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Hardware
description
Micro controller
IPC FEC Compact
with fast
counter inputs and
flash disk
Description
527 483
en 0109 NH
[677 930]
Author . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R. Mller
Editorial office . . . . . . . . . . . . . . . Documentation - Beck IPC
Layout . . . . . . . . . . . . . . . . Festo AG & Co. KG, Dept. KG-GD
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M. Mller
Edition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0109 nh
Designation . . . . . . . . . . . . . . . . . . . . . . . P.BE-FEC-C-SYS-EN
Order-No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 527 483
Contents
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VI
VI
VI
VII
IX
1.
Module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1.1
1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.2.5
1.2.6
2.
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
2.2.1
2.2.2
2.3
2.3.1
2.3.2
2.4
2.5
2.6
3.
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3.1
3.2
3.2.1
3-3
3-3
3-4
II
2-1
3.2.2
3.2.3
3.2.4
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.4
3.5
3.6
3-5
3-6
3-7
3-8
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
4.
4-1
4.1
4.1.1
4.1.2
4.1.3
4.1.4
4.1.5
4.1.6
4.1.7
4.1.8
4.1.9
4.1.10
4.1.11
4.1.12
4.2
4.2.1
4.2.2
4.2.3
4.2.4
4.3
4.4
4-3
4-4
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-22
4-22
4-23
4-31
4-31
4-31
4-31
4-31
4-32
4-33
III
5.
Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5.1
5.2
5-3
5-4
A.
Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
A.1
A.2
A.3
A.4
A.5
A.6
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output performance with overload/short circuit of the FC30 / FC34 . . . . . .
Schematic circuit diagram of transistor outputs . . . . . . . . . . . . . . . . . . . . . .
Schematic circuit diagrams of relay outputs . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic circuit diagram of solid state relay outputs . . . . . . . . . . . . . . . . .
Schematic circuit diagram of digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . .
A-3
A-12
A-13
A-14
A-16
A-17
B.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-1
B.1
Accessories detailed information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
......................................................................
B-3
B-4
C.
C-1
IV
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intended use
The Micro PLC (IPC FEC Compact) documented in this manual
is intended for the following use:
Target group
This documentation is intended solely for trained specialists
in control and automation technology with experience in the
installation, commissioning, programming and diagnosis of
programmable logic controllers (PLC systems).
Service
In the event of technical problems, please contact your local
Festo Service.
Caution
... means that, if ignored, personal or material damage
may be caused.
Note
... means that, if ignored, material damage may be caused.
VI
VII
Abbreviations
Abbreviation
Meaning
Micro PLC
In
Out
In/Out
Input
Output
In and/or output
LED
TTL
Transistor-transistor logic
TP
Twisted pair
VIII
IX
Module overview
Chapter 1
1-1
1. Module overview
Contents
1.
Module overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.2.5
1.2.6
1-2
1-1
1. Module overview
1.1
Below is an overview of all IPC FEC Compact devices listed in this manual.
Module
Description of modules
1-3
1. Module overview
Module
Description of modules
S0
0
S1
0
1-4
1. Module overview
1.2
Description of components
1.2.1 Module input side - IPC FEC FC20, FC21, FC22, FC23 and FC30
The module is equipped with the following connection and
display elements:
6 7
9
aJ
1 Sensor supply 24 V DC
2 Sensor supply 0 V
3 Input In 0.0 to In 0.7
4 Common potential S0
for In 0.0 to In 0.7
6 Common potential S1
for In 1.0 ... In 1.3
7 RUN/STOP switch
8 analogue potentiometer (trimmer)
9 Power LED (voltage supply, operating
voltage)
Fig. 1/2: Connection and display elements of module IPC FEC Compact
1-5
1. Module overview
1 2
5 6 7 8
1 Operating voltage 24 V DC
2 Operating voltage 0 V
3 Operational earthing
4 Relay outputs Out 0.0 to Out 0.3*
5 Common connection C0
for Out 0.0 to Out 0.3
aJ
aA
Fig. 1/3: Connection and display elements of module IPC FEC FC20 , FC22
*)Solid state relays are used in the case of the IPC FEC FC22
1-6
1. Module overview
2 3
5 6 7 8
1 Operating voltage L
2 Operating voltage N
3 Operational earthing
4 Relay outputs Out 0.0 to Out 0.3*
5 Common connection C0
for Out 0.0 to Out 0.3
aJ
aA
Fig. 1/4: Connection and display elements of module IPC FEC FC21, FC23
*)Solid state relays are used in the case of the IPC FEC FC23
1-7
1. Module overview
1 2 3 4 5
1 Operating voltage 24 V DC
2 Operating voltage 0 V
7 8 9
aJ
3 Operational earthing
8 Output supply C- (0 V)
4 Common connection C0
1-8
1. Module overview
6 7
S0
S1
9
aJ
1 Sensor supply 24 V DC
2 Sensor supply 0 V
3 Input In 0.0 to In 0.7
4 Common potential S0
for In 0.0 to In 0.7
6 Common potential S1
for In 1.0 ... In 1.3
7 RUN/STOP switch
8 Analogue potentiometer (trimmer)
9 Power LED (voltage supply, operating
voltage)
1-9
1. Module overview
S0
S1
aB
aA
1 2 3 4 5
1 Operating voltage 24 V DC
2 Operating voltage 0 V
aJ
3 Operational earthing
8 Output supply C-
4 Common connection C0
1-10
Assembly
Chapter 2
2-1
2. Assembly
Contents
2.
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
2.2.1
2.2.2
2.3
2.3.1
2.3.2
2.4
2.5
2.6
2-2
2-1
2. Assembly
2.1
in areas subject to excessive dust , oil mist, conductive dust or corrosive gas
Caution
Make sure that no wire fragments, fillings or swarf drop
into the device when drilling holes or connecting wires.
Do not mount the IPC FEC Compact directly above a heat-generating source such as a heater , a current converter or high
wattage resistor.
Caution
Should the ambient temperature in the control cabinet be
in excess of 55 C, a ventilator will need to be installed for
external ventilation.
2-3
2. Assembly
2.2
1 Top-hat rail
2 IPC FEC Compact
1
2-4
2. Assembly
2-5
2. Assembly
2.3
Wall mounting
The IPC FEC Compact is suitable for wall mounting . Fixed
integrated mounting holes (4 mm) are located on both sides
of the IPC FEC Compact for this.
Observe the distances between the holes. The required screw
diameter is 4.0 mm. The diameter of the screw head should
not be greater than 8.5 mm.
2
1 Centre of first
drilled holes
2-6
2. Assembly
1. Loosen the two mounting screws fixing the IPC FEC Compact to the wall with the help of a suitable screwdriver.
2. When loosening the screws, hold on to the IPC FEC Compact with one hand to make sure that it is not dropped.
2-7
2. Assembly
2.4
2-8
2. Assembly
2.5
Module earthing
Caution
It is not permissible to connect several devices via the
same earth conductor (several IPC FECs in series).
Establish a conductive connection between operational earthing and earth potential.
2-9
2. Assembly
2.6
2-10
2. Assembly
2-11
2. Assembly
2-12
Installation
Chapter 3
3-1
3. Installation
Contents
3.
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3.1
3.2
3.2.1
3.2.2
3.2.3
3.2.4
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.3.5
3.4
3.5
3.6
3-3
3-3
3-4
3-5
3-6
3-7
3-8
3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-2
3. Installation
3.1
3.2
A voltage supply
24 V DC (e.g. PS1 PSE3) for FC20, FC22, FC30 FC34 or 110
to 230 V AC for FC21 and FC23
An interconnecting cable
PS1 SM14, for FC30 and FC34 or
FEC KSD2 for FC20, FC21, FC22, FC23
to be able to establish a connection between the IPC FEC
Compact and an external computer.
Notes on installation
Consider the ambient conditions in which the device is to
operate normally when installing the IPC FEC Compact.
Caution
Prior to working on the IPC FEC Compact, you will need to
discharge your body. To do so, touch some earthed objects
(e.g. earthed top-hat rail, blank cabinet sections or similar).
Note
Should the ambient temperature in the control cabinet be
over 55 C, a ventilator will need to be installed for external
ventilation.
3-3
3. Installation
3.2.1 COM interface for IPC FEC FC20, FC21, FC22, FC23
RJ plug, 4-pin
Pin No.
Designation
RXD
TXD
DTR
GND
3-4
3. Installation
RJ12 plug
Pin No.
Designation
+ 5V
GND
TXD
RXD
CTS
RTS
3-5
3. Installation
Pin No.
RJ12 plug
3-6
Designation
+ 5V
GND
TXD
RXD
CTS
RTS
6-pin
3. Installation
Pin No.
Designation
TD+
TD-
RD+
not allocated
not allocated
RD-
not allocated
not allocated
3-7
3. Installation
3.3
Cable
Device module
Use
COM
KSD2
COM
PS1 SM14
FC30, FC34
EXT
PS1 SM15
All
IPC FEC Compact
TP
is to be provided by the
user
FC34
Note
Not all signals in accordance with EIA RS232C are available
for COM and EXT. The signals transmit, receive and RTS/
CTS are available for SM14/SM15. If other signals are required, these will need to be simulated by means of
bridges.
The cable length (SM14/SM15 interface converter plus null modem cable) must
not exceed 3 m.
3-8
3. Installation
2
3
1
1 PS1 SM14: Programming cable + interface converter TTL-RS232
2 PS1 SM15: Interface converter TTL-RS232
3 KSD2 Programmig cable (150 cm long)
Fig. 3/5: Use of the interface cables
3-9
3. Installation
Plug B
Pin 1 and 6
Connect with
Pin 4
Pin 2
Connect with
Pin 3
Pin 3
Connect with
Pin 2
Pin 4
Connect with
Pin 1 and 6
Pin 5
Connect with
Pin 5
Pin 7
Connect with
Pin 8
Pin 8
Connect with
Pin 7
Pin 9
Do not connect
Pin 9
3-10
3. Installation
3.3.2 Connection example for the programming of the IPC FEC Compact
Below are various examples of how the IPC FEC Compact can
be correctly and usefully installed.
A direct connection can be established between the IPC FEC
FC3X and an external computer with the help of the connection cable PS1 SM14. This offers you the option of installing
your own user programs with the IPC FEC Compact. Further
information about this is available on the relevant description
of the FST or Multiprog-CD.
2
3
3-11
3. Installation
1 TD+
5 Not allocated
2 TD-
6 RD-
3 RD+
7 Not allocated
4 Not allocated
8 Not allocated
3-12
3. Installation
4
1 IPC FEC Compact
2 Hub
4 Twisted-pair cable
3-13
3. Installation
1
3
Fig. 3/9: Voltage supply wiring of IPC FEC Compact (for all 24 V DC variants, not for FC21
and FC23)
3-14
3. Installation
3.4
Ohmic load
Inductive load
No current
20,000,000 cycles
20,000,000 cycles
0.2 A
1,000,000 cycles
800,000 cycles
1A
500,000 cycles
300,000 cycles
2A
at 250 VAC/30VDC
300,000 cycles
100,000 cycles
5 A max.
at 250 VAC/30VDC
100,000 cycles
Note
When using inductive loads, it may be necessary to take
measures for transient voltage suppression.
FEC FC20 and FC21 only have relay outputs, FEC FC22 and
FC23 have solid state relays, all FEC FC3X have relay and transistor outputs
3-15
3. Installation
3.5
3-16
3. Installation
3.6
Note
Separate the signal input and output lines into separate
cable ducts and avoid bundling the lines together. Do not
use the same multi-core cable for wiring the signal inputs
and outputs.
Caution
Check the supply voltage and earth connections as well as
the input/output connections prior to switching on the
power.
Make sure that the mounting screws and screw terminals for
the external connection are tightly secured. The external connections must not exhibit any visible damage.
Warning
Make surat the the supply voltages of the IPC FEC Compact
are separate prior to replacing cables or similar.
Should it be necessary to measure the maximum insulation
voltage and insulation resistance of the IPC FEC Compact, you
will need to separate the input and output lines and the supply voltages of the IPC FEC Compact. Carry out the measuring
test across a common point of all connections and the earth
terminal.
For loads such as forward/reverse motor contactors which
can be dangerous if switched on simultaneously, interlocks
both external to the module and programmed interlocks
Festo P.BE-FEC-C-SYS-EN en 0109 NH
3-17
3. Installation
3-18
Chapter 4
4-1
Contents
4-2
4-1
4-3
4-4
4-7
4-8
4-9
4-10
4-11
4-12
4-13
4-14
4-22
4-22
4-23
4-31
4-31
4-31
4-31
4-31
4-32
4-33
4.1
The following provides a brief introduction for the use of the IPC FEC Compact.
You will need:
the cable FEC KSD2 if using the module IPC FEC FC20,
FC21, FC22, FC23 for connection with the afore mentioned
module and an external programming PC
4-3
4-4
Bild 4/1: Block circuit diagram of voltage supply (for all 24 V DC variants, not for FC21
and FC 23)
Caution
Prior to continuing with any further wiring, you will need to
disconnect the power supply from the IPC FEC Compact
again.
4-5
1
1 Screwdriver
2 Terminal
3 Cable
2
3
Bild 4/2: Connnection of cable to screw terminals
Caution
The max. permissible acceptable current load must be
observed.
4-6
2
+
1 Sensor
4 Operational earthing
2 Common connection C0
3 Actuator
4-7
2
L
1 Sensor
4 Operational earthing
2 Common connection C0
3 Actuator
4-8
2
+
1 Sensor
4 Operational earthing
2 Common connection C0
3 Actuator
4-9
2
L
1 Sensor
4 Earth connection
2 Common connection C0
3 Actuator
4-10
2
+
4
6
1 Sensor
5 Operational earthing
Transistor outputs
4-11
S0
S1
2
+
4
6
1 Sensor
5 Operational earthing
Transistor outputs
4-12
Multiprog variant
4-13
4.1.9 The first project using the IPC FEC Compact in FST
Proceed as follows:
1
2. Install the FST software 4.02 (or later) on your programming PC, unless already installed.
4. Start the FST software.
5. Open a new project via the menu Project/New .
4-14
4-15
4-16
4-17
4-18
LOAD
TO
NOP
IWO
OWO
4-19
12. If an input in the allocation list is requested, you can assign a symbolic name and a comment.
4-20
14. Now switch the RUN/STOP switch from Stop to Run. The
Run LED on the IPC FEC Compact will now change to
Green.
15. Then generate an input signal to one input of group In 0,
this should cause the output at the corresponding position of the output module Out 0 to switch to 1.
16. Check your program by switching to online mode: Click
onto your program with the righthand mouse button, online
4-21
Operand number
Register (Rx)
0 to 127
0 to 127
Counter (Cx)
0 to 127
0 to 127
0 to 127
0 to 255
Range
Input word
Output word
Error word
EW, also as E
Flag word
Register
R0 to R255
Function units
Timer
Counter
Programs
P0 to P63
Program status
PS0 to PS63
Function modules
Program modules
4-22
4.1.12 The first project using the IPC FEC FC30 or FC34 in MULTIPROG
Proceed as follows:
1. Connect your IPC FEC Compact to the voltage supply as
previously described. Connect at least one sensor at input
0 of group In 0.0. The voltage supply is to be connected at
the output plug (to enable you to check with the help of
the LEDs whether an output switches).
2. Install MULTIPROG 2.01 Release 2001/04 (or later) on you
programming PC, unless already installed.
3. Connect the controller and PC with the programming
cable PS1 SM14. Use the COM connection on the IPC FEC
FC30/34 and COM1 or COM2 etc. on the programming PC.
4. Start MULTIPROG.
5. Open a new project via the menu Project/New.
4-23
4-24
4-25
9. Check the serial interface for the connection to the controller. The default entered in your project is COM1. Your
PC may require COM2. You will find the setting by clicking
onto the resource with your right mouse button (e.g. FC34
in the subdirectory Config in the Physical Hardware directory). This will open the menu listing the item settings.
4-26
4-27
4-28
12. Start the controller with a cold start in the control dialog.
4-29
4-30
4.2
Display elements
4-31
4.3
1 Module
2 Fast counter inputs
4-32
4.4
Inputs
Incremental encoder
FC20
In 0.7
FC21
In 0.7
FC22
In 0.7
FC23
In 0.7
FC30
In 0.7
FC34
In 0.7
1 Module
2 Reference switch
input
3 Incremental
encoder
4-33
4-34
Fault finding
Chapter 5
5-1
5. Fault finding
Contents
4.
Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5.1
5.2
5-3
5-4
5-2
5. Fault finding
5.1
Note
Verify that undamaged cables conforming to standards
have been used to connect the IPC FEC.
Note
Make absolutely sure that a correct voltage is available for
the IPC FEC Compact.
5-3
5. Fault finding
5.2
5-4
Fault / Remedy
Fault
Remedy
Check the input device for correct operation, loose connections or other abnormalities.
An input which is switched on
or off again within a time
period shorter than the operating cycle or the sensing time
of 5 ms of the module may not
be detected.
5. Fault finding
Fault
Remedy
5-5
5. Fault finding
Fault
Remedy
5-6
5. Fault finding
Fault
Remedy
FST only:
You should check whether the
program 0 is installed in the
project.
Check whether the Program 0
has been highlighted in the
project.
Check whether the FST is
actually loaded or whether an
error message is displayed in
the message window.
The error number (Online Control Panel menu) should be
checked and compared with
the FST manual.
5-7
Technical Appendix
Appendix A
A-1
A. Tecnical Appendix
Contents
A.
Technical appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1
A.1
A.2
A.3
A.4
A.5
A.6
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Output performance with overload/short circuit of the FC30 / FC34 . . . . . .
Schematic circuit diagram of transistor outputs . . . . . . . . . . . . . . . . . . . . . .
Schematic circuit diagrams of relay outputs . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic circuit diagram of solid state relay outputs . . . . . . . . . . . . . . . . .
Schematic circuit diagram of digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . .
A-3
A-12
A-13
A-14
A-16
A-17
A-2
A. Tecnical Appendix
A.1
Technical data
General
Mechanical characteristics
Dimensions IPC FEC FC20 /22 /30 /34
130 x 80 x 35 mm (W H x D)
130 x 80 x 60 mm (W x H x D)
160 g
330 g
160 g
330 g
160 g
160 g
15 g, 11 ms; 2 shocks/direction
Climatic characteristics
Transport/storage (to IEC 68-2-1/2)
-25 C to +70 C
0 C to +55 C
IEC 68-2-14
Relative humidity
95 % no moisture condensation
+70 C, 96 h; -25 C, 96 h
A-3
A. Tecnical Appendix
General
Electromagnetic characteristis
Electromagnetic compatibility (EMCG)
EN 50081-2 / EN 61000-6-2
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
Conducted interference
EN 61000-4-6
Voltage drop/failure
(FC21, FC23)
EN 61000-4-11
EN 55011 / Class A
Electrical characteristics
A-4
In/Out connection
Screw terminal
2 x 0.75 mm2
max. 0.5 Nm
Power supply
for FC20, FC22
Power supply
for FC30 and FC34
A. Tecnical Appendix
Digital inputs
Quantity
Input voltage/current
15 V DC min.
5 V DC max.
Typ. 5 ms
Electrical isolation
Yes, optocoupler
ja
Incremental encoder
max. 200 Hz
max. 30 m
1)
The input voltages are to be generated from circuits to protection classification III; this requirement is met
if the sensor supply voltage is used.
A-5
A. Tecnical Appendix
Digital outputs
Transistor outputs (FC30, FC34)
Switchable voltages / currents
+24 V DC + 20 % / - 15 %;
Nominal current / outputs 0.6 A;
short-circuit-proof / overload-proof
Lamp load
max. 5 W
Switching frequency
max. 1 kHz
3.2 A
ja
Fuse protection
max. 30 m
Switching frequency
Max. 25 Hz
Service life
Yes
Fuse protection
None
Max. 30 m
A-6
3 to 264 V AC,
3 to 125 V DC;
0.1 to 600 mA
Switching frequency
Max. 10 Hz
A. Tecnical Appendix
Digital outputs
Dielectric strength against internal system
voltage
Short-circuit-proof/overload-proof
No
Electrical isolation
Yes
Yes
Fuse protection
None
Max. 30 m
Analogue potentiometer
Quantity
Range of values
1 - 63
RJ11 socket
RJ12 socket
A-7
A. Tecnical Appendix
Connection
RJ12 socket
Characteristic
Use as RS232C
Max. 3 m
A-8
A. Tecnical Appendix
Bus interface
IEEE802.3 (10Base T)
10 Mbit/s
Connector plug
RJ45
Supported protocols
DDE server
Status display
Power LED
Status LED
According to status
Run
Green
Stop
Orange
Error
Red
Traffic:
A-9
A. Tecnical Appendix
Safety specifications
Protection classification
IP 20
Protection classification II
Beyond this, with circuits which must be supplied with power supply units to IEC 742 /
EN60742 / VDE 0551 / PELV with a minimum
dielectric strength of 4 kV or with power supply units with a protective separation according
to EN 60950 / VDE 0805.
A-10
Processor
80 186-(20 MHz)
Program memory
with FC20/ FC21 / FC22 / FC23
Program memory
with FC30 / FC34
Main memory
with FC20 / FC21 / FC22 / FC23
256kB RAM
typ. 3,500 lines STL
Main memory
with FC 30 FST / FC 34 FST
Main memory
with FC30 MWT / FC 34 MWT
Retentive data
Terminal connection
with FC20, FC21, FC22, FC23
A. Tecnical Appendix
A.2
A-11
A. Tecnical Appendix
A.3
+5 V
2
C+
+24 V
5
4
C0V
1 Internal
4 Actuator
2 External
5 Status LED
3 Voltage supply
A-12
A. Tecnical Appendix
A.4
+5 V
C+
+24 V
C0
6
OUT 0.0 to 0.1
C0V
5
1 Internal
4 Load supply
2 External
5 Max. 250 V AC / 5 A
3 Voltage supply
6 Status LED
or
30 V DC / 5 A
A-13
A. Tecnical Appendix
+24 V
C0
5
1 Internal
2 External
5 Relay contact
max 250 V AC / 5A
or 30 V DC / 5 A
3 Load supply
6 Relay coil
4 Actuator
7 Status LED
A-14
A. Tecnical Appendix
A.5
1
+24 V
C0
3
OUT0.0 to 0.7
4
5
1 Internal
4 Actuator
2 External
3 Load supply
6 Status LED
Fig. A/4: Solid state relay outputs FC22 / FC23
A-15
A. Tecnical Appendix
A.6
+5 V
+24 V
In 0.0 to 0.7
(In 1.0 to 1.3)
S0
0V
(S1)
3
1 Internal
3 Voltage supply
2 External
4 Sensor
A-16
A. Tecnical Appendix
+5 V
0V
In 0.0 to 0.7
(In 1.0 to 1.3)
S0
(S1)
+24 V
3
1 Internal
3 Voltage supply
2 External
4 Sensor
A-17
Accessories
Appendix B
B-1
B. Tecnical Appendix
Contents
B.
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B-1
B.1
B-3
B-2
B. Tecnical Appendix
B.1
Product
Product illustration
B-3
B. Tecnical Appendix
Product
Product illustration
1 item
Product software
Product illustration
FST2 CD
FST software, version 4.X on CD,
Manuals on CD
Packaging unit
1 item
1 item
B-4
Index
Appendix C
C-1
C. Tecnical Appendix
Contents
C.
C-2
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C-1
C. Tecnical Appendix
Index
A
AB direction detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
Stripped wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Cable end sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Actuator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Analogue potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Connection example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Block circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Display elements . . . . . . . . . . . . . . . . . . . . . . 1-5, 1-6, 1-7, 1-8
Main memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Output module Out 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
B
Mounting clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4, 2-5
Mounting screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Allocation list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Operating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Drilling spaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
C
Cross cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
C-3
C. Tecnical Appendix
D
Debug mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Direct network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
E
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Extension (EXT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
F
Fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
FST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
FST programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
FST settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
Operational earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
G
Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Common potential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Screened cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
H
Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Top-hat rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Top-hat rail dismantling . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Top-hat rail assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
C-4
C. Tecnical Appendix
I
Incremental encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
IPC FEC FC20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
IPC FEC FC20 and FC22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
IPC FEC FC21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
IPC FEC FC21 and FC23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
IPC FEC FC22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
IPC FEC FC23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
IPC FEC FC30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4, 1-8
IPC FEC FC34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4, 1-9
K
Cable FEC KSD2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Cold start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
Communication interface . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Control dialogue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-27
Short-circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
L
Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Link/Traffic LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
M
Minimum distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
MULTIPROG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13, 4-23
MWT programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Festo P.BE-FEC-C-SYS-EN en 0109 NH
C-5
C. Tecnical Appendix
N
Power pack PS1 PSE3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Network connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Network interface 10BASE T . . . . . . . . . . . . . . . . . . . . . . . 1-10
New project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
EMERGENCY-STOP functions . . . . . . . . . . . . . . . . . . . . . . 3-18
EMERGENCY-STOP circuit . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
O
Oil mist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Online display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
Online mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21, 4-29
P
Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
Power LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4, 4-31
Schematic circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . A-13
Programming PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3, 4-19
Programming cable PS1 SM14 . . . . . . . . . . . . . . . . . . . . . 4-23
Program memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Load project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
Project name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Processor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
C-6
C. Tecnical Appendix
R
Rain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7, 4-11
RJ plug, 4-pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
RJ12 plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5, 3-6
RJ45 plug (10Base T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Run LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
RUN/STOP switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
S
Switch power pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Screening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Fast counter inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3, 4-3, 4-19
Serial interface (COM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Solid state relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Solar irradiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Voltage supply wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Pin allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Star connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Power supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
C-7
C. Tecnical Appendix
T
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Transistor outputs . . . . . . . . . . . . . . . . . . . . . . 1-8, 4-11, 4-12
Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
TTL level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
U
Overload current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Overtemperature protection . . . . . . . . . . . . . . . . . . . . . . . A-12
Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . 2-3, 3-3
V
Connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Connecting cable PS1 SM14 . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Connecting cable SM14 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17, 4-6
Networking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Reverse polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Supply voltage line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
C-8
C. Tecnical Appendix
W
Dismantling of wall mounting . . . . . . . . . . . . . . . . . . . . . . . 2-7
Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6, 2-7
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
AC voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8, 4-10
Important user notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VII
Z
Counting pulses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
Cycle duration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
C-9
C. Tecnical Appendix
C-10
0109a
2. Copyright note
Every Electronic document
receives a copyright note. This
note must be included in every
copy and in every printout.
Example:
2001, Festo AG & Co.,
D-73726 Esslingen, Germany
3. Transferring the authorization
of use
The user can transfer his authorization of use in the scope of and
with the limitations of the conditions in accordance with items 1
and 2 completely to a third party.
The third party must be made explicitly aware of these conditions
of use.
II. Exporting the electronic
documentation
When exporting the electronic
documentation, the licence
holder must observe the export
regulations of the exporting
country and those of the purchasing country.
III. Guarantee
1. Festo products are being
further developed with regard to
hardware and software. The hardware status and, where applicable, the software status of the
product can be found on the type
plate of the product. In the case
of data storage devices which do
not accompany a product, i.e.
which are not supplied together
with that product, Festo does not
guarantee that the electronic
documentation corresponds to
every hardware and software
status of the product. In this case,
the printed documentation from
Festo accompanying the product
is alone decisive for ensuring that
the hardware and software status
of the product matches that of
the electronic documentation.
2. The information contained in
this electronic documentation can
be amended by Festo without
prior notice and does not commit
Festo in any way.
IV. Liability/limitations of liability
1. Festo provides this electronic
documentation in order to assist
the user in creating his machine
and system documentation. In the
case of data storage devices