MANUSCRIPT TRANSLATION ay 1092 Hydraulic steel structures DIN Part 2: Detaing and fabrication 49704-2 tos 99.140; 93.160 Descriptors: Hydraulic steel sructures, water enginesing. “Tis eandart, togoter with DIN18704-7 ang DIN sa7oe-, aay TeBe cian, superseges Sinsr0e ana ‘tehwassarbauten ~Tol 2: Bavlche Durchbidung und Hestelung BIN 33705, Suntan. ber 1878 eatane, Contents Foreword B sesssssessss 1 $23 Tolerances for embedded elements... 8 E24 Tolerances fe gues 2B See sevveeeeieees 253 Testing of wes 30 2 Normative references... 12. 54 Testing of haw Sector no | £5 Stamess 30 {8 General considerations for esion, oe 5 £8 Combines vse of sir! de! and eee eeneee cory 2 ainegs steal econ 10 | oxi 27 Sotenoe otdion 3 32 ecesaly ns v3 Shs tating of eeaes Sra weds 13 8. ‘Rooma or ane systems 3 3) Bene 0 3 Loctng mecnanisms 513 Cathou protection 2.0...) s 88 nopeeden gates wesc. ste Feahaate SUI 6, seate ee) 2) Cows § ba wate 7 roleclon agaist sip impact © 8 82. Desion a ooh eee 3 65. Sealatding tees and stop faces 4. Detaling of steet structures 2 64 Rumors o fy ened SOLE 68 Eating timber. * | 22 Mamma thicknesses 0202) 5 68 Lege : ‘2 | os Gawd SE. 7. Prevention of eng | 282 fnivmam dametorof bots and vets |. 6 7-2. Nesting of seating faces | 233 [pte orbote anerets oc: & 72 Wate creation | {34 Sstitag ot bate © @ Embedded elements... 3 2" walang connections Bitar 3 21 lt wats & £2 Conmetng 0000002 33 222 Bowens SI 6 G8 Sobtens 3 EES Reger 18 84 Rats and guido ris 8 452 Wang of cold worked componants =. 7 4:23. Wang ot eacboaring components... T 9 Deslon principles for machinery 448 Spoon presectone = * 07 x” Supping sn gucanee of gates... .33 45° pale supports weeenessecceen 7 82, Dives ss seceeneenee8 aa cee ae 7 823. Aeceiity OI 25 erates 20000072 7 522 Speccst gee cei [5 Fariaton of seo structures 11 S24 Synenronteation montaring cod E31 Manuasturer® approval 7 2° Seed loop conta! ra £2 Tolrateed cso ns 7 625 Postion snag syiens 1 £24 Genel esse SIND1 $28. Ovetoad protection i E22 Tolerance chases 2 527 Manuldiven sncvacccccsessccn i | Continued on papes 21022 “Transation by DIN-Speachendlenst. i SE.Page? Bin 1870%-2:2000-00 10 Design principles for special machine 10.5 Gyincric! and bove gears 18 Componente vases Me ae 108 Worm gear 13 10. ee Ses III ne 107 Dee assembies as {Ori General requirements for yaa 408 Plain Dewings vv syeccccesccsseceec38 exlnders Soe cecal 108. Spheres pln bearings 8 30.22, Besson and inition of hydraulic Yo.10 Roding bearings vvveecc.ccseseeeel8 yinders : a TOT Bearings fr slowing movements 1.17119 10d Seema craton tose and inkapes «18 OZ Rotary sha hp Seas «oc. c0 0-20 [Ola Futter components of hycraule 1018. Bearing housinge 2 ystems cesedB HOA Sprocket chains en so.1s Byard. LUNE 105. Pion racks an pion hing “12110120 SOE ‘Hyaraue station SUITES 1048 Rope ative ccostcncccecscso2t YO1 Proewark Ty OAT Wheels ana guide irs ca we eeeeet m gaie postion soc. liccsco-18 1018 Skiing guidoways a {S18 Manual and emergency cives 33 10A8 axlesana hinge pind 2 WOti0 “Maring =. CIIINa 1020. ‘Springs on cn SOM Govt protection 112. 181021 Treads 22 302 Braces cee te 1022 Connections ea 302 Couplings $8 1022.41° Bote and bolted connections 1.1122 TO Shafetostub'danneetons Ce tole? wees Ey Foreword “Tus stendard hes boon prepared by Technical Commies Stahwzsserau of the Normeneueschud Wasser ‘Tesontatr Pracice Stanctels Commits) Amendments ‘i sander fs from DIN 19704 and DIN 1870 been completely evoed and combine ino one tate tate September 1976 eaten, in that hese stands have fandurd which neudes @ new ealety concept Doped on Div avacs 125908, 1968-12, 1976-00; DIN 19705: 1963-12, 1976-08, Al Simensions ae in mifinetres. 1 Scope “Tis standard coves the dealing and febletion of hysrauc ste stuctres as specie in cause 1 of WN te7be-1, May 1288 ection 2. Normative references This Stande-d.ncorportes by dated orundated celerence, provisions trom ater publications. These native Fees eanc ado tneapronmate places in tne ox ana he ils ofthe publatins are ses blow. For ‘lereneas ares Sonauars mension oor revi of any ofthese pucications apply to tis Standard cate ere sored in hoy amendment oF revision. For undsle celeences, the atest eon of te futicaton rettea to apps Div 13-1 Genecal purpose ISO metre serew threads - Nominal ses fr t mum to 681mm diameter coarse pen DIN 2082-1 Socketing of wie ropes ~ Metal sockating~ Safety Fequereats and tasting Din 18020-1 Rope tives ~ Design principles DN 12200-1 Sructural steeiwork ~ Design and constuction DIN 12800-7 Structural stelwork— Fabrication anéverieation of subi for welding Div 18709 Lacks for land navigation watereays~ Dimensining and equement paces Div 1e708-1 Hydraulic soe structures ~ Dasign analysis DIN 1S708-3 Hyaraule steal structures ~ Elects equipment Din 20088, Hose assemblies for use In tls power systems ~ Dimensions snd requirements Div 2o086-4 Hose assemblies for use is fui power systems Installationww 18704-22008 on 26348, Fuld power systoms ~ Design pinipis for hyraucexuipment om 24552 Fuld power systems - Accumulator in hygeaule ystems = Concepts and general requirements Supplement 1 Flug power syetens - Accumulate in hyaraule systems ~ Cosfgurtion exam te biv 2452 ples Sepplement 2 Fld power systems ~ Ascumatorsinhyraulic systems ~Compaison of DI 24852 toOIN 24552 ith the Ocekoehatarverordnung (German preesure vessels repuaton) snd tne ree {vant Technische Regen fr Druckbohater (Codes of practice for pressure vaste) bv soozs Comosion tasting - Spray teste with cferent eodium chloride sluons wv 969 “Testing of igh-sengt steel bulcing elements fr resistance to nyeroge bitte fracture and advice on the prevention of such facture ow sss0 Determination of tensile sess/strain properties of nubber WN 53605 ‘Shove A and D hardness testing of uber ang plastics DIN S500, DDotermination ofthe resistance of rubber to ozone cracking understate load IN sost6 Detarminaton of abrasion of ubber in 59517 “Testing of compression ee of rubber at constant stain DIN setttet Non-cestrctve testing - Rasiograpie examintion of metalic mata by Xerayeor gamma rays ~ Racographe techniques for fsiok wala ots bin esors ‘Seawater and c-tsistant slactamer sealing sets ~ Omnensons, requirements end testing piven 452-3 [Non-destrutve testing - image quality of eadiographe - mage svalty lesses for iv ex 1405, NNon-destructve examination of welds ~ Redogcaphic examination of welded joints DIN VENV 1905-1-1 Design ef imbarstuetiee ~ General rule for buiings in EN 1002s Hot relied products of unsleyed structural st (inetuaing Amendment At 1883) DINEN 102281 Pipe treads where prezzure-tight jointe are made onthe thresé ~ Designation of ‘Simensions ano tleances) IN EN 24032 Hexagon nuts, syle ~ Product graces & end 8 DIN EN zens Hexagon nue, syle 1 ~ Product grage © in en 2403s Hexagon thin nuts chamfered) ~ Product grades A and & IN EN 25617 ‘2re-woldd ont in see ~ Guidance on quay levels forimperiections DIN EW ISO 12584-1 Corosion protection ot set atuctures by pt Tnttoduetion 950 12964°1: 1988) 2 Corrosion protection a steel structures by protective pant systems ~ Part 2 Class Ticaion of environments (SO 129448: 86) DIN ENISO 12848-8 Corrosion preston! steel svuctores by protective pant systems Pa ‘considerations (ISO 12646-31298) DIN EN ISO 12848-4 Corrosion protein af steal suuctures by protective paint systems ~Part&:Typas ‘of euriace and surface preparation 0 12845-61998) DIN EN ISO 12848-5 Corrosion protection af sel strstures by protective pant systems —Par §: Protec: tive pala systems (50 12948-91998), DIN iso 3802-1: 1990 Rubber ~ Tolerances for products ~ Part 1: Dimensional tolerances ste paint systems Part 1: Gane tn ew s0 1204 2: Design 150 228-1104 Pipa tenes whore prestur-tigt joints are not made onthe threass ~ Ormenciens, tolerances and designations 180 1629: 1987 ——_unber snd latices = Symbele Technische Leerbecngung der Deutschen Bahn AG (Technical delvery contin of te Garman Falvays) ‘TL 1649 = Eestomere for technische Zwecke, for Gummi und gummilastane Hochpalymer RUDBE" Tot Industral se, rusber and elastomers high palmer)" ‘AD-Markbltt (AD Code of practice) HP 8/3 Herstelung und Prifang von Verindungen ~ ZertrongtriePrifung von Schweiverbindungen (Febestion of nts prassurevassle~ Non-seetrtve tating of welt Garay at dat stage “) Obiainabe rom the Drucksachenzenrale der Deutschen Bahn AG (Publiations Cane of Deutsche Bahn 18), KarsnbePages Div 19704-2 :2000-00, vS-Markoatt (OVS Code of practice) 708 [Emphlungen sur Bewertung van Utraschalletunden an Schmlschwelverbindungen (Recommendations for sesesolunt of resle of iaconi tating of ustan wee fo DIN 8863-3)" References to DIN 18706-1 end DIN 18704-3are othe May 1998 edtlons, and references tothe staid of {he DIN 18800 series ae tothe Novernber 1990 eatons. 2. General considerations for design, operation and maintenance 3.4 General requirements “To ensue thar rlitlty,hyerauic ete! structures shal be designed tobe simple, robust and see. Fr ste! ‘tucture,esorce ile 6179 years shale assumed, foemachne componente snd ther elestcal ezpment, siyears. Tis does nt apply to pats subject fo wes. ‘nen designing the see! stueture and the seals, cue atortion shall be pad to hycredynami effets ‘Any canitaion shal be prevented by taking stable measures with regarsto design fears, venting, ete Totaciiate conto ofthe hescweter vel anc for easy mova offe ane Hosting debris, these shouls beable to pate over te top ofthe sates, whenever posse 2 Accessibility “ha cetgn eral take into consideration the need for simple an ffcientmalntenance, also wit regard athe lel engineering aspects, This apples especialy to ease of acess, inspection and replacement ef slaments Sng components, Gates should be accessible. Fortis purpos shallbe possible to wart alosed, access Spennge of azeguate se aes shall be dsigned to conform to DIN 18708 ladders, manholes, ratings ans waliovaye may b prise It ates, and they shat be fod wih a suet! rumber of secess 3.3 Rooms for drive systems oom fr civ systems shall be kapt toe of water, vented and, whore necessary, protected agins: conden Sram ifthe gusng mushiney ie notlocated above he maximum wear level, te roome for dive systems ne penetrations for cables and pipes shall be made poo! against water exerting Nystostate pressure Dine motors and contol fr gates wnicn ae use fr food water ciasarge or food protection ena remain sceecuble oven at the Gealgn flood wate vel coms for dre systems sallbedasignedta preven anvronmentaly hazardous fds om excep ‘Ally eauipment fer repair purposes shall be provided forall ives and each roo. ‘Drives shouldbe installed and removed as assembles nd be abl o be conveyed tothe surace 84 Locking mechanisms {Gates shal be canada of being mechsnicaly locked inthe required postone as géverned by the locking ‘sjstom and aperetonal safety requremena, and to facitate erection and maintenance Work 3.5. Inspection gates "shall be possible te inspect any submerged parts, usualy by means of inspection gates. Insoaction gates shoud be designed for quck and simple neallation and removal, even flowing wate, segues, 88 Trach racks eta rashracks ehallbecapableo bang cleaned, Isha bs posible tot trash racks intaliedat alow level “rash racks should not be istlled in rot of Geep aloes unas they ean be cleaned, The absence of test rake shall be taken ito account by a sutablaGosgn of gale and sce 37 Covers Pts and cnannate shal ave slip-proot coves. They shale stale in od ames, fom which they shal be (ashy renrabi, They ahal be fa there # of Ih =) Oatainabie mm the Oautscher Verband fr Sehweidtechni German Welding Association), OusseldortPages 19706252066 5 2.8 Protection against ship impact ‘Gates thay tobe subjects to ship Impact shal be protectes by sabe means. Inthe cate of mire gates, protactve bare shouldbe loeted approximately 10 mm behind the chamber wat tna wan the gates In the open poston, ‘See DI 18703 forthe instalation of impact protection facies, 4. Detailing of stee! structures 4.1 General In gover, the struct! detsing of ste! etuctures shall beat pactiadincluse Sef DIN 18800-, except “there the fling supalomentary or deviating roveone spy. Excopt fr etter pars femly connected to the 205d etrcture, steal eructues and rails shall be essed os slements tat, actording to DIN 8600-7, ara nat subjected to preceminanty stati loadng, Ths remain oe {sae when fatigue sosement fo DN 18700- feielevan ar hot requrea fnspecton gatas ae anes otsiered nt subjected to predominantly static lasing, tis shall be speed! secordnaly bythe cont “The design of te! structoresahallsim to keep mechanical stresses (e.g, duo toice flotsam orfasteg des) tea minimum, 180r conditions for gates shal not signfesnly change a9 reso sting, deformation or wet. NOTE t: Mine mechanical stresses and corosion tnd te oraur wth even suaces and less complex dese ‘See DIN EN ISO 1284-3 for design prnwpls that take Ilo aceoon corrasion protection, [NOTE Design features to ensure constant support conditions forthe gate include the slecton of scat of Tow torsional stifnes, and meane of acjustng besengs als are stl. 42. Minimtim thicknesses ‘ith th exception ole plates and equipment suchas esting pipes, airbubble system nips ed bricant Pipts, te following minimam thicknesses thallbeabseree fer lomente made fom nalojadstveturl seh "skin plates for lock gates, barage gates and ately gator: 12mm = hon pate for other gates ana inspection gatae: 10mm = Soi plate, flats ana wide fate: 8 mm = steal bets and sectine, and walle of hollow sections and tes: € mm: = embedded ste! ements: 10 mm, Minimum thicknoszee of elaments made rom stainless see shallbe spaces by 4. Bolted connections 431 General Botta connections intended to withstand shear and bearing preesur or ensure positional sabity sha be {cenignes ao fou ehaa Balt eennectons ‘There shall be no bote joints on skin patos unless they ae requred, for example, to enable the subse removal of such plates or the assembly and disassembly of gate consting of over! pas Friciongrip connections are not permitted cning othe isk af comanion on aubmorge fiction inteiaes. Hrustinginofthethreain oles conection of movable, aerate orrepacbable parts stobe preched, silpars cf the connections shal be mac rom staiiass ste ‘The tigtaning torques and prestresing loads of prestezsed bute made trom stainlecs ste! of propeny 238870 shat be net greater than thse given nadie ‘Tha prestessing loads and tightoring torques of bots of ether propary classes shall bs eowered in the ralstonship of their yield stresses to that of ses of property lace 7a “Tablet: Maximum permissible prestresting loads {and tightening torques fr stanloss ste! bolts of property elas 70 Thvead size [Presvessng toed [Tightening torque, inks in en Mas, a 180 i coe og a ga | Ee Ma 7 Meo 28Page 6 IN 18704-2 2000-00 “Table 2: Maximum edge dstancos and hole pitches Type cteonnecton [Maximum edge distance] Masimam pitch Sealing ets 28d or8t 34 ‘ther pits and connections | __Sor6¢ Chore ‘Mountings of elastomer sals = oy 492. Minimum diameter of bolts end rivets ‘The nominal slameter of Batts and rivets shall be at lesst 16 mm. 4.82 Hole pitches for bolts and rivets “The folowing table partly replaces DIN 188001, table 7, with £ being the thickness o Extenal poof tha connection and being the fle arte ‘Ie smaller valve eh be taken in each cas, 2 tinnest of he 424. Securing of bolts ‘Sniyadhesive orhexagenalnutsto DINEN24082, DINEN 24034 andDINEN24025 may beusedas countemts {or securing bats Prestressed bats 6o not require addtional securing 46 Welded connections 244 Fillet welds Ineoruples wel are only permited on lomente embadcodinconeeta, withthe distance ofthe fee concrete [cabs te te fel wad interapton belng at nast 100 mm eee igre 1) ‘As # departure fom GIN 18800-1, tem (S19) the minimus throat thicknass shall be 9m, Snnlenaded let welds ste only permitted for closd profes (hollow sfeners) an elements embedded lot woe on loaebecring members should be avoided wherever possible. 442 Batt welds Ssengn oft welds fr plates dtfering in thickness perpendieularto then f force shal te somenhat TESSSSPLSIERIL non season, element @t3),imtno ages abusing by more tan Save ta be bevelled weTubpe Sa aot ese, end Oosking tips mae tom steal onthe fst ede of Dut welds are to be welded ‘Sh both des unles they are located in sealed hollow structores 442 Flange plat thine cane ot fange plates he slope ofthe fae alet weld shall be bevelad to 1:2 or loss, and the slope of VOSS Ls 1) Values apply o both sides. Figure ts interrupted flat weldsPace? nn 9708-2: 2000-00 Figure2 Welding of reinforcement plates 444, Welding of cold werked components ‘ecing ot cold worked components tht ste mage fem unafloyed structural sel to DIN EN 10028 and are Wego ot we cdminaty state oang nel be subject to be clent's consent in ezeh pacul ca 445. Welding of fosdbearing members ‘alts in toadearing members whstnareubjacte 19 predominantly stati oang er ne, hal We sSaremant of guay love @ and Cto DIVEN 25817 respectively. 448 Special precautions ‘Wein atiow temperatures shal'bepermitedonly wth the consent ofthe cent ang on conlton thet special precautane are ken, 45 Ale supports “fae conpor pites and hubs shal const of single unt considered inthe dection of thr deh Hee er bor of apes, et, rnforcemer lses aroused instead cf hubs, they shal be of sea frm tlds on long thei extemal ane intra eameter fee igure 2) 46 Cutouts “Th eas of cut-outs should be as great as possible, but nol ess than 49 i. 47 Filler plates ‘Submergd filer pletos shall be provided a singl layer to ft exact nd fish fosh wit the edges ures ‘therse agree with the cent '5. Fabrication of steel structures 5.4 Manufacturer's approval Companies whieh fabvicatshydrauie steal stueturas dal ben possesson ofthe comprehensive ceric eeaarit DR 43800-7 win anasjoct covering te abrcation of welded stealstructies subjectee 19 receminanty stale lacing 52 Tolerances 521 Gonersl Far embedded sloments of ced whee gates and sing gees, radia lock gates, ap gates end mie gate, ‘Soneafon and erection inaccoacies should rot exced the teisrences given below. Falnapecton and ote gates, ob walla for special cases (¢ instalation of fad slaments under wat = Frayne the felerances shal be speci by te centPages BIN 1s704-2:2000-00 ‘The tolerances given are applicable for eates where wale pressure snc 1 be take nto account. 522. Tolerance classes Sec tables $06 forflerance clases 1 and 2. As aus, tolerance eas 1 shall apply, with oerarce elas 2 covenng any special requirements specties by tha cnt 523. Tolerances for embedded elements ‘ithe diansons in ables 2 6 tee" to the nominal poston ofthe elements concerns Tolerances covering the cistance cf rls positioned opperite each other in the direction of flow shall be pacing aes function of the ype ot fear Gude ror. “Table; Tolerances for embedded elements for fixed wheel gates and siding gates in 8 2 2 72 "i ia | | | | | | WA | 4 s ZA a | 4 me | Tt | TToyy 4 lot no] lemonts /fleranced feature Serance dass [Toerance case + | fas /ataigines a ight 1b <5000 am aye2mm [ays 1mm 3 £5060 aseamn [a= 10m azetmn | be = 930m Fiala evaighinace im erection of flow Tals straightness over length of 2000 mm e 7 [Machined ras eras a 3 | | [ [Tan = 0065 [an = 8008 Seg faze Fncion of le 1 [ ‘roun it rgrnaes Teton [assim | ae tam sever etre eng fr Tsien | areaee | teeta Intermediate values tobe obtine by tinea interpolation. Ty | Ground al vaightnane over longin of 1000 0m cinm | Ae=tam "yCiearancePage Div 19706-22006-05, “Table 4: Tolerances for embedded elements for radial lock pate> _ bi 2 Y nme] ean eleaneve ore [faeanss ose omar cne 1 [tates gid tere and eas 7 1-<5000mm ay=2mm [a 2 | Sraightness for ‘E> 25000 mm dysémm | aye? mm lamest value ob ted by Serre 7 | atv ged rs and vas? wate | 8 SEs coreg of 1900 [Poot bsrngs Vania mafgumen DeSean [as vapa tam [asso Ta 5 Ts2s000nm[areare8mo|assar+Pmm omedste vl ob sans yeni 7 | Foc beaten param oar | | Sounds saihinese Tes0o0em | arsine [asst] & | Over entre Ienath, for ‘E> 25000 mm | 42=Smm | ae=2mm | ltomesne value ob obtained by bear nrc, | Sand anes ver engi oF 00 mm Taestmm | ae Gerace Parnas 2 atonal a “Table Tolerances for embedded slamans for tap ges No. Elements / toleranced feature [Tolerance ciass t | Tolerance class 2| 1 [Si pning ins ovr ete utce wednn | aysenn 2 _| Side plating / fatness over tength of 1000 mm_ ‘Byeamm | dyetsmm | 3 | Pot bexng al rizlgnmert where thre are nov thn [ave Azad Si [asedee0 5m tro besapages Bin 19704-22000-00 ‘Tobe 6: Tolerances for embedded elements for mitre gates fm loners / rend ete Tear oss[Fawanes cas (7p [ecdasns and ite benings / isla ee syetem| Or 2aye nm | Waites and olen qucin poste monet Weim [aye te Tina otha guin rg ie pos /maninon wor | seta {ges wish (oh gate loved poston) ore 2 fs the shorter dsance Setwean to adjacent Brackets, 5.24 Tolerances for gates aa oreerer ces shal be harmonized vith tose for embedded elements Hf his ie rqured for frctonal {295006 on vom paretsm ofthe ale of gate with xed wheels, ano, shall be not greater than £008. Tne gates arenot ly assembled or pesssemblodin the production shop, stable means rte aefustmant ‘Suing erection shall be provided in thar desi. ttre toca are syst onthe gate body, the clarances tom sdbelaus 5.22 shal aly by anelogy. 5.8 Testing of welds atiogrphic examination of welded connection by Xer fe egurements compying with those fr class 8 ore ‘SS witimape qualty lass 120 DIN EN 462-3, Caacereatng shal ie carted out by a quaifes tet house i ne with AD-Moriiat HP 6/8, The require lari testing StS Bar sbovs) shal be sppseasia. no results shall be eoovereg inte quay eves 80 ERSUIG S200? cama the procesure spect In DVS-Merkoio 706, sre aye shal be a spacifedn IN EN 1435, itt fe same stancer, Raciograanic fim mages shal 5.4 Testing of hollow structures se ightess of alow srutues sch as ftaton chambers ox esting pockets shal beveled by means of Teen lng prot pressure of 02 bar overs minimum duration of ix Dour. 5.5 Stainless steels lomonts end components made frm stuns soe! shall be handed carly a the location ofthe abit Foren oes ician hey shall be protected agaist soling and Gamage e.g. fom grinaing anc weling spatter, Frere jeton ot ll work, stainless sos suraces sha be cleaned using rotating sainiss steel rushes Ae or owe ae emo suiabia mata, by equlaent means. They hal then bo nsec Foe esa ay trish oni waterside shall be removed from srlaces exposed o wate 15.6 Combined use of structural steet and stainiess steel ‘Ten sort eecvoiyie coresion shall be tsken ite account when staniass sts! is used in conuncton with rae ee cl the Gogfes of such coranon being a unin ofthe patntal deren, the ratio upalloned esta justng metas in cmtack wih eachother, and the concuctvity of the elector (see Bin ENiso 12984-3) pas oms made om stainless ste! are gruved hate and atfoere embed in tha concrete may B8 of Umer Casturastel provided the conerate cover is 60mm ck or more. 5.7. Corrosion protection [BIA Machining of edges and welds ea onncrnea protection, al external machined edges shale chamfered, and any scale on weld shall be remaved by grinding, 57.2 Costing ET nyurelgsteetstuctures ae exposedto severe corrosion stack fequentiincorunctonwit-nachat- Since hcl ee ctoon Importance sale atachd 1 passive corenion protection nthe form of thick Fa ae datoecctnt pant ayatoms (se tabie AS f DIN EN [SO 12364-5) aye a coted and rete connections In rect contac shal be provided wth the required coating por to assem.Page 11 DIN 1970-2 2050-09 513 Cathodic protection ‘Te prevent coosion of gates and other strucuras which are permanent in contact with water (e.g. can badge troughs) the adional instalation of exthocie protection systems con be useulecive rote ‘These canta the orm of elecropiing or mpressedcurent systems, Thorough petharyinvesteeions (Weter analyses, spaly mescuroments et) arereqared prior to theraing and satataton Seema oso ‘lion for eathesie protection sjatems Le for socammadaton of anodes, cables and guard Secseer sea) Biready be made at he design sage. 6 Seals 6.1 Materials Seals may consist of the fllowing mate! combinations: 2) elastomar and metal 2) plese (PA, PE) and metal ©} wood and meta, metal and met 62 Design Seas shal be sus rapaceable and accessible, Delormation ofthe gato shall be taken into seeount when engineeting the sealing system. ‘Adstabe seas shall be selactad ifthe dsfomnaion fhe gate andthe wea ofthe seals ar katy t5 equthe nth cate ofbotom seal, the rubato Compancate for unevenness inthe sea rents uncompressed) should protrase by about § mm in ore to ct the ighiness ls raverheles unsatcactoy, adstfons! 2 Scjwsments wil be tequies ag. by retightenng ses ble, sn ste! stud bots are nt porte for hang ssl. The Use weld-on nts cap nus and eorewsie not 63. Seal siding faces and stop faces Sing faces in contact with risbr seals eallbe made rom ler stsinles ste! or coated structural sta. ‘inero thre aa large siding faces 9, or itera eens of tailor np gates) anc high wster conduct os inthe case of seawater, brackish water anahealy contaminated river wate, te soo! cociee star se {© 10 be ven preference, Coatings shall meet siingent requvements with regard fo acheston, hachess, ‘vennass, smoothness and resstance to elevate temnratures a epsrcs he sufecerdstnase of aaa Snthmet mean devation ofthe pre, shall De nat greater han 22 pn Tne casing sl be aessnea os Uithstand Severs mecnanical stress as delined in sublaute B22 of SIN EN ISO 12840-2 I seis are designed to love contact withthe sling face while th gate lin metin, Vanstone shall be ftoned Teting into account the deformation an te play when the gate ia mation, the with of ‘ces shall be designed so that the faces prtrude by at lest 25 mm an elhr sie, p faces or sing 6.4 Rubber seale ’ Ik hall be possible to asus ajustble seas wihin smal ranges, even ‘dusting cowcns shal bo mada trom stale ste ‘Seals shall compensate for any unevenness ofthe sling faces by boing spprpratly prestressed and o sulle elastics, evan in the absence of water pressure an shat retain ther sealing wroton ireushou. ‘Moulded comer laces shall be used for perimeter seals having the same er sinlar oro seston, Sointing af asi shal ha hy vuleaiing sing saint maul or an sauslysAetve metros, 150 85021 shall aply with regard to seal tlrances. For extruded gale, accuracy grace E2 skal apply, and for compressionmeuides sale, rade MS, The Sore hanes salle slecteas a incon of te tended, 8:8) Shore Anednesbng used n'est common applications Tho sel mateiaissall comply with at eat the spesifestion of able 7. Clamping and spacer strips snl ba rounded a chamfered onthe 24! sie, any costing has bean arin. 5. Sealing timber Sclideak timber of grade A to DIN V ENV 1995-11 shall be used ass eg UmberPege 2 DIN 16706-2: 2000-00 Table 7: Material eharactoritcs for rubber seals Grociiaicsaiesoera] Unk Teng to |_Requroners or wtber oper wr ana S857 | _—_OR Teale sah went | onsen [20 | aa Compression at % a 220 Smee estance 002078 . Bin eavat | Crake Saeed | Cracks caer Eines onsen mat | onesie a =e water beeen PSS) jose lear 25 = Freres to sont") BivesmTe I Gecnn 85-0) nang in hardest om ses0s ss range in alum % 25 Aesisance oot) : Tae = a = Symbol takin ron 50 128, Neenauateber -- Som styranebvtasene wen Gr croprene ») For saale exposed ts sea or bracish wate. 2) For seas n contact with oll ana grease.d 6.8 Leakoge It shal be the responsi af the cnt to specly the permissible ate of eakage of water through gates. 7. Prevention of icing TA. Heating of sealing faces ie shalbe the exponstiy ofthe clan 0 specily the surfaces to ba hosted. Soa! heaters shal be designe {o prevent the fimaion of ce i temperatures Gown fo ~20C. Heated sriaces shouldbe warmed vst enough to ko9p ther temperature ebove freszing point Surtaces ara tobe conventional warmed 2) by heating elements positioned in cavitos: 1) by soci! heatng elements (stip or grid fixed tothe surfaces Heating elements shall be insted with adequate protection against environmental influences, and shal be femovabe. Torna eaneucion may belmprovedby ling sisting caves win an eppropiterst-prool est {fans fhia whose level shailbe capable of being montored and mainianed. Temperaute-latad Nuctue tne inthe volume ef the hd shal Be faken into account In general the temperature of te hentng system should be adjustable 7.2. Water circulation ister creation enables the heat storedin deaperwatertobe used to pravent the formation fies onthe gate For ins purpao. the fiowingsyetome may be Use 8) prossurzod water systoms; ) ai bubbler eye 6} mechanical ekeuating systems (9. mixer plant Pines for prssudeed water and air bubbler aystame shal be made rom stalnias stool, shallbe possible to fash orSlow ar through them for loaning purpaces. The outs should belocetad as deep 28 possible i the rater anc tes with serew nozaes, CComproseors frat bubbler systems shall be equipped witha downetream fiter system that prevents the [Conceiration f residual os exceeding 0.0% mgin® at 20°. ‘The output ofthe system should beat least 1 Us pee mare f pipe length inthe al out zone. IWthore ae several gate should be possible to operate ar bubble pipes separately.Page ra Dw 19704-2: 2000-00 8 Embedded elements 84 Installation Embecijed elements whose accuracyogsugels amajoc factor, such ac bttom sea contact facet, guide al, [talalding faces ane stop ramen ohouldgenraly be stallogin daly propreaecesten nar wach they chal Seiuigned and grouted: the rocesesshalblarge enough enable the rouse-fre lacing of second-stage oncrate and compaction by intel vara, Steeles shouldbe tedin te recesses to whieh the elements {bbe embeddad canbe fastened for ligament purposes. Ingress of waterin joints between concrete end ete! ements hall prevented. Care shallbe taken to ensure [bperadhason between fet.etage ad second-stage concrete, 8) It use Les or projecting entree: Inert apcaton of tack cous, sandblasting ofthe fshstage coneree, o other suitable roasures). Ennoadied ements shal be fixed 20 as to enable thal proper instalation and grouting, ang to ensure stise ‘actor ransmicson of louds, Ary te affecting the lossboaring function chal gp into Doth the eecons-stage snd fis-stage concrete Howoves, elements are tobe embod without being ted sultable measures shall be takon to kegp them Inthe comet form and positon during the concreting cperetions ang untl he conerete has scien st, acathode protection systems foreseen the gate, inclucing any embedded tel elements nd the cendc- tie parts ofthe sole structure Le telnoteamant an sheet ples) aha be kep seats. 82 Conereting Loads onzaring a a resut of conerets pressure onthe formwork shall not be wansmitted te the embedées ‘leant Thse eal be checked for bas corect poston batare ander grating 83. Joints \Wembacded eloments cross constuction ormovamant jit Inthe conersta, special structural measures are (ener regared[e..Dterrepton of axiom seal cont! fae. 8.4 Rails and guide rails Bate nhcg gue ata, tequrty opacted gas (0 eck ges shale elcesi one batt Countarsunk ble shal ot be fit nth eum ofa There shall be a joint In rae at points of igh whos pressure, Where unavoldabla, joni shoul be mi stan angle of 5" ‘Any dfarences in ight of als sha be leveled out. Ral an slepers shal be fctionaly connected to enable direct lead vansmission, Forraie mags rom unaioyecstcturl ste! ae the base material and wth a etaisezs steel croun(e-2.aplee by cepost welcing or exploeive isang), the msnimim theknesy ef the own shoul stile 6 mem aoe estan machin, Subnet To. FDI 17041 sal be ones Dopost wating 8 Design principles for machinery 8.1 Support and guidance of gates Fixed whee| gates shall be provided wit Ileal guid oles. Inthe case ol xed axles, this shallbe by masns tangle hanged was oroy mean of neal guise oles, ain te eae of roler Wane, by mean of Joule fange whele an lteral guide rls Lateral guide ler eles or skids shal ether be spring mounted ar have reasonable clearance, Care shall be {shen to snsuia the unhindred interaction of neal cone and itera! puida rls if the gate cena ‘sponds, eaen sce shat Be gua st a minim of wo Poms Radial ock gates shoul also be equipped with lateral guide roles. For gates with couble-actng ive whose wnele wi atrataly contacto als on appesite sides, ations "pring prlonded roar guide rors enoud be provided. 8.2. Drives 82.1 Resessibilty Vecharial or hycraulc drives shal be easly accesible. Components that require aciustment cr regular soicing (6.9 lint siehes,ubrieaton poms, hyoraule fiers) shal be easly accessible Hydraulic compo- ants souls be leary posiioned onthe power unis.Pagers BH 9704-2: 2000-00, 2.22. speed of gate Gates holla aeslerated and Tare Ral eppcoach the end poston ata speed not exceeding 0,1 miminto.0 mimin, Gepencing on their ‘ype and mass slarated within easonabletime asa function of he design ype, mass and 9.23. Switch-of at end position Prateaby, dives show be switched of a tei end poston by lenitswtches tht ae automaticaly actuated Cee achor certain postion for operating reasons (eg. closing pressure, ves ae 0 be hen th Ba es eton af load or preseue, postbon-atuate lt switches shal be used to conta he ‘Bement ofthe gate to end posi oe subelauses 46 and 5.1 of DIN 19708-), 2.24 Synchronization monitoring end closed loop control ‘The synehonovs operation of gatas with double-acting crves shal be monitored. excel Tiarge tstonalsinese auch serosal or fap gates, or cives wth 8 haf render tocnsure the eynehronous operation of ves, machancalflactcal,mechanicalhyéralc or hydrau- IRisecites!synetronztion closed loop eatrel systems may be used. Syathronenicn monitoring and closed lop contra systems shall operate 2s a function ofthe poston. ‘pontion secing system i requted onsite ve side, Thelocal contol cabinet salle fied wih a digits! pction nest fr etves of gates 9.25. Position sensing systems Gates ich eavbe operated to stop at my pre-elated positon in adtion tothe end paditins shale ited ae crensingaysten. shal be the resposility a ecient to spect type olay Le. ital Srslogue, or mecnencah to De used Poston sensing systems shall be designed to rule out any risk ong or biackng. For tyoale cree, positon soning sytem located inthe cylinder shall be remove witout the faving fo be emotes nde 9.2.6 Overload protection Devecstal normaly ee ited wih an electrical vetoed protection device, which shallbe signed in tin with the spocticalons of sobelause 4.7 of DIN T8702 Protechveequizmentinthe form of counings wih an elacteaewitch-of device shallbeaanged sothat hey Bo not hols the oad whifla re ave te a ee. Saas of aveccad protection devices shal not be brokan when the gate isin operation. 92.7. Manus! drives Mechanical criez shall be equipped with manual drives tor acstment and maintenance work, Once the eee teiksctvated, tho mam ceive analbe atematealy disconnected trom power or disengage. Inthe {age af ges wih covbleacting crv, is apps te bot dive un anus sever sell be automatically made inoperative when the gat is operated electcaly. The brake ofthe sar ce Mhal be capable ofbeeingrolessed ely aor he manual tive hes been engaged, and'sc frat must be spied opun tere the manual arve €an become Givengaged. Mont ives shale fed with an automate fieuon csc brake (which shal actin Goth directions, where Mame Sore sesigned witha clocking mechanism. Sea subcause 10.1.8 for manual hydrate dives 40. Design principles for special machine components 40.4 Hysraulie drives 40-4 General requirements for hydraulic cylinders ‘Hyocaule eyindee shoud be pestioned to prevent he ison r00 being submerged in foning mats, tus Tre Lamoge fom flotsam anc toe ths loot possi, guards shall be provided. The we of BalOws fenot per : Fyuteate cyinders shal be hinged at both ends on bearings to allow them to move tesy toa sides, unless (onda is acces owing to retain Flanges eyindars (xcept for locking eylners| may be used in ea cent ac Evins ste avanged vericaly ane ther eorect guidance fs enaured, andthe olay inthe gate ‘ay ional ruppos of hydra cylinders Ge thee-pent support may oly become elective when the Shes dapesaursed Shine nd postons of gates, hydaulic ylndars shal ave sient internal clearance between the piston and fe covers unlse a step provided i the design, Fer cyinvers compression the piston 0d tnd ont beainghead of the eine baal shal have an overt Fee ee aTip ae ne conve datance batwosn gldes(Delng the Iiemalbarl amet=Pages wv 19706-2:2085.00, Cyindors whch ore temporary ox permanently pressurized at sytem pressure shal be slated so as tobe Icbtignt inthe dracon of oasing by boing fangos-mounted on shut ot ox contol mares, Conwer eee {bigs shall be equipped with manualy ope shale te responsi ofthe certo specity deta of monitoring leakage where cydars ste sabreged tmaovaiy of ove pralongee petiods. ‘Beth cyines chambers shal be permanently fied with ol the gata is lowered witheu: he pumps ruani igh beencred thatthe unpraserzed chamber led ih ee “To enbie proper bleeding of oyinders, pressure tappngs shall be provided at suitable locations require, stable proceduras eral be specified for assembly snd fling of epider 10:12 Design and fabrication of hydraulic eytndars 10321 Oyineee varele Cylné bares shall be abicatedrom seamles ste! tubes, where possible witout, and shall normaly 8 designed to enable anges tobe connected at bath an ‘The ender Bore shallbe rishac 1a suraceroughnacs caesponcing loan arthmetiemten deviation ofthe prof, Ry of las than 04 ym, Ioracng ngs are walded tothe bare, thie shalt be fished ater welding. 10.422 Piston roos Piston ro, inclusng those for hydraulic eyinders designed as epeciid In subcleuse 702 of DIN 19704 Sha Befebiates thor rom 2) stainless seo! with 2 elvemium content of nt ese ‘lating wits an overall thickness of nt le than 30pm 5) unloved tee with an end caramis coating ‘it shallbe the responsibilty of th clan 0 spent constutonal details Surtaces shows be fished so tat in both eases the, valueless then 0,3 pm. Ceramic costings shal be designed tou cut eorosion ofthe eubstate,Ishoula be horegeneovs, sat fesitant, tee of cracks and non-condctve, an shal have & thisknece of et least 12s Se ee ban hetdnees of 800 HV to 1600 HV, Sudsequont sealing of paresis not permite, Theconesionratisance ofoxdecramicoming sha mesh requirement fortheDISOEZT-EStestovr Piston rods shal be fabricated 2 single uit unless etharwse jute 10:12. Mountings ané connections Piston rods wth piston rod head, which ara fits with spheres plain racial besings, shall genealy be tonnected To the gata ore supperting structure. ‘The connection ofthe rd to the ro haad shouldbe designed with male head en the roe ‘Thetresdoftheodheacs shallbesesld against theingress of water, ny holes for securagsaety exper “shall ot be clog inte the tvesd, and shal be send a \ oyncers are mounted by means of clavses, these shouldbe fabisted as single nts. tention shal ba but wa, Ware tars our! er eardanic beating ofthe oyinders, a bearings shel bese cof boning irs shall be mace from staiees steel 303.24 Guides and soale Guides for istons and piston roe shal generally be made rom coppar alloys. The use of pase guides tase emia [Uni mutip systems shel be used for sealing. Any bule-up of crag flow prassure shal be precluded ‘The seals used between components without courtr-movement euch as between cyande head and barl) shal be O-ring seas with clameters af not ese than 128 min. fited with acdlonsl Sechoes rst here piston rods passthrough the cylinder hed, the Inter shall be fated with dt wipars ana with saatod Ice sorrel thar ier of ee tomato, ner eyinders are designed io be used under water, atonal seal within acorrosion-esstanthousing shal be provised ta proven water being sucked in, 15,596 (n/m) anda muliayerhard eho 10.4.3. Passages of piston rods and tnkage Seal for seaing the piston rods and linkages against the wate pressure present inthe gate shat shal be ‘secommodatedin housings mounted onthe cover Thase sallbe equipped with guid Bushes, dt wer a Bt less one mulip seal. A lubvietion point shat be provided fr frequently moved ‘ass: Thare seal be suicient clesrance botweon seal housing and cyander head to ensure adequate access biiy for ura.Pages Dit 13708-2: 2000-00 sos.é. Further components of hydraulic systems soa Gone! To oar pe gnerate by postive dglacement pumps wth a constant o continous rab ouput Presse at iy arabe gut re ovonmended for syatos vlog hes Mutu fev tana posters motor and pumps winothang remove othe: components, Motors shll be thounted on vbvation foators. a ve ara aqiment sequel th onl ofthe hyrau sien, seh 3 flow cont valvs. nee po eee abe wen ered sangeet on he are convo pane The acteater pots ISI be dest connected tothe manos ae ee eored save, Do wet pa slo aves shouldbe ised wherever peal, Suh aves Fete ec han aul acbezsble manual ovese with 2 detet tity. arene sed tow contol valves shat be provided wih facies for smooth adjustment of the devices [rscalsted wih he main piston. ae ie ape slanad valves shall be inated by LEDS, except fr proportional valves and sever weve eiestconnection or any elactieal actuated components such as vahes,presaucesitehes and feat ‘Turse shall be mace a plug-in connections aero cane aytem sie, pressure gouges hal be provided sufficient number andin general with 8 Depending one ety aha be provided with gycerne fil and = manual stop valve 0.142 Pressure! valves JRA wing neraure roe valver-shall be pzorided asa minim fr protecting the system (5 2S ane igure Sf OIN 187OE-1) Sere roeae pressure the byeaui eyinder during motion (Vt 2, (aie ts rage pressure in the hysealiccyndac for oad case $ (OVS) 2 ENE tpralare prcrcure inthe yea system, general athe pump ext (OV2) ares ariggos BVI and DVS chal be dec eperating ad sella located tageter with he shutof ales Yee EMRE andor resaur ea aves shal De sealed afer al operation, subelausé s04.42 Hyersul ol ites Hag err saa be tite wih at east ne return ine fiter of 20 yn maximum pore size, with one wey yar sctions shal Oe er is nek period. The Mle system shal Be sulted tothe components Soe ins tow of he itr shou be teat our times the maximum fow, A ers shall be provided wth Tre neina iw oath oh eletical connestion snd ebypaas valve having an opening pressure of Ser 10.144 Hydeaulle accumlstor systems Bhs peeps maui wir net oman oe and gas preharsing are ae resent and acceptance procedure for hyérelc accumulator systems shall be as specified in the Din 2688 sari of standards : 30.4.5 Hydrautc tuts TA eaten te poral sytem s kayo cause the ryatic Rui to come nt contact wih te wee an ae oe eeony te us of bodesrdable fs shouldbe ven poference ove those based (6.8. eae eyathei esters or paygolsaeused, ve attention shouldbe pai tthe cesign sso cre as tng ranenance and operat. Tighyetides are ot eitable fr use together Soh Wate steal structures owing to thlr ageing banavour Tana bs the responsiby ofthe canto speciy the type of fd to be wa eapanis be noted, however, that the use of bodegradable Mugs does not conferimemunty rm te prevent any leakage of these Huds ‘epSreate tude wit goneraly be slabe fr use at emperatures fom -25 °C to +80 °C. cae pe aptemansubeequon oping uP may en be by means of fiers witha pores hs mee fe reasons species in subelause 10.143, sign 40.1.6 Hyeraule station Tar oe respons fhe tonto speiy the design ofthe hydra statin to sul helocal conde ate ecu fol reserva with mauredraorpump unit ad conve uni: sonst The sation may ot 27 35 reso pumping station, valve asremy, and accumulator station. i amy oe yal or ceigned so as to sosomamodate four tines th volume ofthe maximum flow supateG Oi sence acess te irri vue fl connected ones pls tne corn of Sy eae erie acest connects cya pis te contents ofthe assaeiteg pear:WN 19708-2:2088-00 ‘The sistance between the ends of suction sn atu ines shal be e are es posse ‘Theil of the suction pipe shall be designed for optimum fw (.e. at eas wit the end eut at an ange, “The upper and lower edges of auction pips insta shat beat a reasonable distance fem the reseror Letom tnd be loestod sutfcienty deep below the lowett fs eval (ie. the eval whar the flat sulten apenas, Feserors chal be designed to hve a sloping bottom, erin valve, eecess opeinae, permanent o love ingeator an foat sth (eller being removable without this eating the removal oer compensa Fst welding shovtd be doubie-sises whenever posible. Verting tnereservoirshalbe via shamiity adsorber with Wansparent container. Any srescaping when he fd {eve iss shall ol be divoctog though the adsobar. Opeings Inthe reserva shal be plage aight ‘Thre should be no ings and valves within te ld reservoi he rooms for dive eystems canna be designed as specified in subcause 3.3, the Mud reservoir shal be Installed ina sheet ste! tray having the sare nominal capacity as the reserva Hycraulic variable displacement pumps shouldbe installed next to the rer ina manner enabing their convesientmantenanee, Suction ines hal be equinpad lina manualy operated stut-ot va proviscewanh imi ewten “Te raquios toa ow should be shared by st east 2 mator/pump units 10.1.7 Pipework sons General Winen determining the routing of pips, attenon shouldbe given good actly. Pipes sell be spaced solorent for easy mounting of fiags sna fanges, and should not Be aid on top of oe aretha. Movable elamints and connections and movement joints shal be fited with feb hydraulic hoses, Only hoses conforming fo OIN 20068, usa in conunstn wih eorosion-protecad itngn te permitted, The instalation inetutions specified in OIN 20066-4 shal be obeerved. Te use of rota its permites He lying opines or nose in flowing waterarinite immediate vty cannot be avoided, protective measures spain! fotzam shal be provided Pipes shal bette with manualy operated shut-off valves fer patil shutdowns, st east atthe pos ofthe Inytaui station and st the ports af hare ayndore ane ycraulc motos it shal b= the fesponesy ‘te cen to epoxy the provision of any adctonal shut valves (ag on hoses, ‘eal be possise to depressurte te whol system (or separate compartment, eque Manuly operates shutolf valves ouside the roome for cive systems shal have s gevanized body anc Snless sel nna componente, Proper blessing ofthe piping system sal be ensured, wth pressure tappngs recommended forthis purpose 30.4.2.2 Fowrates ‘The desig of hyraul pipework shal ba basad onthe following guideline values forthe maximum ow: pastre ines (suppy anc ratury): 0 mi for sizes upto DN 40; ‘50 misforsitee of DN 0 and large, pil ct raum and leakage ines: 10 m/s foreizas up to ON 40; 11S mis for sz of BN 49 and larger pump suaton ines: os mis | alaction among the folowing embinations of connections 4) Pipes of size smafe than ON 40 located inside the rooms for ve systerse andthe tycrauhe station: 8) pression tubes mage from unaloyed steel and pip jeinting using unloyed tea! compression couplings ©) igcision tubes made from unaoye steal a pine iting eng nloyed ste! weld-onnislet ‘nh Osi boa 6) precision tubes made from nalloyed coe! and pipe oitng using unaloya stl ard tings wth dda cone with Oring so 4) procsion tubes made om tines tel and pps jing sing stanass steel wels-onrpoles with Cong 93 6) precision tubes mace trom stalness steel and pie jointing sing stanles sta! fare fringe with ouble cane with Oring sea 2) Pipes af 28 samler than DN 40 located outside the rooms for dive systems: precision tubes made from sane soo an pips jsinting using staniegs steel wei-on niles with Onaga 4) precision tubes made from stainless stel and pipe Jiming using stints tool Mare fitings with Suing seaage 8 BIN 18704-2 2000-00 2) Pipes of size ON £0 or greater Fe oped tes of rm ium wa cats andi nig ta oalred Disiaeon nanes Se er ete saies sta and pipe ong ng tries el aes ses Sor eee dowactrea of he hydra station should bea east 16 nm Fee er ne pn sou rei be made by berg the wows, win is Sra Changes in Srgriticant changes in tei ots sect. a or uppnedon paneer ang 6 se rlocn pes su tS ne wal fa a naar re eg Tren Sneek earns sve oa reer ate be rgnaness 8 of te lan to eae ce otwoon pipe rackets shal bea speci in DIN 2055, in cont ae nges, was al be crete inal, Pot ae cach For wal cnet ard Sarton nena and poate gant cove tl mses oro) uta in 73 Jaw agnn Toe pipes sal be shes bere commisieng 40.1..4 Pipe favre monitoring 105.74 ie nl Faratbe equipped with manta dees aes ee Tecnu oewor sat oe nc stomat srl aves tat swt ofthe ane se ancien of the fw i nt prmites 4s0.1.8 Changes in gate position On. orarae orf te gn asa ent of nao ner ahaa Changes nin postin oe 2a pepo sytem eae akan secoun montoraang sem aty agtan,freauied 402.9 Manual and emergency drives 108 Mae Grantor actetmen and sniing work Ft eaters asunder Hand pmps shal read veves or separne upp stems i iecomectodPrsRie Pe tebe pense Be comets os Ny etna eve pressure ited © 8 que tee COUPE, sn funetnablty ofthe sytem saline, merency PUNE Power Ue yo Inari ensure ny an be connec ve qua raeare conga andre pomere Ey eee, sein a ita ern’ combustion enires,eate-operated DC Tete) ereray soe 8 ty ef te clot to spect te Npe of emergency eve o De wees s0.1.10 Marking 10.120 Mann essa be denise byte tem uma an one Na Se A A oer ante anne: Fone ne en on Se pe seed sal bee respon te let spy ay eter inermain ope gwen 40.111 Corraion protection Fee cot foe trom unaloyed svucural steel (eo resent, supporting Lares are ee, il stctgs made paragon grate 2 porto elton of he cosenpeteston ie Binentso 128ee-. Ra eee vreesacton aystem used for he hyn ystems be compatbie with se iS vod. 10.2 Brakes 102 Brakes aig be eternal dei-choe rum brake win poweted ane rep tn ihe reo Togas uae sd goo grils eee of automate brake att shou be Prove 40.3 Couplings oe oor are equ even once the oven’ pructon coves Nes opens es at pe oupinge wen wen 28 Crt reanaown Far eve coving, venoms eats ah 8 82.0, shal be poles? faire or destucon oa axle components of te cour. 40.4 shattto-hub connections ree ce cncn ar only o be used forlowsped, open gtr enn srosiae and NOS 40.5 cylindrical and bevel gears 1 sesan bre eats al rele) D8 ESTEE oe on sid. For ify gerbe nomen acarucon made Sr plea east ton of @ welded consvcon FOPage ie IN 127062: 208505 “The two output stages of toothed gears may be open. For toothed gear tps, itetarance fs are not slowed. Closed gearboxes shall be o-ubiatec. Car shallbe akon even after anger downtimes. that meshed teeth sre immediately breated on startup, Sightglasses shall be provided al sutable lea wae paces eo Grains chal be easy accossola ad ited wih drain valves anc plugs, Thats shouldbe ted deteavat oe boxes. Pans shalbe installed at pins where thereicaiskofleatage, possible, theo fing comecton set be equppes wit 2 iter ecren, Lubrication wih semisiidorease is permitted fr low-sped, closed gears, (Open gear stages shal be lubreated with grease. Dripe of greats shall be calected in sccessibie pans, Gearboxes, and ol and preace pans shallbe provided with 3 means of eotosen protection compatible, See subeinose 10.10 of DIN 18701 for toting parameters 10.5 Worm gears Inthe ease of worm geas, the worm shal be equipped with xed and a floating bearing. The housing Gesign shall ensure that in he ease of of-bath lusleatin the worm ie permanently submerged in the “Te specications of subclause 10.5 shall apply by analogy. 107 Drive assemblies {Greae lubrication inthe gear chamber ie pamites for dive assembles NOTE: Drive Secombe (o.9. muttum actuators) combina an elastic motor gesting! and awitchgeer and {Gsavelgear none Bom 108 Plainbesrings Bushes mace from nonferrous casting alloys shallbefabcatad applying the cantiftgal casting or cract chit cng procece ‘The bearing ner backing of wrapped bushes mada rom composte mata which ae temporal er perme: ‘ety exposed to water shall be mace trem carson recent mata The thickness ofthe sntered mata coatings of pan beasingt mace rom composite mater shale atleast ss great a the wear anteipates ova the entire Incen path bt het lass ak In plin brings wit solid sbricant inser, he aes ofinertsehouldbe epproximatly one thio the sing face areas, with te Inserts locatou co that the sng fees continuously supped wit snca, ‘The pain Beating length shouldbe 0.75 11.25 tmes th bore ameter. This doesnot apply te pain bastings {Sled ae gules for piston rose ana in onan plates. 108. Spherical plain bearings ‘Sphere plan basing snouc be maintenance-free 0 el-bieting. A combination af ste! and PETE shall not be used for sing faces subjat ts sudden oad revereale, Where asing none cvesacn col, covtoct fazes may be mado fom steal oni in cosas where hnged elements re fo sig Even f made rom coresion-esstat meter. beasngs chal provided wit. double eel and have bee caton pains farpreseing oti : ‘Bearings with PETE siding faces shat notbelubcated and thus raquie tobe provided witha double sel and Istermosine grease chamber 10410. Rolling bearings ‘ines and guide roles of trequemty operate gates (lok gates shal general be eauipped wth ong bearings, whch ae be sealed on bath aides tn capable hing lubricated Fling beings shal genecly be sel-ubrcating and shal be sealed if thare i @ isk of eoling. Lubsication points shal be provides for pressing out it and abraded elmentites. 40411 Bearings for slewing movements esting fr slewing movornants shal be plain bearings, Where these related, the lubricant sha be Suppoa Io the part ha sig face under load It shall be ensured tha pints bearings and guspoons of mive and swing gates do not transmit thst in ‘osed postion Pile bearings shal be pretacied aganst sling, Anchor bare fr gedgeors tal oe hinged fon both ends a 2 9 allow movement oa sie,Pagez0 DIN 8704-2: 2000-00 40:12 Rotary shaft lip seals etary shattup teas for use outside dy rooms for do eystems shal be Mes with rubber-shesthed stairs Stel sings. I roqacee he housings of rotary shat lp seals shall so be made from stainless ste, 10.19 Bearing housings owsings ot besangeinension shall ot be made from gray cation Ist¢a, bearings made om nocularcast [Fon or sat stel or walaed constructions are fo be given preference. 410.14 Sprocket chains : ‘Sprocket chains in nyerate stool structures are wal duplexchain, Le supported on thee pinions, Mtiple ves of such chaos under load should be prevented. Teac be the response ofthe Gent to spasily the mates ofthe chain elements, 28 flows: 9) haine with moving pins vans ang plates ata either be made olssinlassteslandbushes shall set-idbresting opis shel ie MOSES Since sts! and plates of unaoyed stool, and bushes shal be sel-ubreaing; hale wth ie pins: ane and plates sal either be made of stainlets steel andbushesshallbesel-ubeeating or ins hal 1 NSE Bilioe sea! and pats of unlloyed ses, and bustes shall be sef-ubrestine! LUnatioped pine snd plete with lubication einer plates should enly be used for rarely eperated estes (6.8, sty oats). Chain sat allow easy disassembly fo maintenance purposes. (Grooves to racevecoronin-fsietantcircips shall be deep encugh 1 prevent the crlips being subjected to Stect whan tes ‘ioshers batwven moving plates ofa chain nk shel be made fm stains ste “Toe apoctatons of supclauses 10.12 end 10.19 of DIN 18704-1 shall apply with regard to bush materi, Subeguoe £5 shal apply with repord to the treatment of stsiniss stool, and subclavse 6.6 shal spaty By Snalogy whon sed in combination with uraloyed ste elements The cauhmanacturer's recommendations shal be flowed to detomine the fis for bush bores, bush holes tnd pine Piste holes and pins should be manufactured to tolerance das 7, holes of bushes after fiting should eamaly (rin he raquremens fr tlerance cles Foroites qitnot buses}, cimonsion % ein figure 3 shall be manufactured tothe fllowing tolerances gr esol clamote lees tan 0 mm: °4% men, foe hoes of siameter 60 rim or mare: 295m “This does not aly to connecting links or end plates. Pioione shal have at last seven teeth Guces sal be proved at he pinione wher the chain mathes to ensure the safe guidance ofthe chal Baw te pinion, guards shall be proviced betwoon the chain wheels 10.48. Pinion racks and pinion chains Pinch caine are normally Gesigned as simple chains wit a single pion. It shal be the responsi ofthe Elgato speci he ater of chin elements, as flows Figure 8: Cha platePage 21 Din 18706-20065 2) plates and pine shal be made of stainless ste, 2) plates and fixed pins shall be made of unalloyed stee, and moving pins of stains ste Care shale taken 19 use bots wih smilsr waa caractratie, Fie pine anal be welded in the pats, UUniess pins are secured to the pats, thee shal be fited wih sel-ubscating bushes, Guide rollers should be fied with eal-bricatng bushes, Pinion chains shal have minimum clearance atthe pint wher they mesh. Guid shal be designed so that, ‘hy ae not markealy under ral ee. ‘Te itn eal be accurata to whiny, Prion shall have at lest nine tet, “Thespeccationso this subclause apply by analogy pison rcks inthe form a gearracks or ear segments 10.18 Rope drives pe ves shal be designed in accordance with DIN 15020-1 using torson-fre o ew-trson rope ‘To compensate fer sitferences in rope length where two ropes are used (en combination wih center weight) he two ropes may be connected via hela springs instead of eng a bance bese Coreen Rope ctves for reauenty operated sues (glock gates) shal be provided with paste lng, Welded vase pulys (without a tning) shoul be provided wth hardened grooves iN 3052-1 etal apply with regard te socksting of wre ropes, Rope wedges nthe drum are act permite tr fing the rope othe ope run Whete rope clamps re ved, three clamps shal be arranged over tall the ccumferenen, and further one ad's ha unees eed JOAT Wheels and guide roiters For gates with embeded axes, whee’ with a crowned sutace shall be use, ‘Sys rote maybe eed te re sported on role tans, ad ocr bar and rach stipe ae ranged betwoan tne gate anc the ai (eg for wide-apan gules) ‘The specications of subeause 8. hal appy by analogy for wheel with fcing appled by depo wel. 10.8 Slicing guideways Sicing guideways shall be made trom materls with slow tion costclent and nigh resistance to weer Usehighmoleculr-mass polyethyene (PE-UHIMIN) and cast palyamice (pes PA @'B ane Pel re wean ‘mendes (ze table 5 of ON 18702" 30.9 Axles and hinge pins ‘xls for wheels and roles or pivot beings and fe hinge anc connecting pins shal be rrage of sinless or Be provided with 2 stainless see facing applied by depoak weloing Ales ath scone of Sao fr more may be made of unaloyed ste vth mulfayer hard-chramium patos 10.20. Springs Springs may be made trom rubbsr oc be helical springs or eis apings, taking into account the reitence of sping steal to hystogen embritiementflesing at in DN SOSE9} The uss unser wale of haeen Gea Sings shall be avo, ‘Table: Pitch for tweed on loadbesring Thess nominal Gamat, Beta 361082 5510150 760 19306)} Pege22 DIN 18704-2:2000-00 to2% Threads seen of oadboatng sloments wich canbe loosened, except for tzesds of bots and pipe threads (eg. Feeney ae tage sachr bars for gusoeens, te pitch shal be amallo than te values given in table 8, 40.22 Connections 40.221 Bolts and boted connections Foctboted comectons, only metre threads 19 DIN 15-1 are permite, withthe exception of pipe threads to FSS SSE Si SN oan Yor pies, pide fitngs and compression couplings I components are intended HO OM sang ol belts > compononts win throaded holes shall be ited to 60 96 of he yielé a errseeiaTne edge distances for ballin tension shal be not ess than the thread nominal ‘amete. s0.202 Welds Kohat be the responsi ofthe cient to spect the ype and scope of weld testing on machine components. Lane ie nab of tne welds made nthe workshop and on st shal be radiograpricaly examined totes ethewise spate, soso tng fanges and weld-on nipples to cylinder barrels and hydraulic pipes salibe penetration welded