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WELDER
SEMESTER-I & II
Under
Craftsmen Training Scheme (CTS)
(One year/Two Semesters)
Redesigned in
2014
By
Government of India
Ministry of Labour & Employment (DGE&T)
GENERAL INFORMATION
1. Name of the Trade
: WELDER
: 12 months (2 Semesters)
4. Power norms
: 16 KW
5. Space norms
6. Entry Qualification
: 16
COURSE INFORMATION
Introduction:
This course is meant for the candidates who aspire to become a professional welder.
This course is renamed as WELDER from the existing WELDER (GAS & ELECTRIC)
Terminal Competencies/Deliverables:
After successful completion of this course the trainee shall be able to perform the following skills with
proper sequence.
1.
2.
3.
4.
5.
6.
7.
8.
Employment opportunities:
On successful completion of this course, the candidates shall be gain fully employed in the following
industries:
1. Structural Fabrication like bridges, Roof structures, Building & construction.
2. Automobile and allied industries
3. Site construction activities for power stations, process industries and mining.
4. Service industries like road transportation and Railways.
5. Ship building and repair
6. Infrastructure and defence organisations
7. In public sector industries like BHEL, BEML, NTPC, etc and private industries in India & abroad.
8. Petrochemical industries like ONGC, IOCL, HPCL etc
9. Self employment
Further learning pathways:
On successful completion of the course trainees can opt for additional NCVT certificates in the
following courses by doing the second semester since the first semester is common for all welder
courses.
WELDER (GTAW &GMAW),
WELDER (PIPE),
WELDER (STRUCTURAL),
WELDER (FABRICATION & FITTING),
WELDER (WELDING & INSPECTION)
Also on successful completion of the course they can pursue Apprenticeship training in the reputed
Industries / Organisations.
Trade Practical
-
Trade Theory
10
11
12
13
14
15
16
18
19
20
21
22
23
24
25
26
Abbreviations:
SMAW
- Shielded Metal Arc Welding
OAW
- Oxy-Acetylene gas Welding
OAGC
- Oxy-Acetylene Gas Cutting
F
- Fitting
WT
- Wall Thickness.
.
GMAW - 02
GMAW -03
GMAW -04
GMAW -05
GMAW -06
GMAW -07
GMAW -08
GMAW -09
GMAW -10
5
GMAW -11
GMAW -12
6
Trade Theory
- Safety precautions in Gas
Metal Arc Welding, and Gas
Tungsten Arc welding.
- Introduction to GMAW equipment accessories.
- Various other names of the process.
(MIG/MAG/CO2 welding.)
GMAW- 01
Trade Practical
Machinery used in the trade.
Introduction to safety equipment and their
use etc.
Setting up of GMAW welding machine &
accessories and Striking an arc
Depositing straight line beads on M.S
Plate.
Fillet weld T joint on M.S plate
10mm thick in flat position by Dip
transfer.
Fillet weld Lap joint on M.S. sheet
3mm thick in flat position by Dip
transfer.
Fillet weld T joint on M.S.sheet
3mm thick in flat position by Dip
transfer.
Fillet weld corner joint on M.S.sheet
3mm thick in flat position by Dip
transfer.
Butt weld Square butt joint on M.S
sheet 3mm thick in flat position
Butt weld Single V butt joint on M.S
plate 10 mm thick by Dip transfer in flat
position..
GMAW -13
GMAW -14
7
GMAW -15
transfer.
GMAW -16
GMAW -17
9
GMAW -18
GMAW -19
10
11
12
13
GTAW -06
14
GTAW -07
15
GTAW -08
16
PAC-01
RW-01
17
RW-02
welding processesprinciples,
equipments, advantages and
limitations
18
welding
OAW-01 - Square butt joint on Copper sheet 2mm
thick in flat position.
OAW-02 - T joint on Copper to MS sheet
2mm thick in flat position by
Brazing
OAW-03
19
20
21
22
23
24
OAW-04
25
26
Abbreviations:
SMAW
- Shielded Metal Arc Welding
OAW
- Oxy-Acetylene Gas Welding
OAGC
- Oxy-Acetylene Gas Cutting
GMAW
- Gas Metal Arc Welding
GTAW
- Gas Tungsten Arc Welding
PAC
- Plasma Arc Cutting
RW
- Resistance Welding
I&T
- Inspection & Testing
WT
- Wall Thickness.
Revision
Examination
Quantity
1
2
3
4
5
6
7
8
9
10
11
12
17 pairs .
17 pairs
17 nos.
17 nos.each
17 pairs
17 pairs
17 pairs
20 nos
2 nos
2 nos
45 mts each
34 nos.
13
14
15
16
17
68 nos
34 nos
34 nos
6 nos
10 nos
Quantity
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos.
17 nos
Quantity
4
1 each
2 set
2 set
2 nos
2 nos
6 nos
2 sets
2 each
1
1
6
2 sets
2
2
2 set
2 set
1
1
2
2
1
4 pairs
4 pairs
General Installation
40
41
42
43
44
45
46
47
48
49
50
51
52
2 sets
2 sets
1 sets
2 set
2 set
01 set
01 no
2 nos.
01 set
01 set
1
1
2 Nos
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
1
2
2 Nos
9
2
1
1
1
1
4 sets
2 sets
2 each*
2 Nos *
2 Nos *
1 No.
1 No.
1 set
1 set
1
4 nos
1 No
1 No
1 each (Optional)
NOTE:
1. * Optionally Gas cylinders can also be hired as and when required
2. No additional items are required to be provided for unit or batch working in the Second shift except the items
under trainee's tool kit and steel lockers.
Sl. No
1
2
3
4
5
6
Quantity
1 set
16
1
1
1
1 set each
(optional)
Sl. No
Organisation
Remarks
Chairman
Member
Member
Member
Member
Member
Member
Member
Member
Member
Mentor
Member
Team Leader
Member
Member
Member
Member
Member
Member
Member
Member