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Multistrand Bonded and unbonded Post-Tensioning Systems for T15 - T15S - T15C strand

European Technical Approval


ETA-09/0013 - CE 0969-CPD-002/09-PT

www.ttmsrl.it

European Technical Approval


ETA-09/0013 - CE 0969-CPD-002/09-PT

TABLE OF MEMBERS

ANNEX

I.

LEGAL BASES AND GENERAL CONDITIONS

II.

SPECIFIC CONDITIONS OF THE EUROPEAN


TECHNICAL APPROVAL

1
1a
2

Active Anchorage M
Passive Anchorage D
Anchorages Parts

Anchorages and accessory parts

1.
1.1
1.2

Definition of product and intended use


Definition of product
Intended use and working life

4
4a
5

Stressing Anchorage M
Anchorages Passive D
Dimensions of anchorages, helix and additional
reinforcement (4, 7 and 9 strands)

2.
2.1
2.2
2.3
2.4

Characteristics of product and methods of verification


Characteristics of product
Components
Methods of Verification
Design

Dimensions of anchorages, helix and additional


reinforcement (12, 15 and 19 strands)

7
8

Dimensions of anchorages, helix and additional


reinforcement (22 and 27 strands)
Distance from edges for M Mx Anchorages

3.
3.1
3.2
3.3

Evaluation and attestation of conformity and CE marking


System of attestation of conformity
Responsibilities
CE Marking

Wire Strands

10
10a

Active anchorages series M (45 MPa)


Active anchorages series M (35 MPa)

4.
4.1
4.2
4.3

Assumptions under which the fitness of the product for the


intended use was favourably assessed
Manufacturing
Design
Installation

11
11a
12
12a

Active anchorages series Mep (45MPa)


Active anchorages series Mep (35MPa)
Active anchorages series MX (45MPa)
Active anchorages series MX (35MPa)

13
13a

5.
5.1
5.2
5.3

Recommendations for the manufacturer


Recommendations on packaging, transport and storage
Recommendations on the installation
Accompanying information

Connection to the formwork for M Anchorages


Connection to the formwork for Mep(special
application) and MX Anchorages

14
14a
14b

Recesses for M Anchorages


Recesses for Mep(special application) Anchorages
Recesses for MX Anchorages

15
15a
16
16a

Series Passive Anchorages D (45MPa)


Series Passive Anchorages D (35MPa)
Special series Passive Anchorages Dep (45MPa)
Special series Passive Anchorages Dep (35MPa)

17

Grouting of M, Mep (special application),MX


anchorages
Grouting of M, Mep (special application),MX
anchorages








17a
18
19

20

Unbonded post tensioning on M, MX, and D


Restressing post tensioning on M, Mep(special
application) and MX
Steel strip sheaths type

21
22
22a
23
23a
23b
24

Circular and flat corrugated plastic duct


Accessory for grout anchorages
Accessory for grout anchorages
Multistrand Jack Type M
Multistrand Jack Type MC and MX
Monostrand Jack Type TTM
Materials and reference documents

25

Description of installation

STC
Autorizzato e
notificato conformemente
allarticolo 10 della direttiva
89/106/EEC del Consiglio , del
21 dicembre 1988 , relativa al
ravvicinamento delle disposizioni
legislative , regolamentari ed
amministrative degli Stati
membri concernenti i
prodotti da costruzione

CONSIGLIO SUPERIORE DEI


LAVORI PUBBLICI
SERVIZIO TECNICO CENTRALE
ORGANISMO DI BENESTARE TECNICO
EUROPEO (MEMBRO EOTA) AI SENSI
DELLART.5 DEL D.P.R. N.246/93.
VIA NOMENTANA 2 00161 ROMA (ITALY)
TEL. 06.4412.4101, FAX 06.4426.7383

Consiglio Superiore
dei Lavori Pubblici

Servizio Tecnico Centrale


MEMBRO EOTA
Member of EOTA

www.cslp.it

European Technical Approval

ETA-09/0013

Versione del 18/12/2012


Il presente Benestare tecnico europeo sostituisce il precedente con lo stesso numero e validit dal 3.9.2009 al 2.9.2014
Version on 18/12/2012
This ETA replaces the previous ETA with the same number and validity from 3.9.2009 to 2.9.2014
Originale in lingua italiana Original version in Italian language

DENOMINAZIONE COMMERCIALE :

Sistema TTM multitrefolo serie M, MX e D

Trade Name :

TTM multistrand system types M, MX and D

TITOLARE DEL BENESTARE :

TTM tension technology s.r.l.


Via Oger Martin, 21 - 03024 Ceprano (FR) Italy

Holder of Approval :
VALIDITA DAL :
Validity

18/12/2012

from :

02/09/2014

AL :
To :
TIPOLOGIA ED USO DEL PRODOTTO :

Ancoraggi multitrefolo, serie M15 e MX15, ancoraggi attivi per cavi


di post tensione aderenti e non aderenti (4M15 7M15 9M15
12M15 19M15 22M15 27M15) e ancoraggi passivi per cavi di
post tensione aderenti e non aderenti (4D15 7D15 9D15 12D15
19D15 22D15 27D15)

Generic type and use of construction

Multistrand anchorages series M15 and MX15, active anchorages for


bonded and unbonded post-tensioning tendons (4M15 7M15 9M15
12M15 19M15 22M15 27M15) and passive anchorages for
bonded and unbonded post-tensioning tendons (4D15 7D15 9D15
12D15 19D15 22D15 27D15)

product :

Via Alberto da Giussano, 9 20011 Corbetta (Milano), Italy

STABILIMENTO DI PRODUZIONE :
Manufacturing Plant :

IL PRESENTE BENESTARE TECNICO 53 Pagine inclusi 39 allegati


EUROPEO E COMPOSTO DA
This European technical Approval contains

53 pages including 39 annexes

The present ETA is endorsed in double original. One original is sent to the ETA holder, the other one is deposited at STC.

TA

Organizzazione Europea per il Benestare Tecnico


European Organization for Technical Approvals

Pag. 2 of European Technical Approval ETA-09/0013_version on 18/12/2012

LEGAL BASES AND GENERAL CONDITIONS

1.

This European Technical Approval is issued by the Servizio Tecnico Centrale of Consiglio Superiore dei
Lavori Pubblici, in the following STC, in accordance with:
- Council Directive 89/106/EEC of 21 December 1988 on the approximation of laws, regulations and
administrative provisions of Member States relating to construction products 1, modified by Council
Directive 93/68/EEC 2 and Regulation (EC) N 1882/2003 of the European Parliament and of the
Council 3;
- D.P.R. n.246 del 21 aprile 1993. Regolamento di attuazione della Direttiva europea 89/106 sui
prodotti da costruzione4;
- Common Procedural Rules for Requesting, Preparing and the Granting of European Technical
Approvals set out in the Annex of Commission Decision 94/23/EC5 ;
- ETAG 013 Guideline for European Technical Approval of Post-Tensioning Kits for the
Prestressing of Structures Edition June 2002 and Comprehension document ETAG 013
Amendment December 2007

Opinion n.135 of the First Section of the Italian Consiglio Superiore dei Lavori Pubblici, in
date of 22/07/2009.

Opinion n.2 of the First Section of the Italian Consiglio Superiore dei Lavori Pubblici, in date of
12/03/2012.

2.

STC is authorized to check whether the provisions of this European Technical Approval are met.
Checking may take place in the manufacturing plant (for example concerning the fulfillment of
assumptions made in this European Technical Approval with regard to manufacturing). Nevertheless, the
responsibility for the conformity of the products with the European Technical Approval and for their
fitness for the intended use remains with the holder of the European Technical Approval.

3.

This European Technical Approval is not to be transferred to manufacturers or agents of manufacturer


other than those indicated on page 1; or manufacturing plants other than those indicated on page 1 of this
European Technical Approval.

4.

This European Technical Approval may be withdrawn by the STC according to Article 5 (1) of the
Council Directive 89/106/EEC.

5.

Reproduction of this European Technical Approval including transmission by electronic means shall be
in full. However, partial reproduction can be made with the written consent of STC. In this case partial
reproduction has to be designated as such. Texts and drawings of advertising brochures shall not
contradict or misuse the European Technical Approval.

6.

The European Technical Approval is issued by the approval body in its official language. This version
corresponds to the version circulated within EOTA. Translations into other languages have to be
designated as such.

1
2
3
4
5

Official Journal of the European Communities n L 40, 11.2.1989, p. 12


Official Journal of the European Communities n L 220, 30.8.1993, p. 1
Official Journal of the European Union N L 284, 31.10.2003, page 25
Gazzetta Ufficiale della Repubblica Italiana n.170 del 27 Luglio 1993
Official Journal of the European Communities n L 17, 20.1.1994, p. 34

Pag. 3 of European Technical Approval ETA-09/0013_version on 18/12/2012

II

SPECIFIC CONDITIONS OF THE EUROPEAN TECHNICAL APPROVAL

1.

Definition of product and intended use

1.1

Definition of product

This European Technical Approval ( ETA ) applies to a kit:


TTM tension technology s.r.l.
Bonded and unbonded strand post-tensioning system with 4 to 27 Strands
including the following components:

tendon:
- bonded and unbonded tendons with 4 to 27 tensile elements;

tensile elements:
- 7-wire prestressing steel strand having the characteristics indicated in Table 1; the wire can be equipped
with a protective sheathing against corrosion.
Strands type

Normal
Super
Compact

Nominal diameter
[mm]
15.2
15.7
15.2
Table 1: Tensile elements

Nominal cross
section
[mm2]
139
150
165

Characteristic
tensile strength
[MPa]
1860
1860
1860

anchorage: stressing (active) anchor type M, MX and fixed (passive) anchor type D with bearing plate and
anchor head for tendons of 4 to 27 strands:
Number of strands
4
7
9
12
15
19
22
27
X
X
X
X
X
X
X
X
Active anchorages M and MX
X
X
X
X
X
X
X
X
Passive anchorages D

multistrand post tensioning anchorages type:


- "M" series active anchorages are designed for traditional post-tensioning applications.
- "MX" series active anchorages are made of the same elements as the M series active ones but they
show sensible differences; in fact they are designed for post-tensioning applications in a highly
aggressive environment. The anchorage is completely encapsulated in polyethylene or polypropylene.
- "D" series passive anchorages are designed for traditional post-tensioning applications.
bursting reinforcement ( helixes and stirrups );
duct;
corrosion protection for all tensile elements and anchorages.

1.2

Intended use and working life

The Post-Tensioning System is assumed to be used for the prestressing of structures of normal weight concrete
with internal bonded and unbonded tendons, also subjected to dynamic loads. Fatigue tests (see following table)
have been performed according to ETAG 013.
Number of strands
9
15
27
27
Upper load [KN]
1.795
2.992
5.386
5.386
Load range [KN]
118
198
356
356
Numbers of cycles
2006723
2008203
2004643
2003147
The structural members used have to be designed in accordance with national laws.
The provisions made in this European Technical Approval are based on an assumed working life of the PostTensioning System of 100 years. The indications given on the working life cannot be interpreted as a guarantee
given by the kit manufacturer or the Approval Body, but they are to be regarded only as a means for selecting the
appropriate product in relation to the expected, economically reasonable working life of the works.
The post tensioning system unbonded covered by this ETA does not included the possibility of the replacements
of the tendons. For special application in aggressive environment, the active and passive anchorage M and D
may be equipped coated with an epoxy-polyester coating, as a corrosion protection. They are identified with
Mep and Dep series, also the epoxy-polyester coating is not covered by this ETA.

Pag. 4 of European Technical Approval ETA-09/0013_version on 18/12/2012

2.

Characteristics of product and methods of verification

2.1 Characteristics of product


2.1.1 General
The components correspond to the drawings and provisions given in this European Technical Approval including
the Annexes. The characteristic material values, dimensions and tolerances of the components not indicated in the
Annexes shall correspond to the respective values laid down in the technical documentation6 of this European
Technical Approval. The arrangement of the tendons, the design of the anchorage zones, the anchorage
components and the diameters of the ducts shall correspond to the attached description and drawings; the
dimensions and materials shall comply with the values given therein.
2.1.2 Identification
This European Technical Approval for the TTM bonded and unbonded strand post-tensioning system with 4 to 27
strands issued on the basis of agreed data, deposited with STC, which identifies the TTM internal bonded and
unbonded post-tensioning system with 4 to 27 strands has been assessed and judged. Changes to the production
process of the TTM internal bonded and unbonded post-tensioning system with 4 to 27 strands, which could
result in this deposited data being incorrect, should be notified to the STC before the changes are introduced. STC
will decide whether or not such changes affect this European Technical Approval and consequently the validity
of the CE marking on the basis of this European Technical Approval and, if so, whether further assessment or
alterations to this European technical Approval are considered necessary.
2.1.3 Bonded Internal Prestressing for Concrete Structures
Internal prestressing units connected to the concrete are made of bare strands in a thin-wall corrugated duct in
steel, plastic and injected with a cement grout in accordance with EN 447 or Annex C4 of ETAG 013.
2.1.4 Unbonded Internal Prestressing for Concrete Structures
Unbonded internal prestressing tendons are made of tensile elements within a steel or plastic duct.
Unbonded internal prestressing tendons allow re-stressing, and the steel part of tensile elements is replaceable.

2.2 Components
2.2.1 Strands
Only 7-wire strands shall be used in accordance with national provisions (as long as an harmonized standard is
not issued for the product) with the characteristics given in Table 2:
Designation
Symbol
Unit
Value
Characteristic tensile strength
fptk
MPa
1.860
1.860
Nominal diameter
D
mm
15.2
15.7
2
Nominal cross section
Ap
mm
139
150
Nominal mass
M
g/m
1.093
1.172
Table 2: Dimensions and properties of 7-wire strands

1.860
15.2
165
1.289

To avoid any possible confusions, only strands with one nominal diameter shall be used on one site. Only strands
stranded in the same direction shall be used in a tendon. Further characteristic values of the strands are reported
in Annex 9.
2.2.1.1
Permanent corrosion protection
The corrosion protection materials used are specified according to ETAG 013, Annex C.1, or with a corrosion
protection system consisting in a corrosion protection filling material. Grout shall be used according to EN
447:1996.
2.2.1.2
Corrosion protection of the strand
The strand for unbonded applications is provided in factory with a corrosion protection consisting of a corrosion
protective grease and an extruded PE sheathing in accordance to ETAG 013, Annex C.1 Individually greased
and sheathed monostrands.
6
The technical documentation of this European Technical Approval is deposited at STC and, as far as relevant for the tasks of the approved bodies involved
in the attestation of conformity procedure, is handed over to the approved bodies.

Pag. 5 of European Technical Approval ETA-09/0013_version on 18/12/2012

2.2.2 Wedges
Wedges type T15 are made of case hardening steel 16NiCrS4+Pb according to EN 10277-4. Only one type of
wedge is used. The 3 segments of the wedges, held together by a spring ring, are 43 mm long and have a 60tooth. In case of passive anchorages wedges are kept in place by springs and a retaining plate.
For further characteristic values of the wedges see Annex 2.
2.2.3 Anchor heads
Anchor heads, realized by closed die forging, are made by steel C40-45 according to EN 10083-2 and have a
conical hole drilled in circular arrangement to accommodate strands and wedges. Additionally, passive
anchorages have threaded holes to fix the retaining plate and cylindrical seating for retaining springs. For further
characteristic values of the anchor heads see Annex 2.
2.2.4 Cast iron block
Cast iron blocks are made of a EN-GJS-500-7 cast iron according to UNI-ISO 4544. They are designed with a
shape able to transmit prestressing forces from the anchor head to the concrete.
For 4 to 27 strands, circular bearing plates shall be used (see Annex 3). An air vent is provided and in order to
guarantee a suitable ventilation a tube must be fitted to these air-vent.
2.2.5 Helixes and stirrups
The steel grades and dimensions of the helixes and of the stirrups shall comply with the values given in the
Annexes. The helix shall be placed exactly on the tendon axis. The helix dimensions shall comply with the values
specified in Annexes 5 to 7.
If required for a specific project design, the reinforcement given in the Annexes 5 to 7 may be modified in
accordance with the respective regulations in force at the place of use as well as with the relevant approval of the
local authority and of the ETA holder to provide equivalent performance.
2.2.6 Tubes and trumpets
Tubes and trumpets are positioned between the sheath and the anchorage and guarantee proper protection to the
strand. They are made of HDPE and they are able to keep stability when high temperatures are reached during the
injection process.
2.2.7 Grout
Grout according to EN 447:1996 shall be used.
2.2.8 Ducts
TTMs prestressing kit for post-tensioning may be used with different types of ducts depending on the project
and the categories of tendons based on their use. There are cases where the internal diameter of the ducts may be
increased in sections with a large curvature to ease threading, for example in the case of prefabricated cables
threaded in one transaction.
2.2.8.1
Steel Strip Sheaths
The steel strip sheaths are circular and corrugated to guarantee a mechanical bond with the concrete. The steel
strip sheaths are made of cold-formed (if corrugated) steel strip wound helically and welded along the edges or
locked together by crimping (see Annex 19). The metallic sheath is purchased in accordance to EN 523.
2.2.8.2
Corrugated Plastic Ducts
The plastic ducts may be of high-density polyethylene (HDPE) or polypropylene (P.P.). They comply with Annex
C.3 of ETAG 013 Corrugated plastic ducts for internal bonded post-tensioning. The ducts may be circular or
flat, but they are always corrugated to provide a connection with the concrete. The corrugated plastic duct shown
in annex 21 is not covered in this ETA.
2.2.9

Material properties
Component
Anchor head
Bearing plate
Wedge
Helix and additional reinforcements
(stirrups)
Spring

Material
C40 - C45
GJS 500-7
16NiCrS4+Pb
Re500 MPa
C72

Standard / Specification
EN 10083-2
UNI ISO 4544
EN 10277-4
Ribbed reinforcement steel B450 C
Italian D.M. 14.01.08 EN 10080
EN 10270-1

Pag. 6 of European Technical Approval ETA-09/0013_version on 18/12/2012

Cover anchor head


Trumpet
Steel strip sheaths
PE caps, PE transition tube, PE sleeve
Concrete
Grouting
Tendon

Fe360
H.D.P.E.
Steel
H.D.P.E.
Concrete
Grout
Strand
Table 3: Material properties

UNI 7070
ETAG 013, Annex C
EN 523
EN ISO 1872-1
EN 206-1
EN 445 EN 446 EN 447
pr EN 10138-3

2.3 Methods of Verification


2.3.1 General
The assessment of the fitness of the TTM bonded and unbonded post-tensioning system with 4 to 27 strands,
for the intended use in relation to the requirements for mechanical resistance and stability in the sense of
Essential Requirement 1 of the Council Directive 89/106/EEC has been made in compliance with the Guideline
for European Technical Approvals of post-tensioning kits for prestressing of structures, ETAG 013.
The release of dangerous substances is determined according to ETAG 013, clause 5.3.1. A declaration was made
by the kit manufacturer that the product does not contain any dangerous substances.
In addition to the specific clauses relating to dangerous substances contained in this European Technical
Approval, there may be other requirements applicable to the products falling within its scope. (e.g. transposed
European legislation and national laws, regulations and administrative provisions).
In order to meet the provisions of the Construction Products Directive, these requirements need also to be
complied with, when and where they apply.
The structural members (normal-weight concrete) prestressed by means of the TTM bonded and unbounded
strand post-Tensioning system used are to be designed in accordance with national regulations.

2.4 Design
2.4.1 Tendons maximum prestressing forces
Prestressing and over-tensioning forces are specified in the respective national provisions:
the maximum force P0 applied to a tendon shall not exceed the force P0 ,max = A p min {0,8 f pk ;0,9 f p 0 ,1k } laid down in
Table 4 (Ap=139 mm2), in Table 5 (Ap=150 mm2) or in Table 6 (Ap=156 mm2). The value of the initial
prestressing force Pm0 immediately after tensioning and anchoring shall not exceed the force
Pm0,max = Ap min{0,75 f pk ;0,85 f p 0,1k } laid down in Table 4 (Ap=139 mm2), in Table 5 (Ap=150 mm2) or in Table 6
(Ap=156 mm2).

f p 0,1k = 0,88 f ptk = 0,88 1860 = 1636,8MPa

Tendon designation

Number of
strands

4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15

4
7
9
12
15
19
22
27

Cross section
Ap
[mm2]
556
973
1251
1668
2085
2641
3058
3753

Prestressing force
f p 0 ,1 k = 1636 ,8 MPa

Pm0,max [kN]
774
1354
1740
2321
2901
3674
4255
5221

P0,max [kN]
819
1433
1843
2457
3071
3891
4505
5529

Table 4: Maximal prestressing forces for tendons with Ap=139 mm2.

Tendon designation

Number of
strands

4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15

4
7
9
12

Cross section
Ap
[mm2]
600
1050
1350
1800

Prestressing force
f p 0 ,1 k = 1636 ,8 MPa

Pm0,max [kN]
835
1461
1878
2504

P0,max [kN]
884
1547
1989
2652

Pag. 7 of European Technical Approval ETA-09/0013_version on 18/12/2012

15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15

15
19
22
27

2250
2850
3300
4050

3130
3965
4591
5635

3315
4198
4861
5966

Table 5: Maximal prestressing forces for tendons with Ap=150 mm2

Tendon designation

Number of
strands

4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15

4
7
9
12
15
19
22
27

Cross section
Ap
[mm2]
660
1155
1485
1980
2475
3135
3630
4455

Prestressing force
f p 0 ,1 k = 1636 ,8 MPa

Pm0,max [kN]
918
1607
2066
2755
3443
4362
5050
6198

P0,max [kN]
972
1701
2188
2917
3646
4618
5347
6563

Table 6: Maximal prestressing forces for tendons with Ap=165 mm2

The number of strands in a tendon may be reduced by leaving out strands lying radial-symmetrically in the
anchor head. The provisions for tendons with completely filled anchors also apply to tendons with only partly
filled anchor heads. Into the free drills in the anchor head the short pieces of strands with wedges have to be
pressed to prevent slipping out.
The admissible prestressing force is reduced per strand left out as shown in Table 7:
For further characteristic values of the tendons (mass per meter, ultimate stressing force Fpk) see Annex 5 to 7.
Ap [mm2]
139
150
165

Pm0 [kN]
193
209
230

P0 [kN]
205
221
243

Table 7: Reduction of the prestressing force when leaving out a strand

2.4.2

Losses of the prestressing force due to friction and wobble effects

The losses of the prestressing force due to friction and wobbling effects may normally be determined in the
calculation by using the friction coefficients and the unintentional angular displacement k (wobble coefficient)
given in Table 8 and 8a. The values and k depend on the given duct dimensions and on the maximum distances
between the tendon supports.
The given value of k only apply if the strands are in the ducts at the time of concreting.
If the strands are arranged after concreting, the given values shall only be used in the calculation if the ducts are
adequately stiffened during concreting, e.g. by means of PE pipes, or if reinforced ducts are used in connection
with smaller distances between tendon supports.
For the determination of strains and forces of prestressing steel friction losses PA in the active anchorage zone
shall be taken into account according to Table 8.
Tendon
designation

Friction
coefficient
[rad-1]
Steel Sheath

Friction
coefficient
[rad-1]
Plastic Sheath

Wobble coefficient
k
[rad/m]

Distances between
tendon support
[m]

Friction losses
PA
(%)

4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15

0,19
0,19
0,19
0,19
0,19
0,19
0,19
0,19

0,12
0,12
0,12
0,12
0,12
0,12
0,12
0,12

510-3
510-3
510-3
510-3
510-3
510-3
510-3
510-3

max 1,8
max 1,8
max 1,8
max 1,8
max 1,8
max 1,8
max 1,8
max 1,8

0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5

Table 8: Friction and wobble coefficients (bonded)

Pag. 8 of European Technical Approval ETA-09/0013_version on 18/12/2012

Tendon designation

Friction coefficient
[rad-1]

Wobble coefficient k
[rad./m.]

4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15

0,06
0,06
0,06
0,06
0,06
0,06
0,06
0,06

910-3
910-3
910-3
910-3
910-3
910-3
910-3
910-3

Table 8a: Friction and wobble coefficients (unbonded)

2.4.3 Radius of curvature of the tendons in the structure


The smallest admissible radius of curvature of the tendons with circular duct depending on the diameter of the
duct is given in Table 9.
Anchorages
Tendon
designation
4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15

Corrugated steel sheaths


di
Rmin
[mm]
[m]
45
5,00
62
5,00
72
6,40
80
7,10
85
7,80
95
9,50
100
9,90
110
10,90

Corrugated plastic duct


di
Rmin
[mm]
[m]

59
69
76
86
87
99
105
114

5,40
6,30
9,93
7,83
7,74
9,09
9,63
9,90

Table 9: Inner diameter of the duct di and minimum radius of curvature Rmin

2.4.4 Concrete strength


At the time of transmission of the full prestressing force to the concrete member the mean concrete strength in the
anchor zone shall be at least fcmj,cube or fcmj,cyl according to Table 10. The mean concrete strength shall be verified
by means of at least three specimens, which shall be stored under the same conditions as the concrete member,
with the individual values of specimens not to differ more than 5%.
Mean concrete strength
Unit
Cube strength, fcmj,cube
MPa
35
Cylindric strength, fcmj,cyl
MPa
29
Table 10: Necessary mean concrete strength, fcmj

Value
45
37

For partial prestressing with 30% of the full prestressing force the actual mean value of the concrete compressive
strength to be proved is 0,5 f cmj,cube or 0,5 f cmj,cyl ; intermediate values can be interpolated linearly.
2.4.5 Centre and edge distances of the tendon anchorages, concrete cover
Spacing and distances shall not be less than values given in Table 11 and 12 and in the Annexes. A reduction of
up to 15% of the centre spacing of tendon anchorages in one direction is permitted but should not be less than the
outside diameter of the helix and the placing of an additional reinforcement shall still be possible. In this case the
spacing in the perpendicular direction shall be increased by the same percentage.

Tendon designation

Unit

Value

fcmj,cube

MPa

35

45

4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15

mm
mm
mm
mm
mm
mm
mm
mm

250
335
370
430
480
545
585
650

230
295
320
380
430
485
520
580

Table 11: Minimum centre spacing

Pag. 9 of European Technical Approval ETA-09/0013_version on 18/12/2012

Unit
Tendon designation

fcmj,cube

MPa
mm

4M15 4D15
7M15 7D15
9M15 9D15
12M15 12D15
15M15 15D15
19M15 19D15
22M15 22D15
27M15 27D15

mm
mm
mm
mm
mm
mm
mm

Value
35

45

130
175
190
220
245
280
300
330

120
155
165
195
220
250
265
295

Table 12: Minimum edge distance

3.

Evaluation and attestation of conformity and CE marking

3.1

System of attestation of conformity

According to the decision 98/456/EC of the European Commission7 the system 1+ of attestation of conformity
applies.
This system of attestation of conformity is defined as follows:
Certification of the conformity of the product by a approved certification body on the basis of:
a.
Tasks for the manufacturer:
1.
factory production control
2.
further testing of samples taken at the factory by the manufacturer in accordance with a
prescribed test plan;
b.
Tasks for the approved body:
1.
initial type-testing of the product;
2.
initial inspection of factory and of factory production control;
3.
continuous surveillance, assessment and approval of the factory production control;
4.
audit-testing of samples taken at the factory.

3.2

Responsibilities

3.2.1

Tasks of the manufacturer

3.2.1.1 Factory production control


The manufacturer shall exercise a permanent internal control of production. All the elements, requirements and
provisions adopted by the manufacturer shall be documented in a systematic manner in the form of written
policies and procedures, including records of results performed. This production control system shall insure that
the product is in conformity with this European Technical Approval.
The manufacturer may only use initial materials stated in the technical documentation of this European Technical
Approval.
The factory production control shall be in accordance with the Control Plan which is part of the technical
documentation of this European Technical Approval. The Control Plan is laid down by the manufacturer and
deposited at the STC8.
The basic elements of the Control Plan comply with ETAG 013, Annex E1 (see Table 13).
The results of factory production control shall be recorded and evaluated in accordance with the provisions of the
Control Plan.
The records shall include at least the following information:
designation of the product or the initial material and the components;
kind of control or testing;
date of manufacture and of testing of product or components and of initial material;
results of controls and tests and, where relevant, comparison with the requirements;
signature of the person responsible for the factory production control.
The records shall be kept for at least ten years and submitted to the approved body. On request they shall be
presented to the STC.
If the test result is not satisfactory, the manufacturer shall take immediate measures to eliminate the deficiency.
Construction products and components which do not comply the requirements shall be handled so that they

Pag. 10 of European Technical Approval ETA-09/0013_version on 18/12/2012

cannot be mistaken with products complying with the requirements. After eliminating the deficiency the relevant
tests shall be immediately repeated as far as technically possible and necessary for verifying the deficiency
elimination.
3.2.1.2 Other tasks of manufacturer
The manufacturer shall, on the basis of a contract, involve a body which is approved for the tasks referred to in
section 3.1 in the field of Post-Tensioning Kits for Prestressing of Structures in order to undertaken the actions
laid down in section 3.3. For this purpose, the Control Plan referred to in sections 3.2.1.1 and 3.2.2 shall be
handed over by the manufacturer to the approved body involved. The manufacturer shall make a declaration of
conformity, stating that the construction product is in conformity with the provisions of the present European
Technical Approval.
At least once a year specimens shall be taken from one job site and one series of singles tensile element test shall
be performed according ETAG 013, Annex E3 (see Table 13). The results of these test series shall be made
available to the approved body.
7

Official Journal of the European communities L201/112 of 3 July 1998.


The control plan is a confidential part of the European Technical Approval and only handed over to the approved body involved in the procedure of
attestation of conformity. See section 3.2.2
8

Component

Bearing plate

Anchor head

Wedge

Tensile element
(strand)
Constituents of
filling material as
per EN 447
Helix

Stirrups

Duct

Item

Test / Check

material (6)
detailed
dimensions(5)
visual
inspection (3)
material (6)
detailed
dimensions(5)
visual
inspection (3)
material (6)
treatment,
hardness
detailed
dimensions(5)
visual
inspection (3)
material (6)
diameter

Traceability(4)

check
test

yes
no

check

100 %
5%
2 specimen

3.1 (2)

check

100 %

no

check

100 %
0,5 %
2 specimen
5%
2 specimen

3.1 (2)

check

100 %

no

check

yes

test

full

test
test

full

yes

yes
yes

check

full

100 %
each
coil/bundle
each
coil/bundle
100 %

check

full

100 %

yes

100 %

yes

100 %

no

100 %

yes

100 %

no

100%

CE (2)

100%

no

full

check

check
check

full

check
check

full

check
check

All samples shall be randomly selected and clearly identified.


test report type 2.2 according to EN 10204
inspection certificate type 3.1. according to EN 10204

(2) 3.1.:

3.1 (2)

100 %

full

Table 13: Minimum content of the prescribed test plan

(1) 2.2:

Documentation

check

test

visual
inspection (3)
cement (6)
admixtures,
additions,
material (6)
visual
inspection (3)
material (6)
visual
inspection (3)
material (6)
visual
inspection (3)

bulk

Minimum
frequency
100 %
5%
2 specimen

no
no
yes

Pag. 11 of European Technical Approval ETA-09/0013_version on 18/12/2012


(3) visual inspections means e.g.: main dimensions, gauge testing, correct marking or labelling, appropriate performance,
surface, fins, kinks, smoothness, corrosion, coating, etc., as given in the prescribed test plan
(4) full: full traceability of each component to its raw material bulk: traceability of each delivery of components to a defined
point
(5) detailed dimensions means measuring of all dimensions and angles according to the specification as given in the
prescribed test plan
(6) material checks are included for information only as these are not part of the prescribed plan

3.2.2

Tasks of approved body

3.2.2.1 General
The approved body shall perform the measures according the section 3.2.2.2 to 3.2.2.5 and in accordance with the
provisions laid down in the above Control Plan.
The approved body shall retain the essential points of its actions referred to above and state the results obtained
and conclusions drawn in a written reports.
The approved certification body involved by the kit manufacturer shall issue an EC certificate of conformity of
the product stating the conformity with the provisions of this European Technical Approval.
In cases where the provisions of the European Technical Approval and its Control Plan are no longer fulfilled
the certification body shall withdraw the certificate of conformity and inform the STC without delay.
3.2.2.2 Initial type-testing of the product
For initial type-testing the results of the tests performed as part of the assessment for the European Technical
Approval may be used unless there are changes in the production line or plant. In such cases the necessary initial
type-testing has to be agreed between the STC and the approved body involved.
3.2.2.3 Initial inspection of factory and of factory production control
The approved body shall ascertain that, in accordance with the Control Plan, the factory, in particular the staff
and equipment, and the factory production control are suitable to ensure a continuous and orderly manufacturing
of the Post-tensioning system with the specifications mentioned in section 2.1 as well as in the Annexes of this
European Technical Approval.
3.2.2.4 Continuous surveillance, assessment and approval of factory production control
The approved body shall visit the kit manufacturer at least twice a year. It has to be verified that the system of
factory production control and the specified manufacturing process are maintained taking account of the Control
Plan.
Continuous surveillance and assessment of factory production control have to be performed according to the
control plan.
The results of product certification and continuous surveillance shall be made available on demand by the
approved body to the STC.
3.2.2.5 Audit-testing of samples taken at the kit manufacturer
During surveillance inspections the approved body shall take samples of components of the Post-tensioning
system for independent testing. For the most important components Table 14 contains the minimum procedures
which have to be performed by the approved body.
The basic elements of the Audit testing comply with ETAG 013, Annex E2 (see Table 14).
Component
Anchor head
Bearing plate

Wedge

Single tensile element test

Item

Test / Check

material according to
specification
detailed dimensions
visual inspection (1)
material according to
specification
treatment
detailed dimensions
main dimensions,
surface hardness
visual inspection (1)
ETAG 013 Annex E.3
Table 14: Audit testing

Sampling Number of
components per visit

check, test
test
check

check, test

test
test

2
1

test

check
test

5
1 series

Pag. 12 of European Technical Approval ETA-09/0013_version on 18/12/2012


(1)

visual inspections means e.g.: main dimensions, gauge testing, correct marking or labelling, appropriate performance,
surface, fins, kinks, smoothness, corrosion, coating, etc.
All samples shall be randomly selected and clearly identified.

3.3

CE Marking

The CE marking shall be affixed on the delivery note. The letters CE shall be followed by the identification
number of the approved certification body, where relevant, and accompanied by the following additional
information:

4.

the name or identifying mark and address of the manufacturer and of the production plant (legal entity
responsible for the manufacture);

the identification of the product (trade name).


the last two digits of the year in which the CE marking was affixed;
the number of the EC certificate of conformity for the product;
the number of the European Technical Approval;
the category ( ies ) of use
"for further information, refer to the ETA"

Assumptions under which the fitness of the product for the intended use was favourably
assessed

4.1 Manufacturing
TTM bonded and unbonded strand post-tensioning system with 4 to 27 strands is manufactured in accordance
with the provisions of this European Technical Approval. Composition and manufacturing process are deposited
at the STC.

4.2 Design
Other than all the provisions of p.2.4 of this ETA, also the following provisions shall be considered.
4.2.1 Anchorage recess
The anchorage recess shall be designed so as to ensure a concrete cover of at least 20 mm at the protection caps
in the final state. Clearance is required for the handling of prestressing jacks. The ETA holder shall keep
available information on prestressing jacks and appropriate clearance behind the anchorage.
4.2.2 Reinforcement in the anchorage zone
The helix and the additional reinforcement as given in Annexes 5 to 7 shall be adopted.
Verification of the transfer of prestressing forces to the structural concrete is not required if the centre spacing
and edge distances of the anchorages as well as grade and dimensions of additional reinforcement, see Annexes 5
to 7, are complied with. The forces outside the area of the helix and additional reinforcement shall be verified
and, if necessary, resisted by appropriate (transversal) reinforcement.
If required for a specific project design, the reinforcement given in Annexes 5 to 7 may be modified in
accordance with the respective regulations in force at the place of use as well as with the relevant approval of the
local authority and of the ETA holder to provide equivalent performance.

4.3 Installation
4.3.1 General
Assembly and installation of the tendons shall only be performed by qualified post-tensioning specialist
companies which have the required technical skills and experiences with this TTM Post-tensioning System. The
companys site manager shall have a certificate of the ETA holder certifying that he is instructed by the ETA
holder and the required knowledge and experience with this post-tensioning system. Standards and regulations
valid on side shall be considered.
The ETA holder is responsible to inform anyone concerned about the use of this TTM Post-tensioning System.
Additional information as listed in ETAG 013, section 9.2 shall be held available at the ETA holder and shall be
distributed as needed.

Pag. 13 of European Technical Approval ETA-09/0013_version on 18/12/2012

The tendons and the components shall be handled carefully.


4.3.2 Welding
Welding at the anchorages is only permitted at the following points:

welding of the end of the helix to a closed ring;

for ensuring of the central position the helix may be attached to the bearing plate or anchor body by
tack-welding.
After placing the strands in the ducts no more welding shall be performed at the anchorages.
4.3.3 Installation of the tendon
The central position of the helix or stirrups shall be ensured by means of tack-welding to the bearing plate or the
anchor body or other appropriate mountings. The bearing plate or anchor body and the anchor head shall be in
direction vertical to the axis of the tendon.
The tendon shall be placed straightforward for the first meter at the anchorage.
The connection between trumpet and duct shall be sealed carefully with tape in order to prevent the penetrating of
concrete.
4.3.4 Wedging force, slip at anchorages, wedge securing and corrosion protection mass
If the calculated prestressing force is less than 0.7 Pm0,max the wedges of fixed anchorages shall be pre-wedged
with P0,max (see section 2.4.1).
The wedges of all anchorages which are no more accessible during tensioning shall be secured by means of
wedge keeping plates and bolts.
4.3.5 Tensioning
Before tensioning the minimum mean concrete strength shall comply with the values given in section 2.4.4.
It is admissible to restress the tendons by releasing and re-using the wedges. After restressing and anchoring,
wedge marks on the strands resulting from first stressing shall be moved to the outside by at least 15 mm.
The minimum straight length for tensioning behind the anchorages (strand protrusion) depends on the jack which
is used on site. All strands of a tendon shall be stressed simultaneously. This can be done by centrally controlled
individual jack or by a bundle jack.
4.3.6

Grouting

4.3.6.1
Grout and grouting procedures (bonded)
Grout according section 2.2.7 shall be used. Grouting procedures shall be carried out in accordance with EN
447:1996.
4.3.6.2
Cement grout
Cement grout is a stable, uniform mix of cement, additives and water obtained by means of a mechanical mixing
process. It is screened and kept agitated in a storage tank until injected into the duct.
TTMs prestressing tendons can be injected with:
either a common grout complying with the requirements of the European standards EN 447 (requirements
for common grout) and EN 445 (test methods). The grout setting can be delayed to provide a longer grout
capacity,
or a special grout, according to the requirements stated in paragraph C.4.3 of ETAG 013.
4.3.6.3
Grease
The grease for TTM prestressing tendons shall be a mineral-oil based grease meeting the requirements of
paragraph C.4.1 of ETAG 013
4.3.6.4
Water rinse
Normally, tendons shall not be rinsed with water.
4.3.6.5
Grouting speed
The grouting speed shall be in the range between 3m./min. and 12 m/min.

Pag. 14 of European Technical Approval ETA-09/0013_version on 18/12/2012

5.

Recommendations for the manufacturer

5.1

Recommendations on packaging, transport and storage

The components and the tendons shall be protected against moisture and staining. The tendons shall be kept away
from areas where welding procedures are performed. During transport a minimum admissible diameter of
curvature of tendons with duct up to 22 strands is 1.65 m and exceeding 22 strands is 2.0 m.
For tendons without duct the smallest diameter of curvature during transport is 1.65m.
The ETA holder shall have instructions related to:
Temporary protection of prestressing steels and components in order to prevent corrosion during
transportation from the production site to the job site;
Transportation, storage and handling of the tensile elements and of other components in order to avoid any
mechanical, chemical or electrochemical changes;
Protection of tensile elements and other components from moisture;
Segregation of tensile elements from zones where welding operations are performed.
5.2
Recommendations on the installation
The installation guidelines of the manufacturer have to be followed, see ETAG 013, Annex D.3.

Accompanying information
5.3
It is the responsibility of the ETA holder to ensure that all necessary information (design and installation) is
submitted to those responsible for design and execution of the works constructed with the TTM bonded and
unbonded strand post-tensioning system with 4 to 27 strands.
Rome, 18/12/2012

The original Italian version


is signed by
IL PRESIDENTE
DEL CONSIGLIO SUPERIORE DEI LAVORI PUBBLICI
ING. MASSIMO SESSA

Pag. 15 of European Technical Approval ETA-09/0013_version on 18/12/2012

ACTIVE ANCHORAGES M

Active bonded anchorage type M with steel corrugated duct

Active bonded anchorage type M with H.D.P.E duct (*)

Active unbonded anchorage type M with cap and strands greased and coated

Active unbonded anchorage type M with cap and strand greased and coated inside an H.D.P.E duct (*)
(*) The corrugated plastic duct is not covered by this ETA
Bonded and unbonded Strand Post-Tensioning System TTM
Active Anchorage M
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 1

Pag. 16 of European Technical Approval ETA-09/0013_version on 18/12/2012

PASSIVE ANCHORAGES D

Passive bonded anchorage type D with steel corrugated duct

Passive bonded anchorage type D with H.D.P.E duct (*)

Passive unbonded anchorage type D with cap and strands greased and coated

Passive unbonded anchorage type D with cap and strands greased and coated inside of H.D.P.E duct (*)
(*) The corrugated plastic duct is not covered by this ETA
Bonded and unbonded Strand Post-Tensioning System TTM
Passive Anchorage D
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 1a

Pag. 17 of European Technical Approval ETA-09/0013

Anchor head M

Cone M

27.2

~7

Anchor head D

Cover anchor head


C

H2

27.2

30

~7

H1

Cone D

Spring

Wedge T15
.6

92
6 0

28

24.3

~1

43

41

Number of strands

Diameter
A [mm]
Height H
[mm]

105
53

Diameter
B [mm]
Height H1 [mm]

105
88

Diameter
C [mm]
Height H2 [mm]

95
10

9
12
Anchor head M
125
146
160
55
58
53
Anchor head D
125
146
160
90
93
88
Cover anchor head D
115
130
145
10
10
10

15

19

22

27

176
63

200
80

230
86

250
93

176
98

200
115

230
121

250
128

160
10

180
15

200
15

220
15

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Anchorages Parts
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 2

Pag. 18 of European Technical Approval ETA-09/0013

Bearing plate

H3

Trumpet

H4

Diameter
D [mm]
Height H3 [mm]

160
103

200
133

Diameter
E [mm]
Height H4 [mm]

80
312

96
355

Number of strands

9
12
Bearing plate
235
265
163
179,5
Trumpet
118
134
400
405

15

19

22

27

290
197

320
215

355
260

380
277

144
425

156
453

189
451

201
500

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Anchorages and accessory parts
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 3

Pag. 19 of European Technical Approval ETA-09/0013

STRESSING ANCHORAGE M

Active bonded anchorage type M with steel corrugated duct with cement pad on the anchor block

Active bonded anchorage type M with: steel corrugated duct and cement pad directly on the anchorage

Active bonded anchorage type M with: H.D.P.E corrugated duct (*) and cement pad directly on the anchorage

Active unbonded anchorage type M with: grout permanent cap and strands greased and coated

Active unbonded anchorage type M with: H.D.P.E (*) corrugated duct, grout permanent cap and strands greased and
coated
(*) The corrugated plastic duct is not covered by this ETA

TTM

Bonded and unbonded Strand Post-Tensioning System TTM


Stressing Anchorage M
European Technical Approval ETA-09/0013 version on 18/12/2012

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 4

Pag. 20 of European Technical Approval ETA-09/0013

PASSIVE ANCHORAGE D

Passive bonded anchorage type D with steel corrugated duct

Passive bonded anchorage type D with H.D.P.E (*) corrugated duct

Passive unbonded anchorage type D with strands greased and coated

Passive unbonded anchorage type D with: corrugated H.D.P.E duct (*) and strands greased and coated

(*) The corrugated plastic duct is not covered by this ETA

Bonded and unbonded Strand Post-Tensioning System TTM


Anchorages Passive D
European Technical Approval ETA-09/0013 version on 18/12/2102

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 4a

Pag. 21 of European Technical Approval ETA-09/0013

K
W

Number of strands

165
1155
1860

165
1485
1860

Strand pattern

Strand [mm2]
Cross section area [mm2]
fptk [MPa]

165
660
1860
Helix and additional reinforcement
fcmj, cube [MPa]
35
Helix
Outer diameter [mm]
180
Bar diameter [mm]
12
Length [mm]
202,5
Pitch [mm]
45
Number of pitches
5
Distance [mm] Y
40
Additional reinforcement
Number of stirrups
8
Bar diameter [mm]
10
Spacing [mm] W
60
Distance from anchor head
[mm] Z
Outer dimensions [mm]
K

45

35

45

35

45

170
12
180
45
4
40

240
12
270
45
7
50

220
12
247,5
45
6
50

300
14
270
45
7
65

246
14
247,5
45
6
65

8
10
60

11
12
60

10
12
60

12
12
60

11
12
60

15

15

20

20

27,5

27,5

230

210

315

275

350

300

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Dimensions of anchorages, helix and additional reinforcement (4, 7 and 9


strands)
European Technical Approval ETA-09/0013 version on 18/12/2012
Annex 5

Pag. 22 of European Technical Approval ETA-09/0013

K
W

12

Number of strands

15

19

165
2475
1860

165
3135
1860

Strand pattern

Strand [mm2]
Cross section area [mm2]
fptk [MPa]

165
1980
1860
Helix and additional reinforcement
fcmj,cube [MPa]
35
Helix
Outer diameter [mm]
Bar diameter [mm]
Length [mm]
Pitch [mm]
Number of pitches
Distance [mm] Y
Additional reinforcement
Number of stirrups
Bar diameter [mm]
Spacing [mm] W
Distance from anchor head
[mm] Z
Outer dimensions [mm]
K

45

35

45

35

45

350
16
350
50
7
65

300
16
300
50
6
65

410
16
400
50
9
70

354
16
350
50
8
70

440
16
450
50
9
75

400
16
425
50
8
75

14
12
60

12
12
60

15
12
60

14
12
60

18
12
60

16
12
60

27,5

27,5

27,5

27,5

27,5

27,5

410

360

460

410

525

465

All the dimensions are in mm.

Bonded and unbonded Strand Post-Tensioning System TTM

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Dimensions of anchorages, helix and additional reinforcement (12, 15


and 19 strands)
European Technical Approval ETA-09/0013 version on 18/12/2012
Annex 6

Pag. 23 of European Technical Approval ETA-09/0013

K
W

Number of strands

22

27

165
3630
1860

165
4455
1860

Strand pattern

Strand [mm2]
Cross section area [mm2]
fptk [MPa]

Helix and additional reinforcement


fcmj,cube [MPa]
35
Helix
Outer diameter [mm]
Bar diameter [mm]
Length [mm]
Pitch [mm]
Number of pitches
Distance [mm] Y
Additional reinforcement
Number of stirrups
Bar diameter [mm]
Spacing [mm] W
Distance from anchor
head [mm] Z
Outer dimensions [mm]
K

45

35

45

480
18
450
50
9
80

420
18
425
50
8
80

530
18
480
60
9
80

460
18
400
50
8
80

19
12
60

17
12
60

18
14
70

19
12
60

27,5

27,5

27,5

27,5

565

500

630

560
All the dimensions are in mm.

Bonded and unbonded Strand Post-Tensioning System TTM

TTM

tension technology s.r.l.

Engineering post tensioning applications


Dimensions of anchorages, helix and additional reinforcement (22 and 27
bonded and unbonded
strands)
European Technical Approval ETA-09/0013 version on 18/12/2012
Annex 7

Pag. 24 of European Technical Approval ETA-09/0013

DISTANCE FROM EDGES FOR M MX ANCHORAGES

2A

12

15

19

22

27

250
230

335
295

370
320

430
380

480
430

545
485

585
520

650
580

175
155

190
165

220
195

245
220

280
250

300
265

330
295

Number of strands
Minimum centre spacing B [mm]
fcmj, cube: 35 MPa
fcmj, cube: 45 MPa

Minimum centre distances A [mm]


fcmj, cube: 35 MPa
fcmj, cube: 45 MPa

130
120

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Distance from edges for M Mx Anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 8

Pag. 25 of European Technical Approval ETA-09/0013

7-Wire strands according to pr EN 10138

Designation
Tensile strength
Tensile strength
Nominal diameter
Nominal cross section
Nominal mass
Characteristic value maximum
force
Characteristic value of 0.1% proof
force
Nominal diameter covered
Nominal diameter strand
Nominal cross section
Nominal mass
Characteristic value maximum
force
Characteristic value of 0.1% proof
force
At 0.7 Rm
At 0.8 Rm
Modulus of elasticity

Symbol
fp(1)k
fptk
Strand
D
Ap
M

Unit
MPa
MPa

Value
1670
1860

mm
mm2
g/m

15,2
139
1093

15,7
150
1172

15,2
165
1289

Fm

KN

259

279

307

Fp(0,1)

KN

228

246

270

18,50
15,7
150
1290

18,00
15,2
165
1400

Coated and Greased Strands


Diam.
mm
18,00
Diam.
mm
15,2
Ap
mm2
139
M
g/m
1210
Fm

KN

259

279

307

Fp(0,1)

KN

228

246

270

2,5
4,5

2,5
4,5
196

2,5
4,5

Relaxation after 1000 h


%
%
E
KN/mm2

TTM

Bonded and unbonded Strand Post-Tensioning System TTM


Wire Strands
European Technical Approval ETA-09/0013 version on 18/12/2012

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 9

Pag. 26 of European Technical Approval ETA-09/0013

ACTIVE ANCHORAGES SERIES M


(45 MPa Concrete class)

Active bonded and unbonded anchorage type M with corrugated duct (*).

E
H

G
F

(*) The corrugated plastic duct is not covered by this ETA

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4M15

160

105

103

300

180

170

45/50

45

12

45

7M15

200

125

133

340

250

220

62/67

45

12

45

9M15

235

146

163

380

250

250

72/77

45

14

45

12M15

265

160

180

385

300

300

80/85

50

16

45

15M15

290

176

197

405

350

355

85/90

50

16

45

19M15

320

200

215

430

425

400

95/100

50

16

56

22M15

355

230

260

430

425

420

100/105

50

18

61

27M15

380

250

277

470

400

460

110/115

50

18

70

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Series Active Anchorage M
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 10

Pag. 27 of European Technical Approval ETA-09/0013

ACTIVE ANCHORAGES SERIES M


(35 MPa Concrete class)

Active bonded and unbonded anchorage type M with corrugated duct (*).

E
H

G
F

(*) The corrugated plastic duct is not covered by this ETA

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4M15

160

105

103

300

205

180

45/50

45

12

45

7M15

200

125

133

340

270

240

62/67

45

12

45

9M15

235

146

163

380

270

300

72/77

45

14

45

12M15

265

160

180

385

350

350

80/85

50

16

45

15M15

290

176

197

405

450

410

85/90

50

16

45

19M15

320

200

215

430

450

440

95/100

50

16

56

22M15

355

230

260

430

425

480

100/105

50

18

61

27M15

380

250

277

470

480

530

110/115

60

18

70

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Series Active Anchorage M
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 10a

Pag. 28 of European Technical Approval ETA-09/0013

SPECIAL APPLICATION FOR AGGRESSIVE ENVIROMENT


ACTIVE ANCHORAGES SERIES Mep
(45 MPa Concrete class)

Active bonded and unbonded anchorages type Mep on 45 MPa concrete class, with casting protected with
epoxy paint in double protection corrosion, permanent H.D.P.E. cap and corrugated duct. The epoxypolyester coating is not covered by this ETA. The corrugated plastic duct is not covered by this ETA.
A

E
H

G
F

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4Mep15

160

105

103

300

180

170

45/50

45

12

145

7Mep15

200

125

133

340

250

220

62/67

45

12

145

9Mep15

235

146

163

380

250

250

72/77

45

14

145

12Mep15

265

160

180

385

300

300

80/85

50

16

145

15Mep15

290

176

197

405

350

355

85/90

50

16

145

19Mep15

320

200

215

430

425

400

95/100

50

16

120

22Mep15

355

230

260

430

425

420

100/105

50

18

145

27Mep15

380

250

277

470

400

460

110/115

50

18

145

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Special series Active Anchorage Mep
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 11

Pag. 29 of European Technical Approval ETA-09/0013

SPECIAL APPLICATION FOR AGGRESSIVE ENVIROMENT


ACTIVE ANCHORAGES SERIES Mep
(35 MPa Concrete class)

Active bonded and unbonded anchorages type Mep on 35 MPa concrete class, with casting protected with
epoxy paint in double protection corrosion, permanent H.D.P.E. cap and corrugated duct. The epoxypolyester coating is not covered by this ETA. The corrugated plastic duct is not covered by this ETA.
A

E
H

G
F

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4Mep15

160

105

103

300

205

180

45/50

45

12

145

7Mep15

200

125

133

340

270

240

62/67

45

12

145

9Mep15

235

146

163

380

270

300

72/77

45

14

145

12Mep15

265

160

180

385

350

350

80/85

50

16

145

15Mep15

290

176

197

405

450

410

85/90

50

16

145

19Mep15

320

200

215

430

450

440

95/100

50

16

120

22Mep15

355

230

260

430

425

480

100/105

50

18

145

27Mep15

380

250

277

470

480

530

110/115

60

18

145

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Special series Active Anchorage Mep
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 11a

Pag. 30 of European Technical Approval ETA-09/0013

ACTIVE ANCHORAGES SERIES MX


(45 MPa Concrete class)

Active bonded and unbonded anchorages type MX on 45 MPa concrete class, they are designed for posttensioning applications in aggressive environment: they are completely encapsulated in HDPE and may be provided
with corrugated duct. The corrugated plastic duct is not covered by this ETA.
A

E
H

G
F

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4MX15

168

105

103

300

180

170

45/50

45

12

140

7MX15

208

125

133

340

250

220

62/67

45

12

140

9MX15

243

146

163

380

250

250

72/77

45

14

140

12MX15

273

160

180

385

300

300

80/85

50

16

140

15MX15

298

176

197

405

350

355

85/90

50

16

140

19MX15

328

200

215

430

425

400

95/100

50

16

115

22MX15

363

230

260

430

425

420

100/105

50

18

140

27MX15

388

250

277

470

400

460

110/115

50

18

140

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Series Active Anchorage MX
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 12

Pag. 31 of European Technical Approval ETA-09/0013

ACTIVE ANCHORAGES SERIES MX


(35 MPa Concrete class)

Active bonded and unbonded anchorages type MX on 35 MPa concrete class, they are designed for posttensioning applications in a highly aggressive environment: they are completely encapsulated in HDPE and may be
provided with corrugated duct. The corrugated plastic duct is not covered by this ETA.
A

E
H

G
F

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4MX15

168

105

103

300

205

180

45/50

45

12

140

7MX15

208

125

133

340

270

240

62/67

45

12

140

9MX15

243

146

163

380

270

300

72/77

45

14

140

12MX15

273

160

180

385

350

350

80/85

50

16

140

15MX15

298

176

197

405

450

410

85/90

50

16

140

19MX15

328

200

215

430

450

440

95/100

50

16

115

22MX15

363

230

260

430

425

480

100/105

50

18

140

27MX15

388

250

277

470

480

530

110/115

60

18

140

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Series Active Anchorage MX
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 12a

Pag. 32 of European Technical Approval ETA-09/0013

CONNECTION TO THE FORMWORK FOR M ANCHORAGES

B
C

Type
[mm]
[mm]
[mm]
[mm]

Quantity

A
B
C
D

4M15
160
103
124
M10
180
2

7M15
200
133
145
M10
120
3

9M15
235
163
190
M10
120
3

12M15
265
180
203
M12
120
3

15M15
290
197
235
M12
120
3

19M15
320
215
237
M12
120
3

22M15
355
260
290
M16
120
3

27M15
380
277
325
M16
120
3

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Connection to the formwork for M Anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 13

Pag. 33 of European Technical Approval ETA-09/0013

CONNECTION TO THE FORMWORK FOR Mep (special application) , MX ANCHORAGES

B
C

The epoxy-polyester coating is not covered by this ETA.


A1

GASKET

B1
C

Type
A [mm]
A1 [mm]
B [mm]
B1 [mm]
C [mm]
D

Quantity

4Mep15
4MX15

7Mep15
7MX15

9Mep15
9MX15

12Mep15
12MX15

15Mep15
15MX15

19Mep15
19MX15

22Mep15
22MX15

27Mep15
27MX15

160
168
103
123
139
M6
60
5

200
208
133
153
160
M10
60
5

235
243
163
183
190
M10
60
6

265
273
180
200
203
M10
60
6

290
298
197
219
235
M12
60
6

320
328
215
237
270
M12
60
6

355
363
260
284
290
M16
60
6

380
388
277
300
325
M16
60
6

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Connection to the formwork for Mep(special application) and MX
Anchorages

European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 13a

Pag. 34 of European Technical Approval ETA-09/0013

RECESSES FOR M ANCHORAGES

BxB

BxB

Type
A

[mm]

B x B [mm]
C

[mm]
A

4M15

7M15

9M15

12M15

15M15

19M15

22M15

27M15

160

200

235

265

290

320

355

380

200x200

240x240

275x275

305x305

330x330

360x360

395x395

420x420

110

110

110

110

110

125

130

140

15

15

15

15

15

15

15

15

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Recesses for M Anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 14

Pag. 35 of European Technical Approval ETA-09/0013

RECESSES FOR Mep (special application) ANCHORAGES

BxB

BxB

The epoxy-polyester coating is not covered by this ETA.

Type

4Mep15

7Mep15

9Mep15

12Mep15

15Mep15

19Mep15

22Mep15

27Mep15

A [mm]

160

200

235

265

290

320

355

380

B x B [mm]

200x200

240x240

275x275

305x305

330x330

360x360

395x395

420x420

[mm]

160

160

160

160

160

160

160

160

15

15

15

15

15

15

15

15

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Recesses for Mep(special application) Anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 14a

Pag. 36 of European Technical Approval ETA-09/0013

RECESSES FOR MX ANCHORAGES

BxB

BxB

Type
A

4MX15

7MX15

9MX15

12MX15

15MX15

19MX15

22MX15

27MX15

168

208

243

273

298

328

363

388

200x200

240x240

275x275

305x305

330x330

360x360

395x395

420x420

[mm]

160

160

160

160

160

160

160

160

15

15

15

15

15

15

15

15

[mm]

B x B [mm]
C

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Recesses for MX Anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 14b

Pag. 37 of European Technical Approval ETA-09/0013

PASSIVE ANCHORAGES SERIES D


(45 MPa Concrete class)

Passive bonded and unbonded anchorages type D on 45 MPa concrete class, with casting protected with
epoxy paint, permanent H.D.P.E. cap and corrugated duct. The corrugated plastic duct is not covered by
this ETA.

E
H

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4D15

160

105

103

300

180

170

45/50

45

12

90

7D15

200

125

133

340

250

220

62/67

45

12

90

9D15

235

146

163

380

250

250

72/77

45

14

90

12D15

265

160

180

385

300

300

80/85

50

16

90

15D15

290

176

197

405

350

355

85/90

50

16

90

19D15

320

200

215

430

425

400

95/100

50

16

106

22D15

355

230

260

430

425

420

100/105

50

18

111

27D15

380

250

277

470

400

460

110/115

60

18

120

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Series Passive Anchorages D on 45 MPa Concrete class
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 15

Pag. 38 of European Technical Approval ETA-09/0013

PASSIVE ANCHORAGES SERIES D


(35 MPa Concrete class)

Passive bonded and unbonded anchorages type D on 35 MPa concrete class, with casting protected with
epoxy paint, permanent H.D.P.E. cap and corrugated duct. The corrugated plastic duct is not covered by
this ETA.

E
H

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4D15

160

105

103

300

205

180

45/50

45

12

90

7D15

200

125

133

340

270

240

62/67

45

12

90

9D15

235

146

163

380

270

300

72/77

45

14

90

12D15

265

160

180

385

350

350

80/85

50

16

90

15D15

290

176

197

405

400

410

85/90

50

16

90

19D15

320

200

215

430

450

440

95/100

50

16

106

22D15

355

230

260

430

450

480

100/105

50

18

111

27D15

380

250

277

470

480

530

110/115

60

18

120

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Series Passive Anchorages D
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 15a

Pag. 39 of European Technical Approval ETA-09/0013

SPECIAL APPLICATION FOR AGGRESSIVE ENVIROMENT


PASSIVE ANCHORAGES SERIES Dep
(45 MPa Concrete class)

Passive bonded and unbonded anchorages type Dep on 45 MPa concrete class, with casting protected with
epoxy paint, permanent H.D.P.E. cap and corrugated duct. The epoxy-polyester coating is not covered by
this ETA. The corrugated plastic duct is not covered by this ETA.
A

E
H

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4Dep15

160

105

103

300

180

170

45/50

45

12

90

7Dep15

200

125

133

340

250

220

62/67

45

12

90

9Dep15

235

146

163

380

250

250

72/77

45

14

90

12Dep15

265

160

180

385

300

300

80/85

50

16

90

15Dep15

290

176

197

405

350

355

85/90

50

16

90

19Dep15

320

200

215

430

425

400

95/100

50

16

106

22Dep15

355

230

260

430

425

420

100/105

50

18

111

27Dep15

380

250

277

470

400

460

110/115

60

18

120

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Special series Passive Anchorages Dep (special application)
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 16

Pag. 40 of European Technical Approval ETA-09/0013

SPECIAL APPLICATION FOR AGGRESSIVE ENVIROMENT


PASSIVE ANCHORAGES SERIES Dep
(35 MPa Concrete class)

Passive bonded and unbonded anchorages type Dep on 35 MPa concrete class, with casting protected with
epoxy paint, permanent H.D.P.E. cap and corrugated duct. The epoxy-polyester coating is not covered by
this ETA. The corrugated plastic duct is not covered by this ETA.
A

E
H

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

4Dep15

160

105

103

300

205

180

45/50

45

12

90

7Dep15

200

125

133

340

270

240

62/67

45

12

90

9Dep15

235

146

163

380

270

300

72/77

45

14

90

12Dep15

265

160

180

385

350

350

80/85

50

16

90

15Dep15

290

176

197

405

400

410

85/90

50

16

90

19Dep15

320

200

215

430

450

440

95/100

50

16

106

22Dep15

355

230

260

430

450

480

100/105

50

18

111

27Dep15

380

250

277

470

480

530

110/115

60

18

120

Type

All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Special series Passive Anchorages Dep (special application)
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 16a

Pag. 41 of European Technical Approval ETA-09/0013

GROUTING OF M, Mep (special application), MX ANCHORAGES


Grouting by infilling
Grouting can be carried out by means of a simple padding using expanding mortar, which must respect the proper
covering of the metallic parts of the anchorage.

Grouting with temporary cap

The cap is made up of a cover equipped with a sealing gasket fixed to the casting by means of suitable anchorages
which vary in length and size depending on the several applications. A special closing disc tightens the sealing gasket
and the cap to the grouting. The disc allows to turn the cap into the most suitable position to allow all the air to come
out of the vent tube.

The epoxy-polyester coating is not covered by this ETA.


Bonded and unbonded Strand Post-Tensioning System TTM
Grouting of M, Mep (special application),MX anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 17

Pag. 42 of European Technical Approval ETA-09/0013

GROUTING OF M, Mep (special application), MX ANCHORAGES

Grouting with permanent cap


The cap is made of polyethylene and together with a M, Mep and MX anchorage guarantees a double protection to
corrosion. The cap is provided with plugs to guarantee a correct grouting and vent when filling it.

The epoxy-polyester coating is not covered by this ETA.

Bonded and unbonded Strand Post-Tensioning System TTM


Grouting of M, Mep (special application),MX anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 17a

Pag. 43 of European Technical Approval ETA-09/0013

UNBONDED POST-TENSIONING ON M, MX, D, Mep and Dep (special application),


ANCHORAGES

The unbonded post-tensioning with M, MX, and D anchorages is carried out by using unbonded, greased
and plastic-coated strands, which are restrained in a mortar grouting with a rubber buffer and allow their
following tensioning and the covering with grease of all the parts of the anchorage that are subject to
corrosion, such as: anchorage block, wedges and strand are restrained in grease.

1
2
3
4
5

Cap
Grease
Cement
Unbonded strands
Gasket

The epoxy-polyester coating is not covered by this ETA.

Bonded and unbonded Strand Post-Tensioning System TTM


Unbonded post tensioning on M, MX, and D
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 18

Pag. 44 of European Technical Approval ETA-09/0013

RESTRESSING POST-TENSIONING ON M, MX, and Mep (special application),


ANCHORAGES

The unbonded post-tensioning M, and MX anchorages are restressing and have a cap of variable length
filled with grease to protect the tensioning extension.

VARIABLE LENGTH (STRAND JACKING EXTRA LENGTH)

1
2
3
4
5
6
7

Cap
Extension Cap
Grease
Strands
Wedge T15
Anchor Head M
Gasket

The epoxy-polyester coating is not covered by this ETA.

Bonded and unbonded Strand Post-Tensioning System TTM

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Restressing post tensioning on M, Mep(special application) and


MX
European Technical Approval ETA-09/0013 version on 18/12/2012
Annex 19

Pag. 45 of European Technical Approval ETA-09/0013

STEEL STRIP SHEATHS TYPE

Type

Internal Diameter (mm) External Diameter (mm)

Thickness (mm)

STB-45x50x0,25_CE

45

50

0,25

STB-48x53x0,30_CE

48

53

0,30

STB-51x56x0,30_CE

51

56

0,30

STB-54x59x0,30_CE

54

59

0,30

STB-57x62x0,30_CE

57

62

0,30

STB-59x64x0,30_CE

59

64

0,30

STB-62x67x0,30_CE

62

67

0,30

STB-65x70x0,30_CE

65

70

0,30

STB-69x74x0,35_CE

69

74

0,35

STB-72x77x0,35_CE

72

77

0,35

STB-75x80x0,35_CE

75

80

0,35

STB-80x85x0,35_CE

80

85

0,35

STB-85x90x0,35_CE

85

90

0,35

STB-88x93x0,35_CE

88

93

0,35

STB-90x99x0,40_CE

90

99

0,4

STB-95x104x0,40_CE

95

104

0,4

STB-100x109x0,40_CE

100

109

0,4

STB-105x114x0,40_CE

105

114

0,4

STB-110x119x0,40_CE

110

119

0,4

STB-115x124x0,40_CE

115

124

0,4

STB-120x129x0,40_CE

120

129

0,4

STB-125x134x0,40_CE

125

134

0,4

STB-130x139x0,40_CE

130

139

0,4
All the dimensions are in mm

Bonded and unbonded Strand Post-Tensioning System TTM


Steel strip sheaths type
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 20

Pag. 46 of European Technical Approval ETA-09/0013

CIRCULAR AND FLAT CORRUGATED PLASTIC DUCTS


The corrugated plastic duct is not covered in this ETA.

Type circular

Internal Diameter (mm) External Diameter (mm)

Thickness (mm)

SPA-60x74x2

60

74

SPA-70x84x2

70

84

SPA-77x91x2

77

91

SPA-87x101x2

87

101

SPB-59x74x2,5

59

74

2,5

SPB-69x84x2,5

69

84

2,5

SPB-76x91x2,5

76

91

2,5

SPB-86x101x2,5

86

101

2,5

SPB-101x116x2,5

101

116

2,5

SPB-107x123x2,5

107

123

2,5

SPB-116x131x2,5

116

131

2,5

SPB-131x146x2,5

131

146

2,5

SPC-100x116x3

100

116

SPC-106x123x3

106

123

SPC-115x131x3

115

131

SPC-130x146x3

130

146

SPC-151x167x3

151

167

SPD-99x116x3,5

99

116

3,5

SPD-105x123x3,5

105

123

3,5

SPD-114x131x3,5

114

131

3,5

SPD-129x146x3,5

129

146

3,5

SPD-150x167x3,5

Type flat
SPE-78x25x2
SPE-90x25x2

150
167
Circular Corrugated Plastic Ducts

3,5
All the dimensions are in mm

length (mm)

width (mm)

Thickness (mm)

68-78

29-40

80-90
Flat Corrugated Plastic Ducts

Bonded and unbonded Strand Post-Tensioning System TTM


Circular and flat corrugated plastic duct
European Technical Approval ETA-09/0013 version on 18/12/2012

29-40

2
All the dimensions are in mm

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 21

Pag. 47 of European Technical Approval ETA-09/0013

ACCESSORIES FOR GROUTING ANCHORAGES

Connector type DD-1017-B

Anchorage type MEP with connector type DD-1017-B

The front hole for grouting/vent can be connected by means of a connector with grouting corrugated tubes
having a diameter of 25 mm. and 20 mm. for grouting or vent with a limited flow rate. DD-1017-B
connector for gas 3/4 threaded hole and DD20x25 tube. DD-1033-B connector for gas 1/2threaded hole
and DD15x20 corrugated tube. DD-1034-B connector for 1/2" threaded hole and DD20x25 corrugated
tube.

Valve type DD-1003-A, corrugated pipe type DD20x25


and Connector type DD-1017-B

Grouting/vent by means of DD-1003-A reusable valves and DD20x25 corrugated tube is the most
common solution used both with anchorage infilling and with grouting cap. This solution is usually also
adopted as vent.

Valve type DD-3050-A, corrugated pipe type DD20x25


and Connector type DD-1017-B

Grouting/vent by means of a DD-3050-A reusable valve and DD20x25 corrugated tube is the most
technical solution used both with infilling and with grouting cap. The DD-3050-A valve is designed to
be reused several times.

DD-1003-A valve and DD-6009 PVC tube

Grouting/vent by means of reusable DD-1003-A valves and DD-6009 rigid PVC tube is the most
common solution used for front grouting on anchorages that allows the operator to have a rigid
connection. This solution is usually also adopted as vent.
Bonded and unbonded Strand Post-Tensioning System TTM
Accessory for grout anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 22

Pag. 48 of European Technical Approval ETA-09/0013

DD-3050-A valve and DD-6009 PVC tube

Grouting by means of a reusable DD-3050-A valve and DD-6009 rigid PVC tube is the most common
solution used for front grouting on anchorages that allows the operator to have a rigid connection. The
DD-3050-A valve is designed to be reused several times.

DD-1016-A valve and DD20x25 corrugated tube

Vent by means of DD-1016-A reusable valves and DD15x20 corrugated tube is the most economical
solution used both with anchorage infilling and with grouting cap. This solution is used as vent on
anchorages and caps where the connection to the grouting syringe is not required. These accessories can
be used for grouting both with mortar and with grease. Their reuse is subject to a proper use according to
operating instructions by TTM.

DD 1020-B connection to connect two DD20x25 tubes

Connection for corrugated DD20x25 tube to connect two tubes that are not correctly interrupted and allow
their restoring, by giving continuity. This device is generally used to recover tubes that are broken inside
a slab and guarantees the grouting pressure.

Bonded and unbonded Strand Post-Tensioning System TTM


Accessory for grout anchorages
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 22a

Pag. 49 of European Technical Approval ETA-09/0013

MULTISTRAND JACK TYPE M

Characteristics
U.M.
Capacity
KN
Max strands
N
Stroke
mm
Weight
Kg
Stressing section
cm2
Max.
stressing bar
pressure
Max return pressure
bar
Max. looking pressure
bar
Length of the
mm
tensioning strand
Max. diameter
mm
Length
mm

M1600KN

M1800KN

M3000KN

M3600KN

M4800KN

M6800KN

1.600
1-4
250
180
155,51
700

1.800
4-7
250
210
302,20
700

3.000
7-12
250
280
424,49
700

3.600
12-15
250
390
564,21
700

4.800
15-19
250
490
725,71
700

6.800
22-27
250
650
879,20
700

250
250

250
250

250
250

250
250

250
250

250
250

400

400

400

450

500

500

290
950

330
1.050

400
1.000

470
1.150

520
1.150

650
1.270

All the dimensions are in mm

subject to modification

Stroke

Tensioning
extension

mm

mm

mm

mm

mm

mm

mm

250
250
250
250
250
250

400
400
400
450
500
600

285
330
400
470
520
650

880
980
930
1090
1075
1270

110
110
110
110
125
130

103
133
163
197
215
260

300
340
380
405
430
430

Jack type

M1600KN
M1800KN
M3000KN
M3600KN
M4800KN
M6800KN

N
Strand
4
7
9-12
12-15
19
22-27

Stressing
area
cm2
155,51
302,20
424,49
564,21
725,71
879,20

Weight
Kg.
180
210
280
390
490
650

subject to modification

Bonded and unbonded Strand Post-Tensioning System TTM


Multistrand Jack Type M
European Technical Approval ETA-09/0013 version on 18/12/2012

All the dimensions are in mm

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 23

Pag. 50 of European Technical Approval ETA-09/0013

MULTISTRAND JACK TYPE MC and MX

Characteristics
U.M.
Capacity
KN
Max strands
N
Stroke
mm
Weight
Kg.
Stressing section
cm2
Max.
stressing bar
pressure
Max return pressure
bar
Max. looking pressure
bar
Length of the
mm
tensioning strand
Max. diameter
mm
Length
mm

MC3000KN MC4800KN MX3600KN

3.000
9-12
100
350
564,50
700

4.800
15-19
100
490
636,76
700

3.600
12
100
250
424,49
700

250
250
400

250
250
400

250
***
400

470
600

540
650

360
560

All the dimensions are in mm

subject to modification

Jack type

MC3000KN
MC4800KN
MX3600KN

N
Strand
9-12
15-19
12

Stressi
ng area
cm2
564,50
636,76
424,49

Weight
Kg.
350
490
250

Stroke

Tensioning
extension

mm

mm

100
100
100

450
400
500

mm
470
540
360

mm
600
650
500

mm
110
125
110

mm
163
215
180

mm
380
430
385

subject to modification

Bonded and unbonded Strand Post-Tensioning System TTM


Multistrand Jack Type MC and MX
European Technical Approval ETA-09/0013 version on 18/12/2012

All the dimensions are in mm

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 23a

Pag. 51 of European Technical Approval ETA-09/0013

MONOSTRAND JACK TYPE TTM

C
A

Jack type

Stressing section

Weight

Stroke

Tensioning
extension

Kg.
21.5
26
24
28

mm

mm

TTM250KN-100
TTM250KN-200
TTM300KN-100
TTM300KN-200

cm2
47.2
47.2
68.8
68.8

100
200
100
200

350
350
350
350

subject to modification

Bonded and unbonded Strand Post-Tensioning System TTM


Monostrand Jack Type TTM
European Technical Approval ETA-09/0013 version on 18/12/2012

mm
740
1150
740
1150

mm
100
100
110
110

mm
****
950
*****
950

All the dimensions are in mm

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 23b

Pag. 52 of European Technical Approval ETA-09/0013

ETAG 013 - 2002


EN 206-1 - 2000
EN 445 - 1996
EN 446 - 1996
EN 447 - 1996
EN 523 - 2003
EN 1561 - 1997
EN 1563+A1+A2 - 2005
EN 1992-1-1 - 2004
EN 10025-2+AC - 2005
EN 10083-1+A1 - 1996
EN 10083-2+A1 - 1996
EN 10084 - 1998
EN 10204 - 2004
EN 10210-1 - 1994
EN 10270-1 - 2001
EN10277-2+AC - 2003
EN ISO 1872-1 - 1999
prEN 10138-3 - 2005
CWA 14646 - 2003

Guideline for European Technical Approval of Post-Tensioning kits for


prestressing of structures
Concrete Part 1: Specification, performance, production and conformity
Grout for prestressing tendons Test methods
Grout for prestressing tendons Grouting procedures
Grout for prestressing tendons Specifications for common grout
Steel strip sheaths for prestressing tendons Terminology, requirements,
quality control
Founding Grey cast irons
Founding Spheroidal graphite cast irons
Eurocode 2: Design of concrete structures Part 1-1: General rules and
rules for buildings
Hot rolled products of structural steel Part 2: Technical delivery
conditions for non-alloy structural steels
Quenched and tempered steels Part 1: Technical delivery conditions for
special steels
Quenched and tempered steels Part 1: Technical delivery conditions for
special steels
Case hardening steels Technical delivery conditions
Metallic products Types of inspection documents
Hot finished structural hollow sections of non-alloy and fine grain
structural steels Part 1: Technical delivery requirements
Steel wire for mechanical springs Part 1: Patented cold drawn unalloyed
steel wire
Bright steel products technical delivery conditions Part 2: Steels for
general engineering purposes
Plastics Polyethylene (PE) moulding and extrusion materials Part 1:
Designation system and basis for specification (ISO 1872-1:1993)
Prestressing steel Part 3: Strands
Requirements for the installation of post-tensioning kits for prestressing of
structures and qualification of the specialist company and its personnel.

Bonded and unbonded Strand Post-Tensioning System TTM


Materials and reference documents
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 24

Pag. 53 of European Technical Approval ETA-09/0013

1.

Preparatory work: the components of the prestressing kit shall be stored so as to avoid any damage or
corrosion.

2.

Anchorage recesses: adequate space to accommodate and to use the prestressing jack shall be ensured.

3.

Fixing the bearing plates: four holes are provided to fix the bearing plates to the formwork. The trumpet is
screwed into the bearing plate. The helix is either welded to the bearing plate by means of radial bars or
positioned by fixing it to the existing reinforcement.

4.

Placing of the sheaths: the sheaths are placed on supports with minimum radii of curvature according to Clause
2.4.3. The sheaths have to be jointed in a leak-proof way. The sheaths shall be supported such that any movement
is prevented.

5.

Installation of tensile elements (prestressing steel) : the prestressing steel is pushed or pulled into the sheaths
before or after concreting of the structure.

6.

Installation of the inaccessible fixed anchorages: after passing the strands through the anchor head, they are
anchored individually in the cones by means of ring wedges. After assembling the wedges are secured with
springs or a wedge retaining plate.

7.

Checking the tendons before concreting: before concreting the structure the fixation and position of the entire
tendon have to be checked and corrected if necessary. The sheaths shall be checked for any damage.

8.

Assembly of anchor block: after passing the strands through the anchor head, they are anchored individually in
the cones by means of ring wedges.

9.

Prestressing: at the time of stressing the mean concrete compressive strength shall be at least according to Table
10. The elongation of the tendon and the prestressing forces shall be checked and recorded systematically during
the stressing operation.

10. Grouting the tendons: the grout shall be injected through the inlet holes until it escaped from the outlet tubes
with the same consistency. All vents and grouting inlets shall be sealed immediately after grouting.

Bonded and unbonded Strand Post-Tensioning System TTM


Description of installation
European Technical Approval ETA-09/0013 version on 18/12/2012

TTM

tension technology s.r.l.


Engineering post tensioning applications
bonded and unbonded

Annex 25

TTM

tension technology s.r.l.

Head Office:
Via Alberto da Giussano, 9 - Corbetta (MI) Italy
Tel. +39 02 97277811 fax +39 02 97277523
info@ttmsrl.it - www.ttmsrl.it
Legal Office:
Via Oger Martin, 21 03024 Ceprano (FR) Italy
Tel. +39 0775 91991 fax +39 0775 9199222
C.F. P.IVA 02183230602

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