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Subsurface Flow Control Systems

Subsurface Flow Control Systems


Halliburton subsurface flow control systems are designed to simplify
completion programs and help maintain production control for the life of
the well. Before a well is completed, well maintenance requirements
should be anticipated as accurately as possible, and proper flow
control equipment should be installed for efficient well
maintenance operations.
Halliburton is dedicated to providing top quality equipment and
maintains strict standards to help ensure excellence and dependability in
our subsurface flow control systems.
All subsurface flow control products manufactured in accordance
with ISO 9000-series quality standards
More than 50 years of success in design and material selection
Strict tolerances to meet our latest design criteria
Use of the API monogram
Total traceability of each assembly by serial number and/or
component job number
Functional testing of every lock mandrel by installing it into a
nipple profile
API class of service for API equipment; operating manual and
shipping report furnished with each lock mandrel indicating serial
number, design specification, repairs, repair limitations, assembly,
and disassembly procedures with precautions included
Full documentation available for landing nipples and lock mandrels,
including dimensional and visual inspection results and job
history file
Subsurface flow control equipment includes both tubular flow control
equipment and production tool equipment. Tubular flow control
equipment is made up as part of the production tubing string and
includes landing nipples, circulation/production sleeves, blast joints, and
flow couplings.
Production tool equipment includes lock mandrels, plugs, equalizing
devices, chokes, tubing stops, packoffs, pressure and temperature gauge
hangers, and other associated equipment.

HAL39754

Equipment is normally installed with conventional slickline methods.


Circulating equipment, gas lift mandrels, selective landing nipples, and
safety valve nipples can be serviced by slickline methods as required.

Typical Equipment Installation

Subsurface Flow Control Systems

8-1

API Certification 14L-0001

8-2

Subsurface Flow Control Systems

Landing Nipple/Lock Mandrel Selection Guide


Landing Nipple Features and Applications

710XO

11XN

10XN

711XN

710XN

11R

10RO

711R

710RO

11RN

10RN

711RN

710RN

RQ

FBN

RPT

SRH

SRP

Equalizing Prong/Plug
Assembly

10XO

711X

Equalizing Sub

11X

Pulling Tool

Tubing Seal Divider

Running Tool

Tubing-Retrievable
Safety Valve

Lock Mandrel

Sliding Side-Door Circulating Device

RN

Landing Nipple

API Monogrammed*

Landing Nipple

SAFETYSET Compatible

Heavy-Weight
Tubing Applications

Wellhead Plug Applications

XN

Series of Nipples Can Be


Used in Single Tubing String

Top No-Go

Part Number Prefix for Applicable Tools

Safety Valve Landing Nipple

Bottom No-Go

Nipple
Profile

Selective By Running Tool

Profile Available in
Noted Tools

41XO

40GR

20XO

24PXX

41XO

40GR

20XO

24PXX

41RO

40GR

20RO

24PRR

41RO

40GR

20RO

24PRR

24FBN

710RQ

41RXN

40GR

710SS

41SS/
41UP

40GR w/
144SS

41FBN

40GR

20FBN

41RXN

40GR

20RPT

710SSA

41SS/
41UP

40GR w/
144SS

SVLN or
TRSV
11FBN

10FBN

711FBN

710FBN

11RPT

10RPT

711RPT

710RPT

24RPT

710RPV

SVLN or
TRSV

711SRH

710SRH/
21SRH

41SRH

40GR

Wellhead

710SRP
21SRP

41SRP

40GR

20RO

= Standard Feature
= Non-Standard Capability
*Part Number Prefix 710 or 711 indicates API monogrammed assembly; items with a prefix 10 or 11 are not API monogrammed.

Subsurface Flow Control Systems

8-3

Landing Nipples and Lock Mandrels


This section describes Halliburton landing nipples and
lock mandrels as well as lock mandrels for wells without
landing nipples.

Selective by Running Tool


Halliburton selective by running tool landing nipples and
lock mandrels consist of Otis X and R series landing
nipples and lock mandrels. Otis XN and RN no-go
landing nipples and no-go lock mandrels are also available.

Halliburton Otis X and R landing nipples are run into the


well on the completion tubing to provide a specific landing
location for subsurface flow control equipment. These
landing nipples feature common internal profiles making
them universal. The Otis X landing nipple is used in standard
weight tubing. The Otis R landing nipple is typically used
with heavyweight tubing.
The completion can include as many selective nipples with
the same ID in any sequence as desired on the tubing
string. This versatility results in an unlimited number of
positions for setting and locking subsurface flow controls.
The flow control, which is attached to the required Otis X
or R lock mandrel, is run in the well via the selective
running tool on slickline.

HAL39753

Otis X and R Landing Nipples and Lock Mandrels

Otis X Landing Nipple and


Lock Mandrel

The slickline operator using the selective running tool can set
the flow control in any one of the landing nipples at the
desired depth. If this location is unsatisfactory or if well
conditions change, the flow control may be moved up or
down the tubing string to another nipple location. These
operations can be done by slickline under pressure without
killing the well.

This equipment is designed for use in single nipple


installations or as the bottom nipple in a series of Otis X or
R landing nipples. These landing nipples have the same
packing bore ID for a particular tubing size and weight.
Otis X and XN landing nipples are designed for use with
standard weight tubing. Otis R and RN landing nipples are
designed for use with heavyweight tubing.
(The N designates no-go nipples.)

8-4

HAL39752

Otis XN and RN No-Go Landing Nipples


and Lock Mandrels

Otis R Landing Nipple


and Lock Mandrel

Subsurface Flow Control Systems

Applications
Gauge hangers for bottomhole pressure/temperature
surveys

Lock Mandrels
Retractable locking keys

Positive locator for straddle systems

Locks designed to hold pressure from above or


below or from sudden reversals

Plugging under pressure

Extra large ID for higher flow volumes

Almost unlimited locations for setting and locking


subsurface flow controls

Optional Holddown*
Interference holddown for smaller locks

Features
Landing Nipples

Shear pin holddown for larger locks

Large bore for minimum restriction

*The optional holddown feature is recommended for


subsurface safety valve installations. Both features provide
additional locking integrity to withstand rigorous well
conditions.

Universal nipple with one internal profile

Otis X and XN Landing Nipples and Lock Mandrels


For Standard Tubing Weights
Tubing

Size
in.
1.660

1.900

2.063
2 3/8

2 7/8

3 1/2

Weight
mm

lb/ft

kg/m

2.3

3.42

2.4

3.57

2.4

3.57

42.16

48.26

52.40

2.76

4.11

2.9

4.32

ID

Drift

Lock Mandrel
ID

XNProfile

X Profile
Packing Bore

Packing Bore

No-Go ID

in.

mm

in.

mm

in.

mm

in.

mm

in.

mm

in.

mm

1.380

35.05

1.286

32.66

1.250

31.75

1.250

31.75

1.135

28.83

0.62

15.75

1.660

42.16
1.516

38.51

1.500

38.10

1.500

38.10

1.448

36.78

0.75

19.05

1.610

40.89

1.751

44.48

1.657

42.09

1.625

41.28

1.625

41.28

1.536

39.01

0.75

19.05

1.995

50.67

1.901

48.29

1.875

47.63

1.875

47.63

1.791

45.49

1.00

25.40

2.441

62.00

2.347

59.61

2.313

58.75

2.313

58.75

2.205

56.01

1.38

35.05

1.75

44.45

3.25

4.84

4.6

6.85

4.7

6.99

6.4

9.52

6.5

9.67

9.3

13.84

2.992

76.00

2.867

72.82

2.813

71.45

2.813

71.45

2.666

67.72

10.2

15.18

2.922

74.22

2.797

71.04

2.750

69.85

2.750

69.85

2.635

66.93

60.33

73.03

88.90

101.60

11

16.37

3.476

88.29

3.351

85.10

3.313

84.15

3.313

84.15

3.135

79.63

2.12

53.85

4 1/2

114.30

12.75

18.97

3.958

100.53

3.833

97.36

3.813

96.85

3.813

96.85

3.725

94.62

2.62

66.55

127.00

13

19.35

4.494

114.14

4.369

110.97

4.313

109.55

4.313

109.55

3.987

101.27

2.62

66.55

5 1/2

139.70

17

25.30

4.892

124.26

4.767

121.08

4.562

115.87

4.562

115.87

4.455

113.16

3.12

79.25

Subsurface Flow Control Systems

8-5

Benefits
Landing Nipples
Versatility helps reduce completion and production
maintenance costs

Fishing Neck

Simple operation
Multiple options when running, setting, or
retrieving subsurface flow controls

Expander Mandrel

Lock Mandrels
Double-Acting Spring

Faster slickline service because of the retractable keys


Operator control of locating, landing, and locking
in the selected nipple
Inside fishing neck provides large ID to maximize
production

Locking Keys

Optional holddown feature for high flow rates and


safety valve installations

Packing

HAL39757

No-Go Equalizing Sub

Otis XN Landing Nipple


and Lock Mandrel

Fishing Neck
Expander Mandrel
Double-Acting Spring
Locking Keys
Packing

HAL39756

No-Go Equalizing Sub

Otis RN No-Go Landing


Nipple and Lock Mandrel

8-6

Subsurface Flow Control Systems

Otis R and RN Landing Nipples and Lock Mandrels


For Heavy Tubing Weights
Tubing

RN Profile

R Profile
Bore
Size

Weight

ID

Drift

Packing Bore

Lock Mandrel
ID

No-Go ID

in.

mm

lb/ft

kg/m

in.

mm

in.

mm

in.

mm

in.

mm

in.

mm

in.

mm

1.900

48.26

3.64

5.42

1.500

38.10

1.406

35.71

1.375

34.93

1.375

34.93

1.250

31.75

0.62

15.75

1.781

45.24

1.781

45.24

1.640

41.66

0.88

22.35

1.710

43.43

1.710

43.43

1.560

39.62

0.75

19.05

2 3/8

2 7/8

3 1/2

4 1/2

5 1/2

60.33

73.03

88.90

101.60

114.30

127.00

139.70

152.40

6 5/8

168.28

177.80

5.3

7.89

1.939

49.25

1.845

46.86

5.95

8.85

1.867

47.42

1.773

45.03

6.2

9.23

1.853

47.07

1.759

44.68

7.7

11.46

1.703

43.26

1.609

40.87

1.500

38.10

1.500

38.10

1.345

34.16

0.62

15.75

7.9

11.76

2.323

59.00

2.229

56.62

2.188

55.58

2.188

55.58

2.010

51.05

1.12

28.45

8.7

12.95

2.259

57.38

2.165

54.99

8.9

13.24

2.243

56.97

2.149

54.58

2.125

53.98

2.125

53.98

1.937

49.20

0.88

22.35

2.000

50.80

2.000

50.80

1.881

47.78

0.88

22.35

1.875

47.03

1.875

47.03

1.716

43.59

0.88

22.35

2.562

65.07

2.562

65.07

2.329

59.16

1.38

35.05

2.313

58.75

2.313

58.75

2.131

54.13

1.12

28.45

9.5

14.14

2.195

55.75

2.101

53.37

10.4

15.48

2.151

54.64

2.057

52.25

11

16.37

2.065

52.45

1.971

50.06

11.65

17.34

1.995

50.67

1.901

48.29

12.95

19.27

2.750

69.85

2.625

66.68

15.8

23.51

2.548

64.72

2.423

61.54

16.7

24.85

2.480

62.99

2.355

59.82

17.05

25.37

2.440

61.98

2.315

58.80

2.188

55.58

2.188

55.58

2.010

51.05

1.12

28.45

11.6

17.26

3.428

87.08

3.303

83.90

3.250

82.55

3.250

82.55

3.088

78.44

1.94

49.28

13.4

19.94

3.340

84.84

3.215

81.66

3.125

79.38

3.125

79.38

2.907

73.84

1.94

49.28

12.6

18.75

3.958

100.53

3.833

97.36

3.813

96.85

3.813

96.85

3.725

94.62

2.12

53.85

3.688

93.68

3.688

93.68

3.456

87.78

2.38

60.45

3.750

95.25

3.750

95.25

2.12

53.85

13.5

20.09

3.920

99.57

3.795

96.39

15.5

23.07

3.826

97.18

3.701

94.01

3.688

93.68

3.688

93.68

3.456

87.78

2.38

60.45

16.9

25.50

3.754

95.35

3.629

92.18

3.437

87.30

3.437

87.30

3.260

82.80

1.94

49.28

17

25.30

3.740

95.00

3.615

91.82

3.63

92.20

3.63

92.20

1.94

49.28

19.2

28.57

3.640

92.46

3.515

89.28

3.437

87.30

3.437

87.30

3.260

82.80

1.94

49.28

15

22.32

4.408

111.96

4.283

108.79

4.125

104.78

4.125

104.78

3.912

99.39

2.75

69.85

4.000

101.60

4.000

101.60

3.748

95.20

2.38

60.45

4.562

115.87

4.562

115.87

4.445

113.16

2.85

72.39

4.313

109.55

4.313

109.55

3.987

101.27

2.62

66.55

5.250

133.35

5.250

133.35

5.018

127.51

3.50

88.90

5.625

142.88

5.625

142.88

5.500

139.70

3.50

88.90

5.963

151.46

5.963

151.46

5.770

146.55

3.75

95.25

5.875

149.23

5.875

149.23

5.750

146.05

18

26.79

4.276

108.61

4.151

105.44

17

25.30

4.892

124.26

4.767

121.08

20

29.76

4.778

121.36

4.653

118.19

23

34.23

4.670

118.62

4.545

115.44

15

22.32

5.524

140.31

5.399

137.13

18

26.79

5.424

137.77

5.299

134.59

24

35.72

5.921

150.39

5.795

147.22

28

41.67

5.791

147.09

5.666

143.92

17

25.30

6.538

166.07

6.431

163.35

20

29.76

6.456

163.98

6.331

160.81

23

34.23

6.366

161.70

6.241

158.52

26

38.69

6.276

159.41

6.151

156.24

29

43.16

6.184

157.07

6.059

153.90

32

47.62

6.094

154.79

5.969

151.61

35

52.09

6.004

152.50

5.879

149.33

N/A

N/A

Ordering Information
Specify: X or XN; R or RN; packing bore; tubing size, weight, grade, and thread; service environment (standard,%H2S, %CO2, amines/other chemicals,
chloride content, temperatures, pressures, etc.); API monogramming or other certification requirements; special holddown (interference or shear pin on lock
mandrel); special material and elastomer requirements, if applicable.
Part Number Prefixes: 11X, XNlanding nipple; 711X, XNAPI/monogrammed landing nipple; 10XO, XNlock mandrel; 710XO, XNAPI/monogrammed
lock mandrel; 11R, RNlanding nipple; 711R, RNAPI/monogrammed landing nipple; 10RO, RNlock mandrel; 710RO, RNAPI/monogrammed lock mandrel

Subsurface Flow Control Systems

8-7

FBN Full Bore Landing Nipple and Lock Mandrel System


The FBN full bore landing nipple and lock mandrel system
allows an indefinite number of identical landing nipples to
be installed in a tubing string. The FBN lock mandrel can
be selectively set in any one of its associated landing nipples
and when locked in place will withstand a differential
pressure of up to 10,000 psi (690 bar) from either direction.

Fishing Neck

The lock mandrels expanding seal element and the landing


nipples full-opening bore allow the lock to be run through
any number of profiles before reaching the intended depth
without the tendency to hang up in the higher profiles. This
feature is particularly significant for large tubing and highly
deviated well applications in which conventional selective
locks will preset in higher profiles because of the interference
fit packing.

Full Bore Nipple

Applications
Monobore well completions

Expandable Element

Wells/fields/conditions in which problems exist for


interference-type seals

Double-Acting Spring

High-angle/horizontal wells
No-Go Locking Keys

Features
Pressure ratings up to 10,000 psi (690 bar)
Seals protected during installation and retrieval of
the lock
Can be run and retrieved on slickline or coiled tubing
Selective lock location
Element above keys

Equalizing Sub

HAL8238

Plug Cap

FBN Full Bore


Landing Nipple and
Lock Mandrel System

8-8

Subsurface Flow Control Systems

Benefits
Field-proven
Any number of the identical nipples can be run

No need for restrictive sealbore landing nipples


incompatible with some completion designs

Smooth installation

Expandable element creates a seal downhole

Reduces time in the well with slickline

Keys provide positive location in nipple

Seals on the locking mandrel protected from damage


Running/pulling with no interference

FBN Full Bore Landing Nipple and Lock Mandrel System


Tubing/
Casing Size
in.

mm

3 1/2

Casing
Weight

Nominal ID
in.

Drift

Standard
Nipple ID

Minimum FBN
Nipple ID

FBN Nipple
Hone Bore

Lock
Mandrel OD

Pressure Pressure
Max.
from
from
Temp
Above
Below

lb/ft

kg/m

mm

in.

mm

in.

mm

in.

mm

in.

mm

in.

mm

psi

psi

9.30

13.84 2.992

76.00

2.867

72.82

2.813

71.45

2.880

73.15

2.900

73.66

2.78

70.61

6,730

6,730

300

10.2

15.18 2.922

74.22

88.90

4 1/2 114.30

2.797

71.04

2.750

69.85

2.810

71.37

2.830

71.88

2.73

69.34

10,000

10,000

300

12.60 18.75 3.958 100.53 3.833

97.36

3.813

96.85

3.840

97.54

3.920

99.57

3.79

96.27

6,400

6,400

300

13.5

20.09 3.922

99.62

3.795

96.39

3.750

95.25

3.810

96.77

3.830

97.28

3.73

94.74

10,000

10,000

300

16.90 25.15 3.740

95.00

3.615

91.82

3.688

93.688 3.630

92.20

3.710

94.23

3.60

91.44

10,000

6,400

300

20.00 29.76 4.788 121.36 4.653

118.19

4.562

115.87 4.665 118.49

4.685

119.00

4.54

115.32

9,290

9,190

300

23.00 34.23 4.670 118.62 4.545

4.582

116.38

4.42

5 1/2 139.70

115.44

4.437

112.70 4.562 115.87

112.27

6,400

8,360

300

29.00 43.16 6.184 157.01 6.059 153.90

5.963

151.46 6.070 154.18 6.120 155.45 5.94 150.88

9,780

7,500

300

32.00 47.62 6.094 154.79 5.969 151.61

5.963

151.46 5.980 151.89 6.000 152.40 5.86 148.84

8,529

7,526

300

177.80

Ordering Information
Specify: tubing size, weight, grade, and thread connections; service environment (standard, %H2S, %CO2); temperature; pressure rating.
Part Number Prefixes: 10FBNlock mandrels, 710FBNlock mandrels, 11FBNlanding nipples, 711FBNlanding nipples, 20FBNequalizing valves,
24FBNequalizing prong/plug assembly

Subsurface Flow Control Systems

8-9

No-Go Locks and Nipples


Otis RPT No-Go Landing Nipple
and Lock Mandrel Systems
The Halliburton Otis RPT no-go landing nipple system
provides a means of running a series of positive location
landing nipples in a tubing string with minimum restriction.
Otis RPT no-go landing nipples are designed to accept Otis
RPT and RPTS lock mandrels with a rated working pressure
of 10,000 psi (690 bar) differential and greater from above
and below.

Benefits
No secondary restrictions normally associated with
bottom no-go profiles
Lock mandrels in a particular size range use the same
running tool and pulling tool

Fishing Neck

The Otis RPT and RPTS no-go lock mandrels locate on top
of the nipples polished bore; therefore, there are no
secondary restrictions normally associated with bottom nogo profiles. This feature makes Otis RPT systems well suited
for high-pressure, high-volume large bore completions. Otis
RPT and RPTS lock mandrels in any given size range are
designed to use the same running tool and pulling tool.

Otis RPT
Landing Nipple

High-Pressure
Locking Keys

Some of the original RPT series lock mandrels were designed


with large no-go profiles that were not compatible with the
1/16-in. sealbore ID reductions between nipples that are
currently available. For these sizes, the RPTS series of locks
was developed. All RPTS lock mandrels incorporate no-go
profiles that allow a 1/16-in. sealbore stagger in the
completion design. The reduction in no-go OD on the
RPTS lock mandrel does not have any affect on their
pressure rating.

No-Go

High-Pressure
Packing Stack

Applications
High-pressure, high-temperature large bore completions

Equalizing Valve

Running a series of no-go nipples in a tubing string when


positive location and minimal ID reduction
are required
HAL12181

Features
Large bore

Plug Cap

All RPTS locks and most RPT locks will allow a 1/16-in.
stagger in nipple bore sizes
Lock mandrel locates on top of the nipples polished bore
Landing nipples can accept Otis RPT and RPTS lock
mandrels with a rated working pressure of 10,000 psi
(690 bar) differential from above and below

Otis RPT No-Go


Landing Nipple
With RPT Plug

A series of profile IDs are established for common tubing


strings by size and weight
The reduction in no-go OD on the RPTS lock mandrel
does not have any effect on their pressure rating

8-10

Subsurface Flow Control Systems

Otis RPT Profile and Lock Dimensions


Nipple Profile

Lock Mandrel

Tubing Size
Sealbore (Minimum ID)
in.

2 3/8

2 7/8

3 1/2

4 - 4 1/2

4 1/2 - 5

5 1/2

mm

60.33

73.03

88.90

101.6-114.3

114.3-127

139.70

177.80

in.

mm

1.500

ID
in.

OD
in.

mm

38.10

1.560

39.62

1.625

41.28

1.685

42.80

1.781

45.24

1.841

46.76

1.875

47.63

1.935

49.15

2.000

50.80

2.060

52.32

2.125

53.98

2.185

55.5

2.000

50.80

2.060

52.32

2.125

53.98

2.188

55.58

0.75

1.12

mm

19.05

28.45

2.185

55.5

2.248

57.10

2.313

58.75

2.373

60.27

2.482

63.04

2.542

64.57

2.562

65.07

2.622

66.6

2.650

67.31

2.710

68.83

2.750

69.85

2.810

71.37

2.810

71.45

2.860

72.64

2.875

73.03

2.935

74.55

3.000

76.20

3.060

77.72

3.125

79.38

3.210

81.53

3.125

79.38

3.313

84.15

3.437

1.50

38.10

1.75

44.45

1.94

49.28

3.210

81.53

3.395

86.23

87.30

3.520

89.41

3.562

90.47

3.650

92.71

3.688

93.68

3.770*

95.76

3.750

95.25

3.807

96.70

3.813

96.85

3.895

98.93

4.000

101.60

4.090

103.89

4.188

106.38

4.270*

108.46

4.250

107.95

4.332*

110.03

4.313

109.55

4.395

111.63

4.437

112.70

4.520*

114.81
115.57

1.94

2.75

49.28

69.85

4.500

114.30

4.550

4.562

115.87

4.650

118.11

4.688

119.08

4.760*

120.90

4.760*

120.90

4.825

122.56

4.688

119.08

4.750

120.65

4.813

122.25

4.890

124.21

5.250

133.35

5.334

135.48

5.500

139.70

5.585

141.86

5.625

142.88

5.710

145.03

5.750

146.05

5.840*

148.34

5.813

147.65

5.890*

149.61

5.875

149.23

5.940

150.88

5.963

151.46

6.025

153.04

6.125

155.58

6.180

156.97

6.250

158.75

6.330

160.78

3.12

3.68

79.25

93.47

RPT

*No-go OD for these


lock sizes may not be compatible with next larger size nipple. Special OD tools are available. These use part
number prefix 10RPTS and 710RPTS.
Ordering Information
Specify: tubing size, weight, grade, and thread connections; device environment (standard,%H2S, %CO2, amines/other chemicals, chloride
content, temperatures, pressures, etc.); number of landing nipples in tubing string.
Part Number Prefixes: 11RPTlanding nipple, 711RPTAPI monogrammed landing nipple, 10RPTlock mandrel, 710RPTAPI
monogrammed lock mandrel. 10RPTS-lock mandrel, 710RPTS-API monogrammed lock mandrel

Subsurface Flow Control Systems

8-11

No-Go Locks for Safety Valves


The no-go nipple system allows positive placement of
wireline safety valves, retrievable in predetermined nipples
used in the completion. This section outlines the Halliburton
Otis RQ, Otis RPV, and Otis SAFETYSET no-go lock
mandrel/nipple system.

Fishing Neck

Otis RQ No-Go Lock Mandrels


Double-Acting
Spring

RQ lock mandrels are top no-go lock mandrels designed to


land and lock in Otis RQ profiles in safety valve landing
nipples and tubing retrievable safety valves.

Locking Keys

Otis RPV No-Go Lock Mandrel


RPV lock mandrels are top no-go lock mandrels designed
to land and lock in Otis RPT landing nipple profiles.

Packing

HAL8490

Applications
Designed for subsurface safety valve (SSSV) applications

Removable No-Go
Shoulder

RQ mandrels are only used with Otis RQ landing nipple


profiles in SSSV equipment

Otis RQ No-Go
Lock Mandrel

RPV mandrels are only used with Otis RPT landing


nipple profiles
Features
Matching nonhelical teeth inside the keys and on OD of
expander sleeve provide primary holddown.
Shear pin or interference fit secondary holddown assures
the lock will remain in place under extreme flowing
conditions.
RQ mandrel features removable no-go ring
RPV mandrel no-go takes all the load
Benefits
Positive no-go location prevents wireline misruns
Redundant holddown features
Teeth engage and become primary holddown when lock
has pressure differential from below

HAL39266

Installed and retrieved by standard slickline methods

Otis RPV No-Go Lock


Mandrel

Options
Anti-vibration feature available

8-12

Subsurface Flow Control Systems

Applications
Specifically designed for slicklineretrievable, SCSSV applications

Fishing Neck

Anti-Vibration Ring

Locking Keys
Locking Sleeve
No-Go Shoulder

Packing
HAL22098

Otis SAFETYSET Lock Mandrel System


Optimum pressure rating design on
The Halliburton Otis SAFETYSET
lock mandrel
lock mandrel system is a drive-down,
jar-up-to-set, no-go-type system
Anti-vibration ring in lock mandrel
designed specifically for surfacecontrolled subsurface safety valve
Benefits
(SCSSV) applications. This system
Helps eliminate the possibility of
consists of an Otis SAFETYSET lock
subsurface safety valves being left
mandrel, running tool, and unlocking
downhole when improperly
tool. The SAFETYSET lock mandrel
installed without control-line
system is designed to help ensure
pressure integrity
valve-set integrity and hydraulic
No shear pin damage to safety
control communication to the
equipment, seals, and sealing bores
safety valve.
No presetting and false set
indications from premature pin
The design features a locking sleeve
shearing
that moves upward in the direction of
flow to establish a locked safety valve.
Helps avoid possible flow-out of the
This locking allows unlimited drivesubsurface safety valves to surface
down action without the possibility of
Minimal metal-to-metal abrasion
presetting the lock while it travels
from vibration
downhole. A no-go shoulder on the
Lock system protected from
lock mandrel provides positive locating
unintentional unlocking by slickline
within the landing nipple. This system
tools passing through the ID
is designed to minimize operator
guesswork at surface by requiring two
Options
independent conditions to exist before
Designs available for all Otis RQ
the running tool will release. The
and Otis RPT landing nipple
SCSSV must be pressured open for lock
profiles.
keys to expand. Only when the locking
Models designed to land and lock in
sleeve is locked in place will the
any safety valve landing nipple if
running tool release. A running tool
there is a no-go
retrieved to surface without the lock
and valve indicates a functional valve
UP running tool allows setting
securely locked into the landing nipple.
staggered and non-staggered

Otis SAFETYSET
No-Go Lock Mandrel
Ordering Information
Specify: type nipple profile or part number of
nipple, if known; packing bore of nipple; special
material requirements, if applicable; service
environment (standard, %H2S, %CO2, amines);
necessity of API monogramming or other
certification requirements; pressure rating.
Part Number Prefixes: 710SSAPI
monogrammed lock mandrel to fit RQ profile,
710SSAto fit RPT profile

sealbore safety valves

High flow rates


Features
No shear pins in the running tool
Running tool can be released only
after lock mandrel locks (locking
keys fully extended into the profile)
and SCSSV is operable
Large ID
Locking sleeve locks in the direction
of flow

Subsurface Flow Control Systems

8-13

SRH Plug
Halliburton SRH high-pressure plugs are designed for use in
extreme temperature and pressure environments. The SRH
plug uses the top no-go location and is designed such that
pressure from above and below is held by key/nipple
engagement. Special non-elastomer V-packing stacks are gastight qualified up to 25,000 psi at 450F.

The prong is pressure balanced for easy removal under highpressure differential to allow for equalizing prior to
retrieving the plug.

Features
Robust and simple uni-body style plug with one moving
part (key expander)
HP/HT non-elastomer seal stack V0 qualified
3 45 loading surfaces on key above and below,
maximizing key bearing area
Up to 25,000 psi pressure rating at 450F
Metal-to-metal (MTM) shear plug for equalizing in
pump-through type
Holddown feature locks plug in the set position
Benefits
Uni-body design eliminates internal leak paths
Bubble-tight seal performance at ultra-high pressures
and temperatures
Key/nipple profile configuration provides ultra-high
pressure capability while minimizing component
stress levels
All seals are inert to all known well fluids and are
unaffected by rapid gas decompression
Pump-through plug type allows for well kill while
installed in the nipple profile
Pre-install capabilities of the positive type plug in the
completion helps eliminate the need to run wireline to
set the plug body
Running tool does not release until lock is correctly and
fully set

HAL36560

SRH plugs are available in pump-through and positive type.


The pump-through type incorporates a poppet which has a
metal-to-metal seal backed up by a HP/HT non-elastomer
V-packing stack. A MTM knockout plug is provided for
equalization. A test prong can be run to convert the pumpthrough plug into a positive plug for testing from above.

HAL37824

Pulling tool will not engage unless pressure equalizes


across plug

SRH
Positive Plug

SRH Pump-Through Plug


with Positive Prong Installed

The two-trip prong-type plug is a positive plug with no


pump-through feature. The packing on the prong uses the
same type HP/HT V-packing stacks as used on the plug body.

8-14

Subsurface Flow Control Systems

Wellhead Plugs and Backpressure Valves


SRP Wellhead Plugs
Halliburtons SRP plug system is designed primarily for use
in horizontal subsea trees. Its compact size allows the tree to
be shorter, allowing smaller, less costly wellhead equipment.
The top no-go design provides a positive locating means to
simplify running procedures and eliminate misruns. Because
the SRP plug is a dedicated wellhead plug, it can be used for
any tree or tubing hanger plugging application.

Benefits
Helps reduce cost of tubing hanger, tree housing,
and services
Minimizes service riser dimension/cost
Helps save time and money using slickline to install
Field-proven technology
Compatible with other Halliburton downhole
landing nipples

SRP Wellhead Backpressure Valves

SSP Wellhead Plugs


Halliburton SSP wellhead plugs feature a primary metal-tometal seal and a composite packing stack. These plugs are
typically rated for 10,000 psi (15,000 psi test) pressures from
above and below. The wellhead plug features demonstrate the
benefits of Halliburton design expertise and field experience.

HAL14300

HAL8308

The SRP wellhead backpressure valve provides pump-in well


kill capability while providing complete well control. It
features the same compact design and multiple seal backup
available in the SRP wellhead plug. A test prong is also
available to allow testing of the hanger and tree from above.
The SRP backpressure valve incorporates two equalizing
methods and cannot be released prior to full equalization of
pressure. Both the SRP wellhead backpressure valve and the
SRP wellhead plug utilize the same service tools for running
and retrieving.

SRP Wellhead
Plug

SRP Wellhead
Backpressure Valve
(with Test Prong)

Applications
Conventional tubing hangers
Platform horizontal trees
Subsea horizontal trees
Features
Dedicated wellhead design
Internal fish neck

Equalizing option
High-pressure seal stack

HAL8310

Single or multiple seal stacks

HAL14032

Top no-go locator

SSP Wellhead
Plug

Subsea Horizontal
Tree

Ordering Information
Specify: packing bore, pressure rating, special material requirements, service
environment. Part Number Prefixes: 10 and 710SRP for Wellhead Plugs;
21SRP for Backpressure Valve; 14 SRP for test prongs for BPV; 710SSP for
MTM seal

Subsurface Flow Control Systems

8-15

Through-Tubing Plugging Equipment


Plugs Set in Nipples
Otis One-Trip Plug Assemblies
Note: Not recommended for use where debris can build up in
or above the plug system. Please refer to the prong-type plug
systems for a debris-tolerant solution.

Fishing Neck

Otis one-trip plug assemblies consist of a lock mandrel, an


equalizing sub-assembly, and a plug cap. These plugs are
run and pulled on slickline to plug the tubing for various
operations.
Lock Mandrel

Otis one-trip plugs are available for all Otis key-type locks.
This style plug is also available for FBN locks.
One-trip plug assemblies are designed to hold differential
pressure from above or below for normal plugging
operations. The equalizing sub provides an equalization path
across the plug. Only one slickline trip is required to run or
pull the plug.
Applications
Normal plugging operations
Setting and testing packers
Removing the wellhead
Testing tubing
Separating zones during production tests or data
gathering

Equalizing Sub

Assemblies for X, XN, R, RX, RPT, and FBN locks


and nipples
Features
Balanced equalizing system
Fluid bypass during running or retrieving operations

Holds pressure from below or above


Note: One-trip plug requires lock mandrel, equalizing valve,
and valve cap, each ordered separately.

Valve Cap

HAL8491

Benefits
Requires only one slickline trip to run or pull

Otis XX Plug
Assembly
Ordering Information
Specify: lock type and size or part number, if known; plug type (one-trip, twotrip, pump through); service environment (standard, %H2S, %CO2, amines);
temperature and pressure rating requirements; special material requirements,
if applicable.
Part Number Prefix: 20XO, RO, RPT, FBN-equalizing valve for one-time plug.
20X, R-valve cap for one-trip plug.

8-16

Subsurface Flow Control Systems

Otis Prong-Type Plug Assemblies


Otis prong-type plug assemblies consist of a lock mandrel
and a prong equalizing housing. Plugs are run and pulled on
slickline and used to plug the tubing for various operations,
including setting and testing packers and testing tubing.
Otis prong-type plugs are made available for all Otis keytype lock mandrels.
Otis plug assemblies with equalizing prongs are used to plug
the wellbore in either direction. They are designed for use
where sediment might collect on the plug. Before the plug is
retrieved from the wellbore on slickline, the prong is
removed from the plug housing, providing an equalization
path across the plug. Two slickline trips are required to run
or pull the plug.
Applications
Setting and testing packers
High-pressure conditions
Removing the wellhead
Separating zones during production tests or datagathering
For use where sediment might collect on the plug
Available for X, XN, RN, RPT, and FBN locks
and nipples
Features
Balanced equalizing prongs with seals for either standard
or H2S service
Fluid bypass during running or retrieving operations
Extended-length prongs for use in completions with
side-pocket mandrels or when a large amount of
sediment is expected
V-packing seals on equalizing prong
Benefits
Set and retrieved on slickline
Holds pressure from below or above
Compatible with other Halliburton downhole
landing nipples

HAL39260

Dependable sealing in extreme environments

Otis PRR Plug


Assembly
Ordering Information
Specify: lock type and size or part number, if known; plug type (one-trip, twotrip, pump through); service environment (standard, %H2S, %CO2, amines);
temperature and pressure rating requirements; special material requirements,
if applicable.
Part Number Prefix: 24PXX, PRR, RPT, FBN

Subsurface Flow Control Systems

8-17

Otis XR Pump-Through Plug Assemblies


Halliburton Otis XR pump-through plug assemblies are
designed to hold pressure differential only from below. They
can be pumped through by applying tubing pressure above
the plug until it overcomes the well pressure, allowing fluids
to be pumped through the plug, to equalize across the plug,
or to kill the well. One slickline trip is required to run or pull
the plug. These plug chokes are run and pulled on slickline to
plug the tubing for various operations. Otis XR pumpthrough plugs can be made up on Otis X, XN, R, RN,
RPT or FBN lock mandrels and installed in Otis X, XN, R,
RN, RPT, or FBN landing nipples.

Fishing Neck

Lock Mandrel

Applications
Killing the well
Removing the wellhead
Isolating high-pressure zones from lower pressure zones

Expander Mandrel

Features
Holds pressure differential from below only
Uses a ball-and-seat assembly
Benefits
Requires only one slickline trip to run or pull the plug
Allows kill fluids to be pumped through the plug
Equalizing Sub

Ball and Seat

HAL8492

Spring

Valve Housing

Otis XR
Pump-Through Plug
Assembly
Ordering Information
Specify: lock type and size or part number, if known; plug type (one-trip, twotrip, pump through); service environment (standard, %H2S, %CO2, amines);
temperature and pressure rating requirements; special material requirements,
if applicable.
Part Number Prefix: 21XRpump-through plug

8-18

Subsurface Flow Control Systems

Pump-Open Plugs
The pump-open plug is a positive plug that holds pressure
from either direction but can be pumped open by applying
excess surface pressure.
O-ring Seal

Pump-open plugs serve as temporary tubing plugs that can


be pumped open and used for production without retrieving
by slickline.

Flow Ports

These plugs consist of a plug body, plug cap, and pump open
valve. They are designed to be run with equalizing valves and
are available for all Otis key-type lock mandrels.

Release Pins

Applications
As a temporary tubing plug that can be pumped open
and used for production without running slickline

Pump-Open Valve
Plug Body

For conventional plugging applications in sandy


conditions where equalizing through small bore
equalizing devices might be difficult
To isolate perforations when run below packer
completion assembly
Features
Only one moving part

Plug Cap

Balanced flow areas


Benefits
Provides reliable, economical performance
Can be used with virtually any lock mandrel

Subsurface Flow Control Systems

HAL11745

Nontortuous flow path

Pump-Open
Plug
Ordering Information
Specify: lock/equalizing valve size and type or part number, if known; service
environment (standard, %H2S, %CO2, amines, etc.); temperature rating;
special material requirements, if applicable.
Part Number Prefix: 21XPO, RPOpump open plug

8-19

Equalizing Subs

Halliburton Otis XH equalizing subs


feature button-type valves with a no-go
OD that holds pressure from below
only. They are designed to be used with
Otis X lock mandrels to allow ambient
and pressure-differential safety valves
to be reopened against differential
pressures without being pulled.
The Otis XH equalizing valve has a flow
bore compatible with the subsurface
flow control bore.
Applications
Used with Otis X lock mandrels
Allow ambient and pressuredifferential safety valves to be
reopened against differential
pressures without being pulled

Spring

The pulling prong shifts the sleeve


downward to the open position for
equalization before pulling.
Applications
When pressure differentials are
anticipated across a flow control
device

Otis XH
Equalizing Sub

Available for all Otis key-type lock


mandrels

Valve Housing
Seal

Features
Holds pressure from above or below
Valve is closed when running tool is
released and is opened when pulling
tool is engaged
Pressure balanced

Features
Button valve

Benefits
Ports opened during installation for
fluid bypass

Holds pressure from below only

Valve

These subs are run in the open


position, and the running prong shifts
the sleeve to the closed position
during the setting procedure.

Suitable for H2S and standard


service

No-go OD

Valve
Housing

These Otis equalizing subs are used in


one-trip plugs where pressure
differentials are anticipated. They are
designed to hold pressure from above
or below.

HAL8494

Otis XH Equalizing Subs

Otis X and R RPT and FBN


Equalizing Subs

Can be adapted to numerous flow


control devices and Storm Choke
safety valves

Valve
HAL8495

Halliburton features many different


equalizing subs to accompany the
various lock mandrel models available.
The various sub-models differ in ID
size, pressure-holding capabilities,
equalizing valve design, lock mandrel
compatibility, tubing weight, and
service environment.

Seal
Otis X and R
Equalizing Sub

Ordering Information
Specify: lock type and size or part number, if
known; service environment (standard, %H2S,
%CO2, amines); temperature and pressure rating
requirements; special material requirements, if
applicable.
Part Number Prefix: 20XO, XH, RO, RPT, FBN
equalizing subs

Benefits
Ambient and pressure-differential
safety valves can be reopened
without being pulled

8-20

Subsurface Flow Control Systems

Otis Bottomhole Choke Beans


Halliburton Otis bottomhole choke beans are designed to
reduce the possibility of freezing surface controls by moving
the point of pressure and temperature reduction to the lower
portion of the wellbore. They can be run on any Halliburton
Otis lock mandrel.

Applications
To help reduce the possibility of freezing surface controls

O-ring
HAL8493

Otis choke beans are designed to prolong the flowing life of


wells by liberating gas from solution at the bottom of the
hole. This liberation lightens the oil column and increases
flow velocity. These choke beans also help prevent water
encroachment by maintaining a consistent bottomhole
pressure. Reducing water encroachment helps to stabilize
and keep the formation oil/water contact constant.

Bean
Holder

Choke
Bean
Otis X Bottomhole
Choke Bean

Ordering Information
Specify: lock type and size or part number, if known; service environment
(standard, %H2S, %CO2, amines); temperature and pressure rating
requirements; bean size for X bottomhole choke.
Note: Beanholder supplied with blank bean for custom sizing. Alternate beans
available under prefix 21X.
Part Number Prefix: 21XObeanholder with choke

Features
Can be connected to all Otis lock mandrels
Are available in various sizes
Benefits
Minimize water encroachment
Lighten the oil column
Increase flow velocity
Prolong the life of the well

Subsurface Flow Control Systems

8-21

HE3/HX4 Retrievable Bridge Plug

The HX4 RBP is a two-trip run and


retrieve version of the HE3 RBP
facilitated by a prong and equalizing
housing.
Applications
The HE3 RBP is designed for
deployment in any type of well, whether
horizontal or vertical, oil, gas, or water.
Typical applications include pressure
testing of the production tubing, packer
setting, and completion installation
operations.
Additional applications include tree
repair or installation, gas-lift valve
change out, zonal isolation or
treatment, temporary well suspension,
and packer or annular safety valve
punch release.
Incorporating a larger equalizing flow
area, the HX4 RBP is ideal for preinstallation in the completion tailpipe
and being run with the completion for
packer setting operations.

8-22

Large footprint segmented slip


mechanism
Slip mechanism located below
packing element
Slips mechanically retained on
retrieval
Controlled setting action
Various slip options
Field redressable
May be set using conventional
slickline or electric line setting tools,
on coiled tubing or workstring, and
using the Halliburton DPU
downhole power unit
Benefits
Allows the tubing to be plugged
without the need for a nipple profile
Removes the need for restrictions
caused by such nipple profiles
Reduced risk of premature setting
while running in hole and hanging
up on retrieval
Slip mechanism position offers
protection from casing debris, thus
improving reliability
Slip design and controlled setting
action helps ensure the stresses
exerted on the casing or tubing are
evenly distributed, thus preventing
damage

HE3
Retrievable
Bridge Plug

HAL31617

The HE3 RBP incorporates a midmounted pressure equalization feature


that offers single-trip run and retrieve.
With an extensive run history, the HE3
RBP is available in sizes ranging from
2 7/8-in. through 13 3/8-in.

Compact, modular design

HAL31618

They can be set at a predetermined


depth anywhere in the tubing or casing
and can be run and retrieved using
conventional well intervention
methods. The slip system on the tools
outer body anchors the plug to the
wellbore while a packing element
provides the pressure seal.

Features
One-piece dual modulus packing
element

HAL31472

The HE3 and HX4 retrievable bridge


plugs (RBP) provide a means of
isolating the upper wellbore from
production or the lower wellbore from
a treatment in the upper wellbore.

HX4
Retrievable
Bridge Plug

Subsurface Flow Control Systems

HE3/HX4 Retrievable Bridge Plugs


Casing/Tubing
Size
in.
2 7/8

3 1/2

4 1/2

5 1/2

6 5/8

7 5/8

9 5/8

Weight
mm

73.03

88.90

101.60

114.30

127.00

139.70

168.30

177.80

193.68

244.48

10 3/4

273.05

11 3/4

298.45

13 3/8

339.73

Maximum
OD

Pressure Rating

To Pass
Restriction

Above

Below

lb/ft

kg/m

in.

mm

in.

mm

psi

bar

psi

bar

6.4

9.52

2.120

53.85

2.187

55.55

10,000

689.00

10,000

689.00

8.7

12.94

2.280

57.91

2.310

58.67

5,000

344.50

5,000

344.50

9.2

13.69

2.710

68.83

2.750

69.85

7,500

516.75

7,500

516.75

10.2

15.70

2.710

68.83

2.750

69.85

7,500

516.75

7,500

516.75

12.7

18.89

2.600

66.04

2.625

66.68

7,500

516.75

7,500

516.75

9.5

14.13

3.250

82.55

3.220

81.79

5,000

344.50

5,000

344.50

11.6

17.26

3.250

82.55

3.220

81.79

5,000

344.50

5,000

344.50

3.600

91.44

3.625

92.08

6,000

413.40

6,000

413.40

11.6

17.26

12.6

18.75

3.600

91.44

3.625

92.08

6,000

413.40

6,000

413.40

3.750

95.30

3.812

96.85

10,000

689.00

10,000

689.00

14.5

21.58

3.600

91.44

3.625

92.08

6,000

413.40

6,000

413.40

15.1

22.46

3.600

91.44

3.625

92.08

6,000

413.40

6,000

413.40

15.0

21.31

4.220

107.19

4.250

107.95

5,000

344.50

5,000

344.50

4.090

103.89

4.125

104.78

6,000

413.40

6,000

413.40

3.970

100.84

4.000

101.60

3,000

206.70

3,000

206.70

4.470

113.54

4.500

114.30

5,000

344.50

5,000

344.50

18.0

26.78

17.0

25.29

20.0

29.75

4.410

112.01

4.437

112.70

4,000

275.76

4,000

275.76

4.410

112.01

4.437

112.70

4,000

275.76

4,000

275.76

23.0

34.21

4.280

108.71

4.313

109.55

5,000

344.50

5,000

344.50

26.0

38.68

4.280

108.71

4.313

109.55

5,000

344.50

5,000

344.50

28.0

41.65

5.560

141.22

5.625

142.88

6,500

447.85

6,500

447.85

32.0

47.60

5.470

138.94

5.500

139.70

5,000

344.50

5,000

344.50

33.0

49.09

5.470

138.94

5.500

139.70

5,000

344.50

5,000

344.50

23.0

34.21

5.970

151.64

6.000

152.40

3,500

241.15

3,500

241.15

26.0

38.68

5.890

149.61

5.937

150.80

5,000

344.50

5,000

344.50

29.0

43.15

5.750

146.05

5.720

145.29

6,500

447.85

6,000

413.40

32.0

47.60

5.750

146.05

5.720

145.29

6,500

447.85

6,000

413.40

35.0

52.06

5.600

142.24

5.625

142.88

6,000

413.40

6,000

413.40

38.0

56.55

5.600

142.24

5.625

142.88

6,000

413.40

6,000

413.40

41.0

60.99

5.600

142.24

5.625

142.88

6,000

413.40

6,000

413.40

26.4

39.27

6.625

168.28

6.687

169.85

5,000

344.50

5,000

344.50

29.7

44.18

6.625

168.28

6.687

169.85

5,000

344.50

5,000

344.50

40.0

59.50

8.555

217.30

8.625

219.08

3,000

206.70

3,000

206.70

43.5

64.71

8.475

215.27

8.500

215.90

3,000

206.70

3,000

206.70

47.0

69.91

8.475

215.27

8.500

215.90

3,000

206.70

3,000

206.70

53.5

79.58

8.260

209.80

8.312

211.12

5,000

344.50

5,000

344.50

60.7

90.29

9.375

238.13

9.437

239.70

5,000

344.50

5,000

344.50

65.7

97.73

9.375

238.13

9.437

239.70

5,000

344.50

5,000

344.50

54.0

80.33

10.600

269.24

10.660

270.76

5,500

379.17

3,500

241.15

68.0

101.15

11.015

275.78

12.187

307.55

3,500

241.15

3,500

241.15

72.0

107.10

11.015

275.78

12.187

307.55

3,500

241.15

3,500

241.15

Part Number Prefixes: P.801HE3, P.801HX4

Subsurface Flow Control Systems

8-23

Evo-Trieve Bridge Plug

The Evo-Trieve bridge plug is V0qualified per ISO 14310 to 7,500 psi
and up to 325F. Its robust design
includes large slip and element
footprints to provide improved
pressure-holding capability in
unsupported casing. Debris tolerance
has been verified through a
comprehensive flow loop testing
program.
The Evo-Trieve bridge plug can be
deployed using conventional slickline
with the DPUdownhole power unit
and can be retrieved with industrystandard GS pulling tools.
Applications
Particularly suited to applications
requiring a qualified barrier-type
plugging device located within the
tubing string
Suitable for new completion
installation and multiple well
maintenance applications
throughout the complete life of
well cycle
Readily adapted to install pressure
gauges or other associated flow
control equipment for a full range of
well service demands
Suited to shallow-set well plugging
applications prior to Christmas tree
removals and repairs to surface
wellhead equipment

8-24

Features
Supplied with H2S packing element
system as standard for critical well
deployment and reduced inventory
management
Superior debris tolerance provided
by element positioned above slips
complemented by a large ID
pressure equalizing feature to resist
plugging
Improved body lock ring system
retains element pack-off force
during pressure reversals across plug
Robust slip system permits no over
expansion in set position while
remaining mechanically locked in
retracted position when plug is
released
Time savings delivered through
single-trip wireline equalization and
plug retrieval operations
Easily adapted to existing modular
extensions for extreme debris
environments
Easy access top guide sub helps
ensure retrieving tool engagement in
highly deviated well profiles
Benefits
Minimized tool diameter and
retained packing element offers
improved running speeds and
operational performance within
deviated wellbores and access
through tubing restrictions
Reduced operational costs as tool is
retrieved by readily available
industry-standard GS pulling tools
Simplified compact design requires
no special assembly tools and is
ideally suited for well site conversion
and remote location operations
Suitable for deployment in all well
types utilizing slickline, DPU unit,
electric line, coiled tubing, tractor,
and workstring operations

HAL24627

The Evo-Trieve bridge plug is a highperformance retrievable monobore


plugging device that does not require a
predetermined setting restriction for
locating or sealing within the
production completion. Evolved from
the industry-leading HE3, TR0 / TR1,
and Monolock retrievable bridge
plugs, the Evo-Trieve bridge plug
blends past experience with future
industry requirements.

Evo-Trieve
Bridge Plug

Subsurface Flow Control Systems

Evo-Trieve Bridge Plugs


Casing/Tubing
Size
in.

4 1/2

5 1/2

Maximum
OD

Minimum
OD

Pressure Rating
ISO 14310 V0 Tested

To Pass
Restriction

Weight
mm

114.30

139.70

lb/ft

kg/m

11.6

17.26

12.6

18.79

13.5

20.09

17

25.30

20

29.76

23

34.23

29

43.16

32

47.62

177.80

Above

Temperature
Rating

Below

in.

mm

in.

mm

in.

mm

psi

bar

psi

bar

3.660

92.96

1.250

31.75

3.688

93.70

7,500

516.75

7,500

516.75

325

163

4.470

113.54

1.750

44.45

4.500

114.30

7,500

516.75

7,500

516.75

325

163

5.720

145.29

2.310

58.67

5.750

146.05

7,500

516.75

7,500

516.75

325

163

Part Number Prefix: P.801EV0

Subsurface Flow Control Systems

8-25

Evo-RED Bridge Plug


The Evo-RED bridge plug provides a unique and highly
efficient method of deploying and retrieving a downhole
barrier. It incorporates a computer-controlled ball valve
which can be remotely opened and closed multiple times
without the need for any control lines or interventions. Each
time the ball valve is activated, an intervention is eliminated
from the operation saving rig-time while helping to reduce
risk to both the operation and personnel.
The Evo-RED bridge plug can be used in a wide range of well
operations and is particularly effective as a downhole barrier
during workovers or completion operations keeping
interventions and personnel-on-site to a minimum.
Applications
Any application where a wireline plug is used can be replaced
by the Evo-RED bridge plug. The same results can be
achieved but without repeated interventions, reducing
personnel on board while saving on rig time and the
associated costs and risks. Multiple assemblies can be used in
a single operation maximizing benefits.
Packer setting device
Deep-set barrier in extended reach or horizontal wells
Shallow-set for tree testing and change out
Liner deployment with external swellable elastomer
Barrier in temporary abandonments or light well
intervention operations
Barrier in tubing conveyed perforating gun firing and
stimulation operations
Self-actuating flow control device
Shut-in tool for pressure build-up tests with reduced
interventions

8-26

Features
Reduced personnel on board
Reduced interventions
Remotely operated time-after-time
Extensive run history
Reliable deployment
Debris tolerant
Integrated backup
Benefits
Can be pre-installed onshore; no dedicated offshore
personnel are required during the operation. Wellsite
installations use multi-skilled service engineers reducing
personnel on-site; saving substantial costs and helping
reduce risk.
Can be retrieved with the tubing during a workover
operation. This reduces the number of interventions for
the entire operation to just one.
Remote activation of the ball valve minimizes the
number of interventions required to set and remove a
downhole barrier for almost any well operation.
Incorporates field-proven technology and is currently in
worldwide use by many of the major oil operators.
Minimized OD, retained packing element, anti-preset
and anti-reset features aid deployment and retrieval. Ball
valve can also be functioned to either the opened or
closed position as the operation requires.
Large ID and the element positioned above the slips; the
ball valve has a large flow area allowing debris to be
washed through the assembly before retrieval.
Built-in mechanical equalization feature aids retrieval
and can be used as a backup should the ball valve fail. It
is activated by the pulling tool during the retrieval
operation, keeping interventions to a minimum.

Subsurface Flow Control Systems

Operation
The Evo-RED bridge plug is run-in-hole with the ball valve
normally in the open position and the slips and element
relaxed. Typically the assembly is deployed on the
electronically controlled DPU downhole power unit which
will mechanically set the bridge plug when target depth has
been reached. At this stage, the ball valve is still open and the
flow of the well unrestricted. It can be commanded to close at
any time using one of the pre-programmed triggerssuch as
applying between 1,000 and 1,500 psi for 10 minutes.
With the ball valve closed, the device provides a testable
downhole barrier (rated to ISO 14310 V1) capable of holding
up to 7,500 psi from above and below. The well can be
equalized at any time by commanding the Evo-RED bridge
plug to open using another pre-programmed trigger. This
process can be repeated up to 30 times in a single job
providing operational flexibility and eliminating an
intervention each time.

The assembly is retrieved in a single run using a standard GS


pulling tool with PX0 anti-pre-shear adapter. This latches
into the top of the Evo-RED bridge plug activating the
internal equalizing mechanism which aids recovery and
doubles as a backup should the electronics fail. The slips and
element retract and are secured in place by the anti-reset
mechanism.
The large flow ports on the ball valve and extensive bypass
features aid recovery by allowing significant fluid to flow
through the assembly, while the minimized OD helps prevent
them from fouling on other equipment during the retrieval.

Evo-RED Bridge Plug


Available Sizes
(to Suit Casing Size)

Maximum Differential
Across Closed Assembly

Temperature
Range

Maximum Differential
Pressure While Opening

in.

lb/ft

psi

bar

psi

bar

4 1/2

11.6, 12.6, 13.5

7,500

516

39 - 284

4 - 140

6,000

414

5 1/2

17, 20, 23

7,500

516

39 - 284

4 - 140

6,000

414

23, 26, 29, 32

7,500

516

39 - 284

4 - 140

6,000

414

Subsurface Flow Control Systems

8-27

DPU Downhole Power Unit


Halliburtons DPU downhole power
unit is an electro-mechanical downhole
electric power supply device that
produces a linear force for setting
packers using downhole electric power.
The tool is self-contained with a battery
unit and an electrical timer to start the
setting operation. The unit consists of
three functioning sections: the pressure
sensing actuator, the power source, and
the linear drive section.
The slickline version of the DPU unit
uses batteries to provide the energy to
the motor and timing circuits. An
electric line version without the timer,
circuits, and batteries is also available.
Note: Both slickline and e-line DPU units
include conversion kits to allow for the
use of some existing Baker setting
adapter kits.

Packers
Bridge plugs
Whipstocks
Subsea tree plugs
Sets:
Cement retainers
Sump packers
HE3 and HX4 retrievable bridge
plugs
B-series wireline-retrievable packers
Evo-Trieve products
Perforates:
Retrievable intervention straddles
Tubing
Casing
Shifts:
Sliding Side-Door circulation/
production devices
Internal control valves
Releasing mechanisms/sleeves

HAL14000

The DPU unit and attached subsurface


device are run into the well on slickline
or braided line. The timer initiates the
operation. The setting motion is
gradual and controlled (about
0.7 in./min) allowing the sealing
element to conform against the casing/
tubing wall and the slips to fully engage.
The controlled setting motion allows
the sealing element to be fully
compressed. Once the setting force is
reached, the DPU unit shears loose
from the subsurface device and is free
for removal from the well. The DPU
unit is designed to help set and allow
for dependable operation of downhole
flow control devices, reduce well
completion costs, and improve safety at
the wellsite.

Applications
Sets and Retrieves:

DPU Downhole
Power Unit

8-28

Subsurface Flow Control Systems

Features
Equipped with a timer/accelerometer/pressure actuation
system to help ensure tool setting at proper time and
depth
Batteries for self-contained operation
Slickline, e-line, or coiled tubing operation

Advanced
Measuring
System

Slickline Service Unit

Inspection
Coil

Sets and retrieves tools with optimal setting force


Reduced cost for setting packers and bridge plugs using
traditional electric line
Non-explosive operation helps improve safety
Eliminates need for electric wireline
Dependable operation
Positive setting of slips and elements
Optimized operating speed

Downhole Power Unit

HAL11752

Bridge Plug

Subsurface Flow Control Systems

8-29

Bottomhole Pressure and Temperature Equipment


Halliburton softset gauge hangers and
LO shock absorbers are designed to
attach to bottomhole pressure and
temperature tools and allow them to be
positioned downhole.

Softset Gauge Hanger


Softset gauge hangers are designed to
set instruments virtually anywhere
Otis landing nipples have been
installed. Data surveys can be collected
downhole using conventional slickline
methods. This practice provides
significant savings (1) when several
wells in a field are to be surveyed and
(2) in fields where a highly corrosive
environment requires the slickline to be
removed from the well during
prolonged monitoring.
Applications
Wells with a highly corrosive
environment
Field with several wells to be
surveyed
Wells that require extended surveys

Note: An Otis MR mechanical running


tool is used to run the Otis softset bomb
hanger. It is designed to carry weight in
excess of the 140-lb (63.5 kg) weight limit
of a hydraulic running tool. The Otis MR
mechanical running tool features an
emergency shear ring designed to release
the core from the fishing neck if the bomb
hanger becomes stuck and needs to be
freed.

Shock Absorbers
The LO shock absorbers are designed
to help prevent instrument damage
caused by jarring and impacts during
slickline operation. The assemblies
suspended below the shock absorbers
are supported by springs within the
absorber. Any shocks transmitted from
the slickline toolstring are absorbed by
the shock absorbers.
The absorbers should be used only
when the weight of the instruments
attached below does not compress the
spring to its stacked length.

Allows data surveys using


conventional slickline methods
Allows for accurate charts rather
than recording jarring effects
Can be set in one of many landing
nipples to run surveys at known
locations downhole

8-30

Softset Gauge
Hanger

HAL10442

Benefits
Does not require jarring to set

HAL8496

Features
Soft mechanical release

LO Shock
Absorber

Ordering Information
Shock Absorbers
Specify: lock type and size; service environment
(standard, %H2S, %CO2, amines); special material
requirements, if applicable; weight of instruments.
Part Number Prefix: 33LOBomb hanger or
shock absorber
Ordering Information
Softset Bomb Hanger
Specify: tubing size, weight, and thread; nipple
profile and ID; service environment (standard,
%H2S, %CO2, amines); special material
requirements, if applicable; weight of instruments.
Part Number Prefix: 33XN, RNS, 33RPT,
33FBNSoftset bomb hanger

Subsurface Flow Control Systems

Tubing-Installed Flow Control Equipment


DuraSleeve Sliding Side-Door Circulation and Production Sleeve
The DuraSleeve Sliding Side-Door circulation and
production sleeve is a full opening device that can be
operated using standard slickline methods. It incorporates an
internal sleeve that when open enables communication
between the tubing and tubing/casing annulus. A nipple
profile in the top sub and a polished bore in the bottom sub
are standard features and allow accessory tools such as a
Side-Door choke or separation tool to be set across the
DuraSleeve device.
The DuraSleeve device incorporates Halliburton DURATEF
engineered composite material (ECM) seals completely
eliminating any elastomers from the tool. These seals provide
a more easily shifted sleeve while providing reliable service
for the life of the well.

Benefits
Reliable operation over the life of the well
Can be opened repeatedly against high differential
pressures
Can be shifted in high debris or sandy environments
Multiple devices can be run in a single tubing string
Several sleeves can be shifted in a single slickline trip
Individual sleeves can be opened or closed selectively
Slickline-run accessory tools can be set within the
DuraSleeve device

Applications
Single string selective completions

Landing Nipple
Profile

Provide path for circulating heavier or lighter fluids


Secondary recovery
Features
Otis X, R, RPT, or FBN profiles available

Closing Sleeve

Polished sealbores in both top and bottom subs


All seals are non-elastomer
Circulation/production flow area is equal to DuraSleeve
device ID

Equalizing Ports

Packing does not move when sleeve is shifted

Flow Ports
Buffer Seal
ECM Seal Stack

Collet provides positive sleeve location in the closed,


equalizing, and open position

High-Strength Body
Joints

Open up and open down versions available


Equalizing ports in the inner sleeve allow opening under
high differential pressures
B profile provides automatic positioning tool release
when sleeve is completely shifted
HAL8499

Lower Polished
Bore

DuraSleeve Sliding Side-Door


Circulation/Production Sleeve

Subsurface Flow Control Systems

8-31

DuraSleeve Sliding Side-Door Circulation and Production Sleeve


Tubing Size
in.

2 3/8

2 7/8

3 1/2

4 1/2

5 1/2

SSD ID
mm

60.33

73.03

Nipple Profile

in.

mm

RPT

1.875

47.63

1.781

45.24

1.710

43.43

2.313

58.75

2.188

55.58

2.125

53.98

1.875

47.63

1.710

43.43

2.813

71.45

2.750

69.85

2.562

65.07

2.313

58.75

3.313

84.15

88.90

101.60

95.25

93.68

3.125

79.38

3.813

96.85

3.750
3.688
3.562

90.47

3.500

88.90

3.437

87.30

4.000

101.60

114.30

127.00

139.70

3.813

96.85

3.688

93.68

3.562

90.47

3.437

87.30

4.688

119.08

4.562

115.87

4.500

114.30

4.437

112.70

4.313

109.55

5.960

151.38

5.875

149.23

5.625

142.88

5.500

139.70

177.80

= currently available
= available on request

8-32

Subsurface Flow Control Systems

Slimline DuraSleeve Sliding Side-Door Circulation and Production Device


Slimline DuraSleeve Sliding Side-Door circulation and
production devices are available in 2 3/8 through 4-in. sizes.
These Sliding Side-Door circulation devices retain all the

features of the regular Halliburton circulation devices but


have reduced pressure and tensile ratings.

Slimline Circulation and Production Equipment


Tubing
Size
in.
2 3/8

2 7/8

Tubing
Weight
mm

Tubing
ID

Tubing
Drift

Standard Weight
ID

lb/ft

kg/m

in.

mm

in.

mm

4.6

6.85

1.995

50.67

1.901

48.29

4.7

6.99

1.995

50.67

1.901

48.29

6.4

9.52

2.441

62.00

2.347

59.61

6.5

9.67

2.441

62.00

2.347

59.61

in.

mm

in.

mm

1.875

47.63

2.710

68.83

2.313

58.75

3.220

81.78

9.3

13.84

2.992

76.00

2.867

72.82

2.813

71.45

4.195

106.55

10.3

15.33

2.992

76.00

11

16.37

3.476

88.29

2.797

71.04

2.750

69.85

3.925

99.69

3.351

85.10

3.313

84.15

4.635

117.73

60.33

73.03

3 1/2

88.9

101.6

OD*

*ODs are based on 110 ksi minimum yield material.


Ordering Information
Specify: type (open up or down); tubing size, weight, grade, and thread; service environment (standard, %H2S, %CO2, amines);
pressure and temperature requirements; dimensional constraints, if any; special material requirements.
Part Number Prefix: 621oo

Subsurface Flow Control Systems

8-33

Zonemaster Injection System


The Zonemaster injection system provides the ability to
control injection for any interval in a well. When run with
isolation packers, the Zonemaster mandrels provide a
positive and reliable method to shut off well segments. The
Zonemaster system consists of two separate components.
The ported landing nipple is generally run as part of the
tubing string or liner and is used as the injection point into
the production tubing. Zonemaster isolation sleeves can be
installed or retrieved depending on whether the adjacent
interval should be injected into or shut off.

Ported
Zonemaster
Nipple

Applications
Selective injection
Formation isolation
Individual interval stimulation

No-Go
Shoulder

Features
No-go positive positioning system

Locking
Collet

Large isolation sleeve ID


Collet holddown system simplifies setting
Nipple accepts RPT lock mandrels
Installation capability with:
Wireline

Changeable
Bean Insert

Coiled tubing
Sucker rod
Pump down system

Operation
Zonemaster sleeves with blank beans can be installed via
slickline or pre-installed in the nipple before running in the
well. This allows for pressure setting of hydraulic-set packers
or for pressure testing the tubing string during well
completion. The isolation sleeves can then be removed and
replaced with sleeves with choke beans installed to control
injection in each zone. If injection requirements change
during the life of the well, the Zonemaster sleeves can be
retrieved and bean sizes changed as needed. Each time the
sleeves are retrieved, the seals can be redressed.

HAL33060

Available with sour service or premium service version

Zonemaster
Injection System

The isolation sleeves utilize a top no-go positive positioning


system to provide for certainty during installation. They are
generally installed using wireline in vertical wells and can be
installed using either coiled tubing or sucker rods in
horizontal wells.

8-34

Subsurface Flow Control Systems

Zonemaster Injection System


Bottom No-Go
Tubing
OD

Sealbore

Minimum Zonemaster
Mandrel ID (Bottom No-Go)

in.

mm

in.

mm

in.

mm

1.900

48.26

1.500

38.10

1.447

36.75

2 1/16

52.39

1.625

41.28

1.572

38.35

1.812

46.02

1.750

44.68

2 3/8

60.33
1.875

47.63

1.822

46.28

2.250

57.15

2.197

55.80

2.312

58.70

2.259

57.40

2.750

69.85

2.697

68.50

2.812

71.40

2.759

70.08

3.125

79.40

3.072

78.00

3.312

84.10

3.260

82.80

3.688

93.70

3.625

92.10

3.750

95.30

3.700

94.00

3.812

96.90

3.759

95.50

4.000

101.60

3.910

99.30

4.125

104.80

4.035

102.50

4.312

109.50

4.223

107.30

4.560

115.80

4.472

113.60

4.750

120.60

4.660

118.40

5.250

133.40

5.150

130.80

5.500

139.70

5.400

137.20

5.750

146.10

5.625

142.90

5.900

149.86

5.800

147.32

6.125

155.60

6.000

152.40

2 7/8

3 1/2

4 1/2

5 1/2

6 5/8

7
7 5/8

73.03

88.9

101.6

114.30

127.00

139.70

168.20

177.80
193.60

Ordering Information
Specify: lock type and size or part number, if known; service environment (standard, %H2S, %CO2,
amines); temperature and pressure rating requirements; bean size.
Part Number Prefix: 10TPIA, 11TPLA Zonemaster Injection System. For ordering information, specify
bean size.

Subsurface Flow Control Systems

8-35

Velocity String Hangers

Halliburton velocity string hangers are


installed in an existing tubing
retrievable safety valve (TRSV) or
safety valve landing nipple (SVLN) to
support the velocity string while using
the existing hydraulic control system to
operate a new subsurface safety valve.
The new safety valve can be a wireline
type safety valve or in some cases a
tubing retrievable type. The VSH uses
the nipple profile in the existing TRSV
or SVLN to suspend the full weight of
the velocity string. In addition, unique
seals on the VSH pack off in the TRSV
or SVLN sealbores preserve the
integrity of the existing safety valve
hydraulic system.

8-36

Wells that have ceased production


Features
Available to fit most Halliburton
nipple profiles in SVLNs and TRSVs
Can incorporate a wireline
retrievable or tubing retrievable
safety valves
Unique seals provide pressure
capability in damaged sealbores
Can carry loads up to 100,000 lb
and more
Field proven
Benefits
Adaptable to most landing nipple
profiles
Maintains the use of a SSSV
operated by the original hydraulic
control system
Can seal off in damaged sealbores
Keyed type hanger allows high
tubing weights to be run
Designs available to fit many well
architectures

HAL38764

An effective method to continue or


restart production is to provide a
smaller ID production string. The
smaller ID increases the production
velocity, preventing the well from
loading with liquid. To do this, a means
of suspending this smaller velocity
string must be provided. Various types
of velocity string hangers (VSH) have
been used but these can prevent the use
of the existing safety valve system but
without incorporating a new safety
valve system to protect the well.

Application
Wells with reduced production due
to liquid loading

HAL38763

Many mature gas wells experience


decreased production over time. This
can lead to liquid loading which can
eventually cause the well to cease
production. Contributing factors are
typically declining reservoir pressures
which reduce gas velocity and increased
water production. If gas velocity is not
high enough to keep water entrained in
the produced gas, the water will
accumulate at the bottom of the well
and the well may cease production.

Velocity
String Hangers

Subsurface Flow Control Systems

Tubing-Installed Plugging Equipment


DP1 Anvil Plugging System
The DP1 Anvil plugging system is a temporary tubing
plugging device that allows the operator to perform multiple
production tubing pressure tests prior to packer setting and
on command provides full bore, through-tubing access
without the need for well intervention. The Anvil plug
incorporates a solid metal mechanical barrier removed by
applying tubing pressure a predetermined number of times.
No special surface equipment is required for operation and
no debris results after actuation. The plug comes complete
with a range of accessories to accommodate pre-fill,
circulation, and secondary override facility.
Applications
This tool is ideally suited for deep, highly deviated, or
horizontal wells that would normally require coiled tubing to
run plugs to set hydraulically activated equipment.

HAL12204

Features
Solid metal barrier
Depth limited only by ratings of hydrostatic chamber
housings
Low pressure differentials to activate
Feedback at surface of tool activation
No waiting on plug to open
No debris
No non-standard surface equipment required
Mechanical override
Easily millable

Cutting Metal Barrier

Run
Position

Well Open
Full Bore
DP1 Anvil
Plugging System

Benefits
Totally interventionless completion installation
Can be used as a deep, downhole barrier for wireline
valve removal
Produces no residual debris after activation
Requires no special surface equipment to occupy
premium space on the rig floor

DP1 Anvil Plugging System

Thread

Casing
Size
in.

9 5/8

mm

177.80

244.48

Size
in.

Weight
mm

lb/ft

kg/m

3 1/2

88.90

9.2

13.69

101.60

10

14.88

12

17.86

13

19.35

Maximum
OD

Pressure Rating

Minimum
ID

in.

mm

in.

mm

5.890

149.61

6.000

152.40

5.875

149.23

2.890

73.41

5.890

149.61

3.875

4 1/2

114.30

5 1/2

139.70

17

25.28

7.650

194.31

4.625

117.48

6 5/8

168.28

32

47.62

8.312

211.12

5.750

146.05

Above

Below

psi

bar

psi

bar

6,000

413.40

2,000

137.80

6,000

413.40

2,000

137.80

98.43

Part Number Prefix: P.208DP1

Subsurface Flow Control Systems

8-37

LA0 Liquid Spring-Actuated Anvil Plugging System

Applications
This tool is ideally suited for deep,
highly deviated, or horizontal wells,
which would normally require coiled
tubing to run plugs for setting
hydraulically activated equipment and
where it is necessary to apply a number
of tubing pressure tests before
activation of hydraulically operated
downhole tools.
Features
Insensitive to changes in annulus
pressure
Control fluid sealed within
actuation mechanism
Solid metal barrier
Surface indication of successful tool
activation
No waiting on plug to open
No debris
Circulating sub
Mechanical override
Easily millable

Benefits
Control fluid in the actuation
mechanism is sealed and therefore
protected from contamination.
Unlike nitrogen pre-charged
systems, the liquid spring
mechanism eliminates well-specific
setup and enhances long-term
suspension capability.
Fluid used to communicate with the
hydraulically activated device is
carried in with the liquid spring
module and therefore remains
separate from the tubing fluid at all
times, reducing the chance of
control line blockages.
Prior to activating the release
mechanism, a solid metal plate is in
place to form a downhole barrier
that satisfies most operators'
plugging policy.
Sudden pressure drop at the device
at activation will be detectable at
surface.
The Anvil plug completely opens at
the time of actuation. Controlled
metallurgical and dimensional
properties help ensure consistent
and reliable full opening.
After activation, the Anvil plug
produces no residual debris to
potentially cause problems during
subsequent operations.
To allow the tubing to self-fill while
running, a circulating sub or fill up
sub can be run in conjunction with
the Anvil plug.
In the event the plug does not
activate normally, it can be
mechanically overridden using a
dedicated tool run on wireline or
coiled tubing.
The Anvil plug can also be milled
with no rotating parts and only the
metal plate to be removed.

HAL12496

The LA0 liquid spring-actuated Anvil


plugging system is a pressure cycleoperated device that allows the operator
to perform tubing tests or set
hydraulically activated tools and then
have full tubing bore ID without
wireline or coiled tubing intervention.
The operation of the liquid spring
device is carried out by a ratchet
mechanism that travels each time
pressure is applied for the
predetermined number of cycles. When
the predetermined number of pressure
cycles has been applied, communication
from the tubing to the control line is
opened, allowing pressure to activate
the Anvil plugging system.

LA0 Liquid Spring-Actuated


AnvilPlugging System
Part Number Prefix: P.208LA0

8-38

Subsurface Flow Control Systems

LS0 Liquid Spring Actuation Device


The LS0 liquid spring actuation device is a pressure cycleoperated, self-contained tool used to initiate any
hydraulically activated downhole device. The tool allows
setting of equipment after the application of a predetermined
number of pressure cycles. The operation of the tool is
carried out by a ratchet mechanism that travels each time
pressure is applied. When the predetermined number of
pressure cycles have been applied, communication from the
tubing to the control line is opened, allowing pressure to
reach the target device.
Applications
The liquid spring actuation device is used when it is
necessary to apply a number of tubing pressure tests before
activation of hydraulically operated downhole tools.
Features
No atmospheric chamber or nitrogen-charged chamber
to limit time to actuation
Actuation system is unaffected by changes in pressure in
the lower annulus
Control fluid in the actuation mechanism is sealed and
therefore protected from contamination
Benefits
Total interventionless actuation of hydraulically
operated tools.
Unlike similar actuation devices, the liquid spring is not
affected by changes in pressure in the lower annulus.
Unlike nitrogen pre-charged systems, the liquid spring
mechanism eliminates well-specific setup and enhances
long term suspension capability.

HAL12495

Fluid used to communicate with the hydraulically


activated device is carried within the liquid spring module
and therefore remains separate from the tubing fluid at all
times, reducing the chance of control-line blockages.

LS0 Liquid Spring


Actuation Device
Part Number Prefix: P.224LS0

Subsurface Flow Control Systems

8-39

Mirage Disappearing Plug

Applications
Horizontal and high-angle wells
where slickline or CTU intervention
after completion is undesirable
Setting production and isolation
packers
Testing tubing
Wells where retrievable plug use is
undesirable
Rupture disk available from 500 to
16,000 psi in 500 psi increments

Automatic expend after last


pressure cycle
Maximum particle size after
expending is less than 1 mm
Helps reduce well risk; reduces
number of slickline or CTU trips in
the hole; allows multiple pressure
tests before expending
Benefits
Testing tubing can be accomplished
without delay or problems
associated with other plugging
methods
Helps reduce completion costs by
eliminating trips to install and
retrieve plugging device
Water used to dissolve plug is
carried with the tool
A diaphragm is run in the top of the
tool to keep debris off plug matrix
Full nonrestrictive ID after
expending plug
Maximum particle size after the
plug material has disintegrated is
1 mm, eliminating any well debris
Can be mechanically activated by
wireline as a backup
HAL33061

The Mirage plug is available in two


versionsthe MPB multi-cycle version
that allows six pressure cycles before
expending and an MPR single-cycle
type. The MPR Mirage plugs have no
moving parts and use a rupture disk to
select the expend pressure.

Features
Multiple pressure-cycle capability
(MPB version)

HAL8827

The Mirage disappearing plug is a


plugging device designed to run as an
integral part of the tubing. The plug
can be used to set a hydraulic-set
packer or to test the tubing string. It is
activated by hydraulic pressure,
eliminating the need to use wireline or
coiled tubing to run and retrieve the
plugging device. Once the plug has
been expended, the plug material will
dissolve and disintegrate leaving full
tubing ID through the plug. A fill sub
is run above the plug when tubing
autofill is required.

Mirage
Disappearing Plug
(MPB)

Mirage
Disappearing Plug
(MPR)

Mirage Disappearing Plug


Nominal
Size
in.

Pressure Rating

ID
(After Expend)

OD

Length
From Above

From Below

Temperature
Rating

mm

in.

mm

in.

mm

in.

mm

psi

kPa

psi

kPa

3 1/2

88.90

5.40

139.70

2.88

72.64

62.34

1583.31

7,500

51 710.67

2,500

17 236.89

220

104.4

4 1/2

114.30

5.88

152.40

3.88

98.04

62.52

1587.88

5,000

34 473.79

2,500

17 236.89

220

104.4

5 1/2

139.70

7.02

178.31

4.77

118.87

64.33

1633.86

5,000

34 473.79

2,500

17 236.89

220

104.4

177.80

8.26

209.80

6.08

154.43

67.07

1703.45

5,000

34 473.79

2,500

17 236.89

220

104.4

Part Number Prefix: 21MPB or 21MPR

8-40

Subsurface Flow Control Systems

Autofill Sub
The autofill sub is run above the Mirage or Anvil plug when
automatic filling of the tubing is required. The unique
bladder design of the fill sub allows debris-laden annulus
fluids to enter the tubing, while providing a reliable seal from
the tubing side.
The tubing can be tested any number of times, provided the
shear pressure of the lockout piston is not exceeded. Once the
lockout pins are sheared resulting from tubing pressure, the
piston drives the ports in the isolation sleeve past the o-rings,
locking the fill sub out of service. A simple interference fit
retains the fill sub in the locked-out condition.

Lockout Shear
Pins

Applications
Used separately or in conjunction with Mirage and Anvil
plug systems

Lockout Piston

Completions requiring automatic filling of tubing


Features
Simple, robust design

Isolation Sleeve

Prevents fluid flow from tubing to casing

Bladder Valve

A mechanical override in the form of an isolation


sleeve can be used to permanently isolate the bladder
if required
Benefits
Autofill valve automatically fills the tubing from below,
eliminating manual fill from the surface.

Interference Bump

HAL5924

Rubber sealing sleeve provides positive sealing in debrisladen fluid.

Autofill
Sub
Ordering Information
Specify: tubing size, weight, and grade; thread connection; material; service
environment; pressure rating.
Part Number Prefix: 21FS

Subsurface Flow Control Systems

8-41

Fluid Loss Devices


Automatic Downhole Master Valve
The automatic downhole master valve (DHMV) is used in
electric submersible pump (ESP) completions and eliminates
the need for expensive well control fluids. This downhole
pressure-operated fluid flow control valve is run with a
packer, on-off tool, and wireline Otis XN lock.
The valve prevents fluid loss if the ESP shuts down and can
be adjusted to hold up to 1,000 psi from below after it is
latched closed. After the ESP is restarted, the DHMV will
open when the hydrostatic pressure is reduced to the
adjusted differential.
Applications
ESP installations in which flow control without heavy kill
fluids is desired during remedial operations
Features
Wireline or tubing-retrievable
Holds pressure in both directions
Variable opening and closing pressure adjustment
Benefits
Eliminates the need for expensive well control fluids
Prevents formation damage

HAL6172

Automatic operationdoes not require control lines,


conductor cables, wireline operations, or tubing
manipulation to operate

Run-In
Position

Open
Position

Closed
Position

Ordering Information
Specify: nipple size and type, special material requirements, service
environment (standard, %H2S, %CO2, amines)
Part Number Prefix: 14MV

8-42

Subsurface Flow Control Systems

FS2 Fluid Loss Isolation Barrier Valve


For efficient asset management, Halliburtons FS2 fluid loss
isolation barrier valve provides a reliable, interventionless
solution for fluid loss control during well completion,
eliminating potential formation damage.
The FS2 valve isolates the formation below the uppermost
gravel pack packer before the upper completion has been
installed and can be utilized in frac pack, gravel pack, and
standalone screen applications. The valve provides a reliable
means of:
Preventing fluid loss to formations after completing
initial gravel pack operations
Isolating formations during up-hole operations
throughout life of the well
Helping to reduce costs on subsea or deep wells through
the use of interventionless technology
Use as a barrier in a well suspension system
The closure device is a proven, high-performance ball
mechanism that provides a positive bi-directional seal in
brine and oil-based mud environments. The debristolerant, non-translating ball design eliminates unnecessary
movement within the mechanism during opening and
closing operations, allowing operation in debris-laden
environments.

HAL30847

Optimum FS2 valve placement is normally below the gravel


pack or liner hanger assembly. Washpipe, located on the
bottom of the service tool, is extended through the valve. A
collet shifting tool is attached to the end of the washpipe,
which on retrieval closes the valve, immediately isolating the
formation and allowing inflow or positive pressure-testing
above the ball. Remote actuation in the form of hydraulic
pressure cycles is then used to open the valve after upper
completion installation.

FS2 Fluid Loss


Isolation Barrier Valve

Subsurface Flow Control Systems

8-43

Features and Benefits


Initial valve closure achieved when washstring/collet is
retrieved through the valve.
Bi-directional sealing mechanism provides a fully tested
downhole barrier.
Unlike nitrogen pre-charged systems, the fluid spring
indexing mechanism eliminates well-specific setup and
enhances long-term suspension capability.

Qualification Testing
Each FS2 valve is subjected to extensive qualification testing
during prototyping. In addition to rigorous discrete
component level testing, a full valve test program designed to
help ensure reliable performance in well conditions is carried
out. Testing includes:
Remote opening at maximum rated temperature
Differential opening capability test

One-time remote activation achieved by the application


of pressure cycles, eliminating the need for well
intervention.

Collapse testing at maximum rated temperature

Activation piston provides increased opening force (up


to 200% increase over previous FS valve designs).

Qualified in accordance with the requirements of ISO 28781.

Improved fluid management helps ensure valve


operation in debris.
Increased differential opening capability.
Design provides unlimited mechanical opening/closing
of valve. Indexing system is unaffected by changes in
hydrostatic pressure, making it suitable for use in wells
with fluid loss.

Multiple remote open tests in debris

Options
Available to suit 7-in., 7 5/8-in., 9 5/8-in./9 7/8-in.,
and 10 3/4-in. casing
Ball differential rating up to 10,000 psi (689.5 bar)
Collapse rating up to 15,000 psi (1034.2 bar)
Burst rating up to 12,000 psi (827.4 bar)
Temperature rating to 350F (176.7C)

Valve opens on pressure bleed down, minimizing the risk


of surging the formation.

Increased differential opening capability

Full bore ID maximizes production and allows access to


the formation.

Part Number Prefix: P.226FS2

Design incorporates enhanced debris exclusion features.


Mechanical shifting profile incorporated within design.
Sealed actuation mechanism helps prevent control
system contamination.
Cycling mechanism isolated from debris in the wellbore.

8-44

Subsurface Flow Control Systems

IB Series Mechanical Fluid Loss Isolation Barrier Valve

The IB valve is opened mechanically


using a collet shifting tool attached to
the end of the upper completion. The
closure device is a proven, highperformance ball mechanism that
provides a positive bi-directional seal
in brine and oil-based mud
environments. The debris-tolerant,
non-translating ball design eliminates
unnecessary movement within the
mechanism during opening and
closing operations.

Features and Benefits


Initial valve closure achieved when
washpipe/collet is retrieved through
the valve
Bi-directional sealing mechanism
provides a fully tested downhole
barrier
Improved fluid management helps
ensure valve operation in debris
Design provides unlimited
mechanical valve opening/closing
Full bore ID maximizes production
and allows access to the formation
Options
Available to suit 7, 7 5/8, 9 5/8,
9 7/8, and 10 3/4-in. casing
Ball differential rating up to
10,000 psi (689.5 bar)
Collapse rating up to 15,000 psi
(1034.2 bar)
Burst rating up to 12,000 psi
(827.4 bar)
Temperature rating to 350F
(176.7C)
Qualification Testing
Qualified in accordance with the
requirements of ISO 28781.

The IB4 valve can be considered as the


base design. The collet shifting tool
opens the ball mechanism while
passing through the valve. This eases
space out concerns and provides
maximum flexibility.

Subsurface Flow Control Systems

IB4
Fluid Loss Isolation
Barrier Valve

HAL33570

For sand control applications, the


valve is run into the well (ball open)
below the uppermost gravel pack
packer as an integral part of the gravel
pack assembly. The washpipe, located
on the bottom of the gravel pack
service tool, is extended through the
valve. A collet shifting tool is attached
to the end of the washpipe. On
washpipe retrieval, the collet shifting
tool closes the ball isolating the
formation and allowing inflow or
positive pressure testing. The lower
sandface completion and reservoir is
isolated by the closed ball in the IB
valve, which permits safe installation
of the upper production completion.

The IB5 fluid loss device provides the


collet shifting profile of the IB4 valve
but also includes a secondary larger ID
shifting profile. Utilizing the
secondary profile allows the valve to
be opened and closed while
maintaining the ID through the valve.
The IB5 valve is ideally suited for use
in stacked frac pack completions
where a reduced ID may be a concern.

HAL31596

The IB series mechanically activated


fluid loss isolation barrier valve
provides a reliable, mechanical
solution for fluid loss control during
well completion, eliminating potential
formation damage. Initially designed
for electric submersible pump (ESP)
applications, the IB valve provides a
means of isolating the formation
below the uppermost gravel pack
packer before the upper completion
has been installed and can be utilized
in frac pack, gravel pack, and standalone screen applications.

IB5
Fluid Loss Isolation
Barrier Valve

Part Number Prefixes: P.226IB4; P.226IB5

8-45

eRED-LV Remotely Operated Isolation Barrier Valve


The eRED-LV valve is a computer-controlled, isolation
barrier valve that can be repeatedly opened or closed by
remote command. It is permanently deployed as part of the
tubing where it is used as a full-bore, testable barrier during
completion deployment operations. It is actuated without the
need for any surface control lines (saving tubing hanger
penetrations) or interventions. Each time it is operated, an
intervention is eliminated from the operation, dramatically
reducing rig-time, costs, and associated risks.
Application
The eRED-LV valve is particularly suited for use during
completion deployment. To gain the greatest benefit and
flexibility, two eRED-LV valves are used.

Using the eRED-LV valves instead of conventional barriers


allows the entire operation to be carried out without any
form of interventionproviding substantial cost savings and
helping reduce risk.
Features
Remotely operated time-after-time
Long battery life
Run open or closed
Full-bore
Bi-directional sealing mechanism
Benefits
Eliminates multiple wireline runs during completion
placement operationssaving time, money, and helping
reduce risk
Operational for at least 10 monthsfor use in temporary
abandonment operations or as a flow control device
Flexible deployment options and well control
Maximum production or injection flow rates
Fully testable downhole barrier

HAL38885

The first valve is positioned in the lowest part of the


completion below the production packer. It is deployed in the
open position allowing the completion to self-fill and for well
fluids to be circulated. It can be instructed to close at any
time using one of the triggers. When closed, the tubing can
be pressure tested and the production packer hydraulically
set against it. The second eRED-LV valve is positioned just
below the tubing hanger. This too is deployed in the open
position and can be closed using any of the triggers, although
the pressure window trigger (applying pressure at surface)
provides the greatest flexibility. Once the upper eRED-LV
valve is closed, it provides a second testable barrier allowing
the blowout preventer to be removed and the wellhead
installed and safely tested.

Both eRED-LV valves can subsequently be remotely


reopenedeven without the rig on location. They are
permanently left downhole in the open position with the
full-bore providing the maximum flow rates for production
or injection.

8-46

Subsurface Flow Control Systems

Operation
The eRED-LV valve consists of two existing devices: the
eMotion downhole control unit and LV isolation barrier
valve. The eMotion unit is directly connected to the
hydraulic ports on the LV valve, providing surface
communication and the motive force to operate it; while the
LV valve provides a field-proven barrier rated up to
10,000 psi.
The eRED-LV valve has integrated pressure and temperature
sensors, which it uses to monitor the well conditions and is
programmed to either open or close when a specified
condition (trigger) is detected.
The triggers use a variety of well parameters including
ambient pressure, temperature, time or surface applied
pressure. Each time a trigger condition is detected, the
eRED-LV valve will either open or close as per its
instructions. This process can be repeated time-and- time
again without any form of intervention.
Controlling the eRED-LV Valve Remotely
By applying a defined pressure for a defined time at surface,
the operator can activate the pressure window trigger. This
allows direct communication to the eRED-LV valve so it can
be remotely operated. For example, applying between 1,000 1,500 psi for 10 minutes could instruct it to open.

Any pressure applied outside the defined values will be


ignored by the eRED-LV valve. This means that pressure can
be applied to the tubing (for tubing integrity tests or packer
setting, etc.) without any risk of inadvertent activation
On-board data analysis allows the eRED-LV valve to
distinguish its own commands from other external factors
such as naturally fluctuating hydrostatic or reservoir
pressure. This enables the valve to behave as planned, even if
the downhole conditions change unexpectedly.
eRED-LV Valve Autonomous Operation
A range of other triggers consisting of ambient well pressure,
ambient well temperature and a timer are also available.
These triggers are used to provide a pre-programmed
sequence for the eRED-LV valve to follow without any input
from the surface.
Each trigger can be used independently or combined to build
more elaborate instructions. For example, the eRED-LV valve
could be set to close when it detects pressure below 2,000 psi,
but only after 100 days downhole.
In addition, the pressure window trigger can be used to
manually cancel or override any trigger or permanently lock
the eRED-LV valve in its current position.

eRED-LV Valve
Available Sizes
(to suit thread size)

Maximum Differential
Across Ball

Temperature
Range

Maximum Differential
Pressure While Opening

in.

mm

psi

bar

psi

bar

3.5

88.9

5,000

345

39 - 284

4 - 140

2,000

138

4.5

114.3

5,000

345

39 - 284

4 - 140

2,000

138

5.5

139.7

5,000

345

39 - 284

4 - 140

2,000

138

These specifications are for guidelines only. Contact your local Halliburton representative for additional design
variables.

Subsurface Flow Control Systems

8-47

LV4 Downhole Lubricator Valves


The LV4 lubricator valve is a high-performance, surfacecontrolled, tubing-retrievable isolation barrier valve used as
part of a downhole lubricator system. The valve provides a
means of isolating well pressure in tubing strings where it has
been deployed. Application of hydraulic pressure to the tool
via dual control lines will operate the valve open or closed.
Traditionally well intervention string lengths are limited to
the length of lubricator that can be stacked on top of the
production tree. The addition of a LV4 lubricator valve
extends these possibilities by placing the swab valve within
the tubing string.
Applications
Typical applications include deployment of long TCP guns/
straddle assemblies and bottomhole pressure/temperature
instruments.
In conjunction with the tubing-retrievable safety valve
(TRSV) to form part of a well suspension system
Allows through-tubing deployment of long length
assemblies using intervention methods without killing
the well
Features and Benefits
Cost savings achieved by reducing the number of well
interventions required
Metal-to-metal body joints
Full bore ID maximizes production and allows
unrestricted access to the TRSV
Bi-directional sealing mechanism provides a fully tested
downhole barrier
Provides dropped object protection to TRSV during
intervention operations
Balanced piston design provides deep-set capability
Shrouded ball mechanism provides high debris tolerance
Mechanical shifting profile incorporated within design

Options
Available to suit 9 5/8 and 10 3/4-in. casing
Ball differential rating up to 10,000 psi (689.5 bar)
Temperature rating to 325F (176.7C)
Qualification Testing
Qualified in accordance with the requirements of ISO 28781.

8-48

HAL31516

Toolstring shock absorber system protects the sealing


system from impact damage

LV4 Downhole
Lubricator Valve
Part Number Prefix: P.560LV4

Subsurface Flow Control Systems

Tubing-Installed Flow Control Accessories


Flow Couplings

Blast Joints

Flow couplings in the tubing are an important part of life-ofthe-well completion planning. Flow couplings, which have a
wall thickness greater than the corresponding tubing, are
designed to extend the acceptable amount of erosion caused
by flow turbulence within the tubing. Halliburtons
representatives are trained and able to design the appropriate
length flow couplings for the wells produced fluid and rate
parameters. Halliburton recommends flow couplings be
installed above and below landing nipples, safety valve
landing nipples, Sliding Side-Door housing, or any other
restrictions that may cause turbulent flow.

Blast joints are installed in the tubing opposite perforations


in wells with two or more zones. Otis blast joints are sized to
help prevent tubing damage resulting from the jetting action
of the zones perforations.

Applications
To help inhibit erosion caused by flow turbulence within
the tubing
Installed above and below landing nipples, safety valve
landing nipples, Sliding Side-Door housing, or any
other restriction that may cause turbulent flow

Applications
Used to help prevent tubing damage resulting from the
jetting action of the zones perforations
Installed in the tubing opposite perforations in wells with
two or more zones
Features
Available in lengths greater than 10 ft (3.048 m)
Wall thickness greater than tubing
Benefits
Increased production tubing life

Features
Minimum of 3 ft (0.91 m) long
Used with landing nipples and flow controls
Wall thickness greater than tubing
Flow
Coupling

Benefits
Helps extend the life of the well completion

Blast Joint

Landing
Nipple and
Flow Control
Device

HAL8497

HAL8498

Flow
Coupling

Flow
Coupling

Blast
Joint

Ordering Information
Part Number Prefixes: 11FN, FNC, FNMflow coupling, standard length 3, 4,
6 ft (.9144, 1.2192, 1.524 m); 11BNblast joints, standard length10-20 ft
(3.048 - 6.096 m); specify length required

Subsurface Flow Control Systems

8-49

Subsurface Service Tools


Slickline Service Tools
Otis-designed and manufactured slickline service tools have
been the benchmark for the industry and are a requirement
for all toolboxes worldwide. Known for dependable
performance and low maintenance costs, these service tools
can help reduce total operating costs. As the original
equipment manufacturer (OEM), Halliburton continues to
provide high-quality slickline service tools.

HAL8501

Wireline Socket

Stem

Slickline Toolstring

Otis
Rope Socket

Wireline Toolstring
A wireline toolstring is attached to the wireline to furnish the
mechanical force necessary for setting, pulling, or servicing
subsurface equipment under pressure without killing the
well. Toolstrings are available in various ODs and component
lengths designed to be compatible with various tubing sizes.
Otis Rope Sockets
Otis rope sockets provide a means for connecting the
wireline to the toolstring. The wireline is tied around a disk
or dart in the socket to achieve a firm connection.
Otis Stems
Otis stems are used as weight to overcome stuffing-box
packing friction and well pressure on the cross-sectional area
of the wireline. The stem can also transmit force either
upward or downward to set or retrieve subsurface controls.
Stem size and weight is determined by the impact force
required and the size of the subsurface control to be run or
pulled. For normal conditions, 5 ft of 1 1/2-in. OD stem is
made up by combining 2-, 3-, or 5-ft (0.61, 0.91, 1.22 m)
lengths of standard stem. For high-pressure applications
when additional weight is needed, lead or mallory-filled
stems are available.

Stem
Specify: nominal size; length: 2, 3, 4 ft (.61, .91, 1.22 m); solid or filled
(Y/Nlead, mallory).
Part Number Prefixes: 44Bsolid stem, 44AOfilled stem

8-50

HAL8502

Knuckle Joint

HAL8500

Ordering Information
Rope Socket
Specify: nominal size, wire size, type (knot, no-knot).
Part Number Prefix: 43BO

Jars

Otis
Stem

Running or Pulling Tool

Typical String of
Wireline Tools

Subsurface Flow Control Systems

Otis Jars
Otis jars are available in mechanical and hydraulic types.
With a set of mechanical jars below the stem, the weight of
the jars and stem can be used to jar up or down by pulling
and releasing the wireline. A Halliburton wireline specialist
can easily feel the jars and manipulate the wireline. Hydraulic
jars are designed to provide jarring action in wells in which it
is difficult to obtain good jarring action with mechanical jars.
Hydraulic jars, which allow an upward impact only, are
usually run just above the regular mechanical jars. They
require careful maintenance for maximum use in the
toolstring. Jar operation is monitored by a weight indicator.

HAL8503

Otis Knuckle Joints


Otis knuckle joints have a special ball and socket design,
allowing angular movement between the jars and the
running or pulling tool to help align them with the tubing.
Knuckle joints are important if the tubing is corkscrewed and
when wireline work is done in a directional hole. In these
conditions, joints are used at every connection in the
toolstring. Where stem and jars will not align or move freely,
tool operation may be impossible; however, the knuckle joint
inhibits the wireline tools from hanging up.

HAL8504

Otis Accelerators
Otis accelerators are used with and just above hydraulic jars
for shallow, weighty jarring. Accelerators help maintain
constant pull as the hydraulic jars begin to open. The
accelerator inhibits pulling the wireline out of the wireline
socket at these shallow depths.

Otis
Blind Box

Otis
Knuckle Joint

Otis B Blind Box


Otis B blind box serves as the impact point when downward
jarring operations are required.

Standard Wireline Toolstring


Normal
Tool OD

Thread
Connection*

in.

mm

3/4

19.05

5/8 in. - 11 UNC

Fishneck
OD
in.

mm

0.750

19.05
25.40

25.40

5/8 in. - 11 UNC

1.000

1 1/4

31.75

15/16 in. - 10 UNS

1.188

30.18

1 1/2

38.10

15/16 in. - 10 UNS

1.375

34.93

1 7/8

47.63

1 1/16 in. - 10 UNS

1.750

44.45

50.80

1 1/16 in. - 10 UNS

1.750

44.45

2 1/2

63.50

1 1/16 in. - 10 UNS

2.313

58.75

Subsurface Flow Control Systems

Otis
Mechanical Jar

Otis
Hydraulic Jar

HAL8507

HAL8506

Ordering Information
Jars, Specify: nominal size, stroke: 20-in. or 30-in. (50.8 - 76.2 cm)
mechanical only. Part Number Prefixes: 44AOmechanical jars, 44HO
hydraulic jars, 44BAknuckle jars, 44ACaccelerator
Blind Boxes, Specify: nominal size and thread, maximum OD, tubing
size and weight. Part Number Prefix: 44Bblind box
Knuckle Joints, Specify: nominal size.
Part Number Prefix: 45BOknuckle joint

HAL8505

*Other thread connections available

Otis
Accelerator

8-51

Slickline Detent Jars


The Halliburton detent jar is a mechanically operated jar run
on slickline or wireline to deliver an impact through the
toolstring when the release setting is overcome by tension.
This jar has adjustable stroke and release settings
predetermined on the surface prior to running the jar.
The detent jar can be run with accelerator, weight bar, and
link-type or Spang jars for delivering an optimum impact
load for releasing a stuck object or operating a downhole tool.
The detent jar is re-settable downhole by slacking weight at
the jar to a collapsed mode. The jar can be tripped and reset
rapidly and multiple times downhole.
There are no seals in the detent jar, so bottomhole
temperature or pressure has minimal effect on the jar
operation.
Sometimes in deep and deviated wells, the line tension on the
weight indicator at the surface is not the same line tension at
the rope socket. Modeling the slickline job with Cerberus
software will provide calculated rope socket line tensions.

Detent Jars
Standard
Release

Size

Stroke

Length

Tensile

mm

lb

kg

lb

kg

in.

mm

in.

mm

lb

kg

1.500

38.10

up to
900

up to
408

750 2,100

340 953

8 - 14

203.2 355.6

52

1320.8

37,500

17 010

1.875

47.63

up to
1,400

up to
635

1,300 3,500

590 1588

8 - 14

203.2 355.6

53

1346.2

62,000

28 123

2.250

57.15

up to
3,100

up to
1406

1,250 5,000

567 2268

8 - 14

203.2 355.6

50

1270

76,000

34 473

HAL23058

in.

High Release

Slickline
Detent Jar

8-52

Subsurface Flow Control Systems

Otis Quick Connect Toolstring Connection


Before its extensive field history, the Otis quick connect was
thoroughly tested in both the engineering laboratory and the
Halliburton test well in Carrollton, Texas. During the design
proving phase, a 1 1/2-in. (38.1 cm) Otis quick connect was
jarred through 50,000 cycles at impact loads of 9,000 to
10,000 lb (4082.33 to 4535.92 kg) in both directions. Tensile
testing on the tool after jarring revealed the Otis quick
connect had retained full strength throughout the operation.
Halliburton toolstring components and wireline service tools
are available with integral Otis quick connects.
Features
Spacing of load-bearing shoulders will not allow
coupling to connect until full engagement of all
shoulders are in place
Self-washing feature minimizes sand buildup in the
locking mechanism
Designed for manual operation; no special tools required
Benefits
Otis quick connect design helps ensure proper
toolstring makeup
Reliable disconnect, even in sandy environment
Safe assembly/disassembly on location; no special
tools required

Subsurface Flow Control Systems

HAL11444

Mechanical
Wireline Jar

HAL11443

HAL11442

Faster turnaround on location minimizes job time

Wireline Quick
Connect Stem

Knuckle Joint
Quick Connect

8-53

Auxiliary Tools For Use with Slickline Toolstring

HAL8510

Otis
Swaging Tool

HAL8509

Otis Impression Tool


The Otis impression tool is a lead-filled cylinder with a pin
through the leaded section to secure it to the tool body. It is
used during a fishing operation to ascertain the shape or size
of the top of the fish and to indicate the type of tool necessary
for the next operation.

HAL8508

Otis Gauge Cutter and Swaging Tools


It is important to run a gauge cutter before running
subsurface controls to: (1) determine if the flow control will
pass freely through the tubing and (2) locate the top of the
landing nipple or restriction if any are in the tubing. The
gauge cutter knife (larger than OD of the control) is designed
to cut away paraffin, scale, and other debris in the tubing.
Mashed spots in the tubing and large obstructions may be
removed with the swaging tool. These tools are available in
sizes for all tubing IDs.

Otis
Gauge Cutter

Otis
Impression Tool

Otis Tubing Broach


An Otis tubing broach is made up of three major parts: (1)
mandrel, (2) nut, and (3) a set of three spools. Spools are
tapered and used to cut burrs in the tubing ID caused by
perforation, rust, bent tubing, etc. A small OD spool is run
first followed by the next larger size, followed by a spool
corresponding to the original ID of the tubing. Broach
assemblies are run on wireline.

Otis
Tubing Broach

Otis M Magnetic
Fishing Tool

HAL8513

Ordering Information
Gauge Cutter, Swaging Tool, Impression Tool, Tubing Broach
Specify: nominal size and thread, maximum OD, tubing size and weight.
Part Number Prefixes: 65Aswaging tool, 65Ggauge cutter,
52Cimpression tool, 65Btubing broach

HAL8512

Otis G Fishing Socket


The Otis G fishing socket was designed primarily to extract
prongs with fishing necks from Halliburton subsurface
equipment, such as the Otis PS plug choke.

HAL8511

Otis M Magnetic Fishing Tool


Otis M magnetic fishing tools are designed to remove small
particles of ferrous metals from the top of tools in the well.

Otis G
Fishing Socket

Ordering Information
Magnetic Fishing Tool, Fishing Socket
Specify: nominal size and thread.
Part Number Prefixes: 52MOmagnetic fishing tool, 52GO
G Fishing socket

8-54

Subsurface Flow Control Systems

Otis P Wireline Grab


The Otis P wireline grab is a fishing tool designed to extract
broken wireline or cable from the tubing or casing.
Otis Go-Devil
An Otis go-devil is a slotted stem with a fishing neck. Should
the tool become stuck, the go-devil can be attached to the
slickline via a small strip of metal pinned in the slot to keep
the wireline from coming out. The go-devil is dropped from
surface and will slide down the wire until it hits a restriction
or the top of the rope socket. The go-devil will cut the
slickline at that point, allowing the slickline to be retrieved.
Its use is usually limited to fishing operations where the
wireline socket is inaccessible and the line must be cut. Otis
go-devils designed to cut the wireline at the wireline socket
are also available.

HAL8515

HAL8514

Expandable Wirefinder
The expandable wirefinder is designed to locate wireline lost
below a tubing restriction (such as a TRSV). The expandable
wirefinder is held retracted in a sleeve which is run, located,
and preferably latched in the restriction in the tubing. The
wirefinder is then sheared out of the sleeve allowing it to
expand to the tubing ID. Once the lost wireline is found and
deformed, the wirefinder can be returned to its running
sleeve and retracted for retrieval. A wireline grab is then run
to latch and retrieve the lost wireline.

Otis P
Wireline Grab

Otis
Go-Devil

Run-in
Position

Ordering Information
Wireline Grab, Wireline Retrievers
Specify: tubing size and weight, wireline toolstring nominal size and thread.
Part Number Prefixes: 52Pwireline grab, 52POwireline retrievers
Ordering Information
Go-Devil
Specify: nominal size, length, style bottom (flat or angled).
Part Number Prefix: 47AO

Wirefinder
Position

HAL14025

Ordering Information
Expandable Wirefinder
Specify: tubing size and weight, restriction ID
Part Number Prefix: 65FO

Otis
Expandable Wirefinder

Subsurface Flow Control Systems

8-55

Running Tools

8-56

Otis RXN
Running Tool

HAL8517

Running tool lugs hold the bomb


hanger fish neck during the running of
the bombs. The lugs are held in the
expanded position by the core in the
fully down position. When the bomb
hanger locks into the nipple profile, the
lock moves upward, pushing the core
up by means of the core extension.
Once the core is pushed up, the lockout lug can then be pushed into the core
recess by the leaf spring, thus locking
the core in the up position. In the up
position, the core no longer holds the
lugs out and the running tool is
disengaged from the hanger. The bomb
hanger and pressure gauges are left
suspended in the well.

Otis X or R
Running Tool

Ordering Information
Specify: lock mandrel type and size, or running tool
type and size (SS, MR, RXN, X, R).
Part Number Prefix: all wireline running tools carry
a numeric prefix 41 followed by the alpha
characters defining the type running tool as above;
for example, 41SS is the prefix for SS running tools

Otis SAFETYSET
Otis UP
Running Tool
Running Tool

HAL8519

Otis MR Running Tools


Otis MR running tools are used to run
Otis XNS and RNS softset bomb
hangers. This running tool is designed
to carry weight exceeding the 140-lb
(63.50 kg) weight limit of hydraulic
running tools because no preset force
needs to be overcome.

HAL14029

Otis SAFETYSET Running Tools


Otis SAFETYSET running tools are
used to set Halliburton surfacecontrolled, wireline-retrievable safety
valves on Otis RP and RQ lock
mandrels. Two independent conditions
must exist in sequence before the
running tool will release the valve and
lock. First, the SCSSV must be
pressured open to activate the running
tool. Second, only when the locking
sleeve is moved upward into its locked
position will the running tool release.
A running tool retrieved to the surface
without the lock and valve indicates a
functional valve securely locked in the
landing nipple.

Otis UP Running Tool


An Otis UP running tool is also
available for running SAFETYSET lock
mandrels and subsurface safety valves,
which utilize staggered sealbores. The
UP running tool is entirely mechanical
and does not require control-line
pressure to activate.

HAL8516

Otis RXN Running Tools


Otis RXN running tools set Otis X, XN,
R, RN, RPT, and RQ lock mandrels in
their respective landing nipples. It is
generally used for installing wirelineretrievable subsurface valves in the
uppermost landing nipple in staggered
bore nipples such as the RPT nipple.
With this tool, the lock mandrel may be
run with keys in the control or locating
positions. The lock mandrel keys or nogo serve to locate the nipple rather than
the dogs on the running tool. When
running a non-no-go lock, the keys
must be run in the locating position,
and the lock must be set in the first
nipple in the bore of that lock size. The
tool gives a positive indication when the
lock is fully set.

For more information on Otis


SAFETYSET lock systems, please refer
to the Landing Nipples and Lock
Mandrels section.

HAL8518

Otis X and R Running Tools


Otis X and R running tools are used
to set Otis X, XN, R, RN, and RQ lock
mandrels in their respective Otis
landing nipples. These tools are
designed with locator dogs, serving to
locate the proper landing nipple and
positioning the lock mandrel before
locating and locking. By selecting the
position of the running tool, lock
mandrel keys may be placed in the
locating or retracted position.

Otis MR
Running Tool

Subsurface Flow Control Systems

Pulling Tools

Shear Pin

Shear Pin
Dowel Pin
Core Nut

Fishing
Neck
Shear Pin
Cylinder
Spring
Spring
Retainer
Dog Spring
Dog Retainer
Cylinder

Otis GU
Shear Up
Adapter

Core

Otis GS
Pulling Tool
Shear Down

External Fishing Necks


Otis S pulling tools are designed for jobs in
which extensive upward jarring is required to
pull a bottomhole control. This tool is designed
to pull any subsurface equipment with an
external fishing neck. The core is manufactured
in various lengths and may be changed in the
field to accommodate the fishing necks of
various controls. These are referred to as SS, SB,
or SJ. The tool is designed to shear and release
by downward jarring. With this feature, the tool
may also be used as a running tool to run collar
stops, pack-off anchor stops, and various other
Halliburton tools.

Otis R pulling tools are designed for jobs in


which extensive downward jarring is
required. Tools use upward jarring to release
when necessary. Dogs in the R pulling tool
engage the device fishing neck to allow it to
shear with upward jarring. The R pulling
tool can be modified as follows:

Note: When used as a running tool, the core must


be long enough to allow for upward travel after
shearing the pin before the skirt is stopped by the
equipment being run. It is this action that permits
complete release of the running tool.

Otis RJ pulling tool (R body with


J core) pulls all controls that do not have
full relative motion.

Subsurface Flow Control Systems

HAL8522

Dogs
HAL8521

Otis GR pulling tools are used during wireline operations to


unlock and pull a variety of subsurface controls with internal
fishing necks, including Otis D bridge plugs, Otis X and R
lock mandrels, Otis D mandrels, and Otis D collar stops.
Designed to shear with a jarring up action, this pulling tool is
used during routine wireline operations on controls when
shear-down is not possible. The Otis GR pulling tool is
assembled by incorporating an Otis GS pulling tool with an
Otis GU shear-up adapter.

Fishing Neck

HAL8520

Internal Fishing Necks


Otis GS pulling tools are used during wireline operations to
unlock and pull a variety of subsurface controls with internal
fishing necks, such as an Otis G pack-off assembly. Designed
to shear with a jarring down action, this tool is used where
excessive jarring upward is necessary to retrieve subsurface
flow controls. In the running position, the dogs are designed
to seat and lock in the internal recess of the mandrel being
retrieved. If the device cannot be retrieved by upward jarring,
the GS pulling tool can be released by jarring down, which
shears the pin to allow removal of the pulling tool and
toolstring from the well. The shear-down-to-release feature
allows the GS pulling tool to be used in many cases as a
running tool for certain devices.

Otis GR
Pulling Tool
Shear Up

HAL8523

Otis RS pulling tool (R body with


S core) pulls Halliburton S mandrel
assemblies.

Otis S
Pulling Tool

HAL8544

Otis RB pulling tool (R body with a B


core) pulls Otis B, C, and W lock
mandrel assemblies and mandrel
assemblies with full relative motion.

Otis R Wireline
Pulling Tool

Ordering Information
Specify: lock mandrel type and size, pulling tool type and size (GR, GS, GU,
SB, SM, RB, RS, RJ)
Part Number Prefix: all wireline pulling tools carry a numeric prefix 40
followed by the alpha characters defining the type pulling tool as above, for
example, 40GR is the prefix for GR pulling tools

8-57

DPU Downhole Power Unit


Halliburtons DPU downhole power
unit is an electro-mechanical downhole
electric power supply device that
produces a linear force for setting
packers using downhole electric power.
The tool is self-contained with a battery
unit and an electrical timer to start the
setting operation. The unit consists of
three functioning sections: the pressure
sensing actuator, the power source, and
the linear drive section.
The DPU unit and attached subsurface
device are run into the well on slickline
or braided line. The controlled setting
motion allows the sealing element to be
fully compressed. Once the setting force
is reached, the DPU unit shears loose
from the subsurface device and is free
for removal from the well. The DPU
unit is designed to help set and allow
for dependable operation of downhole
flow control devices, reduce well
completion costs, and improve safety at
the wellsite.

Shifts:
Sliding Side-Door circulation/
production devices
Internal control valves
Releasing mechanisms/sleeves
Features
Equipped with a timer/
accelerometer/pressure actuation
system to help ensure tool setting at
the proper time and depth
Batteries for self-contained
operation
Slickline or coiled tubing operation
Sets and retrieves tools with optimal
setting force
Benefits
Helps reduce cost for setting
packers and bridge plugs using
traditional electric line
Non-explosive operation improves
safety

Applications
Sets and Retrieves:

Eliminates need for electric wireline

Packers

Positive setting of slips and elements

Bridge plugs

Optimized operating speed

Whipstocks

Helps improve safety

Dependable operation

Sets:
Cement retainers
HAL14000

Sump packers
HE3 and HX4 retrievable bridge
plugs

DPU
Downhole Power Unit

B-series wireline-retrievable packers

DPU Downhole Power Unit


OD

8-58

Normal Tubing Range

Maximum Shear Force

in.

mm

in.

mm

lb

kg

1.69

42.92

2 3/8 - 3 1/2

60.32 - 88.9

15,000

6804

2.5

63.5

3 1/2 - 4 1/2

88.9 - 114.3

30,000

13 608

3.66

92.96

5 - 9 5/8

127 - 244.47

60,000

27 216

Subsurface Flow Control Systems

Test Tools
Otis Selective Test Tools
Otis selective test tools are used to test tubing, locate leaks,
or set hydraulic-set packers. Designed to hold pressure from
above, selective test tools may be set in compatible Otis X,
XN, R, or RN landing nipples in the tubing string. With
the keys retracted, the tool is run to a point below the desired
nipple. Pulling up through the nipple releases the locking
keys to set the tool with downward motion. Pressure from
above may then be applied.
Benefits
Designed for high working pressure

Otis Non-Selective Test Tools


Otis non-selective test tools are designed to test the tubing
string, set hydraulic packers, and protect lower zones when
circulating through a Sliding Side-Door circulating device
or producing a zone above the lowermost zone. Designed to
hold pressure from above only by employing the use of a
drop valve equalizing assembly, the non-selective test tools
land in no-go landing nipples with compatible packing bores.
When landed in the landing nipple, pressure from above is
sealed by the drop, seal ring, and v-packing. In order to
retrieve by wireline, the drop is moved off seat with a pulling
tool. This equalizes the pressure across the test tool, allowing
it to be retrieved.

HAL8524

Located in the lowest nipples first, these tools are then


moved up the tubing and set in sequential nipples until a
leak is not detected, thus reducing wireline trips

Otis Non-Selective
Test Tool

Benefits
Ease of running, setting, and retrieving
No-go OD on bottom of tool for positive location in
landing nipple
May be pumped into the well

HAL8525

Designed for high-pressure ratings

Otis Selective
Test Tool
Ordering Information
Specify: nipple type and size.
Part Number Prefixes: 14NON test tool-non selective, 14XO
X test tool-selective

Subsurface Flow Control Systems

8-59

Positioning Tools
Otis BO Positioning Tools
Otis BO positioning tools are used to move the inner sleeve
to its open or closed position in Sliding Side-Door
circulating devices.
Note: The Otis BO positioning tool is not to be used for shifting
Otis XXO or RRO surface-controlled safety valve nipples. For
these nipples, use the Otis XL or RL shifting tool.
Otis BO standard positioning tools engage the recess in the
upper (or lower) end of the inner sleeve to permit the sleeve
to be shifted by a jarring action. It is designed to release itself
only after the sleeve reaches its fully open or closed position.
This automatic-releasing feature incorporates a releasing
profile on the key itself that acts to compress the key spring
and release the positioning tool. A shear pin is an added
feature designed to release the tool in the event well
conditions make it impossible to shift the sleeve.
A set of positive keys is available for this tool to permit
upward movement of the inner sleeve of one among several
Sliding Side-Door circulating devices in one wellbore. These
keys do not have a releasing profile. The positioning tool pin
must be sheared to release.

This positioning tool is designed with dogs that serve to


locate the proper Sliding Side-Door circulating device and
release the spring-loaded keys to engage the profile in the
inner sleeve. The tool is designed to release itself only after
the sleeve reaches the full-down position. This automaticrelease feature incorporates a releasing profile on the key
that acts to compress the key spring and release the
positioning tool. The tool can then be raised to the next
Sliding Side-Door circulating device to position its sleeve
down or return to the surface.

8-60

HAL8527

Otis BO selective positioning tools are designed to selectively


position Sliding Side-Door inner sleeves only to the down
position. These tools are designed so one sleeve can be
shifted to the down position at any level in the tubing string
without shifting any other sleeve.

HAL8526

Note: The Otis BO positioning tool will not pass through


position number 1 of Otis S landing nipples.

Otis BO Standard
Positioning Tool

Otis BO Selective
Positioning Tool

Ordering Information
Specify: type and size of tool containing sleeve to be shifted, selective shifting
required (Y/N)
Part Number Prefixes: 42BOstandard BO, 142BOselective BO

Subsurface Flow Control Systems

Tubing Perforators and Bailers


OtisA tubing perforators are mechanically operated and can
be used with slickline (under pressure) to perforate both
standard and heavyweight tubing.
Applications
To provide access to the casing annulus to circulate or
kill a well
To bring in additional productive zones
To permit production through a tail pipe that has been
plugged and cannot be opened by regular methods
Benefits
No explosives used, minimizing the possibility of
perforating the casing

The Otis B hydrostatic bailer is sealed at the surface and run


into the tubing bore with the internal bailer chamber at
atmospheric pressure. When the bailer reaches the object to
be bailed, a few downward strokes of the wireline jars act to
shear a small sealing disk and admit the well pressure and/or
hydrostatic head (as well as the junk) into the bailer cylinder.
A ball check valve acts to contain the junk in addition to the
well pressure until the bailer is retrieved. For large pieces of
junk, a flapper bottom and junk basket are available.
Note: The internal chamber pressure should always be bled off
through the bailer release valve before the bailer bottom is
broken off at surface.

Safety-release mechanism designed to permit removing


perforator without perforating
Greater tubing penetration
Perforator designed to retract the punch and release
automatically after perforating
Service performed by Halliburton-trained personnel

Flapper bottom for bailing metal particles too large to


pass the ball and seat

Otis A
Tubing Perforator

Otis M
Sand Pump Bailer

HAL8532

Chisel bottom for hard-packed sand

HAL8531

Flat bottom for soft, easy-to-bail sand

HAL8530

Otis M sand pump bailers may be used to remove a sand


bridge if one is encountered during normal wireline
operations. The sand bailer consists of a piston encased in
an outer cylinder. By working the wireline in the same
manner as used to set certain subsurface controls (lightly
jarring up and down), the bailer acts to pull sand into the
cylinder to remove the sand bridge. An assortment of bailer
bottoms is available:

Otis B
Hydrostatic Bailer

Otis B hydrostatic bailers are designed for use when the


substance to be bailed cannot be removed by a pump-type
bailer. This is sometimes the case when small metallic
particles become lodged on top of the locking mandrel dogs
of a subsurface flow control.

Subsurface Flow Control Systems

8-61

Slickline Skid Units and Trucks


components to make both specialized and standard
operations more productive. For more detailed information,
please contact your local Halliburton representative.

HAL22811

HAL22810

Halliburton designs and manufactures top quality skid-base


units for offshore operations and trucks for land operations.
The units are known worldwide for their user-focused
design, providing the right mix of operator-friendly

HAL22809

HAL22808

HAL22812

T800 Slickline Crane Truck

Offshore Three-Piece Skid Unit

8-62

Slickline Container Unit

Stainless Steel Skid Unit

Subsurface Flow Control Systems

Surface Service Equipment


Halliburton wellhead pressure control equipment provides
for a safe and highly productive service operation.
Unmatched equipment quality backed by available
extensive training and maintenance instruction has made

Halliburton the industrys premier provider of this type of


equipment and services. For more detailed information,
please contact your local Halliburton representative.

HAL22753

Options:
Slickline Grease
Head
Liquid Chamber
Lubricator Control
(Purge) Valve
Hydraulic Stuffing Box
(16-in. Sheave)
Quick Union
Upper Lubricator
Section
Quick Union

Slickline Grease Head

Middle Lubricator
Section
HAL22754

Lubricator Pick
Up Clamp
Quick Union

Liquid Chamber

Option:
Pump-In Sub

Quick Union

HAL22755

Lower Lubricator
Section

Options:
Wireline Valve
Dual (Manual or Hydraulic)
Wireline Valve
Triple (Manual or Hydraulic)

Dual Wireline Valve


(Manual or Hydraulic)

HAL22757

HAL22756

Wireline Valve
Single
(Manual or Hydraulic)

Options:
Lubricator
Safety Valve
Pin End Assembly

Triple Wireline Valve


(Manual or Hydraulic)
Flanged Tree
Connection

Subsurface Flow Control Systems

8-63

DPU Downhole Power Unit


Halliburtons DPU downhole power
unit is an electro-mechanical downhole
electric power supply device that
produces a linear force for setting
packers using downhole electric power.
The tool is self-contained with a battery
unit and an electrical timer to start the
setting operation. The unit consists of
three functioning sections: the pressure
sensing actuator, the power source, and
the linear drive section.
The slickline version of the DPU unit
uses batteries to provide the energy to
the motor and timing circuits. An
electric line version without the timer,
circuits, and batteries is also available.
Note: Both slickline and e-line DPU units
include conversion kits to allow for the
use of some existing Baker setting
adapter kits.

Packers
Bridge plugs
Whipstocks
Subsea tree plugs

Sets:
Cement retainers
Sump packers
HE3 and HX4 retrievable bridge
plugs
B-series wireline-retrievable packers
Evo-Trieve products
Perforates:
Tubing
Casing
Shifts:
Sliding Side-Door circulation/
production devices
Internal control valves
Releasing mechanisms/sleeves

HAL14000

The DPU unit and attached subsurface


device are run into the well on slickline
or braided line. The timer initiates the
operation. Setting motion is gradual
and controlled (about 0.7 in./min),
allowing the sealing element to
conform against the casing/tubing wall
and the slips to fully engage. The
controlled setting motion allows the
sealing element to be fully compressed.
Once the setting force is reached, the
DPU unit shears loose from the
subsurface device and is free for
removal from the well. The DPU unit is
designed to help set and allow for
dependable operation of downhole flow
control devices, reduce well completion
costs, and improve safety at the wellsite.

Applications
Sets and Retrieves:

DPU Downhole
Power Unit

8-64

Subsurface Flow Control Systems

Features
Equipped with a timer/accelerometer/pressure actuation
system to help ensure tool setting at proper time
and depth
Batteries for self-contained operation
Slickline, e-line, or coiled tubing operation
Sets and retrieves tools with optimal setting force
Reduced cost for setting packers and bridge plugs using
traditional electric line
Non-explosive operation improves safety
Eliminates need for electric wireline
Dependable operation
Positive setting of slips and elements
Optimized operating speed

Advanced
Measuring
System

Slickline Service Unit

Inspection
Coil

Downhole Power Unit

HAL11752

Bridge Plug

Subsurface Flow Control Systems

8-65

Slickline DPU System Specifications


Maximum
OD

Maximum
Shear Force

Voltage

Amps

Maximum
Temperature

Maximum
Pressure

Maximum
Effective Stroke

in.

mm

lbf

psi

bar

in.

mm

1.70

43.2

15,000

66 720

27

300

148

15,000

1034.5

229

2.51

63.75

30,000

133 440

36

300

148

15,000

1034.5

8.5

216

50,000

222 400

30

250

121

10,000

689.4

36

914

60,000

266 880

48

329

165

10,000

689.4

8.75

222

3.59

91.19

E-Line DPU System Specifications


Maximum
OD

8-66

Maximum
Shear Force

Voltage

Amps

Maximum
Temperature

Maximum
Pressure

Maximum
Effective Stroke

in.

mm

lbf

psi

bar

in.

mm

1.70

43.2

15,000

66 720

50

0.6

400

204

15,000

1034.5

229

2.51

63.75

30,000

133 440

115

0.6

400

204

15,000

1034.5

8.5

216

3.81

96.77

60,000

266 880

200

0.75

400

204

20,000

1378

8.75

222

Subsurface Flow Control Systems

DPU Tubing Punch


The DPU tubing punch can help cut tubing perforating
costs. The DPU tubing punch provides an effective and
dependable solution for well (kill) workover operations.
The DPU tubing punch can be run on slickline, braided
line, or coiled tubing. This means it offers the economy of
slickline and the versatility to meet operational
requirements.
Features
Can reduce the cost for perforating tubing
Reduces rig time by minimizing misruns with other
mechanical perforators
No extensive jarring to achieve a hole
Eliminates the need for electric wireline and an explosive
soft shot perforating service
Improves safety with its non-explosive operation by
eliminating transportation and handling of explosives
and by not requiring explosive-trained personnel
Offers proven, dependable punch operation
HAL23161

Equipped with a timer/accelerometer/pressure actuation


system for precise control

HAL23160

Subsurface Flow Control Systems

8-67

8-68

Subsurface Flow Control Systems

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