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Section 14
141
Section 14
Rudder and Manoeuvring Arrangement
A.
General
Guidance
1.
Manoeuvring arrangement
1.1
Each ship is to be provided with a manoeuvring arrangement which will guarantee sufficient
manoeuvring qualities.
1.2
The manoeuvring arrangement includes all
parts necessary for steering the ship from the rudder
and steering gear to the steering position.
1.3
Rudder stock, rudder coupling, rudder bearings and the rudder body are dealt with in this Section.
The steering gear is to comply with the requirements
of Part C, Section 13.
1.4
The steering gear compartment must be readily accessible and, as far as practicable, separated from
the machinery space.
Guidance
Concerning the use of non-magnetic material in the
wheel house in way of a magnetic compass, the requirements of the national administration concerned
are to be observed.
2.
Structural details
2.1
Effective means are to be provided for supporting the weight of the rudder body without excessive bearing pressure, e.g. by a rudder carrier attached
to the upper part of the rudder stock. The hull structure
in way of the rudder carrier is to be suitably strengthened.
2.2
Suitable arrangements are to be provided to
prevent the rudder from lifting.
2.3
The rudder stock is to be carried through the
hull either enclosed in a watertight trunk, or glands are
to be fitted above the deepest load waterline, to prevent water from entering the steering gear compartment and the lubricant from being washed away from
the rudder carrier. If the top of the rudder trunk is
below the deepest waterline two separate stuffing
boxes are to be provided.
Materials
kr
LM R OP
N 235 Q
kr
R eH
235
eH
0,75
235
N mm 2
R eH < 235
N mm 2
for R eH
for
>
B.
1.
1.1
The rudder force is to be determined according to the following formula:
C R = 1 2 3 132 A v 02
A
142
Section 14
Table 14.1
v 0 + 20
3
kn
Profile /
type of rudder
v min =
Chapter 8
ahead
astern
NACA-00 serie
Gttinger profiles
1,1
1,4
1,1
1,4
hollow profiles
1,35
1,4
1,7
to be specially
considered
= 0,8
= 1,15
= 1,0
1.2
The rudder torque is to be determined by the
following formula:
QR = CR r
x2
c
A
Af
x1
x1 + x2
2
A
c
Fig. 14.1
At
rudders
Nm
= c ( kb) [m]
kb
rmin = 0,1 c
[m]
Chapter 8
2.
Section 14
2.1
The total rudder force CR is to be calculated
according to 1.1. The pressure distribution over the
rudder area, upon which the determination of rudder
torque and rudder blade strength is to be based, is to be
derived as follows:
The rudder area may be divided into two rectangular
or trapezoidal parts with areas A1 and A2, so that A =
A1 + A2 (see Fig. 14.2).
c1
A1
b1
c2
A2
b2
c1
b1
b2
A2
A1f
A2f
c2
Nm
Nm
C.
1.
1.1
The diameter of the rudder stock for transmitting the torque is not to be less than:
Fig. 14.2
The resulting force of each part may be taken as:
A
C R1 = C R 1
A
A2
C R2 = C R
A
N.
Dt
QR
= 4,2
QR
kr
mm
2.2
The resulting torque of each part may be
taken as:
= 68 k r
N mm 2
Q R1 = C R1 r1
Nm
kr
Q R 2 = C R 2 r2
Nm .
1.2
The diameter of the rudder stock determined
according to 1.1 is decisive for the steering gear, the
rudder coupling, the stoppers and the brake.
r1
= c1 ( k b1) [m]
r2
= c2 ( k b2) [m]
b1
A1f
A1
b2
A 2f
A2
r1,2min =
= Q R1 + Q R 2
QR
A1
143
0,1
c1 A1 + c 2
A
for ahead condition
= see A.3.1.
1.3
In case of mechanical steering gear the diameter of the rudder stock in its upper part which is
only intended for transmission of the torsional moment
from the auxiliary steering gear may be 0,9 Dt. The
length of the edge of the quadrangle for the auxiliary
tiller is not to be less than 0,77 Dt and the height not
less than 0,8 Dt.
m
1.4
The rudder stock is to be secured against axial
sliding. The degree of the permissible axial clearance
depends on the construction of the steering engine and
on the bearing.
144
Section 14
2.
The increased rudder stock diameter may be determined by the following formula:
2.1
If the rudder is so arranged that additional
bending stresses occur in the rudder stock, the stock
diameter has to be suitably increased. The increased
diameter is decisive for the scantlings of the coupling.
For the increased rudder stock diameter the equivalent
stress of bending and torsion is not to exceed the following value:
b2 + 3 2 118 k r
Chapter 8
N mm 2
D1
= Dt
F 4 FM I I
GG1 + 3 GH Q JK JJ
H
K
b
1
2 6
QR
Dt
= see 1.1.
Guidance
Bending stress:
b
Mb
10,2 M b
=
D13
N mm 2
Torsional stress:
D1
5,1 Q R
D13
N mm 2
Where a double-piston steering gear is fitted, additional bending moments may be transmitted from the
steering gear into the rudder stock. These additional
bending moments are to be taken into account for
determining the rudder stock diameter.
3.
Analysis
3.1
General
B3
Mb
I40
40
I30
30
I10
B2
pR
10
MR
I20
20
50
I50
System
B1
M
Chapter 8
Section 14
145
B3
I40
40
I30
30
I20
20
B1
MR
pR20
d
2
I10
B2
Mb
Q1
e
10
pR10
System
B3
30
B2
20
C2
Mb
10
3.2
pR
l10 l50
System
I10 I50
M of inertia of these
Q
= moments
girders
4
in [cm ].
146
Section 14
pR
CR
l10 10 3
kN m
p R 20 =
C R2
l10 10 3
C R1
l 20 10 3
Mb = CR
kN m
6,18 I 50
kN m
l 50 3
l50
fb
1
+ ft
kN m
d
In
m kN
fb
= 0,21
In
ft
ft
e2 d ui ti
3,14 10 8 FT2
(guidance value)
[m2]
ui
LMl
MN
B2
= C R + B3
4.
20
Mb
l 30
B3
b
3 bc
g OP
g PQ
l10 2 c1 + c 2
+ c2
Nm
N
N.
Rudder trunks
D.
Rudder Couplings
1.
General
1.1
The couplings are to be designed in such a
way as to enable them to transmit the full torque of the
rudder stock.
1.2
The distance of bolt axis from the edges of
the flange is not to be less than 1,2 the diameter of the
bolt. In horizontal couplings, at least 2 bolts are to be
arranged forward of the stock axis.
1.3
The coupling bolts are to be fitted bolts. Their
nuts are to be effectively locked, e.g., according to
DIN 432.
2.
m kN
FT
ti
3.3.1
The bending moment MR and the shear force
Q1 in the rudder body, the bending moment Mb in the
neck bearing and the support forces B1, B2, B3 are to
be evaluated. The so evaluated moments and forces are
to be used for the stress analyses required by 2. and
E.1. of this Section and by Section 13, B.5.
kN m
3.3
3.3.2
For spade rudders the moments and forces
may be determined by the following formulae:
p R10
Chapter 8
Horizontal couplings
2.1
The diameter of coupling bolts is not to be
less than:
d b = 0,62
D
D3 k r
kb n e
mm
Chapter 8
Section 14
kr
kb
147
d0
insulation
liner
sealing/
insulation
dm
du
hn
2.2
The thickness of the coupling flanges is not to
be less than determined by the following formulae:
tf
= 0,62
dg
D kr
kf n e
mm
securing
plate for
nut
dn
t f min = 0,9 d b
kf
Fig. 14.6
3.2
The coupling length l should in general not
be less than the rudder head diameter d0 at the upper
edge of rudder.
3.3
For couplings between stock and rudder a key
is to be provided, the shear area of which is not to be
less than:
as =
16 Q F
d k R eH1
cm 2
2.4
Horizontal coupling flanges should be forged
together with the rudder stock. If the flanges are
welded to the rudder stock, the stock should have a
weld flange with a diameter of 1,1 D (but not less than
D + 20 mm) and with a thickness equal to the flange
thickness (max. flange thickness + 5 mm).
QF
dk
2.5
For the connection of the coupling flanges
with the rudder body see also Section 19, B.4.4.
3.
Cone couplings
3.1
Cone couplings should have a taper k on
diameter of 1 : 8 1 : 12.
FG k
H
d du
= 0
l
I
according to Fig. 14.6J
K
3.4
The effective surface area of the key (without
rounded edges) between key and rudder stock or cone
coupling is not to be less than:
ak =
5 QF
d k R eH 2
cm 2
h n = 0,6 d g
height:
d n = 1,2 d u
outer diameter:
or
d n = 1,5 d g
external thread diameter:
dg
= 0,65 d 0
148
Section 14
Chapter 8
v1 =
b2 + 3 2
3.6
Cone couplings with special arrangements for
mounting and dismounting the couplings will be specially considered.
v2 =
b2 + 3 t2 = 100 N mm 2
E.
1.
= 120 N mm 2
M R = C R 2 f1 + B1
f2
2
[Nm]
= C R2
Q1
[ N]
1.2
The strength of the rudder body is to be
proven by direct calculation according to C.3.
.1
.2
= 50
N mm
b2
+ 3 2 = 120 N mm 2
= 75 N mm 2
.3
torsional stress:
t
.4
= 50 N mm 2
= 50 N mm 2
Mt
2 l h t
N mm 2
Mt
= C R2 e
Nm
CR2 = partial rudder force in [N] of the partial rudder area A2 below the cross section under
consideration
e
.2
1.4
For rudder bodies with cut-outs (semi-spade
rudders) the permissible stresses are limited to:
.1
Fig. 14.7
.3
= 110 N mm 2
A2
1.3
For rudder bodies without cut-outs the permissible stresses are limited to:
2
a
1.1
The rudder body is to be stiffened by horizontal and vertical webs in such a manner that the
rudder body will be effective as a girder. The rudder
should be additionally stiffened at the aft edge.
1.5
It is recommended to keep the natural frequency of the fully immersed rudder at least 10 %
above the exciting frequency of the propeller (number
of revolutions x number of blades). Upon request GL
will carry out the respective calculations.
Chapter 8
2.
Section 14
Rudder plating
2.1
The thickness of the rudder plating is to be
determined according to the following formula:
= 1,6 a
pR + tK
CR
kN m 2
= 10 T +
10 A
4.2
The bearing forces result from the direct
calculation mentioned in C.3. As a first approximation
the bearing force may be determined without taking
account of the elastic supports. This can be done as
follows:
mm
pR
149
.1
.2
semi-spade rudders:
B1 = C R b c
2.3
For connecting the side plating of the rudder
to the webs tennon welding is not to be adopted.
Where application of fillet welding is not practicable,
the side plating is to be connected by means of slot
welding to flat bars which are welded to the webs.
2.4
The thickness of the webs is not to be less
than the thickness of the rudder plating according to
2.1.
B 2 = C R B1
3.
3.1
For transmitting the rudder torque, the rudder
plating according to 2.1 is to be increased by 25 per
cent in way of the coupling. A sufficient number of
vertical webs is to be fitted in the range of the coupling.
3.2
If the torque is transmitted by a prolongated
shaft extended into the rudder, the latter must have the
diameter Dt or D1, whichever is greater, at the upper
10 per cent of the intersection length. Downwards it
may be tapered to 0,6 Dt, in spade rudders to 0,4 times
the strengthened diameter, if sufficient support is provided for.
4.
4.3
The projected bearing surface Ab (bearing
height x external diameter of liner) is not to be less
than
Ab =
B
q
mm 2
Rudder bearings
4.1
In way of bearings liners and bushes are to be
fitted. Where in case of small ships bushes are not
fitted, the rudder stock is to be suitably increased in
diameter in way of bearings enabling the stock to be
remachined later.
1410
Section 14
Table 14.2
Bearing material
Chapter 8
q [N/mm2]
= 0,01
B1
mm
t min = 8 mm
t min = 22 mm
2,5
4,5
5.3
Where pintles are of conical shape they are to
have a taper on diameter 1 : 8 to 1 : 12.
5,5
7,0
5.4
The pintles are to be arranged in such a manner as to prevent unintentional loosening and falling
out.
7,0
in approved combination.
4.4
The bearing depth shall, in general, be equal
to the bearing diameter, however, is not to exceed 1,2
times the bearing diameter. Where the bearing depth is
less than the bearing diameter, higher specific surface
pressures may be allowed.
4.5
The wall thickness of pintle bearings in sole
piece and rudder horn shall be approximately 1/4 of
the pintle diameter.
4.6
Stainless and wear resistant steels, bronce and
hotpressed bronce-graphit materials have a considerable difference in potential to non-alloyed steel. Respective preventive measures are required.
5.
Pintles
5.1
Pintles are to have scantlings complying with
the conditions given in 4.3 and 4.4. The pintle diameter is not to be less than:
d = 0,35
kr
B1
kr
db
+ 1,0
1000
db
mm
F.
Q F = 0,02664 D t3 k r
Nm
Dt
kr
Where the actual diameter Dta is greater than the calculated diameter Dt, the diameter Dta is to be used.
However, Dta need not be taken greater than
1,145 Dt.
mm
5.2
The thickness of any bushings shall not be
less than:
G.
1.
Stopper
Chapter 8
Section 14
1411
= 1,0
= 0,5
in zones 1 and 3
2.
= 0,35
Locking device
H.
Propeller Nozzles
1.
General
The design pressure for propeller nozzles is to be determined by the following formula:
p d = c p d0
min. b/4
zone 2
3.
Plate thickness
= 5 a
3.2
The web thickness of the internal stiffening
rings shall not be less than the nozzle plating for zone
3, is, however, not to be less than 7,5 mm.
Section modulus
W = n d 2 b v 02
v0
Ap
Ap
N
Ap
cm 3
= 0,21 2 10 4
cm 3
pd + t K
t min = 7,5 mm
kN m 2
kN m 2
= 0,10
zone 1
Fig. 14.8
4.
Design pressure
N
Ap
zone 3
1.2
Special attention is to be given to the support
of fixed nozzles at the hull structure.
p d0 =
zone 4
3.1
The thickness of the nozzle shell plating is not
to be less than:
1.1
The following requirements are applicable to
propeller nozzles having an inner diameter of up to
5 m. Nozzles with larger diameters will be specially
considered.
2.
5.
Welding