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Department of Engineering Sciences, Uppsala University, Box 534, SE-75121 Uppsala, Sweden
Department of Electrical Measurement Technology, Lund Institute of Technology, Lund, Sweden
Accepted 4 November 2004
Available online 23 November 2004
Abstract
We are investigating means of handling microparticles in microuidic systems, in particular localized acoustic trapping of microparticles in a ow-through device. Standing ultrasonic waves were generated across a microuidic channel by ultrasonic microtransducers integrated in one of the channel walls. Particles in a uid passing a transducer were drawn to pressure minima in the acoustic
eld, thereby being trapped and conned at the lateral position of the transducer. The spatial distribution of trapped particles was
evaluated and compared with calculated acoustic intensity distributions. The particle trapping was found to be strongly aected by
near eld pressure variations due to diraction eects associated with the nite sized transducer element. Since laterally conning
radiation forces are proportional to gradients in the acoustic energy density, these near eld pressure variations may be used to get
strong trapping forces, thus increasing the lateral trapping eciency of the device. In the experiments, particles were successfully
trapped in linear uid ow rates up to 1 mm/s. It is anticipated that acoustic trapping using integrated transducers can be exploited
in miniaturised total chemical analysis systems (lTAS), where e.g. microbeads with immobilised antibodies can be trapped in arrays
and subjected to minute amounts of sample followed by a reaction, detected using uorescence.
2004 Elsevier B.V. All rights reserved.
Keywords: Ultrasound; Near eld; Trap; Piezoelectric; PZT; Microuidic; Particles
1. Introduction
Particle handling in miniaturised total chemical analysis systems (lTAS) has begun to receive attention due
to the prospect of using particles or beads with a large
surface area and tailored surface chemistry for performing bioassays. Physical barriers may be utilized to trap
particles during reaction and analysis [13] but to allow
for a more exible trapping of particles in biospecic
arrays in a uidic chamber, an alternative trapping
technique is desired. In this paper we thus evaluate
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2. Experimental
2.1. Design
The design of the microresonator is shown schematically in Fig. 1. The k/2 wavelength uid layer (b), conducting the particle suspension was enclosed by an
air-backed miniature transducer (c) with a thickness of
k/2 and a reector (a) with a thickness of (2n + 1)k/4.
The transducer was thus positioned in direct contact
with the uid.
2.2. Transducer manufacturing
The lead zirconate titanate (PZT) transducers were
batch-wise fabricated in the green state using multilayer
wet building of PZT 1 slurry and computer numerically
controlled (CNC) machining of screen-printed platinum
electrodes according to previously published work [20].
Transducer elements were manufactured with green
dimensions 1.0 mm square. The elements were composed of a total of three active PZT layers sandwiched
between inactive layers. After sintering, external Ag
electrodes were applied for electrical connection to the
internal electrodes. The sintered transducer elements
were measured to be 0.80 0.83 mm2 with a layer thickness of active layers being 36 lm. The transducer elements were thinned by polishing, tuning the element
thickness resonance to near 10.6 MHz. Finally, the
PZT material was polarised by applying 50 V over the
external electrodes for 2 min at room temperature.
2.3. Device manufacturing and assembly
Printed circuit boards (PCBs), 26 26 mm2, supplying electrical connection to the transducer elements were
CNC machined from copperepoxy laminate. Holes
were drilled through the boards for uidic connections
and in the positions of the transducer elements for air
backing. On each board, three transducer elements covering the drilled holes were mounted and electrically
connected using conductive Ag epoxy 2 as shown in
Fig. 2. Epoxy 3 was thereafter cast over the boards,
hardened and polished down to the upper surface of
the transducer elements. Silicon rubber connectors were
attached to the backside of the PCBs for uidic connection (inlets and outlets) via the drilled holes and through
the epoxy layer.
Channels were microfabricated using SU-8 4 thick
photoresist on 1.55 mm thick soda-lime glass substrates.
The channels were designed to be 1.0 mm wide and to t
1
2
3
4
Fig. 1. Resonator build-up showing reector (a), uid layer conducting particle suspension (b), multilayer transducer element (c) bae (d)
and air backing (e). The transducer was driven by a function generator
(f) to generate ultrasonic waves. An arrow indicates the ow direction
within the uid layer.
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Fig. 3. Channel conguration with inlets for water (a) and particle
suspension (b), and a common outlet (c). Excess uid connections were
sealed during evaluation (X).
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6
7
8
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Fig. 6. Experimental set-up of the light diraction tomography system used for near eld acoustic pressure distribution measurements.
Fig. 7. Calculated acoustic pressure distribution in the water layer above the element surface of a 0.8 mm square piston transducer driven at 10 MHz.
The results were calculated for a distance k/4 from the transducer surface without (a) and with (b) a reector positioned k/2 = 75 lm from the
transducer surface.
Fig. 8. Calculated acoustic pressure distribution in a plane normal to the surface of a square transducer driven at 10 MHz in water without (a) and
with (b) a reector positioned at k/2 = 75 lm from the transducer surface, indicated by A. The transducer position is at the upper side of the plots and
the reector is situated in the lower side of plot (b). B indicates the plane of calculated pressure distribution in Fig. 9.
The transducer element used for trapping was connected to a function generator 9 that delivered a 10 V
pp sine voltage signal when connected to a 50 X load.
Since the impedance of the transducer element varied
with frequency, the peak-to-peak voltage over the element was depending on the experimental conditions.
Frequencies where the acoustic inuences were stronger
were qualitatively identied by scanning the frequency
9
in steps of 100 kHz, from 100 kHz to 15 MHz. The trapping behaviour of particles in the uid suspension over
the transducer element was observed and recorded
through the glass examination window of the device
using an optical microscope 10 connected to a computerised frame grabber system. The trapping sequence was
also recorded using a digital video camera connected
10
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Fig. 9. Measured (a) and calculated (b) pressure distribution at 10 MHz, 0.3 mm from the transducer front surface, corresponding to B in Fig. 8 (a).
Dark pixels correspond to high local acoustic pressures. The size and approximate position of the transducer in (a) is outlined together with arrows
indicating the sides used for electrical connection.
3. Results
3.1. Acoustic eld distribution
The calculated acoustic eld distributions in a plane
parallel to the transducer surface at the distance k/4
are shown in Fig. 7(a) and (b). The plots show the pressure distributions for 10 MHz without and with a
reecting surface 11 located at the distance k/2 = 75 lm
from the transducer surface. The normal particle velocity at the transducer surface was set to 1.0 m/s and the
calculated pressure was normalized with the acoustic
impedance of water (1.5 106 kg/(m2s)). The calculated
pressure distributions in a plane normal to the element
at its centre without and with reector are shown in
Fig. 8(a) and (b), respectively.
The results from light diraction tomography measurements performed 0.3 mm (2k) from the transducer
surface at 10 MHz are shown in Fig. 9 together with a
calculated pressure distribution in the corresponding
plane. Dark pixels in the images indicate high local
acoustic pressure.
3.2. Device evaluation
A typical impedance plot of a mounted transducer
facing air is shown in Fig. 10. At 10 MHz the impedance
is in the order of 10 X. The resonance spectra of empty
respective water lled devices are shown in Fig. 11. The
graphs show the magnitude and phase angle of the complex impedance.
11
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Fig. 11. Magnitude (ab) and phase (cd) of impedance for system with empty (dotted line) respectively water lled (solid line) channel of height
59 lm (a and c), respectively 72 lm (b and d). Circles (O) on the frequency axis indicate calculated frequency of k/2 in the uid layer and crosses (X)
frequencies corresponding to (2n+1) k/4 in the reector plate.
trapping cycle is shown in Fig. 14 for 9.7 MHz, including lling channel with particle suspension, activation
of transducer, washing away excessive particles at a ow
rate of 4 ll/min and nally release of the trapped particle
cluster. The next trapping cycle shown in Fig. 15 was
captured at 11.7 MHz using a ow rate of 3 ll/min. At
10.7 MHz, corresponding to the calculated k/2 resonance in the uid layer, the particles were apparently ordered in a plane structure over the transducer but were
not trapped at a ow rate of 2 ll/min. The particle cluster formed at this frequency was in correspondence with
the result shown in Fig. 13(c), received at 12.5 MHz
for the 59 lm channel. Finally, a trapping sequence
showing the behaviour upon release when particles are
trapped near the interior surfaces of the channel wall
is shown in Fig. 16. The sequence is captured for a
90 lm channel at 9.8 MHz.
4. Discussion
The evaluation was performed using frequencies near
the calculated k/2 resonance of the uid layer, and trapping cycles were captured for frequencies where the effect on particles was found to be strong. A complete
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Fig. 13. Particle clusters above transducer element in a 59 lm channel with no externally induced ow captured at: (a) 2.4 MHz; (b) 7.7 MHz,
(c) 10.7 MHz and (d) 12.5 MHz.
Fig. 14. Trapping cycle over transducer element at 9.7 MHz. The microchannel was lled with particle suspension (a) and the transducer was
activated (b). Water was own at 4 ll/min from the right to the left in the channel, removing excess particles (c). Particles over the transducer element
were held until the transducer was inactivated (d) when they were displaced by the continuous ow to the left.
to the resonances in the device, with the trapping inuenced by the transducers acoustical near eld. The lateral pressure gradients in the near eld help in getting
a strong lateral trapping of particle clusters, indicating
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Fig. 15. Trapping cycle over transducer element at 11.7 MHz, (a) and (b) corresponding to (c) and (d) in Fig. 14.
Fig. 16. Trapping cycle over transducer element at 9.8 MHz for a 90 lm channel, (a) and (b) corresponding to (c) and (d) in Fig. 14, leaving particles
on the surfaces within the trapping area after release (c). This is an example where particles were trapped near the transducer and/or reector
surfaces.
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Acknowledgment
The authors would like to thank Dr. Wu Ping at the
Department of Engineering Sciences, Uppsala University, for his helpful upgrade of the ASA software. The
Swedish Foundation for Strategic Research is acknowledged for its nancial support.
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