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Name of Work
40M10
Ordinary Portland Cement
BHARATHI CEMENT,JK CEMENT
43 Grade
Grade Zone II of IS 383:1970
Where
fck=Characterstic Compressive strength at 28
t = Tolerance factor (Risk factor)
s = Standard Deviation
3.15
2.66
2.68
10.00 N/mm
1.65
3.5
Trial No.1
W/c=
0.5
Following adjustments are made in water content and sand percentage for other conditions
Change in condition
-2
3
3
0
-2
28.00 %
169.95Liters/Cu.m
161.45Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
322.91
WHERE
v= Gross volume-volume of entrapped air =1-0.01
c = Mass of cement Kg/cum of concrete
sc= Specific gravities of cement
w=Mass of water(kg) per Cu.m of concrete
0.99
322.91
3.15
161.45Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.28
2.66
2.68
Trial No.2
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.55
3
3
0
-1
29.00 %
169.95Liters/Cu.m
161.45Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
293.550
WHERE
v= Gross volume-volume of entrapped air =1-0.01
0.99
c = Mass of cement Kg/cum of concrete
293.550
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
161.45Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.29
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa Kg/Cu.m
567
Coarse aggregate ,Ca Kg/Cu.m
1,399
Total quantities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
40M10
293.550
567
1,399
161.45Liter/Cu.m
1
1.932
4.766
0.55
Trial No.3
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.6
WHERE
v= Gross volume-volume of entrapped air =1-0.01
0.99
c = Mass of cement Kg/cum of concrete
269.09
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
161.45Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.3
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa Kg/Cu.m
593
Coarse aggregate ,Ca Kg/Cu.m
1,394
Total quantities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
40M10
269.09
593
1,394
161.45Liter/Cu.m
1
2.204
5.180
0.60
Summary For 40 M10
Trial No.1 w/c=0.50 Cement =322.90 Kg/Cu.m
Trial No.2 w/c=0.55 Cement =293.5 Kg/Cu.m
Trial No.3 w/c=0.60 Cement =269.0 Kg/Cu.m
As per agreement for 40 M10 the limit for cement content is 220Kg/Cu.m
The nearest w/c ratio is 0.60
Trial No.4
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.6
132
30
32.50 %
135.96Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
220.00
WHERE
v= Gross volume-volume of entrapped air =1-0.01
0.99
c = Mass of cement Kg/cum of concrete
220.00
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
135.96Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.325
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa Kg/Cu.m
678
Coarse aggregate ,Ca Kg/Cu.m
1,419
Total quantities of Ingradients and Mix Proportion
Fine Aggregate
Coarse Aggregate
MIX
Cement Kg/Cu.m
Kg/Cu.m
Kg/Cu.m
Water Liters/Cu.m
40M10
220.00
678
1,419
132
1
3.082
6.450
0.60
Sl.no
Mix proportion
40M10
1st Trial
1:1.675:4.339
QTY OF
W/C CEMENT SLUMP
RATIO Kg/Cum
MM
DATE OF
CASTING
DATE OF
TESTING
AVG
7DAYS
28DAYS
COMPRES
WEIGHT
COMPRES
COMPRES COMPRES
SIVE
SPECI
OF
SIVE
SIVE
SIVE
MEN CUBES APPLIED STRENGTH STRENGTH STRENGT STRENGT
NO. (GRAMM) LOAD KN N/Sq.mm
N/Sq.mm H N/Sq.mm H N/Sq.mm
10
11
12
13
0.5
322.91
60
17-Apr-15
17-Apr-15
17-Apr-15
24-Apr-15
24-Apr-15
24-Apr-15
1
2
3
8672
8912
9001
398.1
387.7
384.1
17.69
17.23
17.07
17.33
17.33
17-Apr-15
17-Apr-15
17-Apr-15
24-Apr-15
24-Apr-15
24-Apr-15
7
8
9
8714
8812
8889
378.1
367.1
360.1
16.80
16.32
16.00
16.37
16.37
17-Apr-15
17-Apr-15
17-Apr-15
24-Apr-15
24-Apr-15
24-Apr-15
13
14
15
8843
8867
8754
295.6
300.1
302.2
13.14
13.34
13.43
13.30
13.30
17-Apr-15
17-Apr-15
17-Apr-15
24-Apr-15
19
20
21
8945
245.6
24-Apr-15
24-Apr-15
8956
8892
251.2
255.3
10.92
11.16
11.35
11.14
11.14
0.55
0.6
0.6
293.550
269.09
220.00
61
59
48
Note-1: Super plasticzer had been used at the rate of 0.70liters/Cum of concrete for each trial
Section Officer
Asst.Executive Engineer
K.B.J.N.L Quality Control
Division Bheemarayangudi
Executive Engineer
KBJNL Quality Control Division
Bheemarayanagudi
13
Name of Work
Name of Construction Division
40M15
Ordinary Portland Cement
BHARATHI CEMENT,JK CEMENT
43 Grade
Grade Zone II of IS 383:1970
3.15
2.66
2.68
Where
fck=Characterstic Compressive strength at 28
days
t = Tolerance factor (Risk factor)
s = Standard Deviation
15.00 N/mm
1.65
3.5
Trial No.1
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.5
Following adjustments are made in water content and sand percentage for other conditions
Change in condition
3
3
0
2
32.00 %
169.95Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
339.9
WHERE
v= Gross volume-volume of entrapped air =1-0.01
c = Mass of cement Kg/cum of concrete
sc= Specific gravities of cement
w=Mass of water(kg) per Cu.m of concrete
0.99
339.9
3.15
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.32
2.66
2.68
MIX
40M15
Cement
339.90Kg/Cu.m
1
Fine Aggregate
606.18Kg/Cu.m
1.783
Coarse Aggregate
1,297.81Kg/Cu.m
3.818
Water
169.95Liter/Cu.m
0.5
Trial No.2
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.55
29.00 %
169.95Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
309
WHERE
v= Gross volume-volume of entrapped air =1-0.01
0.99
c = Mass of cement Kg/cum of concrete
309
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
sfa=Specific gravities of saturated surface dry fine aggregate
sca=Specific gravities of saturated surface dry Coarse aggregate
Fine aggregate,fa
556.92Kg/Cu.m
Coarse aggregate ,Ca
1,373.74Kg/Cu.m
Total qualities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
40M15
309.00Kg/Cu.m
556.92Kg/Cu.m
1,373.74Kg/Cu.m
169.95Liter/Cu.m
1
1.802
4.446
0.55
0.29
2.66
2.68
Trial No.3
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.6
WHERE
v= Gross volume-volume of entrapped air =1-0.01
0.99
c = Mass of cement Kg/cum of concrete
283.25
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
sfa=Specific gravities of saturated surface dry fine aggregate
sca=Specific gravities of saturated surface dry Coarse aggregate
Fine aggregate,fa
582.64Kg/Cu.m
Coarse aggregate ,Ca
1,369.72Kg/Cu.m
Total qualities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
40M15
283.25Kg/Cu.m
582.64Kg/Cu.m
1,369.72Kg/Cu.m
169.95Liter/Cu.m
1
2.057
4.836
0.6
Summary For 40 M15
Trial No.1 w/c=0.50 Cement =283.25 Kg/Cu.m
Trial No.2 w/c=0.55 Cement =309.00 Kg/Cu.m
Trial No.3 w/c=0.60 Cement =261.46 Kg/Cu.m
As per agreement for 40 M15 the limit for cement content is 240Kg/Cu.m
The nearest w/c ratio is 0.60
0.3
2.66
2.68
Trial No.4
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.6
144
30
30.00 %
148.32Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
240
WHERE
v= Gross volume-volume of entrapped air =1-0.01
0.99
c = Mass of cement Kg/cum of concrete
240.00
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
148.32Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.3
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa
610.86Kg/Cu.m
Coarse aggregate ,Ca
1,436.06Kg/Cu.m
Total qualities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
40M15
240.00Kg/Cu.m
610.86Kg/Cu.m
1,436.06Kg/Cu.m
169.95Liter/Cu.m
1
2.545
5.984
0.6
COMPARATIVE STATEMENT OF CEMENT CONCRETE MIX DESIGN FOR THE :Remodeling of Distributries,Subdistributary
from Dy-1 to Dy-24 and their laterals including structures SBC under ERM of NLBC work.
Sl.no
Mix proportion
40M15
1st
Trial
2nd
Trial
3rd
Trial
4th
Trial
1:1.783:3.818
1:1.802:4.446
1:2.057:4.836
1:2.545:5.984
QTY OF
W/C CEMENT SLUMP
RATIO Kg/Cum
MM
DATE OF
CASTING
DATE OF
TESTING
AVG
COMPRES 7DAYS
SIVE
WEIGHT
COMPRES
COMPRES
28 DAYS
STRENGT
SPECI
OF
SIVE
SIVE
COMPRESSIVE
H
MEN CUBES APPLIED STRENGTH
STRENGT
STRENGTH
NO. (GRAMM) LOAD KN N/Sq.mm N/Sq.mm H N/Sq.mm
N/Sq.mm
10
11
12
13
0.5
339.9
57
18-Apr-15
18-Apr-15
18-Apr-15
25-Apr-15
25-Apr-15
25-Apr-15
1
2
3
8912
8895
9065
427.1
421.4
419.1
18.98
18.73
18.63
18.78
18.78
18-Apr-15
18-Apr-15
18-Apr-15
25-Apr-15
25-Apr-15
25-Apr-15
5
8
9
8995
8996
8975
378.1
368.1
380.1
16.80
16.36
16.89
16.69
16.69
18-Apr-15
18-Apr-15
18-Apr-15
25-Apr-15
25-Apr-15
25-Apr-15
13
14
15
8887
9017
9024
370.1
372.3
380.1
16.45
16.55
16.89
16.63
16.63
18-Apr-15
18-Apr-15
18-Apr-15
25-Apr-15
19
8936
20
21
8955
9066
343.1
340.4
355.1
15.25
25-Apr-15
25-Apr-15
15.39
15.39
0.55
0.6
0.6
309
283.25
240.00
54
61
51
15.13
15.78
Note-1: Super plasticzer had been used at the rate of 0.75liters/Cum of concrete for each trial
Section Officer
.Executive Engineer
K.B.J.N.L Quality Control
Division Bheemarayangudi
14
Name of Work
20M15
Ordinary Portland Cement
BHARATHI CEMENT,JK CEMENT
43 Grade
Grade Zone II of IS 383:1970
Where
fck=Characterstic Compressive strength at
t = Tolerance factor (Risk factor)
s = Standard Deviation
3.15
2.66
2.68
15.00 N/mm
1.65
3.5
Trial No.1
W/c=
0.45
Change in condition
-3
3
3
0
-3
32.00 %
191.58Liters/Cu.m
182.00Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
404.45
WHERE
v= Gross volume-volume of entrapped air =1-0.02
c = Mass of cement Kg/cum of concrete
sc= Specific gravities of cement
w=Mass of water(kg) per Cu.m of concrete
0.98
404.45
3.15
182.00Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.32
2.66
2.68
MIX
20M15
Cement
404.45
1
Fine Aggregate
569.97Kg/Cu.m
1.409
Coarse Aggregate
1,220.28Kg/Cu.m
3.017
Water
182.00Liter/Cu.m
0.450
Trial No.2
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.5
WHERE
v= Gross volume-volume of entrapped air =1-0.02
0.98
c = Mass of cement Kg/cum of concrete
364.00
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
182.00Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.33
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa Kg/Cu.m
599
Coarse aggregate ,Ca Kg/Cu.m
1,225
Total qualities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
20M15
364.00
599
1,225
182.00Liter/Cu.m
1
1.646
3.365
0.50
Trial No.3
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.55
WHERE
v= Gross volume-volume of entrapped air =1-0.02
0.98
c = Mass of cement Kg/cum of concrete
330.91
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
182.00Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.34
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa Kg/Cu.m
627
Coarse aggregate ,Ca Kg/Cu.m
1,226
Total qualities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
20M15
330.91
627
1,226
182.00Liter/Cu.m
1
1.895
3.705
0.55
Summary For 20 M15
Trial No.1 w/c=0.45 Cement =404.45 Kg/Cu.m
Trial No.2 w/c=0.50 Cement =364 Kg/Cu.m
Trial No.3 w/c=0.55 Cement =330.91 Kg/Cu.m
As per agreement for 40 M15 the limit for cement content is 270Kg/Cu.m
The nearest w/c ratio is 0.55
Trial No.4
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.55
148.5
3.Sand content as % of total aagregate by absolute volume
35
Following adjustments are made in water content and sand percentage for other conditions
Change in condition
% adjustment In water content %Adjustment of sand in Total aggregates
For sand conforming to Zone-II
0
0
0
-1
Each 0.05 increase or decrease in
For increase in compaction
3
0
3
-1
Increase by 2% as per third trial which shows the under sand,required sand will
34.00 %
be content as % of total aggregate by absolute value =
Required water content=
152.96Liters/Cu.m
Determination of cement content
Mix
W/c Ratio as per
Water in Kg/Cum as per Sl-2
Cement in Kg/Cum(Column3/2)
1
2
3
4
20M15
0.55
148.5
270
Determination of fine aggregate and coarse aggregate
From table 41 of Sp-23 1982 for 40mm aggregate, The amount of entrapped air in the wet concrete is 2%
.Taking this into account and applying equation No.2&3 of section 6.4 of SP-23 1982 page 107
WHERE
v= Gross volume-volume of entrapped air =1-0.02
c = Mass of cement Kg/cum of concrete
sc= Specific gravities of cement
w=Mass of water(kg) per Cu.m of concrete
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
sfa=Specific gravities of saturated surface dry fine aggregate
sca=Specific gravities of saturated surface dry Coarse aggregate
Fine aggregate,fa Kg/Cu.m
670
Coarse aggregate ,Ca Kg/Cu.m
1,311
Total qualities of Ingradients and Mix Proportion
MIX
20M15
Cement Kg/Cu.m
270.00Kg/Cu.m
1
Fine Aggregate
Kg/Cu.m
670
2.481
Coarse Aggregate
Kg/Cu.m
1,311
4.856
0.98
270.00
3.15
152.96Liters/Cu.m
0.34
2.66
2.68
Water Liters/Cu.m
148.50Liter/Cu.m
0.55
Sl.no
1
1st Trial
QTY OF
Mix proportion W/C CEMENT SLUMP
20M15
RATIO Kg/Cum
MM
2
1:1.409:3.017 0.45
0.5
0.55
DATE OF
TESTING
10
11
12
13
404.45
66
19-Apr-15
19-Apr-15
19-Apr-15
19-Apr-15
19-Apr-15
19-Apr-15
19-Apr-15
19-Apr-15
19-Apr-15
19-Apr-15
19-Apr-15
19-Apr-15
26-Apr-15
26-Apr-15
26-Apr-15
26-Apr-15
26-Apr-15
26-Apr-15
26-Apr-15
26-Apr-15
26-Apr-15
1
2
3
7
8
9
13
14
15
19
20
21
8955
8933
9039
8966
9024
8910
8869
9038
8808
500
502.1
503.2
446.1
441.2
442.6
421.1
420.1
425.9
22.22
22.32
22.36
19.83
19.61
19.67
18.72
18.67
18.93
14.72
14.26
14.38
364.00
0.55
DATE OF
CASTING
AVG
COMPRES 7DAYS
28 DAYS
SIVE
WEIGHT
COMPRES
COMPRES COMPRES
STRENGT
OF
SIVE
SIVE
SIVE
H
SPECIM CUBES APPLIED STRENGTH
STRENGT STRENGT
EN NO. (GRAMM) LOAD KN N/Sq.mm N/Sq.mm H N/Sq.mm H N/Sq.mm
330.91
270.00
61
62
53
26-Apr-15
26-Apr-15
26-Apr-15
9064
331.1
8900
8958
320.9
323.6
Note-1: Super plasticzer had been used at the rate of 0.80liters/Cum of concrete for each trial
Section Officer
Asst.Executive Engineer
K.B.J.N.L Quality Control Division
Bheemarayangudi
Executive Engineer
KBJNL Quality Control Division
Bheemarayanagudi
14
15
15
22.30
22.30
22.30
19.70
19.70
19.70
18.77
18.77
18.77
14.45
14.45
14.45
Name of Work
Name of Construction Division
Name of Construction Sub division
20M15
Ordinary Portland Cement
BHARATHI CEMENT,JK CEMENT
43 Grade
Grade Zone II of IS 383:1970
Where
fck=Characterstic Compressive strength at 28
t = Tolerance factor (Risk factor)
s = Standard Deviation
3.15
2.66
2.68
15.00 N/mm
1.65
3.5
W/c=
0.45
Change in condition
-3
3
3
0
-3
32.00 %
191.58Liters/Cu.m
182.00Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
404.45
WHERE
v= Gross volume-volume of entrapped air =1-0.02
c = Mass of cement Kg/cum of concrete
sc= Specific gravities of cement
w=Mass of water(kg) per Cu.m of concrete
0.98
404.45
3.15
182.00Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.32
2.66
2.68
MIX
20M15
Cement
404.45
1
Fine Aggregate
562
1.390
Coarse Aggregate
1,203
2.974
Water
182.00Liter/Cu.m
0.45
Trial No.2
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.5
WHERE
v= Gross volume-volume of entrapped air =1-0.02
0.98
c = Mass of cement Kg/cum of concrete
364.002
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
182.00
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.345
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa Kg/Cu.m
626
Coarse aggregate ,Ca Kg/Cu.m
1,198
Total qualities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
20M15
364.00Kg/Cu.m
626
1,198
182.00Liter/Cu.m
1
1.720
3.291
0.5
Trial No.3
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.55
WHERE
v= Gross volume-volume of entrapped air =1-0.02
0.98
c = Mass of cement Kg/cum of concrete
330.91
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
182.00Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.34
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa Kg/Cu.m
627
Coarse aggregate ,Ca Kg/Cu.m
1,226
Total qualities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
20M15
330.91
627
1,226
182.00Liter/Cu.m
1
1.895
3.705
0.550001511
Summary For 20 M15
Trial No.1 w/c=0.45 Cement =404.45 Kg/Cu.m
Trial No.2 w/c=0.50 Cement =364 Kg/Cu.m
Trial No.3 w/c=0.55 Cement =330.91 Kg/Cu.m
As per agreement for 20 M15 the limit for cement content is 289Kg/Cu.m
The nearest w/c ratio is 0.55
Trial No.4
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.55
158.95
3.Sand content as % of total aagregate by absolute volume
35
Following adjustments are made in water content and sand percentage for other conditions
Change in condition
% adjustment In water content
%Adjustment of sand in Total aggregates
For sand conforming to Zone-II
0
0
0
-1
Each 0.05 increase or decrease in
For increase in compaction
3
0
3
-1
Required sand content as % of total aggregate by absolute value= 34.00 %
Required water content=
163.72Liters/Cu.m
Determination of cement content
W/c Ratio as per
Water in Kg/Cum as per Sl-2
Mix
SL-1 above
above
Cement in Kg/Cum(Column3/2)
1
2
3
4
20M15
0.55
158.95
289
Determination of fine aggregate and coarse aggregate
From table 41 of Sp-23 1982 for 40mm aggregate, The amount of entrapped air in the wet concrete is 2%
.Taking this into account and applying equation No.2&3 of section 6.4 of SP-23 1982 page 107
WHERE
v= Gross volume-volume of entrapped air =1-0.02
c = Mass of cement Kg/cum of concrete
sc= Specific gravities of cement
w=Mass of water(kg) per Cu.m of concrete
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
sfa=Specific gravities of saturated surface dry fine aggregate
sca=Specific gravities of saturated surface dry Coarse aggregate
Fine aggregate,fa Kg/Cu.m
655
Coarse aggregate ,Ca Kg/Cu.m
1,282
Total qualities of Ingradients and Mix Proportion
MIX
20M15
Cement Kg/Cu.m
289.00Kg/Cu.m
1
Fine Aggregate
Kg/Cu.m
655
2.266
Coarse Aggregate
Kg/Cu.m
1,282
4.436
0.98
289.00
3.15
163.72Liters/Cu.m
0.34
2.66
2.68
Water Liters/Cu.m
159
0.55
Sl.no
1
1st Trial
1:1.390:2.974 0.45
0.5
0.55
0.55
AVG
COMPRES 7DAYS
28 DAYS
SIVE
WEIGHT
COMPRES
COMPRES COMPRES
STRENGT
OF
SIVE
SIVE
SIVE
H
SPECIM CUBES APPLIED STRENGTH
STRENGT STRENGT
EN NO. (GRAMM) LOAD KN N/Sq.mm
N/Sq.mm H N/Sq.mm H N/Sq.mm
QTY OF
CEMENT
Kg/Cum
SLUMP
MM
DATE OF
CASTING
DATE OF
TESTING
10
11
12
13
404.45
67
20-Apr-15
20-Apr-15
20-Apr-15
20-Apr-15
20-Apr-15
20-Apr-15
20-Apr-15
20-Apr-15
20-Apr-15
20-Apr-15
20-Apr-15
20-Apr-15
27-Apr-15
27-Apr-15
27-Apr-15
27-Apr-15
27-Apr-15
27-Apr-15
27-Apr-15
27-Apr-15
27-Apr-15
1
2
3
7
8
9
13
14
15
19
20
21
8955
8933
9039
8966
9024
8910
8869
9038
8808
8945
9001
9012
506.8
508.1
510.2
445.6
441.8
440.1
410.6
409.1
403.1
22.52
22.58
22.68
19.80
19.64
19.56
18.25
18.18
17.92
16.91
17.30
17.34
364.00
330.91
289.00
63
66
54
27-Apr-15
27-Apr-15
27-Apr-15
380.5
389.3
390.1
Note-1: Super plasticzer had been used at the rate of 0.80liters/Cum of concrete for each trial
Section Officer
Asst.Executive Engineer
K.B.J.N.L Quality Control Division
Bheemarayangudi
Executive Engineer
KBJNL Quality Control Division
Bheemarayanagudi
14
15
15
22.59
22.59
19.67
19.67
19.67
18.12
18.12
18.12
17.18
17.18
17.18
Name of Work
20M20
Ordinary Portland Cement
BHARATHI CEMENT,JK CEMENT
43 Grade
Grade Zone II of IS 383:1970
Where
fck=Characterstic Compressive strength at
t = Tolerance factor (Risk factor)
s = Standard Deviation
3.15
2.66
2.68
20.00 N/mm
1.65
4
Trial No.1
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.4
Following adjustments are made in water content and sand percentage for other conditions
Change in condition
-4
3
3
0
-4
31.00 %
191.58Liters/Cu.m
182.00Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
455.0025
WHERE
v= Gross volume-volume of entrapped air =1-0.02
c = Mass of cement Kg/cum of concrete
0.98
455.0025
3.15
182.00Liters/Cu.m
0.31
2.66
2.68
MIX
20M20
Cement
455.00Kg/Cu.m
1
Fine Aggregate
531
1.167
Coarse Aggregate
1,191
2.618
Water
182.00Liter/Cu.m
0.4
Trial No.2
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.45
32.00 %
191.58Liters/Cu.m
182.00Liters/Cu.m
Cement in Kg/Cum(Column3/2)
4
404.45
WHERE
v= Gross volume-volume of entrapped air =1-0.02
0.98
c = Mass of cement Kg/cum of concrete
404.447
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
182.00
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.32
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa Kg/Cu.m
562
Coarse aggregate ,Ca Kg/Cu.m
1,203
Total qualities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
20M20
404.45Kg/Cu.m
562
1,203
182.00Liter/Cu.m
1
1.390
2.974
0.45
Trial No.3
W/c=
0.5
WHERE
v= Gross volume-volume of entrapped air =1-0.02
0.98
c = Mass of cement Kg/cum of concrete
364.00
sc= Specific gravities of cement
3.15
w=Mass of water(kg) per Cu.m of concrete
182.00Liters/Cu.m
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
0.33
sfa=Specific gravities of saturated surface dry fine aggregate
2.66
sca=Specific gravities of saturated surface dry Coarse aggregate
2.68
Fine aggregate,fa Kg/Cu.m
599
Coarse aggregate ,Ca Kg/Cu.m
1,225
Total qualities of Ingradients and Mix Proportion
MIX
Cement
Fine Aggregate
Coarse Aggregate
Water
20M20
364.00Kg/Cu.m
599
1,225
182.00Liter/Cu.m
1
1.646
3.365
0.5
Summary For 40 M15
Trial No.1 w/c=0.40 Cement =455.00 Kg/Cu.m
Trial No.2 w/c=0.45 Cement =404.47 Kg/Cu.m
Trial No.3 w/c=0.50 Cement =364.00 Kg/Cu.m
As per agreement for 20M20 the limit for cement content is 330Kg/Cu.m
The nearest w/c ratio is 0.50
Trial No.4
1. Selection of water cement ratio (As per fig-1 of IS:10262-1982)
W/c=
0.5
165
3.Sand content as % of total aagregate by absolute volume
35
Following adjustments are made in water content and sand percentage for other conditions
Change in condition
% adjustment In water content %Adjustment of sand in Total aggregates
For sand conforming to Zone-II
0
1.5
0
-2
Each 0.05 increase or decrease in
For increase in compaction
3
0
3
-0.5
Required sand content as % of total aggregate by absolute value= 33.00 %
Required water content=
169.95Liters/Cu.m
Determination of cement content
W/c Ratio as per
Water in Kg/Cum as per Sl-2
Mix
SL-1 above
above
Cement in Kg/Cum(Column3/2)
1
2
3
4
20M20
0.5
165
330
WHERE
v= Gross volume-volume of entrapped air =1-0.02
c = Mass of cement Kg/cum of concrete
sc= Specific gravities of cement
w=Mass of water(kg) per Cu.m of concrete
fa,ca=ratio of fine aggregate to total aggregate and coarse aggregate by absolute volume
sfa=Specific gravities of saturated surface dry fine aggregate
sca=Specific gravities of saturated surface dry Coarse aggregate
Fine aggregate,fa Kg/Cu.m
619
Coarse aggregate ,Ca Kg/Cu.m
1,266
Total qualities of Ingradients and Mix Proportion
MIX
20M20
Cement Kg/Cu.m
330.00Kg/Cu.m
1
Fine Aggregate
Kg/Cu.m
619
1.876
Coarse Aggregate
Kg/Cu.m
1,266
3.836
0.98
330.00
3.15
169.95
0.33
2.66
2.68
Water Liters/Cu.m
165
0.50
COMPARATIVE STATEMENT OF CEMENT CONCRETE MIX DESIGN FOR THE :Remodeling of Distributries,Subdistributary
from Dy-1 to Dy-24 and their laterals including structures SBC under ERM of NLBC work.
Sl.no
QTY OF
Mix proportion W/C CEMENT SLUMP
20M20
RATIO Kg/Cum
MM
DATE OF
CASTING
DATE OF
TESTING
AVG
COMPRES 7DAYS
28 DAYS
SIVE
WEIGHT
COMPRESS
COMPRES COMPRES
STRENGT
OF
IVE
SIVE
SIVE
H
SPECIM CUBES APPLIED STRENGTH
STRENGTH STRENGTH
EN NO. (GRAMM) LOAD KN N/Sq.mm
N/Sq.mm N/Sq.mm N/Sq.mm
10
11
12
13
13
1st Trial
1:1.167:2.618
0.4
455.00
68
21-Apr-15
21-Apr-15
21-Apr-15
21-Apr-15
21-Apr-15
21-Apr-15
21-Apr-15
21-Apr-15
21-Apr-15
21-Apr-15
21-Apr-15
21-Apr-15
28-Apr-15
28-Apr-15
28-Apr-15
1
2
3
9003
9092
9064
600
600.9
590.7
26.67
26.71
26.25
26.54
26.54
26.54
28-Apr-15
28-Apr-15
28-Apr-15
1
2
3
9068
9074
9051
534.5
539.2
531.9
23.76
23.96
23.64
23.79
23.79
23.79
28-Apr-15
28-Apr-15
28-Apr-15
13
14
15
9041
9018
9073
20.24
20.24
28-Apr-15
19
8991
20
21
9038
9082
20.46
20.80
19.47
18.58
18.35
18.25
20.24
28-Apr-15
28-Apr-15
460.3
468.1
438.1
418.1
412.8
410.6
18.39
18.39
18.39
0.45
0.5
0.5
404.447
364.00
330.00
60
67
51
Note-1: Super plasticzer had been used at the rate of 0.95liters/Cum of concrete for each trial
Section Officer
Asst.Executive Engineer
K.B.J.N.L Quality Control Division
Bheemarayangudi
Executive Engineer
KBJNL Quality Control Division
Bheemarayanagudi
PARTICULARS
40M10
20M15
GRADES OF CONCRETE
20M15 (Paver)
20M20
220.00
270
289
330
678
670
655
619
20.35125
19.895625
18.802125
1,311
1,282
1,266
148.5+0.8
159+0.8
165+0.95
0.55
1:2.481:4.856
53
Trap
0.55
1:2.266:4.436
54
Trap
0.50
1:1.876:3.836
51
Trap
43 Grade OPC
43 Grade OPC
43 Grade OPC
3
4
5
6
7
9
10
20.59425
Coarse aggregates in kg/cu.m of
1,419
concrete
Water+superplastisizer in
132+0.70
liters/cu.m of concrete
0.60
Water cement ratio
1:3.082:6.450
Mix proportion by weight
48
Slump in mm
Trap
Type of coarse aggregates
Grade of cements (Bharati
43 Grade OPC
Cement,J K CEMENT)
SO
Notes: