m

Model 407 Controller

A Digitally-Supervised PIDF ServoController

Model 407 Advantages

Easy To Use
Its no-nonsense user interface makes the Model 407
Controller easy to use. An easy to read multiline display, a
numeric keypad, and clearly labeled function buttons make
operation simple and intuitive. All adjustments are made by
a single programmable multiturn knob.

A Low-Cost Alternative
The Model 407 Controller is a low-cost alternative to
other, more powerful MTS controllers. It suits many
applications that simply do not require the sophistication
and power provided by other controllers in the MTS
family. However, it can be easily integrated with more
powerful equipment to serve your expanding needs.

Compatible
The Model 407 Controller is fully compatible with most
existing MTS test systems. In many cases, you can plug it
into your existing system and perform tests immediately.

PC Connectivity
Several Model 407 Controllers may be daisy-chained
together and controlled with user-friendly screens on a
personal computer running Microsoft Windows 95 or
Windows NT. LabVIEW applications are available, or may
be written, to provide exceptional testing functionality.

Portable
The compact size of the Model 407 makes it portable
and easy to move and reconfigure. It can be used as a
stand-alone controller, or configured as part of a group
of controllers.

Digitally-Supervised PIDF Servo Control

All servo-control functions are digitally supervised to
provide high performance and precise adjustment and
repeatability.

Tailor It To Your Needs

Plug-in modules can be installed in each Model 407
Controller to tailor it to your testing needs. These
include AC and DC transducer conditioner modules, a
PC communications module, and a choice of either a
two-stage or three-stage valve driver module.

Built-In Function Generator

The built-in function generator provides sine, square,
ramp, and triangle waveforms. An external signal input
is provided to receive externally generated complex
waveforms. An optional, amplitude control compensation
package is available to assure end levels are achieved.

Complete Hydraulic Pressure Control

The Model 407 Controller provides complete control of
the test system hydraulics. This includes first-on/last-off
control of the hydraulic power supply in systems
containing multiple controllers.

Digital Input/Output Channels

User-configurable digital inputs and outputs are available
for monitoring and controlling external events.

A Simple, Easy-To-Use Controller

For Single-Channel Tests
The MTS Model 407 Controller is a digitally
supervised PIDF servo controller that provides
complete control of a single channel or station in a
mechanical testing system. This includes AC and DC
transducer conditioning, function generation (with
the capability to accept externally generated
command signals), servovalve drive signal generation,
and hydraulic pressure control. In addition, multiple
Model 407 Controllers can be interconnected to
accommodate multiple-channel testing and can be
quickly configured to accommodate a variety of tests.
All Model 407 Controller functions are accessed
via a convenient, easy-to-use front panel design.
Plug-in modules and easily accessible electrical
connections let you quickly connect and configure
the controller to match your test needs. An
optional PC communications plug-in module even
lets you command the controller remotely with
software based on the LabVIEW platform via an
RS-232 link to your personal computer.
Also available as an option is an Amplitude
Control compensation program that will assure
end levels are achieved in your cyclic tests.

Compatibility
The Model 407 Controller is compatible with most
mechanical testing equipment. It can be used to
replace an existing MTS or competitors controller
and is also compatible with other MTS technology
such as T/RAC and any version of RPC. Its autosourcing power supply automatically adjusts itself
for use with any voltage source from 85 to 250 VAC.

The Model 407 Front Panel: Easy Access to All Control Functions
All phases of operation are controlled through the
Model 407 front panel. An easy-to-read, multiline
display shows the status of the parameter currently
being adjusted or monitored. A simple scrollthrough menu provides quick access to any
parameter or function. All parameters are entered
through a simple keypad or adjusted by a single
multiturn knob. Parameters are displayed in any
engineering unit that you select.
Besides providing the means to adjust and
monitor the test parameters, the front panel also
provides program control, system hydraulic pressure control, and a hard-wired emergency stop

A simple scroll-through menu

provides quick access to any
parameter or function.

BNC monitor
jacks provide
quick connection to external readout
devices.

Emergency
stop button
shuts down
system
hydraulics.

System
hydraulics
control.

button that shuts down the system hydraulics in an

emergency situation. BNC monitor jacks are also
provided to allow you to make quick connections
to external readout devices.
An internal Digital Volt Meter (DVM) can be
checked at any time during controller operation. It
allows you to simultaneously monitor two different
parameters plus the preset and current cycle counts.
Parameters that can be read by the DVM include
conditioner signals (output levels, peak/valley and
max/min), error signals (error level, peak/valley and
max/min), and valve signals (command, peak/valley
and max/min).

Clearly labeled function buttons

and a numeric keypad make
operation simple.

Test
program
control.

Parameters are
easily adjusted
via this single,
programmable
knob.

The Model 407 Back Panel: Easy to Connect and Configure for Your Test
The Model 407 Controller features a modular back
panel design that makes it easy to connect to your
test system and configure to your requirements.
It can accept up to three modular transducer
conditioners and one valve driver. Both AC and DC
transducer conditioners are available and can be
installed in any combination. Valve driver modules
are available to accommodate either two-stage or
three-stage servovalves.

Plug-in modules for one valve

driver and up to three AC or
DC transducer conditioners

BNC jacks for

connecting external
program source or
other 407s

Data display menus are automatically configured

to accommodate the types of modules present. All
modules provide 15-pin D-type cable connectors
for compatibility with other MTS electronics.
The Model 407 Controller also provides
adjustable error detector, upper/lower limit, and
underpeak detector interlocks for each installed
conditioner module. Interlocks can be daisychained in multiple controller configurations.

Connectors for
Power supply automatidaisy-chaining inter- cally adjusts for use with
locks & hydraulics
85 to 250 VAC source

Module for serial

communications
option

Connectors for
hydraulic pump
interface and
emergency stop

User-defined
digital input
and output
connections

Signal Monitoring
Internal signals can be monitored through
connectors on both the front and rear of the Model
407 Controller. Two BNC connectors are present
on the controller front panel. In addition, each plug4

in module has a BNC connector available at

the rear of the controller. The signal present at each
connector is selected through the user interface.

Function Generation
A function generator (with a built-in cycle counter)
is contained in the 407 Controller to provide sine,
square, triangle, and single ramp command
waveforms. For tests requiring complex waveforms,
the Model 407 includes an external command input

to receive externally generated commands.

The function generator waveform can be
output to another Model 407 Controller (or any
external device) for synchronization or it can be
synchronized to an external device.

Hydraulic Pressure Control

The Model 407 Controller provides complete
control of the test system hydraulics. The Model
407 can be used to control a hydraulic power
supply and/or a hydraulic service manifold to apply
low and high hydraulic pressure to the test system.
The Model 407 can be used with either solenoid
controlled (on/off) or proportional type hydraulic

service manifolds. It is also compatible with

hydraulic power supplies that have either 24 VDC
or, with an optional interface, line voltage control
circuitry. In multiple controller configurations, the
Model 407 provides first-on/last-off control of the
hydraulic power supply in addition to control of a
local hydraulic service manifold.

Amplitude Control (Optional)

Amplitude control is an optional compensation
program that assures that commanded end levels
(peaks and valleys) are achieved in a cyclic test.
It tracks the feedback signal from a test and
automatically adjusts the amplitude and set point
controls on the Model 407 until desired end levels
and mean are achieved. It does this continuously,
assuring that all levels are within tolerance.
Amplitude Control is beneficial in cyclic tests
under load control where test system or specimen

characteristics may vary over time. Its unique, dualmode control capability makes it especially useful
for tests where load control is difficult to achieve.
The amplitude control can be selected to operate
either the mean (set point) or amplitude (peakvalley, as in acceleration) or both the mean and
amplitude at the same time. Amplitude control
works with internally or externally generated sine
and triangular waveforms, over a frequency range
of 1.0 to 100 Hz.

PC Serial Communications (Optional)

Serial communications is an optional, plug-in
module that allows the Model 407 to be operated
remotely from a personal computer or workstation
via standard RS-232 or RS-485 communication
ports. Up to 32 MTS Model 407 Controllers can be
connected in the same communications chain.
Cable lengths from the first to the last chassis can
be up to 300 feet.
Sophisticated external applications can be written
that use the serial communications link for test
automation. Any environment that provides access
to the computers serial port, such as LabVIEW or
Visual Basic, can be used for programming. MTS

supplies a complete set of high-level LabVIEW

applications for your immediate use; some examples
of the screens are shown here. A complete set of
LabVIEW low-level drivers is also included so that
you can custom build high-level applications to run
your specific tests.
Serial communications can be used for remote test
monitoring or for test storage and retrieval via your
personal computer. After a test is set up, all
parameters in the controller can be uploaded to the
PC and saved to disk. Later, the setup can be downloaded to the Model 407, thus ensuring an identical
test setup and saving time.

Typical LabVIEW screens

Typical LabVIEW screens

Model 407 Controller Specifications

Parameter

Specification

Physical
Height

5.2 in. (132 mm)

Width

8.8 in. (224 mm)

Depth

16.5 in. (419 mm)

Weight

17 lbs. (7.7 kg)

Environmental
Ambient temperature

10C (50F) to 40C (104F)

Relative humidity

0 to 85%, noncondensing

Power Supply
Line voltage

85 to 250 VAC (operation), 90 VAC min. undistorted sine (startup)

Line transient immunity

Meets IEC 801-4, level 4

Line frequency

47 to 440 Hz

Inrush current

10 A max, 5 A pk typical @ 115 VAC

Operating power

125 W max, 75 W typical

Controller
Proportional range

0 to 100 V/V

Integrator range

0 to 100 rps

Differentiator range

0 to 40 ms

Feed-forward range

0 to 40 ms

Limit Detectors
Conditioner limit range

15 V or 150% of range

Conditioner limit resolution

7.3 mV

Error limit range

0 to 15 V or 150% of range

Error limit resolution

3.7 mV

Underpeak detector range

15 V

Underpeak detector resolution

10 mV

Peak detector accuracy

0.5% of F.S. (50 mV)

Peak detector input frequency

50 Hz max

Function Generator

Waveforms

Sine, square, triangle, ramp, external input

Amplitude accuracy

0.1% of F.S. (10mV)

Sine distortion

0.5% max THD

Frequency range

0.1 to 100 Hz

Frequency resolution

0.01 Hz

Frequency accuracy

5%

Ramp rates

9.31 e-6 to 150% per second

Ramp resolution

0.00305% of selected FS ramp

Start mode

Soft start with adjustable ramp rate

Parameter

Specification

HPS
Input power

26 V @ 10 mA max

Outputs

Start, Low, High

Inputs

On, Intlk1, Intlk2

Option

High current and line voltage control is possible using the

Model 493.07 interface

Screen update rate

0.3 s

Range

-11 V to +11 V

Resolution

1.3 mV (14 bits)

Accuracy

0.3% of reading or 5 mV (whichever is greater)

Peak-detector Accuracy

1.0% of reading or 50mV (0.1 to 95 Hz)

DVM

User DIO
Contact outputs

Max switched current = 3 A

Max switched power = 100 W
Max switched voltage = 30 VDC or 120 VAC

Optical inputs

VIL = 2 V max
VIH = 10 V min
Vin = 30 V w/o damage
Rin = 1.8 K

Model 407.12 DC Conditioner

Differential DC excitation:
Range

0 to 20 V differential (programmable)

Resolution

5 mV min

Current

100 mA max

Compatible transducer bridge range

120 to 1000 (de-rated excitation under 200)

Zero:
Coarse zero range

-5 to +5 V (before postamp)

Fine zero range

-2 to +2 V

Supported transducer configurations

4- through 9-wire full bridges (configurable),

half bridge (configurable completion resistors),
quarter bridge (configurable completion resistors)

Amplifier:
Input impedance

1 M min

CMRR

100 dB min DC to 100 Hz (gain = 500) 350 with 1% imbalance

Preamp gain ranges

1, 8, 64, and 512 V/V

Postamp gain range

0 to 10 V/V

Postamp gain resolution

0.0025 V/V

Noise

2 mV p-p max, DC to 500 Hz (gain = 500)

Calibration check modes

Shunt calibration (rear panel or external shunt resistor)

Model 407 Controller Specifications (cont.)

Parameter

Specification

Model 407.14 AC Conditioner

Differential AC excitation:
Voltage range

0 to 40 Vp-p

Resolution

10 mV

Frequency

10 kHz standard (1.25, 2.5, 5.0 10 jumper selectable)

Amplifier:
Input impedance

1 M min

CMRR

95 dB typical from DC to 60 Hz (350 with 1% imbalance),

60 dB typical at 10 kHz (gain = 1)

Preamp gain ranges

1 and 8

Postamp gain range

0 to 10 (adjustable)

Noise

2 mVp-p max (DC to 500 Hz, G = 10)

Zero:
Coarse zero range

-5 to +5 V (before post amp)

Fine zero range

-2 to +2 V

Model 407.16 Valve Driver

Dither:

10

Frequency

500, 50 Hz (standard), selectable by resistor change

Amplitude range

0 to 20% (peak-to-peak) of full-scale current (adjustable).

20% setting = +10% to -10% with valve balance set to 0%

Amplitude resolution

0.005% of full scale

Valve balance range

-20 to +20% of full-scale current

Valve clamping

zero, +50%, -50% (configurable)

Output current

50 mA standard (10 - 100 mA resistor selectable)

407.36 Communications Module Specifications

Parameter

Specification

Physical
Height

4.6 in. (117 mm)

Width

0.75 in. (19 mm)

Depth

8.7 in. (220 mm)

Weight

0.5 lb.

Environmental
Ambient temperature

10C (50F) to 40C (104F)

Relative humidity

0 to 85%, non-condensing

Power Requirements
Supply voltage/current

+5 VDC 250 mV, @ 2 A maximum (1 A typical)

Specifications are subject to change without notice. Contact MTS Systems Corporation for specifications critical to your needs.
MTS and RPC are registered trademarks, and T/RAC is a trademark of MTS Systems Corporation. LabVIEW is a registered trademark of National Instruments
Corporation. Microsoft, Windows, Windows NT, and Visual Basic are registered trademarks of Microsoft Corporation.

11

m
REGIONAL BUSINESS CENTERS

SALES AND SERVICE LOCATIONS

THE AMERICAS

ASIA/PACIFIC

NORTH AMERICA

MTS Systems Corporation

14000 Technology Drive
Eden Prairie, MN 55344-2290
USA
Telephone: 1-952-937-4188
Toll Free: 1-800-747-3094
Fax: 1-952-937-4515
E-mail: info@mts.com
Internet: www.mts.com

MTS JapanTokyo
2-12-3 Midori Sumida-ku
Tokyo 130-0021
Japan
Telephone: 81-3-5624-6101
Fax: 81-3-5624-6106
E-mail: mtsj-info@mts.com

Canada
Longueuil, Quebec
Montreal, Quebec
Port Perry, Ontario
Tecumseh, Ontario
Toronto, Ontario
Windsor, Ontario
Mexico
Aguascalientes
United States
Alexandria, IN
Arcanum, OH
Armada, MI
Atlanta, GA
Auburn, WA
Aurora, OH
Ballston Lake, NY
Bancroft, MI
Berlin, NJ
Boston, MA
Campbellsport, WI
N Canton, OH
Carrollton, TX
Celina, OH
Chaska, MN
Chicago, IL
Chino, CA
Clarkston, MI
Claymont, DE
Coventry, CT
Cypress, CA
Dallas/Fort Worth, TX
Davison, MI
Dearborn, MI
Denver, CO
Denver, PA
Detroit, MI
Dickinson, TX
Edmond, OK
Elkton, TN
Enumclaw, WA
Findlay, OH
Fort Wayne, IN
Fultonville, NY
Gig Harbor, WA
Grafton, OH
Grand Blanc, MI
Grand Haven, MI
Greensboro, NC
Harrisville, RI
Hollister, CA
Houston, TX
Howell, MI
Hudson, NC
Jemez Springs, NM
Kansas City, KS
Kennesaw, GA
Kittredge, CO
Liverpool, NY
Livonia, MI
Lodi, OH
Los Angeles, CA

EUROPE

MTS Systems
58, rue Auguste Perret
Europarc
94000 Crteil
France
Telephone: 33 (1) 58 43 90 00
Fax: 33 (1) 58 43 90 01
E-mail: contact.france@mts.com
MTS Systems GmbH
Hohentwielsteig 3
14163 Berlin
Germany
Telephone: 49-30-81002-0
Fax: 49-30-81002-100
E-mail: euroinfo@mts.com
MTS Systems S.R.L.
Corso Cincinnato, 228/b
I-10151 Torino TO
Italy
Telephone: 0039-011-4517511
Fax: 0039 -011-4517501
E-mail: mtstorino@mts.com
MTS Systems Norden AB
Sdra Lngebergsgatan 16
SE-421 32 Vstra Frlunda
Sweden
Telephone: 46 31 68 6999
Fax: 46 31 68 6980
E-mail: norden@mts.com
MTS Systems Ltd. UK
Brook House
Somerford Court
Somerford Road
Cirencester GL7 1TW
Glos. -UK
Telephone: 44-1285-648800
Fax: 44-1285-658052
E-mail: mike.reeves@mts.com

MTS Systems (Korea) Inc.

5th Floor, Core Building
8-1 Sunae-Dong, Bundang-Gu
Seongnam City,
Gyeonggi-Do 463-825,
Korea
Telephone: 82-31-714 -7151
Fax: 82-31-714 -7198
E-mail: yangseok.yoo@mts.com
MTS Systems (China) Inc.
Unit 23-02 Landmark Bldg.
No.8 North Dong San Huan Road
Chaoyang District
Beijing 100004, P.R.China
Telephone: 86-10-65900931
Fax: 86-10-65900942
E-mail: mtsbje@163bj.com
MTS Systems (Hong Kong) Inc.
Rm 602, Golden Gate
Commercial Building
136-8 Austin Road
Tsim Sha Tsui,
Kowloon
Hong Kong
Telephone: 852-2301-2200
Fax: 852-2722-7240
E-mail:anthony@mtshk.com.hk

Massillon, OH
Mentone, IN
Minneapolis, MN
New Carlisle, OH
Northville, MI
Orlando, FL
Oviedo, FL
Pedricktown, NJ
Peoria, IL
Philadelphia, PA
Pinckney, MI
Pinon Hills CA
Pittsburgh, PA
Pleasant Prairie, WI
Plymouth, MI
Port Vue, PA
Purvis, MS
Raleigh, NC
Richfield, MN
Rio Rancho, NM
Rockford, IL
Saginaw, MI
Scottsdale AZ
Seattle, WA
Simi Valley, CA
Spring, TX
Springfield, OH
St. Louis, MO
St. Peters, MO
Sterling Heights, MI
Streamwood, IL
Topeka, KS
Westerville, OH
Williamstown, NJ

CENTRAL AND
SOUTH AMERICA

AFRICA AND
THE MIDDLE EAST

Argentina
Buenos Aires
Brazil
Sao Paulo
Chile
Santiago
Colombia
Bogota
Costa Rica
San Jose
Peru
Lima
Venezuela
Caracas

Egypt
Heliopolis
Israel
Tel Aviv
Jordan
Amman
Morocco
Casablanca
Saudi Arabia
Riyadh
South Africa
Johannesburg
Tunisia
Tunis
United Arab Emirates
Dubai

EUROPE

Bulgaria
Sofia
Czech Republic
Brno
France
Le Chesnay
Paris
Germany
Berlin
Delmenhorst
Ehingen
Nattheim
Rastatt
Wendeburg
Greece
Athens
Italy
Pianezza
Torino
Netherlands
Gouda
Poland
Warsaw
Romania
Bucharest
Russia
Moscow
Spain
Barcelona
Madrid
Sweden
Gothenburg
Switzerland
Hallau
Turkey
Istanbul
Ukraine
Kiev
United Kingdom
Northhamptonshire
Stroud, Glocester
Surrey

ASIA/PACIFIC

Hong Kong
Hong Kong
India
Bombay
Indonesia
Jakarta
Japan
Nagoya
Tokyo
Malaysia
Selangor
Peoples Republic
of China
Beijing
Shanghai
Republic of Korea
Daejon
Seoul
Singapore
Singapore
Taiwan
Kaohsiung
Taichung
Taipei
Thailand
Bangkok

AUSTRALIA AND
NEW ZEALAND

Australia
Melbourne
Sydney

MTS Systems Corporation

14000 Technology Drive
Eden Prairie, MN 55344-2290
300200-01/407 Controller-02 PRINTED IN U.S.A. 498

ISO 9001 CERTIFIED

1998

MTS SYSTEMS CORPORATION