DCDC Adfif101

USER'S MANUAL
NX FREQUENCY CONVERTERS
adfif101
DC-DC
Application Manual
2 vacon
dc-dc Application adfif101
Vacon DC-DC application

INDEX
Document code: ud1320
Software code: ADFIF101V023
Date: 9.10.2014
VACON DC-DC APPLICATION ................................................................................................................. 2

1.
Introduction ...........................................................................................................................................................4
2.
DC-DC Application compatibility issues ..................................................................................................................5
3.
Operation ...............................................................................................................................................................6
3.1
Main............................................................................................................................................................... 6
3.2
Quick Start instructions .................................................................................................................................. 6
4.
CONTROL IO ...........................................................................................................................................................7
5.
DC-DC Application Monitoring Values .................................................................................................................8

5.1
Monitoring values........................................................................................................................................... 9
5.2
Monitoring Values description ...................................................................................................................... 10
6.
Parameter List ...................................................................................................................................................... 14

6.1
Basic parameters .......................................................................................................................................... 14
6.2
Reference Handling ...................................................................................................................................... 14
6.3
Input signals ................................................................................................................................................. 15
6.4
Output signals .............................................................................................................................................. 16
6.5
Limit Settings................................................................................................................................................ 18
6.6
Drive Control parameters ............................................................................................................................. 19
6.7
DC Control Parameters ................................................................................................................................. 19
6.8
Fieldbus parameters ..................................................................................................................................... 20
6.9
Protections (Control keypad: ........................................................................................................................ 20
6.10 Keypad control (Control keypad: Menu M3).................................................................................................. 21
6.11 System menu (Control keypad: Menu M6) .................................................................................................... 21
6.12 Expander boards (Control keypad: Menu M7) ............................................................................................... 21
7.
Description of parameters.................................................................................................................................... 22
7.1
Basic parameters .......................................................................................................................................... 22
7.2
Reference Handling ...................................................................................................................................... 23
7.3
Input Signals ................................................................................................................................................. 25
7.4
Output Signals .............................................................................................................................................. 29
7.5
Limit Settings................................................................................................................................................ 30
7.6
Drive Control ................................................................................................................................................ 31
7.7
DC Control .................................................................................................................................................... 32
7.8
Fieldbus parameters ..................................................................................................................................... 32
7.9
Protections ................................................................................................................................................... 33
7.10 Keypad control ............................................................................................................................................. 34
8.
Fieldbus Profile for Vacon DC-DC Drive ................................................................................................................ 35

8.1
Basic In Bypass ............................................................................................................................................. 35
8.2
Main Control Word ....................................................................................................................................... 36
8.3
Main Status Word......................................................................................................................................... 41
8.4
Fault Word 1 ................................................................................................................................................ 43
8.5
Fault Word 2 ................................................................................................................................................ 43
Tel. +358

8.6
8.7
8.8
9.
vacon 3
Warning Word 1 ........................................................................................................................................... 43

Auxiliary Control Word ................................................................................................................................. 45
Status Word (Application) ID 43 .................................................................................................................... 46
recommended signals for monitoring................................................................................................................... 49

9.1
Monitoring Window in NCDrive .................................................................................................................... 49
9.2
Datalogger signals in NCDrive ....................................................................................................................... 49
9.3
NCDrive use.................................................................................................................................................. 49
10.
24-
Fault codes ....................................................................................................................................................... 51
4 vacon
1.
INTRODUCTION
As a default the control place (P3.1) of the AFE drive is Keypad.

This application requires NXP3 control board VB761D version.
Source DC
DC+
DC-Link
L
L
DC-DC Converter
Figure 1, DC-DC connection
Tel. +358
DC-

2.
vacon 5
DC-DC APPLICATION COMPATIBILITY ISSUES
V015
-
No Compatibility issues.
Note 1: When
function. Instead upload parameters from the unit and make comparation to old parameter file.
Application is constantly developed, this includes changing parameter default values, if parameters
are directly downloaded to drive, improved default values will be lost.
24-
6 vacon
3.
OPERATION
3.1
Main
3.2
Quick Start instructions
NOTE! Before taking any commissioning actions read carefully the safety instructions in Vacon NX
User's Manual, chapter 1.
[ Visio: DC-DC Start Sequence ]
Figure 0-2. DC-DC start sequence
[ Visio: DC-DC Fault Sequence ]

Figure 0-3. Fault handling in DC-DC application
Tel. +358

4.
vacon 7
CONTROL IO
NXOPTA1
1
2
K1
mA
Terminal
+10Vref
AI1+
Signal
Reference voltage output
Analogue input 1.
Range 0-10V, Ri = 200
Range 0-20 mA Ri = 250
I/O Ground
Analogue input 2.
Range 0-10V, Ri = 200
Range 0-20 mA Ri = 250
Control voltage output
Description
Voltage for potentiometer, etc.
Analogue input 1
Input range selected by jumpers.
Default range: Voltage 0 10 V
Ground for reference and controls
Analogue input 2
Input range selected by jumpers.
Default range: Current 0 20 mA
Voltage for switches, etc. max 0.1 A
I/O ground
Start Request
Programmable G2.3.1
Programmable G2.3.1

Contact closed = Start Request
Rising edge will reset active faults.
3
4
5
AI1AI2+
AI2-
+24V
7
8
GND
DIN1
DIN2
10
DIN3
11
CMA
Fault Reset
Programmable G2.3.1
Common for DIN 1 DIN 3
12
13
14
+24V
GND
DIN4
Control voltage output

I/O ground
Programmable G2.3.1
Voltage for switches (see #6)

No function defined at default
15
DIN5
Programmable G2.3.1
16
DIN6
Programmable G2.3.1
17
18
19
CMB
AOA1+
AOA1-
Common for DIN4 DIN6

Analogue output 1
Programmable P2.3.1.2
20
DOA1
Connect to GND or +24V

Output range selected by jumpers.
Range 0 20 mA. RL, max. 500
Range 0 10 V. R L > 1k
Programmable
Open collector, I50mA, U48 VDC
Digital output
Ready / Warning (Blinking)
Connect to GND or +24V
NXOPTA2
220
VAC
21
22
23
RO1
RO1
RO1
Relay output 1
Programmable G2.4.1
24
25
26
RO2
RO2
RO2
Relay output 2
Table 5-2. Default I/O configuration.

K1
24-
Switching capacity
24 VCD / 8 A
250 VAC / 8 A
125 VDC / 0.4 A
8 vacon
5.
DC-DC APPLICATION
MONITORING VALUES
On the next pages you will find the lists of parameters within the respective parameter groups.
Column explanations:
Code
= Location indication on the keypad; Shows the operator the present parameter
number
Parameter
= Name of parameter
Min
= Minimum value of parameter
Max
= Maximum value of parameter
Unit
= Unit of parameter value; Given if available
Default
= Value preset by factory
Cust
=
ID
= ID number of the parameter
_____
= On parameter code: Parameter value can only be changed after the Drive has been
stopped.
_____
= Monitoring value is possible to control from fieldbus by ID number
The manual presents signals that are not normally visible for monitoring. i.e. is not a parameter or
standard monitoring signal. These signals are presented with [Letter]. e.g.
[FW]MotorRegulatorStatus
[V]
[P]
[FW]
[A]
[R]
[F]
[DI]
Normal monitoring signal

Normal parameter in application.
Firmware signal, Can be monitored with NCDrive when signal type is selected Firmware
Application signal, can be monitored with NCDrive when signal type is selected Application.
Reference type parameter on keypad.
Function. Signal is received as a output of function.
Digital input signal.
Tel. +358

5.1
vacon 9
Monitoring values
The monitoring values are the actual values of parameters and signals as well as statuses and
measurements. Monitoring values cannot be edited.
5.1.1 Monitoring 1
Code
V1.1
V1.2
Signal
Source Current
Active Current Reference
Unit
A
%
ID
1104
1704
V1.3
Active Current
1125
V1.4
V1.5
V1.6
V1.7
V1.8
V1.9
V1.10
V1.11
Source Voltage
Source DC Ref.
Source DC Act.
DC-Link Current
DC-Link Voltage
DC-Link Act.
Unit Temperature
Status Word
V
%
%
A
V
%
C
1107
606
1873
1861
1108
7
8
43
Description
Active current of the drive in % of Source

Nominal Current
> 0 Current from Source to DC-Link
< 0 power from DC-Link To Source
Measured DC Link voltage in Volts, filtered

Heat sing temperature
5.1.2 Monitoring 2 values

Code
V1.12.1
V1.12.2
V1.12.3
V1.12.4
V1.12.5
V1.12.6
V1.12.7
V1.12.8
V1.12.9
V1.12.10
Signal
DC Voltage
Current
IU Current
IV Current
IW Current
Power kW
Neg Iq Limit
Pos Iq Limit
Mindex
Power %
Unit
V
A
%
%
%
kW
%
%
%
%
ID
44
1113
1851
1852
1868
1508
1855
1854
1856
5
V1.12.11
Voltage Meas.
1866
Unit
ID
1160
68
74
37
Description
Unfiltered
Unfiltered
Connect external measurement to this

monitoring value.
5.1.3 Fieldbus values

Code
V1.13.1
V1.13.2
V1.13.3
V1.13.4
24-
Signal
FB Control Word
FB Status Word
Warning No.
Fault No.
Description
10 vacon
5.2
Monitoring Values description

V1.1
Source Current A
ID1104
Sum current of all phases.
V1.2
Active Current Reference
ID1704
Active current reference of the drive in % of Source Nominal Current

V1.3
Active Current
ID1125
Active current of the drive in % of Source Nominal Current

V1.4
Source Voltage V
1107
Estimated source voltage.
V1.5
Source DC Ref. %
606
DC Reference for the DC Source Voltage in % of Source Nom Voltage.
V1.6
Source DC Act. %
1873
DC Actual of the DC Source in % of Source Nom Voltage.
V1.7
DC-Link Current
1861
Calculated DC-Link Current in A.
V1.8
DC-Link Voltage V
1108
Measured DC-link voltage in Vdc
V1.9
DC-Link Act.
Measured DC-Link voltage in % of Source Nom Voltage.
V1.10
Unit Temperature
Highest measured drive temperature.
Tel. +358
V1.11
Status Word
vacon 11
43
Application Status Word combines different drive statuses to one data word.
Application Status Word ID43
FALSE
TRUE
b0
b1
b2
b3
Not in Ready state

Not Running
No Fault
Ready
Running
Fault
b4
b5
b6
b7
Run Disabled
No Warning
Run Enable
Warning
b8
b9
b10
b11
b12
b13
b14
b15
Charging Switch closed (internal)

Over Voltage Regulator Active
Under Voltage regulator active.
No Run Request
Run Request
One or more regulators active

V1.12.1
DC Voltage
44
Unfiltered DC-Link Voltage in V.
V1.12.2
Current A
1113
Unfiltered source DC current in A.
V1.12.3
IU Current
1851
Unfiltered U phase current.
V1.12.4
IV Current
1852
V1.12.5
IW Current
1853
V1.12.6
Power kW
kW
1508
Calcualted Kw value of source.
V1.12.7
Neg Iq Limit
1855
Used Active Current limit on charging side.
24-
12 vacon
V1.12.8
Pos Iq Limit
1854
Used Active Current limit on discharging side.
V1.12.9
Mindex
1856
Voltage reference as % of unit nominal voltage (500 V / 690 V)
V1.12.10
Power % %
Calculated power based on given nominal values.
V1.12.11
Voltage Meas.
1866
Measured voltage. If Source DC voltage is available by external measuremend make ID

connection to this monitoring value. Scaling: 100,00 (10000) = Source Nominal Voltage.
5.2.3 Fieldbus monitoring values

V1.13.1
FB Control Word
ID 1160
Control word from fieldbus. Below table is for bypass operation for such fieldbus board that natively
supports this or can be parameterized to bypass mode.
Main Control Word ID1160

Comment
Signal
B00
DC Charge
0=
1= Charge DC
B01
B02
B03
Run
B04
B05
B06
B07
Reset
B08
B09
B10
B11
FB DIN1
B12
B13
B14
B15
FB DIN2
FB DIN3
FB DIN4
0= AFE is stopped
1= AFE is started
0>1 Reset fault.
Can be used to control RO or directly parameter by ID number. G2.4.1

Tel. +358
V1.13.2
FB Status Word
vacon 13
ID 68
Status word to fieldbus. Below table is for bypass operation for such fieldbus board that natively
supports this or can be parameterized to bypass mode.
Signal
B00
Ready On
B01
Ready Run
B02
Running
B03
Fault
B04
Run Enable
Status
Main Status Word ID68

Comment
0=Drive not ready to switch on
1=Drive ready to start charging
0=Drive not ready to run
1=Drive ready and Main Contactor is ON
0=Drive not running
1=Drive in Run state (Modulating)
0=No active fault
1=Fault is active
0= Run Disabled. Drive in stop state
1= Run Enabled. Drive can be started.
B05
B06
B07
Warning
0= No active warnings
1= Warning active
B08
B09
Fieldbus
0=Fieldbus control not active
Control Active 1=Fieldbus control active
B10
B11
B12
B13
B14
B15
V1.13.3
Warning No.
ID74
Number if last active warning.
V1.13.4
Fault No.
ID37
Number if last active fault.
24-
14 vacon
6.
PARAMETER LIST
6.1
Basic parameters
Code
P2.1.1
P2.1.2
Parameter
Source Nom Current
Source Nom Voltage
Min
0,0
200
Max
Varies
1099
P2.1.4
Control Mode
P2.1.5
Identification
Unit
A
V
Default
Varies
Varies
ID
113
110
1858
631
Note
Capacity of supply,
0 = Current
1 = Voltage
0 = No Action
1 = Current. Meas. Offset.
Table 5-2. Basic parameters
6.2
Reference Handling
6.2.1 Voltage
Code
P2.2.1.1
P2.2.1.2
P2.2.1.3
Parameter
Voltage Reference
Drooping
Voltage Reference
Ramp Rate
Min
0
0
Max
320
100
Unit
%
%
Default
100
0
ID
1462
620
-1
320
%/s
1867
1864
P2.2.1.4
Voltage Reference At
Start
P2.2.1.5
Start Voltage
Reference
320
1865
Min
-150
Max
150
Unit
%
Default
0
ID
1860
1859
-300
-300
-300
300
300
300
0
0
0
128
129
130
Note
0 = Reference
1 = Start Voltage Reference
2 = Measurement
Table 1- 1, Voltage Reference Handling
6.2.2 Current
Code
P2.2.2.1
P2.2.2.2.1
P2.2.2.2.2
P2.2.2.2.3
P2.2.2.2.4
Parameter
Current Reference
Phase Reference
Mode
IU Current Reference
IV Current Reference
IW Current Reference
%
%
%
Table 1- 2, Current Reference Handling
Tel. +358
Note
0 = Common
1 = Individual

6.3
vacon 15
Input signals
6.3.1 Digital inputs

Code
P2.3.1.1
P2.3.1.2
P2.3.1.3
P2.3.1.4
Parameter
Start Signal 1
Run Enable
Fault Reset
External fault
Min
0.1
0.1
0.1
0.1
Max
E.10
E.10
E.10
E.10
Unit
DigIN
DigIN
DigIN
DigIN
Default
A.1
0.2
A.3
0.1
ID
403
407
414
405
Description
Table 5-3. Digital inputs parameters
6.3.2 Analogue Input 1

Code
P2.4.3.1
P2.4.3.2
P2.4.3.3
P2.4.3.4
P2.4.3.5
P2.4.3.6
P2.4.3.7
P2.4.3.8
Parameter
AI1 signal selection
AI1 filter time
AI1 custom
minimum setting
AI1 custom
maximum setting
AI1 signal inversion
AI1 reference
scaling, minimum
value
AI1 reference
scaling, maximum
value
AI1 Controlled ID
Min
0.1
0,000
Max
E.10
32,000
Unit
s
Default
0.1
0,000
ID
377
324
-160,00
160,00
0,00
321
-160,00
160,00
100,00
322
387
-32000
32000
303
-32000
32000
304
10000
1507
Min
0.1
0,000
Max
E.10
32,000
Unit
s
Default
0.1
0,000
ID
388
329
-160,00
160,00
0,00
326
-160,00
160,00
100,00
327
398
-32000
32000
393
-32000
32000
394
10000
1511
Note
Table 1- 3, ANALOG INPUT1,

Code
P2.4.4.1
P2.4.4.2
P2.4.4.3
P2.4.4.4
P2.4.4.5
P2.4.4.6
P2.4.3.7
P2.4.4.8
Parameter
AI2 filter time
AI2 custom
minimum setting
AI2 custom
maximum setting
AI2 reference
scaling, minimum
value
AI2 reference
scaling, maximum
value
AI2 Controlled ID
24-
Note
16 vacon

Code
P2.4.5.1
P2.4.5.2
P2.4.5.3
P2.4.5.4
P2.4.5.5
P2.4.5.6
P2.4.5.7
P2.4.5.8
Parameter
AI3 filter time
AI3 custom
minimum setting
AI3 custom
maximum setting
AI3 reference
scaling, minimum
value
AI3 reference
scaling, maximum
value
AI3 Controlled ID
Min
0.1
0,000
Max
E.10
32,000
Unit
s
Default
0.1
0,000
ID
141
142
-160,00
160,00
0,00
144
-160,00
160,00
100,00
145
151
-32000
32000
1037
-32000
32000
1038
10000
1509
Min
0.1
0,000
Max
E.10
32,000
Unit
s
Default
0.1
0,000
ID
152
153
-160,00
160,00
0,00
155
-160,00
160,00
100,00
156
162
-32000
32000
1039
-32000
32000
1040
10000
1510
Note

Code
P2.4.6.1
P2.4.6.2
P2.4.6.3
P2.4.6.4
P2.4.6.5
P2.4.6.6
P2.4.6.7
P2.4.6.8
Parameter
AI4 filter time
AI4 custom
minimum setting
AI4 custom
maximum setting
AI4 reference
scaling, minimum
value
AI4 reference
scaling, maximum
value
AI4 Controlled ID
Note
6.4
Output signals
6.4.1
Code
2.4.1.1
2.4.1.2
2.4.1.3
2.4.1.4
2.4.1.5
2.4.1.6
2.4.1.7
2.4.1.8
2.4.1.9
2.4.1.10
Digital Outputs
Parameter
Ready
Running
Fault
Fault, Inverted
Warning
FB DIN 1 Par ID
FB DIN 2 Par ID
FB DIN 3 Par ID
FB DIN 4 Par ID
Charge DC
Min
Max
Unit
Default
Table 5-4. Digital outputs parameters
Tel. +358
ID
Description
6.4.2
vacon 17
Analogue Output 1
Code
Parameter
Min
Max
Unit
Default
ID
Description
Min
Max
Unit
Default
ID
Description
Table 5-5. Analog Output 1 parameters
6.4.3
Supervision Limits
Code
Parameter
Table 5-5. Analog Output 1 parameters
24-
18 vacon
6.5
Limit Settings
6.5.1 Current Limit

Code
P2.5.1.1
P2.5.1.2
P2.5.1.2
Parameter
Current Limit
Charging Limit
Discharge Limit
Min
0
0
0
Max
Varies
300
300
Unit
A
%
%
Default
Varies
105
105
ID
107
1290
1289
Min
Max
Unit
Default
ID
320
65
1567
0
0
0
100
32000
32000
0
50
15
1863
1468
1409
32000
50
1425
Min
Max
Unit
Default
ID
320
118
1528
0
0
0
0
100
32000
32000
32000
0
50
15
50
1862
699
698
697
Min
50,0
50,0
Max
1100,0
1100,0
Unit
Vdc
Vdc
Default
ID
1893
1895
0,0
100,0
Vdc
Note
Total current limit
6.5.2 Under Voltage Control

Code
P2.5.2.1
P2.5.2.2
P2.5.2.3
P2.5.2.4
P2.5.2.5
Parameter
Under Voltage
Reference
Under Voltage Droop
Under Voltage Kp
Under Voltage Ti
Under Voltage Kp
Add
Note
6.5.3 Over Voltage Control

Code
P2.5.2.1
P2.5.2.2
P2.5.2.3
P2.5.2.4
P2.5.2.5
Parameter
Over Voltage
Reference
Over Voltage Droop
Over Voltage Kp
Over Voltage Ti
Over Voltage Kp Add
Note
6.5.4 Source Voltage

Code
P2.5.4.1
P2.5.4.2
P2.5.4.3
Parameter
Source Min Voltage
Source Max Voltage
Source Voltage
Hysteresis
1896
Tel. +358
Note

6.6
vacon 19
Drive Control parameters

Code
Parameter
Min
Max
Unit
Default
ID
P2.6.1
P2.6.2
P2.6.3
P2.6.4
P2.6.5
P2.6.6
P2.6.7
P2.6.8
P2.6.9
P2.6.10
P2.6.11
Switching frequency
Chopper Options
Over Modulation Limit
Advanced Options 1
Advanced Options 1
Advanced Options 1
Advanced Options 1
Advanced Options 1
Advanced Options 1
Inverse Synch
Control Options 1
3,6
0
0
0
0
0
0
0
0
0
0
Varies
65535
250
65535
65535
65535
65535
65535
65535
1
65535
kHz
5,0
0
100
0
0
0
0
0
0
0
0
601
1463
1515
1560
1561
1562
1563
1564
1565
1857
1707
2.6.12.1
2.6.12.2
2.6.12.3
2.6.12.4
IU Offset
IV Offset
IW Offset
Source Resistance
-32000
-32000
-32000
0
10000
0
0
1
668
669
670
662
Description
Switching frequency
Identification G2.6.12
32000
32000
32000
10000
Table 5-6. Drive control parameters
6.7
DC Control Parameters
Code
Parameter
Min
Max
Unit
Default
ID
P2.7.1
P2.7.2
P2.7.3
P2.7.4
Current Control Kp
Current Control Ti
Voltage Control Kp
Voltage Control Ti
1,00
0,1
1
1
320,00
3200,0
32000
32000
%
ms
20,00
1,5
200
50
617
657
1870
1871
Table 5-6. Drive control parameters
24-
Description
20 vacon
6.8
Fieldbus parameters
Code
P2.8.1
P2.8.2
P2.8.3
P2.8.4
P2.8.5
P2.8.6
P2.8.7
P2.8.8
P2.8.9
P2.8.10
P2.8.11
P2.8.12
P2.8.13
P2.8.14
P2.8.15
P2.8.16
P2.8.17
P2.8.18
P2.8.19
Parameter
FB Actual
Selection
GSW ID
Fieldbus data out 1
selection
Fieldbus data out 2
selection
Fieldbus data out 3
selection
Fieldbus data out 4
selection
Fieldbus data out 5
selection
Fieldbus data out 6
selection
Fieldbus data out 7
selection
Fieldbus data out 8
selection
FB Reference
Selector
Fieldbus data in 1
selection
Fieldbus data in 2
selection
Fieldbus data in 3
selection
Fieldbus data in 4
selection
Fieldbus data in 5
selection
Fieldbus data in 6
selection
Fieldbus data in 7
selection
Fieldbus data in 8
selection
Min
Max
Unit
Default
ID
65535
1125
1853
65535
897
65535
852
65535
853
65535
854
65535
855
65535
856
65535
857
65535
858
65535
859
65535
1850
65535
876
65535
877
65535
878
65535
879
65535
880
65535
881
65535
882
65535
883
Default
ID
733
Description
Choose monitoring data

with parameter ID
Choose controlled data

with parameter ID
Table 5-8. Fieldbus parameters G2.6
6.9
Protections (Control keypad:
6.9.1 General
Code
Parameter
Min
Max
2.9.1
FB
Communication
Response
Unit
Table 5-9. Protections parameters
Tel. +358
Description
vacon 21
6.10 Keypad control (Control keypad: Menu M3)

Code
Parameter
Default
Min
Max
Unit
ID
P3.1
Control place
1403
P3.2
License Key
65535
1995
Description
0=Fieldbus
1=I/O terminal
2=Keypad (Default)
Table 5-11. Keypad control parameters M3
6.11 System menu (Control keypad: Menu M6)

For parameters and functions related to the general use of the frequency converter, such as
application and language selection, customised parameter sets or information about the hardware
and software, see Chapter 7.3.6 in the Vacon NX User's Manual.
6.12 Expander boards (Control keypad: Menu M7)
The M7 menu shows the expander and option boards attached to the control board and boardrelated information. For more information, see Chapter 7.3.7 in the Vacon NX User's Manual and
Vacon I/O option board manual.
24-
22 vacon
7.
DESCRIPTION OF PARAMETERS
7.1
Basic parameters
P2.1.1
Source Nom Current
ID113
This parameter defines current value that is used as 100 % current for e.g. charging
current limit.
P2.1.2
Source Nom Voltage
ID110
This parameter defines absolute voltage value that is used as 100 % voltage for e.g.
voltage reference.
P2.1.3
Control Mode
ID1858
Selection if drive is current controlled or voltage controlled mode.

0 = Current
1 = Voltage
P2.1.4
Identification
ID631
Identification function will calibrate current measurement.

0 = No Action
1 = Current measurement offset
Tel. +358

7.2
vacon 23
Reference Handling
7.2.1 Voltage
P2.2.1.1
Voltage Reference
ID1462
Voltage reference in per cent of Source Nom Voltage
P2.2.1.2
Drooping
ID620
Voltage reference drooping. Used when parallel DC-DC converters are used.
P2.2.1.3
Voltage Reference Ramp Rate ID1867

Voltage reference ramp rate in %/s.
P2.2.1.4
Voltage Reference At Start
ID1864
Mode how voltage reference starting value is handled on start.

0 = Reference
Starting voltage is directly given reference P2.2.1.1 Voltage Reference.
1 = V Ref Start
Starting voltage is defined by parameter P2.2.1.5 Start Voltage Reference and ramped
to actual reference with set ramp rate.
2 = Measurement
Starting voltage is taken from measured voltage V1.9 Voltage Meas. ID1866. This
monitoring value can be written by analogue ID function or from fieldbus.
P2.2.1.5
Start Voltage Reference
ID1865
Voltage value that is used for initial start voltage when P2.2.1.4 Voltage Reference At
Start is 1 / V Ref Start.
24-
24 vacon
7.2.2 Current
P2.2.2.1
Current Reference
ID1860
Per cent value of P2.1.1 System Rated Current.
P2.2.2.2.1 Phase Reference Mode
ID1859
Select if same current reference is used for all phases or current is controlled
individually.
0 = Common
P: Current Reference is used for all phases.
1 = V Ref Start
Each phase is controlled separately with G2.2.2.2 parameters
P2.2.2.2.2 IU Current Reference
ID128
U phase current reference on individual mode.
P2.2.2.2.3 IV Current Reference
ID129
P2.2.2.2.4 IW Current Reference
ID130
Tel. +358

7.3
vacon 25
Input Signals
7.3.1 Digital Inputs

P2.3.1.1
Start Signal 1
ID403
Signal selection 1 for the start/stop logic. This parameter is used to select the input for
Run Request signal
P2.3.1.2
Run Enable
ID407
When the signal is low, the drive will lose READY status.
Contact open: the start of drive disabled.
Contact closed: the start of drive enabled.
P2.3.1.3
Fault Reset
ID414
Contact closed: all faults are reset. Rising edge.
P2.3.1.4
External fault
ID405
Contact open: the fault is displayed and the motor stopped. Fault 51. Can be inverted by
the input inversion control.
24-
26 vacon
7.3.2 Analogue Inputs 1-4

2.3.2.1
ID377
2.3.3.1
ID388
2.3.4.1
ID141
2.3.5.1
ID152
Connect the AI3/AI4 signal to the analogue input of your choice with this parameter.
When analogue input selection parameter is set to 0.1 you can control analogue input
monitoring variable from Fieldbus by assign process data input ID number to monitoring
signal thus allowing making of scaling function in drive side to PLC input signals.
2.3.2.2
Analogue input 1 signal filtering time ID324
2.3.3.2
2.3.4.2
2.3.5.2

First order filtering is used for analogue inputs signals 3 and 4.
12000
10000
8000
6000
Unfiltered
4000
1 s filter time
2000
63 %
-0,045
0,545
1,135
1,725
2,315
2,905
3,495
4,085
4,675
5,265
5,855
6,445
2.3.2.3
2.3.2.4
AI1 custom setting minimum ID321

AI1 custom setting maximum ID322
2.3.3.3
2.3.3.4

2.3.4.3
2.3.4.4

2.3.5.3
2.3.5.4

Set the custom minimum and maximum input levels for the AI3 signal within -
Tel. +358
vacon 27
AI3/AI4 Output
100 %
0%
0%
40 %
Custom
Min
Analogue
Input
2.3.2.5
ID387
2.3.3.5
ID398
2.3.4.5
ID151
2.3.5.5
ID162
80 %
Custom
Max
100 %
Signal inversion function is useful in situation when e.g. PLC is sending power limit to
the drive by using analogue inputs, if PLC is unable to communicate to the drive power
limit would be normally zero, by using inverted signal logic zero value from PLC would
mean maximum power limit thus allowing drive running e.g. from keypad without
changing power limit function parameters.
0 = No inversion
1 = Signal inverted
AI3/AI4 Output
0%
24-
40 %
Custom
Min
Analogue
Input
80 %
Custom
Max
100 %
28 vacon
.7.3.2.1 Analogue input to any parameter

This function allows control of any parameter by using analogue input. with parameters it is selected
what will be range of control area and ID number for paramter that is controller
2.3.2.6
2.3.2.7
2.3.3.6
2.3.3.7
Analogue input 1, minimum value

Analogue input 1, maximum value
2.3.4.6
2.3.4.7
2.3.5.6
2.3.5.7

ID1037
ID1038
ID1039
ID1040
These parameters are defining range for controlled parameter. All the values are
considered to be integers thus when controlling FWP as in example you need to set also
numbers for decimals. e.g. FWP 100,00 needs to be set as 10000.
2.3.2.8
AI1 Controlled ID
ID1507
2.3.3.8
AI2 Controlled ID
ID1511
2.3.4.8
AI3 Controlled ID
ID1509
2.3.5.8
AI4 Controlled ID
ID1510
These parameters define what controller parameter is.

Example:
You want to control motor field weakening point voltage by analogue input from 70,00 %
to 130,00 %.
Set Scale min to 7000 = 70,00 %
Set Scale max to 13000 = 130,00 %
Set Controlled ID to 603 Voltage at filed weakening point
AI3/AI4 Output = Field weakening point voltage
ID603
13000
Scale
Max
7000
Scale
Min
0%
40 %
Custom
Min
Analogue
Input
80 %
Custom
Max
100 %
Now analogue input 3 signal 0 V to 10 V (0 mA to 20 mA) will control field weakening

point voltage between 70,00 % - 130,00 %. When setting value, decimals are handled as
integer.
Tel. +358
7.4
Output Signals
7.4.1 Digital Outputs

7.4.2 Analogue Outputs
24-
vacon 29
30 vacon
7.5
Limit Settings
7.5.1 Current Limit

P2.5.1.1
Current Limit
ID107
Current limit in amps.
P2.5.1.2
Charging Limit ID1290

Charging current limit in % of Source Nom Current
P2.5.1.2
Discharge Limit ID1289

Discharging current limit in % of Source Nom Current
7.5.2 Under Voltage Control

P2.5.2.1
Under Voltage Reference
ID1567
Under voltage reference, % of unit nominal DC Voltage.
P2.5.2.2
Under Voltage Droop
ID1863
P2.5.2.3
Under Voltage Kp
ID1468
P2.5.2.4
Under Voltage Ti
ID1409
P2.5.2.5
Under Voltage Kp Add
ID1425
7.5.3 Over Voltage Controller

P2.5.2.1
Over Voltage Reference
ID1528
Over voltage reference, % of unit nominal DC Voltage.
P2.5.2.2
Over Voltage Droop
ID1862
P2.5.2.3
Over Voltage Kp
ID699
P2.5.2.4
Over Voltage Ti
ID698
P2.5.2.5
Over Voltage Kp Add
ID697
Tel. +358

7.6
vacon 31
Drive Control
P2.6.1
Switching frequency
ID601
P2.6.2
Chopper Options
ID1463
P2.6.3
Over Modulation Limit
ID1515
P2.6.4
Advanced Options 1
ID1560
P2.6.5
Advanced Options 2
ID1561
P2.6.6
Advanced Options 3
ID1562
P2.6.7
Advanced Options 4
ID1563
P2.6.8
Advanced Options 5
ID1564
P2.6.9
Advanced Options 6
ID1565
P2.6.10
Inverse Synch
ID1857
P2.6.11
Control Options 1
ID1707
7.6.1 Identification
2.6.11.1
IU Offset
ID668
2.6.11.2
IV Offset
ID669
2.6.11.3
IW Offset
ID670
2.6.11.4
Source Resistance
ID662
24-
32 vacon
7.7
DC Control
P2.7.1
Current Control Kp
ID617
P2.7.2
Current Control Ti
ID657
P2.7.3
Voltage Control Kp
ID1870
P2.7.4
Voltage Control Ki
ID1871
7.8
Fieldbus parameters
2.8.1
GSW ID
ID897
Select the value for FBGeneralStausWord
2.7.2 2.7.9
Fieldbus data out 1-8 selection
ID852-ID859
Using these parameters, you can monitor any monitoring or parameter value from the
fieldbus. Enter the ID number of the item you wish to monitor for the value of these
parameters.
2.7.10 2.7.17
Fieldbus data in 1-8 selection
ID876-ID883
Using these parameters, you can control any parameter from the fieldbus. Enter the ID
number of the item you wish to control for the value of these parameters.
Tel. +358

7.9
2.9.1
24-
vacon 33
Protections
FB Communication Response
ID733
34 vacon
7.10 Keypad control
3.1
Control place
ID1403
The active control place can be changed with this parameter.

NOTE! Keypad is the default control place.
0 = Fieldbus
1 = I/O terminal
2 = Keypad (Default)
Tel. +358

8.
vacon 35
FIELDBUS PROFILE FOR VACON DC-DC DRIVE
P2.8.20 State machine

0 / Basic
1 / Standard
2 / Vacon DC-DC 1
3 / Vacon DC-DC 2
8.1
Basic In Bypass
Signal
B00
Run
B01
B02
B03
Fault Reset
FB DIN1
B04
B05
B06
B07
B08
B09
B10
B11
B12
B13
B14
B15
24-
This mode makes fieldbus control behave as in explained in used

fieldbus board manual.
Simple control word that is used in modes where control word
from fieldbus is used as such, for some fieldbus board this
requires bypass operation.
This mode uses ProfiDrive type state machine in application level.
This mode is possible to use on fieldbus boards that does not have
state machine itself or has possibility to bypass state machine
functionality in option board.
This mode uses ProfiDrive type state machine in application level.
This mode is possible to use on fieldbus boards that does not have
state machine itself or has possibility to bypass state machine
functionality in option board.
FB DIN2
FB DIN3
FB DIN4

Comment
0= DC-DC Drive is stopped
1= DC-DC Drive is started
0>1 Reset fault.
36 vacon
8.2
Main Control Word
8.2.1 Standard
Comment
Signal
B00
DC Charge
0= 1= Charge DC
B01
B02
B03
Run
B04
B05
B06
B07
Reset
0= AFE is stopped
1= AFE is started
0>1 Reset fault.
B08
B09
B10
PLC Control
B11
FB DIN1
0= Disable FB Control
1= Enable FB Control
B12
B13
B14
B15
FB DIN2
FB DIN3
FB DIN4

B00: FALSE = Reserved, TRUE = Charge DC

Reserved: No Function, but will stop the drive.
Charge DC: Activates charging DO, will charge maximum 10 second, will stop earlier if DC CB
feedback is received.
B03: FALSE = Stop Request, TRUE = Start Request
Stop Request: Drive will stop .
Start Request: Start Command to the drive. Rising edge needed for start.
B07: FALSE = No significance, TRUE = Fault Acknowledge
Fault Acknowledge: The group signal is acknowledged with a positive edge.
B10: FALSE = Disable FB Control, TRUE = Enable FB Control
Disable FB Control: Drive will stop .
Enable FB Control: Start Command is monitored from fieldbus.
Tel. +358
vacon 37
8.2.2 Vacon DC-DC 1 profile

Comment
Signal
B00
DC Charge
0=
1= Charge DC
B01
B02
0= AFE is stopped
1= AFE is started
B03
Run
B04
B05
B06
B07
Reset
B08
DC Voltage Ref B00
B09
DC Voltage Ref B01
B10
Fieldbus Control
B11
Watchdog
B12
B13
B14
B15
FB DIN2
FB DIN3
FB DIN4
0>1 Reset fault.

B00 | B01
0 | 0 = FB Reference. P2.2.1, if not FB Control & FB Ref > 50,00 %
0 | 1 = 110 %
1 | 0 = 115 %
1 | 1 = 120 %
0= No control from fieldbus
1=Control from fieldbus
This is used to check data
communication between fieldbus master and the drive.
Reserved for future use.
B00: FALSE = Open MCB, TRUE = PreCharge DC

Open MCB: Opens main circuit breaker if closed, stops precharging if not closed.
PreCharge DC: Drive will start precharge if function activated by digital output and control place is
fieldbus. When control place is not fieldbus precharging is started from normal start command.
B08: FALSE = No Function, TRUE = DC Ref 1
DC Ref
B08
B09
FB Reference
FALSE
FALSE
110,00 %
TRUE
FALSE
115,00 %
FALSE
TRUE
B10: FALSE = FB Control disabled TRUE = FB Control Enabled
24-
120,00 %
TRUE
TRUE
38 vacon
FB Control Disabled: Drive will not follow main control word from Fieldbus. If removed while
running drive will stop.
FB Control Enabled: Drive follows control word from fieldbus
B11: FALSE = FB WD Pulse Low, TRUE = FB WD Pulse High
Watch Dog pulse: This pulse is used to monitor that PLC is alive. If pulse is missing drive will go to
fault state. This function is activated by P2.7.6 FB WD Delay. When value is zero pulse si not
monitored.
Tel. +358
vacon 39
8.2.3 Vacon DC-DC 2 Profile

Signal
B00
DC Charge
B01
CB Close Enable
B02
Forced Restart
B03
Run
B04
Floating DC Ref
B05
DC Drooping
B06
Power Limit
B07
Reset
B08
DC Voltage Ref B00
B09
DC Voltage Ref B01
B10
Fieldbus Control
B11
Watchdog
B12
B13
B14
B15
FB DIN2
FB DIN3
FB DIN4
24-

Comment
0= Open main CB.
1= Close DC charge contactor, CB closed automatically, see B01.
0= Disable Closing of CB
1= Enable Closing if CB
0= Forced Restart, DC need to go zero before new DC charge.
1= Enable Operation
0= AFE is stopped
1= AFE is started
0= Enable floating DC Reference
1= Disable floating DC Reference
0= Disable DC Drooping (DC Droop 2)
1= Enable DC Drooping (DC Droop 1)
0= Power Limited (5 %)
1= Power Limit set by parameters
0>1 Reset fault.
B00 | B01
0 | 0 = FB Reference. P2.2.1, if not FB Control & FB Ref > 50,00 %
0 | 1 = 110 %
1 | 0 = 115 %
1 | 1 = 120 %
0= No control from fieldbus
1=Control from fieldbus
communication between fieldbus master and the drive.
40 vacon
B00: FALSE = Open MCB, TRUE = PreCharge DC

Open MCB: Opens main circuit breaker if closed, stops precharging if not closed.
PreCharge DC: Drive will start precharge if function activated by digital output and control place is
fieldbus. When control place is not fieldbus precharging is started from normal start command.
B01: FALSE = (OFF 2), TRUE =
Coast Stop:
ON 2:
DC Ref
B08
B09
FB Reference
FALSE
FALSE
110,00 %
TRUE
FALSE
115,00 %
FALSE
TRUE
120,00 %
TRUE
TRUE
B10: FALSE = FB Control disabled TRUE = FB Control Enabled

FB Control Disabled: Drive will not follow main control word from Fieldbus. If removed while
running drive will make coasting stop.
FB Control Enabled: Drive follows control word from fieldbus
B11: FALSE = FB WD Pulse Low, TRUE = FB WD Pulse High
Watch dog pulse: This pulse is used to monitor that PLC is alive. If pulse is missing drive will go to
fault state. This function is activated by P2.7.6 FB WD Delay. When value is zero pulse si not
monitored.
Tel. +358
8.3
vacon 41
Main Status Word
Signal
b0
Ready On
b1
Ready Run
b2
Running
b3
Fault
b4
Run Enable Status
b5
Quick Stop Active
b6
CB Control OK
b7
Warning
b8
At Reference
b9
Fieldbus Control Active
b10
Above Limit
b11
b12
b13
b14
DC Charge DO Control
b15
Watchdog
Comment
0=Drive not ready to switch on
1=Drive ready to start charging
0=Drive not ready to run
1=Drive ready and Main Contactor is ON
0=Drive not running
1=Drive in Run state (Modulating)
0=No active fault
1=Fault is active
0= Run Disabled. Drive in stop state
1= Run Enabled. Drive can be started.
0=Quick Stop Active
1=Quick Stop not Active
0= Status opposite of control
1= Status and control OK
0= No active warnings
1= Warning active
0= DC Voltage Ref and Act DC Voltage are not
same.
0=Fieldbus control not active
1=Fieldbus control active
0= DC Voltage is below P2.5.5.1 level
1=The DC Voltage is above the P2.5.5.1 level
0= DC not charged
1= DC Charging Active
Same as received on bit 11 of the main control
word.
B00: FALSE = Not Ready to Switch On, TRUE = Ready to Switch On

Not Ready to Switch On: Fault active, DI: Run Enable low,
Ready to Switch On: No Faults, DI: Run Enabled,
B01: FALSE = Not Ready To Operate, TRUE = Ready To Operate
Not Ready To Operate: CW.B0 = FALSE, DC Not Ready,.
Ready To Operate: CW.B0 = TRUE, DC Ready,
B02: FALSE = Drive is not operating, TRUE = Drive is operational
Drive is not operating: Drive is not run state (modulating)
Drive is operational: Drive is in run state and modulating.
B03: FALSE = No Fault, TRUE = Fault Present
No Fault: Drive is not on fault state.
Fault Present: Drive is in fault state.
24-
42 vacon
B04: FALSE = Coast Stop Activated, TRUE = Coast Stop Not Activated
Coast Stop Activated: DI: Run Enable False, Quick Stop Active, MCB Status Open, MCB Control
Open, Enable CB Close, MCB Forced Open.
Coast Stop Not Activated: Running Enabled
B05: FALSE = Quick Stop Activated, TRUE = Quick Stop Not Activated
Quick Stop Activated: Quick Stop command is active.
Quick Stop Not Activated: Quick stop command is not active.
B06: FALSE = CB Control OK, TRUE = CB Control Not OK
CB Control OK: CB Control and Drive internal status are the same.
CB Control Not OK: Drive internal status to close the circuit breaker is high but application logic
request circuit breaker open. This can be case when CB has been opened but DC is connected to
battery system. DC needs to be discharged or CB is needed to close.
B07: FALSE = No Warning, TRUE = Warning Present
No Warning: There is no warning or the warning has disappeared again.
Warning Present: Drive still works; warning in the service/maintenance parameter;
no acknowledgement.
B08: FALSE = DC Voltage out of tolerance TRUE = DC Voltage within tolerance
DC Error Out Of Tolerance Range:
DC Error Within Tolerance Range:
B09: FALSE = No Control Requested, TRUE = Control Requested
No Control Requested: Control by the automation system is not possible.
Control Requested: The automation system is controlling.
B10: FALSE = DC Not Reached, TRUE = DC Reached Or Exceeded
DC Not Reached: DC Voltage is below P2.5.5.1 level
DC Reached Or Exceeded: DC Voltage is above the P2.5.5.1 level
B14: FALSE = Charge DO Open, TRUE = Charge DO Closed
Charge DO Open: Charging Command not active
Charge DO Closed: Charging Command Active
B15: FALSE = FB DW Feedback Low, TRUE = FB DW Feedback High

FB DW Feedback: FB Control Word B11 is echoed back to the Fieldbus. Can be used to monitor
communication status from the drive.
Tel. +358

8.4
vacon 43
Fault Word 1
Fault Word 1
b0
b1
b2
b3
b4
b5
b6
b7
b8
b9
b10
b11
b12
b13
b14
b15
Fault
Over Current
Overvoltage
Under voltage
Not used
Earth Fault
Not used
Unit Over Temperature
Over Temperature
Input Phase loss
Not used
Device Fault
Not used
Not used
Not used
Not used
Not used
Comment
F1
F2
F9
F3
F14
F59, F56,F71
F11
F37,0 F38, F39, F40, F44, F45
Table 8-9. Fault Word 1
8.5
Fault Word 2
Fault Word 2
Fault
b0
b1
b2
b3
Not used
Charging Switch Fault
Not used
Drive Hardware fault
Under Temperature
EPROM or Checksum fault
External fault
Not used
b8 Internal Communication
b9 IGBT Temperature
b10 Not used
b11 Cooling fan
b4
b5
b6
b7
b12
b13
b14
b15
Application fault
Drive Internal fault
Main Switch open
Not used
Table Fault Word 2
8.6
24-
Warning Word 1
Fault Codes
F5
F4, F7
F13
F22
F51
F25
F31,0F41
F32, F70
F35
F33, F36,F8, F26
F64
44 vacon
Warning Word 1
Warning Codes
Warning
b0
Not used
b1
Temperature protection
b2
b3
b4
b5
b6
b7
Supply Phase Warning

Not used
Not used
Not used
Drive over temperature
b8
b9
Not used
Not used
b10 Fan Warning
W29: Thermistor warning,

W56: FPT100 warning or
W71: LCL over temperature warning
W11
W14
W32: Fan Cooling

W70: LCL Fan monitor warning
b11 Not used

b12
b13
b14
b15
Not used
Not used
Not used
Not used
Table 8. Alarm Word 1
Tel. +358

8.7
Auxiliary Control Word
FALSE
TRUE
b4
b5
b6
b7

b8
b9
b10
b11

b12
b13
b14
b15

b0
b1
b2
b3
24-
vacon 45
46 vacon
8.8
Status Word (Application)
ID 43
Application Status Word combines different drive statuses to one data word.
Application Status Word ID43
FALSE
TRUE
b0
b1
b2
b3
Not in Ready state

Not Running
No Fault
Ready
Running
Fault
b4
b5
b6
b7
Run Disabled
No Warning
Run Enable
Warning
b8
b9
b10
b11
b12
b13
b14
b15
Charging Switch closed (internal)

Over Voltage Controller Active
Under Voltage Controller Active
No Run Request
Run Request
B01: FALSE = Not Ready, TRUE = Ready

Not Ready: DC Voltage low, Fault active
Ready: Drive in ready state, start command can be given.
B02: FALSE = Not Running, TRUE = Running
Not Running: Drive is not modulating
Running: Drive is modulating.
B03: FALSE = No Fault, TRUE = Fault Active
No Faults: Drive do not have active faults.
Fault: Drive has an active faults.
B06: FALSE = Run Enable Low, TRUE = Run Enable High
Run Enable Low: Run Enable command to motor control is low
Run Enable High: Run Enable command to motor control is high.
B07: FALSE = No Warning, TRUE = Warning Active
No Warning: No warning signals active in the drive
Warning: Drive has active warning signal. Warning signal not stop the operation.
B08: FALSE = Charging Switch Open, TRUE = Charging Switch closed
Charging Switch Open: DC voltage level is nor reached closing level or has drop below the opening
level. This information is from drive motor control.
Charging switch Closed: DC voltage level is above closing limit and no interlock active internally.
Tel. +358
B09: FALSE = , TRUE =

x: x.
x: x.
B10: FALSE = x, TRUE = x
x: x.
x: x.
B11: FALSE = x, TRUE = x
x: x.
x: x.
B12: FALSE = No Run Request, TRUE = Run Request
No Run Request: Final Run Request command has not been given to motor control.
Run Request: Final Run Request command has been given to motor control.
24-
vacon 47
48 vacon
Tel. +358

9.
RECOMMENDED SIGNALS FOR MONITORING
9.1
Monitoring Window in NCDrive
vacon 49
speed and fastest update interval. Baud rate: 57600 and Sampling Interval: 50 ms. For CAN
monitoring Speed 1 Mbit and usually 3-14 ms sampling interval depending how long trend is needed
to take.
1.
2.
3.
4.
5.
6.
7.
8.
9.2
Value: Status Word

Value: DC Voltage
Value: Active Current
Value: Source Voltage
Value: Current
Value: DC-Link Current
Value:
Datalogger signals in NCDrive
With NXP3, NCDrive Version 2.0.17 and System Software version V186 16 signals can be recorded to
datalogger.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
9.3
Firmware: IU_CurrentMotor
Firmware: IV_CurrentMotor
Firmware: IW_CurrentMotor
Firmware: DCVoltageUnFiltered
Firmware: FreqOut
Keypad: Status Word
Firmware: MotorCurrentUnFiltered
Firmware: IdActual
Firmware: IqActual
Firmware: MotorVoltage
Firmware: Mindex
NCDrive use
Parameters need to be stored while NCDrive is online. Preferably when situation is active, if possible
but at least immediately after situation has happened e.g. after F1 Over Current fault.
24-
50 vacon
Tel. +358

10.
vacon 51
FAULT CODES
The fault codes, their causes and correcting actions are presented below.
Note: When contacting distributor or factory because of a fault condition, always write down all texts
and codes on the keypad display. Best way is to send parameter file and service info to Vacon
technical support
This chapter includes all fault codes that are possible. but some faults are not possible in AFE
application. And some faults description may be different when compared to standard frequency
converter.
F1
Over current fault

Drive has detected a high current in the output phase.
S1 = Hardware trip:
Current above 4*Ih
Possible cause and solutions
1. Sudden increase in load
Check motor load.
2. Short circuit in cables
Check cables.
F2
Overvoltage fault
DC-link voltage has exceeded the drive protection limits.
S1 = Hardware trip.
500 Vac unit DC voltage above 911 Vdc
690 Vac unit DC voltage above 1200 Vdc
S2 = Overvoltage control supervision (only 690 Vac unit).
DC voltage has been above 1100 Vdc for too long.
1. Too short a deceleration time
Increase deceleration time.
Use brake chopper and brake resistor.
Use Brake chopper unit.
2. High overvoltage spikes in supply
Check input voltage.
F3
Earth fault
Earth fault protection ensures that the sum of the phase currents is zero. The over current
protection is always working and protects the frequency converter from earth faults with high
currents.
S1 = Sum of output phase current is not zero
1. Insulation failure in cables
F5
24-
Charge switch
52 vacon
Charge switch status is not correct when start command is given.

S1 = Charge switch was open when START command was given.
2. Charge switch was open when the START command was given.
o Check connection of the feedback from charging relay
3. Reset the fault and restart.
Should the fault re-occur, contact your local distributor.
F7
Saturation fault
S1 = Hardware failure
- Cannot be reset from the keypad.
- Switch off power.
- DO NOT RE-CONNECT POWER!
- Contact your local distributor.
F8
System Fault
A system fault indicates several different fault situations in drive operation.
S1
4.
5.
6.
7.
= Reserved
Disturbance. Reset the unit and try again.
If there is star coupler in the unit, check the fibre connections and phase order.
Driver board or IGBT broken.
FR9 and the bigger size drives , which includes not star coupler, ASIC board (VB00451) is
broken.
8. FR8 and smaller size drives: control board broken.
9. FR8 and smaller size drives: if there is boardsVB00449 / VB00450 in use,failure might be in
there.
S2 = Reserved
S3 = Reserved
S4 = Reserved
S5 = Reserved
S6 = Reserved
S7 = Charge switch
S8 = No power to driver card
S9 = Power unit communication (TX)
S10 = Power unit communication (Trip)
S11 = Power unit comm. (Measurement)
S12 = SystemBus synchronization has failed in DriveSynch operation
S30 = Safe disable inputs are in different state (OPT-AF)
S31 = Thermistor short circuit detected (OPT-AF)
S32 = OPT-AF board has been removed
S33 = OPT-AF board EEPROM eror
Tel. +358
F9
vacon 53
Undervoltage fault
DC-link voltage is below the fault voltage limit of the drive.
S1 = DC-link too low during run
S2 = No data from power unit
S3 = Undervoltage control supervision
Possible cause
1. Too low a supply voltage
2. Frequency converter internal fault
3. One of the input fuses is broken.
4. External charge switch has not been closed.
Correcting measures
1. In case of temporary supply voltage break, reset the fault and restart the frequency
converter.
2. Check supply voltage.
3. Check function of DC charge.
4. Contact your local distributor.
F10
Line Synchronization Fault

S1 = Phase supervision diode supply
S2 = Phase supervision active front end
Possible cause:
1. Input line phase is missing.
Correcting measures
1. Check supply voltage, fuses and cable.
F11
Line phase supervision

Current measurement has detected that there is no current in one phase or one phase current
is considerably different from other phases.
Correcting measures
1. Check cables
F13
Drive under temperature fault

Possible cause:
1. Heatsink temperature is under 10C
F14
Drive over temperature fault

Possible cause:
1.
limit. Overtemperature warning is issued before actual trip limit is reached.
Correcting measures
1. Check correct amount and flow of cooling air.
2. Check the heatsink for dust.
3. Check ambient temperature.
4. Make sure that switching frequency is not too high in relation to ambient temperature and
motor load.
F22
24-
EEPROM checksum fault
54 vacon
Possible cause:
1. Parameter save fault
2. Faulty operation
3. Component failure
Correcting measures:
1. Should the fault re-occur, contact your local distributor.
F24
Counter fault
Possible cause:
1. Values displayed on counters are incorrect
1. Have a critical attitude towards values shown on counters.
F25
Microprosessor watchdog fault

Possible cause:
1. Start-up of the drive has been prevented.
2. Run request is ON when a new application is loaded to the drive.
1. Reset the fault and restart.
2. Should the fault re-occur, contact your local distributor.
F26
Start-Up prevention
Possible cause:
1. Start-up of the drive has been prevented.
2. Run request is ON when a new application is loaded to drive
1. Cancel prevention of start-up if this can be done safely.
2. Remove Run Request.
F29
Thermistor fault
The thermistor input of the option board has detected too high a motor temperature.
Possible cause:
1. Motor is overheated.
2. Thermistor cable is broken.
1. Check motor cooling and load
2. Check thermistor connection(If thermistor input of the option board is not in use it has to
be short circuited).
Tel. +358
F31
vacon 55
IGBT temperature
IGBT Inverter Bridge over temperature protection has detected too high a short term overload
current.
Possible cause:
1. Too high load
2. Identification run has not been made which causes the motor to start under magnetized.
1. Check load.
2. Check motor size.
3. Make identification Run.
F32
Fan cooling
Possible cause:
1. Cooling fan of the frequency converter does not start when ON command is given.
1. Contact your local distributor.
F37
Device change
Option board or power unit changed.
Possible cause:
1. New device of same type and rating.
1. Reset. Device is ready for use.
F38
Device added
Option board added.
1. Reset. Device is ready for use. Old board settings will be used.
F39
Device removed
Option board removed.
1. Reset. Device no longer available.
F40
Device unknown
Unknown option board or drive.
S1 = Unknown device
S2 = Power1 not same type as Power2
1. Contact the distributor near to you.
F41
24-
IGBT temperature
56 vacon
IGBT inverter bridge overtemperature protection has detected too high a short term overload
current.
1. Check load.
F44
Device changed (Default param.)

Possible cause:
1. Option board or power unit changed.
2. New device of different type or different rating from the previous one.
1. Reset
2. Set the option board parameters again if option board was changed. Set converter
parameters again if power unit was changed.
F45
Device added (default param.)

Possible cause:
1. Option board of different type added.
1. Reset
2. Set the option board parameters again.
F50
4mA supervision
Possible cause:
1. Current at the analogue input is below 4mA.
2. Signal source has failed
3. Control cable is broken or loose
1. Check the current loop circuitry.
F51
External fault
Possible cause:
1. Digital input fault.
1. Remove fault situation from external device.
F52
Keypad communication
Possible cause:
1. The connection between the control keypad or NCDrive and the AC drive is broken.
1. Check keypad connection and possible keypad cable.
Tel. +358
F53
vacon 57
Fieldbus communication
Possible cause:
1. The data connection between the fieldbus Master and the fieldbus board is broken.
1. Check installation.
2. If installation is correct contact the nearest Vacon distributor.
F54
Slot fault
Possible cause:
1. Defective option board or slot
1. Check board and slot.
2. Contact the nearest Vacon distributor.
F56
PT100 temperature fault
PT100 protection function is used to measure temperature and give warning and/or fault when set
limits are exceeded. Marine application supports two PT100 boards. One can be used for the motor
winding and the other for the motor bearings.
Possible cause:
1. Temperature limit values set for the PT100 board parameters have been exceeded
1. Find the cause of temperature rise
F60
Cooling
Protection for the liquid-cooled units. An external sensor is connected to the drive (DI: Cooling
Monitor) to indicate if cooling liquid is circulating. If the drive is in Stop state only a warning is
issued. In Run state a fault is issued and the drive makes a coast stop.
Possible cause:
1. Liquid cooled drive cooling circulation have been failed
1. Check reason for cooling failure from external system.
F62
Run Disabled
Run Disable warning signal is issued when Run Enable signal has been removed from the IO.
24-

DCDC Adfif101

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USER'S MANUAL

dc-dc Application adfif101

Vacon DC-DC application

VACON DC-DC APPLICATION ................................................................................................................. 2

DC-DC Application compatibility issues ..................................................................................................................5

DC-DC Application Monitoring Values .................................................................................................................8

Parameter List ...................................................................................................................................................... 14

Fieldbus Profile for Vacon DC-DC Drive ................................................................................................................ 35

dc-dc Application adfif101

Warning Word 1 ........................................................................................................................................... 43

recommended signals for monitoring................................................................................................................... 49

Fault codes ....................................................................................................................................................... 51

dc-dc Application adfif101

As a default the control place (P3.1) of the AFE drive is Keypad.

Figure 1, DC-DC connection

dc-dc Application adfif101

DC-DC APPLICATION COMPATIBILITY ISSUES

dc-dc Application adfif101

Quick Start instructions

[ Visio: DC-DC Start Sequence ]

Figure 0-2. DC-DC start sequence

[ Visio: DC-DC Fault Sequence ]

dc-dc Application adfif101

Ground for reference and controls

Rising edge will reset active faults.

Control voltage output

Voltage for switches (see #6)

No function defined at default

No function defined at default

Common for DIN4 DIN6

Connect to GND or +24V

No function defined at default

Connect to GND or +24V

Table 5-2. Default I/O configuration.

dc-dc Application adfif101

Normal monitoring signal

dc-dc Application adfif101

Active current of the drive in % of Source

Measured DC Link voltage in Volts, filtered

5.1.2 Monitoring 2 values

Connect external measurement to this

5.1.3 Fieldbus values

dc-dc Application adfif101

Monitoring Values description

5.2.1 Monitoring 1 values

Sum current of all phases.

Active Current Reference

Active current reference of the drive in % of Source Nominal Current

Active current of the drive in % of Source Nominal Current

Estimated source voltage.

DC Reference for the DC Source Voltage in % of Source Nom Voltage.

DC Actual of the DC Source in % of Source Nom Voltage.

Calculated DC-Link Current in A.

Measured DC-link voltage in Vdc

Measured DC-Link voltage in % of Source Nom Voltage.

Highest measured drive temperature.

dc-dc Application adfif101

Not in Ready state

Charging Switch closed (internal)

5.2.2 Monitoring 2 values

Unfiltered DC-Link Voltage in V.

Unfiltered source DC current in A.

Unfiltered U phase current.