SP 3000P RepairManual

REPAIR MANUAL
ISSUED............... OCT. 2005

REVISED ............ JAN. 2006
SPECULAR MICROSCOPE
SP-3000P
TOPCON CORPORATION
R-SP3000P-1-0601-01
CONTENTS
Page
1. INTRODUCTION ..................................................................................................................................1
1-1
1-2
1-3
1-4
1-5
Features of Product ..................................................................................................................................1

Specifications and Performance of Product.............................................................................................1
Target User of This Manual.....................................................................................................................1
How to Use This Manual .........................................................................................................................2
Cautions ...................................................................................................................................................2
2. PRODUCT OUTLINE .........................................................................................................................3

2-1
2-2
2-3
2-4
2-5
Nomenclature...........................................................................................................................................3
Optical System (Arrangement) ................................................................................................................5
Electric System ........................................................................................................................................6
Principles .................................................................................................................................................8
PCB Arrangement..................................................................................................................................10
3. REPAIR WORK ..................................................................................................................................16

3-1
3-2
3-3
3-4
FACTORY MENU Program .................................................................................................................16

Disassembly and Assembly Procedures ................................................................................................24
Troubleshooting .....................................................................................................................................34
Assembly and Adjustment Procedures ..................................................................................................44
4. TOOL LIST............................................................................................................................................72
4-1 Special Repair Tools..............................................................................................................................72
4-2 General Repair Tools .............................................................................................................................73
R-SP3000P-1-0601-01
1. INTRODUCTION
1-1 Features of Product
(1) Photography of the corneal endothelium and the measurement of the corneal thickness can be performed
at the same time.
(2) The auto-alignment function ensures quick and easy photography and measurement.
(3) Simplified cell analysis enables the user to easily understand the rough value of the cell density.
1-2 Specifications and Performance of Product

Field of coverage
0.25 0.5mm
Photography/measuring point
Corneal center and 4 places in the peripheral area
Photography magnification
165 on the instrument monitor
Corneal thickness measurement repeatability
0.01mm
Alignment
To be displayed on the monitor screen.
Monitor
5.6 type (color character display)
Photography mode
AUTO/MANUAL/SEMI-AUTO switching
Flash level
HIGH/LOW switching
Photography/measurement result display
To be displayed on the monitor screen.
Image memory
5 displays for each of right and left eyes
Working distance
25mm
Power saving function
Power save method
External output terminal
VIDEO OUT, CONTROL, RS-232C OUT and USB2.0
External input terminal
RS-232C IN
Operating temperature
10 ~ 40C
Instrument longitudinal mobility
40mm
Instrument lateral mobility
92mm
Measuring head vertical mobility
28mm
Chinrest height adjustment quantity
60mm
Source voltage
AC100-240V, 50Hz/60Hz
Power input
190VA
Dimensions
274mm (W) 485mm (D) 410mm (H)
Weight
22kg
* Subject to change in specifications and appearance without advance notice for future improvement.
1-3 Target User of This Manual

SP-3000P is an optical precision inspection instrument to be used for ophthalmology and internal medicine.
Only a specialist for assembly and adjustment of medical machines can repair this instrument.
For others except the specialist, it is recommended to take the TOPCON repair technique training course.
R-SP3000P-1-0601-01
1-4 How to Use This Manual

When inspecting, adjusting or repairing the SP-3000P microscope for any problem, use this manual according
to the flow chart below.
Manual
Operation procedure
Initial inspection
Applicable item
Page
FACTORY MENU program
P. 16 ~ 23
Disassembly and assembly

procedures
P. 24 ~ 33
Troubleshooting
P. 34 ~ 43
Trouble
Inspection
OK
NO
Trouble location
check
Searching for the

cause
Repair operations
Inspection
NO
Disassembly and assembly

procedures
Assembly and adjustment
procedures
FACTORY MENU program
P. 24 ~ 33
P. 44 ~ 71
P. 16 ~ 23
Normal
YES
End
Photography principles
SP-3000P basic materials
P. 8 ~ 9
1-5 Cautions
Refer to the illustrations of the parts list for the disassembly and assembly of the unit which is not
described in this manual. Refer to the instruction manual for replacing the consumables.
If the optical system is soiled when repairing, photographing is adversely affected. Be careful not to touch
or soil the optical system when disassembling, assembling or adjusting.
Order the repair parts by using the service parts list.
R-SP3000P-1-0601-01
2. PRODUCT OUTLINE
2-1 Nomenclature
1
4
6
No.
Name
Function
Lamp house cover
Remove it when replacing the xenon lamp.
Color video monitor
On this monitor, the aligned anterior eye segment image, the aligned
corneal endothelium image and the photography result are displayed.
Photography switch
Press this switch after alignment while observing the corneal endothelium, and it is possible to take a picture. Press this switch when the
memory pictures are displayed, and the memory pictures will be
switched by turns. This switch is also available for resetting when the
power saving function is working.
Joystick
Incline this, and alignment in the longitudinal and lateral directions is

possible. Turn this, and alignment in the vertical direction is possible.
Locking knob
This is used to fix the instrument in transportation.
RS-232C input terminal
This is used to connect the instrument to a bar code reader, etc.
VIDEO OUT output terminal
This is used to connect the instrument to an image processing unit

adopting the EIA (NTSC) signal system.
USB output terminal
This is used to connect the instrument to a personal computer (PC), etc.
RS-232C output terminal
This is used to connect the instrument to a personal computer (PC), etc.
R-SP3000P-1-0601-01
10
11
12
13
16
17
15
No.
14
Name
10
Forehead rest
11
Photography window
12
Vertical positioning mark
13
Chinrest
14
Power cord
15
Fuse holder
16
Mouse
17
Power switch
Function
This is standard for adjusting the height of the patient's eye.

.
This is used for the simplified cell analysis, the fixation target switching, etc.
R-SP3000P-1-0601-01
2-2 Optical System (Arrangement)
No.
Name
Function
XY LED
Confirms the alignment in the XY direction on the sensor.
Center fixation LED
Fixes the patient's eye as a target.
XY alignment sensor
Detects the alignment range in the XY direction.
Z LED
Used as a light source for observation.
Observation slit
Fixes the width of the observed image.
Photographing slit
Fixes the width of the photographed image.
Xenon
Used as a light source for photography.
Photography system condenser lens
Forms the endothelium image on the mask position.
Z alignment sensor
Detects the alignment range in the Z direction.
10
Mask lens
The mask is displayed on the monitor.
11
Knife edge
Shields the clear reflected image.
12
Photography system relay lens
Forms the endothelium image on the CCD camera.
13
CCD camera
Displays an image on the monitor.
14
Anterior eye segment illumination LED
Illuminates the patient's eye.
15
Peripheral fixation LED
Fixes the patient's eye.
R-SP3000P-1-0601-01
POWER CORD IN JAPAN

DC POWER CABLE UNIT
SWITCHING POWER SUPPLY

CHINREST
CABLE UNIT
CONTROL SW
PCB UNIT
CHINREST CONTROL
PCB UNIT
CPU-I/O
CABLE 2 UNIT
DISCHARGE RESISTANCE UNIT
CPU PCB UNIT
CONDENSER UNIT
LCD YC CABLE
STEPPING MOTOR
FOR Z AXIS
XENON UNIT
Z AXIS ZERO DETECTION SENSOR UNIT
Y AXIS LOWER LIMIT DETECTION

SENSOR UNIT
Y AXIS UPPER LIMIT DETECTION

SENSOR UNIT
X AXIS ZERO DETECTION SENSOR UNIT
Z AXIS MOTOR
CABLE UNIT
Y AXIS MOTOR UNIT

FOR Y AXIS
STEPPING MOTOR
FOR X AXIS
XY ANALOG PCB UNIT
PD SENSOR UNIT
XY SENSOR CABLE 1 UNIT

X AXIS MOTOR
CABLE UNIT
XY SENSOR CABLE 2 UNIT
CHARGING CONTROL CABLE UNIT
XE POWER CABLE UNIT
USB I/F
CABLE UNIT
USB MOUSE
CABLE UNIT
RS-232C OUT
CABLE UNIT
RS-232C IN
CABLE UNIT
EXTERNAL SYSTEM
CABLE UNIT
VIDEO OUT
CABLE UNIT
R/L SENSOR UNIT
LAMP HOUSE COVER

SENSOR UNIT
SOLENOID UNIT
ANTERIOR EYE SEGMENT

ILLUMINATION LED PCB UNIT
LATERAL FIXATION LED

PCB UNIT
VERTICAL FIXATION LED

PCB UNIT
CENTER FIXATION LED

PCB UNIT
Z LED
PCB UNIT
XY LED
PCB UNIT
2-3 Electric System
2-3-1 Wiring diagram
CAMERA DATA CABLE UNIT
CAMERA POWER CABLE UNIT
XY SENSOR
PCB UNIT
XENON CABLE UNIT
Z SENSOR CABLE 2 UNIT
Z SENSOR
PCB UNIT
LCD POWER CABLE
Z SENSOR CABLE 1 UNIT
I/O PCB UNIT
CONTROL SW CABLE UNIT
CPU-I/O
CABLE 1 UNIT
POWER SUPPLY UNIT
EARTH CABLE UNIT
3P SW CABLE UNIT
6
R-SP3000P-1-0601-01
2-3-2 Block diagram
Photography head unit

LED control unit
Xenon tube
Sensor unit
CCD camera
Xenon flashing control unit
Solenoid
Base unit
Automatic drive motor

LCD monitor
Interface control unit
Chinrest unit
Chinrest
motor
Power unit
Video OUT connector
Commercial
power supply
Switching power supply
RS-232C IN connector
USB I/F connector
RS-232C OUT connector
USB mouse connector
R-SP3000P-1-0601-01
2-4 Principles
2-4-1 Photography principles
Slit light which enters the cornea gets through it and reaches the aqueous humor. Part of the light is reflected
on the front of the cornea in the boundary whose refraction index is different.
When the light reflected on the backside of the cornea is magnified, it can be observed as an image, because
the cells on the backside of the cornea are uneven.
Cornea
Photography
system (P)
22.5
22.5
R'
R
Illumination
system (I)
S'
S
Arrange the illumination system (I) and the photography system (P) so that the normal line which is perpendicular to the cornea may divide into I and P equally. Consequently the light is reflected on the backside of
the cornea. Move the instrument while keeping the angles of I and P uniform so that the normal line may
divide into I and P equally. So the front reflection of the cornea (S'-S) and the backside reflection of the cornea (endothelium cells R'-R) can be observed.
2-4-2 Corneal thickness measurement principles

Slit light is slantingly emitted for the patient's cornea and the light reflected by the front and backside of the
cornea is brought in by the line sensor.
The corneal thickness is calculated by using the interval (L) between the front reflection image and backside
reflection image on the line sensor.
Backside of cornea
Front of cornea
Backside reflection
L
Reflected
light
Front reflection
Line sensor
Slit light
Corneal
thickness
R-SP3000P-1-0601-01
2-4-3 Photographed position detection function

XY detection function: This function focuses the spot XY LED ray reflected on the cornea on XY sensor to
detect the XY shift and direction.
Z detection function : Slit light as illumination light is brought into the cornea. As mentioned above, when
the spot XY LED ray is brought into the XY sensor, the light is turned on and the
front reflection (S'-S) and the backside reflection (endothelium cells R'-R) are done.
Electrically the Z sensor detects the position of the front reflection.
Automatic alignment is done according to the detection results of the XY detection
and Z detection. When the XY alignment and Z alignment are in the OK range, photographing is done automatically.
R-SP3000P-1-0601-01
2-5 PCB Arrangement
Z SENSOR PCB
J502
Z SENSOR PCB
J501
XY ANALOG PCB
J401
CCD CAMERA DATA
2-5-1 4190371000 CPU PCB
VIDEO OUT
EXTERNAL
SYSTEM
D-sub
CONTROL SW
PCB
J702
IO PCB
J204
IO PCB
J203
USB MOUSE
10
R/L SENSOR
RS-232C IN
Din
RS-232C OUT
D-sub
USB I/F
R-SP3000P-1-0601-01
X AXIS MOTOR
Z AXIS MOTOR
Y AXIS MOTOR
2-5-2 4190372000 I/O PCB
X AXIS ZERO
DETECTION
SENSOR
Z AXIS ZERO
DETECTION
SENSOR
CCD CAMERA
POWER SUPPLY
LCD POWER
SUPPLY
PD SENSOR
DETECTION
CHINREST
CNTROL PCB
J601
Y AXIS
LOWER LIMIT
DETECTION
SENSOR
SWITCHING
POWER SUPPLY
CN6
Y AXIS
UPPER LIMIT
SENSOR
SWITCHING
POWER SUPPLY
CN3
CPU PCB
J102
SWITCHING
POWER SUPPLY
CN4
11
CONDENSER UNIT
XENON UNIT
CHARGE RESISTANCE UNIT
CPU PCB
J101
R-SP3000P-1-0601-01
XY SENSOR PCB
J701
2-5-3 4190374000 XY ANALOG PCB
SOLENOID UNIT
XY LED PCB
Z LED PCB
CENTER FIXATION LED
PCB
VERTICAL FIXATION LED
PCB
LATERAL FIXATION LED
PCB
ANTERIOR EYE SEGMENT
ILLUMINATION LED PCB
LAMP HOUSE COVER
SENSOR
CPU PCB
J105
12
R-SP3000P-1-0601-01
2-5-4 4190375100 XY SENSOR PCB
XY ANALOG PCB
J402
CPU PCB
J107
CPU PCB
J106
2-5-5 4190375500 Z SENSOR PCB
13
R-SP3000P-1-0601-01
2-5-6 4190366000 SWITCHING POWER SUPPLY
I/O PCB
J202
I/O PCB
J218
3P SWITCH
I/O PCB
J201
CHINREST DC
MOTOR
I/O PCB
J216
2-5-7 4190368000 CHINREST CONTROL PCB
14
R-SP3000P-1-0601-01
CPU PCB
J110
2-5-8 4190381000 CONTROL SW PCB
JOYSTICK SW UNIT
15
R-SP3000P-1-0601-01
3. REPAIR WORK
3-1 FACTORY MENU Program
Carry out the following check to find a trouble early and to adjust the instrument.
Program name
Contents
FACTORY MENU GROUP-A

1. E2PROM INITIALIZE
Writes the initial values for the correction values in EEPORM.
2. CCD CENTER ADJUST
Stores the reference position to perform XY alignment with CCD in

EEPROM.
3. ANTERIOR LED SETTING
-----
4. FLASH ROM CHECK
Performs the memory check for FLASH ROM. (Sum check)
5. FIXATION LED TEST
Checks if the lighting position displayed on the screen is fit to the

LED mounting position.
6. XY LED ADJUST
Adjusts the XY LED luminance level.

Within the luminance level value range: OK is displayed.
Out of the luminance level value range: NG is displayed.
7. IMAGEnet SLIT MEMORY
Sets a test eye and stores the mask slit inside dimension.
Initial value: 0.1985
FACTORY MENU GROUP-B

1. XY SENSOR ADJUST
Sets a test eye and checks the XY alignment circuit.

Within the range: OK is displayed. Circle is displayed.
Out of the range : NG is displayed. Circle is displayed.
Nothing
: NOTHING is displayed. Circle disappears.
2. Z SENSOR ADJUSTMENT
Sets a test and checks the Z alignment circuit.

Within the range: OK is displayed. Bar is displayed.
Out of the range : NG is displayed. Bar is displayed.
Nothing
: NOTHING is displayed. Bar disappears.
3. PACHOMETRY ADJUST
Sets the correction value of the corneal thickness.

Setting the correction value is successful : OK is displayed.
Setting the correction value is failure
: NG is displayed.
4. OPTICAL ADJUST
The displayed data used for optical adjustment
5. OPTICAL CHECK
The displayed data used for optical function check
FACTORY MENU GROUP-C

1. E2PROM CHECK
Performs the memory check for E2PROM.
2. SWITCH CHECK
Checks the switches.

ON or OFF is displayed.
3. LED CHECK
Checks each LED by blinking.

Each LED blinks every 2 seconds.
4. XENON CHECK
Checks the flashing of the xenon lamp.

The xenon lamp flashes every 4 seconds.
5. POWER OFF CHECK
Checks the automatic power off function.

Power ON: 2 seconds/Power OFF: 2 seconds
16
R-SP3000P-1-0601-01
6. MOTOR P.I. CHECK
Checks the operation of the X, Y and Z motors and the photo interrupter.
X drive - Reciprocation : OK or NG is displayed.
Y drive - Reciprocation : OK or NG" is displayed.
Z drive - Reciprocation : OK or "NG" is displayed.
7. SOLENOID CHECK
Checks the operation of solenoid.

Solenoid is ON/OFF repeatedly at intervals of 2 seconds.
8. XENON COVER CHECK
Checks the charge and discharge of the condenser under the cover
IN/OUT condition.
Checks the operation of the lamp house cover photo interrupter.
The following data are displayed by opening/closing the lamp house
cover.
COVER
: IN/OUT OK or NG is displayed.
CHARGE ON : OK or NG is displayed.
CHARGE OFF : OK or NG is displayed.
9. AGING TEST
Used for the aging test.

Xenon lamp flashes. Motors operate. Solenoid operates.
Each LED is ON. This sequence is ON/OFF repeatedly in a cycle
of 3 minutes.
10. RS232C CHECK
Checks data sending/receiving of RS-232C.

OK or FAIL is displayed.
Cable connection is not correct: UNCONNECTED is displayed.
11. USB CHECK
Checks data sending of USB.
FACTORY MENU GROUP-D

1. PROGRAM DOWNLOAD
Performs download of the SP-3000P software and writes it on the

flash ROM installed in the CPU PCB.
2. ID INPUT
Data cannot be transferred when the ID input is not done.

ON : The ID input is required.
OFF : Data can be transferred without the ID input.
3. ADVANCED MORPHOLOGY
It is OFF in normal condition. This is a factory mode (changing the

cell analysis mode).
4. MACHINE PARAM
This is a factory mode. (This is the function to write the correction

values for a specified instrument forcedly.)
17
R-SP3000P-1-0601-01
[FACTORY MENU program start method]

(1) Turn on the power switch while pressing the [Delete] and [Clear] switches at the same time.
Clear switch
Delete switch
(2) The following display appears on the screen. Press the [Image transfer] switch.
Image transfer switch
(3) Press the [Photography] switch. Move the cursor to the item to be checked and press the [Image transfer]
switch.
The item list is divided into four displays. Use the [Image selector] switch to move to the next display.
(4) On each checking display, press the [Clear] switch to return to the item list display.
(5) Turn off the power switch to end FACTORY MENU.
18
R-SP3000P-1-0601-01
Caution:If the programs of "FACTORY MENU GROUP-A/B" are executed without installing the special tools, the memory data may be changed. Be careful.
This chapter describes the programs 1 ~ 12 of "FACTORY MENU GROUP-C" which are used to check the
functions. Refer to the items of "3-4 Assembly and Adjustment Procedures" for the "FACTORY MENU" programs which are used for adjustment.
Operation of "FACTORY MENU GROUP-B [OPTICAL ADJUST]"
Clear switch
Delete switch
Menu switch
Image transfer switch
Delete switch
Menu switch
Image selector switch
: Turns on/off the XY LED and Z LED.

: Changes the displayed mask image.
Mask #1
The alignment frame is displayed at the center.
Mask #2
Mask #3
The perpendicular line is displayed at the center.
Mask #4
This is the display for correcting the slit inside dimension.
19
R-SP3000P-1-0601-01
Clear switch
: Turns on/off the mask image display.
Image transfer switch : Lights the xenon and takes a picture only when observing the endothelium.
Image selector switch: Opens and closes the solenoid.
The following table shows the relation between the light sources in this case.
Anterior eye segment observation
Endothelium observation
XY LED
ON
OFF
Z LED
OFF
ON
20
R-SP3000P-1-0601-01
Check of FACTORY MENU GROUP-C

Check program
Display on monitor
Check for trouble
E2PROM CHECK
When "NG" is displayed:
Make sure that "OK" is displayed.
Replace the CPU PCB.
SWITCH CHECK
Check the control switch
Make sure that "" is displayed for the pressed switch.
PCB.
Check the joystick switch.

Check the cable between
the control switch PCB and
the I/O PCB.
LED CHECK
XY LED
Check the wiring of each
(1) Align the tool test eye.
LED.
(2) Make sure that each LED
blinks every 2 seconds on
the monitor.
Check the XY analog PCB.

Check the CPU PCB.
(3) Observe the fixation LED

from the patient side.
Anterior eye segment LED
21
R-SP3000P-1-0601-01
Check program
Display on monitor
Check for trouble
XENON CHECK
The xenon lamp has burned
Make sure that the xenon

lamp lights up every 4 seconds.
out.
POWER OFF CHECK
Replace the I/O PCB.
Make sure that "power ON"

(2 seconds) and "power OFF"
(2 seconds) are repeated.
MOTOR P.I. CHECK
Check each of the photo
Make sure that "OK" is displayed.
interrupters and motors.
Check the I/O PCB.
SOLENOID CHECK
Check the solenoid unit.
Make sure that the solenoid

repeats its operation every 2
seconds.
Check the XY analog PCB.

Check the CPU PCB.
22
R-SP3000P-1-0601-01
Check program
Display on monitor
Check for trouble
XENON COVER CHECK
When "IN" and "OUT" are
(1) When there is nothing

near the photo interrupter,
make sure that the following messages are displayed on the monitor
screen:
XENON COVER : OUT
CHARGE ON : NG
not switched:
Check the photo interrupter.
Check the CPU PCB.
Check the I/O PCB.
When "NG" is displayed:

Check the I/O PCB.
(2) When there is a white

paper near the photo interrupter, make sure that the
following messages are
displayed on the monitor
screen:
XENON COVER : IN
CHARGE ON : OK
RS232C CHECK
Check the CPU PCB.
(1) Connect the RS-232C

cable to the output terminal and the input terminal.
(2) Make sure that "OK" is
displayed.
RS-232C output
terminal
RS-232C cable
RS-232C input
terminal
23
R-SP3000P-1-0601-01
3-2 Disassembly and Assembly Procedures

3-2-1 Removing the external covers
3
9
7
6
10
12
Illustration
11
13
9
Proc.
1
10 14
14
Disassembly item
Removing
cover 2
Removing
right cover
the
the
front
head
12
Removal method
Points for assembly
Remove the two screws

Remove the front cover
.
.
Remove the cap 4 .

.
.
Removing the head left

cover 6
Remove the four screws
Removing the monitor

cover 8
Remove the cap 9 .

10 .
Removing the frame

right cover 11
12 .
Removing the frame

left cover 13
14 .
24
Perform the reversed procedure of disassembly.
R-SP3000P-1-0601-01
3-2-2 Removing the color video monitor
Illustration
Proc.
1
Disassembly item
Removing the
video monitor 2
color
Removal method
Points for assembly
Loosen the four screws 1 .

Slide the color video monitor 2
upward and remove it toward you.
Remove all the cables from the color
video monitor.
25
R-SP3000P-1-0601-01
3-2-3 Removing the PCB's
5
4
Illustration
3
Proc.
1
Disassembly item
Removing
PCB 1
the
CPU
Removing the I/O PCB

4
Removal method
Remove the spacer 2 .
Remove the spacer 5 .

26
Points for assembly

R-SP3000P-1-0601-01
Illustration
3-2-4 Removing the control switch PCB
1
3
4
Proc.
Disassembly item
Removal method
Points for assembly

Removing
cover 1
base
Remove the two screws 2 .

Lift up the base cover 1 and remove
it.
Removing the control

switch PCB 3

Remove the connector and then
remove the control switch PCB 3 .
the
27
R-SP3000P-1-0601-01
3-2-5 Removing the measurement unit PCB
Illustration
10
9
Proc.
Disassembly item
Removal method
Removing the frames

1 , 2 and 3

frame.
Remove each frame.
Removing the XY analog PCB 5
Remove the connectors at 10 places.

Remove the three screws 6 .
Removing the XY sensor PCB 7
Remove the connector at 1 place.

Remove the four screws 8 .
Removing the Z sensor

PCB 9

28
Points for assembly

4
for each
It is necessary to adjust
each PCB.
R-SP3000P-1-0601-01
3-2-6 Removing the CCD camera unit
Illustration
Proc.
Disassembly item
Removing the frame
Removing
camera 3
the
Removal method
1
CCD
Points for assembly

Remove the frame 1 toward you.

Remove the connector and then
remove the CCD camera unit 3
toward you.
It is necessary to adjust
the CCD camera position.
29
R-SP3000P-1-0601-01
3-2-7 Removing the X/Z original point sensor
5
Illustration
Proc.
Disassembly item
Removal method
Points for assembly
Remove the four screws
Removing the X original point sensor 3
Removing the Z original point sensor 5

.
.
Removing the plate
30
R-SP3000P-1-0601-01
3-2-8 Removing each LED PCB unit 1
1
9
10
9
Illustration
8
7
10
Proc.
Disassembly item
Removal method
Removing the center

fixation LED PCB 1
Remove the connector J405.

Removing the XY LED

PCB 3

It is necessary to adjust the

position and electricity.
Removing the Z LED

PCB 5

It is necessary to adjust the

position and electricity.
Removing the anterior

eye segment illumination LED PCB 7

Remove the two screws 8 for each
fixing plate. Then, remove each fixing
plate 9 .
Remove the two screws 10 at each
place.
31
Points for assembly
R-SP3000P-1-0601-01
3-2-8 Removing each LED PCB unit 2
Illustration
1
2
Proc.
Disassembly item
Removing the vertical

fixation LED PCB 1
Removing the horizontal fixation LED PCB

place.
Removal method
place.
32
Points for assembly

R-SP3000P-1-0601-01
3-2-9 Removing the switching power supply
Illustration
7
4
6
3
1
2
Proc.
Disassembly item
Removal method
Points for assembly
Removing the adjusters
Turn the two adjusters 1 at the LCD

side counterclockwise and remove
them.
Removing the locking

knob unit 2

Remove the locking knob unit.
Removing the bottom

plate 6
Loosen the four screws 4 and move

each unit inward.
Remove the six screws 5 .
Pull out the bottom plate 6 slowly.
Note: Dont pull out the bottom plate
6 forcedly because the cables
are connected to it.
Removing the switching power supply 7

33
Be careful not to catch

the cables.
R-SP3000P-1-0601-01
3-3 Troubleshooting
3-3-1 Troubles related with the color video monitor
(1) No image is displayed.
(2) No character is displayed.
3-3-2 Error messages are displayed on the screen.
(1) XENON OVER
(2) XENON POWER PCB ERROR
(3) CABLE UNCONNECTED
(4) RS232C FAIL
(5) USB FAIL
(6) CHANGE BATTERY
(7) COVER OUT
3-3-3 Troubles at alignment
(1) Automatic alignment does not operate.
(2) Automatic alignment operates but the endothelium is not photographed. (The image cannot be changed to
the endothelium one or it is difficult to change.)
(3) The image is stored but flash is not done. (The photographed image is very dark.)
(4) The image is not stored and flash is not done. (Alignment still continues.)
3-3-4 After photographing
(1) The image cannot be transferred for IMAGEnet.
(2) Data cannot be inputted or outputted by RS-232C.
(3) Data cannot be outputted by USB.
(4) Zooming and simplified cell analysis cannot be done.
34
R-SP3000P-1-0601-01
3-3-1 Troubles related with the color video monitor
J103
CPU PCB
LCD
J101102
J104
VOLUME
PCB
J203J204
DATA
I/O PCB
J206
+12V
J205
+12V
CCD camera
Image signal
CCD camera
A/D conversion
DATA
CPU PCB
A/D conversion
35
Image
signal
R-SP3000P-1-0601-01
(1) No image is displayed.

[CHECK POINT]
1 Adjust "BRIGHT" of LCD.
2 Check the power supply (+12V).
Power supply for LCD (+12V)
I/O PCB: J205 No. 1, 2 +12V
No. 3, 4 GND
Power supply for CCD camera (+12V) I/O PCB: J206 No. 1
+12V
No. 2 GND
3 Check the cable between the CPU PCB and the CCD camera and the cable between the CPU PCB and
the LCD.
4 When the instrument operates:
The probable cause is the LCD, CCD camera or CPU PCB.
It is highly possible that the LCD malfunctions.
5 When the photographed image is not displayed:
The probable cause is the CPU PCB or CCD camera.
(2) No character is displayed.
[CHECK POINT]
1 Adjust the brightness of characters.
2 The CPU PCB malfunctions.
36
R-SP3000P-1-0601-01
3-3-2 Error messages are displayed on the screen.

(1) The following message is displayed.
XENON OVER
[CHECK POINT]
1 Conditions of the message:
Charge is stopped and discharge is forcedly done because the charge voltage is excessive.
2 Replace the I/O PCB if the message is still displayed though the charge voltage adjusting VR (I/O
PCB: VR201) is readjusted.
XENON POWER PCB ERROR
[CHECK POINT]
1 Conditions of the message: The xenon charging condenser is not charged.
2 Check if the connectors J202 and J218 are plugged in.
3 If the above 2 is OK, replace the I/O PCB.
CABLE UNCONNECTED
[CHECK POINT]
When data is outputted in the RS-232C or USB data output allowable mode and when the cable is not
connected.
2 Check if the RS-232C output terminal or the USB output terminal is properly connected to a personal
computer (PC).
3 Check if the connectors at the DATA OUT side (J115 and J117) are plugged in.
(4) RS232C FAIL is displayed.
[CHECK POINT]
When data is inputted or outputted in the RS-232C data input or output allowable mode, the communication protocol is not good.
2 Check if the communication specification of PC or the data input device is set correctly.
3 Check if the data input/output terminals are connected correctly.
USB FAIL
[CHECK POINT]
1 Conditions of the messages:
When data is not outputted well in the USB data output allowable mode.
2 Start the application program at the PC side. Check if communication is possible by restarting.
3 If the communication is still NG, restart the instrument and PC to check the operation.
CHANGE BATTERY
[CHECK POINT]
1 Conditions of the message: The clock IC battery is dead.
2 Replace the battery of the clock IC on the I/O PCB.
37
R-SP3000P-1-0601-01

COVER OUT
[CHECK POINT]
1 Conditions of the message: The lamp house cover is removed with the power ON.
2 Check if the lamp house cover is set correctly.
(Set a white paper near the photo interrupter and check if it is detected.)
3 Check the connectors and cables.
4 Check the J410 3-pin signal.
COVER is set...........L (0V)
COVER is not set.....H (5V)
5 Check the connector J401 and cable on the XY analog PCB and the connector J105 and cable on the
CPU PCB.
6 If the above 4 and 5 are OK, replace the CPU PCB.
* When this error message is displayed, the xenon condenser is being discharged.
38
R-SP3000P-1-0601-01
3-3-3 Troubles at alignment

(1) Automatic alignment does not operate.
[CHECK POINT]
1 Start FACTORY MENU Program and check the operation of the X, Y and Z motors in MOTOR
P.I. CHECK.
When NG is displayed, check the connection of the relevant motor and the wiring of the relevant
original point sensor.
Check if the mechanism of the relevant motor unit operates smoothly.
Connect the synchroscope to the following test point of the I/O PCB, which corresponds to the relevant
motor. Start MOTOR P.I. CHECK and check if the signal is changed (LOW level HIGH level).
X motor: TP214
LOW level (near 0V) in normal status
HIGH level (5V) when the original point is detected
Z motor: TP217
HIGH level (5V) when the original point is detected
Y motor: TP215
HIGH level (5V) when the upper limit is detected
Y motor: TP216
HIGH level (5V) when the lower limit is detected
If the signal of the test point is changed, it is highly possible that the I/O PCB malfunctions.
If the signal is not changed, it is judged that the relevant original point sensor malfunctions.
Replace the relevant original point sensor.
If the instrument is still abnormal though the above-mentioned check is done, it is judged that the relevant motor malfunctions.
Replace the relevant motor.
When OK is displayed, check if XY alignment or Z alignment is properly adjusted.
If the above-mentioned check or adjustment cannot be done, it is judged that the relevant PCB malfunctions.
XY alignment : Replace the XY sensor PCB or XY analog PCB.
Z alignment : Replace the Z sensor PCB.
39
R-SP3000P-1-0601-01
(2) Automatic alignment operates but the endothelium is not photographed. (The image cannot be changed to
the endothelium one or it is difficult to change.)
[CHECK POINT]
1 Start FACTORY MENU Program and perform SOLENOID CHECK to check if the image is
changed.
If the solenoid is not turned ON/OFF, check the connection of J410 on the XY analog PCB.
Check the light path selector mechanism.
If there is no problem in the light path selector mechanism, it is judged that the solenoid unit malfunctions. Replace the solenoid unit.
If the solenoid is turned ON/OFF, check if the XY alignment or Z alignment is properly adjusted.
XY alignment : Replace the XY sensor PCB or the XY analog PCB.
40
R-SP3000P-1-0601-01
(3) The image is stored but flash is not done. (The photographed image is very dark.)
[CHECK POINT]
1 Start FACTORY MENU Program and perform XE CHECK to check if flashing is done.
If the xenon lamp does not flash, check the connection of J215 on the I/O PCB.
If flashing is not done though the xenon lamp is replaced, it is judged that the I/O PCB malfunctions.
Replace the I/O PCB.
If the xenon lamp flashes, replace the xenon lamp or check the optical system light path and check if the
xenon lamp is stained.
(4) The image is not stored and flash is not done. (Alignment still continues.)
[CHECK POINT]
1 Check if XY alignment or Z alignment is properly adjusted.
XY alignment : Replace the XY sensor PCB or the XY analog PCB.
41
R-SP3000P-1-0601-01
3-3-4 After photographing

(1) The image cannot be transferred for IMAGEnet.
I/O PCB
J112
1
2
VIDEO OUT
DG
1
2
3
4
5
6
7
8
9
J113
1
2
3
4
5
SIGNAL
D-SUB 9PIN
CONTROL
DG
[CHECK POINT]
1 Is the VIDEO signal outputted?
2 Is D-SUB9PIN connected from J113 of the I/O PCB?
(2) Data cannot be inputted or outputted by RS-232C.

[CHECK POINT]
1 Is the initial setting correct for inputting or outputting data?
2 Connect the cross cable (commercial product) for D-SUB9PINs and start FACTORY MENU Program. Then, perform RS232C CHECK and check if OK is displayed.
When OK is displayed Check the setting for RS-232C on the partner side.
When FAIL is displayed The CPU PCB malfunctions. Replace the CPU PCB.
(3) Data cannot be outputted by USB.

[CHECK POINT]
1 Check if RS-232C is initially set for outputting data.
42
R-SP3000P-1-0601-01
(4) Zooming and simplified cell analysis cannot be done.

[CHECK POINT]
1 Does the mouse operate normally?
Check the connection of the mouse connector.
Check if the mouse operates normally by inserting/removing the connector.
Check the connection of J116 on the CPU PCB.
Replace the mouse with a new one and check if it operates normally.
If the mouse does not operate normally, it is judged that the CPU PCB malfunctions.
Replace the CPU PCB.
43
R-SP3000P-1-0601-01
3-4 Assembly and Adjustment Procedures

3-4-1 Adjustments and cautions when replacing each unit
When replacing the units of the electric system as the result of troubleshooting and self-check, the necessary
adjustments are shown below.
Unit name
Switching power supply
Unit number
41903 66300
Adjustment and caution
Page
Checking of the switching power supply output
45
voltage
I/O PCB
CPU PCB
41903 72000
41903 71000
Replacement of EEPROM
(The old EEPROM before replacement The

EEPROM to be newly installed)
Adjustment of the xenon light intensity
57
Storing of the XY alignment circuit offset

Storing of the Z alignment circuit offset
Storing of the corneal thickness correction value
Storing of the IMAGEnet mask slit inside dimen-
52
56
58
59
sion
XY analog PCB
41903 74000
XY sensor PCB
41903 75100
Z sensor PCB
41903 75500
XY LED PCB
41903 76100
Z LED PCB
41903 76200
Adjustment of the XY alignment circuit frequency

Adjustment of the XY alignment circuit gain
Adjustment of the XY alignment sensor position
Adjustment of the Z LED luminance
Adjustment of the Z alignment sensor position
Adjustment of the Z alignment sensor circuit gain
Adjustment of the XY LED position
Adjustment of the Z LED position
49
51
52
50
51
52
53
54
55
56
71
69
When replacing or adjusting the PCB's mentioned above, be sure to carry out the checks or adjustments in the
following order.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Checking of the switching power supply output voltage

EEPROM initial setting
Adjustment of the XY LED luminance
Storing of the XY alignment offset on CCD
Adjustment of the XY alignment circuit frequency
Adjustment of the XY alignment sensor position
Adjustment of the Z LED luminance
Adjustment of the Z alignment sensor position
Adjustment of the Z alignment sensor circuit gain
Adjustment of the xenon light intensity
Storing of the corneal thickness correction value
Storing of the IMAGEnet mask slit inside dimension
Date setting
Time setting
44
R-SP3000P-1-0601-01
3-4-2 Checking of the switching power supply output voltage

[Purpose]
[Procedure]
Check the switching power supply output voltage so that the voltage at each unit can meet the
standard of the element being used during operation.
Make sure that the power supply voltage at each PCB is within the standard.
1
Make sure that the output voltage of the switching power supply is within the following
standard.
Output voltage
Standard
DC+24V
Reference voltage 10%
DC+285V
Reference voltage 10%
Make sure that all the cables of the electric parts are correctly connected. Then, make sure
that the output voltage at each PCB is within the standard.
Output voltage
Standard
PCB to be measured
Pin No.
DC+18V output
+18V10%
I/O PCB (4190372000)
TP204
DC+15V output
+15V5%
I/O PCB (4190372000)
TP207
DC+12V output
+12V0.5V
I/O PCB (4190372000)
TP208
DC-15V output
-15V5%
I/O PCB (4190372000)
TP210
DC+5.0V output
+5.0V0.5V
I/O PCB (4190372000)
TP205
DC+3.3V output
+3.3V0.3V
I/O PCB (4190372000)
TP209
DC+1.5V output
+1.5V0.1V
CPU PCB (4190371000)
45
R-SP3000P-1-0601-01
3-4-3 EEPROM initial setting

[Purpose]
[Procedure]
Store the initial value of each correction value before adjusting the electricity of SP-3000P.
Unless this setting is done, all the adjustments are adversely affected hereafter (for example, the
character display position is not proper on the monitor screen).
1
2
3
4
5
6
7
Start the "FACTORY MENU" program and make sure that the selection display appears on
the screen.
Set SW201 to the WP-OFF side on the I/O PCB to cancel WRITE-PROTECT. (LED208 is
turned on.)
Press the [Photography] switch. Select "A-1. EEPROM INITIALIZE" and press the [Image
transfer] switch.
The display as shown below appears on the monitor screen. Press the [Image transfer]
switch, and EEPROM is initialized.
When the initialization is finished normally, "EEPROM INITIALIZATION DONE" is displayed on the monitor screen.
When the initialization fails, "EEPROM INITIALIZATION FAILED" is displayed on the
monitor screen.
After the initialization is finished, press the [Image transfer] switch to return to the selection
display.
46
R-SP3000P-1-0601-01
3-4-4 Adjustment of the XY LED luminance

[Purpose]
[Procedure]
Make the light intensity of the XY alignment LED uniform for each instrument.
1
2
3
Set the tool base and the XY detection system tool.

Select "GROUP-A XY LED ADJUST" in the FACTORY MENU program.
The luminance level of the XY LED and the OK/NG for judgment are displayed. Adjust
VR9 (XY analog PCB) so that the luminance may be within the standard.
Standard
Adjustment place
The value on the monitor should be

1055 and "OK" should be displayed.
VR9 (XY analog PCB)
47
R-SP3000P-1-0601-01
3-4-5 Storing of the XY alignment offset on CCD

[Purpose]
[Procedure]
Store the reference position to perform the XY alignment on CCD in EEPROM.

1
2
3

Select "GROUP-A CCD CENTER ADJUST" in the "FACTORY MENU" program.
The "CCD CENTER ADJUST" display appears on the monitor screen as shown below.
Make sure that the numerical values are displayed and then exit from this program with the
[Clear] switch.
48
R-SP3000P-1-0601-01
3-4-6 Adjustment of the XY alignment circuit frequency

[Purpose]
[Procedure]
Tune the synchronized frequency of the band-pass filter circuit in the XY alignment (PSD sensor) circuit in the LED modulated frequency (3.6kHz). Unless this adjustment is done correctly,
the filter characteristics are deteriorated by temperature change.
1
2
3
4

Select "GROUP-B XY SENSOR ADJUST" in the "FACTORY MENU" program.
The display as shown below appears on the monitor screen. The XY LED is turned on and
adjustment is possible.
Connect the probes of the oscilloscope as shown below.
Observation probe : TP5 (XY analog PCB)
Ground
: TP7 (XY analog PCB)
Turn VR6 clockwise to maximize the signal amplitude. At this time, set the perpendicular
axis sensitivity of the oscilloscope at 2V/div and run electricity for the XY LED not to cause
saturation (by VR9 on the XY analog PCB).
Connect the observation probe of the oscilloscope to TP4, TP2 and TP1 in turn and adjust
VR5, VR1 and VR2 so that each signal amplitude may be maximum. Adjust each VR by
turning it in the same direction.
Standard
Maximum amplitude
Conditions:
The perpendicular axis sensitivity: 2V/div
Power up the XY LED not
to cause saturation.
Adjustment place
X1 axis
VR6
TP5
X2 axis
VR5
TP4
Y1 axis
VR1
TP2
Y2 axis
VR2
TP1
Condition: Adjust each VR by turning it in

the same direction (clockwise).
49
R-SP3000P-1-0601-01
3-4-7 Adjustment of the XY alignment sensor position

[Purpose]
[Procedure]
Adjust the XY alignment light to be approximately at the center of the XY sensor. Unless this
adjustment is done correctly, the alignment detection range is not well-balanced.
1
2
3
4
5
6
Carry out this adjustment just after "3-4-6 Adjustment of the XY alignment circuit frequency" without changing the condition.
Observation probe (CH1) : TP5 (XY analog PCB)
(CH2) : TP4 (XY analog PCB)
Ground
: TP7 (XY analog PCB)
Set "CHOP MODE" for the oscilloscope. Move the XY sensor PCB in the X direction to
adjust its position so that the level of TP5 may be the same as TP4.
Connect the probes (CH1) and (CH2) of the oscilloscope to TP2 and TP1. Move the XY
sensor PCB in the Y direction to adjust its position so that the level of TP2 may be the same
as TP1.
Repeat the above 3 and 4 several times. Adjust the XY sensor PCB position until each
level for TP5 and TP4 and for TP2 and TP1 is within the standard.
Press the [Image transfer] switch to return to the selection display.
Standard
Adjustment place
Level difference V = Within 0.4V

Conditions:
Perpendicular axis sensitivity: 2V/div
Power up the XY LED not to cause
saturation.
XY sensor PCB
50
R-SP3000P-1-0601-01
3-4-8 Adjustment of the XY alignment circuit gain

[Purpose]
[Procedure]
Adjust the circuit sensitivity so that the XY alignment can be detected correctly when the
patient's eye is aligned.
1
2
3
4
Carry out this adjustment just after "3-4-7 Adjustment of the XY alignment sensor position"
without changing the condition.
The gain level values of the XY alignment circuit are displayed. Adjust VR8, VR7, VR4
and VR3 (XY analog PCB) so that the level values may be within the standard.
After adjustment, press the [Image transfer] switch to return to the selection display.
Standard
The displayed value on the
monitor:
1075
Adjustment place
X1 axis
VR8
X2 axis
VR7
Y1 axis
VR4
Y2 axis
VR3
51
R-SP3000P-1-0601-01
3-4-9 Storing of the XY alignment circuit offset

[Purpose]
[Procedure]
Store the condition of the XY alignment circuit system in EEPROM so that the adjustment error
of the circuit system may be finally canceled. Unless this storing procedure is done correctly,
the position detection accuracy of the XY alignment cannot be obtained.
1
2
3

Press the [Image transfer] switch, and measurement starts.
The offset values (Level of X1, Level of X2, Level of Y1 and Level of Y2) on the sensor are
displayed. By pressing the [Image transfer] switch, measurement is automatically repeated
until "100" is shown on "COUNT". After measurement, these values are automatically
stored in EEPROM.
If "COUNT" does not reach "100", the tools are not set properly or the XY alignment circuit
system is not adjusted correctly.
If you want to store the values again, press the [Clear] switch to return to the selection display and select "GROUP-B XY SENSOR ADJUST" again.
After storing, press any switch to return to the selection display.
52
R-SP3000P-1-0601-01
3-4-10 Adjustment of the Z LED luminance

[Purpose]
[Procedure]
Make the light intensity of the Z alignment LED uniform for each instrument.
1
2
3
Set the tool base and the Z detection system tool B.

Select "GROUP-B Z SENSOR ADJUST" in the "FACTORY MENU" program.
Observation probe: Z VIDEO (Z sensor PCB)
Ground
: AG (Z sensor PCB)
Set the instrument so that you can observe one perpendicular synchronization section.
Adjust VR10 (XY analog PCB) so that the voltage level of the endothelium signal against
the blanking level may be within standard.
Standard: 0.3V0.2V
Voltage: 0.3V0.2V
53
R-SP3000P-1-0601-01
3-4-11 Adjustment of the Z alignment sensor position

[Purpose]
[Procedure]
Adjust the Z alignment slit light to be approximately at the center of the Z sensor. Unless this
adjustment is done correctly, the Z alignment detection range is not well-balanced.
1
2
3
Carry out this adjustment just after "3-4-10 Adjustment of the Z LED luminance" without
changing the condition.
Remove the Z detection system tool B and set the Z slit tool.
Observation probe : Z VIDEO (Z sensor PCB)
Ground
: AG (Z sensor PCB)
The different-level reflected slit light is displayed on the monitor screen as illustrated. As
watching the oscilloscope, adjust the Z sensor PCB position in the Y direction so that the
light on the center of the shadowed section A may be received. The Z sensor PCB position
in the X direction should be the position where it touches the metal part.
When the light of the shadowed section A is received, the waveform on the oscilloscope
shifts rightward as shown below. At the middle position of this shift, fix the PCB.
Different-level slit light
54
R-SP3000P-1-0601-01
3-4-12 Adjustment of the Z alignment sensor circuit gain

[Purpose]
[Procedure]
Adjust the circuit sensitivity so that Z alignment can be detected correctly when the patient's eye
is aligned.
1
2
3
Carry out this adjustment just after "3-4-11 Adjustment of the Z alignment sensor position"
without changing the condition.
Remove the Z slit tool and set the Z projection system tool B.
Adjust VR1 (Z sensor PCB) so that the amplitude of the endothelium signal may be within
the standard on the oscilloscope.
Standard: 3.0V0.1V
3.0V0.1V
55
R-SP3000P-1-0601-01
3-4-13 Storing of the Z alignment circuit offset

[Purpose]
[Procedure]
Store the condition of the Z alignment circuit system in EEPROM so that the adjustment error of
the circuit system may be finally canceled. Unless this storing procedure is done correctly, the
position detection accuracy of the Z alignment cannot be obtained.
1
2
3
4
Carry out this storing procedure just after "3-4-12 Adjustment of the Z alignment sensor circuit gain" without changing the condition.
Press the [Image transfer] switch, and the value for "COUNT" is increased.
Then, the endothelium reflection position, "N", and the optical magnification "M" on the
sensor are displayed as the numerical values.
If the value for "COUNT" is not increased, the tools are not set properly or the Z alignment
circuit system is not adjusted correctly.
After storing, press the [Image transfer] switch to return to the selection display.
COUNT UP
Display while storing the offset
Display when the offset storing procedure is

finished
56
R-SP3000P-1-0601-01
3-4-14 Adjustment of the xenon light intensity

[Purpose]
[Procedure]
Adjust the charging voltage of the xenon tube lighting condenser. Unless this adjustment is done
correctly, the brightness of the photographed endothelium image is different between the instruments.
1
2
3
4
While the power is OFF, set VR201 of the I/O PCB to the medium position.
Set the tool base and the Z projection system tool B.
Connect the BNC video cable from the VIDEO OUT terminal to the oscilloscope. Set the
instrument so that you can observe one horizontal synchronization section.
Turn on the power. When the photography result display appears, observe the luminance
level of one horizontal synchronization section on the sample chart for 2000 through oscilloscope.
If the luminance level is out of the standard, adjust VR201 again, perform photography and
check the luminance level.
Repeat this procedure until the luminance level is within the standard. The VIDEO signal
level in "FLASH HIGH" should be a reference value.
The light intensity is increased by turning the volume clockwise.
Voltage
V
Screen on oscilloscope
Standard:
In "FLASH LOW" : V = 550mV ~ 600mV

In "FLASH HIGH": (V = 825mV ~ 900mV)
57
R-SP3000P-1-0601-01
3-4-15 Storing of the corneal thickness correction value

[Purpose]
[Procedure]
Store the correction value which is to be used for the final correction calculation in EEPROM so
that the absolute accuracy of the corneal thickness can be ensured.
1
2
3
Set the corneal thickness test eyes (three test eyes with different thickness) onto the chinrest
unit.
Select "GROUP-B PACHOMETRY ADJUST" in the "FACTORY MENU" program.
The corneal thickness of the test eye as a reference is displayed on the monitor screen as
shown below. Change the value with the [Chinrest up/down] switches and change the digit
with the selector switch to adjust finely in order to get the corneal thickness of the test eye to
be measured.
By using the [Image selector] switch, move to the approximate position of the test eye,
which is the target displayed on the screen. Measurement is performed ten times according
to automatic alignment.
Repeat the procedure of above 3 and 4 by using the three test eyes. The correction values
are displayed and they are automatically written in EEPROM. Then, press any switch to
return to the MENU display.
58
R-SP3000P-1-0601-01
3-4-16 Storing of the IMAGEnet mask slit inside dimension

[Purpose]
[Procedure]
Store the mask slit inside dimension in EEPROM in consideration of the optical magnification
error so that the scale calibration, which is necessary for IMAGEnet cell analysis, can be done
correctly.
1
2
Set the tool base and the Z detection system tool A.

Select "GROUP-A IMAGEnet SLIT MEMORY" in the "FACTORY MENU" program and
set the test eye so that you can see the following image.
UPPER
LOWER
4
5
Select the "UPPER" and "LOWER" lines with the [Image selector] switch. By using the
[Chinrest up/down] switches, align "UPPER" to the upper third square and "LOWER" to the
lower third square with the black point of the test eye chart as the center. Click the [Image
selector] switch to store the interval of the six squares on the test eye chart.
Press the [Photography] switch, and the mask slit inside dimension, which is calculated in
consideration of the optical magnification error, is stored.
Press any switch on the control panel to return to the "FACTORY MENU" display.
59
R-SP3000P-1-0601-01
3-4-17 Date setting

[Procedure]
1
2
Turn on the power switch.

Press the [MENU] switch on the control panel.
[MENU] switch
Line B
The "ID INPUT" dialog box is displayed as shown below.
Fit the mouse pointer to the "DATE SET" tab and click it.
The "DATE SET" dialog box is displayed. Fit the mouse pointer to the "Y/M/D" icon,
which is the date order icon, and click it.
6
7
8
Fit the mouse pointer to the desired numeral on the "Ten key" icons and click it.
The entered numeral is displayed on the date display area.
Enter the numerals continuously until the desired date is displayed. Then, fit the mouse
pointer to the "Enter key" icon and click it. The date is set.
60
R-SP3000P-1-0601-01
3-4-18 Time setting

[Procedure]
1
2
3
4
Fit the mouse pointer to the "TIME SET" tab and click it.
The "TIME SET" dialog box is displayed. Fit the mouse pointer to the "AM/PM key" icon
and click it.
Fit the mouse pointer to the desired numeral on the "Ten key" icons and click it.
Enter the numerals continuously until the desired time is displayed. Then, fit the mouse
pointer to the "Enter key" icon and click it. The time is set.
61
R-SP3000P-1-0601-01
3-4-19 Adjustment of the anterior eye segment rear lens group

[Procedure]
1
2
3
4
5
6
7
Remove the diaphragm (41902 1122) and set the tool cross scale.
Select "GROUP-B OPTICAL ADJUST" in the "FACTORY MENU" program.
Press the [MENU] switch on the control panel to erase "! scale" on the screen.
Illuminate from the patient's eye side.
Adjust the CCD camera so that the tool cross scale may be displayed at the center of the
monitor.
By moving the rear lens group cell unit back and forth, fit the focus to the first long scale
line from the center and then fix the unit.
Remove the tool cross scale and set the diaphragm (41902 1122).
Diaphragm
(41902 1122)
Tool cross scale
Adjust the focus on the

monitor screen.
Rear lens group cell unit
Illumination
CCD camera
surface
62
R-SP3000P-1-0601-01
3-4-20 Adjustment of the anterior eye segment front lens group

[Procedure]
1
2
3
Carry out this adjustment just after "3-4-19 Adjustment of the anterior eye segment rear lens
group" without changing the condition.
By moving the front lens group cell unit (41902 1150) back and forth, make adjustment so
that XY bright spot may be circular and then fix the unit.
The XY bright spot should be

circular.
XY detection
system tool
Front lens group cell unit
63
R-SP3000P-1-0601-01
3-4-21 Adjustment of the CCD camera position

[Procedure]
1
2
3
Carry out this adjustment just after "3-4-20 Adjustment of the anterior eye segment front
lens group" without changing the condition.
Press the [MENU] switch on the control panel to display "! scale".
By moving the CCD camera, make adjustment so that the XY bright spot may be within the
"!" (the displayed mark for adjustment) and then fix the camera.
* Be careful not to set the CCD camera slantingly. (If it is set slantingly, the observation/
photography slits are tilted.)
Press the [Photography] switch to return to the "FACTORY MENU" program display.
Monitor screen
The displayed mark
for adjustment
XY bright spot image
XY detection
system tool
64
R-SP3000P-1-0601-01
3-4-22 Adjustment of the photography system relay lens

[Procedure]
1
2
3
4
5
6
7
8
9
10
11
12
Remove the slit holder (41902 1307) from the mask unit sub.
Press the [Image selector] switch on the control panel, raise the solenoid and change to the
photography system.
By moving the relay lens unit (41902 1380) back and forth, adjust the focus temporarily so
that the mask image can be seen.
Move the relay lens unit by using the pulling screw and pushing screw on the side of the
endothelium reflection mirror unit so that the mask may be displayed at the center of the
instrument monitor.
Turn the mask lens unit (41902 1350) so that the mask slit may be perpendicular on the
instrument monitor screen.
Press the [MENU] switch on the control panel, and the memory image appears on the instrument monitor screen.
Move the relay lens unit a little by using the pulling screw and pushing screw on the side of
the endothelium reflection mirror unit to make adjustment so that the memory image may be
positioned at the center.
By moving the relay lens unit back and forth, make adjustment to set the mask slit focus
equally in right and left.
Repeat the above 9 to 10 to adjust the position and focus of the mask.
Slit holder
[Mask unit sub]
If the mask is positioned between the

memory images, the point is within "!3mm".
Relay lens unit
(Move this unit back and forth to adjust focus.)
Endothelium reflection
mirror unit
65
R-SP3000P-1-0601-01
3-4-23 Adjustment of the photography system condenser lens

[Procedure]
1
2
3
4
5
6
7
8
9
10
11

photography system.
Press the [DELETE] switch on the control panel to turn off the Z LED.
By moving the condenser lens cell unit (41902 1320) back and forth with the screws, carry
out focusing so that the chart can be seen.
By turning the eccentric adjustment lens sub eccentrically, make adjustment so that the chart
center may be fit to the mask center.
By moving the condenser lens cell unit (41902 1320) back and forth with the screws, make
adjustment to bring the center longitudinal line of the chart into focus.
* Adjust focus so that the blur may be uniform from the center longitudinal line to the right
and left longitudinal lines on the chart.
Repeat the above 7 to 8 to adjust the position and focus.
Press the [MENU] switch on the control panel to make sure that the black point is within the
"!" of the memory image.
Focus position
Eccentric adjustment lens sub

Approx. center of mask
Z detection system
tool B
66
R-SP3000P-1-0601-01
3-4-24 Adjustment of the observation slit

[Procedure]
1
2
3
4
5
6
7
Set the tool base and the Z detection system tool A.

photography system.
Move the observation slit with the adjustment screws (pushing screw and pulling screw) to
be at the center of the instrument monitor screen.
By moving the mirror holder unit (41902 1220) back and forth, adjust the focus of the observation slit correctly.
Move the observation slit a little with the adjustment screws (pushing screw and pulling
screw) to make adjustment so that the memory image may be positioned at the center of the
slit center section.
Slit image
Memory image
Z detection system
tool A
Adjustment screw
Mirror holder unit (41902 1220)
67
R-SP3000P-1-0601-01
3-4-25 Adjustment of the photography slit

[Procedure]
1
2
3
4
5
6
7
8
9
Carry out this adjustment just after "3-4-24 Adjustment of the observation slit" without
changing the condition.
Remove the reflection mirror unit and the xenon lamp unit. Illuminate with the halogen
light source device equipped with light guide from the xenon lamp position.
Move the photography slit right and left to be positioned at the center of the instrument monitor screen.
By moving the slider back and forth, adjust the slit focus correctly.
Make adjustment so that the photography slit may be positioned at the center of the memory
image.
Set the reflection mirror unit and the xenon lamp unit.
Memory image
Photography slit
(By moving back and forth, adjust focus.
By moving right and left, adjust position.)
Slit image
LED holder
Tool
(Z test eye A)
Visible-light
illumination
Slider
68
Xenon lamp unit
Reflection mirror unit
R-SP3000P-1-0601-01
3-4-26 Adjustment of the Z LED position

[Procedure]
1
2
3
4
5
6
7
Set the tool base and the Z projection system tool A.

photography system.
By moving the LED holder longitudinally and laterally, make adjustment so that the center
of the Z LED luminous flux may be positioned at the center of the observation slit on the
instrument monitor screen.
Remove the tool base and the Z projection system tool A. By viewing from the patient side,
make sure that the luminous flux center is at the diaphragm center of the lens unit (#1210).
Lens unit (#1210)

LED holder
Z projection
system tool A
69
R-SP3000P-1-0601-01
3-4-27 Adjustment of the knife edge position

[Procedure]
1
2
3
4
5
6
7
8
9
10
Slit holder

Set the slit holder.
Remove the reflection mirror unit and the xenon lamp unit. Illuminate with the halogen
light source device equipped with light guide from the xenon lamp position.
photography system.
By turning the bracket and by using the pulling screw and pushing screw on the side of the
slit holder, make adjustment so that the analyzed image of the knife edge may be positioned
perpendicularly to the left fifth line from the chart center longitudinal line.
Set the reflection mirror unit and the xenon lamp unit.
Bracket
Eccentric adjustment lens sub
Analyzed image
Z detection
system tool B
70
R-SP3000P-1-0601-01
3-4-28 Adjustment of the XY LED position

[Procedure]
1
2
3
4

Adjust the position of the XY LED PCB so that the XY bright spot may be brightest. Then,
fix the XY LED PCB.
XY LED PCB
XY bright spot
71
R-SP3000P-1-0601-01
4. TOOL LIST
4-1 Special Repair Tools
Tool No.
Usage
rank
Name
Illustration
Application
SP-2000P
-01
Tool base
Optical and electrical adjustment
-02
XY detection system
tool
Adjustment of the XY alignment

Adjustment of the anterior eye
segment front lens group and CCD
camera
Adjustment of the XY LED position
-03
Z projection system
B tool
Adjustment of the Z alignment
-04
Z slit tool
Adjustment of the Z alignment

sensor position
-05
Adjustment of the anterior eye
Cross scale tool
segment rear lens group
-06
-07
-08
Z detection system
A tool
Adjustment of the projection sys-
Z projection system
A tool
Adjustment of the observation/
Z detection system
B tool
Adjustment of the knife edge
tem objective lens focus
projection slit
72
R-SP3000P-1-0601-01
Tool No.
Usage
rank
SP-3000P
-01
-02
Name
Illustration
Application
Corneal thickness
test eye
0.4, 0.5, 0.6, 0.7,
0.78mm
Checking of the corneal thickness
Corneal thickness
test eye and
attachment
0.4, 0.6, 0.78mm
Checking of the corneal thickness
accuracy and corneal thickness

correction
accuracy and corneal thickness

correction
By combining with the corneal
thickness test eye (Tool No. SP2000P-09), the configuration is the
same as the above corneal thickness test eye.
4-2 General Repair Tools

Synchroscope
Digital multimeter
Halogen lamp illumination device equipped with light guide (50W or higher)
Phillips screwdriver set
Slotted screwdriver set
Hexagonal wrench set
73
R-SP3000P-1-0601-01
TOPCON MEDICAL SYSTEMS, INC

37 West Century Road,Paramus,New Jersey 07652,U.S.A. Phone:201-261-9450 Fax:201-387-2710 www.topcon.com
TOPCON CANADA INC.

110 Provencher Avenue, Boisbriand, QC J7G 1N1 CANADA Phone:450-430-7771 Fax:450-430-6457 www.topcon.ca
TOPCON EUROPE B.V.

(European Representative)
Essebaan 11, 2908 LJ Capelle a/d IJssel,THE NETHERLANDS Phone:010-4585077 Fax:010-4585045 www.topconeurope.com
TOPCON EUROPE MEDICAL B.V.

(European Sole Sales Company)
Essebaan 11, 2908 LJ Capelle a/d IJssel,THE NETHERLANDS Phone:010-4585077 Fax:010-2844940 www.topconeurope.com
ITALY OFFICE:Via Dell' Industria n.60, 20037 Paderno Dugnano, (Milano), ITALY Phone:02-61-25-583 E-mail:info.topconitaly@tiscali.it www.topcon.it
TOPCON DEUTSCHLAND G.m.b.H.

Giesserallee 31-33 D-47877 Willich GERMANY Phone:02154-8850 Fax:02154-885111 www.topcon.de Med@topcon.de
TOPCON ESPAA S.A.

HEAD OFFICE:Frederic Mompou 5, ED. Euro 3, 08960,Sant Just Desvern Barcelona,SPAIN Phone:93-4734057 Fax:93-4733932 www.topconesp.com
MADRID OFFICE:Avenida Burgos, 16E,1 28036,Madrid,SPAIN Phone:91-302-4129 Fax:91-383-3890
TOPCON S.A.R.L.
89, rue de Paris 92585 Clichy, Cedex,FRANCE Phone:01-4106-9494 Fax:01-4739-0251
TOPCON SCANDINAVIA A.B.

Neongatan 2 S-43151 Mlndal, SWEDEN Phone:031-7109200 Fax:031-7109249 info@topcon.se
TOPCON (GREAT BRITAIN) LTD.

Topcon House,Kennet Side,Bone Lane,Newbury,Berkshire RG14 5PX United Kingdom Phone:01635-551120 Fax:01635-551170
TOPCON SOUTH ASIA PTE.LTD.

Blk 192 Pandan Loop, #07-01 Pantech Industrial Complex, SINGAPORE 128381 Phone:62780222 Fax:62733540 www.topcon.com.sg
TOPCON INSTRUMENTS (MALAYSIA) SDN.BHD.

Excella Business Park Block C,1st Floor,Jalan Ampang Putra,Taman Ampang Hillir, 55100 Kuala Lumpur,MALAYSIA Phone:03-42701192 Fax:03-42704508
TOPCON INSTRUMENTS (THAILAND) CO.,LTD.

77/162 Sinn Sathorn Tower, 37th Fl.,Krungdhonburi Rd.,Klongtonsai, Klongsarn, Bangkok 10600,THAILAND Phone:440-1152~7 Fax:440-1158
TOPCON AUSTRALIA PTY.LTD.

Unit 18,4 Avenue of Americas Newington NSW 2127 AUSTRALIA Phone:02-8748-8777 Fax:02-9647-2926 www.topcon.com.au
TOPCON KOREA CORPORATION

2F Yooseoung Bldg., 1595-3, Seocho-Dong, Seocho-Gu, Seoul, 137-876 KOREA Phone:02-2055-0321 Fax:02-2055-0319 www.topcon.co.kr
TOPCON OPTICAL (H.K.) LTD.

2/F.,Meeco Industrial Bldg.,No.53-55 Au Pui Wan Street,Fo Tan Road,Shatin,N.T.,Hong Kong Phone:2690-1328 Fax:2690-2221 E-mail:sales@topcon.com.hk
TOPCON CORPORATION BEIJING OFFICE

1070 Poly Plaza Building,14 Dongzhimen Nandajie Dongcheng District,Beijing,100027,CHINA Phone:10-6501-4191 Fax:10-6501-4190
TOPCON CORPORATION BEIRUT OFFICE

P.O.Box 70-1002 Antelias,BEIRUT-LEBANON Phone:961-4-523525/523526 Fax:961-4-521119
TOPCON CORPORATION DUBAI OFFICE

C/O Atlas Medical FZCO., P.O.Box 54304 C-25, Dubai Airport Free Zone, UAE Phone:971-4-2995900 Fax:971-4-2995901
75-1 Hasunuma-cho,Itabashi-ku,Tokyo,174-8580 Japan.

Phone:3-3558-2520 Fax:3-3960-4214 www.topcon.co.jp
R-SP3000P-1-0601-01

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REPAIR MANUAL

ISSUED............... OCT. 2005

Features of Product ..................................................................................................................................1

2. PRODUCT OUTLINE .........................................................................................................................3

3. REPAIR WORK ..................................................................................................................................16

FACTORY MENU Program .................................................................................................................16

1-2 Specifications and Performance of Product

Corneal center and 4 places in the peripheral area

165 on the instrument monitor

Corneal thickness measurement repeatability

To be displayed on the monitor screen.

5.6 type (color character display)

Photography/measurement result display

To be displayed on the monitor screen.

5 displays for each of right and left eyes

Power saving function

Power save method

External output terminal

VIDEO OUT, CONTROL, RS-232C OUT and USB2.0

External input terminal

Instrument longitudinal mobility

Instrument lateral mobility

Measuring head vertical mobility

Chinrest height adjustment quantity

274mm (W) 485mm (D) 410mm (H)

1-3 Target User of This Manual

1-4 How to Use This Manual

FACTORY MENU program

Disassembly and assembly

Searching for the

Disassembly and assembly

SP-3000P basic materials

Order the repair parts by using the service parts list.

Lamp house cover

Remove it when replacing the xenon lamp.

Color video monitor

Incline this, and alignment in the longitudinal and lateral directions is

This is used to fix the instrument in transportation.

RS-232C input terminal

This is used to connect the instrument to a bar code reader, etc.

VIDEO OUT output terminal

This is used to connect the instrument to an image processing unit

USB output terminal

This is used to connect the instrument to a personal computer (PC), etc.

RS-232C output terminal

This is used to connect the instrument to a personal computer (PC), etc.

Vertical positioning mark

This is standard for adjusting the height of the patient's eye.

2-2 Optical System (Arrangement)

Confirms the alignment in the XY direction on the sensor.

Center fixation LED

Fixes the patient's eye as a target.

Detects the alignment range in the XY direction.

Used as a light source for observation.

Fixes the width of the observed image.

Fixes the width of the photographed image.

Used as a light source for photography.

Photography system condenser lens

Forms the endothelium image on the mask position.

Detects the alignment range in the Z direction.

The mask is displayed on the monitor.

Shields the clear reflected image.

Photography system relay lens

Forms the endothelium image on the CCD camera.