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ATTACHMENTB
1) FIREPROTECTIONSYSTEMPHILOSOPHY
2) FIREWATERUTILITYDESCRIPTION
3) SPECIFICATIONFORFIREWATERPUMPSYSTEM
4) P&IDFORFIREWATERPUMPSYSTEM
5) UNDERGROUNDFIREWATERPIPINGPLAN
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 1 of 26
Feb. 19 , 2010
Dec. 14 , 2009
REV
DATE
J.K. Kim
T.H. Oh
T.H. Jung
J.K. Kim
T.H. Oh
T.H. Jung
J.K. Kim
T.H. Oh
T.H. Jung
J.K. Kim
T.H. Oh
T.H. Jung
DESCRIPTION
PREPARED
REVIEWED
APPROVED
PCF
G
DEPARTMENT:
Piping
JOB NO:
SC2277
DOCUMENT NO:
SC2277-SE-FA-760-4-1001
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 2 of 26
CONTENTS
1.
GENERAL
2.
REFERENCE
3.
DESIGN BASIS
4.
5.
6.
DRY RISERS
12
7.
12
8.
13
9.
15
10.
17
11.
18
12.
BREATHING APPARTUS
24
13.
24
Attachments
Attachment 1. SUMMARIZED MATRIX FOR FIRE FIGHTING FACILTIES OF BUILDING
Attachment 2. SUMMARIZED MATRIX FOR F & G SYSTEM OF BUILDING
Attachment 3. ESTIMATED FIRE WATER DEMAND CALCULATION
Attachment 4. FIRE SINGLE ZONE DRAWING
Attachment 5. OVERALL SCHEMATIC DIAGRAM FOR F & G SYSTEM
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 3 of 26
1.
GENERAL
This specification intended to provide the engineering requirements for fire fighting
and protection system, including equipment, piping systems for the Perdaman
Collie Urea Plant located in Shotts Industrial site, Collie city Australia as described
under this section. The design shall be complied with the requirements of NFPA
and local fire protection code.
2.
REFERENCE
The latest editions of the following codes, specification and regulations shall be
applied for the design.
2.1
AS 12239
AS 1603.5
AS 1670
AS 1940
AS 2118.1
AS 2419
AS 2441
AS 2444
AS 2941
AS 4078
2.2
NFPA 11
NFPA 12
NFPA 13
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 4 of 26
NFPA 14
NFPA 15
NFPA 16
2.3
NFPA 20
NFPA 24
NFPA 30
NFPA 70
NFPA 72
NFPA 85
NFPA 850
NFPA 1961
Fire Hose
NFPA 1963
NFPA 2001
API 2030
API 2218
API 2510A
2.4
SC2277-SE-IS-000-4-1005
and
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 5 of 26
3.
DESIGN BASIS
3.1
The fire fighting system shall be designed on the basis of only major fire with
a single fire risk area at a time.
3.2
3.3
The fire areas shall be defined as areas which are bounded by the limits of a
credible fire escalation event. In order to have a useful subdivision of the fire
areas, the fire areas may be divided into fire zones. The fire zones in open
plant section.
The following area or facility is considered as one single fire risk zone.
1)
2)
In the tank storage area, the one tank is considered as one fire risk area.
3)
Firewater demands for two (2) Fire monitors + two (2) Fire hydrants +
fixed water spray system.
For the purpose of estimating total firewater demand shall be 795 m3/hr. The
estimated fire water demand calculation is summarized in Attachment # 3
(Estimated firewater demand calculation) When estimating firewater demand
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 6 of 26
for fire monitors, hose lines and fixed water spray system the following shall
be used:
(1) One (1) Fire monitor nozzle: 114 m3/hr (1,900 lpm)
(2) One (1) Fire hydrant (2-1/2 hose line x 2): 114 m3/hr (1,900 lpm)
(3) Fixed water spray system: Application Rate of exposed surface
The fire water demand is estimated by considering several fire scenarios.
The biggest incident scenario would be the following:
The maximum firewater demand is estimated at 795 m3/hr for any single
major fire case on the ammonia process area. Based on preliminary
firewater estimates, the ammonia process area have been indicated as
producing the higher firewater demand during a single fire incident.
The maximum fire water requirement for the ammonia process area is
calculated base on a deluge water density of 20.4 lpm/m2 for synthesis gas
compressor surface area.
The largest fixed water spray 2 gas compressors
292.5 m3 /hr
228 m3 /hr
2 fire hydrant, two hose stream 57 m3 /hr each (950 lpm 228 m3 /hr
each)
Total fire water demand of single fire risk area
795 m3 /hr
For estimated water demand of each single fire zone, refer to attachment #3.
4.2
4.3
Firewater Pumps
Firewater pumps can be electric motor, diesel engine driven. The design,
installation, and acceptance test of firewater pumps shall conform to NFPA
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 7 of 26
20.
The fire water shall be pumped from fire water storage tank and pressurized
so that the system is ready to service with the minimum pressure of 10 barg
(1.0MPag) at the design flow rate at any point on the ground level in the
plant.
Two (2) fire water pumps shall be required, one driven by electric motor
(main) and the other by diesel driven (stand-by). They are horizontal split
centrifugal types. The capacity of each pump is 795 m3/hr and therefore it is
ensured the maximum fire water supply even if one of the pumps is out of
service or when the electric power is unavailable.
The fire water pumps will be operated as follows:
- The jockey pump will maintain the general network pressure at 8barg.
In the event that the network pressure drops below 7.5barg, Jockey will
be automatically started.
- In the event that the fire water network pressure falls below 7.0barg, the
main fire water pump and stand-by fire water pump will be started
automatically utilizing their respective pressure switched at pre-set points.
In addition to, stand-by fire water pump will also start if main fire pump
does not start, or having started, fail to build up the required pressure in
the fire-water ring main system within 30 seconds.
Manual starting of each pump unit shall be possible at the pump, and from
the Control room. Manual stopping of each pump unit shall only be possible
at the pump.
The shutdown the firewater pumps shall only from local panel.
One (1) fire water jockey pump, electric motor driven, in normal operation,
are provided to maintain the system pressure against leakage and to allow
automatic starting of main fire water pump sequentially in the event of fire
water demand from the plant. The capacity of Jockey pump is 50 m3/h at 10
barg (1Mpag) discharge pressure.
Booster pumps (1 working + 1 standby, motor operated) shall be provided for
dry riser system of high elevation gasification areas, if adequate pressure is
not the required design condition.
Firewater pumps shall furnish 150% or above of rated capacity at not less
than 65% of total rated head. The shutoff head shall not exceed 140% of
rated head for any type of pump.
4.4
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 8 of 26
from Carbon Steel piping with Fusion Bonded Epoxy Coating and installed
under ground at a buried with a minimum 1.1m cover. Where fire main
necessitates installation above ground the piping shall be carbon steel.
Where fire water main may be extended in the future, blinded flange shall be
provided for future connection.
Firewater main will be of minimum 10 diameter and single hydrant or fire
monitor laterals shall not be less than 6 in diameter.
The fire main shall be installed along the perimeter roadsides of each
process block and coal yard storage area(s) including the Administration
areas, ensuring firewater is made available throughout the urea plant.
Block valves shall be incorporated in the ring main system so that sections
can be isolated for maintenance. Each loop intersection, all branch line
connections, and all lines with more than six (6) fire protection devices (e.g.
hydrant, fire monitor and fixed water spray system) shall be provided with
isolation valve. The isolation valves shall be of the positive indicating type
showing clearly its open or closed positions. Valves shall be installed, as far
as possible aboveground. The valve shall be Locked open during operation.
The firewater mains network pipe sizes shall be calculated using an
approved computer program and the complete calculation shall be based on
design flow rates and a minimum pressure of 7barg being available at the
most hydraulically remote take-off points from the firewater pump(s). The
minimum diameter pipe used for the fire main network shall not be less than
6. Calculations shall be made to prove that pressure drop is acceptable with
a blocked section of piping in the network. The maximum allowable velocity
in the system should not exceed 4.6 m/s.
5.
Fire Hydrants
Hydrants spacing in process area shall be no more than 50 m along
roadways or access-ways between the hydrants. Hydrants spacing of utility
areas (including building area) shall be no more than 70 m as measured
along roadways or access ways between the hydrants.
Hydrants shall be positioned at least 1.5 m away from the edge of the road
and not less than 10 m from the hazardous areas being protected.
Hydrants shall be located so that the distance between the hydrant and fire
truck will not exceed 3 m.
Where large pipe banks or drainage ditches may hinder access between
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 9 of 26
Fire Monitors
Fire monitors shall be provided to adequately cover process units handling
hydrocarbons.
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 10 of 26
Combination Hydrants/Monitors
Combination hydrant/monitor shall have the monitor mounted on top of the
hydrant. Hydrant shall be equipped with two (2) 2-1/2 inch flanged hose
connections and one (1) 4 inch flanged pumper connection. Each 2-1/2 inch
hose connection shall be equipped with a 2-1/2 inch pressure reducing type
quarter turn gate valve through flanged connection; actuating level shall be
lockable in open and closed positions. Connection to hose shall be 2-1/2
inch male BS336 instantaneous couplings with rocker lug cap and chain. A 4
inch quarter turn ball valve shall be provided between the hydrant and
monitor for isolation of monitor stream. This ball valve shall be lockable in
open and closed positions. Height of the adjusting lever for the monitor shall
not exceed 1.3 meters from grade.
Combination hydrant/monitor shall be preferred method of applying water to
the risk during a fire incident process area to protect equipment handling
hydrocarbons.
The connecting parts between hydrant and monitor shall have the following
(from top of hydrant to base of monitor):
(1) 6 inch class 150, raised face, welded neck flange
(2) 6 x 4 inch concentric reducer
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 11 of 26
5.5
Hose reel
Hose reel stations shall be provided in process units and coal pile areas.
Two stations shall be positioned within 23 m (50ft.) (walking distance) from
any point within the production facilities area.
Hose reel stations shall be equipped with 31 m (100ft.) of 1-, 19-mm
internal bore, 500# non-collapsible rubber hose and adjustable-flow,
combination straight-stream fog-type (all brass) nozzles. Reels shall allow
hose to be put into service without unwinding the reel.
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 12 of 26
All the connectors and couplings shall be stainless steel (SS) and not brass
(Ammonia attack copper).
6.
DRY RISERS
Dry risers shall be provided to platforms where equipment and process isolation
valves are located and adequate access can be provided to allow safe use of hand
lines/hoses on elevated working platforms above the first elevation of a structure.
Each dry riser shall consist of an inlet with two-way flapper valve, 4 diameter riser
pipe fabricated in carbon steel and minimum of two outlet landing valves at each of
the respective working platform elevations.
A two-way flapper valve (collecting breaching) shall be permanently installed at
gruound floor level at a height of approximately 0.8 m above finished ground level.
Where provided, the inlet to the dry riser shall be installed horizontally for easy
access from fire truck only.
Outlet landing valves shall be similar to hydrant outlet stainless steel ball valves,
fitted with 2-1/2 inch BS336 instantaneous couplings. Outlet landing valve shall be
rated for 3.5 barg (0.35 MPag) minimum working pressure and pressure reducing
type. Outlet isolation valves shall be located near to the stairway access point to
the respective elevated working platform.
A hose box shall be provided adjacent to the landing valves on each landing.
Each box shall contain 2 jet/spray nozzles and 2 hose (2-1/2 inch x 20 m), as
minimum.
Hose box shall be fabricated in FRP finished red.
All the connectors and couplings shall be stainless steel (SS) and not brass
(Ammonia attack copper).
Such as hose and nozzle, equipments shall be FM/UL listed.
7.
Gas compressors
-
DOCUMENT NUMBER
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Revision
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7.2
8.
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Revision
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Revision
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General
Fire protection system shall be installed in buildings. The protection of a
building is based on fighting the fire from both the inside and from the outside
of the building. Fire water shall be available close to and inside some
buildings.
The type of fire protection systems applied depends on location, equipment to
be protected and the particular fire hazard. Equipment replacement and its
replacement value shall also be considered when making an assessment for
the design of the fire protection systems.
For fire protection facilities of building, refer to attachment #1.
9.2
9.3
Administration Building
Building
Warehouse
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 16 of 26
G
y
The enclosure coal handling structure each shall be provided with fixed
automatic sprinkler systems. Fire water shall be applied at a minimum density
of 10.2 lpm/m2 of the floor area.
All equipment shall be UL/FM listed.
9.4
Fixed carbon dioxide fire suppression systems for the above areas will
be provided by the coal silo and dust collector package suppliers. In
each case these systems shall be designed and installed to meet the
requirements of NFPA12. All equipment shall be UL/FM listed. The
quantity of reserve (pre-connected CO2 agent) shall be 100% of the
quantity supplied.
The design of the systems shall incorporate all necessary personnel
safety protection interlock systems and dedicated fire detection and
alarm control panel with all necessary logic to control and monitor
detection, local alarm and fire extinguishing system provide interface
with plant e.g. HVAC shutdown where required.
Confirmed fire condition will require a minimum alarm from two detectors
within the zone requiring discharge of fire extinguishing agent, each
detector providing a dedicated alarm condition. All alarm, fault and status
indications shall be repeated to the site wide monitoring system.
9.4.2 Clean Agent (HFC-227ea)Extinguishing System
A fixed automatic gaseous fire suppression system utilizing clean agent
(HFC-227ea) extinguishing shall be installed to cover the following
buildings:
y
U&O Substation
Urea Substation
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 17 of 26
G
y
Gasification Substation
BC dry chemical:
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
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DOCUMENT NUMBER
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Revision
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G
y
y
y
11.1.2 FGS shall provide a summary printout of analog smoke detectors and
all other alarm input devices and events when initiated by an
operators command that includes the following information:
y Analog values of all points including initial and extended average
value
y Points out of sensitivity compensation
y Points isolated
y Points tested & failed
y Event log contents
11.2 Fire Alarm Auxiliary Panel(FAAP)
The Fire Alarm Auxiliary Panel (FAAP) will consist of HMI Graphics Display
and switchboard.
Same furniture of DCS would be preferred.
The Graphics Display shall monitor plant fire alarm and status conditions on
screen displaying graphical representations of the site by means of colored
symbols and be equipped with buzzer or bell and visual annunciation so that
operator can easily find the cause and acknowledge the alarm point.
The Graphics Display shall give detail information of the type of alarm (e.g.
HC gas, H2 gas, fire, manual call point). For gas detectors pre alarm and gas
alarm (LEL) shall be displayed.
Annunciators will be only common indication per detected hazard for each
fire zone, indicating the type of alarm.
Switchboard will be used for manual audible alarming, deluge valve
activation. Backlight override switches shall be driven by a separate in and
output connected to the logics.
Color of symbol shall be as follows:
y toxic gas:
y combustible gas:
y flame detector:
y fire alarm:
y manual call point:
y deluge valve/alarm check valve open/close:
y running signal of firewater pumps:
y discharge signal from Clean Agent or CO2 system:
Blue
Yellow
Red
Red
Transparent
Green/Red
Green
Orange
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
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Strobes will produce 1 flash per second over the regulated voltage
range.
(5) Manual Release Push button for CO2, HFC-227ea Fire Extinguishing
Systems
y
Each detector will contain a remote LED output and a built-in test switch.
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 23 of 26
G
y
Heat Detectors shall be provided for each deluge system for automatic
actuation of the deluge system and initiation of a fire alarm.
The rate of rise element will consist of an air chamber, a flexible metal
diaphragm, and a factory calibrated, moisture-proof, trouble free vent,
and will operate when the rate of temperature rise exceeds 15 F
(9.4 C) per minute.
The detector will be of hermetically sealed, shock resistant, corrosionresistant, and tamper-proof.
DOCUMENT NUMBER
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Revision
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Toxic gas detectors (such as NH3 and CO) shall be positioned near
potential sources of toxic gas leakage and where toxic gas is likely to
be detected when released such as pump/compressor seals, air intakes
for HVAC, enclosures, and air outlets from enclosed classified areas.
MCR
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 25 of 26
Buildings
Portable
CO2
Extinguisher
Portable Dry
Powder
Extinguisher
Mobile Dry
Powder
Extinguisher
Indoor
Hydrant
System
Water
Sprinkler
System
Water
Spray
System
Fixed
Gaseous
Extinguishing
System
Process buildings:
Analyzer Houses
U&O Substation
Urea Substation
Ammonia
X
Substation
Gasification
X
Substation
Power
Transformer Area
Remote
Instrument
X
Enclosures
Non-Process buildings:
Guard Houses
X
X
Warehouse Bldg
Chemical Storage
Bldg
Building
Canteen
Laboratory
Building
U & O Substation
Main Control
Building
Administration
Building
Coal Handling
Substation
Power
Transformer Area
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-SE-FA-760-4-1001
Revision
Page 26 of 26
Buildings
Smoke
Detection
Heat
Detection
Very Early
Warning
Smoke
Detection
Manual
Call
Points
Fire Alarm
Sounders
Gas
Detectors
Gas
Alarms
Analyser Houses
U&O Substation
Urea Substation
Ammonia Substation
Gasification
X
Substation
Power Transformer
Area
Remote Instrument
X
Enclosures
Plant Facilities Buildings:
Guard Houses
Main Control
Building
Administration
Building
X
X
X
X
Warehouse Bldg
Chemical Storage
Bldg
Building
Canteen
Laboratory Building
U & O Substation
Coal Handling
Substation
Power Transformer
Area
G
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
Doc. No
Appendix #3
Page
1 of 7
G
G
G
G
ATTACHMENT #3
G
G
G
G
G
G
Doc. No
Appendix #3
Page
2 of 7
CONTENTS
1.0G
2.0G
3.0G
4.0G
ATTACHMENTS ........................................................................................................................... 7G
Doc. No
Appendix #3
Page
3 of 7
1.0
CALCULATION BASIC
1.1
1.2
Required of
Fire Water Demand
The largest fixed fire
suppression system (or
any
fixed
fire
suppression
system
demands that could
reasonably be expected
to
operate
simultaneously during a
single fire),plus the hose
stream demand of not
less than 500 gpm(1890
L/min)
Fixed
water
spray,
sprinkler,
or
foam
systems, the flow rate
should be the sum of
the flow rates required
for proper operation of
the fixed systems, plus
an
allowance
for
simultaneous operation
of monitors and hose
streams.
Required
Duration of
Firewater
Supply
Min. 2 hours
Min. 4
hours
to
Remark
Doc. No
Appendix #3
Page
4 of 7
2.0
Remark
- 500-K-551
- Transformer
Maximum Firewater
Demand :
681 m3 /h (2,998 GPM)
Doc. No
Appendix #3
Page
5 of 7
G
Fire Zone
Fire Zone 9: Unit 550
Urea
Remark
Doc. No
Appendix #3
Page
6 of 7
G
Fire Zone
Fire Zone 19: Unit 830
Slag Area
Remark
3.0
3.1
Fixed Deluge System : 225 m3/hr (990 GPM) x 1.3 = 292.5 m3/hr (1,288 GPM)
3.3
3.4
Two (2) fire water pump shall be required, one driven by electric motor(main), one
driven by diesel engine(stand-by). The capacity of each pump shall be 795 m3/hr
(3,500 gpm) at the minimum pressure of 10 barg.
One (1) fire water jockey pump, electric motor driven, capacity of 50 m3/h at 7 barg,
shall be provided to maintain the system pressure against leakage
4.0
ATTACHMENTS
4.1
Doc. No
Appendix #3
Page
7 of 7
Fire Water
Utility Description
DOCUMENT NUMBER
SC2277-IK-AI-760-4-1001
Revision
Page 2 of 4
CONTENTS
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
Fire Water
Utility Description
DOCUMENT NUMBER
SC2277-IK-AI-760-4-1001
Revision
Page 3 of 4
1.
GENERAL
Fire water system facility will be provided for active Fire protection system of Collie
Urea Plant supporting water based suppression. Fire water system consists of Fire
Water Pump, Fire Water Tank and Fire Water System Distribution.
2.
Two (2) fire water pumps consist of one main pump driven by electric motor (760P-001A M) and one stand-by pump driven by diesel driven (760-P-001B D). They
are horizontal split centrifugal types. The capacity of each pump is 795 m3/hr
(maximum fire water demand) and therefore it is ensured the maximum fire water
supply even if one of the pumps is out of service or when the electric power is
unavailable.
One(1) jockey pump (760-P-002 M), electric motor driven, is provided to maintain
the system pressure at 800 kPaG against leakage and to allow automatic starting
of main fire water pump sequentially in the event of fire water demand from the
plant. The capacity of jockey pumps is 50 m3/hr at 1000 kPaG.
Fire Water
Utility Description
DOCUMENT NUMBER
SC2277-IK-AI-760-4-1001
Revision
Page 4 of 4
HIGH
LOW-1
LOW-2
LOW-3
Manual starting of each pump unit shall be possible at the pump and from the
control room. The fire water pumps shall be designed for manual local stop only.
Remote alarms for pump and controller status, power supply etc. is provided for
the fire water pumps in accordance with AS 2941 and NFPA 20. The alarms
should be connected into the DCS system and FGSP.
3.
DESIGN BASIS
Fire water requirement for Collie Urea Plant is estimated based on Fire Protection
System Philosophy No. SC2277-SE-FA-760-4-1001.
4.
760-P-001 A M
760-P-001 B D
760-P-002 M
No part of this document or the information it contains may be reproduced or transmitted in any
form or by any means electronic or mechanical, including photocopying, recording, or by any
information storage and retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
Revision
Page 1 of 18
SPECIFICATION
FOR
FIRE WATER PUMP SYSTEM
REV
DATE
JC/MH
US/EM
SECL
PCF
JC/MH
US/EM
SECL
PCF
JC/MH
US/EM
SECL
PCF
JC/MH
US/EM
SECL
PCF
DESCRIPTION
PREPARED
REVIEWED
APPROVED
CLIENT
APPROVAL
JOB NO:
DOCUMENT NO:
Mechanical
SC2277
SC2277-IK-RS-760-4-1001
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
Revision
Page 2 of 18
TABLE OF CONTENTS
1.
GENERAL ............................................................................................................ 3
1.1.
1.2.
1.3.
Purpose .................................................................................................... 3
Order of Precedence.3
Definitions3
2.
3.
DESIGN ................................................................................................................ 5
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
4.
5.
DOCUMENTATIONS ....................................................................................... 17
6.
No part of this document or the information it contains may be reproduced or transmitted in any form or by
any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
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Revision
1.
Page 3 of 18
GENERAL
1.1. PURPOSE
The purpose of this specification is to define the minimum technical requirements for
the design, supply, manufacture, and testing of Main Fire Water Pumps and jockey
Pump for Collie Urea Project.
1.2. ORDER OF PRECEDENCE
In case of conflict between documents they shall take precedence in the following
order:
a. Australian National Law & Regulations
b. Local Government / Statutory regulations.
c. Data Sheets
d. This specification.
e. Other PCUP Project Specifications
f. Referenced codes and standards.
Any deviation or conflicts from the specifications and/or data sheets shall be presented
in writing to the Purchaser for resolution. Written approval for any deviation is
required prior to the start of any work. Compliance with the specifications and data
sheets does not relieve the SUPPLIER/VENDOR of the responsibility to furnish
equipment of safe and proper design, suited to meet the performance guarantees.
1.3. DEFINITIONS
The term used in this engineering specification are defined below,
Owner
EPC Contractor
Sub Contractor
Supplier/Vendor
Sub-Supplier
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any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
2.
Revision
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DOCUMENT NUMBER
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Revision
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DESIGN
General Design Basis
1) The fire fighting system is designed on the basis of only major fire with a single risk
area at a time. There is no simultaneous occurrence of fire, either within a single fire
area or in multiple locations in the plant, is to be considered.
2) The Fire water demand is therefore determined based on the largest single fire water
demand from the respective area requirements in the plant.
3) The total design of fire water demand is 795 m3/hr.
4) The water for firefighting system shall be supplied by means of pumping from a fire
water storage tank (760-T001) and additionally have back-up from the raw water pond
under emergency condition.
5) The fire water storage tank is sized to a minimum storage capacity of 5000 m3 for 6
hours of continuous fire fighting operation.
6) All pumps, drivers, controlling equipment, power supply and arrangement shall be
approved by the Western Australia authority having jurisdiction for the specific field
conditions encountered.
3.2
DOCUMENT NUMBER
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m3/hr and therefore it is ensured the maximum fire water supply even if one of the
pumps is out of service or when the electric power is unavailable.
The main fire water pumps shall provide fire water at specified pressure to the
plant firewater networks, so that the system is ready to service with the minimum
pressure of 1.0 MpaG at the design flow rate at any point on the ground level in the
plant.
The main fire water pumps shall be suitable for parallel operation. The mains
pressure shall be controlled by bypass flow back to the fire water storage tank
through a back pressure regulator valve.
Fire water pumps shall capable to furnish 150% or above of the rated capacity at
not less than 65% of total rated head. The shutoff head shall not exceed 140% of
rated head for any type of pump.
The fire pumps will be operate as follows:
a.
b.
The jockey pump will maintain the general network pressure at 0.8 MpaG. In
the event that the network pressure drops below 0.75 MpaG, jockey pump
will be automatically started.
In the event that the fire water network pressure falls below 0.7 MpaG, the
main fire water pump and stand-by fire water pump will be started
automatically utilizing their respective pressure switched at pre-set points. In
addition to, stand-by fire water pump also start if main fire pump does not
start, or having started, fail to build up the required pressure in the fire water
ring main system within 30 seconds.
Manual starting of each pump unit shall be possible at the pump and from the
control room. Manual stopping of each pump unit shall only be possible at the
pump.
The fire water pumps shall be designed for manual local stop only.
3.2.2. Jockey Pump
One (1) Centrifugal type jockey pump (760-MP002) of either horizontal type is in
operation and driven by electric motor shall be used to maintain the fire-water line
system pressure against any possible leakage. The capacity of Jockey pumps is 50
m3/h at 1.0 MpaG discharge pressure.
No part of this document or the information it contains may be reproduced or transmitted in any form or by
any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
Revision
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The Jockey pump will also be capable of starting and stopping manually from the
local control and from the control room.
The start and stop of the Fire Water Pump System and its setting hierarchy shall be
follow the project document SC2277-IK-AI-760-4-1001_Rev.2 Fire Water
Utility Description.
3.3
Flow versus head characteristics shall conform to the requirements of NFPA 20,
figure A.6.2.
d.
Each pump shall be able to operate at the rated conditions for a minimum of 8,760
total operating hours before overhaul is required. The pump shall be capable of
continuous operation at the rated conditions. A design life of 25 years shall be
considered as a minimum.
e.
The pump shall be selected such that 5% change in capacity and head with respect
to rated conditions shall be achieved.
f.
The pump shall be capable of operating at 150% of rated flow without the NPSH
(R) exceeding the NPSH available.
The horizontal pumps shall be axially split type and the pump rotation shall be clockwise
(CW) when viewed from driver end.
Each fire water pump unit shall consist of a pump, driver, controller, a common base-plate
for each pump and driver and accessories, as required for operation by NFPA 20 and the
corresponding data sheets.
No part of this document or the information it contains may be reproduced or transmitted in any form or by
any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
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Oil lubricated by splashed shall be used for the pumps. The pump bearings shall have
L10h rating of not less than 25,000 hrs based on load rating and fatigue life.
No part of this document or the information it contains may be reproduced or transmitted in any form or by
any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
Revision
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Pump Material
The pump materials of construction shall be selected to suit the specified conditions of
firewater quality as per the data sheet.
1) The material shall conform to relevant ASTM specification.
2) Threading of fasteners, internal and external to the pump, shall conform to ASME B1.1
or B1.20.1. Stud construction is preferred over cap screws. Fastener material shall be
compatible with the material of the parts being fastened and shall be of similar
metallurgy to pump wetted parts.
3.6
Drivers
The driver shall be one (1) electric motor and two (2) diesel engines as specified in
datasheet. The jockey pump driver shall be of an electric motor.
One (1) out of the two (2) main firewater pumps driver shall be a self-contained, skidmounted diesel engine provided with cooling system by Heat Exchanger (Shell & Tube ).
The diesel engine supplied with the engine driven pump shall have a proven design for fire
water pump service and shall be designed in accordance with UL-1247 Diesel Engines for
Driving Centrifugal Fire Pumps.
The engine cooling system shall be of the heat exchanger type as detailed in NFPA 20,
Diesel Engine Drive. The cooling water loop shall be factory installed and piped from
pump discharge. The heat exchanger discharge shall be piped to the skid drain.
The engine cooling system shall be sized for continuous duty at maximum ambient air
temperature while circulating a 50- percent ethylene glycol / water mixture.
No part of this document or the information it contains may be reproduced or transmitted in any form or by
any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
Revision
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Air filters shall be suitable for dusty, humid conditions and must be equipped with rain
hood. The filters must be designed to handle dusty air in a sub-tropical environment.
Filters shall be sized to 150 percent of the maximum rated capacity of the engine.
Fuel tank storage capacity shall be of size, sufficient to continuously operate the engines
for six (6) hours at full load. Each diesel engine shall have a separate fuel line and fuel
supply tank. The day tank assembly shall be installed on a skid as described in paragraph
3.7. of this specification.
The fuel tank shall have, as a minimum, the following connections:
Vent
Fill
Overflow
Fuel supply
Fuel return
Drain
Fuel level indicator
High and low level switch
Manway
3
Support/Structure
Flange
The diesel engine fuel system shall be provided with metallic flexible connectors as the
engine to damper the vibration to the fuel lines.
The engine shall be provided with a governor capable of regulating engine speed with in
range of 5% between shut off and maximum load condition of pump. An over speed shut
down device shall be provided with manual override.
The diesel engine exhaust system shall be complete with flexible engine-exhaust pipe
connectors, including a Siamese connector if the engine selected is a V-block design.
Additional piping, fittings, brackets and supports shall be provided, as required, to mount
and support the exhaust system and muffler from the engine.
3.6.1.1 Engine Rating and Design
Rating of the diesel engine and auxiliaries shall conform to the requirements of
NFPA 20, Chapter 11, and those listed below.
No part of this document or the information it contains may be reproduced or transmitted in any form or by
any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
Revision
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With all the derating allowances in to NFPA 20, the engines shall be capable of
continuous operations to at least ten percent (10%) over the maximum brake
horsepower required to drive the pump at any point from shut-off to one hundred
and fifty percent (150%) of flow.
The over speed trip shall be set at twenty percent (20%) above rated engine and
pump speed.
The engine shall be a UL listed design except as modified to meet this
specification.
Connection of the engine driver to the gearbox shall be through a double universal
joint torque tube (cordon shaft).
3.6.1.2 Diesel Engine Electrical Starting System
Unless otherwise specified, the engine shall be furnished with an electric starting
system of sufficient capacity to crank the engine to starting speed at minimum
ambient temperature. The entire electrical starting system shall be specifically
designed for outdoors, with roof and hazard area class as specified in datasheet.
Each engine shall be provided with two storage battery units. At 4.5oC, each
battery unit shall have twice the capacity sufficient to maintain the cranking speed
recommended by the engine manufacturer through a - 3 minutes attempt to start
cycle, which is six consecutive cycles 15 seconds of cranking and 15 seconds of
rest,.
Two (2) means for recharging the storage batteries shall be provided; one shall be
the alternator or generator supplied with the diesel engine, the other shall be an
integral battery charger in the diesel engine controller.
The battery shall be 24 volt DC Lead Acid type and shall be maintenance free. The
number and capacity of battery shall be as per cl. no. 11-2.5.2.1 of NFPA 20.
Batteries shall be mounted on the skid in a stainless steel, corrosion resistant box.
The battery box shall be equipped with a padlock-locking lid and with four 1/4"
drain holes on the bottom of box.
Unless otherwise specified, both a rack mounted battery charger and an engine
driven alternator shall be provided for battery charge. The automatic battery
charger, 240V / 1 phase / 50Hz, shall be sized to return full charge to fully
No part of this document or the information it contains may be reproduced or transmitted in any form or by
any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
Revision
Page 12 of 18
No part of this document or the information it contains may be reproduced or transmitted in any form or by
any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
Revision
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The skid will be outdoors with roof. The skid base shall be chequered plate, with all
piping tubing and wiring installed above the base.
The lifting lugs shall be provided for the skid and located to avoid hook or sling contact
with tubing and instrumentation. Each skid shall have four (4) lifting lugs designed for a
single point lift.
No skid component, including piping, shall overhang the skid. Components mounted on
the skid shall include:
1) A diesel engine or electrical motor as specified.
2) A flexible coupling or a universal joint coupling of cordon shaft design, connecting
the driver to the pump, with a corrosion resistant guard, designed and mounted
according to OSHA requirements.
3) Right angle gear box. (Applicable only for diesel engine driver vertical turbine
pump)
4) Piping and accessories.
5) Flanged discharge head shall be firmly supported with faces flush to the skid edge.
Components of the piping system shall include:
1) A backpressure regulator (to be piped to pump suction source).
2) A pressure safety relief valve (to be piped back to the suction source).
3) An automatic air release valve, 1-1/2 inch NPS or larger, to vent the air.
4) A 4-1/2 inch dial size pressure gauge, mounted near the pump casing to register
discharge pressure
Piping, instruments and valves defined in this specification and NFPA 20 that are part of
the engine, gearbox and pump auxiliaries only. Components required by NFPA 20,
mounted on discharge piping downstream of the discharge flange, shall be as supplied
loose.
A fuel tank fabricated from carbon steel and integrated into the main base skid. Included
with the tank and fuel system shall be a fill nozzle with screw cap, vent, drain valve with
flanged fitting, a water separator, flame arrester, fuel filters sufficient to condition the fuel
to ASTM 2-D requirements, and connecting fuel piping of austenitic stainless steel.
(Applicable to diesel engine drivers)
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any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
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Revision
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Exhaust muffler, with rain cap, for vertical gas discharge. The free standing, lockable,
instrument gauge board suitable for environment and area class as specified in datasheet,
shall be mounted on the outer edge of the skid base, and include meters to display the
following:
1) Engine speed.
2) Engine jacket water temperature.
3) Engine intake vacuum.
4) Engine lubes oil pressure.
5) Engine lubes oil temperature.
6) Engine lubes oil level.
7) Engine running hour meter.
8) Pump discharge pressure.
9) Gear lubes oil temperature.
10) Gear lube oil pressure (if applicable)
All electrical wiring and controls shall conform to SC2277-SE-ES-000-4-1001" Standard
Engineering Specification - Electrical Design Criteria". They shall be housed in the IP 55
instrument panel. The only connection points for external control and power cables shall
be at partitioned terminal strips shall be located in the panel. The minimum instrument
rating shall be Class1, Group D, and Div 2.
Painting of all surfaces requiring protection from corrosion shall be in accordance with
SC2277-SE-PS-000-4-1001, "Specification for Painting and Coating".
3.8
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The functional logic in the main control system shall activate fire water pump start circuit
under following conditions through a hardwired single normally closed contact.
a. Low fire water ring main pressure.
b. Manually at fire water pump skid and from the control room.
The panel instrumentation shall include provision for interfacing with main plant control
system. Provision shall be made to repeat information and alarm at a remote control room.
3.8.1 Diesel Engine Controller
The diesel engine controller shall meet the UL Listed or FM approved requirements
for diesel engine driven fire water pump service, and shall have a IP55 enclosure or
approved equal.
The controllers shall be mounted on the skid and shall include 316 stainless steel
pressure sensing lines an materials as described in NFPA 20
The engine controller shall be provided with an adjustable 0-60 second time delay
for sequential start.
The controller shall be supplied with all alarms per NFPA 20 requirements and this
specification. Supplier/Vendor to provide dry contacts rated for 24 VDC for low
fuel level, low battery, and pump running.
The controller shall have terminal strips for all engine connections, power supply,
and remote alarms (pump running and common trouble).
The controller shall include a weekly program timer per NFPA 20.
3.8.2 Fire Water Pump Electric Motor Controller
The electric motor controller shall comply with the requirements of chapter 10 of
NFPA 20.
The motor controller shall meet the UL Listed or FM Approved requirements and
shall have an IP65 enclosure or approved equal.
The controllers shall be mounted on the skid and shall include 316 stainless steel
pressure sensing lines an materials as described in NFPA 20
No part of this document or the information it contains may be reproduced or transmitted in any form or by
any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.
DOCUMENT NUMBER
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Revision
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The motor controller shall be provided with an adjustable 0-60 second time delay
for sequential start.
The motor controller shall have terminal strips for Purchasers remote alarms
connection to indicate when the pump is running, when the power supply is
unavailable, and common trouble.
3.8.3 Jockey Pump Motor Controller
The controller for jockey pump shall be 240 VAC, 3 Phase, 50 Hertz, suitable for
direct across-the-line starting.
The controller enclosure shall meet the requirements of IP 55 classifications. The
controllers shall be mounted on the skid and shall include 316 stainless steel
pressure sensing lines and materials as described in NFPA 20.
The controller shall be suitable for automatic operation to start the pump on low
header pressure and to stop the pump on high header pressure.
The controller shall include the following features:
4.
The jockey pump should automatically stop upon start of the fire water
pump and remain off while the fire water pump is running.
Pressure switch with adjustable pressure settings for pump start and
pump stop. The adjustable range of the switch shall be as specified on
the jockey pump Data Sheet.
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DOCUMENTATION
5.1.
5.2.
DOCUMENT NUMBER
SC2277-IK-RS-760-4-1001
Revision
6.
Page 18 of 18
Protective Coating
Stainless steel and non-ferrous surfaces, shafts, and flange faces shall not be
painted. Requirements for the application of paint coatings to protect exterior
surfaces of the pump are given in specification SC2277-SE-PS-000-4-1001,
Painting and Coating". Surfaces to be coated and the paint system to be applied
shall be as defined in data sheet.
6.2
Nameplate
The following information as a minimum shall be permanently stamped into the
nameplate:
a. Manufacturer's name and order number
b. Companys Tag number.
c. Date of manufacture.
d. Service.
e. Design capacity, m3/h.
f. Design head, meters.
g. Speed, rpm.
h. Direction of rotation.
i.
j.
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any means electronic or mechanical, including photocopying, recording, or by any information storage and
retrieval system, without permission in writing from Samsung Engineering.