Documente Academic
Documente Profesional
Documente Cultură
MANUAL DE SERVIO
ORIGINAL MANUAL ISSUE DATE: 2/2010
Version Date
1.1
5/2010
AZ1-L Chassis
Subject
Alterao dos cdigos das Placas Fonte
9-888-298-01
Self Diagnosis
Supported model
MANUAL DE SERVIO
Verso 1.1
AZ1-L Chassis
9-888-298-01
LISTA DE MODELOS
MODEL
KDL-32BX305
COLOR
BLACK
COMMANDER
RM-YD047
DESTINATION
BRAZIL
MODEL
KDL-40BX405
COLOR
BLACK
COMMANDER
RM-YD047
DESTINATION
BRAZIL
TABLE OF CONTENTS
Specications..................................................................................................................................................................................1
Warnings and Cautions ..................................................................................................................................................................3
Safety-Related Warning ..................................................................................................................................................................4
Safety Check-Out ............................................................................................................................................................................5
Self Diagnosis Functions ...............................................................................................................................................................7
SEC 1. Disassembly/Part Number Information ..........................................................................................................................11
1-1. Table-Top Stand Assembly Removal ............................................................................................................................11
1-2. Rear Cover, H2LS Board, and Vesa Bracket Removal ............................................................................................... 12
1-3. HLR Board and Loudspeakers Removal ..................................................................................................................... 13
1-4. G2LE/G2HE (Power) Board, BAL Board, and LCD Panel ........................................................................................... 14
1-5. Cleaning the LCD Panel .............................................................................................................................................. 15
1-6. Screw Legend.............................................................................................................................................................. 15
1-7. Connectors .................................................................................................................................................................. 16
1-7-1. KDL-32BX305 Only ............................................................................................................................................................. 16
1-7-2. KDL-40BX405 Only ............................................................................................................................................................. 16
KDL-32BX305/40BX405
TABLE OF CONTENTS
2-2.
2-3.
2-4.
KDL-32BX305/40BX405
ii
ESPECIFICAES
Sistema
Sistema de televiso
Cobertura de canais
Sistema do painel
Potncia de sada dos alto
falantes
Analgico: NTSC/PAL-M/PAL-N
Digital: SBTVD-T
VHF: 2-13
UHF: 14-69
CATV: 1-125
Painel LCD (tela de cristal lquido)
10 W + 10 W
Tomadas de entrada/sada
CABLE/ANTENNA
VIDEO IN 1/2/3
COMPONENT IN 1/2
HDMI IN 1/2/3/4
HEADPHONE
AUDIO OUT
DIGITAL AUDIO OUT
(OPTICAL)
PC IN
PC/HDMI 4 AUDIO IN
LAN
USB/DLNA
KDL-32BX305/40BX405
SPECIFICATIONS
Nome do modelo KDLAlimentao e outros
Requisitos de alimentao
Consumo de energia
em uso
em DAM*2
40BX405
110-220 V AC, 60 Hz
155 W
113 W
15 W
(Voc pode escutar um estalo durante o download, mas isto normal.)
Menos que 0,12 W com 127 V CA e menos que 0,2 W com 220 V CA
Aprox. 102
Aprox. 80
40 polegadas
31,5 polegadas
(classe 32)
em standby
Tamanho da tela
(cm)
(polegadas medidas diagonalmente)
Resoluo do monitor
32BX305
Alto falante
(mm)
45 130
Full range com caixa acstica (2)
Dimenses com pedestal (mm)
996 635 250
804 532 220
sem pedestal
(mm)
996 598 99
804 497 96
padro de furo para
300 300
200 200
montagem na parede (mm)
tamanho do parafuso para
M6 (comprimento: veja a pgina 14 para detalhes.)
montagem na parede (mm)
Peso
com pedestal (kg)
15,6
10,7
sem pedestal (kg)
13,6
9,2
Acessrios fornecidos
Consulte Verificando os acessrios (pgina 5).
Acessrios opcionais
Cabos de conexo / Kit de cinto de segurana / Suporte de montagem de parede
*2 Download Acquisition Mode (DAM) (modo de aquisio de download) utilizado para atualizaes de software.
A disponibilidade dos acessrios opcionais depende do estoque.
Projeto e especificaes tcnicas sujeitos a alteraes sem prvio aviso.
KDL-32BX305/40BX405
CARRYING THE TV
Carry the TV with the adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid
damage.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this
receiver is directly connected to the AC power line.
KDL-32BX305/40BX405
SAFETY-RELATED WARNING
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1)
Do not press on the panel or frame edge to avoid the risk of electric shock.
KDL-32BX305/40BX405
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1.
Check the area of your repair for unsoldered or poorly soldered connections.
Check the entire board surface for solder splashes and bridges.
To Exposed Metal
Parts on Set
2. Check the interboard wiring to ensure that no wires are pinched or touching
high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting
hardware have been replaced. Be absolutely certain that you have replaced
all the insulators.
AC
Voltmeter
(0.75V)
0.15 F
Earth Ground
Check the antenna terminals, metal trim, metallized knobs, screws, and
all other exposed metal parts for AC leakage. Check leakage as described
below.
KDL-32BX305/40BX405
SAFETY CHECK-OUT
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and from all
exposed metal parts to any exposed metal part having a return to chassis, must
not exceed 0.5 mA(500 microamperes). Leakage current can be measured by
any one of three methods.
1.
Trouble Light
AC Outlet Box
Ohmmeter
Cold-water Pipe
KDL-32BX305/40BX405
Self Diagnosis
Supported model
KDL-32BX305/40BX405
Diagnostic Item
Description
RGB Sensor ACK Error
DC Alert
DTT Error
Audio Error Detection
Panel Balancer Error
TCON Error
HFR Error
Panel ID NVM Error
Backlight Error
Temperature Error
Fan Error (Not Detected; Display Only)
3
4
5
6
7
NA
Possible Location
NA
G2LE (Power) Board (KDL-32BX305 ONLY)
G2HE (Power) Board (KDL-40BX405 ONLY)
BAL Board
BAL Board
G2LE (Power) Board (KDL-32BX305 ONLY)
G2HE (Power) Board (KDL-40BX405 ONLY)
BAL Board
LCD Panel
TCON Control MT Board
BAL Board
BAL Board
BAL Board
NA
2 times
5 times
LED ON 0.3 sec.
Ambient Sensor/
(IR) Infrared Receiver
KDL-32BX305/40BX405
Picture Off /
Timer LED
Standby LED
Power LED
LED OFF
3 sec.
2. Press the following buttons on the Remote Commander within a second of each other:
DISPLAY
Channel 5
Volume -
POWER .
* NOTE: This differs from accessing Service Adjustments Mode (Volume +)
Error count (00-99)
Error history (Last failure time beforehand)
Error history (Failure time before last)
Error history (The last failure time)
SELF CHECK
000
002
003
003
003
004
005
005
005
006
007
007
010
011
RGB_SEN
MAIN_POWE
DC_ALERT1
AUD_PROT
DTT_WDT
BALANCER
HFR_ERR
TCON_ERR
P_ID_ERR
BACKLITE
TEMP_ERR
FAN_ERR
RESERVED
RESERVED
Item name
-------------0501210811
-------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------0412311234
-------------------------------------------------------------------------------------------------------------------------------------------------------------
-------------0311111825
-------------------------------------------------------------------------------------------------------------------------------------------------------------
00
00
00
00
00
00
00
00
00
00
00
00
00
00
12345-00333-06789
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
KDL-32BX305/40BX405
Channel 0 .
Channel 0 .
To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on
the TV.
KDL-32BX305/40BX405
10
B
4
7
REF. NO.
Soft Cloth
PART NO.
DESCRIPTION
A-1760-889-A
A-1760-901-A
4-158-391-01
4-158-374-01
4-158-400-01
4-158-401-01
[ASSEMBLY INCLUDES]
[2-3]
REF. NO.
PART NO.
DESCRIPTION
4-158-354-01
4-158-355-01
NECK (M3B)
(KDL-32BX305 ONLY)
NECK (ML3B)
(KDL-40BX405 ONLY)
4-159-298-01
SCREW, +PSW M4X10
(SCREWS TO ATTACH NECK TO BASE ASSEMBLY)
2-580-608-01
SCREW, +PSW M5X16
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV
CAUTION: These screws cannot be used to secure the TV to
the Wall Mount Brackets
2-580-608-01
KDL-32BX305/40BX405
[ASSEMBLY INCLUDES]
11
56
53
54
55
52
I
F
51
C
KDL-32BX305 ONLY
KDL-40BX405 ONLY
REF. NO.
PART NO.
DESCRIPTION
51
4-155-666-11
51
4-155-667-11
52
53
3-196-465-12
4-157-976-01
53
4-157-977-01
REAR COVER(32)
(KDL-32BX305 ONLY)
REAR COVER(40)
(KDL-40BX405 ONLY)
COVER, ECS
COVER, UNDER (32)
(KDL-32BX305 ONLY)
COVER, UNDER (37)
(KDL-40BX405 ONLY)
B
A
KDL-32BX305/40BX405
[ASSEMBLY INCLUDES]
REF. NO.
54
55
56
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
4-167-326-01
BRAKET, VESA (S)
A-1744-403-A
H2LS BOARD, MOUNTED
NA
SUPPORT, PANEL
FOR ALL SUPPORT PANEL PART NUMBER INFORMATION
REFER TO THE LCD PANELS SERVICE MANUAL
2-580-640-01
SCREW, +BVTP 4X16 TYPE2 IT-3
2-580-595-01
SCREW, +PSW M3X12 (KLV-32BX300 ONLY)
7-685-648-79
SCREW, +BVTP 3X12 TYPE2 IT-3
4-159-298-01
SCREW, +PSW M4X10
12
A Remove 1 screw from Speaker Bracket Right to detach from Bezel Assembly
B Remove 2 screws from Loudspeaker to detach from Speaker Bracket Right
C Remove 2 screws from Bottom Frame to detach from Panel
D Remove 2 screws from Bottom Frame to detach from Bezel Assembly (KDL-40BX405 ONLY)
E Remove 1 screw from Speaker Bracket Left to detach from Bezel Assembly
F Remove 2 screws from Loudspeaker to detach from Speaker Bracket Left
G Disconnect 1 connector from HLR Board, then release clips and lift up to detach from position
101
104
G
103
102
F
101
D
B
C
REF. NO.
PART NO.
DESCRIPTION
101
102
1-858-364-22
4-166-134-01
102
4-166-132-01
LOUD SPEAKER
BRACKET, SP (32R)
(KDL-32BX305 ONLY)
BRACKET, SP (40R)
(KDL-40BX405 ONLY)
[ASSEMBLY INCLUDES]
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
103
4-166-133-01
103
4-166-131-01
104
A-1753-637-A
BRACKET, SP (32L)
(KDL-32BX305 ONLY)
BRACKET, SP (40L)
(KDL-40BX405 ONLY)
HLR BOARD, MOUNTED
2-580-640-01
7-685-648-79
4-159-298-01
KDL-32BX305/40BX405
13
Verso 1.1
151
152
153
154
155
D
REF. NO.
KDL-32BX305/40BX405
151
PART NO.
X-2547-958-1
DESCRIPTION
[ASSEMBLY INCLUDES]
BEZEL(32)ASSEMBLY
(KDL-32BX305 ONLY)
151
X-2548-050-1
BEZEL(40)ASSEMBLY
(KDL-40BX405 ONLY)
152
NA
LCD PANEL
AS INFORMAES DOS CDIGOS DAS PEAS DOS TODOS
PAINEIS DE LCD, CONSULTE MANUAL DO PAINEL DE LCD
153
4-175-711-01
BRACKET, SIDE JACK
(KDL-32BX305 ONLY)
153
4-166-286-21
BRACKET, SIDE JACK
(KDL-40BX405 ONLY)
154
Y-8287-127-A
PLACA BAL 5-2 MONTADA
(KDL-32BX305 ONLY)
NOTE: For BAL Board replacement, please refer to section
2-4. Adjustments After Replacing the BAL Board
REF. NO.
PART NO.
DESCRIPTION
[ASSEMBLY INCLUDES]
NOTE: Final software is not installed on this BAL Board. Install the update after
replacing this board using the instructions provided with the software.
154
Y-8287-128-A
PLACA BAL 5-2 MONTADA
(KDL-40BX405 ONLY)
NOTE: For BAL Board replacement, please refer to section
2-4. Adjustments After Replacing the BAL Board
NOTE: Final software is not installed on this BAL Board. Install the update after
replacing this board using the instructions provided with the software.
155
1-474-200-11
155
Y-8287-058-A
2-580-592-01
14
P/N
DESCRIPTION
REMARKS
2-580-640-01
2-580-595-01
7-685-648-79
2-580-608-01
2-580-592-01
4-159-298-01
P/N
DESCRIPTION
REMARKS
2-580-640-01
2-580-595-01
7-685-648-79
2-580-608-01
2-580-592-01
4-159-298-01
RC(8), SPKR BRKT-L to BEZ(1), SPKR BRKT-R to BEZ(1), BTM FRM to BEZ(2)
NOT IN THIS MODEL
RC to TERMINAL AREA(1), RC to SIDE JACK BRKT(1), SPKR to SPKR BRKT-L(2), SPKR to SPKR BRKT-R(2)
TABLE-TOP STAND(4)
BAL(4), G2HE(4)
RC TOP-CENTER(2), RC BTM-CENTER(2), UC to BTM FRM(1), BTM FRM to PNL(2), NECK to BASE(3)
TOTAL
12
2
6
4
8
6
KDL-40BX405
KDL-32BX305/40BX405
TOTAL
12
0
6
4
8
10
15
TCON
204
254
203
CN6402
253
CN6401
202
INV
CN6402
CN2601
CN6401
CN4300
CN3800
G2LE
BAL
CN2600
INV
CN2561
252
G2HE
CN2602
CN4300
CN3800
BAL
CN2561
201
H2LS
CN2602
251
H2LS
SP
SP
HLR
SP
SP
HLR
REF. NO.
201
202
PART NO.
1-910-101-33
1-910-060-07
DESCRIPTION
[ASSEMBLY INCLUDES]
HARNESS ASSEMBLY
CONNECTOR ASSEMBLY 15P
KDL-32BX305/40BX405
REF. NO.
203
204
PART NO.
1-837-515-12
1-910-060-08
DESCRIPTION
[ASSEMBLY INCLUDES]
REF. NO.
251
252
PART NO.
1-910-101-34
1-910-060-15
DESCRIPTION
[ASSEMBLY INCLUDES]
HARNESS ASSEMBLY
CONNECTOR ASSEMBLY 15P
REF. NO.
*
*
253
254
PART NO.
1-837-520-11
1-910-060-16
DESCRIPTION
[ASSEMBLY INCLUDES]
16
1-837-453-11
4-174-805-11
4-180-043-11
1-9. MISCELLANEOUS
4-100-136-01
X-2348-140-3
7-632-452-24
SHEET (CORE), C
SUPPORT BELT KIT
TAPE (NO.303) 18MMX35M YEL
KDL-32BX305/40BX405
17
POWER
DISPLAY
Onscreen cursor
and select button
DIGITAL
SERVICE
001 OP
000 VERS
---
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.3 01J00AA)
WP00.521J00AA
ID1C117081
PID04020000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY320AB01
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
VOLUME+
RM-YD047
KDL-32BX305/40BX405
18
SERVICE ADJUSTMENTS
2-1-1. VIEWING THE SERVICE MENUS
Use the Remote Commander to view the Digital, Chassis and Sub
Service Menus and their options.
3. To display the Service Menu that contains the Category you
want to adjust, press JUMP or OPTIONS on the Remote
Commander.
Item number
CHASSIS
000
000
SERVICE
CXD2813R
H_DET_NOSIG_CNT 1
Category number
Item name
Category name
Data
SERVICE
001 OP
000 VERS
---
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.3 01J00AA)
WP00.521J00AA
ID1C117081
PID04020000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY320AB01
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
press JUMP
or OPTIONS
CHASSIS
000
000
KDL-32BX305/40BX405
CXD2813R
H_DET_NOSIG_CNT 1
19
SERVICE ADJUSTMENTS
2-1-2. USING THE REMOTE COMMANDER TO VIEW OR
CHANGE SERVICE DATA
Use the buttons on the Remote Commander to access the Service
Menu items and adjust the Data Values.
DISPLAY
Channel 5
Volume +
POWER
;
;
;
;
;
;
Instructions for updating the software are included with the software
package. After completing the software update, proceed to Selecting the
Model.
KDL-32BX305/40BX405
20
SERVICE ADJUSTMENTS
2-2-2. SELECTING THE MODEL
After replacing the BAL Board or LCD Panel, go into Service Mode to set
the Model data value.
DIGITAL
002 MODEL
000 SEG
SERVICE
01: 2a-3
DISPLAY
Channel 5
Volume +
POWER
SERVICE
001 OP
000 VERS
---
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.3 01J00AA)
WP00.521J00AA
ID1C117081
PID04020000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY320AB01
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
Chassis
Model Name
AZ1-L
AZ1-L
KDL-32BX305
KDL-40BX405
20
20
DIGITAL
002 MODEL
000 SEG
5-2
5-2
SERVICE
20: 5-2
Code Name
Data Value
KDL-32BX305/40BX405
21
SERVICE ADJUSTMENTS
2-2-3. SETTING THE DESTINATION
After replacing the BAL Board or the LCD Panel, the destination location
must be set.
DIGITAL
002 MODEL
001 DEST
SERVICE
13: BR (BR grp)
DIGITAL
002 MODEL
000 SEG
SERVICE
20: 5-2
Destination
Data Value
7.
DIGITAL
002 MODEL
001 DEST
SERVICE
03: UC (UC grp)
SERVICE
TESTPT
SG_PTN_SEL
GROUP
BR grp
DESTINATION
CODE
BR
AR
KDL-32BX305/40BX405
DATA
VALUE
13
20
DESTINATION
BRAZIL
ARGENTINA
22
SERVICE ADJUSTMENTS
2-2-5. VERIFYING THE MODEL AND PANEL INFORMATION
SUB
003
000
SERVICE
GAISO
VARIATION
After saving the changes to the service data, verify the information.
0
DISPLAY
Channel 5
Volume +
POWER
SUB
003
000
MODEL
Code
Name
GAISO
Data
Value
KDL-32BX305
KDL-40BX405
5-2
SERVICE
GAISO
VARIATION
Data Value
Model ID
13. After verifying the destination data value displays,
press 0 to save (Write) the changes.
14. Exit Service Mode by pressing HOME or
turn the TV power off.
15. Proceed to Verifying the Model and Panel Information.
Product ID
DIGITAL
SERVICE
001 OP
000 VERS
---
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.3 01J00AA)
WP00.521J00AA
ID25973693
PID34A20000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY(Z)320AP04
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
Panel
Code
KDL-32BX305/40BX405
23
SERVICE ADJUSTMENTS
Model Name Model ID Product ID
KDL-32BX305
KDL-32BX305
KDL-32BX305
KDL-32BX305
KDL-40BX405
KDL-40BX405
KDL-40BX405
KDL-40BX405
25973693
25973694
25973693
25973694
25973697
25973698
25973697
25973698
34A20000
34A20000
34A20000
34A20000
34A20000
34A20000
34A20000
34A20000
Panel ID
LTY(Z)320AP04
T315XW04 V0
LTY(Z)320AP04
T315XW04 V0
LTY(Z)400HM01
T400HW03 V0
LTY(Z)400HM01
T400HW03 V0
Code
Name
5-2
5-2
5-2
5-2
5-2
5-2
5-2
5-2
DIGITAL
SERVICE
006 WB
000 WHITE_BALANCE ___
DISPLAY
Channel 5
Volume +
POWER
KDL-32BX305/40BX405
24
SERVICE ADJUSTMENTS
DIGITAL
SERVICE
WB
*1 R_DRV 128
2 G_DRV 128
Gain
3 B_DRV 128
4 R_BKG 128
5 G_BKG 128
Offset
6 B_BKG 128
128: offset 0
7.
TIMER
Standby
POWER
8. Cycle AC Power (Unplug and Plug AC Cord from the
AC Outlet).
9. The set restarts and displays the Initial Setup screen.
This may take several minutes.
The set restarts and displays the Initial Setup screen. This
may take several minutes.
KDL-32BX305/40BX405
25
SEC 3. DIAGRAMS
3-1. CIRCUIT BOARDS LOCATION
BAL
HLR
KDL-32BX305/40BX405
H2LS
26
DIAGRAMS
3-2. BLOCK DIAGRAM
KDL-32BX305/40BX405
27
KDL-32BX305/40BX405
English
2010BJ74WEB-1
Printed in USA
2010.2
28