Documente Academic
Documente Profesional
Documente Cultură
PROJECT NAME
XIAN
PROJECT
Rev :
F5222S-J0101-01
Document Title :
DETAIL DESIGN DESCRIPTION AND VOLUME LIST
DOCUMENT STATUS
Date
12/2011
04/2012
Approved by
AP
TABLE OF CONTENTS
1.0 General
The Puttalam Coal Power Plant is located near the village of Panaiyadi on the
Kalpitiya Peninsula, approximately 12 km west of the city of Puttalam. The Project is
a coal fired Power Station in stages with an ultimate planned capacity of 900 MW. The
scope of the phase II covers the installation of the first condensing turbo generator and
coal fired Units with a capacity of 2x300 MW, along with the associated power
transmission system, site infrastructure and auxiliary systems. The project also
includes coal supply facilities as well as coal storage and ash disposal.
2.0 Design basis
2.1 EPC contract between CMEC and CEB.
2.2 Basic design documentation confirmed by CEB
2.3 Technical agreement of main equipment and auxiliary equipment
3.0 Basic technical data
3.1 Fuelimported bituminous coal
Coal quality and ash content analysis
NAME
High calorific value as
received basis
Industrial analysis
Total moisture content as
received basis
Moisture content as air
dried basis
Ash content as received
basis
Volatile matter content as
received basis
Elementary analysis
Carbon
content
as
received basis
Hydrogen
content
as
received basis
Oxygen
content
as
received basis
Nitrogen
content
as
received basis
Sulphur
content
as
received basis
Grindability factor
DESIGN
CHECK
CHECK
COAL
COAL 1
COAL 2
MJ/kg
26.4
25.3
24.7
Mt
12.0
16.0
19.0
Mad
Aar
11.0
15.0
10.1
Var
27.0
25.0
24.9
Car
65.0
60.0
60.5
Har
3.8
3.6
3.4
Oar
6.2
3.0
5.1
Nar
1.5
1.7
1.4
Star
0.5
0.7
0.5
50
42
50
SYMBOL
UNIT
Qv.ar
HGI
1
6.0
NAME
Ash
deformation
temperature
Ash softening temperature
Ash melting temperature
DESIGN
CHECK
CHECK
COAL
COAL 1
COAL 2
1250
1325
1170
1300
1250
1325
%
%
%
%
%
%
%
%
%
%
61.0
25.0
4.0
3.5
0.6
1.3
0.3
0.7
2.7
58.0
21.6
8.0
5.0
0.8
1.3
1.2
0.5
2.7
61.0
25.0
4.0
3.5
0.6
1.3
0.3
0.7
2.7
SYMBOL
UNIT
DT
ST
FT
SiO2
AI2O3
Fe2O3
CaO
K2O
TiO2
Na2O
MgO
SO3
MnO2
Specific resistance of ash
1012
300MW
BMCR
t/h
1025
Mpa(g)
17.3
541
Mpa (g)
3.99/3.79
Thermal parameter
Superheated
steam
Reheated
steam
337.8/541
282.1
3.5.2 Turbine
Turbine supplied by HTC: subcritical parameter, two-cylinder and two drainages, medium
reheat, condensing turbine.
Turbine model: N300-16.7/538/538
Turbine main thermal parameter as follows:
CP: constant pressure
CP: constant pressure
HPB: high pressure heater broken
MS: main steam
RS: reheated steam
Temp.: temperature
TMCR
THA
Power output MW
Heat consumption
kJ/kW.h
TRL
50%
40%
30%
VWO
HPB
CP
SP
CP
SP
CP
SP
CP
SP
300
300
331.537
315.965
225
225
150
150
120
120
90
90
300
7898.1
8002.7
7879.6
7889.8
8050.6
7953.6
8442.1
8401.8
8753.7
8723.5
9154.3
9125.8
8172.2
16.7
13.49
16.7
9.8
16.7
7.85
16.7
5.85
16.7
2.488
2.435
1.698
1.678
1.4
1.384
1.09
1.08
3.48
MS pressure MPa(a)
RS pressure MPa(a)
75%
16.7
3.349
3.443
3.746
3.459
MS temperature
538
531.7
531.6
523.5
523.3
514
513.8
538
RS temperature
538
511.1
510.7
492.8
492.5
473.7
473.4
538
387.68
386.11
322.4
321.41
253.49
252.25
779.34
759.76
780.75
851.21
784.95
561.92
553.35
7.0
9.7
583.17
598.02
645.54
600.49
444.67
437.76
317.36
314.38
268.24
265.34
214.84
211.56
618.74
3.8
39.4
45.6
39.4
39.4
39.4
39.4
39.4
39.4
39.4
39.4
38.2
38.2
39.4
Generator power MW
300
300
331.537
315.965
225
225
150
150
120
120
90
90
300
7.0
6.55
6.55
7.0
3.5.3 Generator
Generator supplied by HEC.
Generator main technical parameter as follows:
Name
Unit
Design value
Generator model
Test value
Insure value
QFSN-300-2
Rated capacity SN
MVA
353
353
353
Rated power PN
MW
300
300
300
MW
332
332
332
0.85
0.85
kV
20
20
10190
10190
Rated frequency fN
Hz
50
50
r/min
3000
3000
365
2642
Rated speed nN
2500
YY/Y
%
99.019
99.02
98.9
b) No.3 HP heater, No.6 LP heater, pipe drain flash tank etc. on 6.3m floor of deaerator
building.
c) No.1 no.2 HP heater, No.5 LP heater on 12.6m floor of deaerator building.
d) Deaerator, CCCW tank, continuous blowdown flash tank etc. on 22.5m floor of deaerator
building.
4.1.4 Bunker bay
a) Coal mill on 0m floor
b) Coal feeder on 12.6m floor
c) Coal conveyor belt on 37.8m floor
4.1.5 Boiler house
a) Hypaethral placement above operating floor (12.6m)
b) Concrete structure on operating floor (12.6m)
c) Primary air fan, seal air fan, slag conveyor, IBD tank etc. on 0m floor of boiler house.
d) Forced draft fan, precipitator, induced draft fan, chimney on end part of boiler house.
4.2 Combustion system, pulverizing system and auxiliary equipments
4.2.1 Coal consumption
Coal consumption is calculated on the basis of BMCR condition, design coal, 20 hours/day,
6000 hours/year.
Capacity
One unit
Name
Per hour coal consumptiont/h
110.4
2208
662.4
Coal feeder
Manufacturer
Model
HP863
CS67194.2024HP
Quantity/per boiler
Power outputT/h
Basic output47.1
660
982
Motor power
kW
400
Motor voltage
6000
380
522 2 s X
XX
XX -XX
Volume no.
F5222S-J0101
F5222S-J0102
F5222S-J0103
F5222S-J0106
F5222S-J0201
F5222S-J0301
F5222S-J0302
F5222S-J0303
F5222S-J0304
F5222S-J0305
F5222S-J0306
F5222S-J0401
F5222S-J0404
F5222S-J0501
F5222S-J0502
F5222S-J0503
F5222S-J0504
F5222S-J0505
F5222S-J0506
F5222S-J0507
F5222S-J0508
F5222S-J0601
F5222S-J0602
F5222S-J0603
F5222S-J0604
Name of volume
Mechanical part
DETAIL DESIGN DESCRIPTION AND VOLUME LIST
EQUIPMENT LIST
MATERIAL LIST
KKS CODE DESCRIPTION & EQUIPMENT LIST FOR THERMO-MECHANICAL PART
GENERAL ARRANGEMENT OF MAIN HOUSE
ERECTION DRAWING OF AUX.EQUIPMENT IN TURBINE HOUSE
ERECTION DRAWING OF AUX.EQUIPMENT IN BOILER HOUSE
ERECTION DRAWING OF PLATFORM & LADDER IN TURBINE HOUSE
ERECTION DRAWING OF PLATFORM AND LADDER FOR IN BOILER HOUSE
ERECTION DRAWING OF MAINTENANCE & HOISTING FACILITY IN TURBINE HOUSE
ERECTION DRAWING OF MAINTENANCE & HOISTING FACILITY IN BOILER HOUSE
P&ID COAL PULVERIZING SYSTEM
ERECTION DRAWING OF PULVERIZED COAL PIPE
P&ID AIR AND FLUE GAS SYSTEM
ERECTION DRAWING OF COLD PRIMARY AIR DUCT
ERECTION DRAWING OF HOT PRIMARY AIR DUCT
ERECTION DRAWING OF SECONDARY COLD AIR DUCT
ERCTION DRAWING OF BOILER SECOND HOT AIR DUCT
ERECTION DRAWING OF SEAL AIR DUCT OF COAL MILL AND COAL FEEDER
ERECTION DRAWING OF FLAME DETECTOR COOLING AIR DUCT
ERECTION DRAWING OF FLUE DUCT
P&ID BOILER DRAIN AND BLOWDOWN SYSTEM
ERECTION DRAWING OF BOILER DRAIN AND VENT PIPE
ERECTION DRAWING OF BOILER EMERGENCY DRAIN WATER PIPE
ERECTION DRAWING OF BOILER BLOWDOWN PIPE
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F5222S-J0608
F5222S-J0801
F5222S-J0802
F5222S-J0803
F5222S-J0804
F5222S-J0805
F5222S-J0806
F5222S-J0808
F5222S-J0809
F5222S-J0901
F5222S-J0902
F5222S-J0903
F5222S-J0904
F5222S-J0905
F5222S-J0906
F5222S-J0907
F5222S-J1001
F5222S-J1002
F5222S-J1003
F5222S-J1004
F5222S-J1005
F5222S-J1008
F5222S-J1101
F5222S-J1102
F5222S-J1103
F5222S-J1104
F5222S-J1105
F5222S-J1106
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F5222S-J1201
F5222S-J1202
F5222S-J1205
F5222S-J1206
F5222S-J1207
F5222S-J1208
F5222S-J1209
F5222S-J1301
F5222S-J1302
F5222S-J1303
F5222S-J1304
F5222S-J1305
F5222S-J1306
F5222S-J1307
F5222S-J1308
F5222S-J1401
F5222S-J1402
F5222S-J1403
F5222S-J1404
F5222S-J1405
F5222S-J1406
F5222S-J1501
F5222S-J1502
F5222S-J1503
F5222S-J1505
F5222S-J1801
F5222S-J1802
F5222S-J1803
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F5222S-J1901
F5222S-J1903
F5222S-J2001
F5222S-J2002
F5222S-J2003
F5222S-J2101
F5222S-J2102
F5222S-J2103
F5222S-J2104
F5222S-J2105
F5222S-J2201
F5222S-J2202
F5222S-J2203
F5222S-J2204
F5222S-J2205
F5222S-J2301
F5222S-J2302
F5222S-J2303
F5222S-J2304
F5222S-J2305
F5222S-J2401
F5222S-J2501
F5222S-J2607
F5222S-J2608
F5222S-J2609
F5222S-J2612
F5222S-J2801
F5222S-J2802
F5222S-J2901
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