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TABLE OF MEMBERS
ANNEX
I.
II.
1
1a
2
Active Anchorage M
Passive Anchorage D
Anchorages Parts
1.
1.1
1.2
4
4a
5
Stressing Anchorage M
Anchorages Passive D
Dimensions of anchorages, helix and additional
reinforcement (4, 7 and 9 strands)
2.
2.1
2.2
2.3
2.4
7
8
3.
3.1
3.2
3.3
Wire Strands
10
10a
4.
4.1
4.2
4.3
11
11a
12
12a
13
13a
5.
5.1
5.2
5.3
14
14a
14b
15
15a
16
16a
17
17a
18
19
20
21
22
22a
23
23a
23b
24
25
Description of installation
STC
Autorizzato e
notificato conformemente
allarticolo 10 della direttiva
89/106/EEC del Consiglio , del
21 dicembre 1988 , relativa al
ravvicinamento delle disposizioni
legislative , regolamentari ed
amministrative degli Stati
membri concernenti i
prodotti da costruzione
Consiglio Superiore
dei Lavori Pubblici
www.cslp.it
ETA-09/0013
DENOMINAZIONE COMMERCIALE :
Trade Name :
Holder of Approval :
VALIDITA DAL :
Validity
18/12/2012
from :
02/09/2014
AL :
To :
TIPOLOGIA ED USO DEL PRODOTTO :
product :
STABILIMENTO DI PRODUZIONE :
Manufacturing Plant :
The present ETA is endorsed in double original. One original is sent to the ETA holder, the other one is deposited at STC.
TA
1.
This European Technical Approval is issued by the Servizio Tecnico Centrale of Consiglio Superiore dei
Lavori Pubblici, in the following STC, in accordance with:
- Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws, regulations and
administrative provisions of Member States relating to construction products 1, modified by Council
Directive 93/68/EEC 2 and Regulation (EC) N 1882/2003 of the European Parliament and of the
Council 3;
- D.P.R. n.246 del 21 aprile 1993. Regolamento di attuazione della Direttiva europea 89/106 sui
prodotti da costruzione4;
- Common Procedural Rules for Requesting, Preparing and the Granting of European Technical
Approvals set out in the Annex of Commission Decision 94/23/EC5 ;
- ETAG 013 Guideline for European Technical Approval of Post-Tensioning Kits for the
Prestressing of Structures Edition June 2002 and Comprehension document ETAG 013
Amendment December 2007
Opinion n.135 of the First Section of the Italian Consiglio Superiore dei Lavori Pubblici, in
date of 22/07/2009.
Opinion n.2 of the First Section of the Italian Consiglio Superiore dei Lavori Pubblici, in date of
12/03/2012.
2.
STC is authorized to check whether the provisions of this European Technical Approval are met.
Checking may take place in the manufacturing plant (for example concerning the fulfillment of
assumptions made in this European Technical Approval with regard to manufacturing). Nevertheless, the
responsibility for the conformity of the products with the European Technical Approval and for their
fitness for the intended use remains with the holder of the European Technical Approval.
3.
4.
This European Technical Approval may be withdrawn by the STC according to Article 5 (1) of the
Council Directive 89/106/EEC.
5.
Reproduction of this European Technical Approval including transmission by electronic means shall be
in full. However, partial reproduction can be made with the written consent of STC. In this case partial
reproduction has to be designated as such. Texts and drawings of advertising brochures shall not
contradict or misuse the European Technical Approval.
6.
The European Technical Approval is issued by the approval body in its official language. This version
corresponds to the version circulated within EOTA. Translations into other languages have to be
designated as such.
1
2
3
4
5
II
1.
1.1
Definition of product
tendon:
- bonded and unbonded tendons with 4 to 27 tensile elements;
tensile elements:
- 7-wire prestressing steel strand having the characteristics indicated in Table 1; the wire can be equipped
with a protective sheathing against corrosion.
Strands type
Normal
Super
Compact
Nominal diameter
[mm]
15.2
15.7
15.2
Table 1: Tensile elements
Nominal cross
section
[mm2]
139
150
165
Characteristic
tensile strength
[MPa]
1860
1860
1860
anchorage: stressing (active) anchor type M, MX and fixed (passive) anchor type D with bearing plate and
anchor head for tendons of 4 to 27 strands:
Number of strands
4
7
9
12
15
19
22
27
X
X
X
X
X
X
X
X
Active anchorages M and MX
X
X
X
X
X
X
X
X
Passive anchorages D
1.2
The Post-Tensioning System is assumed to be used for the prestressing of structures of normal weight concrete
with internal bonded and unbonded tendons, also subjected to dynamic loads. Fatigue tests (see following table)
have been performed according to ETAG 013.
Number of strands
9
15
27
27
Upper load [KN]
1.795
2.992
5.386
5.386
Load range [KN]
118
198
356
356
Numbers of cycles
2006723
2008203
2004643
2003147
The structural members used have to be designed in accordance with national laws.
The provisions made in this European Technical Approval are based on an assumed working life of the PostTensioning System of 100 years. The indications given on the working life cannot be interpreted as a guarantee
given by the kit manufacturer or the Approval Body, but they are to be regarded only as a means for selecting the
appropriate product in relation to the expected, economically reasonable working life of the works.
The post tensioning system unbonded covered by this ETA does not included the possibility of the replacements
of the tendons. For special application in aggressive environment, the active and passive anchorage M and D
may be equipped coated with an epoxy-polyester coating, as a corrosion protection. They are identified with
Mep and Dep series, also the epoxy-polyester coating is not covered by this ETA.
2.
2.2 Components
2.2.1 Strands
Only 7-wire strands shall be used in accordance with national provisions (as long as an harmonized standard is
not issued for the product) with the characteristics given in Table 2:
Designation
Symbol
Unit
Value
Characteristic tensile strength
fptk
MPa
1.860
1.860
Nominal diameter
D
mm
15.2
15.7
2
Nominal cross section
Ap
mm
139
150
Nominal mass
M
g/m
1.093
1.172
Table 2: Dimensions and properties of 7-wire strands
1.860
15.2
165
1.289
To avoid any possible confusions, only strands with one nominal diameter shall be used on one site. Only strands
stranded in the same direction shall be used in a tendon. Further characteristic values of the strands are reported
in Annex 9.
2.2.1.1
Permanent corrosion protection
The corrosion protection materials used are specified according to ETAG 013, Annex C.1, or with a corrosion
protection system consisting in a corrosion protection filling material. Grout shall be used according to EN
447:1996.
2.2.1.2
Corrosion protection of the strand
The strand for unbonded applications is provided in factory with a corrosion protection consisting of a corrosion
protective grease and an extruded PE sheathing in accordance to ETAG 013, Annex C.1 Individually greased
and sheathed monostrands.
6
The technical documentation of this European Technical Approval is deposited at STC and, as far as relevant for the tasks of the approved bodies involved
in the attestation of conformity procedure, is handed over to the approved bodies.
2.2.2 Wedges
Wedges type T15 are made of case hardening steel 16NiCrS4+Pb according to EN 10277-4. Only one type of
wedge is used. The 3 segments of the wedges, held together by a spring ring, are 43 mm long and have a 60tooth. In case of passive anchorages wedges are kept in place by springs and a retaining plate.
For further characteristic values of the wedges see Annex 2.
2.2.3 Anchor heads
Anchor heads, realized by closed die forging, are made by steel C40-45 according to EN 10083-2 and have a
conical hole drilled in circular arrangement to accommodate strands and wedges. Additionally, passive
anchorages have threaded holes to fix the retaining plate and cylindrical seating for retaining springs. For further
characteristic values of the anchor heads see Annex 2.
2.2.4 Cast iron block
Cast iron blocks are made of a EN-GJS-500-7 cast iron according to UNI-ISO 4544. They are designed with a
shape able to transmit prestressing forces from the anchor head to the concrete.
For 4 to 27 strands, circular bearing plates shall be used (see Annex 3). An air vent is provided and in order to
guarantee a suitable ventilation a tube must be fitted to these air-vent.
2.2.5 Helixes and stirrups
The steel grades and dimensions of the helixes and of the stirrups shall comply with the values given in the
Annexes. The helix shall be placed exactly on the tendon axis. The helix dimensions shall comply with the values
specified in Annexes 5 to 7.
If required for a specific project design, the reinforcement given in the Annexes 5 to 7 may be modified in
accordance with the respective regulations in force at the place of use as well as with the relevant approval of the
local authority and of the ETA holder to provide equivalent performance.
2.2.6 Tubes and trumpets
Tubes and trumpets are positioned between the sheath and the anchorage and guarantee proper protection to the
strand. They are made of HDPE and they are able to keep stability when high temperatures are reached during the
injection process.
2.2.7 Grout
Grout according to EN 447:1996 shall be used.
2.2.8 Ducts
TTMs prestressing kit for post-tensioning may be used with different types of ducts depending on the project
and the categories of tendons based on their use. There are cases where the internal diameter of the ducts may be
increased in sections with a large curvature to ease threading, for example in the case of prefabricated cables
threaded in one transaction.
2.2.8.1
Steel Strip Sheaths
The steel strip sheaths are circular and corrugated to guarantee a mechanical bond with the concrete. The steel
strip sheaths are made of cold-formed (if corrugated) steel strip wound helically and welded along the edges or
locked together by crimping (see Annex 19). The metallic sheath is purchased in accordance to EN 523.
2.2.8.2
Corrugated Plastic Ducts
The plastic ducts may be of high-density polyethylene (HDPE) or polypropylene (P.P.). They comply with Annex
C.3 of ETAG 013 Corrugated plastic ducts for internal bonded post-tensioning. The ducts may be circular or
flat, but they are always corrugated to provide a connection with the concrete. The corrugated plastic duct shown
in annex 21 is not covered in this ETA.
2.2.9
Material properties
Component
Anchor head
Bearing plate
Wedge
Helix and additional reinforcements
(stirrups)
Spring
Material
C40 - C45
GJS 500-7
16NiCrS4+Pb
Re500 MPa
C72
Standard / Specification
EN 10083-2
UNI ISO 4544
EN 10277-4
Ribbed reinforcement steel B450 C
Italian D.M. 14.01.08 EN 10080
EN 10270-1
Fe360
H.D.P.E.
Steel
H.D.P.E.
Concrete
Grout
Strand
Table 3: Material properties
UNI 7070
ETAG 013, Annex C
EN 523
EN ISO 1872-1
EN 206-1
EN 445 EN 446 EN 447
pr EN 10138-3
2.4 Design
2.4.1 Tendons maximum prestressing forces
Prestressing and over-tensioning forces are specified in the respective national provisions:
the maximum force P0 applied to a tendon shall not exceed the force P0 ,max = A p min {0,8 f pk ;0,9 f p 0 ,1k } laid down in
Table 4 (Ap=139 mm2), in Table 5 (Ap=150 mm2) or in Table 6 (Ap=156 mm2). The value of the initial
prestressing force Pm0 immediately after tensioning and anchoring shall not exceed the force
Pm0,max = Ap min{0,75 f pk ;0,85 f p 0,1k } laid down in Table 4 (Ap=139 mm2), in Table 5 (Ap=150 mm2) or in Table 6
(Ap=156 mm2).
Tendon designation
Number of
strands
4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15
4
7
9
12
15
19
22
27
Cross section
Ap
[mm2]
556
973
1251
1668
2085
2641
3058
3753
Prestressing force
f p 0 ,1 k = 1636 ,8 MPa
Pm0,max [kN]
774
1354
1740
2321
2901
3674
4255
5221
P0,max [kN]
819
1433
1843
2457
3071
3891
4505
5529
Tendon designation
Number of
strands
4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
4
7
9
12
Cross section
Ap
[mm2]
600
1050
1350
1800
Prestressing force
f p 0 ,1 k = 1636 ,8 MPa
Pm0,max [kN]
835
1461
1878
2504
P0,max [kN]
884
1547
1989
2652
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15
15
19
22
27
2250
2850
3300
4050
3130
3965
4591
5635
3315
4198
4861
5966
Tendon designation
Number of
strands
4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15
4
7
9
12
15
19
22
27
Cross section
Ap
[mm2]
660
1155
1485
1980
2475
3135
3630
4455
Prestressing force
f p 0 ,1 k = 1636 ,8 MPa
Pm0,max [kN]
918
1607
2066
2755
3443
4362
5050
6198
P0,max [kN]
972
1701
2188
2917
3646
4618
5347
6563
The number of strands in a tendon may be reduced by leaving out strands lying radial-symmetrically in the
anchor head. The provisions for tendons with completely filled anchors also apply to tendons with only partly
filled anchor heads. Into the free drills in the anchor head the short pieces of strands with wedges have to be
pressed to prevent slipping out.
The admissible prestressing force is reduced per strand left out as shown in Table 7:
For further characteristic values of the tendons (mass per meter, ultimate stressing force Fpk) see Annex 5 to 7.
Ap [mm2]
139
150
165
Pm0 [kN]
193
209
230
P0 [kN]
205
221
243
2.4.2
The losses of the prestressing force due to friction and wobbling effects may normally be determined in the
calculation by using the friction coefficients and the unintentional angular displacement k (wobble coefficient)
given in Table 8 and 8a. The values and k depend on the given duct dimensions and on the maximum distances
between the tendon supports.
The given value of k only apply if the strands are in the ducts at the time of concreting.
If the strands are arranged after concreting, the given values shall only be used in the calculation if the ducts are
adequately stiffened during concreting, e.g. by means of PE pipes, or if reinforced ducts are used in connection
with smaller distances between tendon supports.
For the determination of strains and forces of prestressing steel friction losses PA in the active anchorage zone
shall be taken into account according to Table 8.
Tendon
designation
Friction
coefficient
[rad-1]
Steel Sheath
Friction
coefficient
[rad-1]
Plastic Sheath
Wobble coefficient
k
[rad/m]
Distances between
tendon support
[m]
Friction losses
PA
(%)
4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15
0,19
0,19
0,19
0,19
0,19
0,19
0,19
0,19
0,12
0,12
0,12
0,12
0,12
0,12
0,12
0,12
510-3
510-3
510-3
510-3
510-3
510-3
510-3
510-3
max 1,8
max 1,8
max 1,8
max 1,8
max 1,8
max 1,8
max 1,8
max 1,8
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
Tendon designation
Friction coefficient
[rad-1]
Wobble coefficient k
[rad./m.]
4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15
0,06
0,06
0,06
0,06
0,06
0,06
0,06
0,06
910-3
910-3
910-3
910-3
910-3
910-3
910-3
910-3
59
69
76
86
87
99
105
114
5,40
6,30
9,93
7,83
7,74
9,09
9,63
9,90
Table 9: Inner diameter of the duct di and minimum radius of curvature Rmin
Value
45
37
For partial prestressing with 30% of the full prestressing force the actual mean value of the concrete compressive
strength to be proved is 0,5 f cmj,cube or 0,5 f cmj,cyl ; intermediate values can be interpolated linearly.
2.4.5 Centre and edge distances of the tendon anchorages, concrete cover
Spacing and distances shall not be less than values given in Table 11 and 12 and in the Annexes. A reduction of
up to 15% of the centre spacing of tendon anchorages in one direction is permitted but should not be less than the
outside diameter of the helix and the placing of an additional reinforcement shall still be possible. In this case the
spacing in the perpendicular direction shall be increased by the same percentage.
Tendon designation
Unit
Value
fcmj,cube
MPa
35
45
4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15
mm
mm
mm
mm
mm
mm
mm
mm
250
335
370
430
480
545
585
650
230
295
320
380
430
485
520
580
Unit
Tendon designation
fcmj,cube
MPa
mm
4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15
mm
mm
mm
mm
mm
mm
mm
Value
35
45
130
175
190
220
245
280
300
330
120
155
165
195
220
250
265
295
3.
3.1
According to the decision 98/456/EC of the European Commission7 the system 1+ of attestation of conformity
applies.
This system of attestation of conformity is defined as follows:
Certification of the conformity of the product by a approved certification body on the basis of:
a.
Tasks for the manufacturer:
1.
factory production control
2.
further testing of samples taken at the factory by the manufacturer in accordance with a
prescribed test plan;
b.
Tasks for the approved body:
1.
initial type-testing of the product;
2.
initial inspection of factory and of factory production control;
3.
continuous surveillance, assessment and approval of the factory production control;
4.
audit-testing of samples taken at the factory.
3.2
Responsibilities
3.2.1
cannot be mistaken with products complying with the requirements. After eliminating the deficiency the relevant
tests shall be immediately repeated as far as technically possible and necessary for verifying the deficiency
elimination.
3.2.1.2 Other tasks of manufacturer
The manufacturer shall, on the basis of a contract, involve a body which is approved for the tasks referred to in
section 3.1 in the field of Post-Tensioning Kits for Prestressing of Structures in order to undertaken the actions
laid down in section 3.3. For this purpose, the Control Plan referred to in sections 3.2.1.1 and 3.2.2 shall be
handed over by the manufacturer to the approved body involved. The manufacturer shall make a declaration of
conformity, stating that the construction product is in conformity with the provisions of the present European
Technical Approval.
At least once a year specimens shall be taken from one job site and one series of singles tensile element test shall
be performed according ETAG 013, Annex E3 (see Table 13). The results of these test series shall be made
available to the approved body.
7
Component
Bearing plate
Anchor head
Wedge
Tensile element
(strand)
Constituents of
filling material as
per EN 447
Helix
Stirrups
Duct
Item
Test / Check
material (6)
detailed
dimensions(5)
visual
inspection (3)
material (6)
detailed
dimensions(5)
visual
inspection (3)
material (6)
treatment,
hardness
detailed
dimensions(5)
visual
inspection (3)
material (6)
diameter
Traceability(4)
check
test
yes
no
check
100 %
5%
2 specimen
3.1 (2)
check
100 %
no
check
100 %
0,5 %
2 specimen
5%
2 specimen
3.1 (2)
check
100 %
no
check
yes
test
full
test
test
full
yes
yes
yes
check
full
100 %
each
coil/bundle
each
coil/bundle
100 %
check
full
100 %
yes
100 %
yes
100 %
no
100 %
yes
100 %
no
100%
CE (2)
100%
no
full
check
check
check
full
check
check
full
check
check
(2) 3.1.:
3.1 (2)
100 %
full
(1) 2.2:
Documentation
check
test
visual
inspection (3)
cement (6)
admixtures,
additions,
material (6)
visual
inspection (3)
material (6)
visual
inspection (3)
material (6)
visual
inspection (3)
bulk
Minimum
frequency
100 %
5%
2 specimen
no
no
yes
3.2.2
3.2.2.1 General
The approved body shall perform the measures according the section 3.2.2.2 to 3.2.2.5 and in accordance with the
provisions laid down in the above Control Plan.
The approved body shall retain the essential points of its actions referred to above and state the results obtained
and conclusions drawn in a written reports.
The approved certification body involved by the kit manufacturer shall issue an EC certificate of conformity of
the product stating the conformity with the provisions of this European Technical Approval.
In cases where the provisions of the European Technical Approval and its Control Plan are no longer fulfilled
the certification body shall withdraw the certificate of conformity and inform the STC without delay.
3.2.2.2 Initial type-testing of the product
For initial type-testing the results of the tests performed as part of the assessment for the European Technical
Approval may be used unless there are changes in the production line or plant. In such cases the necessary initial
type-testing has to be agreed between the STC and the approved body involved.
3.2.2.3 Initial inspection of factory and of factory production control
The approved body shall ascertain that, in accordance with the Control Plan, the factory, in particular the staff
and equipment, and the factory production control are suitable to ensure a continuous and orderly manufacturing
of the Post-tensioning system with the specifications mentioned in section 2.1 as well as in the Annexes of this
European Technical Approval.
3.2.2.4 Continuous surveillance, assessment and approval of factory production control
The approved body shall visit the kit manufacturer at least twice a year. It has to be verified that the system of
factory production control and the specified manufacturing process are maintained taking account of the Control
Plan.
Continuous surveillance and assessment of factory production control have to be performed according to the
control plan.
The results of product certification and continuous surveillance shall be made available on demand by the
approved body to the STC.
3.2.2.5 Audit-testing of samples taken at the kit manufacturer
During surveillance inspections the approved body shall take samples of components of the Post-tensioning
system for independent testing. For the most important components Table 14 contains the minimum procedures
which have to be performed by the approved body.
The basic elements of the Audit testing comply with ETAG 013, Annex E2 (see Table 14).
Component
Anchor head
Bearing plate
Wedge
Item
Test / Check
material according to
specification
detailed dimensions
visual inspection (1)
material according to
specification
treatment
detailed dimensions
main dimensions,
surface hardness
visual inspection (1)
ETAG 013 Annex E.3
Table 14: Audit testing
Sampling Number of
components per visit
check, test
test
check
check, test
test
test
2
1
test
check
test
5
1 series
visual inspections means e.g.: main dimensions, gauge testing, correct marking or labelling, appropriate performance,
surface, fins, kinks, smoothness, corrosion, coating, etc.
All samples shall be randomly selected and clearly identified.
3.3
CE Marking
The CE marking shall be affixed on the delivery note. The letters CE shall be followed by the identification
number of the approved certification body, where relevant, and accompanied by the following additional
information:
4.
the name or identifying mark and address of the manufacturer and of the production plant (legal entity
responsible for the manufacture);
Assumptions under which the fitness of the product for the intended use was favourably
assessed
4.1 Manufacturing
TTM bonded and unbonded strand post-tensioning system with 4 to 27 strands is manufactured in accordance
with the provisions of this European Technical Approval. Composition and manufacturing process are deposited
at the STC.
4.2 Design
Other than all the provisions of p.2.4 of this ETA, also the following provisions shall be considered.
4.2.1 Anchorage recess
The anchorage recess shall be designed so as to ensure a concrete cover of at least 20 mm at the protection caps
in the final state. Clearance is required for the handling of prestressing jacks. The ETA holder shall keep
available information on prestressing jacks and appropriate clearance behind the anchorage.
4.2.2 Reinforcement in the anchorage zone
The helix and the additional reinforcement as given in Annexes 5 to 7 shall be adopted.
Verification of the transfer of prestressing forces to the structural concrete is not required if the centre spacing
and edge distances of the anchorages as well as grade and dimensions of additional reinforcement, see Annexes 5
to 7, are complied with. The forces outside the area of the helix and additional reinforcement shall be verified
and, if necessary, resisted by appropriate (transversal) reinforcement.
If required for a specific project design, the reinforcement given in Annexes 5 to 7 may be modified in
accordance with the respective regulations in force at the place of use as well as with the relevant approval of the
local authority and of the ETA holder to provide equivalent performance.
4.3 Installation
4.3.1 General
Assembly and installation of the tendons shall only be performed by qualified post-tensioning specialist
companies which have the required technical skills and experiences with this TTM Post-tensioning System. The
companys site manager shall have a certificate of the ETA holder certifying that he is instructed by the ETA
holder and the required knowledge and experience with this post-tensioning system. Standards and regulations
valid on side shall be considered.
The ETA holder is responsible to inform anyone concerned about the use of this TTM Post-tensioning System.
Additional information as listed in ETAG 013, section 9.2 shall be held available at the ETA holder and shall be
distributed as needed.
for ensuring of the central position the helix may be attached to the bearing plate or anchor body by
tack-welding.
After placing the strands in the ducts no more welding shall be performed at the anchorages.
4.3.3 Installation of the tendon
The central position of the helix or stirrups shall be ensured by means of tack-welding to the bearing plate or the
anchor body or other appropriate mountings. The bearing plate or anchor body and the anchor head shall be in
direction vertical to the axis of the tendon.
The tendon shall be placed straightforward for the first meter at the anchorage.
The connection between trumpet and duct shall be sealed carefully with tape in order to prevent the penetrating of
concrete.
4.3.4 Wedging force, slip at anchorages, wedge securing and corrosion protection mass
If the calculated prestressing force is less than 0.7 Pm0,max the wedges of fixed anchorages shall be pre-wedged
with P0,max (see section 2.4.1).
The wedges of all anchorages which are no more accessible during tensioning shall be secured by means of
wedge keeping plates and bolts.
4.3.5 Tensioning
Before tensioning the minimum mean concrete strength shall comply with the values given in section 2.4.4.
It is admissible to restress the tendons by releasing and re-using the wedges. After restressing and anchoring,
wedge marks on the strands resulting from first stressing shall be moved to the outside by at least 15 mm.
The minimum straight length for tensioning behind the anchorages (strand protrusion) depends on the jack which
is used on site. All strands of a tendon shall be stressed simultaneously. This can be done by centrally controlled
individual jack or by a bundle jack.
4.3.6
Grouting
4.3.6.1
Grout and grouting procedures (bonded)
Grout according section 2.2.7 shall be used. Grouting procedures shall be carried out in accordance with EN
447:1996.
4.3.6.2
Cement grout
Cement grout is a stable, uniform mix of cement, additives and water obtained by means of a mechanical mixing
process. It is screened and kept agitated in a storage tank until injected into the duct.
TTMs prestressing tendons can be injected with:
either a common grout complying with the requirements of the European standards EN 447 (requirements
for common grout) and EN 445 (test methods). The grout setting can be delayed to provide a longer grout
capacity,
or a special grout, according to the requirements stated in paragraph C.4.3 of ETAG 013.
4.3.6.3
Grease
The grease for TTM prestressing tendons shall be a mineral-oil based grease meeting the requirements of
paragraph C.4.1 of ETAG 013
4.3.6.4
Water rinse
Normally, tendons shall not be rinsed with water.
4.3.6.5
Grouting speed
The grouting speed shall be in the range between 3m./min. and 12 m/min.
5.
5.1
The components and the tendons shall be protected against moisture and staining. The tendons shall be kept away
from areas where welding procedures are performed. During transport a minimum admissible diameter of
curvature of tendons with duct up to 22 strands is 1.65 m and exceeding 22 strands is 2.0 m.
For tendons without duct the smallest diameter of curvature during transport is 1.65m.
The ETA holder shall have instructions related to:
Temporary protection of prestressing steels and components in order to prevent corrosion during
transportation from the production site to the job site;
Transportation, storage and handling of the tensile elements and of other components in order to avoid any
mechanical, chemical or electrochemical changes;
Protection of tensile elements and other components from moisture;
Segregation of tensile elements from zones where welding operations are performed.
5.2
Recommendations on the installation
The installation guidelines of the manufacturer have to be followed, see ETAG 013, Annex D.3.
Accompanying information
5.3
It is the responsibility of the ETA holder to ensure that all necessary information (design and installation) is
submitted to those responsible for design and execution of the works constructed with the TTM bonded and
unbonded strand post-tensioning system with 4 to 27 strands.
Rome, 18/12/2012
ACTIVE ANCHORAGES M
Active unbonded anchorage type M with cap and strands greased and coated
Active unbonded anchorage type M with cap and strand greased and coated inside an H.D.P.E duct (*)
(*) The corrugated plastic duct is not covered by this ETA
Bonded and unbonded Strand Post-Tensioning System TTM
Active Anchorage M
European Technical Approval ETA-09/0013 version on 18/12/2012
TTM
Annex 1
PASSIVE ANCHORAGES D
Passive unbonded anchorage type D with cap and strands greased and coated
Passive unbonded anchorage type D with cap and strands greased and coated inside of H.D.P.E duct (*)
(*) The corrugated plastic duct is not covered by this ETA
Bonded and unbonded Strand Post-Tensioning System TTM
Passive Anchorage D
European Technical Approval ETA-09/0013 version on 18/12/2012
TTM
Annex 1a
Anchor head M
Cone M
27.2
~7
Anchor head D
H2
27.2
30
~7
H1
Cone D
Spring
Wedge T15
.6
92
6 0
28
24.3
~1
43
41
Number of strands
Diameter
A [mm]
Height H
[mm]
105
53
Diameter
B [mm]
Height H1 [mm]
105
88
Diameter
C [mm]
Height H2 [mm]
95
10
9
12
Anchor head M
125
146
160
55
58
53
Anchor head D
125
146
160
90
93
88
Cover anchor head D
115
130
145
10
10
10
15
19
22
27
176
63
200
80
230
86
250
93
176
98
200
115
230
121
250
128
160
10
180
15
200
15
220
15
TTM
Annex 2
Bearing plate
H3
Trumpet
H4
Diameter
D [mm]
Height H3 [mm]
160
103
200
133
Diameter
E [mm]
Height H4 [mm]
80
312
96
355
Number of strands
9
12
Bearing plate
235
265
163
179,5
Trumpet
118
134
400
405
15
19
22
27
290
197
320
215
355
260
380
277
144
425
156
453
189
451
201
500
TTM
Annex 3
STRESSING ANCHORAGE M
Active bonded anchorage type M with steel corrugated duct with cement pad on the anchor block
Active bonded anchorage type M with: steel corrugated duct and cement pad directly on the anchorage
Active bonded anchorage type M with: H.D.P.E corrugated duct (*) and cement pad directly on the anchorage
Active unbonded anchorage type M with: grout permanent cap and strands greased and coated
Active unbonded anchorage type M with: H.D.P.E (*) corrugated duct, grout permanent cap and strands greased and
coated
(*) The corrugated plastic duct is not covered by this ETA
TTM
Annex 4
PASSIVE ANCHORAGE D
Passive unbonded anchorage type D with: corrugated H.D.P.E duct (*) and strands greased and coated
TTM
Annex 4a
K
W
Number of strands
165
1155
1860
165
1485
1860
Strand pattern
Strand [mm2]
Cross section area [mm2]
fptk [MPa]
165
660
1860
Helix and additional reinforcement
fcmj, cube [MPa]
35
Helix
Outer diameter [mm]
180
Bar diameter [mm]
12
Length [mm]
202,5
Pitch [mm]
45
Number of pitches
5
Distance [mm] Y
40
Additional reinforcement
Number of stirrups
8
Bar diameter [mm]
10
Spacing [mm] W
60
Distance from anchor head
[mm] Z
Outer dimensions [mm]
K
45
35
45
35
45
170
12
180
45
4
40
240
12
270
45
7
50
220
12
247,5
45
6
50
300
14
270
45
7
65
246
14
247,5
45
6
65
8
10
60
11
12
60
10
12
60
12
12
60
11
12
60
15
15
20
20
27,5
27,5
230
210
315
275
350
300
TTM
K
W
12
Number of strands
15
19
165
2475
1860
165
3135
1860
Strand pattern
Strand [mm2]
Cross section area [mm2]
fptk [MPa]
165
1980
1860
Helix and additional reinforcement
fcmj,cube [MPa]
35
Helix
Outer diameter [mm]
Bar diameter [mm]
Length [mm]
Pitch [mm]
Number of pitches
Distance [mm] Y
Additional reinforcement
Number of stirrups
Bar diameter [mm]
Spacing [mm] W
Distance from anchor head
[mm] Z
Outer dimensions [mm]
K
45
35
45
35
45
350
16
350
50
7
65
300
16
300
50
6
65
410
16
400
50
9
70
354
16
350
50
8
70
440
16
450
50
9
75
400
16
425
50
8
75
14
12
60
12
12
60
15
12
60
14
12
60
18
12
60
16
12
60
27,5
27,5
27,5
27,5
27,5
27,5
410
360
460
410
525
465
TTM
K
W
Number of strands
22
27
165
3630
1860
165
4455
1860
Strand pattern
Strand [mm2]
Cross section area [mm2]
fptk [MPa]
45
35
45
480
18
450
50
9
80
420
18
425
50
8
80
530
18
480
60
9
80
460
18
400
50
8
80
19
12
60
17
12
60
18
14
70
19
12
60
27,5
27,5
27,5
27,5
565
500
630
560
All the dimensions are in mm.
TTM
2A
12
15
19
22
27
250
230
335
295
370
320
430
380
480
430
545
485
585
520
650
580
175
155
190
165
220
195
245
220
280
250
300
265
330
295
Number of strands
Minimum centre spacing B [mm]
fcmj, cube: 35 MPa
fcmj, cube: 45 MPa
130
120
TTM
Annex 8
Designation
Tensile strength
Tensile strength
Nominal diameter
Nominal cross section
Nominal mass
Characteristic value maximum
force
Characteristic value of 0.1% proof
force
Nominal diameter covered
Nominal diameter strand
Nominal cross section
Nominal mass
Characteristic value maximum
force
Characteristic value of 0.1% proof
force
At 0.7 Rm
At 0.8 Rm
Modulus of elasticity
Symbol
fp(1)k
fptk
Strand
D
Ap
M
Unit
MPa
MPa
Value
1670
1860
mm
mm2
g/m
15,2
139
1093
15,7
150
1172
15,2
165
1289
Fm
KN
259
279
307
Fp(0,1)
KN
228
246
270
18,50
15,7
150
1290
18,00
15,2
165
1400
KN
259
279
307
Fp(0,1)
KN
228
246
270
2,5
4,5
2,5
4,5
196
2,5
4,5
TTM
Annex 9
Active bonded and unbonded anchorage type M with corrugated duct (*).
E
H
G
F
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4M15
160
105
103
300
180
170
45/50
45
12
45
7M15
200
125
133
340
250
220
62/67
45
12
45
9M15
235
146
163
380
250
250
72/77
45
14
45
12M15
265
160
180
385
300
300
80/85
50
16
45
15M15
290
176
197
405
350
355
85/90
50
16
45
19M15
320
200
215
430
425
400
95/100
50
16
56
22M15
355
230
260
430
425
420
100/105
50
18
61
27M15
380
250
277
470
400
460
110/115
50
18
70
Type
TTM
Annex 10
Active bonded and unbonded anchorage type M with corrugated duct (*).
E
H
G
F
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4M15
160
105
103
300
205
180
45/50
45
12
45
7M15
200
125
133
340
270
240
62/67
45
12
45
9M15
235
146
163
380
270
300
72/77
45
14
45
12M15
265
160
180
385
350
350
80/85
50
16
45
15M15
290
176
197
405
450
410
85/90
50
16
45
19M15
320
200
215
430
450
440
95/100
50
16
56
22M15
355
230
260
430
425
480
100/105
50
18
61
27M15
380
250
277
470
480
530
110/115
60
18
70
Type
TTM
Annex 10a
Active bonded and unbonded anchorages type Mep on 45 MPa concrete class, with casting protected with
epoxy paint in double protection corrosion, permanent H.D.P.E. cap and corrugated duct. The epoxypolyester coating is not covered by this ETA. The corrugated plastic duct is not covered by this ETA.
A
E
H
G
F
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4Mep15
160
105
103
300
180
170
45/50
45
12
145
7Mep15
200
125
133
340
250
220
62/67
45
12
145
9Mep15
235
146
163
380
250
250
72/77
45
14
145
12Mep15
265
160
180
385
300
300
80/85
50
16
145
15Mep15
290
176
197
405
350
355
85/90
50
16
145
19Mep15
320
200
215
430
425
400
95/100
50
16
120
22Mep15
355
230
260
430
425
420
100/105
50
18
145
27Mep15
380
250
277
470
400
460
110/115
50
18
145
Type
TTM
Annex 11
Active bonded and unbonded anchorages type Mep on 35 MPa concrete class, with casting protected with
epoxy paint in double protection corrosion, permanent H.D.P.E. cap and corrugated duct. The epoxypolyester coating is not covered by this ETA. The corrugated plastic duct is not covered by this ETA.
A
E
H
G
F
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4Mep15
160
105
103
300
205
180
45/50
45
12
145
7Mep15
200
125
133
340
270
240
62/67
45
12
145
9Mep15
235
146
163
380
270
300
72/77
45
14
145
12Mep15
265
160
180
385
350
350
80/85
50
16
145
15Mep15
290
176
197
405
450
410
85/90
50
16
145
19Mep15
320
200
215
430
450
440
95/100
50
16
120
22Mep15
355
230
260
430
425
480
100/105
50
18
145
27Mep15
380
250
277
470
480
530
110/115
60
18
145
Type
TTM
Annex 11a
Active bonded and unbonded anchorages type MX on 45 MPa concrete class, they are designed for posttensioning applications in aggressive environment: they are completely encapsulated in HDPE and may be provided
with corrugated duct. The corrugated plastic duct is not covered by this ETA.
A
E
H
G
F
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4MX15
168
105
103
300
180
170
45/50
45
12
140
7MX15
208
125
133
340
250
220
62/67
45
12
140
9MX15
243
146
163
380
250
250
72/77
45
14
140
12MX15
273
160
180
385
300
300
80/85
50
16
140
15MX15
298
176
197
405
350
355
85/90
50
16
140
19MX15
328
200
215
430
425
400
95/100
50
16
115
22MX15
363
230
260
430
425
420
100/105
50
18
140
27MX15
388
250
277
470
400
460
110/115
50
18
140
Type
TTM
Annex 12
Active bonded and unbonded anchorages type MX on 35 MPa concrete class, they are designed for posttensioning applications in a highly aggressive environment: they are completely encapsulated in HDPE and may be
provided with corrugated duct. The corrugated plastic duct is not covered by this ETA.
A
E
H
G
F
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4MX15
168
105
103
300
205
180
45/50
45
12
140
7MX15
208
125
133
340
270
240
62/67
45
12
140
9MX15
243
146
163
380
270
300
72/77
45
14
140
12MX15
273
160
180
385
350
350
80/85
50
16
140
15MX15
298
176
197
405
450
410
85/90
50
16
140
19MX15
328
200
215
430
450
440
95/100
50
16
115
22MX15
363
230
260
430
425
480
100/105
50
18
140
27MX15
388
250
277
470
480
530
110/115
60
18
140
Type
TTM
Annex 12a
B
C
Type
[mm]
[mm]
[mm]
[mm]
Quantity
A
B
C
D
4M15
160
103
124
M10
180
2
7M15
200
133
145
M10
120
3
9M15
235
163
190
M10
120
3
12M15
265
180
203
M12
120
3
15M15
290
197
235
M12
120
3
19M15
320
215
237
M12
120
3
22M15
355
260
290
M16
120
3
27M15
380
277
325
M16
120
3
TTM
Annex 13
B
C
GASKET
B1
C
Type
A [mm]
A1 [mm]
B [mm]
B1 [mm]
C [mm]
D
Quantity
4Mep15
4MX15
7Mep15
7MX15
9Mep15
9MX15
12Mep15
12MX15
15Mep15
15MX15
19Mep15
19MX15
22Mep15
22MX15
27Mep15
27MX15
160
168
103
123
139
M6
60
5
200
208
133
153
160
M10
60
5
235
243
163
183
190
M10
60
6
265
273
180
200
203
M10
60
6
290
298
197
219
235
M12
60
6
320
328
215
237
270
M12
60
6
355
363
260
284
290
M16
60
6
380
388
277
300
325
M16
60
6
TTM
Annex 13a
BxB
BxB
Type
A
[mm]
B x B [mm]
C
[mm]
A
4M15
7M15
9M15
12M15
15M15
19M15
22M15
27M15
160
200
235
265
290
320
355
380
200x200
240x240
275x275
305x305
330x330
360x360
395x395
420x420
110
110
110
110
110
125
130
140
15
15
15
15
15
15
15
15
TTM
Annex 14
BxB
BxB
Type
4Mep15
7Mep15
9Mep15
12Mep15
15Mep15
19Mep15
22Mep15
27Mep15
A [mm]
160
200
235
265
290
320
355
380
B x B [mm]
200x200
240x240
275x275
305x305
330x330
360x360
395x395
420x420
[mm]
160
160
160
160
160
160
160
160
15
15
15
15
15
15
15
15
TTM
Annex 14a
BxB
BxB
Type
A
4MX15
7MX15
9MX15
12MX15
15MX15
19MX15
22MX15
27MX15
168
208
243
273
298
328
363
388
200x200
240x240
275x275
305x305
330x330
360x360
395x395
420x420
[mm]
160
160
160
160
160
160
160
160
15
15
15
15
15
15
15
15
[mm]
B x B [mm]
C
TTM
Annex 14b
Passive bonded and unbonded anchorages type D on 45 MPa concrete class, with casting protected with
epoxy paint, permanent H.D.P.E. cap and corrugated duct. The corrugated plastic duct is not covered by
this ETA.
E
H
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4D15
160
105
103
300
180
170
45/50
45
12
90
7D15
200
125
133
340
250
220
62/67
45
12
90
9D15
235
146
163
380
250
250
72/77
45
14
90
12D15
265
160
180
385
300
300
80/85
50
16
90
15D15
290
176
197
405
350
355
85/90
50
16
90
19D15
320
200
215
430
425
400
95/100
50
16
106
22D15
355
230
260
430
425
420
100/105
50
18
111
27D15
380
250
277
470
400
460
110/115
60
18
120
Type
TTM
Annex 15
Passive bonded and unbonded anchorages type D on 35 MPa concrete class, with casting protected with
epoxy paint, permanent H.D.P.E. cap and corrugated duct. The corrugated plastic duct is not covered by
this ETA.
E
H
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4D15
160
105
103
300
205
180
45/50
45
12
90
7D15
200
125
133
340
270
240
62/67
45
12
90
9D15
235
146
163
380
270
300
72/77
45
14
90
12D15
265
160
180
385
350
350
80/85
50
16
90
15D15
290
176
197
405
400
410
85/90
50
16
90
19D15
320
200
215
430
450
440
95/100
50
16
106
22D15
355
230
260
430
450
480
100/105
50
18
111
27D15
380
250
277
470
480
530
110/115
60
18
120
Type
TTM
Annex 15a
Passive bonded and unbonded anchorages type Dep on 45 MPa concrete class, with casting protected with
epoxy paint, permanent H.D.P.E. cap and corrugated duct. The epoxy-polyester coating is not covered by
this ETA. The corrugated plastic duct is not covered by this ETA.
A
E
H
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4Dep15
160
105
103
300
180
170
45/50
45
12
90
7Dep15
200
125
133
340
250
220
62/67
45
12
90
9Dep15
235
146
163
380
250
250
72/77
45
14
90
12Dep15
265
160
180
385
300
300
80/85
50
16
90
15Dep15
290
176
197
405
350
355
85/90
50
16
90
19Dep15
320
200
215
430
425
400
95/100
50
16
106
22Dep15
355
230
260
430
425
420
100/105
50
18
111
27Dep15
380
250
277
470
400
460
110/115
60
18
120
Type
TTM
Annex 16
Passive bonded and unbonded anchorages type Dep on 35 MPa concrete class, with casting protected with
epoxy paint, permanent H.D.P.E. cap and corrugated duct. The epoxy-polyester coating is not covered by
this ETA. The corrugated plastic duct is not covered by this ETA.
A
E
H
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
4Dep15
160
105
103
300
205
180
45/50
45
12
90
7Dep15
200
125
133
340
270
240
62/67
45
12
90
9Dep15
235
146
163
380
270
300
72/77
45
14
90
12Dep15
265
160
180
385
350
350
80/85
50
16
90
15Dep15
290
176
197
405
400
410
85/90
50
16
90
19Dep15
320
200
215
430
450
440
95/100
50
16
106
22Dep15
355
230
260
430
450
480
100/105
50
18
111
27Dep15
380
250
277
470
480
530
110/115
60
18
120
Type
TTM
Annex 16a
The cap is made up of a cover equipped with a sealing gasket fixed to the casting by means of suitable anchorages
which vary in length and size depending on the several applications. A special closing disc tightens the sealing gasket
and the cap to the grouting. The disc allows to turn the cap into the most suitable position to allow all the air to come
out of the vent tube.
TTM
Annex 17
TTM
Annex 17a
The unbonded post-tensioning with M, MX, and D anchorages is carried out by using unbonded, greased
and plastic-coated strands, which are restrained in a mortar grouting with a rubber buffer and allow their
following tensioning and the covering with grease of all the parts of the anchorage that are subject to
corrosion, such as: anchorage block, wedges and strand are restrained in grease.
1
2
3
4
5
Cap
Grease
Cement
Unbonded strands
Gasket
TTM
Annex 18
The unbonded post-tensioning M, and MX anchorages are restressing and have a cap of variable length
filled with grease to protect the tensioning extension.
1
2
3
4
5
6
7
Cap
Extension Cap
Grease
Strands
Wedge T15
Anchor Head M
Gasket
TTM
Type
Thickness (mm)
STB-45x50x0,25_CE
45
50
0,25
STB-48x53x0,30_CE
48
53
0,30
STB-51x56x0,30_CE
51
56
0,30
STB-54x59x0,30_CE
54
59
0,30
STB-57x62x0,30_CE
57
62
0,30
STB-59x64x0,30_CE
59
64
0,30
STB-62x67x0,30_CE
62
67
0,30
STB-65x70x0,30_CE
65
70
0,30
STB-69x74x0,35_CE
69
74
0,35
STB-72x77x0,35_CE
72
77
0,35
STB-75x80x0,35_CE
75
80
0,35
STB-80x85x0,35_CE
80
85
0,35
STB-85x90x0,35_CE
85
90
0,35
STB-88x93x0,35_CE
88
93
0,35
STB-90x99x0,40_CE
90
99
0,4
STB-95x104x0,40_CE
95
104
0,4
STB-100x109x0,40_CE
100
109
0,4
STB-105x114x0,40_CE
105
114
0,4
STB-110x119x0,40_CE
110
119
0,4
STB-115x124x0,40_CE
115
124
0,4
STB-120x129x0,40_CE
120
129
0,4
STB-125x134x0,40_CE
125
134
0,4
STB-130x139x0,40_CE
130
139
0,4
All the dimensions are in mm
TTM
Annex 20
Type circular
Thickness (mm)
SPA-60x74x2
60
74
SPA-70x84x2
70
84
SPA-77x91x2
77
91
SPA-87x101x2
87
101
SPB-59x74x2,5
59
74
2,5
SPB-69x84x2,5
69
84
2,5
SPB-76x91x2,5
76
91
2,5
SPB-86x101x2,5
86
101
2,5
SPB-101x116x2,5
101
116
2,5
SPB-107x123x2,5
107
123
2,5
SPB-116x131x2,5
116
131
2,5
SPB-131x146x2,5
131
146
2,5
SPC-100x116x3
100
116
SPC-106x123x3
106
123
SPC-115x131x3
115
131
SPC-130x146x3
130
146
SPC-151x167x3
151
167
SPD-99x116x3,5
99
116
3,5
SPD-105x123x3,5
105
123
3,5
SPD-114x131x3,5
114
131
3,5
SPD-129x146x3,5
129
146
3,5
SPD-150x167x3,5
Type flat
SPE-78x25x2
SPE-90x25x2
150
167
Circular Corrugated Plastic Ducts
3,5
All the dimensions are in mm
length (mm)
width (mm)
Thickness (mm)
68-78
29-40
80-90
Flat Corrugated Plastic Ducts
29-40
2
All the dimensions are in mm
TTM
Annex 21
The front hole for grouting/vent can be connected by means of a connector with grouting corrugated tubes
having a diameter of 25 mm. and 20 mm. for grouting or vent with a limited flow rate. DD-1017-B
connector for gas 3/4 threaded hole and DD20x25 tube. DD-1033-B connector for gas 1/2threaded hole
and DD15x20 corrugated tube. DD-1034-B connector for 1/2" threaded hole and DD20x25 corrugated
tube.
Grouting/vent by means of DD-1003-A reusable valves and DD20x25 corrugated tube is the most
common solution used both with anchorage infilling and with grouting cap. This solution is usually also
adopted as vent.
Grouting/vent by means of a DD-3050-A reusable valve and DD20x25 corrugated tube is the most
technical solution used both with infilling and with grouting cap. The DD-3050-A valve is designed to
be reused several times.
Grouting/vent by means of reusable DD-1003-A valves and DD-6009 rigid PVC tube is the most
common solution used for front grouting on anchorages that allows the operator to have a rigid
connection. This solution is usually also adopted as vent.
Bonded and unbonded Strand Post-Tensioning System TTM
Accessory for grout anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012
TTM
Annex 22
Grouting by means of a reusable DD-3050-A valve and DD-6009 rigid PVC tube is the most common
solution used for front grouting on anchorages that allows the operator to have a rigid connection. The
DD-3050-A valve is designed to be reused several times.
Vent by means of DD-1016-A reusable valves and DD15x20 corrugated tube is the most economical
solution used both with anchorage infilling and with grouting cap. This solution is used as vent on
anchorages and caps where the connection to the grouting syringe is not required. These accessories can
be used for grouting both with mortar and with grease. Their reuse is subject to a proper use according to
operating instructions by TTM.
Connection for corrugated DD20x25 tube to connect two tubes that are not correctly interrupted and allow
their restoring, by giving continuity. This device is generally used to recover tubes that are broken inside
a slab and guarantees the grouting pressure.
TTM
Annex 22a
Characteristics
U.M.
Capacity
KN
Max strands
N
Stroke
mm
Weight
Kg
Stressing section
cm2
Max.
stressing bar
pressure
Max return pressure
bar
Max. looking pressure
bar
Length of the
mm
tensioning strand
Max. diameter
mm
Length
mm
M1600KN
M1800KN
M3000KN
M3600KN
M4800KN
M6800KN
1.600
1-4
250
180
155,51
700
1.800
4-7
250
210
302,20
700
3.000
7-12
250
280
424,49
700
3.600
12-15
250
390
564,21
700
4.800
15-19
250
490
725,71
700
6.800
22-27
250
650
879,20
700
250
250
250
250
250
250
250
250
250
250
250
250
400
400
400
450
500
500
290
950
330
1.050
400
1.000
470
1.150
520
1.150
650
1.270
subject to modification
Stroke
Tensioning
extension
mm
mm
mm
mm
mm
mm
mm
250
250
250
250
250
250
400
400
400
450
500
600
285
330
400
470
520
650
880
980
930
1090
1075
1270
110
110
110
110
125
130
103
133
163
197
215
260
300
340
380
405
430
430
Jack type
M1600KN
M1800KN
M3000KN
M3600KN
M4800KN
M6800KN
N
Strand
4
7
9-12
12-15
19
22-27
Stressing
area
cm2
155,51
302,20
424,49
564,21
725,71
879,20
Weight
Kg.
180
210
280
390
490
650
subject to modification
TTM
Annex 23
Characteristics
U.M.
Capacity
KN
Max strands
N
Stroke
mm
Weight
Kg.
Stressing section
cm2
Max.
stressing bar
pressure
Max return pressure
bar
Max. looking pressure
bar
Length of the
mm
tensioning strand
Max. diameter
mm
Length
mm
3.000
9-12
100
350
564,50
700
4.800
15-19
100
490
636,76
700
3.600
12
100
250
424,49
700
250
250
400
250
250
400
250
***
400
470
600
540
650
360
560
subject to modification
Jack type
MC3000KN
MC4800KN
MX3600KN
N
Strand
9-12
15-19
12
Stressi
ng area
cm2
564,50
636,76
424,49
Weight
Kg.
350
490
250
Stroke
Tensioning
extension
mm
mm
100
100
100
450
400
500
mm
470
540
360
mm
600
650
500
mm
110
125
110
mm
163
215
180
mm
380
430
385
subject to modification
TTM
Annex 23a
C
A
Jack type
Stressing section
Weight
Stroke
Tensioning
extension
Kg.
21.5
26
24
28
mm
mm
TTM250KN-100
TTM250KN-200
TTM300KN-100
TTM300KN-200
cm2
47.2
47.2
68.8
68.8
100
200
100
200
350
350
350
350
subject to modification
mm
740
1150
740
1150
mm
100
100
110
110
mm
****
950
*****
950
TTM
Annex 23b
TTM
Annex 24
1.
Preparatory work: the components of the prestressing kit shall be stored so as to avoid any damage or
corrosion.
2.
Anchorage recesses: adequate space to accommodate and to use the prestressing jack shall be ensured.
3.
Fixing the bearing plates: four holes are provided to fix the bearing plates to the formwork. The trumpet is
screwed into the bearing plate. The helix is either welded to the bearing plate by means of radial bars or
positioned by fixing it to the existing reinforcement.
4.
Placing of the sheaths: the sheaths are placed on supports with minimum radii of curvature according to Clause
2.4.3. The sheaths have to be jointed in a leak-proof way. The sheaths shall be supported such that any movement
is prevented.
5.
Installation of tensile elements (prestressing steel) : the prestressing steel is pushed or pulled into the sheaths
before or after concreting of the structure.
6.
Installation of the inaccessible fixed anchorages: after passing the strands through the anchor head, they are
anchored individually in the cones by means of ring wedges. After assembling the wedges are secured with
springs or a wedge retaining plate.
7.
Checking the tendons before concreting: before concreting the structure the fixation and position of the entire
tendon have to be checked and corrected if necessary. The sheaths shall be checked for any damage.
8.
Assembly of anchor block: after passing the strands through the anchor head, they are anchored individually in
the cones by means of ring wedges.
9.
Prestressing: at the time of stressing the mean concrete compressive strength shall be at least according to Table
10. The elongation of the tendon and the prestressing forces shall be checked and recorded systematically during
the stressing operation.
10. Grouting the tendons: the grout shall be injected through the inlet holes until it escaped from the outlet tubes
with the same consistency. All vents and grouting inlets shall be sealed immediately after grouting.
TTM
Annex 25
TTM
Head Office:
Via Alberto da Giussano, 9 - Corbetta (MI) Italy
Tel. +39 02 97277811 fax +39 02 97277523
info@ttmsrl.it - www.ttmsrl.it
Legal Office:
Via Oger Martin, 21 03024 Ceprano (FR) Italy
Tel. +39 0775 91991 fax +39 0775 9199222
C.F. P.IVA 02183230602