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headings

BROEN Butterfly valves


Triple eccentric butterfly valves

BROEN Butterfly valves

Application

Connections

Butterfly valves type BROEN are used as a shut-off valves


and regulating valves in many different applications:
- district heating and district cooling systems
- energetic systems
- machine oil and gas installations
- steam pipelines and installations
- corrosive media installations
Nominal pressure:

PN 16 ... PN 63
ANSI 150 ... 600

Nominal diameters:

DN 80 ... DN 3000

Seal:

metal/metal

Standard version:



PN 25, Tmax: 425oC


body: cast steel WCB
disc: cast steel WCB
lamella sealing:
stainless steel + graphite

Actuators:


worm gearbox as a standard


electric-, pneumaticand hydraulic actuators
available on a request

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel.- 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl
- 44

Type

Version

AKW

Interflanged Wafer

AKFL

Flanged

AKBW

Welded

Tightness:
- Leakage Class A according to ISO 5208
- Lamellar metal/metal seal + graphite
- certified

0062

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Technical specification
BROEN Butterfly valves can be applicable in pipelines as a shut-off
and regulating valves, available in interflanged version (wafer
type), with welding ends and in flanged version.
The triple eccentric construction reflects on the highest tightness
class at the low closing torque and also enables efficient opening
of the disc at the maximal differential pressure.
BROEN Butterfly valves' seal structure is elliptical and the contour
of the seal is a part of the surface of the cone whose axis is inclined
relative to the axis perpendicular to the disk and passing through
its center (see the figure below).

The butterfly valves disc is mounted rigidly on a single shaft by


pins. Self-centering seat is mounted either on the butterfly valves
body or on the disc. The sealing surface is hardened with the stainless steel overlay (see detailed scheme below). Stellit hardened
sealing surface is also available upon a request. The shaft is sealed
by graphite inserts and may be sealed additionally. The shaft's
mounting is resistant to temperature changes of flowing medium.
BROEN Butterfly valves are resistant to the contamination of the
pipeline network water and present class A tightness in both flow
directions. The butterfly valve's construction is resistant to mechanical stress (pressure, internal and external stress, erosion, cavitation), as well as non-mechanical stress conditions (temperature,
corrosion). The solid and robust construction of butterfly valve has
no parts that require periodic service, ie elements that need lubrication or any additional sealing, accessible only after removing the
valve from the pipeline.
BROEN Butterfly valves are standard equipped with the self-locking
mechanical gearboxes, which closing is provided by turning the
handwheel to the right. The repair of gearbox or replacement for
the electric actuator can be performed without removing the valve
from the pipeline, provided that it is in the closed position. Butterfly valves can be mounted anywhere in the heating network, both
in vertical pipelines as well as horizontal.

Metal/metal sealing scheme

Construction details
The package of lamellar metal/metal seal is mounted on the butterfly valves's
body in AKW version in diameters up to DN 500, while in AKFL and AKBW
versions, as well as AKW from diameter DN 600 upwards, metal/metal seal is
mounted on the disc of the butterfly valve.
Stainless steel rings are arranged lamellar with thin graphite layers, which provide the mimimal move ability of the individual rings between each other during
the closing of the butterfly valve providing the 100% tightness in both flow
directions.
In butterfly valves of standard WCB cast steel version the seat surface is hardened
with the 304 stainless steel overlay. In this construction stainless steel rings of
lamellar sealing stay in direct contact with the hardened seat surfaces so there is
no corrosion process and long-term durability of the seal is ensured. Moreover,
this construction solution eliminates the need of using discs of stainless steel.
On a special request the stellit hardened seat surface is also available.

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel. 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl

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Available material versions
Nominal pressure:
Nominal diameter:

PN 16 - PN 63
80 1200mm

Body test pressure:

PN x 1.5 MPa

Sealing test pressure:

PN x 1.1 MPa

ANSI
150 LB - 600 LB
3 48 inch

on special request

standard version

Materials

Maximal work temperature


Medium

on special request

Cast iron *

Ductile iron *

Cast steel
WCB

Stainless steel *
CF8

Stainless steel *
CF8M

0... +150C

-15... +300C

-29... +425C

-29... +530C

-196... +600C

water, sea water, steam,


gas, oil, etc.

water, steam, gas, oil, etc.

corrosive media, chemicals, steam

Realization standard:

EN 593

Connections:

flanged, wafer EN 1092-1 welded EN 12627

Body dimensions:

flanged, wafer EN 558 welded EN 12982

Pressure test and inspection:

EN 12266-1 EN 12266-2
* Realization according to other standards on request

Available maximal working pressure regarding to the temperature for different material versions and types of
butterfly valves

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel.- 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl
- 46

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The overview of butterfly valves' types available on the market
Available working
conditions

Description

Centric butterfly valves

PN 6 PN 16
-10C +120C

Soft seal: NBR, EPDM, PTFE, Silicone, Viton


or without sealing. Leakage about 1% Kv for hard seated version.
During the opening and closing there is a strong traffic friction
between disc and seal over the entire range (around bearing) which
with the participation of impurities significantly shortens the life of
such a seal.

Single eccentric
butterfly valves

PN 6 PN 25
-10C +120C

Only soft seal available: NBR, EPDM, PTFE, Viton.


There is a traffic friction between disc and seal during opening and
closing of butterfly valve. The disc loses contact with the sealing after
about 10% open, which significantly shortens the life of the seal.

Double eccentric
butterfly valves

PN 6 PN 40
-30C + 400C

Soft seal: NBR, EPDM, PTFE, Viton.


Metal/metal sealing.
During the opening or closing of butterfly valve the disc loses contact
with the sealing after about 3-4% open, which may cause damage
to the seal. In addition, there is a risk for jamming of the metal/metal
seated butterfly valves used for fluids, which precipitate the "rock"
limescale.

Triple eccentric
butterfly valves

PN 6 PN 100
-200C +600C

Only metal/metal sealing available.


There is no traffic friction during opening and closing of the butterfly
valve. The disc loses contact with the seat immediately after the start
of opening. This construction minimizes the torque value,
guarantees 100% tightness and long life of the seal.

Construction type

Scheme

Triple
eccentric
construction
schemescheme
Triple
eccentric
construction

Description
Sealing:

first eccentric

second eccentric

opening
direction

BROEN Butterfly
valves are proudly built using the achievements of
mounted in the body
the 21st century in the development of high pressure valve technology. The triple eccentric design ensures zero leakage using the
smallest possible torque value. Frictionless triple eccentric metal/
metal sealing of BROEN Butterfly valves enables efficient opening
of the disc at the maximum pressure difference. At the same time
triple eccentric construction is protecting against jamming of the
disc. The low torque is a factor influencing on the selection of preferably smaller mechanical gearboxes, moreover determines the selection of the smaller (cheaper) dimensions of electric-, pneumaticdisc
or hydraulic actuators .

disk in the closed


position

third eccentric

- 1st - eccentric - moving the shaft axis relative to the sealing surface axis.
- 2nd - eccentric - moving the shaft axis relative to the valve axis.
- 3rd - eccentric - the conical shaped sealing surface with the
cone axis shifted by the angle.

disk in the open


position

flow direction

mounted on the disc

Regulation curve

BROEN Butterfly valves in addition to cut-off function may be used as a regulating (control)
valves. The mechanical worm gearboxes mounted on the butterfly valves are fitted with disc
opening angle indicator. While opening the butterfly valve's disc for a given angle, we're using
the graph (on the right) and the table (underneath) to determine the approximate percentage
of maximal Kv flow coefficient indicated for the appropriate diameter, taking it as a Kvm.
In this way, knowing the measured pressure difference P [bar] at the valve and substituting
calculated Kvm flow ratio into the formula below, we can calculate the actual model-based flow
rate Q [m3/h]:

Kv flow coefficients for the butterfly valves

Cv [Cv=1,16Kv]

DN mm (in)

80 (3)

100 (4)

125 (5)

150 (6)

200 (8)

250 (10)

300 (12)

Kv 90

164

250

414

682

1300

2220

3370

350 (14) 400 (16) 450 (18)


4432

DN mm (in) 500 (20) 600 (24) 700 (28) 800 (32) 900 (36) 1000 (40) 1100 (44) 1200 (48)
Kv 90

10320

16012

25235

31771

37594

54201

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel. 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl

61614

99138

6411
1400
99138

www.broen.pl

8660

Cv flow coefficient depending


on the position angle of the valve disc

Cv coefficient (%)

Flow regulation

Opening angle of the valve disc

Suggested area of effective flow regulation is achieved between the opening


angle of 25 and the angle of 65 (green
field). In some cases it is acceptable to
extend the range of angles between 20
and 70 (yellow area).

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Butterfly valves type AKW with the interflanged connection

Butterfly valve DN 350 type AKW with the interflanged connection

Construction scheme
Description
1.

Body

2.

Ring

3.

Disc

Alloy *

Stainless steel *

ASTM A216 WCB ASTM A217 WC6 ASTM A351 CF8 ASTM A351 CF8M
ASTM A105

304

304

316

ASTM A216 WCB ASTM A217 WC6 ASTM A351 CF8 ASTM A351 CF8M

4.

Seat**

5.

Gland inserts

6.

Cast steel

304

430

304

316

graphite

Shaft

ASTM A276 420

Aplication

ASTM A276 420 ASTM A182 F304 ASTM A182 F314

water, steam, oil

corrosive media, steam

Working tempe-29...+425C
-29...+595C
rature
7. Bolt
14. Gasket
8. Nut / Pin
15. Screw
9. Seat
16. Funnel bearing
10. Mounting screw
17. Actuator mounting base
11. Shaft cover
18. Worm gearbox
12. Distance ring
19. Lamellar sealing ring
13. Ring

-196...+600C

* Material version available upon a request


** Stellit hardened seat available upon a request

Triple eccentric butterfly valve type AKW PN16/PN25 with the interflanged connection
PN16

PN25

D1

4 x Z-M

D1

4 x Z-M

Weight
kg*

138

160

18

160

18

14

50

162

180

18

190

22

17

50

188

210

18

220

26

21

185

63

218

240

22

250

26

26

250

185

63

278

295

22

310

26

35

215

250

215

80

335

355

26

370

30

42

450

250

250

215

80

395

410

M24

430

M27

68

515

285

350

215

80

450

470

M24

490

M30

124

102

540

325

350

245

125

505

525

M27

550

M33

136

114

570

345

350

245

125

555

585

M27

600

M33

198

500

127

710

375

350

245

125

615

650

M30

660

M33

216

600

154

770

430

400

390

242

720

770

M33

770

M36

467

700

229

850

540

400

390

242

820

840

M33

875

M39

628

800

241

1010

710

400

420

262

930

950

M36

990

M45

830

900

241

1110

650

400

420

262

1030

1050

M36

1090

M45

1346

1000

300

1140

720

500

550

325

1140

1117

M39

1210

M52

1345

1200

350

1340

850

500

550

325

1350

1390

M45

1420

M52

1859

DN

Ho

Do

80

49

215

100

150

180 50

100

56

245

110

150

180

125

64

285

135

150

180

150

70

305

175

250

200

71

370

185

250

76

410

300

83

350

92

400
450

D2

Body dimensions for DN80600 ISO5752 EN 558-1 Series 25; DIN3202 K2; API609. Body dimensions for DN7001400 ISO5752 EN 558-1 Series 16; DIN3202 K3.
Main dimensions are aplicable for versions PN 6, PN 10
* weight for PN25 with worm gearbox. Dimensions of butterfly valves in diameters above DN 1200 available upon a request.

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel.- 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl
- 48

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Butterfly valves type AKFL with the flanged connection

Butterfly valve DN 200 type AKFL with the flanged connection

Construction scheme
No.

Description

Cast steel

Alloy *

Body

ASTM A216
WCB

ASTM A217
WC6

Ring

ASTM A105

304

304

316

Disc

ASTM A216
WCB

ASTM A217
WC6

ASTM A351
CF8

ASTM A351
CF8M

Seat**

304

304

304

316

Shaft

ASTM A276
420

ASTM A276
420

ASTM A182
304

ASTM A182
316

Gland inserts

Aplication
Working temperature

Stainless steel *
ASTM A351
CF8

ASTM A351
CF8M

graphite
water, steam, oil
-29...+425C -29...+595C

7 Retaining bearing Dn200<


8 Lamellar sealing
9 Bolt
10 Screw
11 Shaft cover
Dn200<
12 Bearing

corrosive media, steam


-196...+600C

13 Ring
Dn200<
14 Gland
15 Actuator mounting base
16 Groove

* Material version available upon a request


** Stellit hardened seat available upon a request

Triple eccentric butterfly valve type AKFL PN16/PN25 with flanged connection
DN

Ho

Do

PN16

PN25

D1

D2

Z-M

D1

Z-M

Weight*
kg

80

114

250

90

150

180

50

160

133

8xM16

160

8xM16

23

100

127

260

100

150

180

50

180

158

8xM16

190

8xM20

26

125

140

280

110

150

180

50

210

184

8xM16

220

8xM24

32

150

140

310

150

250

185

63

240

212

8xM20

250

8xM24

43

200

152

380

210

250

185

63

295

268 12xM20 310 12xM24

65

250

165

395

235

250

215

80

355

320 12xM24 370 12xM27

80

300

178

425

265

250

215

80

410

370 12xM24 430 16xM27

100

350

190

480

300

350

215

80

470

430 16xM24 490 16xM30

150

400

216

535

355

350

245

125

525

482 16xM27 550 16xM33

210

450

222

570

380

350

245

125

585

532 20xM27 600 20xM33

266

500

229

590

395

350

245

125

650

585 20xM30 660 20xM33

310

600

267

675

450

400

390

242

770

685 20xM33 770 20xM36

426

700

292

770

520

400

390

242

840

800 24xM33 875 24xM39

590

800

318

840

590

400

420

262

950

905 24xM36 990 24xM45

780

900

330

915

660

400

420

262 1050 1005 28xM36 1090 28xM45

946

1000 410 1050 730

500

550

325 1117 1110 28xM39 1210 28xM52 1190

1200 470 1190 870

500

550

325 1390 1330 32xM45 1420 32xM52 2710

Main dimensions are aplicable for versions PN 6 and PN10; *weight for PN25 with worm gearbox
Dimensions of butterfly valves in diameters above DN 1200 available upon a request.

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel. 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl

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Butterfly valves type AKBW withe the welded connection

Butterfly valve DN200 type AKBW with the welded connection

Construction scheme
No.

Description

Cast steel

Body

ASTM A216
WCB

Ring

ASTM A105

Disc

ASTM A216
WCB

Seat**

304

Shaft

ASTM A276
420

5
6

Alloy *

Stainless steel *

ASTM A217 ASTM A351 ASTM A351


WC6
CF8
CF8M
304

304

304

304

316

ASTM A276 ASTM A182 ASTM A182


420
304
F316

Gland inserts

graphite

Aplication

water, steam, oil

Working temperature

316

ASTM A217 ASTM A351 ASTM A351


WC6
CF8
CF8M

-29...+425C

corrosive media, steam

-29...+595C

-196...+600C

12. Bearing
13. Ring
Dn200<
14. Gland
15. Actuator mounting base
16. Groove

7. Retaining bearing Dn200<


8. Lamellar sealing
9. Bolt
10. Screw
11. Shaft cover
Dn200<

* Material version available upon a request


** Stellit hardened seat available upon a request

Triple eccentric butterfly valve type AKBW PN25 with the welded connection
DN

Ho

Do

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D2

Weight
kg*

80

180

215

100

150

180

50

82,5

88,9

27

100

190

245

110

150

180

50

107,1

114,3

32

125

200

285

135

150

180

50

131,7

139,7

39

150

210

305

176

250

185

63

159,3

168,3

40

200

230

370

185

250

185

63

210,1

219,1

77

250

250

410

215

250

215

80

263,0

273,0

96

300

270

450

250

250

215

80

312,7

323,9

125

350

290

515

285

350

215

80

344,4

359,0

155

400

310

540

325

350

245

125

393,8

406,4

183

500

350

710

375

350

245

125

495,4

508,0

286

600

390

770

450

400

390

242

593,6

609,6

434

700

430

850

520

400

390

242

693,6

711,2

769

800

470

990

590

400

420

262

795,2

812,8

1038

900

510

1040

650

400

420

262

894,4

914,4

1339

1000

550

1110

720

500

550

325

994,0

1016

1776

1200

630

1290

850

500

550

325

1195

1220

1977

Main dimensions are aplicable for versions PN 10 and PN16; *weight for PN25 with worm gearbox

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel.- 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl
- 50

D1

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Triple eccentric butterfly valve type AKW PN40/PN63 with the interflanged connection
DN

Dimensions (mm)
D1

D2

Z-M

Ho

Connection
acc. ISO
5211

A
B

80

160

138

4-18

64

140

345

45

18

F10

100

190

162

4-22

64

160

380

45

20

F10

125

220

188

4-26

70

200

440

55

24

F12

150

250

218

4-26

76

220

470

55

26

F12

200

320

285

4-M27

89

250

580

65

35

10

F14

250

385

345

4-M30

114

280

640

65

40

12

F14

300

450

410

4-M30

114

320

730

80

45

14

F16

350

510

465

4-M33

127

365

820

80

50

14

F16

400

585

535

4-M36

140

405

900

110

54

16

F25

450

610

560

4-M36

152

420

920

110

58

18

F25

500

670

615

4-M39

152

480

1045

110

66

20

F25

600

795

735

4-M45

178

570

1300

130

72

20

F30

Konierz wg ISO5211

D2

DN

Z-M

Ho

D1

Connection dimensions for BROEN Butterfly valves


DN

ISO5211

d1

d2

d3

N-d0

4*t

Connection scheme
h1

80

F07

70

55

18

4-10

4*6

11

40

100

F07

70

55

18

4-10

4*6

11

40

125

F10

102

70

22

4-12

4*6

15

50

150

F10

102

70

26

4-12

4*8

18

50

200

F12

125

85

30

4-14

4*8

22

60

250

F12

125

85

36

4-14

4*10

26

60

300

F14

140

100

40

4-18

4*12

30

70

350

F16

165

130

45

4-22

4*14

34

80

400

F16

165

130

55

4-22

4*16

43

90

500

F25

254

200

65

8-18

4*18

51

120

600

F25

254

200

80

8-18

4*22

62

130

700

F30

254

200

100

8-18

4*28

80

140

800

F30

298

230

110

8-22

4*28

90

160

900

F35

298

230

120

8-22

4*32

98

170

1000

F35

356

260

130

8-33

4*32

108

190

1200

F40

406

300

150

8-39

4*36

126

200

1400

F40

406

300

170

8-39

4*40

144

220

Torque values for BROEN Butterfly valves


PN 6

PN 10

PN 16

Torque value [Nm]


PN 25

PN 40

PN 63

80

130

130

150

180

210

250

300

100

170

170

200

240

300

400

600

DN

PN 100

125

200

200

250

310

400

530

720

150

250

250

300

400

550

700

900

200

316

351

434

580

812

1016

1830

250

526

593

738

995

1480

1910

3385

300

798

908

1151

1563

2335

3052

5639

350

1269

1443

1803

2359

3052

4746

8319

400

1716

1971

2487

3328

5640

6686

11653

450

2193

2519

3310

4459

6814

9067

15722

500

2788

3236

4282

5804

9296

12572

22405

600

4238

5011

6477

9203

14742

20209

35646

700

5938

7081

7636

13657

22619

31072

64000

800

8139

9858

13423

17974

34066

47659

95000

900

10917

13590

18292

25689

45034

80000

135000

1000

14650

17973

25362

35736

62639

110000

190000

1200

24039

29842

42725

59861

108000

180000

320000

Security factor 30% already included

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel. 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl

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Butterfly valves index creation algorithm
By the inquiry whether ordering BROEN Butterfly valves due to specify a particular version of a given diameter of butterfly valve and its material version
it is needed to use the index system. BROEN Butterfly valves index system
consist of the series of 15 alphanumeric characters, which can be divided into
global module (10 digits) and version (material) module (4 letters).
Both modules are separated by a dash "-" and contain a group of characters
that relate to the specific butterfly valve's parameters. Groups of characters
in the various modules and their references are described on the right.

6510325300-BPSS
global module

version module

Sample index
The sample index of butterfly valve shown above to the right belongs to the
group BPSS, the most common among the butterfly valves for district heating
and power industry. According to the index creation algorithm, it means the
butterfly valve (65) with flanged connection (103), pressure version PN 25 (25)
DN 300 (300), which is the latest generation butterfly valve (B), designed for
water and steam (P) , with the body made of cast steel WCB (S) and the disc
made of cast steel WCB (S).
Butterfly valves are standard equipped with mechanical worm gearbox.
For butterfly valves with mounted electric- or pneumatic actuators, index
remains unchanged, because drives are offered on individual indexes.

Selection of AUMA electric atuators for BROEN Butterfly valves at p 16bar


DN

Electric atuator

DN 80

SG07.1

DN 100

SG07.1

DN 125

SG10.1

DN 150

SG10.1

DN 200

SG12.1

DN 250

SG12.1

DN 300

SA07.2-GS 100.3/VZ 4.3

DN 350

SA07.6-GS 100.3/VZ 4.3

DN 400

SA07.6-GS 125.3/VZ 4.3

DN 450

SA10.2-GS 125.3/VZ 4.3

DN 500

SA07.6-GS 160.3/GZ 160.3

DN 600

SA10.2-GS 160.3/GZ 160.3

DN 700

SA10.2-GS 200.3/GZ 200.3

DN 800

SA10.2-GS 200.3/GZ 200.3

DN 900

SA10.2-GS 250.3/GZ 250.3

DN 1000

SA14.2-GS 250.3/GZ 250.3

For dimensions above DN 1000 selection of actuators available upon a request


Wiring on the AUMA plug, work duty: S2 - 15 min, AUMA 3-phase engine,
class F insulation, thermal motor protection (other voltages at extra cost),
1 micro switch for each opening and closing positions, 1 limit microswitch
for each end position OPEN / CLOSED, anticondens. heater, mechanical position indicator, manual wheel drive, the valve connection according to EN ISO
5211, the rotation angle of 90 (swivels from 82 to 98 ), operating temperature - 25 C to + 80 C (70 C for 1-phase voltage), the protection class IP 67
according to EN 60 529 (IP 55 for DC motor), KN corrosion protection, paint
silver-gray (DB 701, similar to RAL 9007), electric scheme: KMS TP100/001.
Selection of regulating actuators AUMA type SGR and SAR with MATIC and
AUMATIC modules available upon a request.

Butterfly valve type AKW DN200 with electric actuator AUMA

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel.- 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl
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Selection of CLORIUS electric actuators for BROEN Butterfly valves at p 16bar
DN

Electric actuator

DN 80

CAR 028

Electric actuator, 3P steering, 274Nm, 230V, IP67, connection F10, F12 acc. ISO 5211

Actuator details

DN 100

CAR 028

Electric actuator, 3P steering, 274Nm, 230V, IP67, connection F12 acc. ISO 5211

DN 125

CAR 038

Electric actuator, 3P steering, 373Nm, 230V, IP67, connection F10, F12 acc. ISO 5211

DN 150

CAR060

Electric actuator, 3P steering, 588Nm, 230V, IP67, connection F12, F14 acc. ISO 5211

DN 200

CAR100

Electric actuator, 3P steering, 981Nm,230V, IP67, connection F12, F14 acc. ISO 5211

DN 250

CAR200

Electric actuator, 3P steering, 1962Nm, 230V, IP67, connection F14, F16 acc. ISO 5211

DN 300

CAR200

Electric actuator, 3P steering, 1962Nm, 230V, IP67, connection F14, F16 acc. ISO 5211

Selection of actuators for dimensions above DN 300 available upon a request.

Selection of REGADA electric actuators for BROEN Butterfly valves at p 16bar


Butterfly valves details

Electric actuator details


Shut-off torque

Operation time

[Nm]

[sec./90]

SP 2.3

F07/F10

18

290

10-80

20

SP 2.3

F07/F10

20

290

20-160

F07

25

SP 2.4

F10/F12

25

590

40-160

F10

25

SP 2.4

F10/F12

25

590

40-160

580

F12

30

SP 3.5

F12

30

1200

40-160

250

995

F12

35

SP 3.5

F12

35

1200

40-160

300

1563

F14

40

MO 3 52000.0-1F2AC/06 + MF14/F14/F10

F16

40

1620

57

350

2359

F16

45

MO 3 52000.0-1F2AC/06 + MF15/F16/F10

F16

45

2460

64

400

3328

F16

50

MO 3 52000.0-1W2AC/06 + MF16/F25/F10

F16

50

3485

41

500

5804

F25

60

MO 3 52000.0-1M2AC/06 + MF20/F25/F10

F25

60

4180

69

600

9203

F25

70

MO 3 52000.0-1M2AC/06 + MF30/F25/F10

F25

70

9900

116

700

13657

F30

80

MO 3 52000.0-1V2AC/06 + MF40/F30/F10

F30

80

15096

154

800

17974

F35

90

MO 3 52000.0-122AC/06 + MF40/F35/F10

F35

90

18870

154

DN

Torque

Connection

[Nm]

80

180

F07

18

100

240

F07

125

310

150

400

200

Actuator type + gearbox

Connection

Standard version: electric connection on the terminal board, manual handwheel, 2 torque switches, 2 position switches, 2 signal switches, protection class:
P/SO - IP67, MO - IP 55, heater with the thermostat, connection: mechanical, flanged, optical position indicator.

Selection of pneumatic actuators for BROEN Butterfly valves at p 16bar


DN

REMOTE CONTROL

DN80

RC230DA

AD80

DN100

RC240DA

AD100

DN125

RC250DA

AD100

DN150

RC260DA

AD100

DN200

RC265DA

AD140

DN250

RC265DA

AD140

DN300

RC270DA

AD160

DN350

RC280DA

AD210

DN400

RC280DA

AD210

DN450

RC 88 DA

DN500

RC 88 DA

DN600

RCG 100DA

CLORIUS

Drive air pressure 6 bar

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel. 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl

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OPERATION MANUAL OF THE BROEN BUTTERFLY VALVES
CONSTRUCTION AND APPLICATION
The triple eccentric BROEN butterfly valves are used as regulatory and shut-off valves. Wide range of applications is possible thanks to various
types of construction materials. The triple eccentric design allows high tightness class. The disc is mounted rigidly on a single shaft by pins.
Lamella seat can be embedded in the valve body or on the disc. The sealing surface is hardened. The shaft is sealed by graphite inserts and
may be sealed additionally. In standard valves are equipped with a worm gearbox. An electric, pneumatic or hydraulic actuator is available
on request.

PACKING, STORAGE
Valves should be transported on the pallets or in the boxes protecting from possible damage. Valves should be kept in closed rooms with the
air humidity below 70%. Surfaces mechanically machined are coated with an anti-corrosion substance protection . At long periods of storage, all steel and not painted surfaces should be at least once a year re-covered with the protecting anti-corrosion substance. Valves should
be protected from sand, dust and other contaminants. Valves should not be lifted grabbing by the drive.

INSTALLATION
Before mounting the valve, the pipeline should be thoroughly rinsed. Residues from welding and other contaminants remaining in the pipeline could damage the seals. It is also important to check if the valves has not been contaminated during the transport and storage. Wash
off the protective substance right before installing the valve.
The butterfly valves should be installed so that the main flow direction matches the arrow on the body

It is recommended to install the valves so that the rotation axis of the spindle is set in a horizontal position. Thoroughly center the axis of the
valve and the seals, so that nothing prevents the movement of the disc.
Before the installation set the disc in the closed position to avoid the damaging of the valve sealing elements. The butterfly valve cannot be
used to support the pipeline.
During the installation:
- check the alignment of the pipeline and the valve
- place the supports near the valve
- check if the pipeline is adequately protected from the effects of the temperature changes
The pipeline must be adequately supported. With insufficient support the butterfly valve is exposed to additional stress which may result in
joint leaks or noisy operation and vibrations. Temperature changes cause thermal elongations which must be adequately compensated (eg
by installing bellows compensators between the network fixed points). The lack of adequate compensation may result in the increased stress
on the joints between the valve and the pipeline and may cause damage and leakage.

OPERATION AND MAINTENANCE


Butterfly valves are designed to long maintenance-free operation. The need of later maintenance can be reduced by the precision kept during
the installation. Glands require regular checking. Do not loosen the glands because it may result in leaks. Do not exchange the glands and
sealing inserts when the installation is under pressure.
The leakage in the closed valve may be caused by the dirt on the sealing surfaces. If the valve is equipped with an actuator, check if the
switches has worked at the right time. Contamination can be removed by a light valve opening and rinsing it off from the sealing. In case of
no result, check the condition of the sealing rings and possibly replace them.
In the working conditions including a maximum temperature of 425C and the maximum allowable working pressure, due to the creep of
the material, the life of the valve is expected to 100,000 working hours.

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel.- 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl
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Thank you for your trust!

BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel. 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl

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BROEN SA, ul. Pieszycka 10, 58-200 Dzieroniw


tel.- 074 832 54 00, fax 074 832 19 20, e-mail: marketing@broen.pl
- 56

INTELLIGENT FLOW SOLUTIONS


www.broen.pl