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PROJECT REPORT
ON
MANUFACTURE OF PLASTIC CRATES
Registered Office:
INDEX:
Location:
1. Project at a glance
2. Company Profile
3. Product Introduction
4. Scope of the Project
5. Constitution / Sector
6. Background of the Promoter
7. Background of Proposal Flow Chart
8. Process
9. Process Flowchart
10.
Raw materials
11.
Marketing
12.
Location Advantages
13.
Incentives
14.
Subsidies
15.
Licenses
16.
Project Cost & Means of Finance
17.
Notes on Project Cost
18.
Notes on Means of Finance
19.
Utilities
20.
SWOT Analysis
21.
Assumptions
22.
Financial Statements
Project at a Glance
1.
2.
3.
4.
5.
6.
AMOUNT
Land
Own
Buildings
60.00
Machinery
95.00
Electricals &
Erection
5.00
.,
Manufacture of Plastic Crates
Small
MEANS OF
FINANCE
Capital
Term loan
AMOUNT
Rs in Lakhs
52.00
113.00
Working Capital
Total
9. Promoters Contribution
10.
Power
11.
Employment
15.00
180.00
28.88%
125 HP
14
Introduction
Plastic crates are often used for shipment of bottles of water, beer, milk,
etc. Many are designed to stack securely and to be returned as reusable
packaging. See Milk crate, Bottle crate. Plastic moving boxes are
constructed using High Density Polyethylene HDPE which is made from oil
based petroleum products (14.52 pounds of oil makes 8.4 pounds of
plastic moving box).
Plastic moving crates or boxes are also becoming popular to move offices
and homes.
Milk crate
of
jugs
Internal dimensions
12
by
12
inches
(300
by
300 mm)
Types of Crates
Industrial Crates:
400 X 300 Series Crates
We are manufacturer and exporter of industrial crates for Automobile, Electronics, Hardware, Engineering, Brass,
Glass and Electrical industry. These crates are available in fixed length and breadth ratio with different height
options ranging from 65 mm to 275 mm having capacity of 4 ltrs. to 26 ltrs. .
Capacity : 11 Ltr.
Size : OD - 400 X 300 X 120 mm
Capacity : 14 Ltr.
Size : OD - 400x300x150 mm
Capacity : 17 Ltr.
Size : OD - 400x300x175 mm
Capacity : 20 Ltr.
Size : OD - 400x300x220 mm
Capacity : 19 Ltr.
Size : OD - 500X325X150 mm
Capacity : 32 Ltr.
Size : OD - 500x325x250 mm
Capacity : 76 Ltr.
Size : OD - 650x450x315 mm
Capacity : 76 Ltr.
Size : OD - 650X450X315 mm
Capacity : 76 Ltr.
Size : OD - 650X450X315 mm
Capacity : 25 Ltr.
Size : OD - 500X325X150 mm
Capacity : 20 Ltr.
Size : OD - 400X300X220 mm
Capacity : 35 Ltr.
Size : OD - 600X400X175 mm
Capacity : 35 Ltr.
Size : OD - 600X400X175 mm
Dairy Crates
We are manufacturer and exporter of milk crates, plastic milk crates, milk product crates and crates for oil
pouches. Our clients can avail from us a wide range of Dairy Crates that is known for its tough and resilient finish.
These are made of high quality plastic and ensure durability. These crates have high capacity and can also keep
the products in proper condition.
Bakery Crates
We are involved in offering an exclusive range of Bakery Crates. These crates are made of high grade raw
material and meet the relevant quality standards. These crates keep the bakery products in proper condition.
Capacity : 35 Ltrs.
Size : OD - 570X485X140 mm
Capacity : 35 Ltrs.
Size : OD - 570X485X140 mm
Capacity : 48 Ltr.
Size : OD - 542X360X280 mm
Capacity : 48 Ltr.
Size : OD - 542x360x290 mm
Capacity : 48 Ltr.
Size : OD - 542x360x290 mm
Capacity : 48 Ltr.
Size : OD - 542X360X300 mm
Capacity : 30 Ltr.
Size : OD - 595x395x150 mm
Capacity : 48 Ltr.
Size : OD - 595x395x256
Capacity : 65 Ltr.
Size : OD - 540X390X350 mm
Advantages:
Crates are material handling containers which can be used for
storage, transport or distribution and handling of products.
Traditionally crates in India were manufactured from wood but with
developments
in
plastics
processing
and
conservation
of
environment issues gaining importance in developed societies, most
of the material handling crates are being manufactured to size to suit
the end use, but are predominantly made from High Density
Polyethylene (HDPE) and sometimes from Polypropylene (PP). These
injection moulded crates have a long life and are easy to handle due
to its light weight, and have many other advantages over the
traditional wooden crates.
The advantages of using plastic crates are:
Considerable reduction in weight and hence easy handling and
transportation
Freedom from sharp corners and splinters facilitating safe handling
Complete freedom from corrosion unlike in the case of metal crates
crates.
Have fairly long life and are suitable for multiple trips.
He passed. He is
Incentives / Subsidies
The following incentives are available for Micro and Small
Enterprises (MSEs):
1. 100% reimbursement of Stamp duty and transfer duty paid by the
industry on purchase of land meant for industrial use.
2. 100% reimbursement of Stamp duty for Lease of
Land/Shed/Buildings and also mortgages and hypothecations.
Licenses
The following licenses will be required for the Starting up the Industry:
1. Part I
2. Single Window approvals
3.
4.
5.
6.
7.
8.
Panchayati
Inspector of Factories
Pollution
Electricity
VAT
Town & City Planning
Market Potential
Plastic containers are considered as necessity items for every household.
As per 2014 census the population of Southern region is 5 3.90 crores.
Considering that five persons constitute a household the total household
in the region is 78,00,000. Again considering that every year there is a
replacement demand to change these items by at least 30% of total
number of households, the requirement of these items on this basis
becomes 23,40,000 numbers. This may be in addition to the new
demand for these items by at least 15% of total number of household
every year which stands at 11,70,000. Therefore, every year at least
35,10,000 numbers of these items are required by the households in the
North Eastern Region.
To meet the above demand there exist around 10 numbers of related
units in the region. The production of these units is limited and bulk of
the requirement is being met from outside sources, the leading brands
being Brite and Prince. Therefore there is a scope for additional
around 10 numbers of such units with capacity to produce 1.5 lakh
number of plastic containers
In India, at present there are several manufacturers of large injection
moulded crates. This segment of business is dominated mainly by
organized sector players. The major players in injection moulded
crates are:
Bright Brothers
Prince Plastics
Synthetic Moulders
Gold Plast
The following is the sectors and the use of crates in these sectors.
Fully closed crates - with all surfaces of crates in solid except top.
Totally grilled crates - with all sides and bottom also grilled.
Manufacturing Process
Process, Plant & Machinery (Details & List of Machinery Suppliers)
Manufacturing Process
The manufacturing process of injection moulded crate is simple in
concept. The Poly Propylene granules are fed via a regulated hopper
into a homogenous molten mass by application of heat and shearing
action of continuously rotating extruded screw, which also keeps
pushing the plastic melt forward. The melt gets collected at the forward
end of the extruder cylinder and is pushed into the mould cavity by the
screw, now acting as a hydraulic piston. The mould is kept at prespecified temperature and once injected, the plastic melt is held under
high pressure to ensure that the material reaches all the ends of the
Process Flowchart
RAW GRANULES
PLASTIC IS FED INTO
THE MODLING MACHINE
HEATED TO LIQUID
FORM, COLOURED
INJECTED IN TO THE
LARGE MOULD TO
CREATE THE MAIN
BODY OF THE CRATE
IF REQUIRED BOTH
PARTS ARE HOT FOIL
PRINTED WITH LOGO
AND DETAILS
AMOUNT
Land
Buildings
Machinery
Electricals & Erection
Working Capital
Total
MEANS OF FINANCE
Own
Capital
60.00
95.00
Term loan
5.00
20.00 Working Capital loan
180.00 Total
Promoter Contribution
AMOUNT
Rs in Lakhs
52.00
113.00
15.00
180.00
: 28.88%
uirement:
The total land area is 1000 sq metres and the built up area is 750 sq mt.
Plant & Machinery:-
The machinery and equipment worth of Rs.95.00 lacs are required to run
the unit. The promoter has already approached reputed suppliers,
obtained quotations and enclosed the same for your reference.
Working Capital:-
unit
desires
to
avail
Term
Loan
of
Rs.113.00
Lacs.
from
Bank/Financial Institute to meet part cost of the project cost, which works
out to 62.77% of the total project cost of Rs.180.00 Lacs. The amount
would be repayable in 28 quarterly installments of Rs.4.03 lacs each with
a moratorium of twelve months from the date of commencement of
Commercial Production.
POWER:
The Unit requires 125 HP power supply under L.T.
Limit. No
SWOT Analysis
STRENGTH:
The unit is located at, Dist.
The company is having some sort of experience in the same line of
activity
WEAKNESS:
The unit has competition from the existing units as the proposed unit
is having latest technology and by the government encouragements to
start new industry the units can competent with the old industries.
Industri Jumbo/
al
Milk
20
20
:
8hrs /Shift
Fruits &
Veg
20
Total
60
Industrial
Jumbo /Milk
320
320
No of Working days
Fruits &
Veg
320
Total (in
Nos)
960
300 days
Industrial
Jumbo/ Milk
96000
96000
96000
Total (in
Nos)
2,88,000.00
2015-16
57600
57600
57600
172800
60
2016-17
67200
67200
67200
201600
70
2017-18
76800
76800
76800
230400
80
Description
Amount
Plastic Granules
466.56
363,91,680.
00
78,000.00
Power & Fuel :- The unit requires 125 HP load of power and the unit run
for 10 hrs in 2 shifts in a day and 300 days in a year.
125x8x2x300x.746x.80x.60x6.50= 13,
96,512.00
Wages :-
S.
No
Description
No.of
employee
s
Salary/mont
h
Total/month Salary/yea
r
Works Manager
15,000.00
12
Accountantcum-Store
Keeper
Administrative
Assistant
Clerk
Skilled Workers
10,000.00
12
8,000.00
12
72,000.00
1
5
8,000.00
6,000.00
12
12
Semi Skilled
Workers
Unskilled
Workers
Peon/Watchma
n
5,000.00
12
4,000.00
12
72,000.00
3,60,000.0
0
1,20,000.0
0
96,000.00
3,000.00
12
36,000.00
3
4
5
6
7
8
1,80,000.0
0
1,20,000.0
0
10,56,000.
00
Description
Qty In Nos
Industrial Crates
Jumbo Crates
Fruits & Veg Crates
Total
57600
57600
57600
172800
Unit Cost In
Rs.
255.00
285.00
270.00
Amount in
Lacs
146,88,000.00
164,16,000.00
155,52,000.00
466,56,000.
00
15%
Buildings
10%
12.50%
12.75%