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INSTRUCTION MANUAL
COPYRIGHT
Pulsar Process Measurement Limited, 2003-12. All rights reserved. No part of this publication may
be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language in
any form without the written permission of Pulsar Process Measurement Limited.
DISCLAIMER
Pulsar Process Measurement Limited gives nor implies any process guarantee for the this product, and
shall have no liability in respect of any loss, injury or damage whatsoever arising out of the
application or use of any product or circuit described herein.
Every effort has been made to ensure accuracy of this documentation, but Pulsar Process
Measurement Limited cannot be held liable for any errors.
Pulsar Process Measurement Limited operates a policy of constant development and improvement and
reserves the right to amend technical details as necessary.
TECHNICAL ENQUIRIES
Please contact Pulsar Process Measurement Limited for technical support.
FL 32578-5177
USA
Contents
Chapter 1 Start Here ......................................................................................................................................... 1
About this Manual ........................................................................................................................................... 1
About the Flow Monitor ................................................................................................................................. 2
Product Specification....................................................................................................................................... 3
Chapter 2 Installation............................................................................................................................................ 5
Power Supply Requirements........................................................................................................................... 5
Location ........................................................................................................................................................... 5
Dimensions ...................................................................................................................................................... 6
Terminal Connection Details .......................................................................................................................... 8
FlowPulse Dimensions............................................................................................................................ 8
Voltage Selector and Fuse Location ............................................................................................................. 10
Preparation for Operation.............................................................................................................................. 11
Maintenance................................................................................................................................................... 11
Chapter 3 How To Use Your Flow Monitor System ....................................................................................... 13
Onboard integral Keypad and Display (Standard) ....................................................................................... 13
Handheld Communicator (Optional)............................................................................................................ 14
Operating the Controls .................................................................................................................................. 15
Display ................................................................................................................................................... 15
Keypad ................................................................................................................................................... 16
Run Mode ...................................................................................................................................................... 18
LEDs ..................................................................................................................................................... 18
Program Mode ............................................................................................................................................... 19
How to Access Program Mode ............................................................................................................. 19
Test Mode ...................................................................................................................................................... 21
LEDs ..................................................................................................................................................... 22
Using the RS232 Serial Interface.................................................................................................................. 22
Parameter Defaults ........................................................................................................................................ 22
Factory Defaults..................................................................................................................................... 22
Chapter 4 Installing the FlowPulse velocity sensor.......................................................................................... 25
Installation of the sensors .............................................................................................................................. 25
Chapter 5 Parameter Guide ................................................................................................................................ 27
Menu System Diagrams................................................................................................................................ 27
Top Level Menu .................................................................................................................................... 27
Application Menu .................................................................................................................................. 28
Relays Menu .......................................................................................................................................... 29
Display Menu ........................................................................................................................................ 30
mA Output Menu .................................................................................................................................. 31
Totaliser Menu....................................................................................................................................... 31
System Menu ......................................................................................................................................... 32
Test Menu .............................................................................................................................................. 33
Application Parameters ................................................................................................................................. 34
Operation................................................................................................................................................ 34
Device Comms ...................................................................................................................................... 36
Relay Parameters ........................................................................................................................................... 38
Relay Type ............................................................................................................................................. 38
Alarms .................................................................................................................................................... 39
Control.................................................................................................................................................... 42
Common Parameters ............................................................................................................................. 43
Display Parameters........................................................................................................................................ 44
Options ................................................................................................................................................... 44
Failsafe ................................................................................................................................................... 45
Auxiliary ................................................................................................................................................ 46
mA Output Parameters.................................................................................................................................. 47
Range ..................................................................................................................................................... 47
Operation ............................................................................................................................................... 47
Setpoint .................................................................................................................................................. 47
Limits ..................................................................................................................................................... 48
Trim........................................................................................................................................................ 48
Failsafe ................................................................................................................................................... 49
Totaliser Parameters ...................................................................................................................................... 49
Setup....................................................................................................................................................... 49
Totalisers ................................................................................................................................................ 50
Tot. Audit ............................................................................................................................................... 51
System Parameters ........................................................................................................................................ 51
Passcode................................................................................................................................................. 51
System Information ............................................................................................................................... 51
Date & Time .......................................................................................................................................... 52
Daylight Saving Time ........................................................................................................................... 53
Test Parameters ............................................................................................................................................. 56
Simulation .............................................................................................................................................. 56
Hardware................................................................................................................................................ 58
Chapter 6 Troubleshooting ................................................................................................................................ 59
Parameter Record................................................................................................................................................. 60
Chapter 1
Start Here
Tips
Tip
At various parts of
this manual you will find
tips to help you.
Additional Information
Additional Information
At various parts of the manual, you will find sections
like this that explain specific things in more detail.
References
See Also
References to other parts of the manual
Page 1
Page 2
Product Specification
Physical
Wall Mount
Outside dimensions
Weight
Enclosure material/description
Cable entry detail
Performance
Max. range
Min. range
Outputs
Analogue output
130 x 130 x 60 mm
Nominal 0.65 kg
ABS base with Polycarbonate lid,
flammability rating UL94HB
underside fitted with 3 x M20, nylon cable
glands suitable for 6 12mm cable
4-core screened
100 m
IP66/67
-20 C to +50 C
EMC approval to BS EN 50081-1:1992 for
emissions and BS EN50082-2:1995 for
immunity, and to BS EN61010-1:1993 for
low voltage directive
3 m/s
0.3 m/s
Isolated active output (passive output
optional) of 4-20 mA or 0-20 mA into 1K
(user programmable and adjustable) 0.1%
resolution
Display
2 x 12 alpha numeric
Serial Port
Volt free contacts, number and rating
Programming
On-board programming (standard)
Remote programming (optional)
Programming security
Programmed data integrity
Supply
Power supply
Fuses
Remote Communicator
Power Supply
By integral keypad
via RS232 using optional hand held
calibrator
Via passcode (user selectable and
adjustable)
Via non-volatile RAM
115V ac + 5% / -10% 50/60 Hz,
230V ac + 5% / -10% 50/60 Hz,
DC 10 - 24V
10W maximum power (typically 5W)
50 mA at 200-240 VAC
100 mA at 90-120 VAC
Power supplied via RS232 interface.
Page 3
Page 4
Chapter 2
Installation
Page 5
Dimensions
The dimensions of the mounting holes are as shown below.
The Flow Monitor should be mounted by drilling four holes suitable for size
8 screws (length and type to suit your application) And fix all four screws
by removing the top cover to access the pre-moulded mounting holes which
are located in the base of the enclosure under the lid retaining screws.
Page 6
Cable Entry
There are 3 x M20 cable glands, suitable for 6 12mm cables, fitted to the
base of the Flow Monitor enclosure.
Page 7
FlowPulse Dimensions
Page 8
Terminal Connections
Power
The Flow Monitor can operate from mains AC and automatically from a
DC power source or battery backup, in the event of power failure, or can be
operated permanently from DC or batteries.
FlowPulse Sensor
The serial interface is used to programme the Flow Monitor either via a PC
(standard) using the software supplied or alternatively using the hand held
calibrator (optional).
Page 9
Important Information
Before applying AC power (mains), make sure you have correctly selected
the voltage selector switch which is located to the left and above of the
mains supply input terminals, as illustrated in the Terminal Connections
Detail drawing.
Please note that all units are supplied set to 230 volts AC for safety reasons.
Never operate the Flow Monitor with the cover removed.
An external switch or circuit breaker should be installed near to the Flow
Monitor to allow the supply to be removed during installation and
maintenance. In addition, the relay contacts should also have a means of
isolating them from the Flow Monitor.
Interconnecting cables must be adequately insulated in accordance with
local regulations. Strip back 30 mm of the outer insulation of the cable. Strip
5 mm of insulation from the end of each conductor. Twist all exposed
strands of the conductor together. Insert the stripped conductor into the
terminal block as far as it will go and tighten the terminal block screw.
Ensure that all strands are firmly clamped in the terminal block and that
there is no excess bare conductor showing, and no stray strands.
DONT FORGET
Make sure you move the voltage
selector switch to the correct position
for your supply.
Important Information
If the equipment is installed or used in a manner not specified in this
manual, then the protection provided by the equipment may be impaired.
Page 10
Page 11
Page 12
Chapter 3
Page 13
Page 14
0.53
Litres/sec
2
2) Auxiliary Display, scrolling twelve digit alpha numeric display
Run Mode: displays units, totaliser or status messages on
communications, detail of Hot Key function selected.
Program Mode: displays Menu and Sub Menu headings, parameter
details and options.
Page 15
Keypad
Hot Keys
There are five hot keys on the keypad, which can be used to quickly access
common parameters for viewing only, while in Run Mode. Pressing the hot
key once will display the first parameter, then repeated pressing will display
the others, then the Flow Monitor reverts to Run Mode. In program mode,
they have different functions, the functions are shown below.
Hot
Key
Page 16
Run Mode
Program Mode
Instantaneous mA output.
Menu Keys
The menu keys are used to navigate around the built in menu system and
have the following functions:
Menu Key
Function
1) Arrow keys for moving left and right around the menu
system.
2) Used in test mode to simulate the flow or velocity
moving up and down.
1) Used to confirm each action (for example select a
menu option) or when entering a parameter number or
value.
2) Used to confirm questions asked by your Flow
Monitor such as before restoring factory defaults.
Used to navigate up a level in the menu system, and back
to run mode.
Used to cancel a value entered in error.
Numeric Keys
These keys are used for entering numerical information during
programming.
Page 17
There are two main operating modes for your Flow Monitor, Run Mode
and Program Mode. There is also a Test Mode, used for checking the setup. All modes are now described.
Run Mode
This mode is used once the Flow Monitor has been set up in program mode.
It is also the default mode that the unit reverts to when it resumes operation
after a power failure.
When the Flow Monitor is switched on for the first time, it will attempt to
initiate the FlowPulse sensor and will display a message similar to
Update. and follow by parameter number. All relays by default are
switched off and once the FlowPulse is initialised, the display will show the
current flow or velocity and the measurement unit.
After programming is complete, any relays that are set will operate when the
measurement reaches the relevant setpoint.
Note
If the FlowPulse sensor is not detected, the Flow Monitor will automatically
retry.
LEDs
There are two LEDs that can be seen through the lid of the Flow Monitor
enclosure, which will indicate the operational status of the relays whilst in
RUN mode, as follows:
Page 18
LED 1
Off
LED 2
Off
Run Mode
Relays are in there OFF state.
Constant On
Off
Off
Constant On
Flash
Off
Off
Flash
No sensor detected
System error (clock or EE error)
Program Mode
This mode is used to set up the Flow Monitor or change information already
set. You must use either the onboard keypad (standard) or alternatively the
unit can be set up with a Hand Held Calibrator (optional), which must be
connected to the Flow Monitor via the RS 232 Serial Interface.
Entering a value for each of the parameters that are relevant to your
application provides all the programming information.
How to Access Program Mode
To enter program mode, you simply enter the passcode, via the keypad,
followed by the ENTER key. The default passcode is 1997, so you would
press the following:
Note
There is a time-out period of 15 minutes when in program mode, after
which time run mode will be resumed if you do not press any keys.
There are two means of editing parameters, directly or using the menu
system. Each is now described.
Using the Menu System
The menu system has been designed to make the changing of parameters
very simple. There are two levels of menu: Main Menu and Sub Menu.
On the display there is a line of text that shows the menu system. Pressing
the arrow keys scrolls the display between the top-level menu items, (as
shown below, starting at Quick Setup).
Application
Relays
Display
Totaliser
System
Test
mA Output
Page 19
As you press the cursor keys to scroll left and right between these, you can
press ENTER at any time to select it and take you to the sub-menu.
Each of these options, along with their sub-menus is described in Chapter 5,
Parameter Guide. When you move down into the sub-menu, you can scroll
round using the arrow keys, press ENTER to go to the required section of
parameters.
Once you have reached the relevant section, scroll through the parameters,
and enter the necessary information. To enter the information, use the
numeric keys and press ENTER and you will see the message Saved!. If
you press CANCEL, then no change will be made, and the message
Unchanged!! will be displayed.
When you have finished, press CANCEL to go back to the previous level.
When you have reached the top level, then the Flow Monitor will ask for
confirmation before allowing you to go back into run mode. This is done by
pressing ENTER at the display prompt.
Directly Editing Parameters
If you already know the number of the parameter, that you wish to look at or
edit, simply type the number in at any time while you are in the menu
system. Thus, if you are in either the menu or sub-menu level by pressing a
numeric key, you can enter the parameter number directly and jump straight
there. You cannot type a parameter number whilst at parameter level, only at
one of the two menu levels.
When you are at a parameter, the text line rotates automatically displaying
the parameter name, number, the applicable units and the maximum and
minimum figure you can enter. The top line shows the value you are setting.
Once you have accessed a parameter, you can either just look at it, or change
it.
Once a parameter has been changed, press ENTER and you will see the
message Saved!. If you press CANCEL, then no change will be made,
and the message Unchanged!! will be displayed.
TIP
You can jump straight to
the last parameter you
edited, by pressing +/-
when you first enter
program mode.
Page 20
Test Mode
Test mode is used to simulate the application and confirm that all parameters
and relay setpoints have been entered as expected. During simulation, there
is a choice of whether the relays will change state (hard simulation) or not
(soft simulation), but the LEDs will always change state to indicate that the
relay setpoints have been activated, and the mA output will change. If you
wish to test the logic of the system that the relays are connected to then
select hard simulation, but if you dont want to change the relay state,
then select a soft simulation.
There are two simulation modes, automatic and manual. Automatic
simulation will move the velocity up and down between minimum velocity
and maximum velocity, whereas manual simulation will allow you to move
the velocity up and down using the arrow keys.
To enter simulation, first go to program mode. Then, using the menu
system, select menu item Test then sub-menu item Simulation. Simply
change the value of the parameter P980 to one of the following:
1= Manual soft simulation
2= Automatic soft simulation
3= Manual hard simulation
4= Automatic hard simulation
To return to program mode, press CANCEL and test mode will end.
When in manual simulation, by default test mode will move the flow or
velocity by 0.25 steps. Altering the increment (P981) will change this
value.
In automatic mode, the rate at which the velocity moves up and down is set
by the increment (P981), and the rate (P982) in minutes, which can be
changed to make the flow or velocity move up and down faster. E.g. if
increment (P981) is set for 0.25 and rate (P982) is set to 1 min then the
flow or velocity will increase or decrease at a rate of 0.25/min. To make the
simulated flow or velocity move slower, decrease the value in increment
(P981) or increase the value in rate (P982). To make the simulated flow or
velocity move faster, increase the value in increment (P981) or decrease the
value in rate (P982).
Page 21
LEDs
There are two LEDs which can be seen through the lid, of the Flow
Monitor enclosure, which will indicate the status of the relays whilst in
simulation as follows:
Green
Off
Constant On
Off
Flash
Off
Red
Off
Off
Constant On
Off
Flash
Run Mode
Relays are in there OFF state.
Relay 1 in its ON state
Relay 2 in its ON state
No sensor detected
System error (clock or EE error)
Factory Defaults
When first installing the Flow Monitor, or subsequently moving or using
the unit on a new application, before proceeding to program the unit for its
intended application it is recommended that you ensure that all parameters
are at their default values by completing a Factory Defaults P930, as
described in Chapter 5 Parameter Guide.
The date (P931) and time (P932) in the Flow Monitor were set at the
factory, but may need checking or amending if, for example the application
is in a time zone other than GMT, see Chapter 5 Parameter Guide for full
details.
Page 22
Once you are satisfied with the installation, and the Flow Monitor is reading
what you would expect in terms of flow or velocity, then you can proceed
with programming for the intended application. It is sensible to program all
of the required parameters at the same time. The system will be then set-up.
Page 23
Page 24
Chapter 4
The correct assembly and the position of the sensors are important for
measurement accuracy and the reliability of a FlowPulse unit. The
measurement errors can increase considerably with non-compliance of the
assembly notes.
Installation of the sensors
The required mounting distances between any hydraulic disturbance and the
installation point. Refer to FlowPulse installation manual for more details
Page 25
Page 26
Chapter 5
Parameter Guide
This chapter describes all of the parameters in your Flow Monitor, in the
order they appear in the menu system.
Menu System Diagrams
Shown below is a set of charts to show you how all the various parts can be
found using the menu system.
Top Level Menu
Application
Relays
Display
Totaliser
System
Test
mA Output
Page 27
Application Menu
Operation
Device
Comms
P102
Mag.Thresh
P141
Protocol
P104
Damping
P142
Device Addr
P108
Cal.Factor
P143
Device Baud
P110
Pipe Diameter
P144
Parity
P113
Step Damping
P145
Stop Bits
P133
Pipe Type
P146
Format
P134
Liquid Type
P147
Tx Delay
P148
Poll Int.
Page 28
Relays Menu
Relay 1
Relay 2
P210
R1 Type
P220
R2 Type
P211
R1 Function
P221
R2 Function
P212
R1 I/D
P222
R2 I/D
P213
R1 Setpoint 1
P223
R2 Setpoint 1
P214
R1 Setpoint 2
P224
R2 Setpoint 2
P217
R1 Closures
P227
R2 Closures
P218
R1 Failsafe
P228
R2 Failsafe
Page 29
Display Menu
Options
Failsafe
Auxiliary
P800
Display Source
P808
Fail Mode
P815
Aux Source
P801
Dec.Places
P809
Fail Time
P802
Meas.Unit
P803
Volume Unit
P804
Time Unit
P805
Display Offset
P806
Displ Converter
Page 30
mA Output Menu
Range
Operation
Setpoints
Limits
Trim
Fail Safe
P830
mA Range
P831
mA Mode
P834
Low Value
P836
Low Limit
P838
Low Trim
P840
Fail Mode
P835
High Value
P837
High Limit
P839
High Trim
Totaliser Menu
Setup
Totaliser
Tot.Audit
P822
Tot Enable
P820
System Tot
P460
Tot.Date 1
P823
Tot.Decimal
P821
Reset Tot.
P461
Totaliser 1
P824
Tot.Mult
P478
Tot.Date 10
P825
Tot.LogTime
P479
Totaliser 10
P480
Clear Log ?
Page 31
System Menu
Pass Code
Sys. Info
Daylight Save
P921
Enable Code
P926
Software Rev
P931
Date
P970
DST Enable
P922
PassCode
P927
Hardware Rev
P932
Time
P971
DST Difference
P928
Serial No.
P933
Date Format
P972
DST Start Time
P929
Site Ident
P973
Start Day
P930
Factory Def.
P974
Start Week
P975
Start Month
P976
DST End Time
P977
End Day
P978
End Week
P979
End Month
Page 32
Test Menu
Simulation
Hardware
P980
Simulate
P991
Hard Test
P981
Increment
P992
mA Out Test
P982
Rate
P993
Relay Test
P983
Test Max
P984
Test Min
Page 33
Parameter Listing
This section describes all of the parameters. Any parameter can be reset to
its default, by pressing the
Application Parameters
Operation
P102 Mag Threshold
This parameter sets the damping of the FlowPulse unit. A higher number
gives more damping.
Default = 24
P108 Cal Factor
This parameter sets the calibration factor for the FlowPulse unit in
percentage.
Default = 100%
P110 Pipe Diameter
Page 34
Description
No damping
Damping is enabled
Description
Auto tracking
Tracking by magnitude only
Tracking by gradient only
Tracking by local gradient only
Description
Pipe material is cast iron
Pipe material is stainless steel
Pipe material is UPVC plastic
Description
Material has very low particle density
Material has low particle density
Material has medium particle density
Material has high particle density
Material has very high particle density
Page 35
Device Comms
P141 Protocol
Description
Modbus RTU with hexadecimal data
Modbus ASCII with ASCII data
This parameter determines the address of the FlowPulse sensor that the
processor is connected to.
Default = 126
P143 Device Baud
This parameter determines the baud rate that the processor uses to
communicate with the FlowPulse sensor.
Default = 19200 baud
P144 Parity
This parameter determines the communication parity that the processor uses
to coomunicate with the FlowPulse sensor.
Option
0 = None (Default)
1 = Odd
2 = Even
Description
No parity
Odd parity
Even parity
This parameter determines the communication stop bit that the processor
uses to communicate with FlowPulse sensor.
Option
1 = One Stop (Default)
2 = Two Stop
Page 36
Description
One stop bit
Two stop bits
This parameter determines the data format that the processor uses to
communicate with the FlowPulse sensor.
Option
0 = Unsigned Integer (Default)
1 = Signed Integer
2 = Float Motorola Format
3 = Float IEEE Format
Description
Unsigned integer data
Signed integer data
Motorola floating point format
IEEE 754 floating point format
P147 Tx Delay
This parameter determines the transmission delay that the processor uses to
communicate with the FlowPulse sensor.
Default = 5ms
P148 Poll Interval
This parameter determines the polling interval that the processor uses to
exchange data with the FlowPulse sensor.
Default = 1.5 seconds
Page 37
Relay Parameters
All relay related parameters are prefixed with a 2** .
The second digit of the three figure parameter number denotes the relay
number as follows:
21* parameters for Relay 1
22* parameters for Relay 2
The third digit selects specific parameters for the setting up of the relays,
which can be selected individually and results in the following parameter
numbers for each relay.
Relay 1 210 to 218
Relay 2 220 to 228
Relay Type
P210, P220 - Relay Type
This parameter defines what type each relay should be, see the table below
or available options.
Option
0= Not In Use (Default)
1= Alarm
Description
Relay not in use or programmed.
Relay is programmed as an alarm relay,
which will de-energise ON, and energise
OFF. This will ensure an alarm is raised if
the power fails to the unit.
2= Control
3 = Totaliser
Page 38
Alarms
P210, P220 =1 (Alarm)
The second parameter for each relay determines the function of the alarm.
P211, P221 - Relay Function
This parameter defines what function the alarm will respond to as follows.
Option
0= Off (Default)
1= Flow
Description
Relay will not operate.
Alarm is based on the flow rate and the type of
flow alarm (P212, 222) and two setpoints must be
set (P213, 223 & P214, 224). Setpoints are entered
in Display Units
2= Velocity
3= Loss of Echo
4= Loss of Clock
Note that the loss of echo and loss of clock will also be shown on the
display as NO SENSOR and LOST CLOCK respectively.
The third parameter for each relay determines the alarm ID for the relay
you wish to set.
P212, 222 - Relay Alarm ID
Page 39
Alarm ID
1=General (Default)
2= High
3= Hi-Hi
4= Low
5= LoLo
6= In bounds
7= Out of bounds
Page 40
Description
Relay goes ON when
the value reaches the ON
setpoint and goes OFF
when the value reaches
the OFF setpoint.
Relay goes ON when
the value rises to the ON
setpoint and goes OFF
when the value lowers to
the OFF setpoint.
Relay goes ON if
value is outside the zone
between the two
setpoints.
Setpoints
P213, 223 is ON
Setpoint;
P214, 224 is OFF
Setpoint
ON> OFF
Relay Setpoints
P213, 223 and
P214, 224
Setpoints, can be
set in any order as
the unit knows
that you are setting
a high level alarm.
ON<OFF Relay
Setpoints
P213, 223 and
P214, 224.
Setpoints, can be
set in any order as
the unit knows
that you are setting
a low level alarm.
Relay Setpoints,
P213, 223 and
P214, 224 can be
set in any order as
the unit knows
that you are setting
an in bounds alarm.
Relay Setpoints
P213, 223 and
P214, 224 can be
set in any order as
the unit knows
that you are setting
an out of bounds
alarm.
The fourth parameter and the fifth parameter for each relay set the
Alarm ON and OFF points. For a high alarm the ON is set higher
than OFF. For low alarm then ON is set lower than OFF. See the
appropriate alarm ID, table (P212, 222) for further information.
When P211, P221 = 3 (Loss of Echo) or 4 (Loss of Clock)
This parameter has no function and will not be displayed.
When P211, P221 = 1 or 2
P213, P223 - Relay Setpoint 1
Page 41
Control
P210, P220 = 2 (Control)
When a relay is being set up as a control relay, the second parameter that
will be displayed in the menu determines its function.
P211, P221 - Relay Function,
Options
0 = Off
1 = Flow
Description
Relay is always de-energised
Relay will energise ON as set in Relay
Setpoint 1 (P213, 223). And turns OFF,
de-energises, as set in Relay Setpoint 2
(P214, 224).
2 = Velocity
Important Information
A control relay is started and stopped at the ON and OFF setpoints. To
control down (reduce level) then set ON higher than OFF. To control up
(increase level) then set ON lower than OFF. For relay 1 ON is P213,
OFF is P214 and For relay 2 ON is P223, OFF is P224
Page 42
The fourth parameter, and fifth parameter, are set to determine the switch
points, ON and OFF for the relay. See control function, table (P211,
221, 231) for further information.
P213, P223 - Relay Setpoint 1
This parameter determines the OFF point for the control relay.
Relay Setpoints are entered in values of Measurement Units (P802).
Common Parameters
P217, P227 - Relay Closures
This parameter displays the number of times the relay has activated since the
relay has been in use. It can be reset with any value.
P218, P228 - Relay Fail Safe
The unit has a general fail-safe parameter P808. However, this can be
overridden so that each individual relay has its own independent fail safe
mode.
This parameter determines what the relay will do in the event of the Fail
safe Time (P809) expiring.
Option
0 = Default
1 = Hold
2 = De-Energise
3 = Energise
Description
Relay assumes system default mode P808
Relay remains in its current state
Relay will De-Energise
Relay will Energise
Page 43
Display Parameters
Options
P800 Display Source
Description
Display shows flow readings
Display shows velocity readings
Description
Measurement in metres
Measurement in centimetres
Measurement in millimetres
Measurement in feet
Measurement in inches
Page 44
Description
Display volume in litres
Display volume in cubic metres
Display volume in cubic feet
Display volume in UK gallons
Display volume in US gallons
The value of this parameter determines the time unit of flow readings.
Option
1 = per second (Default)
2 = per minute
3 = per hour
4 = per day
Description
Display flow per second
Display flow per minute
Display flow per hour
Display flow per day
The reading is added by the value of this parameter before being displayed.
Default = 0
P806 Display Conversion
By default, if a fail-safe condition occurs, then the display and the output are
held at their last known values until a valid reading is obtained.
If required, you can change this so that the unit goes to high (max
flow/velocity, P683), or low (min flow/velocity, P682) as follows:
Option
1 = Known (Default)
2 = High
3 = Low
Description
Remain at the last known value
Will fail to the high value
Will fail to the low value
Important Information
In the event of a fail-safe condition occurring, the display and Output can be
configured to fail to a condition which is independent of each other. To set
independent Output Failsafe see P840.
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In the event of a fail-safe condition the fail safe timer determines the time
before fail-safe mode is activated. Default = 2min
If the timer activates, the unit goes into fail-safe as determined by P808
(Display) and P840 (Output). When this happens, you will see the message
Failed Safe! on the display, along with a message explaining why (lost
comm. or comm. error, for example)
When a valid measurement is obtained then the display and output will be
restored and the timer is reset.
Auxiliary
P815 Aux Source
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Description
Display the units of the main display
Display flow reading
Display velocity reading
Display resettable totaliser
mA Output Parameters
Range
P830 Output Range
This parameter determines the range of the mA output, from the following.
Option
0= Off
1= 0 to 20 mA
2= 4 to 20 mA
(Default)
3= 20 to 0 mA
4= 20 to 4 mA
Description
output disabled.
output directly proportional to the output mode
(P831), so if the reading is 0% the output is 0 mA. If
the reading is 100% the output is 20 mA.
output directly proportional to the output mode
(P831), so if the reading is 0% the output is 4 mA. If
the reading is 100% the output is 20 mA.
output inversely proportional to the output mode
(P831), so if the reading is 0% the output is 20 mA. If
the reading is 100% the output is 0 mA.
output inversely proportional to the output mode
(P831), so if the reading is 0% the output is 20 mA. If
the reading is 100% the output is 4 mA.
Operation
P831 Output Mode
This parameter determines the output mode of the mA output, from the
following.
Option
0= Default (Default)
1 = Flow
2 = Velocity
Description
mA output is same as shown on display
mA output according to flow reading
mA output according to velocity reading
Setpoint
By default the mA Output will represent the 0% (0 or 4mA dependant on
(P830) Output Range) and 100% of the operational span (20mA), but you
may wish to have the output represent a section of the operational span. For
example, the application has an operational span of 6 m/s but output is to
represent 0m/s (0 or 4mA dependant on (P830) Output Range) to a level
of 5 m/s (20mA). If so P834 (Low Setpoint) should be set to 0.00 m/s and
P835 (High Setpoint) should be set to 5 m/s.
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This parameter sets the measurement value at which the low mA output will
occur (0 or 4mA dependant on (P830) Output Range)
Default = 0.000m/s
P835 Output High Level
This parameter sets the measurement value at which the high mA output will
occur (20mA).
Default = 6.000m/s
Limits
P836 Output Low Limit
This parameter sets the lowest level that the mA output will drop to, the
default is 0mA, but you can override this if the device you connect to cannot
for example accept less than 2mA, yet you want to use the 0-20mA range.
Default = 0.00mA
P837 Output High Limit
This parameter sets the highest level that the mA output will rise to, the
default is 20 mA, but you can override this if the device you connect to
cannot for example accept more than 18 mA, yet you want to use the 0-20
mA range. Default = 20.00mA
Trim
P838 Output Low Trim
If the device you are connected to is not calibrated, and not showing the low
value, then you can trim it using this parameter. You can either type in the
offset directly, or use the arrow keys to move the output up and down until
you get the expected result on the device that is connected.
P839 Output High Trim
If the device you are connected to is not calibrated, and not showing the
high value, then you can trim it using this parameter. You can either type in
the offset directly, or use the arrow keys to move the output up and down
until you get the expected result on the device that is connected.
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Failsafe
P840 Output Fail-safe Mode
This parameter determines what happens to the output in the event of the
unit going into fail-safe mode. The default is to do the same as the system
fail-safe (P808), but this can be overridden to force the output to an
independent fail-safe mode as follows:
Option
0 = Default
1 = Hold
2 = Low
3 = High
4 = Very Low
5 = Very High
Description
Output will fail as per P808.
Output will retain its last known value.
Output will fail to its low condition.
Output will fail to its high condition (20mA
maximum).
Output will fail to its lowest or fault condition of 2mA
for 4-20 range or 0mA for 0-20 range.
Output will fail to its highest or fault condition of
greater than 20mA (22mA maximum).
Totaliser Parameters
Setup
P822 Totaliser Enable
Description
Totaliser is disabled
Totaliser enabled
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Description
Totaliser will increment every 1/1000th units of flow
Totaliser will increment every 1/100th units of flow
Totaliser will increment every 1/10th units of flow
Totaliser will increment every 1 units of flow
Totaliser will increment
of flowwill
5= 10every 10 units
Totaliser
increment
10 units
of flow
Totaliser will increment
everyevery
100 units
of flow
Totaliser will increment every 1000 units of flow
Totaliser will increment every 10,000 units of flow
Totaliser will increment every 100,000 units of flow
Totaliser will increment every 1,000,000 units of
flow
Totaliser
will increment every 1/10,000 units of
flow
Totaliser
will increment every 1/100,000 units of
flow
Totaliser
will increment every 1/1,000,000 units of
flow
This parameter sets the time at which the totalisers are stored in non-volatile
memories
Default = 00:00
Totalisers
P820 System Totaliser
Tot. Audit
P460 to P479 Totaliser Audits
Parameters P460-P479show the date and total flow for the last ten
days, the first on the list are the most recent and last ones are the
oldest. When all ten total audits are full the oldest is pushed out and
all totals increment through to allow the new days total to be
registered in the first days total audit parameter allocation.
P480 Clear Logs
Enables the passcode (P922), which means the passcode must be entered to
go into program mode. If disabled (set to 0), then no passcode is required,
and ENTER is used to enter program mode. Default = 1 (Enabled)
P922 Passcode
This is the passcode that must be used to enter program mode. The default
is 1997, but this can be changed to another value from 0 to 9999.
System Information
The following three parameters do not affect how the unit performs, but details
contained within them may be required, by Pulsar, when making technical
enquiries.
P926 Software Revision
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This parameter allows you to give each unit an individual reference number,
for identification purposes. You can set any number between 1 and 99999.
P930 Factory Defaults
This parameter resets all parameter values to the original Factory Set values
that were installed when the unit was tested, before despatch to you.
To reset parameters, enter 1 (Yes), and press ENTER, then you will see a
message Entr if sure, you should press ENTER again. If you press any
other key at this point, the parameters will not be reset, and you will see a
message confirming this.
Once you have done this, program the unit, to the desired application.
Date & Time
P931 Date
This parameter shows the current date, in the format as set by P933 (Date
Format), and can be reset if required.
P932 Time
This parameter shows the current time and can be reset if required, in the
format HH: MM (24-hour format). This is set initially at the factory for UK
time.
P933 Date Format
This parameter allows you to alter the format that the date is displayed to
your choice of DD: MM: YY, MM: DD: YY or YY: MM: DD. The default
is DD: MM: YY.
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Description
DST is disabled
DST is enabled
This parameter sets the time difference between standard time and Daylight
Saving Time. The time difference is entered in HH:MM.
Default = 01:00
P972 DST Start Time
This parameter is used to set the time of day at which Daylight Saving Time
will start, the time is entered in the format HH: MM (24-hour format).
Default = 02:00
P973 Start Day
Use this parameter to enter the day of the week (P974) that Daylight Saving
Time is to start.
Option
2 = Monday
3 = Tuesday
4 = Wednesday
5 = Thursday
6 = Friday
7 = Saturday
8 = Sunday (Default)
Description
DST will start on a Monday
DST will start on a Tuesday
DST will start on a Wednesday
DST will start on a Thursday
DST will start on a Friday
DST will start on a Saturday
DST will start on a Sunday
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Description
DST will start on day (P973) in the first week
(P974) of the month (P975).
DST will start on day (P973) in the second
week (P974) of the month (P975).
DST will start on day (P973) in the third
week (P974) of the month (P975).
DST will start on day (P973) in the fourth
week (P974) of the month (P975).
DST will start on day (P973) in the last week
(P974) of the month (P975).
Description
DST will start during the month of January
DST will start during the month of February
DST will start during the month of March
DST will start during the month of April
DST will start during the month of May
DST will start during the month of June
DST will start during the month of July
DST will start during the month of August
DST will start during the month of September
DST will start during the month of October
DST will start during the month of November
DST will start during the month of December
This parameter is used to set the time of day at which Daylight Saving Time
will end, the time is entered in the format HH: MM (24-hour format).
Default = 02:00
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Use this parameter to enter the day of the week (P978) that Daylight Saving
Time is to end.
Option
2 = Monday
3 = Tuesday
4 = Wednesday
5 = Thursday
6 = Friday
7 = Saturday
8 = Sunday (Default)
Description
DST will end on a Monday
DST will end on a Tuesday
DST will end on a Wednesday
DST will end on a Thursday
DST will end on a Friday
DST will end on a Saturday
DST will end on a Sunday
Description
DST will end on day (P977) in the first week
(P978) of the month (P979).
DST will start on day (P977) in the second
week (P978) of the month (P979).
DST will start on day (P977) in the third
week (P978) of the month (P979).
DST will start on day (P977) in the fourth
week (P978) of the month (P979).
DST will start on day (P977) in the last week
(P978) of the month (P979).
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Description
DST will end during the month of January
DST will end during the month of February
DST will end during the month of March
DST will end during the month of April
DST will end during the month of May
DST will end during the month of June
DST will end during the month of July
DST will end during the month of August
DST will end during the month of September
DST will end during the month of October
DST will end during the month of November
DST will end during the month of December
Test Parameters
Simulation
P980 Simulate
Test mode is used to simulate the application and confirm that all parameters
and relay setpoints have been entered as expected. During simulation, there
is a choice of whether the relays will change state (hard simulation) or not
(soft simulation), but the LEDs will always switch according to how the
relays have been programmed, and the output will change accordingly. If
you want to test the logic of the system that the relays are connected to then
select a hard simulation, but if you dont want to change the relay state, then
select a soft simulation.
There are two simulation modes, automatic and manual. Automatic
simulation will move the velocity up and down between minimum and
maximum velocity and activate the relay and/or corresponding LED at the
programmed setpoints, if you wish to change the direction of the velocity
movement at anytime this can be done by using the arrow keys. In manual
simulation, using the arrow keys will allow you to move the velocity up and
down as required.
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In automatic mode, the rate at which the measurement will move up and
down is determined by the Increment (P981) and the time, Rate (P982)
which can be changed as required. To increase the rate at which the
measurement moves increase the Increment (P981) or decrease the Rate
(P982). To decrease the rate at which the measurement moves decrease the
Increment (P981) or increase the Rate (P982).
P983 Test Max
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Hardware
P991 Hard Test
When this parameter is selected, the unit will test the following in turn:
Segments. All the segments on the LCD are lit up so you can see if
they all work. Press ENTER to end the test.
This parameter will allow you to force a specified current on to the output to
test any equipment that it is connected to. The figure you enter will be
generated by the output.
P993 Relay Test
Press a numeric key corresponding to the number of the relay you wish to
test, and the relay will change state each time the key is pressed. If you press
any other key, other than a valid relay number, then the test will end.
Page 58
Chapter 6
Troubleshooting
What to Do
Check power supply. Check
wiring to FlowPulse sensor.
Ensure FlowPulse sensor is
mounted correctly and in
accordance with chapter 4.
Check supply to unit and ensure
voltage selector set to correct
position.
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Parameter Record
APPLICATION
RS485 Baud
No.
P143
Parameter Details
Description
Device Baud
Default
19200 baud
Entered Values
2
3
Default
1600
24
100
0.1 metre
1 (Yes)
0 (Auto)
60
0 (Cast Iron)
2 (Medium)
Entered Values
2
3
FlowPulse Setup
No.
P102
P104
P108
P110
P113
P114
P115
P133
P134
Parameter Details
Description
Mag Threshold
Damping
Cal Factor
Pipe Diamter
Step Damping
Track Method
Track Threshold
Pipe Type
Density
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RELAYS
Relay 1
No.
P210
P211
P212
P213
P214
P217
P218
Parameter Details
Description
R1 Type
R1 Function
R1 Alarm ID
R1 Set 1
R1 Set 2
R1 Closures
R1 Fail Safe
Default
0 = Off
0 = Off
1 = Off
0.000 m/s
0.000 m/s
0
0
Entered Values
2
3
Default
0 = Off
0 = Off
1 = Off
0.000 m/s
0.000 m/s
0
0
Entered Values
2
3
Default
1=Flow
2
1
1
Entered Values
2
3
Default
1 = Known
2.0 mins
Entered Values
2
3
Relay 2
No.
P220
P221
P222
P223
P224
P227
P228
Parameter Details
Description
R2 Type
R2 Function
R2 Alarm ID/Pump
Group
R2 Set 1
R2 Set 2
R2 Closures
R2 Fail Safe
DISPLAY
Options
No.
P800
P801
P802
P806
Parameter Details
Description
Display Source
Decimal Places
Measurement Unit
Display Conversion
Fail Safe
No.
P808
P809
P581
Parameter Details
Description
Fail Mode
Fail Time
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OUTPUT
Range
No.
P830
Parameter Details
Description
Output Range
Default
2 = 4 20mA
Entered Values
2
3
Parameter Details
Description
Low Level
High Level
Default
0.000 m/s
6.000 m/s
Entered Values
2
3
Parameter Details
Description
Low Limit
High Limit
Default
0.00 mA
20.00 mA
Entered Values
2
3
Parameter Details
Description
Low Trim
High Trim
Default
0.00
0.00
Entered Values
2
3
Default
0 = Default
Entered Values
2
3
P581
Set
Point
No.
P834
P835
P581
Limits
No.
P836
P837
P581
Trim
No.
P838
P839
P581Safe
Fail
No.
P840
Parameter Details
Description
Fail Mode
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SYSTEM
Passcode
No.
P921
P922
Parameter Details
Description
Enable Code
Passcode
Default
1 = Yes
1997
Entered Values
2
3
Default
Read Only
Read Only
Read Only
1
Entered Values
2
3
Entered Values
1
2
3
System Information
No.
P926
P927
P928
P929
Parameter Details
Description
Software Revision
Hardware Revision
Serial Number
Site Ident.
Parameter Details
Description
Date
Time
Date Format
Default
Current Date
Current Time
1=DD:MM:YY
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