2, 3, 4 Maintenance Projects.
MMG STEEL FACTORY, Dammam
GHI-Gulf Heavy Industries Ltd., Jubail
MISA-Maritime Industrial Services Arabia Ltd. Jubail
Abdulla Fouad Imp alloy Co., Boowonley, Arabian Etimaad, Al-Qahtani PCT, EuroTech, MSTC etc.,
Review and improvement of Quality Control Procedures to implement various requirements of International
Standards like ASTM, ASME, ASNT, AWS, API, etc.
Preparation of Quality related SOP- Standard Operating Procedures.
Having good experience and knowledge of generating ITPs as per standard for the project.
Having knowledge, experience and certification of welding inspection, NDT.
Monitoring Welder performance and conducting visual inspections of welds and repairs of welds in accordance
with Company procedures and international codes of practice.
Checking, inspecting and testing of incoming welding and construction materials to ensure they meet project
specification requirements

Monitoring the construction process from all aspects to ensure performance meets job quality and design
requirements in accordance with Company procedures and international standards
Coordinating with clients to undertake Procedure Qualification Tests (PQT) and inspections of prepared test
specimens and witnessing destructive tests
Identifying and preparing Welding Procedure Specification (WPS) & PQR for jobs as per project specifications
and verifying Welders meet PQR requirements
Collating all relevant documentation for the job and apply the data to the creation of a Test Pack to undertake PreHydro Test inspection activity
Undertaking verification of welding machines to ensure equipment meets job requirements specification and
provide verification of electrode baking and holding temperature including control and issues
Conducting fit up and dimension inspections as per Inspection and Test Plan (ITP) and providing technical
guidance for welding sequence and distortion control
Surveying erection, construction and equipment for alignment in accordance with drawings and specifications. In
addition having knowledge of Testing and commissioning of piping projects, rotating & stationary equipment.
Preparation of all equipments punch lists and verifying all items are in place and act as an agent for the Company
during punch list activity.
Corrosion Inspection of Tanks and Pipelines including, CRUDE OIL, PROPANE, BUTANE,ETHANE,
NAPTHA, LPG tanks and Sea Water & high pressure steam Pipe Lines
Involved in Advanced UT techniques like TOFD, Phased Array & MFL etc.
UT Weld scanning of Butt welds of various pipelines & pressure vessels long seam & cir seam. UT Structural
welds scanning inside pressure vessels & overhead crane structural beam.
Corrosion Monitoring of Pipelines & Pressure Vessels etc. Lamination Checking & Bonding Inspection of
Inconel Cladding on C.S. Pressure vessels.
UT Inspection of Rubber Swell Packers on Steel Pipes with low frequency Probes.
UT Machines used: Epoch XT, Krautkramer USM, Olympus, GE- USM65, Modsonic Einstein II etc.
Ultrasonic Testing of T, K, Y weld joints of off-shore pipelines. To Perform Radiographic Film Interpretation, MT
Yoke method and Liquid Penetrant Test.
Visual inspection of weld for defects and taking appropriate action for the remedy. Fit-up & Assemblies
inspection including dimensions inspection.
To coordinate with Third party inspection agencies(TPI)
Review of isometric diagrams and identification of ISBL & OSBL Spools as per Specification.
Attending Queries from customer internal & external regarding Quality matters.
Coordinating with PRD (Product Research Department) in relation to product specifications, acceptance criteria
& continual improvement of inspection & testing system.
Having leadership quality as well as the ability to develop and implement standard engineering practices

Having skills of software programs including Microsoft Word, Excel and PowerPoint
Having

Strong oral, written, and interpersonal communication skills.

Job Title
QC Inspector
Industry
Oil and Gas
06/2008 to 01/2011
Previous Work Experience
Position : Quality Inspector
Employer: Global Engineering & NDT Services, Chennai.
Tenure : May 2008 to Jan 2011
Client - I: NOCL - Nagarjuna Oil Corporation Ltd., Cuddalore, India.
Project: Petroleum Oil Refinery Construction, Plant 1.
Duties: UT Weld Scanning & Thickness Gauging of various pipelines, MT Yoke method & PT on Structural
welds inside and outside the Pressure Vessels.
Client - II: Emerald Engineering Ltd, Chennai, India.
Duties: UT Weld Scanning of butt weld on forklifts wheel rims.
UT Weld Scanning of welds of High Pressure Fire water pipelines & Structural welds.

First Work Experience

Position : NDT Technician
Employer: SIS Inspection Services, Chennai.
Tenure : May 2002 to June 2004
Client: WIPRO Infrastructure Engineering, Chennai.
Project: Manufacturer of Hydraulic Cylinder & Pistons of Earth moving equipments and Lifting equipments for
CATERPILLAR, L&T, HIAB Sweden, KUBOTA-Japan, JCB & TEREX VECTRA etc.
Duties : UT - Weld Scanning of Butt weld of Tubes and Friction weld of Piston rods

K.O. SUNOD KUMAR

DME + AWS-CWI + CSWIP 3.1 + ASNT L II

(Saudi Aramco Certified SAP#
70005115)

Objectives & Goals

To aspire challenging and dynamic career in Mechanical,
Quality controls Quality assurance, where I can apply
knowledge and experience.

Piping, Welding
and improve my

Profile
More than 12 years of experience as QA/QC Mechanical, Welding Inspector &
Piping Engineer for projects related to Oil & Gas, Petrochemicals, Water
and Steels of esteemed organization like Saudi Aramco, SABIC, Reliance
India etc and with Multinational company like Snamprojetti, Shaw Stone &
Webster, SINOPEC, Metal Services Company, CAT Co, Saudi Techint, Tekfen,
VAI India, SULZER India, CONCAST at Saudi Arabia and India.
Skills and Strength
* Good knowledge of Construction, Inspection, Testing, Pre-commissioning
and Commissioning Related to Pipelines/Piping, Rotary &
Static
Equipments, Mechanical Structures, Vessels, Tanks etc for Oil, Gas,
Petrochemicals, Water and Steel Industries.
* Good knowledge of NDT activities.
* Good knowledge in preparation of Hydro test Packages.
* Good knowledge in preparation of QCP, ITP, WPS & PQR.
* Good knowledge of ASME, API, Saudi Aramco, SABIC, AWS and other
International Stds.
* Capable of handling group of Inspectors and Workmen.
Educational & Technical Qualifications
*
*
*
*

Diploma In Mechanical Engineering From BTE Kerala (1994- 97)

AWS-Certified Welding Inspector (Certificate No.-04010981)
ASNT Level II in UT, RT, PT& MPT.
CSWIP 3.1 (Certificate No.- 40381)

Achievements
* Saudi Aramco Certification for 7 projects (SAP# 70005115).
* Worked as Saudi Aramco Project Inspection Department
Inspector.
Seminars
* IS0 9001-2002 AUDIT
Computer Skills
* Microsoft Office & AutoCAD 2000
Driving License
Have valid LMV License for India and Saudi Arabia.

Mechanical

Work Experience
Experiences in Abroad
1.

Company
: Saudi Aramco
(Northern
Area
Project
Inspection Dept.)
Designation
: QA/QC Mechanical Inspector (SAPID)
Duration
: Aug 2009 to Aug 2010
Job Description
: Carrying out inspection jobs under Maintain
Potential and Pipelines Division of Saudi Aramco Northern Area Projects
Inspection Department. Projects related Cross country Pipelines, Well
Head Connections, Trunk Lines, Plant Piping, Tie Ins, Hot-tap Jobs.

Duties and Responsibilities

* Provide quality assurance and quality monitoring for capital
projects to ensure that contractor's quality personnel and
processes are effective.
* Provide technical support to Project Management in resolving
problems concerning inspection methods and procedures of
completing works within the scope and intent of applicable codes
and standards.
* Co-ordination with the vendor inspection department for the shop
fabricated tanks, heat exchangers and pressure vessels
* Review and approval of WPS according to project requirements
* Review and approval of QC inspectors for contractor and
subcontractor according to Schedule 'Q' (contract document)
requirements
* Review, approval and issue of job clearance card for welders
according to their qualification done by approved third party
company.
* Review and approval of QC documents like QCP, ITP, QCS, Method
statements etc.
* Review, evaluate and monitor the weekly report from different
contractors and subcontractors.
* Delegated jobs from the field supervisors to prepare weekly
highlight, weekly project quality status (PQS), calculate project
quality index (PQI) etc.
* Surveillance and witnessing of Daily Construction Activities as
per ITP.
* Review and punch listing of Pressure test package and witnessing
the Pressure Test
* Attending weekly QA/QC Meeting.
* Witnessing and Review of NDE Activities.
* Witnessing PWHT, Hardness Testing, Pneumatic Testing.
* Witnessing HOT-TAP Activities.
* Witnessing Application of Coating, Fabrication, Holiday Test,
Backfilling etc
* Focus Assessment of contractor
* Making and Closing out Exceptional Items List and Participating in
MCC.
2. Company
Client
Project
Position
Duration

:
:

:
:
:
QA/QC
April

Shaw Stone & Webster

YANSAB Petrochemicals Co. (SABIC)
Butane and BTX
Welding/ Piping Inspector
2008 to July 2009

Duties and Responsibilities

* Review and Approval of Welding/ Piping QA/QC Documents.
* Witnessing WQT, PQR
* Sarvaliance and witnessing of Daily Construction Activities as per
ITP

*
*
*
*
*
*
*
*

Attending weekly QA/QC Meeting

Review of PWHT chart, PMI and NDT reports
Coordination with client QA/QC
Witnessing Application of Coating, Fabrication, Erection etc
Review and punch listing of Pressure test package
Witnessing the Pressure Test of Piping and Valves.
Participating in Final Walk Through
Reinstatement of Final Piping

3. Company
Client
Project
Hawiyah
Position
Duration

:
:
:
:
:

4. Company
Client
Project
Rastanura
Position
Duration
5. Company
Client
Project
III)
Position
Duration
6. Company
Client
Project
Position
Duration

Facilities

(GTC),

Lead-Welding Inspector
Jan. 2007 to March 2008
:
:
:

Snamprogetti, KSA
Saudi Aramco, KSA
Gas Treat & Compression

Metal Services Company, KSA

Saudi Aramco, KSA
Additional Asphalt Handling

Facilities

at

Refineries and DR-1 Abqiaq Pump Station

Welding Inspector
: March 2006 to Nov. 2006
:
:
:

Saudi TECHINT
Saudi Aramco
Haradh Al-Crude Increment Facilities

(GOSP-

:
:

Welding Inspector
March 2005 to Feb. 2006

:
:

: TEKFEN Inc, KSA

: Saudi Aramco
: QUAD-1 Pipeline & Supporting Facilities
Welding Inspector
Aug 2004 to Feb 2005

Duties and Responsibilities

* Carrying out WQT, WPS, PQR as per ASME Sec IX
* Controlling storage and release of materials as per P&ID
* Controlling the filler wires and electrodes as per ASME Sec. IIC and
WPS.
* Assisting in preparation of Inspection Formats, Procedure and QCPs and
submitting.
* Witnessing Preparation and inspection of Hydro testing of valves.
* Controlling the welding joints as per Isometric Drawings
and
preparation of Weld Maps.
* Piping Inspection of Jacketed Piping, Equipment Piping etc
* Inspection of Cross country Pipelines, Trunklines etc
* Joint fit-up inspection and welding inspection of C.S, S.S, Copper,
Alloy steels, dissimilar metals etc and maintaining daily reports.
* Preparation Daily Fit-up, Weld Visual Reports
and
Inspection
Checklists.
* Controlling the Hot-tap, Tie-in and Temperature Tie-in joints.
* Inspection of Painting, Sandblasting, and FBE coating.
* Coordination with client and raising NCR's & RFI's.
* Coordination with NDT & Coating contractors
* Controlling the NDT jobs as per Project specification and reviewing
reports
* Preparation of welder performance reports on Weekly basis.
* Controlling the Preheat & PWHT and reviewing the PWHT Charts and
Hardness reports.
* Checking and rectification of the punch list and taking approval and
release from the client for Hydro test.

* Preparation of Hydro test Package.

* Carrying out the Inspection of Hydro test.
* Carrying out the Alignment and Leveling Inspection
Equipments.

of

Structures

&

Experiences in India
1. Company
Position
Duration

:
:

Kairali Engg. Pvt Ltd, Mumbai, India

QA/QC Mechanical Inspector
: March 2000 to July 2004

i. Client
Project
Casting

:
:

Concast India Ltd, Mumbai

6/11M Radius 3 Strand Continuous

Machine, 30T Ladle Furnace and Fume

Extraction
System at SJK steels Co.ltd, AP, India.
ii. Client
Project
Aarthy SSL &

: VAI India Pvt Ltd, New Delhi

: 35T Vacuum Degassing Plant

at

Vardhaman Steels, Punjab, India

iii. Client
Projects

: Sulzer India Ltd, Pune

: Revamping of Columns at IOCL, Gujarat &
Fabrication and Installation of Trays of
Columns
at Reliance Refineries, Jamnagar, India

Duties and Responsibilities

* Coordination of site activities
* Carrying out WQT, WPS, PQR as per ASME Sec IX and AWS D1.1
* Dimensional and Assembly/Fit-up inspection of Structural Components
like Columns, Beams, Chimmineys, Ducts, Equipment Platforms etc
* Inspection of Welding, Painting & Sandblasting.
* Inspection Piping of Oil, Gas and Utilities.
* Daily and Shutdown Maintenance of steel plant equipments
and
accessories like Furnace, Filters, Silencers, Heat Exchangers, Rotary
Equipments, Pumps etc
* Shut down Maintenance of Columns at Refineries.
* Package Preparation and witnessing of Hydro test
* Responsible for Daily Production & QA/QC Documents
* Co-ordination with Third party Inspectors and client inspectors
* Coordinating with NDT Personnel and reviewing reports.
* Commissioning and Pre-commissioning Jobs of the projects.
2.

Company
Services, Mumbai
Position
i. Client
Maharashta
Project
and Structures
Duration
ii.

:
:

Client
Maharashta
Project
Expansion Project
Duration

Technical

and

Inspection

Site Supervisor cum NDT Inspector

:

GG Dandaker

Works

Ltd.,

Fabrication of Parboiling

Tanks

Steel

Jun1999 to Feb2000
:
:

Engg

Dharamsi

Morarji

Deactivated

And Maintenance jobs

Dec 1998 to May1999

Chemicals,

Chemical

Plant

Duties and Responsibilities

* Coordination of site activities
* Installation of Pressure Vessels, Equipments, Structures and Piping at
chemical Plant
* Fabrication of square & conical tanks.
* Final Inspection and Dispatch of Tanks and Related Structures.
* Preparation of Quality Control Documents.
* Carrying out and reviewing of NDT
3. Company
Ordnance
Position
Duration
4. Company
Mumbai
Position
Duration

: Machine Tool Prototype Factory

(Indian

Factories), Maharashtra
: Technical Apprenticeship (Mechanical)
: Nov1997 to Nov1998
: Radiographic

Services

(I)

: NDT Technician (RT, PT & MPT)

: Jun 1997 to Oct 1997

Pvt.

Ltd,

Dear Sir,
I am Earnestin Cyriac Augustin, 26 years old, graduate Mechanical engineer and CSWIP 3.1 Certified inspector. I have a
total of 3 years experience in the QA/QC Inspection of Piping and Welding. I worked as QC piping/welding Inspector in
CCIC Qatar, in the Pearl GTL Project from 2008 June to 2010 Jan. I started my professional career as a contract supply
engineer for BHEL (Southern Region) at a power plant construction for NTPC at Bhilai in India from 2006 to 2008.
I have direct inspection experience of welding visual inspection, procedure verification, verification of welder
qualifications for different welding processes. I am also familiar with related ASME, AWS, API, ISO codes and
standards.
Sponsored Links:

I have inspection experience on material verification, shop and field fabrication and weld visual of pipings, pipe
supports, pipe fittings, valve inspections, Repair and Alterations, Site action plans, Modifications ,Line punching, Hydro
Test coordination with client etc, especially in utility areas.
As I was in search for better prospects and satisfaction in my carrier as a mechanical engineer, I found that the qualities
within me have greater chances for meeting your requirements. I would like to apply for the post of QC
mechanical/piping engineer in your esteemed organization. My application to your reputed company is an outcome of
my thirst for a professional working environment where I can utilize my skills and experience. I believe that your job is
one where I can use my knowledge and get experienced.
Hope you would kindly look in to my attached resume.
Yoursfaithfully,
SUMMARY :
Interpersonal and communication skill. Ability to work in team with diverse background .Strong
commitment to quality .Determination, dedication and discipline. Willingness to learn and adapt to new
opportunities and challenges. Competitive and goal oriented approach towards work coupled with a
sense of responsibility. Detail oriented inspector with strong mathematical, analytical and communication
skills. Seeks a role of increased authority in manufacturing setting.
EDUCATION QUALIFICATION Year of Passing :
- Bachelor of Engineering in Mechanical 2011
- Higher Secondary Education 2007
- Secondary School Education 2005
COURSE COMPLETED :
CERTIFICATION SCHEME FOR WELDING INSPECTION PERSONAL CSWIP 3.1 WELDING INSPECTOR
ASNT LEVEL - IN NONDESTRUCTIVE TESTING (NDT) MAGNETIC PARTICLE TESTING (MPT)
ASNT LEVEL - IN NONDESTRUCTIVE TESTING (NDT) ULTRASONIC TESTING (UT)
ASNT LEVEL - IN NONDESTRUCTIVE TESTING (NDT) RADIOGRAPHIC TESTING (RT)

ASNT LEVEL - IN NONDESTRUCTIVE TESTING (NDT) LIQUID PENETRANT TESTING(LPT)

ACCOMPLISHMENTS :
- In the field of Structural engineering, I completed Ceiling Girder Project for Nabinagar Power Plant,
Karnataka, India in 2011.
- Manufacturing of Hanger, Welded beam, Column Box, Buck stay, and Boiler Pressure parts for the
customer Bharat Heavy Eletricals Limited, Trichy, India.
CONTROL ACTIVITIES IN MANUFACTURING OF POWER PLANT ACCESSORIES :
- Inspections for Ceiling girders, Buckstay, Welding beams, Plus columns, Column Boxes, Ducts.
- In process surveillance and control for storage and handling of Welding Consumables
- Verifying incoming Raw materials for material identification and Heat No. identification
- To identify the requirements, quality standards as per (QAP).
- Inspection of welds before, during and after welding Surveillances.
- Capable to do Inspection on welded joints using NDE methods like Magnetic Particle Inspection(MPI),
Liquid Penetrate Inspection (LPI) (ASNT Level-II)
- Coordinate and assisting production engineers and supervisors
- Updated the acceptance limits for Defects as per the Customer Quality Assurance Plan
- Maintaining the quality documents
- Qualification of the welders for varies materials in accordance with the WPS.
- Implementation of stage inspection.
- Work Schedule preparation (Based on Customer Requirement).
- Suggestion of methods / procedures to improve the quality of working.
- Dimensions measuring as per drawing given by consumer.
- Dimensions measuring methods like section height, flange width, plumb out, face in face out, web shift,
web buckling, straightness, water level checking.
ACADEMIC PROJECTS :
- Design and Fabrication of Pneumatic leaf cup making machine which uses the pressurized gases to
transmit and control the process.
- Design of fins for the single phase induction motor which reduces the heat dissipation in the fins and
gives the motor
EXPERIENCE :
QUALITY ENGINEERING WORKS December 2011 to December 2012 (Sub contracting Bharat Heavy
Electricals Ltd, Trichy) Designation -- Quality Control Supervisor.
SUPER QUALITY SERVICE August 2011 to December2011 (In field of Non Destructive Testing, Trichy)
Designation -- Quality Control Supervisor.
PERSONAL INFORMATION :
Languages known : English, Tamil.
Date of birth : 15-11-1988.
Nationality : INDIAN
Declaration :
I hereby declare that the above furnished information are true to the best of my knowledge and ability.

QA/QC Welding/Mechanical Engineer/InspectorOffshore/Onshore

I am touch with you regarding the application for
this position.
I have total Experience 10 years experience in ( Qatar, Saudi Arabia,IRAQ and Pakistan) with
multinational PMC, TPI, EPC companies in Onshore/Offshore Oil and Gas, Operation,
Petrochemicals Projects, Aramco Refineries, Oil Fields with multinational companies.

Certifications: CSWIP 3.1, ASNT NDT Level 2, IRCA Lead Auditor Course, Welding
Diploma, (BGAS-Painting Inspector (Result Awaited).

1. ARAMCO approved QA/QC Senior Mechanical Inspector- Tanajib-Saudi Arabia

2. YASREF (Aramco & Sinopack approved QA/QC Welding Inspector)-Yanbu -Saudi Arabia
3. SATORP (Saudi Aramco approved QC Welding Inspector ) - Jubail-Saudi Arabia

Current Location: Halfaya Oil Field- IRAQ

Contact Number: 00964 7810652705 (IRAQ)/ 00923451659776 (Pakistan)
Passport Number: EC 6893692 (Expairy:2016)
Joining: Immediately
Internationally willing to travel: YES
For further details please you can contact me on my mobile and further
Email send to me.
Your early response will be highly appreciated.
Please find attached my CV.
Thanks & Regards,

Mushtaq Hussain
QA/QC Supervisor (Welding/Mechanical/Coating)

Main EPC Company

Halfaya Oil Field-IRAQ
Mob: 0092 3451659776 (Pakistan)
Email: mushtaqhussain76@gmail.com
Skype: mushtaq.hussain76
Education:
04.13.2001 - 06.18.2003
GOVT COLLAGE OF TECHNOLOGY
DIPLOMA OF MECHANICAL ENGINEERING
Associate Degree

Certifications:
1. CSWIP 3.1 CWI (Certified Welding Inspector) TWI-United Kingdom ( Certificates #
40494, Expiry Date- 2018 )
2. BGAS-CSWIP Grade-2 (Coating/Painting Inspector) TWI-UK

( Result Awaited)

3. Lead Auditor Course ISO 9001-2008 (Quality Management System)-MEQMP-Al Khobar

(Saudi Arabia)
4. ASNT NDT Level 2(Radiography Test, Ultra Sonic testing, Magnetic Particle Test,
Penetrant Test)-Doha (Qatar)
5. Total Quality Management System (TQM) ISO 90001-2000- Pakistan
Saudi Aramco Approvals
6. Saudi Aramco approved (PID) Senior Mechanical Inspector - (Saudi Aramco) Tanajib/Saf.
Saudi Arabia
7. YASREF ( Yanbu Aramco Sinopec Refining) approved QA/QC Welding Inspector- ( YanbuSaudi Arabia)
SATORP (Saudi Aramco Total Refining & Petrochemicals) approved QC Welding Inspector(Jubail-Saudi Arabia)
Work Experience:
12.16.2013 - 12.20.2014
QA/QC Welding Engineer/QC Supervisor
China Petroleum Engineering & Construction Corp. MAIN EPC (Halfaya Oil Field) IRAQ | QA-Quality Control

Prepared the Quality Control and Assurance Inspection procedures and submitted to
client for review and approvals.
Prepared Contractor ITP (Inspection test Plan).

Coordination with Contractor /Sub-Contractor related Quality Issues and resolving

problems.

Quality Control & Assurance coordinator.

Supervise the Discipline Inspectors and per their specialties.

Adopt the Quality Procedures of the project and maintained proper filling and
traceability records.

Prepared PQR (Procedure Qualification Record) and PWPS and monitored and advise
the welders to finish the test coupon welding as per PWPS parameters and follow-up
and make sure that PQR & WPS has been approved before used on production weld.

Witnessed WQT (Welder Qualification test) as per approved WPS and review the Welder
Qualification Test reports & Welder ID Cards.

Maintained & update the welders qualification records & Qualification limits on weekly
basis.

Supervise the Contractor & Sub-Contractor QA/QC Inspectors and assigned duties to all
inspectors as per their discipline.

Piping installation, dimensions and orientation inspection and verification performed

as per approved ISO Matric Drawings.

Participated Weekly Quality meetings with client and Sub-contractor related quality
issues and related concerns.

Analyze the weld defects and prepared the Project Weld Rejection Rate (WRR) joints
basis and linear basis.

Prepared by defect analyses reports & Weld rejection summary weekly basis.

Witnessed removal weld defects if any welding repair and witness NDT activities after
executions of repair.

Identify the problems, making investigation and provide solution during breakdown.

Control of Non-Conformance (NCR) by detecting, reporting and follow-up corrective

actions to achieve close-out in a timely manner.

Assist the co-ordination of Quality issues b/w Owner and its contractor /sub-contractor
and PMT (Project management Team).

Review the supplier quality (Inspection) documents such as MTCs, Test Reports,
Inspection reports etc. before shipment.

Conducted the Internal Quality Audit of Contractor and Sub-Contractor and evaluate
the welding & QA/QC documentation system.

Monitored implementation of the project and contractor Quality Plan at site.

Prepare Weekly Quality Reports and submit to Site Manager.

Material Receiving Inspection (Check physical damage, Non-Conformance material

segregated, control and traceability).

Monitor Sub-contractor activities such as Mechanical

works/Welding/Piping/NDT/Painting & Coating activities as per approved welding
procedures and project specification.

Prepared monthly safety meeting presentation. Awareness of Injury reporting system

API Storage Tanks construction activities Fit-up and control welding activities
(Verification of Welder Qualification, Control of welding consumables, Inter-pass
temperature, inter-run cleaning and final visual welding inspection.

Conducting the different type of mechanical test of Tanks like peaking & banding,
roundness and plumpness, Pad Leak Test (PLT), Vacuum Box Test, Penetrating Oil Test.

Check the Dimensions activities like plumpness, peaking banding roundness inspection
as per approved Drawings and codes standards.

Development and implementation maintenance activities accordance to HSE procedure.

Familiar and have experience with the welding process and type of equipment being
used on the project (GTAW, SMAW, GMAW, FCAW, SAW)

Structural metering skids fabrication and welding inspection. Structural

erection/fabrication and structural NDT Witnessed.

Conducted the interview of sub-contractor QA/QC personnel and NDT technician and
approvals.

Heat Shrink Sleeve fixing inspection and verification.

Witness by welding inspection of all stages (before, during & after welding) and NDT
testing such as (RTFI) Radiographic test film interpretation, MPI, PT and Ultrasonic
testing by pipeline, piping and equipments.

Prepared Pressure Test Package (review of Weld Summary, P & ID, Punch List, ISO
Matric, NDT Report, Painting Reports, Water analysis reports and Pressure test report)
for piping, pipeline and storage Tanks.

Walkthrough of piping and pipeline prior to Pressure Test and create a punch list.

Pressure Testing (Hydro test, Pneumatic Test, Leak Test) witnessed & verification of all
required documents such as (check list , P&ID, ISO Drawings, Weld summary, NDT
reports, Gauges calibration certificates, pipe cleaning records etc) and verify of NRV
(Non Return Valve (check valve) ), Pressure relief valve, gate valve direction is correct
& Pressure relief valve validity.

Material receiving inspection as per manufacturer data sheet certificates, MTCs and as
per project approved procedure.

Calibration verification of coating equipments such as compressor (ASME Stamp

verified), house pipe condition, spray nozzle, dead man handles lock etc. Material Data
Sheet review and followed the requirements.

Environment Test (DEW Point, Surface Temperature, Blotter Test, Pot life verification).

During Surface preparation inspection check the profile with Replica Tape, Nitrate test
and comparator sheet.

Primer inspection verified the required DFT with Elcometer. Mid coat and final coat
inspection and verifying the required DFT with Elcometer.

Inspection of tools calibration verifies & Review of calibration certificates.

After coating and painting verifying the Storage handling of coating pipes.

Pipeline Girth weld coating repair witness and material verified.

During handling coating damaged area repairing witness as per approved repair
procedure.

Verified the painting and coating reports with test results.

10.18.2012 - 11.10.2013
QA/QC Mechanical/Welding Inspector (ARAMCO Approved)
APPLUS VELOSI-Saudi Arabia (PID-ARAMCO) | QA-Quality Control

Review of contractor WPS and supporting PQR and verify the test result reports and
actual parameters.
Review the Quality Control and Assurance Inspection procedures and approvals.

Monitor the contractor & Sub-contractor activities such as Mechanical

works/Welding/Piping/NDT/Painting & Coating activities as per approved procedures
and project standard.

OFFSHORE Steel Structural fabrication, Welding Inspection, Dimensions verification

and installation inspection carried out as per approved Drawings and project
specification etc.

Offshore Jacket piping fabrication, welding and installation inspection.

Offshore Deck installation inspection

Weekly & Monthly Minutes of Meetings (MOM) and weekly inspection reports.

Review NDT (UT, RT, PT, and MPT) testing procedure and witness the NDT testing as per
approved procedure and standards.

NDT activities witness on Tie-In location and monitoring all mandatory requirements of
TIE-IN including welding, bolt tightening and gasket verification and final ReInstatement activities.

Valve receiving inspection and preservation control.

Receiving Inspection of Rotatory and stationary equipments.

Installation inspection of Rotatory and stationary equipments.

Conduct surveillance of Contractor /sub-contractor fabrication/welding and testing

activities and process in accordance with the Aramco package, surveillance plan,
Quality plan and Inspection & test plan (ITP).

Carry out specific works related to monitoring, inspection, and controlling all welds
activities and piping , Pipeline & structure fabrication within the section scopes of
work within the field in accordance as per activities in inspection test plan, Quality
control procedures, International Standards, WPS & dimensions , orientations as per
approved ISO metric drawings with completely followed standard requirements.

Offshore structural fabrication, erection, welding, dimensional Inspection carried out

as per approved standards, codes and procedure.

Assist the co-ordination of Quality issues b/w Aramco and its contractor /sub-contractor
and PMT (Project management Team).

NCR (Non Conformity Report) trends, Corrective action & Preventive actions.

Monitor performance of Contractor & sub contractors, ensure personnel are qualified
and competent to perform allocated tasks, have valid certifications were for the
techniques in use.

Witness by welding inspection of all stages (before, during & after welding) and NDT
testing such as (RTFI) Radiographic film interpretation, MPI, PT and Ultrasonic testing
by pipeline and equipments.

Witnessed removal weld defects if any welding repair and witness NDT activities after
executions of repair.
Prepared by defect analyses reports & Weld rejection summary weekly basis.

Reviewed by weekly welder repair rejection rate & tracer weld.

PWHT (Post Weld Heat Treatment witnessed & control as per WPS & Heat treatment
procedure and review the graphic charts, witness of Hardness Test.

Preparation weekly RFI tracking list, daily welding & fit up status and RT status
updated

Welding consumable inspection as per MTC & project requirements, condition and
storage handling and pre use baking treatment procedure.

08.14.2011 - 10.05.2013
QC Welding Inspector (ARAMCO Approved)
Dayim Punj LLoyd (Main EPC)-Saudi Aramco Total Refinery-Saudi Arabia | QA-Quality Control

Preparation of Inspection Test Plan (ITP), PQR & WPQR (Welding Procedure
Qualification Record).
Perform inspection in accordance with the approved ITP (Inspection and Test Plan).

Carry out specific works related to monitoring, inspection, and controlling all welds
activities and piping , Pipeline & structure fabrication within the section scopes of
work within the field in accordance as per activities in inspection test plan, Quality
control procedures, International Standards, WPS & dimensions , orientations as per
approved ISO metric drawings with completely followed standard requirements.

As per ASME B31.3 (Process piping Fabrication inspection) and Hydro Test of piping
components of pressure containing welds.

Excellent knowledge of P91,92 or other High Chrome & Molly steels heat treatment
and welding requirements.

Supervision by (EPCC) QA/QC Inspectors and monitoring by sub-contractors activities

as per project approved standards & specification.

Monitor performance of sub contractors, ensure personnel are qualified and competent
to perform allocated tasks, have valid certifications were for the techniques in use.

Witness by welding inspection of all stages (before, during & after welding) and NDT
testing such as (RTFI) Radiographic film interpretation, MPI, PT and Ultrasonic testing
by pipeline and equipments.

Ensure a system of Welding consumables control procedure is implemented and

storage as per manufacture requirements.

Excellent experience in Piping Fabrication inspection and during shop fabrication works
like joint Fit up (Bevel angle, root face, root gap and smooth pipe and free from rest,
dust, oil and moistures) and dimensions inspection as per ISO Matric and approved
WPS.

Monitoring the welding processes SMAW, GTAW, FCAW, SAW and check welders used
correct parameters.

Monitoring and witness of welder qualification test (WQT) and welding procedure
qualification test (WPQT).

Preparation of weld summary, daily welding report, daily fit-up report and keep all
QA/QC records in proper filling.

High standard of safe working practice, quality and productivity as well as compliance
with the codes, standards and project specifications.

Good experience in coordinating between Client Contractor and sub-contractors

related Quality issues discussion and problem resolving.

QA/QC welding inspection & NDT witness of Pipeline, piping & Structure during shop
fabrication & site erection. Inspection of Pipe spools released to site installations.

Witnessed removal weld defects if any welding repair and witness NDT activities after
executions of repair.

Material receiving inspection as per MTCs, PMI reports, and project approved
manufacture & supplier verification and proper storage handling.

Prepare punch list prior to pressure test, categorize items, ensure all A or Y items
cleared prior to pressure test.

Prepared by defect analyses reports & Weld rejection summary weekly basis.

Reviewed by weekly welder repair rejection rate & tracer weld.

PWHT (Post Weld Heat Treatment witnessed & control as per WPS & Heat treatment
procedure and review the graphic charts, witness of Hardness Test.

Preparation weekly RFI tracking list, daily welding & fit up status and RT status
updated

Welding consumable inspection as per MTC & project requirements, condition and
storage handling and pre use baking treatment procedure.

12.06.2010 - 06.23.2011
QC Welding Inspector
Linde Construction German (The Linde Group) Saudi Arabia | QA-Quality Control

Perform inspection in accordance with the project approved ITP (Inspection and Test
Plan).
Witness by welding inspection of all stages (before, during & after welding) and NDT
testing such as (RTFI) Radiographic film interpretation, MPI, PT and Ultrasonic testing.

Excellent experience in Piping Fabrication inspection and during erection works like
joint Fit up (Bevel angle, root face, root gap and smooth pipe and free from rest, dust,
oil and moistures) and dimensions inspection as per approved DWG and approved WPS.

Piping (Alternation, repairing and modification) Inspection as per client procedure and
specification.

Preparation for Tie-In joints. (Preparation, Witnessed and inspection of Tie-In)

Monitoring the welding process of SMAW, GTAW, FCAW, SAW and make sure that
welders performed welding as per approved WPS.

Preparation of weld summary, welding report and fit-up reports and all record
maintained in proper filling.

Monitoring and witness of welder qualification test (WQT) and welding procedure
qualification test (WPQT).

Ensure a system of consumable control procedure is implemented.

QA/QC welding/ NDT and relevant document controller.

Verification of the calibration of welding equipments & inspection instruments.

High standard of safe working practice, quality and productivity as well as compliance
with the codes, standards and project specifications.

Material receiving inspection as per MTCs, PMI reports, and project approved
manufacture & supplier verification and proper storage handling.

11.28.2005 - 07.10.2010
QC Welding Inspector (Mechanical)
Descon Engineering Qatar LLC (Qatar Gas LNG Onshore/RLOC Olefin/Dolphin Energy Limited) | QAQuality Control

Preparation of welding procedure specification (WPS) on behalf of approved PQR &

PWPS.
Monitoring & supervise the welding/NDT activities as per applicable codes, standards &
project specifications.

Monitoring and witness of welder qualification test (WQT) and welding procedure
qualification test (WPQT).

Preparation of welder Qualification records (Welder JCC & Welder Test Reports).

Welding inspection performed and checks the welding parameters before, during and
after welding as per codes & project acceptance Criteria.

Piping fit-up inspection performed as per approved ISO Matric drawings and approved
WPS.

Coordinate with Contractor and Client inspector related Quality Issues.

Ensure that tack welding and as well as production welding performed by qualified
welder.

Witness the Weld repair execution, NDT performing on effected area and Welding on
repair area as per repair procedure.

Piping (Alternation, repairing and modification) Inspection as per client procedure and
specification.

Preparation for Tie-In joints. (Preparation, Witnessed and inspection of Tie-In)

Excellent in Piping Fabrication and erection works like joint Fit up (Bevel angle, root
face, root gap and smooth pipe and free from rest, dust, oil and moistures) and
dimensions inspection.

Conducted the Walkthrough with Client inspector and create a punch list.

Preparation of weld summary and all relevant NDT reports attached with Test Package
prior to submit client for review.

QA/QC welding & NDT inspection of Piping/Structure during shop fabrication & site
erection & Pressure Vessels. Inspection of Pipe spools released to site installations.

High standard of safe working practice, quality and productivity as well as compliance with
the codes and project specifications.
03.26.2004 - 10.19.2005
Welding Supervisor
China Petroleum First Construction Company (Progas Pakistan) Phase II | Construction

Prepared by welder name list.

Arrangement the welder qualification test.

Maintain the welder qualification records & teach the welder about WPS & PQR.

Conducted the welders tool box talk.

Prepared by daily welding reports & Fit Up reports.

Verifying the welding consumables are proper baking, holding & maintaining the
issuing records.

Welding consumable proper storage handling as per requirements.

Co-ordination of site work such as Man power, Materials mobilization and Work execution
1. Summary (Cover Letter) - CV/Resume Part 1 [Mandatory]
QA /QC Welding and Piping Inspector
2. Work Experience - CV/Resume Part 2 [Mandatory]

Company : Arabian Bemco/ Yanbu Steel Company

Position : QA/QC Welding
Duration : February 2008 to till date
Project : Juyahma Gas Plant (ARAMCO)

Company : Mohammad Al Mojil Group (MMG)

Position : Welding / Piping Inspector
Duration : May 2008 to November 2008
Project : Saudi Kayan (K-022)

Company : Eram Engineering / HYUNDAI Engineering and

Construction Co, Riyadh (Saudi Arabia)
Position : Welding Inspector / Tank Inspector
Duration : Nov. 2007 to April 2008
Project : Khurais Central Processing Facilities. (Saudi Aramco)

Company : Shaw Nass Middle East W.L.L, Bahrain /

Abdulla Nass & Partners Co. Ltd., KSA (Third Party)
Position : QA/QC Welding Inspector
Duration : May 2003 to Aug. 2007
Project : Piping System Fabrication Shops
SAFCO IV Expansion Project-Ammonia and Urea Plant
United Olefins Complex Project LAO Unit
JUPC Ethlene Plant Project, JUPC
Methonal Plant Project, SIPC
BDO Plant Project, GACIC
Haradh Gas Project, Saudi Aramco
Qatif Down Stream Project, KSA
Berri Ethene Recovery Project
Poly Ethene Plant Project, Petrokemya
United Olefins Complex Project
Company : Machhapuchhre Metal and Machinery Works P Ltd
Position : QA/QC Welding and Mechanical Inspector
Duration : May 2001 to Dec. 2002

3. Education & Training - CV/Resume Part 3 [Mandatory]

 Diploma in Welding, IA (Tribhuwa University)

American Welding Society , Certificate No.: 07071971
ASNT NDT Level II in Magnetic Particle Testing
ASNT NDT Level II in Liquid Penetrant Testing
ASNT NDT Level II in Radiographic Interpretation
ASNT NDT Level I in Radiographic Testing
Certified PMI Operator Thermo MeasureTech, Model Metallurgist Pro-9288 and
Optical Emission Spectroscope, Model PMI Master
Radiation Safety Examination
4. Computer Skills - CV/Resume Part 4 [Mandatory]
Microsoft Windows
Microsoft Word, Excel
5. Other Skills - CV/Resume Part 5 [Optional]
Preparation of Method Statements, work instructions, QAP/ITP and all procedures related to QA/QC
Conduct all stage-wise Inspection as per approved QCP/ITP with Client, Owner & Third Party
Visual Inspection and reporting of piping weld joints for materials like CS, SS, Alloy Steel, CuNi & Inconel of different sizes, as per ASME B31.3 standard
Conduct and evaluate non-destructive testing (RT, MPT, PT and UT) of weld joints as per
ASME Section VIII acceptance standards.
Interpretation of RT films
Implementation of approved procedures (WPS & PQR) and maintaining quality records as
per quality management system requirements
Evaluation of pre & post weld heat treatment (PWHT) charts.
Prepare inspection reports, NCR, technical queries, weekly and monthly QA/QC reports
X-Ray and repairing status.
Circuit identification on P & IDS for pressure test; and prepare Test Packages.
Inspect lines in accordance with P & ID & isometric drawing for mechanical clearance.
Possesses working knowledge of applicable specification, procedures, drawing, standards
and codes
Issue Punch List and follow-up
Conduct Hydro Test & Pneumatic test as per STD.
Perform inspection, examination and test as required by Quality Procedure
Identifies and control nonconforming work activities, materials or equipments through the
implementation of approved Project Procedures.
Documentation of quality records as per ISO standards.
Co-ordinate with other departments, client and sub-contractors for the smooth functioning of
QA/QC activities
Conduct QA/QC tool box meeting
Coordination in Internal and external auditing
Manpower management and review interim and final documentation
Perform assigned duties in safe manner and follow safety policies and procedures
6. Additional Information - CV/Resume Part 6 [Optional]
N/A