Documente Academic
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B4
J. Patel/
S. Emamjomeh
Tushar
Arun
B3
J.W.Jung
Y.H. Park
Jitendra Patel
B2
17.Jan.2013
J.W.Jung
Y.H. Park
B1
12.Oct.2012
J.W.Jung
Y.H. Park
B0
16.Jun.2012
J.W.Jung
Y.H. Park
Rev.
Date
Prep.
Checked
Approved
for Design
Issued for
Approval
Issued for
Comment
Purpose of Issue
Approve
H. Karimi
Approve
IOOC
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Document Number
INPUTS
Title
Status
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Revisions
B0
B1
B2
10
11
12
13
14
15
16
17
18
19
B3
B4
X
X
X
X
X
X
Sheet
Revisions
B0
B1
B2
B3
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Table of Contents
1.
GENERAL .................................................................................................................... 6
1.1
Definition ............................................................................................................................................... 6
1.2
2.
2.2
2.3
3.
General.................................................................................................................................................. 9
3.2
3.3
3.4
3.5
4.
4.2
5.
5.2
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6.
7.
7.2
7.3
8.
9.
9.2
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1. GENERAL
The Hengam Field is located in the Persian Gulf at approximately 45 km south of Qeshm Island. Iranian
Offshore Oil Company (IOOC) has awarded HENGAM offshore development EPCI project to Intelligent
Solutions Inc. and Ocean development LLC. Joint Venture to perform Basic & Detailed Engineering, as
well as procurement, fabrication, installation, pre-commissioning & commissioning for:
Submarine composite Cable (Power, Control, Fiber optic) from offshore to onshore facilities.
1.1
Definition
Wherever the word "shall" has been used, its meaning is to be understood as mandatory. Wherever the
word "should" has been used, its meaning is to be understood as strongly recommended or advised.
Wherever the wording "may be" has been used, its meaning is to be understood as a freedom of choice.
The following words and expressions shall have the meanings hereby assigned to them except where
the context of this document otherwise requires:
"Company"
"EPCI Contractor" means Company mentioned in the Contract as part of the "other part" and
"Vendor"
Reference Documents
The standards that are listed here below forms an integral part of this specification, in the whole or only
the mentioned paragraphs, and with the modifications or additions indicated by the same
DESIGN CODES
ASME B 31.3
Process Piping.
ASME Section V
Non-destructive Examination.
REFERENCE DOCUMENTS
ASME
ASME B1.1
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ASME B1.2
ASME B1.20.1
ASME B16.5
ASME B16.9
ASME B16.11
ASME B18.2.1
ASME B18.2.2
ASME B16.20
Metallic Gasket for Pipe Flanges- Ring Joint, Spiral wound and
Jacketed
ASME B16.21
BS
BS 1133
BS 476 Part 4
ASTM
ASTM A193
ASTM A194
Carbon Steel and Alloy Steel Nuts for Bolts for High Pressure and High
Temperature Service
ASTM B209
ASTM C195
ASTM C533
ASTM C547
ASTM C585
ASTM C612
ASTM C795
ASTM C892
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In case of emergency generator engine, the surface temperature of any exposed surface shall not
exceed 55C. The VENDOR shall identify areas likely to exceed this temperature. External personnel
protection facilities for exhaust hot gas piping system and hot surface of engine may be required.
Personal safety-wise, insulation maybe be considered on exhaust gas stack for emergency diesel
generator engine (2m above deck level) or warning plate shall be fitted.
In case of cold insulation, HEAGAM Well Head Platforms are not required except HVAC cold piping
system. For general principle of HVAC cold piping system, no pipes and duct pass through above
electrical equipment in LER shall be applied as far as practicable. When space and routing limitation is
not applicable this principle, minimum spot insulation above electrical equipment or drainage fittings
maybe utilized for preventing condensed moisture drop.
2.2
Insulation Material
2.3
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A removable cover insulation system shall be made of a minimum number of pieces. Joints shall be
arranged to eliminate any water penetration into the insulation. The weight of any single piece of the
cover shall not exceed 23 kilograms.
Insulation covers shall be constructed so that their natural seam is positioned on the gravitational
bottom of the fittings.
The various parts of covers shall be assembled using teflon-coated yarn or equivalent.
Insulation covers shall fit tightly over fittings and protrusions and shall be held in place with velcro
glassfabric straps (or equivalent) and stainless steel buckles. The insulation covers shall be of a
sufficient width to overlap the adjacent weatherproofing by a minimum of 125 mm on each side of the
fitting.
Each pipe of a removable cover shall have an embossed metal tag permanently attached with
applicable information such as equipment or pipe line number, size, rating and fitting type.
General
Surfaces to be insulated shall be clean, free of oil, grease, dirt and moisture. All specified coatings
shall be applied and allowed to cure before proceeding with the application of insulation materials.
3.2
Un-insulated Surfaces
The following items shall not be insulated unless otherwise noted on the drawings or herein:
-
Drains
Dummy supports
Name plates
Stamping
Vents
Strainers
Gauges
3.3
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3.4
3.5
Insulation Supports
Insulation supports for vertical piping shall be of a bolted or clamp-on type. The width of the support
shall be one-half of the thickness of the insulation for single layer insulation.
All equipment insulation supports shall be installed by the equipment Manufacturer.
4. INSULATION OF PIPING
4.1
Insulation Application
Single layer pipe insulation shall be applied in a staggered circumferential joint arrangement. Multiple
layer pipe insulation shall be applied with all joints staggered. The following chart details when single
or multiple layer insulation shall be used.
NPS
Number of
insulation layers
3 and 9
10
The circumferential joints of multiple layer insulation systems shall be staggered 150 mm from the
circumferential joints of any adjacent preceding or succeeding layer.
Insulation shall be secured with wire or bands (15 mm wide) up to 8 NPS, and with bands (20 mm
wide) for sizes 10 NPS and above. Wire and bands shall be spaced on 300 mm maximum centers.
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Securement of fittings shall be as required to hold the insulation segments together tightly, but a
minimum each extreme shall be secured.
4.2
Weatherproofing Application
Irregularly shaped surfaces, which cannot be suitably weather proofed with metal jacketing, shall be
finished with a thick layer of finishing cement. A thick coat of weatherproofing mastic with reinforcing
fabric shall be applied over the cured cement. This finish shall extend at least 50 mm under the
adjacent metal jacketing. No porosity shall exist in the weatherproofing mastic when dry.
Sheet metal screws for fastening the metal weather proofing shall have a neoprene washer under its
head.
Insulation Application
If needed, insulation on vessels and tubular equipment shall be applied in a staggered joint
arrangement to fit the contour so that no gaps are evident.
The insulation shall be secured in place with bands spaced on 450 mm centers
Banding of insulation over the head of horizontal equipment and top heads of vertical equipment shall
be as follows:
A floating ring, large enough to clear the center nozzle flange, if one exists, shall be made
from 6 mm diameter stainless steel rod. The ring shall be placed in the center of the head.
A girth ring, made from two bands shall be installed on the shell at approximately 150 mm
below the tangent line of the head.
Bands shall be run radially from the floating ring to the girth ring. The radial bands shall be
spaced at 300 mm maximum centers on the girth ring.
Unexposed bottom heads and cones on vertical vessels and tubular equipment shall have the blanket
insulation shaped so that all sections are tight and secured with wire to slotted weld pins or blanks
nuts.
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Vessel and tubular equipment transitions shall have the insulation applied with all edges securely
laced together with wire.
Vessels and tubular equipment stiffener rings shall be insulated. The insulation shall be applied with all
edges securely laced together with wire. The insulation shall also be secured in place with a band in
the center of each stiffener ring.
Insulation shall be applied behind the name plate mounting bracket, when possible.
5.2
Weatherproofing Application
Vessel and tubular equipment shells shall be weatherproofed with aluminum jacketing, (1.0 mm thick
by 35 mm corrugated).
Vertical overlaps of corrugated metal jacket sections shall be a minimum of one and one half
corrugations but not less than 75 mm. Vertical overlaps of non-corrugated metal jacket sections shall
be a minimum of 75 mm.
Circumferential overlaps at the top tangent lines, transitions and stiffeners shall be a minimum of 150
mm. All other circumferential overlaps shall be a minimum of 75 mm.
Metal jacketing overlaps and seams shall be arranged to shed water. Seams shall be water and
weather tight.
Insulation on the heads and transitions shall be weatherproofed with metal jacketing fabricated from
gores shaped to fit and lapped a minimum of 75 mm to ensure a weather tight construction. The gores
shall be secured with screw spaced on 75 mm maximum centers. All overlaps on the top head shall
have sealant.
On vertical vessels and equipment, S-clips shall be used to keep the jacket sheets from sliding down.
S-clips shall be fabricated from 20 mm wide bands. The length of the S-clip shall equal the overlap.
They shall be spaced on 300 mm maximum centers but not less than three per each metal sheet.
Metal jacketing over shells less than 4.60 meters in diameter shall be secured with bands spaced on
300 mm maximum centers. Band spacing shall be calculated on an individual basis for shells greater
than 4.60 meters in diameter. Each circumferential overlap shall have a band installed. J- clips,
fastened to the jacket with screws, shall be used to prevent bands from sliding down. Each band shall
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have J-clips on 1.80 meters maximum centers but not less than four J-clips per band. The band at the
overlap shall be installed over the S-clips.
Band shall be secured or fastened with closed seals. Wing type seals are not allowed on tank,
pressure vessel and equipment shells.
Insulated surfaces such as equipment bottom heads, which are not exposed to weather, may be
weatherproofed with mastic and scrim cloth in lieu of metal.
Heads of vessels and tubular equipment shall be weatherproofed with metal jacket. A minimum of 150
mm shall be turned down and overlap the shell jacketing. The jacketing shall be formed to fit the
contour of insulation. All seams shall be made up by lock-seam construction and secured with screws
spaced on 125 mm maximum centers. The head jacketing overlap shall be fastened to the jacketing
on the shell with sheet metal screws spaced on 125 mm centers. The head jacketing shall also be
secured in place at the circumferential overlap with a band.
6. MOISTURE PROTECTION
The cut surfaces of insulation segments at terminations and cut-outs shall be covered with 2 layers of
0.15 mm thick aluminium foil extending 300 mm on the underside and top of the insulation. The foil
shall be considered as a protective measure against rain water and not as a substitution for
weatherproofing.
A semi circular rain shield fabricated from 0.5 mm thick aluminium shall be installed immediately above
each uninsulated horizontal protrusion. The shield shall be at least 25 mm under the adjacent vertical
weatherproofing and project 25 mm to the side from the vertical surface.
7. INSULATION TABLES
7.1
MAXIMUM
OPERATING
TEMP. C
DESCRIPTION
650
650
650
COMMENTS
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MATERIAL
MAXIMUM
OPERATING
TEMP. C
650
1260
DESCRIPTION
ASTM C592, Class 2, 128 kg/m3
Unfaced for fire protection
ASTM C892M, Type 3, Grade 8, 128
kg/m3
Unfaced for Fire protection
Type 3003-H14
or 5005-H14
Aluminium alloy with factory applied
moisture barrier
0.6 mm tick, smooth
Type 3003-H14
or
5005-H14 aluminium alloy
with factory applied
0.4 mm thick lead lining, 0.4 mm thick
flat, stucco embossed
Aluminium-Fitting covers
Acoustical jacketing
Aluminium jacketing
Bands
Seals
B4
Screws
Wire
Fibrous adhesive
454
COMMENTS
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MATERIAL
MAXIMUM
OPERATING
TEMP. C
Flashing
compound/Sealant
Insulation cement
Insulation boxes and
reusable insulation covers
Floating Ring
DESCRIPTION
93
650
500
COMMENTS
Note 1 : Mineral fiber pipe insulation shall be used for acoustic insulation except inside of cradles
where calcium silicate shall be used.
7.2
Flanges
Valves flanged
Vessels
Top heads
Heads-other
Shells
24 diameter
> 24 diameter
Manhole covers
7.3
MATERIAL TYPE
Insulation Thickness
The following insulation thicknesses are those used for engineering design and the production of
engineering drawings and documentation. The SUPPLIER shall be aware that a justified reduction in
insulation thickness is practicable but an increase in thickness may be problematical (support
standoffs, etc.)
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100
150
200
250
300
350
400
450
1/2
3/4
1
1 1/2
2
3
4
6
8
10
12
14
16
18
20
30+and Flat
Surface
20
20
30
30
30
40
40
40
40
50
50
50
50
50
50
80
30
30
40
40
40
50
50
50
50
60
60
60
60
60
60
80
40
40
50
50
50
60
60
60
60
80
80
80
80
80
80
100
40
40
50
60
60
80
80
80
80
80
100
100
100
100
100
100
50
50
60
60
80
80
100
100
100
100
100
120
120
120
120
120
50
50
60
60
80
80
100
100
100
100
100
120
120
120
120
140
50
50
60
60
80
80
100
100
100
100
120
120
120
140
140
160
50
50
60
60
80
80
100
100
100
120
120
140
140
160
160
180
500
plus
50
50
60
80
80
80
100
120
120
140
140
160
160
160
180
180
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Personnel protection as per table 4 is required for bare metal surface temperatures of:
-
-10C or below
+65C or greater
To avoid corrosion under insulation, insulation is not to be used for personnel protection. Expanded
metal or wire gauges are suitable and to be used.
However if insulation is to be used for personnel protection, mineral wool shall be used and thickness
shall not be less than 25mm.
Barrier system shall be consisting of perforated sheets or wire mesh. Barrier system used for
personnel protection shall be painted according to Specification for Painting, Coating and Corrosion
Protection
The distances between the perforated metal sheets/guards and bare surface and insulation thickness
for personnel protection shall be specified by the SUPPLIER.
Upto250
25
25
25
25
25
25
25
25
25
25
25
25
30
30
30
30
300
350
400
450
500
550
600
650plus
25
25
25
25
25
25
25
25
30
30
30
30
30
30
30
30
25
25
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
30
40
40
40
40
40
40
40
40
40
40
30
30
30
30
40
40
40
40
40
40
50
50
50
50
50
50
40
40
40
40
40
50
50
50
50
50
60
60
60
60
60
60
40
40
40
50
50
60
60
60
60
60
75
75
75
75
75
75
50
50
50
50
60
60
60
75
75
75
75
75
75
75
75
75
50
50
60
60
60
75
75
75
75
75
100
100
100
100
100
100
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9. ENVIRONMENTAL CONDITIONS
9.1
B4
Ambient Conditions
For ambient condition refer to Process Design Basis HEN-0000-PR-DB-0001 and
Structural Design Basis HEN-0000-ST-DB-0001.
9.2