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P. 4
Defects in Hot Rolled Products1

Defects in Hot Rolled

Products1
Ratings: (0)|Views: 8,266|Likes: 40
Published by karunadkumari
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2.
Rolled
in Scale
(RIS)

Different
types of
RIS

Primary
Scales due
to Poor
Descaling

Primary
Scales due
to High
Temperatur
e

Secondary
Scales due
to Poor
Descaling

Secondary
Scales
(Drag /

Comet
type) from
Coil Box.

Tertiary
Scales due
to Roll
Roughness (

Salt &
Pepper
/Banded
type).

Silicon / Red
Scales

(Tiger
Scale)
Steps to
control
RIS

Cleaning of
loose scales

from slab
surface

Avoiding
overheating
of slab
surface

Drop out
temp.

Edging

Descaling
impression
test

Use of scale
master
nozzle &
use of
optimum
height
betweenthe
strip and

the nozzle
tip.

Coil box bypass

Oxidizing
atmosphere

Descaling
pressure

Roll cooling
and roll bite
lubrication

Proper
scheduling
of surface
critical
grades.

Damage of
surface

from apron
plate.

Use of
interstand
descaler
2

Primary
Scales
due to
Poor
Descalin
g

Scale (Iron
Oxides)
generated
at various
Hot rolling
Stages get
rolledinto
the Strip

Surface due
to diferent
reasons.
Prone
Grades
: Any grade
Location
: Scattered

Appearanc
e
: BlackGreyOrigin /
Root Cause

Improper
descaling /

failure of
Primary
descaler.

Nozzle
clogging of
Primary
descaler.


Sticky Scale
(low O2,
High
Temperatur
e & High
RetentionTi
me).Remed

y / Process
Control

Maintain
high
Descaler
Pressure

( >180
Bar).

Take
Impression /
Correction
of Nozzle
Impression.


Maintain Ox
idizing atmo
sphere (>2
%),
low temper
ature(1200
C) & low

retention
time 2 to
3 hrs.).

Primary
Scales
due to
High

Temperat
ureProne
grades
: Grades
processed
with high
RMET-IFHS

Location
:
Scattered,
in portions
where
high temp
wasexperi

enced by
slab
3

Appeara
nce
: M
shaped

Origin /
Root
Cause

High
Furnace /
Roughing
Mill Exit

Temperatur
e
Remedy /
Process
Control

Low
Roughing

Mill Exit
Temperatur
e
(<1080C)

Secondar
y Scales
due to

Poor
Descalin
g
Origin /
Root
Cause

Improper
descaling /
failure of
Secondary
descaler.

Nozzle
clogging.


Low
pressure of
descalling
water.
Remedy /
Process
Control


Maintain
high
Descaler
Pressure
( >180
Bar).

Take
Impression /
Correction
of Nozzle
Impression.

Secondar
y Scales

(Drag /
Comet
type)
from Coil
BoxProne
grades :
IF / SPH 440

Location
: TE (1/4th)
of HR coil,
more on
bottom (HR)
4

Origin /
Root
Cause


Ovality of
Coil in Coil
Box.

Un-flatness
of Tr. Bar.

Worn out
rolls in Coil
Box.
Remedy /
Process
Control

Maintain
Roughing
Mill Exit
Temperatur
e.

Coil (Tr. Bar)

Tightness.


Use of
leveler.

Frequent
check /
Replacemen

t of Worn
out Rolls.

Tertiary
Scales
due to
Roll
Roughne

ss( Salt
& Pepper
/ Banded
type).
Prone
grades

: Thinner
sections/hig
h strength
Location
: Banded,
throughout
width

Appearanc
e
: Small,
spotted
type
Origin /
Root
Cause


High
Temperatur
e due to
high Mill
pacing.

Roll Cooling
Water
Quantity.

Amount of
RBL.

Rolling
Loads due
to Adverse
P Q S.

Scheduling
Rules (Wear
KM).

Remedy /
Process
Control

Optimizatio
n of Roll
Cooling
Water.


Optimizatio
n of RBL.
5

Right
product
mix.

Schedule
Length w.r.t.
Wear KM

Silicon /
Red
Scales
(Tiger
Scale)
Prone
grades:

Grades
having
Silicon
(>=0.20%),
Cu , Cr
(>=0.40%)
Location:

Scattered,
both
surfaces
Appearanc
e:
Elongated,
patchy
nature

Origin /
Root
Cause

Presence of
Si, Cu, Cr
type
Elements

leading to
Stickiness.

Soaking
Temperatur
e.

Retention
Time.
Remedy /
Process
Control

Increase
Descaling

Pressure
(>180 Bar).

All Pass
Descaling in
Roughing
Mill.

Use of ISD
in Finishing
Mill.

3. Sliver /
Seams

Defect
Descriptio
n:
Irregular
flaky
overlapping
material
with non-

metallic
inclusions
or scales
under it. It
is found
along the
rolling
direction

and can
appear on
both
surfaces.
Sometime
also called
seams,
shell.

Possible
causes:
6

Activity (44)
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P. 4
Defects in Hot Rolled Products1

Defects in Hot Rolled Products1

Ratings: (0)|Views: 8,266|Likes: 40
Published by karunadkumari
See more

2. Rolled in Scale (RIS)

Different types of RIS

Primary Scales due to Poor Descaling

Primary Scales due to High Temperature

Secondary Scales due to Poor Descaling

Secondary Scales (Drag / Comet type) from Coil Box.

Tertiary Scales due to Roll Roughness ( Salt & Pepper /Banded type).

Silicon / Red Scales (Tiger Scale)

Steps to control RIS

Cleaning of loose scales from slab surface

Avoiding overheating of slab surface

Drop out temp.

Edging


Descaling impression test

Use of scale master nozzle & use of optimum height betweenthe strip and the
nozzle tip.

Coil box by-pass

Oxidizing atmosphere

Descaling pressure

Roll cooling and roll bite lubrication

Proper scheduling of surface critical grades.

Damage of surface from apron plate.

Use of interstand descaler

2

Primary Scales due to Poor Descaling

Scale (Iron Oxides) generated at various Hot rolling Stages get rolledinto the
Strip Surface due to diferent reasons.
Prone Grades

: Any grade
Location
: Scattered
Appearance
: Black-GreyOrigin / Root Cause

Improper descaling / failure of Primary descaler.

Nozzle clogging of Primary descaler.

Sticky Scale (low O2, High Temperature & High RetentionTime).Remedy / Process
Control

Maintain high Descaler Pressure ( >180 Bar).

Take Impression / Correction of Nozzle Impression.

Maintain Oxidizing atmosphere (>2%), low temperature(1200C) & low retention

time 2 to 3 hrs.).
Primary Scales due to High TemperatureProne grades
: Grades processed with high RMET-IFHS
Location
: Scattered, in portions where high temp wasexperienced by slab
3

Appearance
: M shaped
Origin / Root Cause

High Furnace / Roughing Mill Exit Temperature

Remedy / Process Control

Low Roughing Mill Exit Temperature (<1080C)

Secondary Scales due to Poor Descaling
Origin / Root Cause

Improper descaling / failure of Secondary descaler.

Nozzle clogging.

Low pressure of descalling water.

Remedy / Process Control

Maintain high Descaler Pressure ( >180 Bar).

Take Impression / Correction of Nozzle Impression.

Secondary Scales (Drag / Comet type) from Coil BoxProne grades :
IF / SPH 440
Location
: TE (1/4th) of HR coil, more on bottom (HR)
4

Origin / Root Cause

Ovality of Coil in Coil Box.

Un-flatness of Tr. Bar.

Worn out rolls in Coil Box.

Remedy / Process Control

Maintain Roughing Mill Exit Temperature.

Coil (Tr. Bar) Tightness.

Use of leveler.

Frequent check / Replacement of Worn out Rolls.

Tertiary Scales due to Roll Roughness( Salt & Pepper / Banded type).
Prone grades
: Thinner sections/high strength
Location
: Banded, throughout width
Appearance
: Small, spotted type
Origin / Root Cause

High Temperature due to high Mill pacing.

Roll Cooling Water Quantity.

Amount of RBL.

Rolling Loads due to Adverse P Q S.


Scheduling Rules (Wear KM).
Remedy / Process Control

Optimization of Roll Cooling Water.

Optimization of RBL.
5


Right product mix.

Schedule Length w.r.t. Wear KM

Silicon / Red Scales (Tiger Scale)
Prone grades:
Grades having Silicon (>=0.20%), Cu , Cr (>=0.40%)
Location:
Scattered, both surfaces
Appearance:
Elongated, patchy nature
Origin / Root Cause

Presence of Si, Cu, Cr type Elements leading to Stickiness.

Soaking Temperature.

Retention Time.
Remedy / Process Control

Increase Descaling Pressure (>180 Bar).

All Pass Descaling in Roughing Mill.

Use of ISD in Finishing Mill.

3. Sliver / Seams
Defect Description:
Irregular flaky overlapping material with non-metallic inclusions or scales under
it. It is found along the rolling direction and can appear on both surfaces.
Sometime also called seams, shell.
Possible causes:
6

Activity (44)
FILTERS
Add to collectionReviewAdd NoteLike

Reply
Sableen Singh added this note
It will help me a lot in my current Project.

ebrahim liked this

Sableen Singh liked this

Mayar Adel Elmasry liked this

1 thousand reads
1 hundred reads

Reply
Arunava Dutta Gupta added this note
Too good. Suggest for inclusion of more pictures for each type of defects.

Mohieddin Hadidi liked this

Reply
swainpiyush added this note
Neice book
Load more
Similar to Defects in Hot Rolled Products1
Root Cause of Mill Defects &amp; Its Remedies
SOUMYO BROTO DAS

Defects in Hot Rolled Products1

ML JAIN

Rolling Defects
SACHITH PRAMINDA RUPASINGHE

71478023 Hot Rolling Mill Industry

PATRIK710

The Complete Technology Book on Hot Rolling of Steel

GURMINDER SINGH DHIR

HOT ROLLING PROCESSES

IDOWNLOADBOOKSFORSTU

70 - Groupe OCP (Management de La Logistique Et Du Transp...

BENZILA IKRAMITTA

1-Hot+Rolling.pdf
POTHEBUM

Defects in Materials
SUMEDH SINGH

Steel Forming and Heat Treating Handbook

ANTONIO AUGUSTO GORNI

Steel Rerolling Mill - TMT Bar

NITIN DAS

Optimal Control and Scheduling of a Hot-rolling Mill Usin...

MIGUEL A GAMA

Hot Rolling Mill Industry

JANUAR KURNIAWAN

Hot & Cold Steel Rolling Mill Plant, Machinery & Accessories
BENTEX INDUSTRIAL PRIVATE LIMITED

Rolling
AURA AURA

Navbharat Steel Re-rolling Mill

CHINTAN PAVSIYA

Hot Rolling Mill by Ugi Engineering Works Pvt Ltd

VISHAL KAPOOR

Rolling Bearing SteelsRolling Bearing Steels a Technical ...

SENSHA

Energy Efficiency in a Steel Rolling Mill by Efective Pl...

INTERNATIONAL JOURNAL OF ENGINEERING INVENTIONS (IJEI)

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TJPRC PUBLICATIONS

More From This User

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KARUNADKUMARI

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KARUNADKUMARI

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KARUNADKUMARI

Unit Vii CD Roms

KARUNADKUMARI

Unit-III Display Adapters

KARUNADKUMARI

ABOUT

Browse books

Browse documents

About Scribd

Team

Blog

Join our team!

Contact Us

MEMBERSHIPS

Join today

Your membership

Gifts

ADVERTISE WITH US

AdChoices

SUPPORT

Help

FAQ

Press

Purchase help

PARTNERS

Publishers

Developers / API

LEGAL

Terms

Privacy

Copyright

Copyright 2015 Scribd Inc.

Mobile Site
Language
English