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May 2015

Top Metal Builders 2014


Companies overcome weather and labor shortage in 2014

Installation of Rooftop Screens


Robotics Test Facility
Education: Transportation and Aviation
www.metalconstructionnews.com

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CORPORATION

Editor's Comments

VOL. 36 NO.6

The Price-Value Conflict


If you could point to one thing in the commercial construction industry that drives all the motivaModern Trade Communications Inc.
7250 N. Cicero Ave., Suite 100
Lincolnwood, IL 60712
Phone: (847) 674-2200 Fax: (847) 674-3676
www.moderntrade.com
www.metalconstructionnews.com

Editorial & Production


Paul Deffenbaugh, Editorial Director
pdeffenbaugh@moderntrade.com
Marcy Marro, Editor
mmarro@moderntrade.com
Mark Robins, Senior Editor
mrobins@moderntrade.com
Christopher Brinckerhoff, Associate Editor
cbrinckerhoff@moderntrade.com
Quentin Brown, Production Manager
qbrown@moderntrade.com
Grant Kollar, Art Director

tions, it would be the conflict between the cost of a project and its value. The buildings owner
will assign a value that can be measured in a combination of its usefulness, design aesthetics and
monetary payback.
That value can seem a little nebulous. Owners often fail to articulate it properly, throwing the
construction team into dysfunctional fits, but even at its most clearly stated, the value is variable.
What isnt variable and certainly isnt nebulous is the cost of construction, and by extension, the
price of the building.
That means every contractor, subcontractor, product manufacturer, architect and engineer is
focused on controlling costs. For contractors, that means you are always competing on price. Guess
what? There is always going to be someone cheaper than you. If you are competing on price, you
are in a race for the bottom.
This focus on competing on price instead of value has varied consequences. It means that its
easier to sell your product or service at a discount. The first analysis of any project is almost always
price. Contractors are always bidding, which means they are always competing on price rather than
the value of their services.
We end up in this kind of cost-based competitive environment because its incredibly difficult to
compete on value. When I ask contractors how they differentiate themselves, they commonly offer
value-based descriptions. They may include attention to detail, great service and excellent workman-

Business & Sales

ship. But people hearing those differentiators arent really hearing specific values. They just hear

John S. Lawrence, Chief Executive Officer


johnlawrence@moderntrade.com
John Paul Lawrence, President
jplawrence@moderntrade.com
Tina Lawrence, Treasurer
tinalawrence@moderntrade.com
Bob Higgins, National Sales Manager
(847) 674-2200 Ext. 22
bobhiggins@moderntrade.com
Art Mazzone, Regional Sales Manager
(847) 674-2200 Ext. 23
artmazzone@moderntrade.com

value we offer is and we strain to show it in a way that our buyers will believe it. Sorry, but we live in a

Subscriptions

should we get caught in a bust cycle.

For subscription inquiries or change of address,


go to www.metalconstructionnews.com
or contact Blanca Arteaga at
barteaga@moderntrade.com or (847) 674-2200.

Memberships

common platitudes of value. Its hard to compete on value because we struggle to articulate what the
cynical world, especially construction, and there is a long history of distrust that pervades our industry.
Talk value and people arch an eyebrow.
Why are we competing on price? There are a lot of reasons, of course, but I think the major
reason is that the industry has traditionally been a boom-and-bust industry. If you are in danger of
failing every few years because the economy turns south, you are reluctant to invest in the kind of
value-building mechanisms you need to differentiate your business. Chief among those is labor.
I often hear of contractors who have field staff with long tenures, and they are rightfully proud
of that because that kind of experience gives them efficiencies and access to greater sophistication
than contractors with high turnover have. That is a real value differentiator. But full-time employees
are expensive and carry costs that are hard to shed when the industry turns south. So, we subcontract all our trade work to pass the burden of employment along to others and keep our flexibility
Improved labor relationships are one way to compete on value, but theyre not the only way.
The corporation with the highest market value in the world is Apple Inc. It did not achieve that by
being the low-cost alternative. Apple has successfully branded itself as a quality manufacturer and
convinced consumers to spend more for its products. That means all the other computer manufacturers are faced with competing on price.
Why cant contractors achieve such notability? Everybody knows that Frank Gehry designed the
Walt Disney Concert Hall in Los Angeles, but how many people know that M.A. Mortenson, Minneapolis, was the general contractor on a project some deemed unbuildable. And that Permasteelisa
Group, Treviso, Italy, installed the iconic metal wall paneling.
Im not certain it is possible for contractors to achieve the level of branding that Apple and bigname architects do. I think the boom-and-bust cycle of the industry prevents those kinds of valuebased opportunities, although you do see it with smaller, boutique-type contractors who seem to
control their own local market. But I do think its possible for contractors to improve their ability to
compete on value rather than price, and by doing that, improve their margins, decrease their cost of
sale, and attract the very best and brightest in the industry.

Circulation audited by
METAL CONSTRUCTION NEWS (ISSN-8756-2014) is published monthly and bimonthly in March by Modern Trade
Communications Inc., 7250 N. Cicero Ave., Suite 100, Lincolnwood, IL 60712. Subscriptions are free for those in the
metal construction industry in the United States. For those
outside the industry, the subscription price is $45 per year, in
the United States; $75, in Canada and Mexico; and $150 per
year, in all other countries. Periodicals class postage paid at
Chicago, IL, and additional mailing offices. POSTMASTER:
Address service requested. METAL CONSTRUCTION NEWS,
7250 N. Cicero Ave., Suite 100, Lincolnwood, IL 60712.

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Paul Deffenbaugh
Editorial Director
pdeffenbaugh@moderntrade.com

May 2015

METAL CONSTRUCTION NEWS

Contents

May 2015 Vol. 36 No.6

Features:
20

Special Feature: Top Metal Builders of 2014


The Top Metal Builders for 2014 is a robust list of the largest metal building contractors ranked by tonnage
of steel installed and square footage of construction put in place. This years list showcases the steadiness of
the industry, but respondents raised concerns about the shortage of skilled labor and difficulties of working
in tough weather conditions as the biggest obstacles they faced in 2014.

20

44

Testing Grounds
The National Institute of Standards and Technology, Gaithersburg, Md., opened a new Robotics Test Facility
in 2012 that takes advantage of the flexibility and open spans of an American Buildings Co., Eufala, Ala.,
pre-engineered metal building.

44

48

Screening It
Rooftops are great locations to place chillers, power exhausts, roof stacks and other important building
systems, but they can detract from the aesthetics of the building. Proper screening and efficient installation
can help overcome that obstacle.

Know Your Products: Self Storage


52

Self Storage:
Going Beyond the Box

Photo by Thomas F. Terranova

53

All Aboard the Self-Storage Train:


From an obscure investment to the darling of commercial real estate

54

Self Storage Construction Takes Off:


Performing reliably through good and bad economic times

Departments:
Photo courtesy of Industrial Louvers Inc.

52

56
4

METAL CONSTRUCTION NEWS May 2015

Editors Comments

Perspective: Metal Building Manufacturers Association

Profit Building

10

Guest Column: Take Care of Your Rollforming Machine

13

Industry News and Events

56

Project Focus: Transportation and Aviation

75

New Products

76

Product Catalogs: Doors: Rolling,


Bifold and Walkthrough; Louvers,
Grilles, Sunscreens and Awnings

79

Ad Index

80

Number Crunch

Photo by Thomas F. Terranova

48

A pre-engineered metal building from American


Buildings Co. provides the flexibility and wide open
spaces needed for the NIST's Robotics Test Facility.

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Online Contents

May 2015 Vol. 36 No.6

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INDUSTRY IMPACT

What Can We Do for You?


By Tom Gilligan
You may be aware of the Metal Building

associate members, and we want to help them

Manufacturers Association (MBMA), but

implement creative ideas that can lead to indus-

do you know what we can do for you?

try-building solutions for the future.

We have changed a lot in the past few years. We

Were also looking out for the industry by

are no longer your grandfathers MBMA, and we

implementing forward-thinking ideas. How do

are continuing to evolve with a focus on overcom-

we infl uence banks and fi nancial institutions to

ing barriers and blazing new trails to grow our

grasp the vision that metal buildings are high-

members presence in the construction industry. If

value investments? How do we grow the MBMA

you havent been active in MBMA, you are missing

pie even more rapidly now that metal building

an opportunity to leverage benefits available to

solutions rank as the primary construction option

members, associates, builders, owners and archi-

for low-rise non-residential buildings? How can

tects of metal building systems.

we help businesses in our industry accomplish

Our charge is to provide leadership, research


and education that increase the prominence and
usage of metal building systems. We are here to
advocate metal building systems as the premier
solution for performance, aesthetics and sustainability in low-rise building construction.
In accomplishing this mission, we create an
abundance of high-quality research and materials.
Here are some examples that may be useful to you:
Arobustwebsite,re-engineeredlastyear,
to provide in-depth resources for anyone
interested in metal buildings.
Awebinarprogramtoeducateanyoneinter-
ested in energy savings and fire protection.
Technicalmanualsonsubjectsranging
from sustainability to metal roofing to
seismic design.
Freeliterature,includingcasestudies,research

component that will extend into the universities.


We will help train the next generation of engineers, architects and construction professionals
so they can take advantage of the many inherent
benefi ts of metal building solutions.
We are also engaging our associate members
more fully. Associates comprise companies that
provide products or services to metal building
manufacturers and designers. Last December,
we announced our first winner of the Innovation
Award for associate members. Dale Nelsons
(Roof Hugger, Lutz, Fla.) winning idea will lead
to side-by-side performance testing of metal
and other types of roofing to provide objective
information for anyone in need of a new roof. Its
this kind of impact and influence we value in our

more together than they can on their own as a


result of our powerful association? How can we
overcome old ideas, perceptions and attitudes to
leverage metal building prestige to a new level?
If your company is an MBMA member, I
hope you will personally jump in and work with
us to turn these bold aspirations into actions
and results. We have dozens of opportunities for
you to participate in committees, research and
leadership. If your company is not an MBMA
member, its time to think about it; to take a
new look at a refreshed organization with vision
and determination. Your fi rm can build on what
we are creating when you partner with us for a
bright industry future.
Tom Gilligan is chairman
of the Cleveland-based Metal

findings and practical information on insurance

Building Manufacturers

issues, safety and so much more.

Association. More information

Now in our second year of a three-year

about the association is avail-

strategic plan, we have turned a corner and see

able at www.mbma.com.

a very bright future ahead. Rather than looking


inward, we are reaching out in new and exciting ways. Well soon implement an educational

MBMAs strategic plans focus on


initiatives to impact, influence
and innovate. These involve:
Leveraging technical capabilities
Elevating the industrys perception
Advancing sustainability
Stimulating innovation

METAL CONSTRUCTION NEWS May 2015

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

PROFIT BUILDING

By George Hedley

Standard Field Installation Techniques


Improve Field Productivity
No matter what trade your construc-

We determined that each foreman was build-

want to reduce to potential for concrete slabs to

tion crews perform, you want everyone

ing their concrete work the best they knew how

crack. Standard systems can eliminate these major

to install things the same way. When you

based on their past experience and former com-

potential costly problems. Start by asking each

dont have standardized field installation systems

pany training instead of per our company standards

of your foremen to identify a potential problem or

for crews to follow, each worker will do things the

and the level of quality we expected.

quality issue that can occur in your field operation


you want to fix and eliminate.

best way they think is right for the situation. And


when five different workers install materials five

Dont Build Different

different ways, your production rates will vary and

If a concrete contractor who installs footings and

Get Your Team Involved

you wont be able to predict how long it takes to

building slabs on a regular basis allows each fore-

For each of the standard field installation systems

do the work. This wont allow you to price and

men to decide for themself how to form concrete

you want to create, get a small team of foremen

estimate work accurately, and therefore eventually

slabs, each project will be built differently and

and lead tradesmen together and ask them to

cause you to lose money.

have potential problems. To solve this challenge,

come up with the best solution for each area you

we had to ask ourselves questions and determine

want to standardize. After they agree on the best

which way we wanted to build our projects.

method to use, draft a detailed picture of the final

Get Everyone on the Same Page


To build an efficient field operation that completes

Should the slab edge form stakes be installed

approved company standard for this work opera-

work at the quality you want within the budget al-

at 2 foot on center? Does the slab thickness mat-

tion. As you continue to develop more systems to

lotted for the work, you need standardized systems

ter? How often should we brace the stakes with

use in your company, compile them together in a

and procedures for the crew to follow. Having a

another kicker stake? How many nails should the

field notebook of how your company builds your

company standard for work you repeatedly perform

form stake be nailed with? Should the crew oil

work product. I recommend you assign the task of

in the field will ensure everyone does things the

the forms right before they pour concrete or 24

organizing and keeping these systems to an office

same way. When every crewmember installs

hours in advance? What about using a thickened

person or project engineer who can draft them into

things the same way, your crew will improve their

edge or adding slab dowels to reduce cracking?

a clear detailed one-page standardized format and

speed and field efficiency. This will improve the

How far apart should we install expansion joints?

placed into company field notebooks for the fore-

productivity rate, standardize your cost estimating

Should our expansion joints be cold joints, soft-

men to use and refer to in the field.

variances and give you a training tool to use with

cut into wet concrete, or troweled into the curing

every worker on every job.

concrete? Lots of things to think about just to

being followed, youll need to dedicate time to

pour a simple slab on grade.

train your foremen and crews. Hold field training

Years ago we had our own concrete crews

To make sure these company standards are

meetings at least once a month and review a few

with foremen responsible to get their projects


built per the plans and estimated budget with their

Decide How Your Company Builds

of these systems on an ongoing basis to teach and

respective crews. As our company grew, we hired

To develop standardized construction installation

enforce the company-wide standards.

more foremen and added more workers. But also

systems for your company, make a list of the most

as we grew, our quality problems increased. Slab

important work items you perform, or could cause

George Hedley is a licensed professional business

edge cracks and flaking became prevalent on many

you the most problems, or cost the most money to

coach, popular professional speaker and author

of our projects. Some structural embeds and bolts

fix if not installed properly. For example, concrete

of Get Your Business to Work! available at his

were not always installed in the right place in the

contractors want to make sure that footings are

online bookstore. To learn more, visit www.hard-

foundations. And on some jobs, the slab edge was

installed in the right location with the correct

hatpresentations.com or email gh@hardhatpre-

slightly buckled and not built in a true straight line.

structural imbeds at the right height. They also

sentations.com.

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

May 2015

METAL CONSTRUCTION NEWS

GUEST COLUMN

Take Care of Your Rollforming Machine


By Mike Gorski
There are many manufacturers of portable

plugs, oil and fuel filters, and the dual-air filter in

rollforming equipment and all have very sim-

your roofing rollformer. Most engines have an hour

ilar maintenance requirements, whether its

meter on them so you know when to change the

for a gutter machine or a roofing machine.

oil. If your engine doesnt have an hour meter, you


can purchase one at any small engine repair shop

Follow these basic requirements and you'll

or auto parts store. They are easy to install.

have a machine that will serve you well for many

The oil should be changed every 20 to 25

years to come.

hours of running time. Spark plugs, fuel and air

Roller Maintenance

filters should be changed yearly. But, if youre

Most modern machines feature a polyurethane drive

serious about getting the best mileage out of your

roller system with chromed free-floating forming

machine, follow these suggestions for every month

rollers that have to be routinely cleaned. Turn on your

your machine is in service.

machine and spray the polyurethane rollers with a

Second, change the filter on the roofing

product like Formula 409, a household cleaner whose

rollformers hydraulic system. Change the filter

original application was as a commercial solvent and

for the first time after 50 hours of run time, then

degreaser for industries that struggled with particu-

every 250 hours of run time after that. Contact the

larly difficult cleaning problems. You do not want to

manufacturer or a service center to filter out water,

use anything too aggressive. Let your machine run

dirt and particles from the 20-gallon hydraulic tank

for a few minutes, then turn it off and wipe down the

and to top it off.

rollers with a clean cloth. Remove as much dirt and

One of the biggest oversights that contractors

grime as you can. Then turn the machine on and jog it

make in the field is not having a roofing or gutter

forwardkeeping your hands away from any moving

machine ready for service because it is needed

parts. Turn the machine off again and wipe off the

that instant. Either the machine has been sitting in

other sides of the rollers and the bottom roll. Wipe

the shop since the last job and no one has looked

ing rollers with Formula 409. Cleaning these rollers

This note is from a machine owner requesting repair service


for a machine that had been badly maintained. Mike Gorski
often sees 1-year-old machines that look like they've been
out there 10 years, and 10-year-old machines that look
almost as good as the day they were shipped.

may require more effort and elbow grease than the

you a lot of time in the long run, eliminating the need

come out as quickly as possible and take care of

neoprene rollers. Repeat these steps once a month

to clean hundreds of feet of product later.

the problem. Time is money, and good planning

away any excess dirt or liquid. Repeat if necessary.


Use a clean cloth to wipe down the metal form-

and remember to make sure the polyurethane rollers

Remove other debris by vacuuming out the ma-

at it, or the contractor pulls it out to the job to find


out that something is broken or out of adjustment.
Suddenly, its an emergency to get a technician to

can save both.

are completely dry before running material through

chine after cleaning the rollers. Blowing out the ma-

the machine. Rollers that are not dry will slip and

chine with compressed air is not a good idea because

before leaving the shop. Give the equipment a

make a mark on the bottom of the material.

you can blow debris onto the chains and bearings.

good wipe down and run test pieces through it

Never leave material in any machine with

Every machine should be inspected carefully

before it leaves for a job. Doing this allows the op-

Blade Maintenance

polyurethane rollers. When you are done using the

erator to correct any problems before the rollformer

It is necessary for any rollforming machine to keep

machine for the day, calculate the length of the

gets to the job site.

the cutting blade well-oiled to ensure a clean cut

machine into the last piece needed and then empty

If you have a big job coming up and you

of the roofing or gutter material. The guillotine

the machine. Material left in the machine acts like a

havent had the machine looked at by a manufac-

blade should be oiled every day with 3-in-1 oil or

trough, catching dirt and debris. Consequently, when

turers technician in a while, the best thing to do is

10-weight motor oil. Do NOT use WD-40. It is not

the machine is turned on, the roller runs through the

give the supplier a call and schedule a technician to

a lubricant. The WD stands for water displace-

residual dirt and will soil the product and the rollers.

go over the machine and check it out for you.

ment and the product is made with a cleaning and

At least once a year, oil all the chains in your

These are the most common areas the owner

degreasing solvent known as Stoddard Solvent that

rollformer using motorcycle chain oil. Keep the

can address to keep a rollforming machine running

can ultimately get sticky and gummynot lubricat-

chain drivestop and bottomtight. Each sta-

smoothly. There are other areas of maintenance

ing. It will create wear on the blade and not give

tion is adjustable. Otherwise, if the chain has too

that should be done through regular yearly mainte-

you a good clean cut on the material.

much slack, the chain can jump on the teeth of

nance by a manufacturers certified technician.

the sprockets, and cause the sprocket to wear and

Overall Cleaning

eventually will need to be replaced.

Wiping down the entire machine also gives you the

at Englert Inc., Perth Amboy, N.J., and a 35-year vet-

opportunity to closely inspect the machine. As with

Roofing Rollformers

eran of the gutter and roofing rollforming equipment

any mechanized piece of equipment, keeping the ma-

The following two tips are for roofing rollformers

industry. He has played a key role in the product

chine clean at all times will increase its life and make

exclusively.

development and service programs for every Englert

maintenance easier. If this is done on a regular basis,


the process will only take a few minutes and will save

10

Mike Gorski is the machine department supervisor

METAL CONSTRUCTION NEWS May 2015

First, as you would a car or any gas engine-operated machinery, you have to change the oil, spark

rollforming machine currently available. To learn


more, visit www.englertinc.com.

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

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616.355.2970 | dri-design.com

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INDUSTRY NEWS
company thinks about design, he said. The Bullitt

The national unemployment rate remained

Center was the type of design challenge architects

unchanged at 5.5 percent in March. The labor force

dream about.

lost 96,000 workers in March after losing 178,000

Paul Schwer, principal at PAE Consulting

in February. The labor force participation rate

Engineers in Portland, Ore., the lead engineer,

currently sits at 62.7 percent, equaling its lowest

said to achieve the performance goals, the design

level since 1977. Construction employment for the

team overcame technical challenges. We hit the

month and the past year breaks down as follows:

mark because the architect, engineer and contrac-

Nonresidentialbuildingconstruction

tor all worked together in a highly collaborative

employment increased 5,700 net new

way, he said.

jobs for the month and is up by 31,600 jobs,

A 52,000-square-foot commercial building at

4.6 percent, since February 2014.

the intersection of Capitol Hill and the Central Area

Residentialbuildingconstructionemployment

in Seattle, the Bullitt Center is owned by the Bullitt

decreased 500 jobs in February and is up

Foundation and cost $32.5 million.

Nonresidential construction
employment increases in March
Nonresidential construction added 5,000 net
new jobs in March with nonresidential specialty

45,300 jobs, 7 percent, on an annual basis.


Nonresidentialspecialtytradecontractors
increased 10,000 jobs for the month and
employment in that category is up by 86,100
jobs, 4 percent, from the same time one year ago.
Residentialspecialtytradecontractors

Bullitt Center receives


Living Building certification

trade contractors leading the way by contribut-

increased 17,200 net new jobs in February

ing 4,400 new jobs, according to the April 3 U.S.

and 122,500 total jobs, 7.5 percent, since

The Bullitt Center, Seattle, earned the Living

Bureau of Labor Statistics preliminary estimate.

Building certification from International Living

As a whole, the U.S. construction industry lost

Future Institute and Living Building Challenge.

1,000 jobs in March, while February's construction

To earn the certification, the Bullitt Center demon-

employment estimate, 29,000 new jobs, was un-

strated it produced more electricity from solar panels

revised, according to the estimate. The residential

on its roof than occupants used in a year. In addition,

sector lost 2,800 jobs in March.

toxic chemicals were screened from all building ma-

Anirban Basu, chief economist at Associated

terials and all wood was Forest Stewardship Council

Builders and Contractors Inc., said the consensus

certified. Occupants human waste is composted and

estimate for March's net new job creation was in the

rainwater is captured for all uses including drinking.

range of 250,000. "Today's jobs report was a stunner

Denis Hayes, CEO of the Seattle-based Bullitt Foundation and the Bullitt Center, said if Living
Buildings can be built and operated in Seattle, the

February 2014.
Theheavyandcivilengineeringconstruction
segment decreased 3,700 jobs in February.

and construction was not spared as the sector lost


jobs for the first time in 15 months," he said.
An ADP report indicated the U.S. private sec-

cloudiest major city in the contiguous 48 states, they

tor added 189,000 jobs, which brought the consen-

can and should be built everywhere. We made a

sus estimate closer to 200,000. The initial Bureau

huge, bold bet that human creativity could overcome

of Labor Statistics' estimate for March was below

Nonresidential construction
spending declines

dozens of unprecedented challenges, he said.

that expectation.

Nonresidential construction spending decreased

In 2014, the Bullitt Center produced 60 percent

"The knee-jerk reaction is to blame the weath-

2 percent in January, which is the largest de-

more energy from solar panels on its roof than it

er," Basu said. "While that seems natural, the fact

crease in spending since January 2014, accord-

used, largely due to efficiencies that exceeded ex-

of the matter is that the latest employment release

ing to the March 2 release from the U.S. Census

pectations. Jason F. McLennan, CEO of the Interna-

comes on top of a sea of other data indicating that

Bureau. At $614.1 billion on a seasonally adjusted,

tional Living Future Institute, said it is one of the most

the U.S. economy has been losing momentum

annualized basis, nonresidential construction spend-

important buildings in the world. The Bullitt Center

since the third quarter of last year and retail sales

ing still is 4.8 percent higher than one year ago. In

proves that dramatic improvements are possible

and manufacturing-related data have been among

addition, the spending estimate for December 2014

when a talented group shoots for the stars, he said.

the sources of disappointment. Weather serves as

was revised down from $627.1 billion to $627 billion

a potential partial explanation, but another pos-

and November's figure was revised from $624.8 bil-

LLC, the developer and owners representative,

sibility is that some of the slowdown in job growth

lion to $621.9 billion.

said the project continues to generate interest from

is attributable to reduced activity in the nation's

owners and project teams. The Bullitt Center shows

energy sector. While lower fuel prices are helping

tors Inc. chief economist, said New England, among

its possible to push the envelope and still deliver a

to support various forms of activity, the impact on

other places, was hit heavily by snow in January

steady stream of benefits for the owner, occupants

oil producers has been jarring. Those operating in

and could explain the monthly decline in nonresi-

and society for many years to come, he said.

the oil exploration and production segments of the

dential construction spending. Interpreting January

Chris Rogers, CEO of Seattle-based Point32

Anirban Basu, Associated Builders and Contrac-

economy have come to dominate layoff announce-

construction statistics is always tricky because the

ship LLP, Seattle, the architecture firm for the proj-

ments recently. It may be that the negative im-

seasonal adjustments can never precisely reflect the

ect, said the project is a prototype with no environ-

pacts of lower energy prices are felt more intensely

impact of any given winter or weather system, he

mental footprint. The performance-based design

in the short-term, but that the positive effects will

said. Additionally, nonresidential construction spend-

process required to create it changed the way his

become obvious later this year."

ing enjoyed positive momentum through the end

Brian Court, partner at The Miller Hull Partner-

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

May 2015
METAL
NEWS
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#8 on CONSTRUCTION
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13

INDUSTRY NEWS
of 2014 and, until January, had registered spending

6.7 percent on a monthly basis and is down 14.5

growth in five of the previous six months. It is also

percent on a year-over-year basis. Commercial

possible that the West Coast port slowdown im-

construction spending decreased 5.7 percent

pacted construction volumes, including by reducing

in January and increased 14 percent on a year-

material availability.

over-year basis. Religious construction spending

Three of 16 nonresidential construction sub-

decreased 11.4 percent for the month and is down

sectors posted increases in spending in January

12.4 percent compared to the same time last year.

on a monthly basis. Communication construction

Lodging construction spending decreased 4.4

spending increased 0.7 percent for the month

percent on a monthly basis and increased 18.2

FMI Corp. forecasts increase


in construction put in place

and decreased 1.5 percent for the year. High-

percent on a year-over-year basis. Sewage and

Total construction put in place for 2015 is

way- and street-related construction spending

waste disposal-related construction spending de-

predicted to grow 8 percent according to the

increased 0.2 percent in January and is up 8.7

creased 7.5 percent for the month and increased

latest report from Raleigh, N.C.-based FMI

percent compared to the same time last year.

16 percent on a 12-month basis. Power-related

Corp. This supports earlier FMI predictions that

Manufacturing-related spending increased 4

construction spending decreased 1.1 percent for

construction put in place will top $1 trillion in 2015,

percent in January and is up 22.5 percent for the

the month and decreased 13.2 percent from the

something the market has not seen since 2008.

year. Spending in 13 nonresidential construction

same time one year ago.

Randy Giggard, managing director of research ser-

subsectors declined in January. Health care-relat-

Conservation and development-related

vices at FMI, said the current growth cycle appears

ed construction spending decreased 2.3 percent

construction spending decreased 5.1 percent

to be broad-based and sustainable. Most of the

for the month and is down 2.5 percent for the

for the month and increased 25.6 percent on a

new construction activity is in the private sec-

year. Education-related construction spending

yearly basis. Office-related construction spending

tor, he said. Projects dependent on government

decreased 3.6 percent for the month and 0.4

decreased 1.7 percent in January and increased

spending, especially those involving infrastructure,

percent on a year-over-year basis. Spending in

13.7 percent from the same time one year ago.

continue to be at the mercy of politics.

the water supply category decreased 7.5 percent

Amusement and recreation-related construction

from December and increased 3.3 percent from

spending decreased 3.2 percent on a monthly

construction growth due in part to increases in

the same time last year.

basis and increased 19.3 percent from the same

rents and declining inventory for housing and office

time last year. Sewage and waste disposal-related

space, according to FMIs report. The sectors ex-

category decreased 1.7 percent on a monthly basis

construction spending decreased 2 percent

pected to experience the highest construction put

and increased 8.9 percent on an annual basis. Pub-

for the month and increased 10.5 percent on a

in place growth rate are:

lic safety-related construction spending decreased

12-month basis.

Lodging construction: 16 percent growth

Construction spending in the transportation

2013 MCN.indd 1

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Geographically, larger cities are experiencing

3/12/2015 2:34:16 PM

Commercial construction: 15 percent growth


Manufacturing construction: 11 percent growth
Office construction: 11 percent growth
Residential construction: 9 percent growth
To view FMIs construction outlook, visit: hosting.fyleio.com/
21574/public/FMI_Studies_and_Reports_/Outlook_2015Q1_V2.pdf.

Altech Panel Systems produces


flashing components
Altech Panel Systems, Cartersville, Ga.,
offers a line of complementary products
to its metal composite material (MCM)
product line. These complementary products include curved and straight trim, and
flashing components manufactured from painted aluminum, painted steel, zinc
or copper sheet. Concealed fastener soffit panels manufactured from aluminum or steel are also offered. Altech Panel Systems provides custom fabrication services for a variety of aluminum and steel sheet, extruded products and
steel fabrication. For more information about the complementary products, visit
www.altechpanel.com.

NRCA releases boxed set


The National Roofing Contractors Association (NRCA) released The NRCA
Roofing Manual: Membrane Roof Systems2015. The new volume updates
the 2011 volume and is a reference for contractors, architects and roof consultants.
The 2015 manual provides best industry practices and technical information
about the design, materials and installation techniques applicable to membrane roof
systems used in low-slope applications. In addition, the manual includes information
about roof decks, air and vapor retarders, rigid board insulation, roof membranes,
fasteners, surfacing, accessories, roof system configurations and roof re-coverings.
It has a new format intended to assist product and material selection.
The NRCA Roofing Manual: Membrane Roof Systems2015 may be used
with other applicable volumes: The NRCA Roofing Manual: Architectural Metal
Flashing, Condensation and Air Leakage Control, and Reroofing2014; The NRCA
Roofing Manual: Steep-slope Roof Systems2013; and The NRCA Manual and
SPF Roof Systems2012. All four volumes are available in a boxed set or in an
electronic version at shop.nrca.net.

The Garland Co. Inc.


redesigns brochure
Cleveland-based The Garland Co. Inc.
redesigned its Sustainable Solutions
brochure and developed an interactive version to introduce building owners, facility
managers, architects and other design
professionals to Garlands building envelope solutions. The interactive version can be
viewed at www.garlandco.com/brochure.
The brochure includes a comparative
analysis of sustainable solution benefits highlighting various roof systems potentials
for likelihood of achieving LEED points, energy savings and inclusion of recycled
content among other sustainable attributes. There are small blue icons placed
throughout the digital version that link to additional content including comprehensive
product descriptions, application videos and project profiles.
Brian Lambert, Garlands director of products and systems, said the information helps clarify the options to achieve sustainable design. Sustainable design is

May 2015

METAL CONSTRUCTION NEWS

15

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INDUSTRY NEWS

3,000

no longer synonymous with green roofs, but is more deeply rooted in the performance, life cycle value, energy savings and overall environmental impact the

Contractors

100,000

Ironworkers
These are numbers you cant ignore:
Over 3,000 Contractors, over 100,000
Ironworkers and billions of dollars in contracts
for the worlds most recognizable projects.
There are literally thousands of reasons to
put your trust in Ironworkers.

products have on the building itself and the surrounding environment, he said.

Englert Inc. releases brochure


Perth Amboy, N.J.-based Englert Inc. announced its new color, two-page brochure
on coating quality, Why Choose Englert? The
brochure outlines the 67 steps Englert takes
in testing and quality control of its metal
coating. It explains testing Englert conducts on
each coil it paints to ensure quality color, gloss,
paint adhesion and durability. The brochure
also outlines Englerts process of continuous
monitoring and inspection as each coil runs
through its paint-line system. It explains the 12step procedure for tracking each coil that is coated including production reports,
verification of amount and weight and correct labeling and packaging. To receive
a copy of the brochure, call (732) 826-8614 or visit www.englertinc.com.

Dynamic Fastener releases


Tool and Fastener Hand Guide
Kansas City, Mo.-based Dynamic Fastener
released a new version of its Tool and
Fastener Hand Guide. The guide provides
many answers to issues that arise in the metal
building industry. The 132-page, full-color
publication provides answers about fastener
applications, engineering data, availability of
types, size ranges and fastener materials. In
addition to discussing screws and anchors, the
guide provides prices and other information related to flashings, sealants, insulation tapes, safety equipment, hand tools, power tools and more. For a copy of
the guide, call (800) 821-5448.

EVENTS

Ironworkers.
SAFETY
QUALITY
PRODUCTIVITY
www.ironworkers.org | www.impact-net.org

June 2-3
2015 MCA Summer Meeting
Rosemont, Ill.
(847) 375-4718
www.metalconstruction.org

June 14-17
Western Roofing Expo
Las Vegas
(800) 725-0333
www.wsrca.com

June 27-July 1
ASHRAE Annual Conference
Atlanta
(800) 527-4723
www.ashrae.org

July 16-18
Florida Roofing & Sheet Metal Expo
Orlando, Fla.
(800) 767-3772 ext. 100
www.floridaroof.com

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16

METAL CONSTRUCTION NEWS May 2015

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Worry less about your metal building


with solutions from SBS
TEXAS ALABAMA
1.877.257.BLDG (2534) sbslp.com

You want someone who you can trust; someone who will deal with
you honestly and with integrity. You want a team of experienced
people and a company capable of manufacturing the highest quality
products that are priced right.
That team is Schulte Building Systems (SBS).

ALABAMA
1.800.438.1606 inlandbuildings.com

Contact one of our metal building experts and well handle all the
details for you. Well deliver a complete order to your job site on time
for a trouble-free building erection.
Call 1.877.257.BLDG (2534) and lets start building a strong
relationship today.

A Company You Can Count On, A Name You Can Trust

For the past 10 years, weve built


our business by meeting your
metal building needs.

And we built it all on relationships.


A timeline of our history

Major expansion of
the manufacturing
facility in Cullman, AL.

Reached the $100


million milestone
($110M in shipments).

MILESTONE

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2014

2013

RECORD

2014

Opened the second


manufacturing plant
in Hueytown, AL.

GROWTH

EXPANSION

SBS acquired Inland


Building Systems (IBS)
in Cullman, AL.

2011

2008

ACQUISITION

SBS is born. Opened


Hockley office and
plant.

2006

2005

BIRTH

Recorded the highest


YTD Shipments
($145M).

Upgraded
manufacturing plant
in Hueytown, AL.

UPGRADE

SPECIAL FEATURE TOP METAL BUILDERS

Top Metal Builders 2014


By Paul Deffenbaugh, Editorial Director

The growth and development of the metal

year showed a 14 percent increase in submissions.

attracting the best workers are those that view it as

building systems industry has ramped up

At Metal Construction News, we take that as the

a competition and actively recruit.

over the last few years as the economy

most positive sign of a growing industry. It is an

At the least, company owners can feel as if

has grown. But even with a growing economy,

axiom of these kinds of lists that companies who

they have some control over their labor and can take

the industry participants are facing tough and chal-

are declining or not feeling like theyre measuring

action to address the challenge. But the weather is a

lenging obstacles. For the Top Metal Builders of

up do not tend to submit. When times are good

different issue. As has often been said, Everybody

2014, those challenges generally boiled down to

though, submissions increase.

complains about the weather but nobody does any-

two things: shortage of qualified labor and difficult

Even though all the indicators show good

thing. For metal building contractors trying to meet

times, as mentioned there are a couple of challeng-

schedules and make efficient use of their crews, the

es that our builders are facing. For the first year, we

long, cold winter of 2014 (during which more than

met those challenges and achieved industry-wide

asked people to indicate their biggest challenges,

50 percent of the country was covered in snow) pre-

success. We break the Top Metal Builders list into

and worker shortage and weather were the clear

sented huge challenges and significantly curtailed

two components. The 100 largest companies as

winners. Among the other challenges receiving

construction opportunities. This is reflected not

measured by tonnage of steel put in place. And the

more than one mention were lack of financing, dif-

only in the Top Metal Builder list but in the overall

100 largest companies as measured by total square

ficulty in holding margins due to price competitive-

construction numbers from last year.

footage built.

ness and overburdening from regulations.

weather conditions.
Nonetheless, the companies listed here have

In 2014, the companies listed here increased

20

The labor shortage was the clear leader in chal-

Still, the last presages reasons for optimism.


More companies are submitting. There is more conti-

total tonnage used by 23.4 percent compared to

lenges though, and it extended from the obvious

nuity in the list from year to year, showing companies

2013. The square footage of buildings constructed

difficulty in finding qualified erectors and trades

have achieved stability. Overall numbers are increas-

increased 17.6 percent compared to 2013. Of

people to the less obvious one of lack of truck driv-

ing. New companies are finding success in a raw

particular note regarding this years submissions is

ers that is leading to delays in material shipping.

market. Established companies are achieving growth

the fact that the number of submissions increased

There is no easy answer to solve the labor shortage,

by taking on more sophisticated projects. We are

32 percent compared to the previous year, and that

but traditionally companies that have succeeded in

looking forward to seeing the list for 2015.

METAL CONSTRUCTION NEWS May 2015

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Fun Facts
Average Tonnage 2013: 1,400.3 tons
Average Tonnage 2014: 1,727.6 tons
Percent Increase: 23.4 percent
Average Square Footage 2013: 340,960 square feet
Average Square Footage 2014: 401,024 square feet
Percent Increase: 17.6 percent
Company with the largest ranking increase in tonnage from 2013 to 2014: Canco General Contractors Inc., Plant City, Fla. (61 places)
Company with the largest ranking increase in square footage from 2013 to 2014: Rudolph Libbe Inc., Walbridge, Ohio (39 places)
Company with the largest percent increase in tonnage from 2013 to 2014: CM Contracting Inc., Battle Creek, Mich. (99.7 percent)
Company with the largest actual increase in tonnage from 2013 to 2014: Design Systems Builders Inc., Nashville, Tenn. (4,010.0 tons)
Company with the largest percent increase in square footage from 2013 to 2014: CM Contracting Inc. (100.0 percent)
Company with the largest actual increase in square footage from 2013 to 2014: Keller Inc., Kaukauna, Wis. (451,951 square feet)
Oldest company founded: Dunn Building Co., Birmingham, Ala. (1878)
Newest company founded: GridCor Developments Ltd., Lloydminster, Alberta, Canada (2014)

Top Metal Builders Rank By Tonnage


Rank

Company Name/Location

Year
Founded

2014
Tonnage

2013
Tonnage

% Change 2014 Square Affiliated Manufacturer


Tonnage Footage

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

Span Construction & Engineering Inc., Madera, Calif.


Keller Inc., Kaukauna, Wis.
Blaine Construction Corp., Knoxville, Tenn.
Design Systems Builders Inc., Nashville, Tenn.
Hansen-Rice Inc., Nampa, Idaho
Fleming Building Co. Inc., Tulsa, Okla.
Crossland Construction Co. Inc., Columbus, Kan.
Precision Erection Co., Russell Springs, Ky.
Harrell Construction Co. Inc., Jacksonville, Fla.
Brown Builders Inc., Bossier City, La.
Bayland Buildings Inc., Green Bay, Wis.
Gray & Becker Construction Services LLP, Austin, Texas
Steel Nation Inc., dba Steel Nation Steel Buildings, Washington, Pa.
Septagon Construction Co. Inc., Sedalia, Mo.
BARNES buildings & management group inc., Weymouth, Mass.
Sure Steel Inc., South Weber, Utah
Sea Con LLC, Issaquah, Wash.
Gateway Building Systems Inc., West Fargo, N.D.
Dunn Building Co., Birmingham, Ala.
Branco Enterprises Inc., Neosha, Mo.
Ferguson Construction Co., Sidney, Ohio
Schwisow Construction Inc., Lincoln, Neb.
Russell P. LeFrois Builder Inc., Henrietta, N.Y.
Jensen Builders Ltd., Fort Dodge, Iowa
Brett Construction Co., Lexington, Ky.
Building Innovation Group Inc., East Rochester, N.Y.
James Steel Inc., Yankton, S.D.
J.A. Wagner Construction Inc., Elkhart, Ind.
JBS Contracting Inc., Mt. Pleasant, Mich.

1979
1960
1968
1976
1983
1946
1978
1991
1977
1971
1991
1947
2008
1980
1996
1993
1976
1958
1878
1933
1920
1985
1947
1983
1986
2000
1976
1972
1993

18,495.0
9,157.0
7,626.0
6,483.0
5,389.0
4,630.0
4,489.4
4,327.0
4,109.0
3,966.0
3,500.0
2,776.0
2,759.0
2,703.0
2,247.5
2320.0
2,201.0
1,971.0
1,849.0
1,799.0
1,750.0
1,747.0
1,710.0
1,707.0
1,677.0
1,658.0
1,635.0
1,633.0
1,582.0

21,902.0
8,182.0
13,581.0
2,473.0
4,720.0
3,840.0
N/A
N/A
N/A
2,875.0
N/A
930.0
2,728.0
2,291.0
1,603.1
1352.0
2,199.0
1,024.0
556.0
203.0
4,421.0
1,191.0
1,665.0
930.0
2,219.0
2,124.0
1,126.0
735.0
1,314.0

-18.4%
10.6%
-78.1%
61.9%
12.4%
17.1%
N/A
N/A
N/A
27.5%
N/A
66.5%
1.1%
15.2%
28.7%
39.4%
0.1%
48.0%
69.9%
88.7%
-152.6%
31.8%
2.6%
45.5%
-32.3%
-28.1%
31.1%
55.0%
16.9%

5,930,735
1,521,736
750,456
N/A
1,076,018
565,205
1,144,613
1,169,397
1,267,900
725,000
850,000
680,300
481,344
N/A
356,078
1352.0
422,068
N/A
470,496
444,987
505,000
190,960
492,776
473,795
755,240
324,950
472,101
482,400
537,425

30
31
32
33
34
35
36
37

Canco General Contractors Inc., Plant City, Fla.


Briner Building Inc., Bluffton, Ind.
Clouse Construction Corp., New Riegel, Ohio
Image Building Systems LLC, Scottsdale, Ariz.
Steel Vision Construction Inc., Rigby, Idaho
Ultimate Steel Erection Inc., Rexburg, Idaho
Chapple Design Build, Roselle, Ill.
Design Builders & Contractors, Elk Mound, Wis.

1986
1969
1975
2007
2001
2001
1949
2005

1,572.0
1,567.0
1,562.0
1,547.0
1,541.6
1,467.4
1,379.0
1,372.6

469.0
2,506.0
1,078.0
1,110.5
1,503.6
1,553.0
1,138.0
370.9

70.2%
-59.9%
31.0%
28.2%
2.5%
-5.8%
17.5%
73.0%

337,385
607,987
386,721
327,770
553,270
360,782
N/A
264,861

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Varco Pruden Buildings, Butler Manufacturing


American Buildings Co.
Varco Pruden Buildings
Butler Manufacturing
GEM Building Systems
Butler Manufacturing
N/A
Various
Varco Pruden Buildings
Butler Manufacturing
Varco Pruden Buildings, AgriSteel
Varco Pruden Buildings
Corle Building Systems
Butler Manufacturing
Metallic Building Co.
Varco Pruden Buildings, Garco Building Systems
Metallic Building Co., Nucor Building Systems, GEM Buildings
Butler Manufacturing
Varco Pruden Buildings, MESCO Building Solutions
Butler Manufacturing
Nucor Building Systems
Varco Pruden Buildings
Butler Manufacturing
Chief Buildings
Varco Pruden Buildings
Ceco Building Systems
Varco Pruden Buildings
Butler Manufacturing
Nucor Building Systems, Chief Buildings,
Schulte BuildingSystems Inc.
Varco Pruden Buildings
Butler Manufacturing
Butler Manufacturing
Star Building Systems, CBC Steel Buildings
Behlen Manufacturing Co.
Nucor Building Systems
Butler Manufacturing
Nucor Building Systems

May 2015

METAL CONSTRUCTION NEWS

21

Ad ver tisement

Butler Manufacturing

TM

From the roof to the walls, everything Butler


Manufacturing produces is rigorously engineered and tested. Thats our way of ensuring you get buildings youre satisied with and
were proud to put our name on. But it doesnt
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global reach, we support you anywhere opportunity takes your business.
Individual businesses and executives from some
of the most admired commercial, community
and industrial companies around the world
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faster, with the expertise to deliver consistent
quality on budget. And our performance features deliver lifetime value from the investment
whether your project is one building or multi-site.
Your construction budget accounts for only 10
percent of your buildings overall lifetime costs.
That means 90 percent of your total building
cost is incurred during operation through costs
related to lighting, heating, cooling and general
maintenance. By considering the impact of operating costs before construction, we can help
you make smart choices that pay off over the
life of the building.
Only an authorized Butler Builder offers these
unrivaled building solutions. Butler Builders are
carefully selected on the basis of reputation,
turnkey capabilities, project expertise, inancial
integrity and safety. A comprehensive training program keeps them fully acquainted with
Butler product development and at the leading
edge of progressive building practices.
These are the reasons why thousands of
business owners, corporate facilities executives and their architects have come to trust
Butler Manufacturing.

Butler Manufacturing
Kansas City, Mo.
(816) 968-3000
www.butlermfg.com

OUR BUILDERS MAKE THE DIFFERENCE.

Congratulations to all the Butler Builders on this years Top Builders list. No one works harder
to stay on the leading edge of progressive building practices than a Butler Builder. Thanks
to the more than 1,400 Builders who continue to make Butler the No. 1 brand in the industry.
Only Butler Manufacturing offers unrivaled building solutions that address the demand
for environmentally friendly and energy-efficient design in community, commercial and
industrial buildings.
Discover the Butler Difference at butlermfg.com.
2015 BlueScope Buildings North America, Inc. All rights reserved. Butler Manufacturing is a division of BlueScope Buildings North America, Inc.

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SPECIAL FEATURE TOP METAL BUILDERS

Top Metal Builders Rank By Tonnage


Rank

Company Name/Location

Year
Founded

2014
Tonnage

2013
Tonnage

% Change 2014 Square Affiliated Manufacturer


Tonnage Footage

38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57

Rudolph Libbe Inc., Walbridge, Ohio


Force Construction Co. Inc., Columbus, Ind.
Colton Constructors Inc., Tempe, Ariz.
Hammers Construction Inc., Perham, Minn.
Rand Construction Engineering Inc., Brighton, Mich.
Superior Construction, Bakersfield, Calif.
Robinson Construction Co., Perryville, Mo.
Scenic Ridge Co., Gordonville, Pa.
Moltus Building Group, Midland, Mich.
Hoover Building Specialists LLC, Honey Brook, Pa.
Epic Construction, Kieler, Wis.
VIP Structures, Syracuse, N.Y.
Ayars & Ayars Inc., Lincoln, Neb.
MMS Northeast Inc., Hampton Falls, N.H.
Wunderlich Builders, Seguin, Texas
North Valley Building Systems Inc., Chico, Calif.
Kalex Steel Buildings Corp., Choteau, Mont.
Thomas & Marker Construction Co., Bellefontaine, Ohio
TMS Contractors LLC, Houston
A-Lert Building Systems, a division of Centurion Industries Inc.,
New Braunfels, Texas
J & F Construction & Development Inc., Bucyrus, Ohio
Riedel-Wilks Building Structures Inc., Huntington, W.Va.
Keystone Steel Structures, Honey Brook, Pa.
US Erectors Inc., Des Moines, Iowa
DJ Construction Co. Inc., Goshen, Ind.
Champion Steel, Keewatin, Minn.
Steadfast Structures Inc., Tucson, Ariz.
G. Greenstreet, Lubbock, Texas
CHG Building Systems Inc., Renton, Wash.
L&L Erectors Inc., Pittsboro, Ind.
Tedesco Construction Services Inc., Niagara Falls, N.Y.
Pat Munger Construction Co. Inc., Branford, Conn.
Willis Smith Construction, Sarasota, Fla.
Evergreen Design-Build, Emporia, Kan.
Charles A. Gaetano Construction Corp., Utica, N.Y.
Geis Construction, Streetsboro, Ohio
BMB Inc., Gretna, Va.
M & F Litteken Co., Wichita Falls, Texas
Cincinnati Commercial Contracting, Cincinnati
Steelcraft Construction Inc., Woodinville, Wash.
Dutton & Garfield Inc., Hampstead, N.H.
Christensen Construction & Design Co. Inc., Estherville, Iowa
Jewett Construction Co. Inc., Scarborough, Maine
Renier Corp., Columbus, Ohio
Integrated Building Systems Inc., Westmont, Ill.
Wycoff Development & Construction LLC, Kemah, Texas
CM Contracting Inc., Battle Creek, Mich.
Steel Structures West LLC, Lake Oswego, Ore.
Ron's General Construction Inc., Eagle River, Alaska
Freeman Building Systems, Mansfield, Ohio
James Ware Construction Inc., Sturgis, Mich.
Cary & Associates Builders Inc., Sebastopol, Calif.
Southwest Building Solutions, Peoria, Ariz.
Oregon Pacific Construction Inc., Woodburn, Ore.
Wagner Construction Co. LLC, Leesburg, Fla.
Centennial Contractors of the Quad Cities Inc., Moline, Ill.
Keystruct Construction Inc., York, Pa.
D&J Engineered Construction, Grand Rapids, Mich.

1955
1946
1970
1956
1980
1986
1946
1989
2013
2001
2002
1975
1985
2000
1975
1972
1992
1956
2006
1976

1,372.0
1,361.0
1,309.0
1,272.9
1,260.0
1,260.0
1,246.9
1,235.0
1,224.0
1,222.2
1,171.0
1,153.0
1,124.0
1,096.0
1,091.0
1,070.0
1,056.1
1,052.0
1,032.0
1,000.0

504.0
941.0
500.0
1,096.2
196.0
631.0
322.5
1,326.0
724.8
1,148.1
637.0
1,461.0
559.0
619.9
534.0
815.0
305.3
182.0
162.0
908.0

63.3%
30.9%
61.8%
13.9%
84.4%
49.9%
74.1%
-7.4%
40.8%
6.1%
45.6%
-26.7%
50.3%
43.4%
51.1%
23.8%
71.1%
82.7%
84.3%
9.2%

346,000
395,010
478,400
384,893
240,000
379,630
236,834
329,458
406,200
330,755
335,759
231,700
226,176
225,352
286,530
N/A
247,330
325,055
120,038
499,438

Varco Pruden Buildings


Butler Manufacturing
American Buildings Co.
Metallic Building Co.
Butler Manufacturing
Metallic Building Co.
Nucor Building Systems
Various
Metallic Building Co.
Corle Building Systems
Varco Pruden Buildings
Varco Pruden Buildings
Butler Manufacturing
Chief Buildings
Butler Manufacturing
Butler Manufacturing
Nucor Building Systems
Varco Pruden Buildings
Butler Manufacturing
A-Lert Building Systems,

1977
1978
2001
2004
1954
2009
2003
1983
1988
2007
2006
1968
1972
2010
1960
1967
1985
1912
1979
1991
1970
1969
1972
1980
1971
N/A
2000
2003
1986
1992
1974
1997
2009
1981
1989
1976
1995
1980

984.0
944.0
924.0
910.0
905.0
897.2
868.3
842.1
831.0
807.9
805.0
804.0
726.6
721.5
719.0
716.3
709.1
695.0
686.0
684.0
681.0
656.0
647.9
647.0
646.5
628.1
622.0
613.4
611.0
609.0
600.0
592.2
556.0
536.0
514.0
514.0
512.0
511.3

503.0
672.0
833.0
1,391.0
791.0
1,514.2
292.2
92.5
996.0
1,101.8
729.0
1,057.0
N/A
150.0
441.0
280.6
206.7
465.0
441.0
N/A
80.0
881.0
425.5
252.0
101.6
397.9
2.0
85.1
973.0
968.0
1,028.0
101.9
186.0
136.0
15.0
33.0
38.0
357.1

48.9%
28.8%
9.8%
-52.9%
12.6%
-68.8%
66.3%
89.0%
-19.9%
-36.4%
9.4%
-31.5%
N/A
79.2%
38.7%
60.8%
70.8%
33.1%
35.7%
N/A
88.3%
-34.3%
34.3%
61.1%
84.3%
36.6%
99.7%
86.1%
-59.2%
-58.9%
-71.3%
82.8%
66.5%
74.6%
97.1%
93.6%
92.6%
30.1%

N/A
143,391
443,484
190,423
296,445
100,996
276,954
318,654
157,899
213,208
201,887
231,331
180,502
119,300
130,000
128,041
249,380
189,190
187,512
150,000
136,910
114,930
125,800
N/A
105,895
152,080
171,000
127,180
151,000
N/A
365,772
94,186
178,340
234,974
158,777
91,131
27,088
129,385

Butler Manufacturing
Varco Pruden Buildings, Parkline Buildings
A&S Building Systems
Varco Pruden Buildings
Varco Pruden Buildings
Nucor Building Systems
Nucor Building Systems, Star Building Systems
Nucor Building Systems
Varco Pruden Buildings
Nucor Building Systems
Varco Pruden Buildings
Varco Pruden Buildings
Butler Manufacturing
Butler Manufacturing
Butler Manufacturing
Nucor Building Systems
Nucor Building Systems
Varco Pruden Buildings
Butler Manufacturing
Butler Manufacturing
Butler Manufacturing
Butler Manufacturing
Butler Manufacturing
Butler Manufacturing
Nucor Building Systems
Nucor Building Systems
Butler Manufacturing
Nucor Building Systems
Varco Pruden Buildings
Butler Manufacturing
Butler Manufacturing
Metallic Building Co.
Metallic Buildings Co., Nucor Building Systems
Metallic Building Co.
Butler Manufacturing
Varco Pruden Buildings
Butler Manufacturing
Nucor Building Systems

58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95

24

METAL CONSTRUCTION NEWS May 2015

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Top Metal Builders Rank By Tonnage


Rank

Company Name/Location

Year
Founded

2014
Tonnage

2013
Tonnage

% Change 2014 Square Affiliated Manufacturer


Tonnage Footage

96
97
98
99
100

GridCor Developments Ltd., Lloydminster, Alberta, Canada


Island Industries Ltd., Nassau, Bahamas
Raeco Builders LLC, Parker, S.D.
Campbell Construction Inc., Wooster, Ohio
System Builders Inc., St. Joseph, Mo.

2014
1958
2009
1953
1974

497.7
495.0
494.0
488.0
487.0

N/A
120.0
776.6
1,126.0
700.0

N/A
75.8%
-57.2%
-130.7%
-43.7%

107,806
90,000
145,644
110,370
155,172

Nucor Building Systems


Butler Manufacturing
Nucor Building Systems
Butler Manufacturing
Varco Pruden Buildings

Top Metal Builders Rank By Square Footage


Rank

Company Name/Location

Year
Founded

2014
Footage

2013
Footage

% Change 2014
Footage Tonnage

Affiliated Manufacturer

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Span Construction & Engineering Inc., Madera, Calif.


Keller Inc., Kaukauna, Wis.
Harrell Construction Co. Inc., Jacksonville, Fla.
Precision Erection Co., Russell Springs, Ky.
Crossland Construction Co. Inc., Columbus, Kan.
Hansen-Rice Inc., Nampa, Idaho
Bayland Buildings Inc., Green Bay, Wis.
Brett Construction Co., Lexington, Ky.
Blaine Construction Corp., Knoxville, Tenn.
Brown Builders Inc., Bossier City, La.
Gray & Becker Construction Services LLP, Austin, Texas
Briner Building Inc., Bluffton, Ind.
Fleming Building Co. Inc., Tulsa, Okla.
Steel Vision Construction Inc., Rigby, Idaho
JBS Contracting Inc., Mt. Pleasant, Mich.

1979
1960
1977
1991
1978
1983
1991
1986
1968
1971
1947
1969
1946
2001
1993

5,930,735
1,521,736
1,267,900
1,169,397
1,144,613
1,076,018
850,000
755,240
750,456
725,000
680,300
607,987
565,205
553,270
537,425

6,174,060
1,069,785
N/A
N/A
N/A
1,114,659
N/A
842,437
1,336,373
525,000
435,000
803,080
905,000
509,413
885,813

-4.1%
29.7%
N/A
N/A
N/A
-3.6%
N/A
-11.5%
-78.1%
27.6%
36.1%
-32.1%
-60.1%
7.9%
-64.8%

18,495.0
9,157.0
4,109.0
4,327.0
4,489.4
5,389.0
3,500.0
1,677.0
7,626.0
3,966.0
2,776.0
1,567.0
4,630.0
1,541.6
1,582.0

Varco Pruden Buildings, Butler Manufacturing


American Buildings Co.
Varco Pruden Buildings
Various

16
17

1920
1976

505,000
499,438

1,242,150
454,035

-146.0%
9.1%

1,750.0
1,000.0

18
19
20
21
22
23
24
25
26
27

Ferguson Construction Co., Sidney, Ohio


A-Lert Building Systems, a division of Centurion Industries Inc.,
New Braunfels, Texas
Russell P. LeFrois Builder Inc., Henrietta, N.Y.
J.A. Wagner Construction Inc., Elkhart, Ind.
Steel Nation Inc., dba Steel Nation Steel Buildings, Washington, Pa.
Colton Constructors Inc., Tempe, Ariz.
Jensen Builders Ltd., Fort Dodge, Iowa
James Steel Inc., Yankton, S.D.
Dunn Building Co., Birmingham, Ala.
Branco Enterprises Inc., Neosha, Mo.
Keystone Steel Structures, Honey Brook, Pa.
Sea Con LLC, Issaquah, Wash.

1947
1972
2008
1970
1983
1976
1878
1933
2001
1976

492,776
482,400
481,344
478,400
473,795
472,101
470,496
444,987
443,484
422,068

478,000
N/A
476,552
81,355
347,377
362,508
289,638
50,440
397,829
410,480

3.0%
N/A
1.0%
83.0%
26.7%
23.2%
38.4%
88.7%
10.3%
2.7%

1,710.0
1,633.0
2,759.0
1,309.0
1,707.0
1,635.0
1,849.0
1,799.0
924.0
2,201.0

28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

Moltus Building Group, Midland, Mich.


LMBI Inc., dba Landmark Metal Builders, Sierra Vista, Ariz.
Force Construction Co. Inc., Columbus, Ind.
Clouse Construction Corp., New Riegel, Ohio
Hammers Construction Inc., Perham, Minn.
Superior Construction, Bakersfield, Calif.
Page Construction LLC, Horn Lake, Miss.
James Ware Construction Inc., Sturgis, Mich.
Ultimate Steel Erection Inc., Rexburg, Idaho
BARNES buildings & management group inc., Weymouth, Mass.
Rudolph Libbe Inc., Walbridge, Ohio
Canco General Contractors Inc., Plant City, Fla.
Epic Construction, Kieler, Wis.
Hoover Building Specialists LLC, Honey Brook, Pa.
Scenic Ridge Co., Gordonville, Pa.
Image Building Systems LLC, Scottsdale, Ariz.

2013
1997
1946
1975
1956
1986
2008
1974
2001
1996
1955
1986
2002
2001
1989
2007

406,200
397,943
395,010
386,721
384,893
379,630
366,632
365,772
360,782
356,078
346,000
337,385
335,759
330,755
329,458
327,770

181,442
220,152
274,507
282,374
278,122
290,164
176,999
282,744
366,616
219,440
144,775
163,818
151,970
278,078
262,250
230,300

55.3%
44.7%
30.5%
27.0%
27.7%
23.6%
51.7%
22.7%
-1.6%
38.4%
58.2%
51.4%
54.7%
15.9%
20.4%
29.7%

1,224.0
N/A
1,361.0
1,562.0
1,272.9
1,260.0
N/A
600.0
1,467.4
2,247.5
1,372.0
1,572.0
1,171.0
1,222.2
1,235.0
1,547.0

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

GEM Building Systems


Varco Pruden Buildings, AgriSteel
Varco Pruden Buildings
Varco Pruden Buildings
Butler Manufacturing
Varco Pruden Buildings
Butler Manufacturing
Butler Manufacturing
Behlen Manufacturing Co.
Nucor Building Systems, Chief Buildings,
Schulte Building Systems Inc.
Nucor Building Systems
A-Lert Building Systems
Butler Manufacturing
Butler Manufacturing
Corle Building Systems
American Buildings Co.
Chief Buildings
Varco Pruden Buildings
Varco Pruden Buildings, MESCO Building Solutions
Butler Manufacturing
A&S Building Systems
Metallic Building Co., Nucor Building Systems,
GEM Buildings
Metallic Building Co.
Mid-West Steel Building Co.
Butler Manufacturing
Butler Manufacturing
Metallic Building Co.
Metallic Building Co.
ACI Building Systems, NCI Building Systems
Butler Manufacturing
Nucor Building Systems
Metallic Building Co.
Varco Pruden Buildings
Varco Pruden Buildings
Varco Pruden Buildings
Corle Building Systems
Various
Star Building Systems, CBC Steel Buildings

May 2015

METAL CONSTRUCTION NEWS

25

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SPECIAL FEATURE TOP METAL BUILDERS

Top Metal Builders Rank By Square Footage

32

Rank

Company Name/Location

Year
Founded

2014
Footage

2013
Footage

% Change 2014
Footage Tonnage

Affiliated Manufacturer

44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

Thomas & Marker Construction Co., Bellefontaine, Ohio


Building Innovation Group Inc., East Rochester, N.Y.
G. Greenstreet, Lubbock, Texas
DJ Construction Co. Inc., Goshen, Ind.
Accelerated Construction Services, Morgantown, W.Va.
Wunderlich Builders, Seguin, Texas
Steadfast Structures Inc., Tucson, Ariz.
Design Builders & Contractors, Elk Mound, Wis.
Dublin Building Systems, Dublin, Ohio
BMB Inc., Gretna, Va.
Kalex Steel Buildings Corp., Choteau, Mont.
Rand Construction Engineering Inc., Brighton, Mich.
Robinson Construction Co., Perryville, Mo.
Oregon Pacific Construction Inc., Woodburn, Ore.
VIP Structures, Syracuse, N.Y.
Pat Munger Construction Co. Inc., Branford, Conn.
Ayars & Ayars Inc., Lincoln, Neb.
MMS Northeast Inc., Hampton Falls, N.H.
L&L Erectors Inc., Pittsboro, Ind.
Tedesco Construction Services Inc., Niagara Falls, N.Y.
Schwisow Construction Inc., Lincoln, Neb.
US Erectors Inc., Des Moines, Iowa
M & F Litteken Co., Wichita Falls, Texas
Cincinnati Commercial Contracting, Cincinnati
Mid-States Construction Inc., Elkhart, Ind.
Willis Smith Construction, Sarasota, Fla.
Southwest Building Solutions, Peoria, Ariz.
CM Contracting Inc., Battle Creek, Mich.
Wagner Construction Co. LLC, Leesburg, Fla.
CHG Building Systems Inc., Renton, Wash.
System Builders Inc., St. Joseph, Mo.
Tesmer Construction Corp., Neillsville, Wis.
Patco Construction Inc., Sanford, Maine
Wycoff Development & Construction LLC, Kemah, Texas
Ron's General Construction Inc., Eagle River, Alaska
Steelcraft Construction Inc., Woodinville, Wash.
Raeco Builders LLC, Parker, S.D.
Riedel-Wilks Building Structures Inc., Huntington, W.Va.
Dutton & Garfield Inc., Hampstead, N.H.
Uhl Construction Co., Allison Park, Pa.
Charles A. Gaetano Construction Corp., Utica, N.Y.
D&J Engineered Construction, Grand Rapids, Mich.
Geis Construction, Streetsboro, Ohio
Steel Structures West LLC, Lake Oswego, Ore.
Radon Construction Corp., Ronkonkoma, N.Y.
Jewett Construction Co. Inc., Scarborough, Maine
Stocks & Taylor Construction Inc., Washington, N.C.
Straitline Structures Inc., Sugarcreek, Ohio
TMS Contractors LLC, Houston
Lunco Corp. LLC, Carthage, N.Y.
Evergreen Design-Build, Emporia, Kan.
Aagaard-Juergensen LLC, Orlando, Fla.
Lock Steel Building Co. Inc., Carrollton, Mo.
Christensen Construction & Design Co. Inc., Estherville, Iowa
Commercial Industrial Builders Inc., Amarillo, Texas
Met-Con Construction Inc., Faribault, Minn.
Campbell Construction Inc., Wooster, Ohio

1956
2000
1983
1954
2011
1975
2003
2005
1970
1985
1992
1980
1946
1981
1975
1968
1985
2000
2007
2006
1985
2004
1912
1979
1975
1972
2009
2000
1989
1988
1974
1958
1985

325,055
324,950
318,654
296,445
287,000
286,530
276,954
264,861
253,700
249,380
247,330
240,000
236,834
234,974
231,700
231,331
226,176
225,352
213,208
201,887
190,960
190,423
189,190
187,512
182,028
180,502
178,340
171,000
158,777
157,899
155,172
154,569
152,213
152,080
151,000
150,000
145,644
143,391
136,910
136,763
130,000
129,385
128,041
127,180
126,000
125,800
124,910
124,250
120,038
120,000
119,300
116,960
115,557
114,930
112,340
112,300
110,370

56,709
366,904
22,841
267,493
235,000
100,847
115,650
81,924
560,300
52,688
79,514
26,600
87,821
78,628
405,364
195,981
224,675
168,504
371,673
149,643
348,620
397,592
141,850
117,379
435,745
N/A
67,470
N/A
4,020
130,060
182,558
154,520
61,484
107,394
265,000
N/A
195,425
146,136
11,520
40,028
81,000
68,689
31,925
15,755
50,000
81,350
128,585
138,829
17,545
N/A
40,000
77,395
16,648
150,593
57,831
709,600
252,254

82.6%
-12.9%
92.8%
9.8%
18.1%
64.8%
58.2%
69.1%
-120.9%
78.9%
67.9%
88.9%
62.9%
66.5%
-75.0%
15.3%
0.7%
25.2%
-74.3%
25.9%
-82.6%
-108.8%
25.0%
37.4%
-139.4%
N/A
62.2%
N/A
97.5%
17.6%
-17.6%
0.0%
59.6%
29.4%
-75.5%
N/A
-34.2%
-1.9%
91.6%
70.7%
37.7%
46.9%
75.1%
87.6%
60.3%
35.3%
-2.9%
-11.7%
85.4%
N/A
66.5%
33.8%
85.6%
-31.0%
48.5%
-531.9%
-128.6%

Varco Pruden Buildings


Ceco Building Systems
Nucor Building Systems
Varco Pruden Buildings
Kirby Building Systems
Butler Manufacturing
Nucor Building Systems, Star Building Systems
Nucor Building Systems
Varco Pruden Buildings
Nucor Building Systems
Nucor Building Systems
Butler Manufacturing
Nucor Building Systems
Metallic Building Co.
Varco Pruden Buildings
Varco Pruden Buildings
Butler Manufacturing
Chief Buildings
Nucor Building Systems
Varco Pruden Buildings
Varco Pruden Buildings
Varco Pruden Buildings
Varco Pruden Buildings
Butler Manufacturing
Nucor Building Systems
Butler Manufacturing
Metallic Buildings Co., Nucor Building Systems
Butler Manufacturing
Butler Manufacturing
Varco Pruden Buildings
Varco Pruden Buildings
Behlen Building Systems
Varco Pruden Buildings
Nucor Building Systems
Varco Pruden Buildings
Butler Manufacturing
Nucor Building Systems
Varco Pruden Buildings, Parkline Buildings
Butler Manufacturing
Varco Pruden Buildings
Butler Manufacturing
Nucor Building Systems
Nucor Building Systems
Nucor Building Systems
Butler Manufacturing
Butler Manufacturing
A&S Building Systems
Metallic Building Co.
Butler Manufacturing
Butler Manufacturing
Butler Manufacturing
Butler Manufacturing
Varco Pruden Buildings
Butler Manufacturing
Butler Manufacturing
Butler Manufacturing
Butler Manufacturing

METAL CONSTRUCTION NEWS May 2015

1986
1991
2009
1978
1970
1920
1960
1980
1967
2003
1981
1972
2010
1996
2006
1984
2010
1970
1946
1969
1984
1978
1953

1,052.0
1,658.0
842.1
905.0
N/A
1,091.0
868.3
1,372.6
453.0
709.1
1,056.1
1,260.0
1,246.9
536.0
1,153.0
804.0
1,124.0
1,096.0
807.9
805.0
1,747.0
910.0
695.0
686.0
417.4
726.6
556.0
622.0
514.0
831.0
487.0
N/A
379.0
628.1
611.0
684.0
494.0
944.0
681.0
301.0
719.0
511.3
716.3
613.4
475.0
647.9
421.1
N/A
1,032.0
442.0
721.5
277.0
326.0
656.0
190.0
355.0
488.0

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Top Metal Builders Alphabetical Listing


Aagaard-Juergensen LLC

BMB Inc.

Canco General Contractors Inc.

Square Footage List


Orlando,Fla.
RandyBrooks,MikeMoore
www.ajconstruction.com
Full-service,design-buildgeneralcontractors

Both Lists
Gretna,Va.
BlairHolding(FredBlair)
www.bmbsteel.com
Pre-engineeredmetalbuildings,
metalroofs,warehouseupits

Both Lists
PlantCity,Fla.
JohnD.Prahl
www.cancol.com
Commercialandindustrialcontractor
specializinginpre-engineeredmetalbuildings

Branco Enterprises Inc.

Cary & Associates Builders Inc.

Both Lists
Neosha,Mo.
JohnE.Branham,PE
www.branco.com
Newconstruction,metalbuildings,
concrete,sitework,carpentry,
metalrooing,piping,framing

Tonnage List
Sebastopol,Calif.
BobCary
www.carybuilders.com
Full-servicegeneralcontractorspecializing
inmetalbuidlingforthedeisgnandconstruction
ofcommercial,industrial,wineryand
agriculturalbuildings

Accelerated Construction Services


Square Footage List
Morgantown,W.Va.
MichaelAllen,DavidBiafora,RichardBiafora
www.acceleratedconstructionservices.com
Constructionmanagementandgeneral
contracting,commercialandindustrial

A-Lert Building Systems,


a division of Centurion Industries Inc.
Both Lists
NewBraunfels,Texas
KennyTharp,BradParish,LorenTroyer
www.alertbuildingsystems.com
Manufacturerandinstallofmetalbuildings,
mini-storagebuildings,metalrooing,retroit,
newconstruction,conversions

Brett Construction Co.


Both Lists
Lexington,Ky.
BrettT.Setzer,BanksHudson,
DennyBoom,KeithFryman
www.brettcon.com
Design-buildcontractor

Centennial Contractors of the Quad Cities Inc.

Ayars & Ayars Inc.

Briner Building Inc.

Champion Steel

Both Lists
Lincoln,Neb.
www.ayarsayars.com
Design-build,metalbuildings,metalrooing,newconstruction,commercialconstruction

Both Lists
Bluffton,Ind.
MikeSwinford,DaveDunwiddie,
ChrisElser,BryanHarshbarger
www.brinerbuilding.com
Design-buildgeneralcontractor

Tonnage List
Keewatin,Minn.
MikeClark
www.championsteelmn.com
Metalbuildings,newconstruction,
reinforcing,plantmaintenance

Brown Builders Inc.

Chapple Design Build

Both Lists
BossierCity,La.
B.WayneBrown,Chairman;
KristenBrown,President
www.brownbuilders.com
Pre-engineeredmetalbuildings,commercial,
lightindustrial,warehousing,newconstruction,
renovations,additions,multifamily

Tonnage List
Roselle,Ill.
PhilAbbinanti
www.chappledb.com
Design-buildgeneralcontractorspecializingin
ButlerbuildingsystemsintheChicagoarea

Tonnage List
Moline,Ill.
JimMassa,JaymeMassa,ZackSottos
wwww.cciqc.com
Metalbuildings,newconstruction,retroit

BARNES buildings & management group inc.


Both Lists
Weymouth,Mass.
MartinE.Barnes
www.barnesbuildings.com
Steelconstructionspecialists,metalbuildings,metal
sidingandrooing,steelfabricationandsteelerectors

Bayland Buildings Inc.


Both Lists
GreenBay,Wis.
ESOP,SteveAmbrosius
www.baylandbuildings.com
Metalbuildings,generalcontractor,
new,remodels,additions,commercial,
agricultural,industrial

Building Innovation Group Inc.


Both Lists
EastRochester,N.Y.
StephenS.Holmes
Full-servicegeneralcontractorwith
metalbeing40percentofsales

Blaine Construction Corp.


Both Lists
Knoxville,Tenn.
YatesCompanies
www.blaineconstruction.com
Full-servicegeneralcontractoroffering
afulllineofpre-engineeredand
hybridbuildingsolutions

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Charles A. Gaetano Construction Corp.


Both Lists
Utica,N.Y.
WilliamGaetano,BrianGaetano,
GregoryGaetano
www.gaetanoconst.com
Full-servicegeneralcontractor,
design-builder,constructionmanager,
Butlerbuilder,retroitandnew

Campbell Construction Inc.


Both Lists
Wooster,Ohio
JohnA.Campbell
www.campbell-construction.com
Design-buildgeneralcontractor/construction
managerspecializingincommercialand
industrialconstruction

CHG Building Systems Inc.


Both Lists
Renton,Wash.
CharlesH.Grouws
www.chgbuildingsystems.com
Furnish/erectmetalbuildings,structural
steelandarchitecturalsheetmetal

May 2015

METAL CONSTRUCTION NEWS

33

Column-free interior space in excess of 250 feet provides maximum de

Allows HVAC, wiring, and sprinkler systems to be incorporated into the


Available in both gable and single slope Clearspan framing
Fully compatible with all Nucor Roof Systems
Proudly Made in America from American steel

Ideal for retail stores, manufacturing plants, recreational facilities, aren


aircraft hangars and more

WIDE OPEN

esign flexibilty

e trusses

nas, stadiums,

With Nucor TrussFrame, the Ultimate in design flexibility.

circle #18 on reader service card

Varco Pruden Builders Turning Innovation


Into Award Winning Projects

Category:
Project:
Builder:
Architect:

Agricultural
Burntshirt Vineyards, Hendersonville, NC
Cooper Construction Company, Inc.
Burntshirt Vineyards

Category:
Project:
Builder:
Architect:

Automotive
Cycle Works Roper Centre, Edmonton, AB
Makloc Construction Inc.
Dejmek & Associates

Category:
Project:
Builder:
Architect:

Church
Hampton Free Methodist, Saskatoon, SK
Con-Tech General Contractors Ltd.
HDH Architects

Category:
Project:
Builder:
Architect:

Distribution
Autotool, Inc., Plain City, OH
Dublin Building Systems
N/A

Category:
Project:
Builder:
Architect:

Government
Fire Station, Dundee Township, MI
Krieghoff-Lenawee
John D. Kohler Architect, P.C.

Category:
Project:
Builder:
Architect:

Hybrid Construction
Siemens Caf, Sacramento, CA
Spanda Industrial, Inc.
N/A

Category:
Project:
Builder:
Architect:

Manufacturing
Harbor Steel, Lexington, KY
Brett Construction Company
Eddie Oullette Architect

Category:
Project:
Builder:
Architect:

Office
Six Guys, Saskatoon, SK
Con-Tech General Contractors, Ltd.
N/A

Category:
Project:
Builder:
Architect:

Recreation
Eureka Recreational Facility, Eureka, NV
Architectural Building Systems, LLC
Hawkins & Associates

Category:
Project:
Builder:
Architect:

Retail
Van Wall Equipment, Nevada, IA
Woodruff Construction, LLC
Kyker Johnson Architecture

Category:
Project:
Builder:
Architect:

Retrofit BEFORE
Missouri Auto Auction, Columbia, MO
Lock Steel Buidling Company, Inc.
Rimiller Architects

Category: Retrofit AFTER

Category:
Project:
Builder:
Architect:

Schools
Knoxville Christian School, Farragut, TN
George W. Reagan Company, Inc.
Falconnier Design Co.

Category:
Project:
Builder:
Architect:

Transportation
Duncan Aviation Maint., Lincoln, NE
Tectonic Management Group, Inc.
N/A

Category: Warehouse
Project: Interstate Park, Fort Wayne, IN
Builder: CME Corporation
2015

LIGHTEN UP
With Innovative Solutions From Varco Pruden

PrisMAX
Sky Lights
SSR Roof
WideBay Trussed Purlins
Open Web Framing

VARCO PRUDEN INTRODUCED


OPEN WEB FRAMING IN THE 1950S
It weighs less, yet can support greater loads at longer bay widths. And, it lets in more
light.

OLD TRANSLUCENT
SKYLIGHT PANELS

REPLACED WITH
PRISMAX SKYLIGHTS

WE RE-INVENTED OUR WIDEBAY TRUSSED PURLINS


Innovation is our focus, so we dont rest on a great idea. We improved our WideBay
trussed purlins to be greener and more cost-efficient. Made from G-30 tubing that bolts
together (no welding required), the newest version of our award-winning* secondary
framing system is better for everyone the building owner, the erector, and the
environment.

MAXIMIZE DAYLIGHTING WITH


VPS SELF-CURBING PRISMAX SKYLIGHTS**
PrisMAX SL provides more light for longer periods of the day, enhancing a wide variety
of indoor activities for customers, employees and visitors in your facility. These durable
skylights use prismatic lens technology to deliver optimal daylight performance. PrisMAX
SL was developed in conjunction with Sunoptics and when used as part of a sensorcontrolled lighting system, dramatically reduces the need for electrical lighting. PrisMAX
SLs unique self-curbing structure uses a patented water-diverter and seam-mounted
aluminum framing to create a long term, weathertight seal for years of maintenance-free
performance.

ELECTRIC LIGHTS ARE OFF

THE COMPLETE PACKAGE

DAYLIGHTING COMPARISON

With our systems approach, combine the advantages of Open Web, WideBay and
PrisMAX to make your building lighter, brighter and less expensive to
own and maintain.
VARCO PRUDEN. BUILDING INNOVATIONS.
*
**

Named Buildings Magazines 2005 Top New Products


Named Buildings Magazines 2014 Top Money-Saving Products

Building Solutions...

PRISMAX SL
SYSTEM

DOMED
SKYLIGHT

one relationship at a time.

VISIT US ONLINE AT WWW.VP.COM/AD/MCN FOR FREE PRODUCT INFORMATION.


circle #19 on reader service card

TRANSLUCENT
PANEL

SPECIAL FEATURE TOP METAL BUILDERS


Christensen Construction & Design Co. Inc.

D&J Engineered Construction

Evergreen Design-Build

Both Lists
Estherville,Iowa
StevenP.Christensen
www.ccon1.com
Metalbuildings,metalrooing,reroof,
design-build,generalconstruction

Both Lists
GrandRapids,Mich.
RickDunneback,AndyHuffman
www.dkengconst.com
Commercialgeneralcontractor

Both Lists
Emporia,Kan.
JustinMallon,JohnMallon
evergreendesign-build.com
Metalbuildingsandnewconstruction

Design Builders & Contractors

Ferguson Construction Co.

Both Lists
ElkMound,Wis.
DougAwe,LucasWeissinger
www.designbuilderswi.com
Generalcontractorcommercialsteelbuildings

Both Lists
Sidney,Ohio
MartinL.Given
www.ferguson-construction.com
Generalcontractornewconstruction
andrenovations

Cincinnati Commercial Contracting


Both Lists
Cincinnati
JohnWestheimer
www.cccontracting.com
Newconstruction,metalbuildings,metalrooing,crane
buildings,metalreroof,remodels,metalbuildingadditions

Clouse Construction Corp.


Both Lists
NewRiegel,Ohio
LennyClouse,LynnClouse
www.clouseconstruction.com
Design-buildgeneralcontractor,specializing
inpre-engineeredsteelbuildings,
conventionalsteel

CM Contracting Inc.
Both Lists
BattleCreek,Mich.
MarkD.Hires,ScottFriedersdorff,CherylD.Hires
www.cmcontracting.net
Constructionmanagement,newconstruction
andrenovations,commercial

Colton Constructors Inc.


Both Lists
Tempe,Ariz.
BobColton
www.coltonconstructors.com
Pre-engineeredmetalbuildings,
generalcontracting,design-build,
newconstruction,expansions

Commercial Industrial Builders Inc.


Square Footage List
Amarillo,Texas
GregBillington
www.designbuildamarillo.com
Generalcontractorspecializingindesign-build

Crossland Construction Co. Inc.


Both Lists
Columbus,Kan.
IvanCrosslandJr.,BennieCrossland,Curt,
MikeandPatrickCrossland
www.crosslandconstruction.com
Largegeneralcontractorspecializingin
hardbid,constructionmanagement,
design-buildandnegotiatedwork.New
constructionandremodel/renovation

38

METAL CONSTRUCTION NEWS May 2015

Design Systems Builders Inc.


Tonnage List
Nashville,Tenn.
DelHickman,DeanTaylor
www.dsb-inc.com
Pre-engineeredmetalbuildings,reroofsolutions

DJ Construction Co. Inc.


Both Lists
Goshen,Ind.
BobSchrock
www.djconstruction.com
Commercialconstruction,including
newconstruction,steelbuildings,
renovationsandsmallprojects

Dublin Building Systems


Square Footage List
Dublin,Ohio
TomIrelan,RichIrelan,BobHowe
www.dublinbuilding.com
Design-buildgeneralcontractor

Dunn Building Co.


Both Lists
Birmingham,Ala.
DunnInvestmentCo.
www.dunnbuildingcompany.com
Generalcontractorandspecialtysubcontractor
inpre-engineeredmetalbuildings,metalrooing
andsiding,andheavyconcrete

Dutton & Garfield Inc.


Both Lists
Hampstead,N.H.
StevenR.Webster
www.duttongarield.com
Buildingdesign-build,supplyanderect,
newandretroitrooing

Fleming Building Co. Inc.


Both Lists
Tulsa,Okla.
RaymondAMillerJr.
www.lemingbuildingco.com
Generalcontractorwithfull-service
design-buildcapabilities.Commercial,
industrial,newandreroof,retroitmetal
roofs.Self-performedsteelerection

Force Construction Co. Inc.


Both Lists
Columbus,Ind.
www.forceco.com
Self-performinggeneralconstructioncompany,engaged
incommercial/industrialbuilding
constructionandheavy/civilconstruction

Freeman Building Systems


Tonnage List
Mansield,Ohio
DanFreeman
www.freemanbuilding.com
Design-buildconstructionfor
industrialandcommercial

G. Greenstreet
Both Lists
Lubbock,Texas
CoyHowell,JimmyHenderson,LarenCraig,Mike
Vasquez,MarzeeGloyna
www.ggreenstreet.com

Gateway Building Systems Inc.


Tonnage List
WestFargo,N.D.
KevinJohnson
wwww.gatewaybuilding.com
Generalcontractorcommercialconstruction

Epic Construction
Both Lists
Kieler,Wis.
BradBierman,ChadWalsh
www.epicgc.com
Generalcontractor,constructionmanager,design-builder
fornewandrenovatedcommercialconstruction,metal
buildingsupplieranderector

Geis Construction
Both Lists
Streetsboro,Ohio
FredGeis,GregGeis
www.geis-companies.com
Fulldesign-buildconstructioncompany
offeringturnkeysolutionstoalltypes
ofbuildingsnationwide

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Gray & Becker Construction Services LLP

Island Industries Ltd.

Jewett Construction Co. Inc.

Both Lists
Austin,Texas
www.grayandbecker.com
Furnishanderectionofmetalbuildings

Tonnage List
Nassau,Bahamas
DavidDonald,PeterAndrews,
MichaelDonaldandtwotrusts
www.islandindustriesbs.com
Metalbuildings,metalrooing,
retroit,newconstruction

Both Lists
Scarborough,Maine
CraigJewett
www.jewettconstruction.com
Steelconstructionsalesanderectingspecialists,
commercialconstruction,metalbuildings,
rooing,wallpanels,structuralsteel,metal
buildingrepairs,welding,ornamental
steelandmiscellaneousmetals

GridCor Developments Ltd.


Tonnage List
Lloydminster,Alberta
JoeStang,EmilleBourassa
Turnkeymetalbuilding,renovations,
woodframe,concrete

Hammers Construction Inc.


Both Lists
Perham,Minn.
JoeHammers,JimHammers,TomHammers
www.hci-mn.com
Design-buildmetalbuildingcontractor

Hansen-Rice Inc.
Both Lists
Nampa,Idaho
BurkeHansen,JohnRice
www.hansen-rice.com
Design-build,generalcontractingin
steelerection,rooingandwallpanels

Harrell Constrution Co. Inc.


Both Lists
Jacksonville,Fla.
GlennHarrell
www.harrell-construction.com
Furnishanderectpre-engineeredmetal
buildings,specializingindesign-build
andindustrialwork

Hoover Building Specialists LLC


Both Lists
HoneyBrook,Pa.
RichardL.Hoover,DouglasHoover,DustinFox
www.hooverbuildings.net
Generalcontractorperformingdesign-build,
newconstructionandrenovationsof
commercialbuildings

Image Building Systems LLC


Both Lists
Scottsdale,Ariz.
RyanKlosterman
www.imagebuildingsystems.com
Metalbuildings,newconstruction,
generalconstruction,design-build

Integrated Building Systems Inc.


Tonnage List
Westmont,Ill.
RonaldKotecki
www.webuildchicago.com
Design-buildgeneralcontractingcompany
forpre-engineeredmetalbuildings

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

J & F Construction & Development Inc.


Tonnage List
Bucyrus,Ohio
JimMayes
www.jfconstruction.com
Generalcontractor,design-build,
build-lease,steelerection,concrete,
sitework,carpentry,reroof

Kalex Steel Buildings Corp.


Both Lists
Choteau,Mont.
AlexGonzalez
www.kalexsteel.com
Pre-fabricatedsteelbuildingsales

J.A. Wagner Construction Inc.

Keller Inc.

Both Lists
Elkhart,Ind.
RobertG.Dunlop,MarkA.Elliott
www.jawagner.com
Deisgn-build/leasegeneralcontractor
anddeveloper

Both Lists
Kaukauna,Wis.
100percentemployee-owned
www.kellerbuilds.com
Design-buildgeneralcontractor

Keystone Steel Structures


James Steel Inc.
Both Lists
Yankton,S.D.
DaleR.James
www.jamessteelinc.com
Specialistsinsteelbuildingconstruction

Both Lists
HoneyBrook,Pa.
ElamKing
www.keystonesteelstructures.com
Pre-engineeredmetalbuildings

Keystruct Construction Inc.


James Ware Construction Inc.
Both Lists
Sturgis,Mich.
JamesWare,KathrynWare
www.jameswareconstructioninc.com
Metalbuilding,newconstruction

Tonnage List
York,Pa.
JerryWatson
www.keystruct.com
Metalbuildings,metalrooing,retroit,new
construction,design-build,renovations

JBS Contracting Inc.

L&L Erectors Inc.

Both Lists
Mt.Pleasant,Mich.
JamesKremsreiter,JohnStadfeld,
LeeRoethlisberger,BeckyConnors
www.jbscontracting.com
Generalcontractor,commercialconstruction
specializinginpre-engineeredmetalbuildings

Both Lists
Pittsboro,Ind.
RonnieLofton,BobLaBoon
Supplyanderectpre-engineered
metalbuildings

Jensen Builders Ltd.


Both Lists
FortDodge,Iowa
DaleJensen
www.jensenbuilders.com
Design-buildgeneralcontractorthatspecializes
inself-performingconcrete,carpentryand
metalbuildingerection

LMBI Inc. dba Landmark Metal Builders


Square Footage List
SierraVista,Ariz.
DominicMoss,BrandonMoss
www.landmarkmetal.com
Metalbuildingandstructural
steelsupplyandinstall

Lock Steel Building Co. Inc.


Square Footage List
Carrollton,Mo.
DonLock,MatthewLock
www.locksteel.com
Pre-engineeredmetalbuilding
contractor,metalbuildings,metalrooing,
retroit,newconstruction

May 2015

METAL CONSTRUCTION NEWS

39

Ad ver tisement

Shelton & Patsy Rufin


A belief in commitment
54 years commitment to each other in marriage

Our wedding in 1961

Relaxing at the Ruffin Ranch where we entertain our good friends and customers www.ruffinranch.com

43 years of commitment to Rufn Building Systems and the Rufn family of employees

Original Ruffin HQ 1972

Current Ruffin HQ 2015

Commitment to our customers - For over 43 years our customers are and will remain our No. 1 priority

Some of our dedicated employees

The Diversity of Ruffin Building Systems

Certainly, we are not as big as some of our competitors, but


we have the knowledge, capability and commitment to manufacture the best possible metal buildings for our customer
needs. We have a clean, modern, 300,000-sq. ft. plant and
the best equipment, computer systems and design programs
available in the industry. We believe in being technologically
up-to-date so that we can continue manufacturing high quality, competitvely priced, on-time delivered metal buildings
all in accordance with IAS AC472 accreditation.
If you want to deal with a friendly, down-to-earth metal
building manufacturer that really cares about its customers,
contact Ruffin Building Systems.

circle #20 on reader service card

6914Hwy2OakGrove,LA71263
PH(318)428-2305(800)421-4232
Fax (318) 428-8360
www.ruffinbuildingsystems.com
davidr@ruffinbuildingsystems.com

SPECIAL FEATURE TOP METAL BUILDERS


Lunco Corp. LLC

Page Construction LLC

Riedel-Wilks Building Structures Inc.

Square Footage List


Carthage,N.Y.
MichaelE.Lundy
www.mlundygroup.com
Design-buildanddevelopment

Square Footage List


HornLake,Miss.
DavidS.Page,ManyM.Lamb
Pre-engineeredmetalbuildinginstallation

Both Lists
Huntington,W.Va.
ScottRiedel,JeffHandloser,GaryStaten
www.riedel-wilks.com
Afull-servicedesign-buildcontractor,
specializinginpre-engineeredbuildings
andapplications

Pat Munger Construction Co. Inc.


M & F Litteken Co.
Both Lists
WichitaFalls,Texas
KevinDarnell,JeanDarnell,ShaneDarnell
www.mlitteken.com
Generalcontractor,design-buildcontractor
utilizingpre-engineeredbuildingsystems

Both Lists
Branford,Conn.
DavidA.DeMaio
www.mungerconstruction.com
Commercialgeneralcontractor.Metalbuilidngs,
metalrooing,newconstruction,retroit

Patco Construction Inc.


Met-Con Construction Inc.
Tonnage List
Faribault,Minn.
ThomasMcDonough
www.met-con.com
Generalcontractor,developer,
metalbuildingsandrooing

Square Footage List


Sanford,Maine
GregPatterson,MarkPatterson
www.patcocommercial.com
Metalbuildings,newconstruction,
retroit,renovations,additions

Precision Erection Co.


Mid-States Construction Inc.
Tonnage List
Elkhart,Ind.
DonaldL.ShaumSr.
www.midstatesconstruction.com
Design-buildgeneralcontractor

Both Lists
RussellSprings,Ky.
StephenBranscum
www.pecinc.org
Erectionofmetalbuildingsystems

Radon Construction Corp.


MMS Northeast Inc.
Both Lists
HamptonFalls,N.H.
StephenMoore
www.steel-bldgs.com
Supplyanderect.Metalroofandwall
systems.Retroitmetalrooing

Square Footage List


Ronkonkoma,N.Y.
RaymundAbruzzese
www.radonconstruction.com
Full-servicegeneralcontractor,turnkey
construction,renovations,rerooing

Raeco Builders LLC


Moltus Building Group
Both Lists
Midland,Mich.
JustinLipscomb,MichaelPrezzato
www.moltusbuild.com
Generalcontractorspecializingin
large-scalewarehousing,manufacturing
andpre-engineeredmetalbuildings

North Valley Building Systems Inc.


Tonnage List
Chico,Calif.
AndrewJ.Wood,President
www.northvalleybuilding.com
Generalbuildingcontractor,pre-engineered
steelbuildings,rerooing,design-build

Oregon Pacific Construction Inc.


Both Lists
Woodburn,Ore.
TomLais,ScottBrotherton,DanColeman,
EarlReeder,MikeLuna,PaulKahle
www.oregonpaciicconstruction.com
Metalbuildings,excavationandconcrete

42

METAL CONSTRUCTION NEWS May 2015

Both Lists
Parker,S.D.
TomJurgens
www.raecobuilders.com
Metalbuildings,design-build,general
contractor,concreteconstruction

Rand Construction Engineering Inc.


Both Lists
Brighton,Mich.
AndrewK.Klein
www.randconstruction.com
Design-buildofindustrialand
commercialconstruction

Renier Corp.
Tonnage List
Columbus,Ohio
WilliamR.Heifner
www.reneir.com
Design-buildcontractor

Robinson Construction Co.


Both Lists
Perryville,Mo.
FrankRobinson,PaulE.Findlay,DavidMonier,
JeffSutterer,KevinSchade
www.robinsonconstruction.com
Newbuildings,buildingadditions,millwright/rigging/
equipmentinstallation,piping,structuralconcrete,
structuralsteel,deepexcavation,underground
utilities,microtunneling

Ron's General Construction Inc.


Both Lists
EagleRiver,Alaska
Metalbuildings,newconstruction,design-build

Rudolph Libbe Inc.


Both Lists
Walbridge,Ohio
www.rudolphlibbe.com
Generalcontractor,constructionmanager

Russell P. LeFrois Builder Inc.


Both Lists
Henrietta,N.Y.
RichardLeFrois
www.lefrois.com
Generalcontractor,metalbuildings,
metalrooing

Scenic Ridge Co.


Both Lists
Gordonville,Pa.
JayElamKing
www.scenicridge.com
Metalbuildings,structuralsteelfabricationanderection,
concretework,generalconstruction

Schwisow Construction Inc.


Both Lists
Lincoln,Neb.
RandyHarre,DougBlum
www.schwisow.com
Generalcontractingirmspecializing
inthedesign-buildofindustrial
andcommercialfacilities

Sea Con LLC


Both Lists
Issaquah,Wash.
RobertHowie
www.seaconllc.com
Generalcontractor,constructionmanager,
turnkeyprojectdevelopment,design-build,
supplierofstructure,pre-engineeredbuildings

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Septagon Construction Co. Inc.

Stocks & Taylor Construction Inc.

TMS Contractors LLC

Tonnage List
Sedalia,Mo.
www.septagon.com
Generalcontractor,design-build,reroof,
andconstructionmanagementservices
innonresidentialmarkets.Specialize
inpre-engineeredbuildings

Square Footage List


Washinton,N.C.
B.SeldenTaylor,E.BryanStocks
www.stockstaylor.com
Design-buildgeneralcontracting,metal
buildings,industrial,commercial,institutional

Both Lists
Houston
StefanKnieling
Design-buildindustrialcontractor

Straitline Structures Inc.


Southwest Building Solutions
Both Lists
Peoria,Ariz.
ScottOlivier
www.southwestbuildingsolutions.com
Metalbuildingsupplyanderection

Square Footage List


Sugarcreek,Ohio
MarkStraits
www.straitlinestructures.com
Newconstruction,metalbuildings,
generalcontracting

Span Construction & Engineering Inc.

Superior Construction

Both Lists
Madera,Calif.
KingHusein
www.spanconstruction.com
Designandconstructionof
steelbuildingprojects

Both Lists
Bakersield,Calif.
DanProfitt
www.superiorconstructiononline.com
Metalbuildings,retroit,remodels,
newconstruction

Steadfast Structures Inc.

Sure Steel Inc.

Both Lists
Tucson,Ariz.
www.steadfaststructures.com
Provideandinstallmetalbuildingswithspecialemphasis
onquick-turnanddesign-build

Tonnage List
SouthWeber,Utah
MarkCarter,JimBurwell
www.suresteel.com
Supplyanderectionofofstructuralsteel,
pre-engineeredmetalbuildings,roof
andwallpanels,insulatedmetalpanels
andassociatedcomponents

Steel Nation Inc., dba Steel Nation Steel Buildings


Both Lists
Washington,Pa.
MarkCaskey
www.steelnationbuildings.com
Design-buildofmetalbuildings,primarily
engagedintheAmericanenergysector

Steel Structures West LLC


Both Lists
LakeOswego,Ore.
AlRadys,KarenRadys
www.steelstructureswest.com
Pre-engineeredsteelbuildingsandstructures

Steel Vision Construction Inc.


Both Lists
Rigby,Idaho
MichaelL.Bressler
www.steelvisionconstruction.com
Metalbuildingcontractor

Steelcraft Construction Inc.


Both Lists
Woodinville,Wash.
DonaldB.McIntosh,RyanD.McIntosh
www.steelcraft.org
Metalbuildings

System Builders Inc.


Both Lists
St.Joseph,Mo.
DavidBoerkircher
www.systembuildersinc.com
Generalcontractorspecializinginmetal
buildingsandallotherrelatedconstruction

Tedesco Construction Services Inc.


Both Lists
NiagaraFalls,N.Y.
JeffreyM.Tesesco
www.tedescoconstruction.com
Pre-engineeredmetalbuilding
design-build,supplyanderect,
generalconstructionandretroit

Tesmer Construction Corp.


Square Footage List
Neillsville,Wis.
EricBackaus,PhillipBackaus
www.tesmerconstruction.com
Metalbuildingerector,contractor
andmetalreroof

Uhl Construction Co.


Square Footage List
AllisonPark,Pa.
www.uhlconstruction.com
Supplyanderectpre-engineeredmetal
buildings.Generalcontractorwith
turnkeycapabilities

Ultimate Steel Erection Inc.


Both Lists
Rexburg,Idaho
KayBurrell
www.ultimatesteelerection.com
Supplyanderectionofpre-engineered
steelbuildings

US Erectors Inc.
Both Lists
DesMoines,Iowa
www.us-erectors.com
Newpre-engineeredmetal
buildingsalesanderection

VIP Structures
Both Lists
Syracuse,N.Y.
DavidC.Nutting,JamesE.Herr
www.vipstructures.com
Design-buildcommercialconstruction,
self-performpre-engineeredbuildingerection,
metalrooing,metalsiding,conventionsteel
erecting,concretefoundations

Wagner Construction Co. LLC


BothLists
Leesburg,Fla.
BrennanSmith,JamesWagner
www.wagner-lorida.com
Generalcontractor,commercialconstruction

Willis Smith Construction


Both Lists
Sarasota,Fla.
DaveSessions,JohnLaCivita
www.willissmith.com
Constructionmanagementanddesign-build

Wunderlich Builders
Both Lists
Seguin,Texas
WarrenR.Wunderlich
www.wunderlichbuilders.com
Generalcontractorofnewconstruction

Thomas & Marker Construction Co.


Both Lists
Bellefontaine,Ohio
RandallMarker,PatrickEllis,HaroldMarker
www.thomas-marker.com
Generalcontractors,construction
managers,metalbuildings
w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Wycoff Development
& Construction LLC
Both Lists
Kemah,Texas
www.wycoffdevelopment.com

May 2015

METAL CONSTRUCTION NEWS

43

PROJECT FEATURE
A pre-engineered metal building from American Buildings Co., Eufaula, Ala., provides the required fl exible space for the NIST's Robotics Test Facility.

Testing Grounds
By Marcy Marro, Editor

A pre - engineere d metal building creates a contemporar y r esearch environment


If youve ever watched a crime drama show,

machines and test them under controlled conditions

several outside groups of stakeholders including

you may have seen the police use robots

to simulate military and civilian scenarios such as

sponsors, end users and robot developers, requiring

to defuse a bomb. Robots such as those

bomb disposal and urban search and rescue.

a large conference room for up to 60 people.

are tested at a laboratory in Gaithersburg,


Md., where test methods are developed to

Flexible Space

American Buildings Co., Eufaula, Ala., supplied a

measure the robots performance.

Colimore Architects Inc., Baltimore, designed the

pre-engineered metal building and metal roof pan-

9,600-square-foot facility to house NISTs test

els. According to Thomas Terranova, project man-

and Technology (NIST), the Robotics Test Facility

method construction and existing test methods. The

ager at Colimore Architects, NIST wanted a unique

(RTF) opened in 2012 after it was determined that

new building needed a high ceiling since overhead

structure that would be expressive and indicative

more space was needed for the more formal stan-

cameras capture the robots going through test

of the cutting-edge research conducted within. A

dards development that was occurring. Also known

methods. Additionally, some test methods require

metal building offered the modern aesthetic NIST

as Building 207, the RTF is a laboratory where

controlled environmental conditions, such as lighting

preferred, Terranova says, while providing the clear

scientists and engineers design and build prototype

and temperature. The facility also plays hosts to

high bay testing area it required.

Owned by the National Institute of Standards

44

To create the flexible space NIST required,

METAL CONSTRUCTION NEWS May 2015

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Photos by Thomas F. Terranova

Insulated metal wall panels from Metl-Span, Lewisville, Texas, provides the facility's required thermal performance.

Using insulated metal panels on the building's exterior walls allowed for the building structure to be expressed on the inside.

While the large, 5,000-square-foot, drivethrough high-bay section of the building is two
stories for the layout of obstacle courses, Frank

ton, Lewisville, Texas, move construction material,

energy-efficient alternative to the more traditional

forklifts and larger robots in and out.

building materials used throughout the campus,

The larger testing area has an inside clear-

Terranova says. A three-color palette was chosen

Zawitoski, vice president of Biscayne Contractors

ance height of a minimum of 18 feet above the

to complement the campus standard red-and-buff

Inc., Alexandria, Va., the general contractor, adds

finished floor to accommodate overhead data col-

brick. Relief was established in the building faade

that the facilitys west side features a one-story,

lection equipment that monitor the enclosed test

by varying the metal panel profiles and orientation.

low-profile steel frame section to house the tool

bed, says Zawitoski. The building has a metal

The insulated metal panel system was installed

and fabrication spaces, offices and support spaces

roof with a faade of aluminum wall panels consist-

very quickly, provided the required thermal per-

for robot development, fabrication and testing.

ing of textures and colors that complement existing

formance and allowed the building structure to be

Additionally, three 10-by-40-foot isolation bays

nearby service buildings.

expressed on the interior.

provide unlimited environmental control to evalu-

For the exterior walls, Metl-Span, Lewisville,

The metal panel profiles, orientation and

ate endurance under conditions of severe heat and

supplied its insulated metal wall panels. The

colors were varied on all four elevations to create a

cold. Wide and tall roll-up doors from Wayne Dal-

metal wall panels proved to be an economical and

design that was a departure from the standard box

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

May 2015

METAL CONSTRUCTION NEWS

45

PROJECT FEATURE

A mezzanine looking over the facility's floor allows visitors to see test methods from a safe distance.

look of many pre-engineered metal buildings, adds

the square footage. One very smart idea was to

Zawitoski. It also establishes a look that was fresh,

attach ISO containers to roll-up doors on the side

consensus standards process, and its work is

modern and crisply industrial for the facility.

of the building, she explains. This gave us some

mostly sponsored by the Department of Homeland

more square footage to house test methods in

Security, which is interested in being able to char-

these extensions and/or to use as storage.

acterize robot systems through a repeatable and

The RTF is a popular tour stop for NIST visitor


groups that the facility needs to accommodate
and a mezzanine from Panel Built Inc., Blairsville,

reproducible set of tests to guide procurements

Ga., provides an ideal overview to keep visitors

Test Methods

out of harms way.

NIST develops means of evaluating the capabilities

and grants, Messina says.


NIST also supports other agencies, such as

of response robots, which includes bomb-disposal,

the Defense Advanced Research Projects Agency

$1.9 million for the building, Elena Messina, pro-

urban search and rescue, disaster response, tacti-

(DARPA) for its most recent Robot Challenge

gram manager, robotic systems for smart manufac-

cal and military applications, explains Messina.

(DRC). In the ongoing DRC, Messina explains that

turing; leader, manipulation and mobility systems

The test methods produced and test driven in this

robots are required to run through some tasks that

group, intelligent systems division for NIST, says

facility form the basis for submissions to a stan-

are representative of the challenges they need

the architects were clever in trying to maximize

dards development organization.

to be prepared to face for disasters such as the

Noting that there was a very limited budget of

46

NIST works with ASTM International on the

METAL CONSTRUCTION NEWS May 2015

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Robotics Test Facility,


Gaithersburg, Md.
Building owner: National Institute of
Standards and Technology, Gaithersburg
General contractor: Biscayne Contractors Inc.,
Alexandria, Va.
Architect: Colimore Architects Inc.,
Baltimore
Structural engineer: McMullan & Associates
Inc., Reston, Va.
MEP engineer: Ross Infrastructure LLC,
Hunt Valley, Md.
Civil/landscape engineer: A. Morton Thomas
and Associates Inc., Rockville, Md.
Geotechnical engineer: Schnabel Engineering
Inc., Rockville, Md.
Insulated metal wall panels: Metl-Span,
Lewisville, Texas,
www.metlspan.com, Circle #55
Metal building/roof panels: American
Buildings Co., Eufaula, Ala.,
www.americanbuildings.com, Circle #56
Mezzanine: Panel Built Inc.,
Blairsville, Ga.,
www.panelbuilt.com, Circle #57
Service doors: Wayne Dalton,
Fukushima Daiichi nuclear disaster that occurred in

to use for their regular training requirements, Mes-

March 2011. NIST prototyped the trial tests at the

sina explains. This is a great collaboration: they use

RTF and worked with DARPA and its contractors

the tests to qualify robots that they are consider-

to define the scoring methodology and train the

ing purchasing, and we get traffic through the test

adjudicators, she says.

methods to improve them and collect statistical data

NIST has an array of test methods and data

that is required for the standardization process. Our

capture means for response robots, such as ways

test methods are designed to be made of inexpen-

of measuring mobility (on an incline plane, over

sive materials so that others can easily replicate

gaps, over terrains of varying difficulty), percep-

them, so this is unique at NIST. Most of NISTs test

tion (visual acuity through the robots cameras),

labs are the worlds most precise and you have to

manipulation (opening doors, aiming sensors or

come to NIST to use them. We encourage prolif-

payloads in a controlled fashion in different orienta-

eration of the test methods everywhere, so all can

tions and positions), explains Messina.

benefit from them to improve their robots and to

The facility is popular with local bomb squads

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Lewisville,
www.wayne-dalton.com, Circle #58
Storefront glazing: Tubelite Inc.,
Walker, Mich.,
www.tubeliteinc.com, Circle #59

make good spending decisions.

May 2015

METAL CONSTRUCTION NEWS

47

PRODUCT FEATURE

Screening It
By Mark Robins,
Senior Editor

HVAC units, chillers, air handlers, power

A Screen Start

ship it to the job, says Allen Leet, president of

exhausts, roof stacks, dumpsters and

Before starting a screen installation, inspect the

Eclipse Screen Systems Inc., Overland Park, Kan.

other various rooftop units (RTUs) serve

roof. Measure for and make a correct assessment

Its getting dimensions accurate. Its getting

important functions on rooftops, but they

of the size and construction material of the screen-

good information from the contractor in terms of

arent the most attractive things. With roof-

ing system. If the amount and size of RTUs are

what is to be screened. Most common screen

top metal screens, architects have the flexibility to

extensive, there are roof screens that can traverse

installation errors are a result of the installing

create affordable, elegant, customized screening

the entire length around the roof.

contractor not following instructions or providing

solutions that integrate with their building design to

48

Preplanning a metal screen installation is

hide RTUs. However, to do this, the screens must

requisite. It is important that the fine details get

be installed correctly.

worked out even before you build the screen and

METAL CONSTRUCTION NEWS May 2015

inadequate documentation or dimensional information during the design phase.


Ryan Bruce, founder and CEO of RoofScreen

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

provided to the installers. A roof screen is a critical


component of a building and can be a significant

Screen Installation Concerns

safety hazard if not properly installed. Therefore

The most significant problem I have seen is the

the shop drawings should be very detailed and


specific, removing any need to make field judgment calls by the installers.

use of pressure-treated lumber to build and


attach screen walls to a pre-engineered metal
deck. The chemicals used in the pressure-treating

Considerations
Detailed installation methods vary with each metal screen system. Some screen systems require

the roof panels. Another concern is having the

entirely to the RTU. This is an especially important

installation completed by the building erector,

experience thermal roof movement.


Systems that require supports attached to

as most mechanical contractors do not have the


experience with the proper methods and fasten-

the roof should utilize roof curbs or pipe boots

ers required to make a watertight attachment.

to accommodate appropriate attachment to the

The last concern is specific to standing seam roof

building structure, says Greg Conrad, Midwest


business manager, KCC International Inc., Louis-

systems that are intended to move with thermal

ville, Ky. Utility clamps can provide an effective

expansion. An inexperienced installer might put

alternative means of attachment to the roof sys-

a fastener through a purlin and lock the panel,

tem. Generally speaking, metal screen systems


that attach only to the roof curb are preferable

which could lead to significant problems.

for use on a standing seam roof. The biggest


error made with these systems is not adding the

George McGuire, consultant,

weight of the screen system to the weight of

Thybar Corp., Addison, Ill.

the unit sitting upon the roof curb. The additional


weight of the screen system will often necessitate the use of a double curb to adequately allow
thermal roof movement.
An equipment screens attachment varies

Curb-mounted Installation
When installing Eclipse metal screen systems

depending on the structure it is going on to.

around rooftop HVAC units, Leet says the first

This structure may consist of vertical posts

step is to fasten structural clips to the correct

alone, however most commonly has some

locations of the roof curb, which hold and secure

horizontal supportstop and bottomspanning

the whole screen system to the curb. Without

between the vertical posts, says Brett Rein-

the clips, the screen would just sit on the roof,

hardt, director of business operations, Indus-

he says. This way it is suspended from the curb

trial Louvers Inc., Delano, Minn. Horizontal

and everything is cantilevered off the curb. The

louvered equipment screens typically have a

curbs height is very important. If the clips are too

vertical angle or channel supports. If only verti-

long or the curb is too short, it causes problems.

cal steel is provided, the vertical angle/channel

That needs to be coordinated.

supports can straddle the steel and be fastened

The attachment of the equipment screen


will vary based on the structure provided.
(Photo courtesy of Industrial Louvers Inc.)

an adverse reaction and rapid deterioration of

attachment to the roof and others can be attached


consideration since standing seam roof systems

Learning
rooftop
metal screen
installation

process, most predominantly copper, will cause

The next Eclipse installation step involves

via mechanical fastener. If horizontal steel is

outrigger members that slide through struc-

provided, the vertical screen supports may

tural clips to form the external framework of

be attached using clip angles via mechanical

the screening system. Horizontal panel support

fastener. Horizontal steel also allows for corner

members are put in with bolts and fi ttings that

sections to be installed similarly to straight sec-

secure everything together. After that youve

tions and keeps costs down. Vertical louvered

got the basic framework all done, Leet says.

Manufacturing Inc., Santa Cruz, Calif., also empha-

screens have horizontal angle supports. In these

Its just a matter of screening the panels onto

sizes proper preplanning before installation and

situations it is best that the horizontal angle

the exterior and mounting the pre-hung hinged

adds that any roof screen installation must first

supports be attached to vertical steel supports

door assembly. There is nothing required to be

be correctly designed and analyzed by a licensed

via clip angles.

fabricated at the site or by the contractor. All the

professional engineer. The engineer will ensure

During the submittal phase, Reinhardt typically

hardware is there.

the screen is able to withstand wind and seismic

requests the steel drawings illustrate the support

loading per IBC and ASCE-7 for the specific site

structure so his company can size the sections

importance of the relationship of the top of the

conditions of the project, he says. Once those

appropriately to minimize any interference in the

curb to the finished roof. Clips could hang down

calculations are done, a comprehensive set of shop

field. The installing contractor is then responsible

too low and hit the roof, he cautions. Thats

drawings and installation instructions should be

for verifying the dimensions in the field.

a detail that needs to be addressed up front as

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

For this type of installation, Leet stresses the

May 2015

METAL CONSTRUCTION NEWS

49

PRODUCT FEATURE
well. The other thing is roof slope. If the roof pitch

attachment points for the framing. The point

went up a certain way from our screen, we want

loads from equipment screen attachments are

to make sure we still have the proper clearance,

too high for mounting directly to decking, with

so we dont damage the roof. We want to be

the exception of structural concrete decking, he

totally off the roof and not touching.

says. For this reason, the attachments must be


located over and attach into structural members

Roof-mounted Installation

in the roof framing. If structural members are not

Installing an equipment screen that mounts to

located in an area where an attachment needs to

the roof requires more planning and a deeper

be placed, additional structural blocking must be

understanding of the structure. The installer

installed for support.

must be able to make the attachments align with


the structural members in the roof framing and

Once the locations are identified, Bruce says the


following installation steps are:
Installthemountingfootersaccordingto

Seven Steps to Rooftop


Screen Installation
1. Determine the load that will be on the panels

engineering report specifications.


Sealthepenetrations.
Uselaserlevelsandstringlinestoerectthe
frames, making them level across the roof.

due to wind pressure and wind suction. This is de-

Installthemetalpanelsonthescreenface.

termined by calculating the pressures using fac-

Trimitoutwithcapsandcorners.

tors such as wind speed, height, length of wall,


building classification and exposure category.

Regardless of the screen installation method,


all RTU service doors and panels, disconnect
switches, and other components and instrumenta-

2. Design the panels to determine how far apart

tion must not be impeded or blocked. Make sure

the framing members can be spaced. Special

they are accessible to perform required equipment

design requirements are required for perforated

maintenance. One thing that is really important is

panels since the holes reduce the panel strength.

the RTUs serviceability, Leet says. We maintain


enough clearance so you can always open the ser-

3. After the pressures have been determined, you

vice doors and always walk around the perimeter

then have the information required to design the

of the unit.

framing to withstand the calculated pressures.

After installation, inspect the screen. Are all


its assembly screws and bolts tight? Vacuum or

4. When designing the framing, determine the

sweep all metal shavings left over to prevent rust

metal panel to be used for the wall. The strength

from forming. Ensure all the gates and panels open

of the panel may dictate the spacing of framing

and close properly.

that the panel will be attached.


5. When installing the framing members that

Screen installation tools

will support the metal panels, be sure that any

1.

200-inch tape measure

penetrations through the roof are sealed properly

2.

String line

to ensure no water infiltration.

3.

Levels (large one and 6-inch torpedo)

4.

Construction crayon

5.

Ear plugs

6.

Safety glasses

7.

Heavy-duty extension cords

7. Use trims such as J-Channels to give a finished

8.

Large vise-grip clamps

look at panel edges; this would be at the discre-

9.

Open end and socket wrench set

tion of the owner/designer.

10. Power drill

6. Follow the fastening schedules provided by the


metal panel manufacturer for proper placement
and number of fasteners.

Information provided by Mark Mullins, product


training manager, Fabral, Lancaster, Pa.

11. 1/2-inch drive power impact driver


12. Cordless drill/driver gun
13. Self-leveling laser level with tripod.

follow specifi cations outlined in the engineering

14. Power skill saw with metal cutting blade

report. Roof-mounted screens also require coor-

15. Reciprocating saw with metal cutting blade

dination with the roofi ng contractor to properly


seal the penetrations.
Bruce says for roof-mounted equipment
screen installation, the fi rst step is locating the

50

METAL CONSTRUCTION NEWS May 2015

Information provided by
RoofScreen Manufacturing Inc.

A roof screen is a critical component of a building and can


be a significant safety hazard if not properly installed.
(Photo courtesy of RoofScreen Manufacturing Inc.)

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

At this Reno, Nev.-based Amazon warehouse, correct metal screen installation helped hide HVAC units. (Photos courtesy of Eclipse Screen Systems Inc.)

A properly installed, customized roof screen could have hidden this RTU. (Photo courtesy of KCC International Inc.)

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

May 2015

METAL CONSTRUCTION NEWS

51

KNOW YOUR PRODUCTS


Self Storage: Going Beyond the Box

By Doug Nye

Much more than just metal boxes with padlocked doors


Developers today want all new structures,

Weather conditions are a significant concern

installed. Construction delays are minimized and

even those usually built for economical and

with all exterior envelope systems. Eliminating the

utilitarian purposes, to have as many high-

weather factor reduces labor costs by accelerating

tech and sustainable features as possible.

construction and completion time. IMPs can be

tion, as they are easier to detail and attach. This

This is why self-storage buildings have to be much

installed any time of year, even during periods of re-

allows schedules to be tighter and reduces instal-

more than a collection of metal boxes with pad-

ally inclement weather. This is because IMPs create

lation errors. Tilt-up, precast or block construction

locked doors.

non-reservoir walls that do not absorb water. Brick,

usually requires cranes and other heavy equipment

precast concrete and tilt-up walls have the potential

to be set in place. However, lightweight IMPs are

is Boston-based Boston Seaport Self Storage,

to absorb rainwater. If moisture enters a wall cavity

often installed with forklifts or even a simple pulley

a four-story facility with almost 1,000 units of

and is not drained or vented properly, mold and

system. Because insulated metal panels weigh

self-storage space, each equipped with state-of-

mildew growth usually occurs. By drastically reduc-

only 3 pounds per square foot, transport and instal-

the-art technology, a secure access system and a

ing the potential for moisture-related damage, the

lation energy usage costs are also decreased. The

climate-controlled environment. The developers

owner of the facility is realizing significant savings

lighter weight of insulated metal panels, compared

commissioned the designer to create a building

through the use of insulated metal panels.

to other building options, allows foundations to be

A prime example of this new business model

there is less need for multiple trades.


IMPs also ease the critical path of construc-

lower and framing lighter, which further reduces

with a high level of technical and eco-friendly


features to protect such customer conveniences

Self Storage with Curb Appeal

as a self-service kiosk, retail store, and a busi-

Design flexibility is also of importance, as devel-

ness center with flat screen television monitors,

opers want their self-storage building to stand out

installation costs.

The Insulated Future

high-speed Wi-Fi Internet controls and computer

in comparison to conventional self-storage struc-

IMPs are a large contributing factor to a struc-

workstations. They also required that it must have

tures. IMPs are a prime choice to specify because

tures sustainability rating as they support LEED

an impressive appearance. This is the direction

they can be useful for a wide range of styles in

certification requirements and also Path to Net

many design teams are taking today for self-stor-

both vertical and horizontal applications. They

Zero Energy targets. They will last as long as the

age structures.

are available in a wide range of widths, lengths,

expected service life of a conventional self-stor-

gauges and finishes, and further fabrication in the

age building and contain a substantial amount of

field is not needed.

recycled content, which offers multiple end-of-

Thermal Performance Priority


Insulated metal panels (IMPs) are increasingly

These features allow architects greater flex-

life reuse options.


Customer demands have changed. Develop-

the cladding of choice to enclose self-storage

ibility to give a structure that wow factor. The

facilities for two primary reasons: energy use

impressive appearance of IMPs significantly in-

ers can win these customers if they construct

reduction and design flexibility. IMPs are able to

creases a building's curb appeal. IMPs have been

self-storage buildings with the technical and

withstand frigid weather while providing excel-

extensively tested for compliance with newer

sustainable features that will draw attention away

lent thermal performance.

industry standards and building safety codes.

from any competing self-storage businesses.


Today, with insulated metal panels, a self-storage

IMPs provide superior air tightness, low


thermal bridging and a very high R-value thermal

Cost Reduction and Sustainability

business can stand out in comparison from other

performance. They are manufactured with a core

IMPs do more than just reduce a building's overall

such facilities in appearance, thermal perfor-

of continuous, rigid insulation, which provides

demand for energy. They offer several benefits

mance and sustainability.

reduced thermal bridging not typical of built-up wall

that save a developer substantial costs. Each IMP

systems. This creates a better building envelope

is a single-component product that allows faster

Doug Nye is regional sales manager at Kingspan

and energy savings up to 30 percent over other

on-site installation compared to built-up wall sys-

Insulated Panels Inc., Deland, Fla. To learn more,

cladding methods.

tems. IMPs now arrive at the job site ready to be

visit www.kingspanpanels.us.

The Boston Seaport Self Storage facility has almost 1,000 units of self storage space, each equipped with state-of-the-art technology, a secure access system and climate-controlled environment.

52

METAL CONSTRUCTION NEWS May 2015

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All Aboard the Self-Storage Train

By Angie M. Guerin

From an obscure investment to the darling of commercial real estate


If we measured the success of our economy

self storage are a great place to start for concept

and understanding of the whole picture to help fa-

based on Americans' need to store excess

planning/budgeting. Often, these companies have

cilitate rough budgets. Oftentimes the preliminary

possessions at the local mini-storage facil-

in-house engineering services, and the experience

budgets, concept plans and feasibility studies are

ity, I would say that the country is getting

the perfect mix of due diligence to make an educat-

back to a fat and happy mentality. The train

ed decision on risk versus benefit when deciding

that saw the light at the end of the tunnel 12 months

whether or not to build self storage.

ago is officially on track in the light of day.

Assembling Your Construction Team

Self storage as an investment has made major


strides over the last decade, from an obscure

Because self storage is such a specialized busi-

placeholder investment to the darling of commer-

ness, the industry has its own specialty re-

cial real estate. Its popularity, peaking at a time

sources for a variety of trades. Most self-storage

when other commercial investments were in the

construction projects today have an architect,

tank, is largely due to its financial strength even

general contractor, metal building contractor and

when the economy was at its weakest.

an installer working in tandem to help produce


an economical and industry-standard project. It is

While existing self-storage investments


flourished during that weak time, the new ground-

recommended that you look for a self-storage ex-

up construction inventory sputtered in the early

perienced team. Despite its simplicity, the learn-

months of the recession, and then suddenly and

ing curve, like anything else, is a vertical line. A

violently came to an abrupt halt. New development

reputable and experienced group of designers

stayed on pause for several years, and then, almost

and subcontractors will save money and time.


Chances are, if youre active in metal build-

as abruptly as it stopped, the engines roared back

ing construction, someone will ask you about

to life, all at once, everywhere.

self storage sometime in the near future. After

While there are a few new obstacles for


the self-storage train to pass through today, the

all, its the trendy commercial real estate invest-

principal rules of self-storage construction remain

ment these days, with a ton of upside and a lot

unchanged. The design is basiconce you get

of momentum.
Fortunately, its a friendly industry, with great

past the architectural aesthetics required on most


facilities todayand its repetitive, which can make

online and human resources that can help provide a

it easy to budget and predictable.

newbie developer or contractor the tools necessary


to successfully execute a new project. So, if our

If it sounds simple, its because it is in its


own way. Regardless of the simplicity, its still a

crystal ball is correct, and self storage becomes

specialized niche construction, with its own subset

the hot topic in the ensuing months, dont be afraid

of experts that can help builders and developers

to hop the train. All aboard!

make good construction decisions.


Angie M. Guerin is national sales manager at

The Market Study

Mako Steel Inc., Carlsbad, Calif. To learn more, call

One of the first mistakes developers and builders

(760) 448-1760 or visit www.makosteel.com.

make is neglecting to hire a market expert. This is key


because it will outline specifics on how much or how
little square footage a specific market can absorb,
and what type of storage will be most profitable. A
good study will also recommend a mix of unit sizes
tailored to the type of market the facility will be built
it. While these studies have an upfront price tag of
$5,000$7,000, they provide information related to
projected income and return on investment (ROI),
and are often the benchmark lenders use to determine the viability of a construction loan for new
development. Even the most seasoned developers
agree that it is a small price to pay for peace of mind.

Concept Planning and Budgeting


Once a market study is complete, you may find
that the metal building companies that specialize in

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Self storage is a specialized niche construction, with


its own subset of experts that can help builders
and developers make good construction decisions.

Self storage as an investment has made


major strides over the last decade.

May 2015

METAL CONSTRUCTION NEWS

53

KNOW YOUR PRODUCTS


Self Storage Construction Takes Off

By Steve Hajewski

Performing reliably through good and bad economic times


Self storage has been quietly growing

require cutting of structural materials and trim

that the doors are wind rated to meet or exceed

for decades. Once seen as a quirky invest-

around door openings, while higher-end offerings

the local code requirements. As the facility ages,

ment somewhat outside of the mainstream, it has

feature pre-punched components with less field

the door springs are most likely the first com-

gained respect as a solid investment that performs

cutting required. Steel buildings are generally less

ponent to fail. Springs should be factory treated

reliably through good and bad economic times. Fol-

costly to insure compared to wood buildings.

with a rust-preventative coating or thick grease to

lowing the economic downturn (as a result of non-

Self-storage rooftops are most commonly

existent lending), self-storage construction came

steel; either screw down or standing seam. Stand-

to a screeching halt. Since 2010 construction levels

ing seam roofs offer better leak resistance and

Industry Trends

have gradually increased, with a significant spike in

longer life, but screw down roofs are an acceptable

Trends in the industry have been toward higher-

activity in 2014 and 2015. Self-storage construction

choice for projects with higher roof pitches. Clients

end facilities. In larger cities, new self-storage

is a niche industry upon itself. There are a variety

are often drawn to the aesthetic appeal of steeper

offices resemble hotel lobbies. In mid-level

of construction methods on the market.

roofs; however they should be advised that in

markets, facilities are adding decorative elements

snowy climates, the snow slides off in front of the

or faades to increase curb appeal. Architectural

Construction Materials

doors if snow blocks are not used. Roof insula-

features are often required by planning com-

Popular when self storage was a new concept in

tion should be a part of every project to prevent

missions in order to earn approval. As develop-

the 1970s, cinder block construction is one of the

condensation from forming in the units.

ers look to build on higher-cost land, multistory


projects and heated/cooled facilities are becoming

original materials used to construct self-storage


facilities. It has mostly fallen out of favor today,

Design Considerations

due to high cost, industrial appearance, mainte-

Laying out a storage facility is a critical step during

nance when painted, and the hassle to repair door

the development process. In most cases, this is a

buildings up to 12,000 square feet have been

jambs when renters back their trucks or trailers into

joint effort between a local civil engineer and the

allowable without sprinklers. However with the

them. Block facilities do have the benefit of being

building manufacturer. While the civil engineer

adoption of 2012 International Building Code, fire-

fire resistant unless equipped with wood trusses.

is essential in planning for proper stormwater

walls or sprinkler systems are required for buildings

Decorative faced block is sometimes used to dress

handling, an experienced self-storage manufacturer

over 2,500 square feet. Firewalls of gypsum board

up the exterior of some buildings, although the

will provide input on building size, unit mix and lay-

or block may be used. Block is more costly, but is a

weight of the block can increase foundation costs.

out to maximize return and minimize maintenance

better choice due to mold resistance.

Preferred by most large or experienced opera-

headaches in the future. In areas that experience

more common.
Building codes vary by state. In most areas,

While self storage may appear to be a simple

tors, steel self-storage structures dominate the in-

freezing weather, you want to avoid roofs draining

building type (and in many respects it is), there are

dustry. The buildings typically begin with a system

to the north side, particularly over door openings.

many different ways to do it. Partnering with an

of galvanized or red iron columns. Walls are gener-

The ideal site will feature buildings oriented north-

experienced building supplier will help to ensure a

ally located on 5-foot grid lines. Depending on the

south, with aisles that are visible from the street to

quality, well-designed project is built.

manufacturer, purlins and girts may bolt into place

provide a greater sense of security. Single slope,

or may be tek screwed. Sidewalls consist of either

also known as lean-to, structures can be used to

Steve Hajewski is marketing manager at Trachte

A-panel door jambs and headers (typically ranging

direct water to southern exposures.

Building Systems, Sun Prairie, Wis. Trachte special-

from 26 to 29 gauge), or in higher quality buildings,

An overlooked component of self-storage

izes in the design and manufacture of self-storage

a bolt together system of 18-gauge headers and

buildings is doors. Most roll-up doors look and

buildings sold worldwide. Additionally, Hajewski

jambs. As a builder, it is important to understand

function about the sameand there is a tempta-

owns and operates a self-storage facility. For more

what the building package includes. Some systems

tion to buy solely based on price. But its important

information, visit www.trachte.com.

This site in Milford, N.H., displays a typical self-storage


structure with a 3:12 standing seam roof.

54

ensure a long life.

METAL CONSTRUCTION NEWS May 2015

This 30-foot-deep building features 12-foot-wide, extra-tall units in locations where


driveways intersect. These units are highly sought after by boat owners or other individuals
looking to store trailers.

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

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PROJECT FOCUS TRANSPORTATION AND AVIATION

Metal panels clad rest area


R e s t a r e a w a s d e s i g n e d t o l o o k l i k e U. S . A i r F o r c e b a s e

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METAL CONSTRUCTION NEWS May 2015

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

For more projects, visit

www.metalconstructionnews.com/articles/projects/transportation-aviation.aspx

Secord & Lebow Architects LLP (SLA


Architects) and a design team from the
Texas Department of Transportation designed the Ward County Safety Rest Area
in Pyote, Texas, to match the architectural
form and detail of Pyote Air Force Base, a
World War II bomber training base located
nearby. The historic landmark was nicknamed Rattlesnake Bomber Base.
Jackie Lebow Jr., AIA, partner at SLA Architects, was the designer of record for the project,
which was completed in November 2012. Tapered precast concrete buttresses, radius steel
trusses, curved standing steam metal roof systems
and corrugated vertical metal wall panels provide
a vernacular reminiscent of an old aircraft hangar
compound, he says. A control tower form near
the entrance completes the theme.
The primary goal was to encourage fatigued drivers to exit the highway for a period of time to prevent
highway hypnosis. A secondary goal was to incorporate and promote local history into the design.
Standing seam roof panels and architectural
metal corrugated wall panels capture the desired
architectural theme of Rattlesnake Bomber Base.
Long-term maintainability, sustainability, warranty and
other client preferences were also considerations.
AEP Span supplied 32,322 square feet of its
24-gauge Curved Span-Lok roof system in Galvalume. Additionally, AEP Span supplied 9,292
square feet of its 24-gauge Nu-Wave exposed-fastener vertical corrugated wall panels in Galvalume.
The 15,828-square-foot project includes four
buildings. The rest area features an interactive lobby
exhibit that mimics a World War II bomber fuselage,
storm shelters, vending areas, restrooms, an information center, public safety office, picnic arbors,
nature trails and an airplane-themed playground.

Owner: Texas Department of Transportation,


Austin, Texas
General contractor: AUI Contractors,
Fort Worth, Texas
Architect: SLA Architects,
Wichita Falls, Texas
Installer: Nations Roof,
Rowlett, Texas
Metal roof/wall panels: AEP Span,
Fontana, Calif.,
www.aep-span.com, Circle #60

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May 2015

METAL CONSTRUCTION NEWS

57

PROJECT FOCUS TRANSPORTATION AND AVIATION


Queen Beatrice International Airport,
Oranjestad, Aruba
Claudia Ruiz-Vasquez of ArteSano Design Studio
specifi ed Mz Designs Inc.s decorative metal
surfacing in Classic Colors throughout terminals
at Queen Beatrice International Airport. Features
include an entry canopy, column and counter
covers, pedestrian archways, overhead mobiles,
fl ight displays and wall art. The project was completed in 2014.
The facetted, tapered and geometric entry
canopy is an extended roof fascia constructed
with Mzs solid core 0.09-inch aluminum in
Sapphire Blue with a Clouds grain. Approximately
1,700 square feet, 160 panels, of Mz Designs
metals were installed on the fascia.
Ernie Ngo, general manager at Mz Designs,
oversaw engineering and production. Flat metal
panels were furnished for direct application over
an existing structure and installed with mechanical
fasteners, concealed by a matching trim, he says.
A soffit in Sage Green with a Ripples grain
under the fascia is visible from the central terminal. Cherry-toned Brazilian columns with a Coarse
grain support the structure. Approximately 4,800
square feet, 206 panels, were used on the roof
soffit, and 1,000 square feet, 105 panels, of Mz
Designs metals create tree-toned columns. RuizVasquez says the color composition is a reference
to the island environment. The Sapphire Blue
sea and sky, the Sage Green tropical foliage and
the Brazilian Cherry tree trunksthey define the
destination, she says.
The original arrival hall and baggage area had
concrete columns, Ruiz-Vasquez says. So we
created colorful points of interest by incorporating
three different color themes on column covers that
visually and physically lead you through the termi-

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Phone: 419-435-7676 Fax: 419-435-6999

www.ParaPortDoor.com

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58

METAL CONSTRUCTION NEWS May 2015

nal, she says. Initially, you see Brass tones, then

Reflective mobiles from Mz Designs were

Copper, and at last sunny Champagne that draws

installed overhead near the customs area. The

you into the sun of Aruba.

area has a cavernous ceiling, so we lowered it by

Solid core aluminum panels with Mz Designs

installing Mz perforated metal panels to cre-

Thunder and Clouds Grain were directly applied

ate better proportions and a more human scale,

over the existing concrete on approximately 40

Ruiz-Vasquez says. Each mobile consists of eight

16-inch diameter and 24-inch diameter columns in

formed segments that were field assembled and

the arrival area. Matching vertical trim strips were

suspended from the ceiling structure with aircraft

installed at the seams.

cable at various heights and tilt angles. They have

A pass-through Wall Weave archway from

a trapezoidal shape and were fabricated with 0.09-

Mz Designs enlarges the doorway with a 12-

inch aluminum. Most measure 10 feet, 4 inches by

foot height and approximate 30-foot length. The

16 feet, 2 inches and are 1 1/2 inches thick.

woven effect is a local referencebasket and hat

Counter fronts and flight monitors in the

weaving are still popular crafts in the Caribbean,

boarding area were clad in tropical colors specified

Ruiz-Vasquez says. And the fiery red ribbons re-

for each gate; colored columns were built in the

flect the heart and passion of the people of Aruba.

concessions area. Each boarding area now has a

The customized Wall Weave framing the doorway covers approximately 200 square feet and is

designated color theme as a visual guide to help


visitors identify their gate, Ruiz-Vasquez says.

finished in Electric Red with a Coarse grain pattern.


Each Weave panel measures 12 inches wide, 0.05inch thick and has a polycoat gloss finish. Vertical

Architect: ArteSano Design Studio,

poles holding the ribbons in place feature a Smooth

Aruba

grain with a clear finish and were shipped in six

Decorative metals: Mz Designs Inc.,

pre-assembled sections. Installers secured mounting cleats to the wall and the Weave segments
were mated to them.

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Oakland, Calif.,
www.mozdesigns.com, Circle #61

PROJECT FOCUS TRANSPORTATION AND AVIATION

HOLE

Inspiraion
Infill Panels

Cape Liberty Cruise Port Royal Caribbean


International Terminal, Bayonne, N.J.
Cape Liberty Cruise Ports Royal Caribbean International Terminal was constructed in eight months to
be ready for the arrival of Royal Caribbean Internationals new vessel, the 167,800-ton, 4,180-passenger Quantum of the Seas, from Europe.
Varco Pruden Buildings supplied its Rigid
Frame system and Standing Seam Roof (SSR)
system with a white finish. The wall system utilized
Varco Pruden Buildings Vee Rib and Panel Rib with
a Cool Zinc Gray KXL paint finish. Additionally, 22
of Varco Pruden Buildings PrisMAX SL units were
installed for daylighting.
Fitzpatrick & Associates Inc. designed the
125,000-square-foot guest terminal to meet
sustainable requirements based on the U.S. Green
Building Councils LEED program. The project
was completed in December 2014 and includes
space for check-ins, customs and immigration and
luggage processing. Additionally, U.S. Customs &
Border Patrol offices, a connecting concourse and
two passenger boarding bridges were constructed.
Royal Caribbean International has used the Cape
Liberty Cruise Port as a terminal for several of its
cruise liners since 2004. In 2014, Royal Caribbean
International and the Port Authority of New York and
New Jersey agreed to add a guest terminal at the
port. The port and terminal are located on New York
Harbor, seven miles from New York City and three
miles from Newark Liberty International Airport.

Design-builder: Fitzpatrick & Associates Inc.,


Tinton Falls, N.J.
Metal building system/daylighting: Varco

Project:

Perforated Metal

University of Houston
Parking Garage
Architect: GC EE Reed
Product: Perforated Metal

Pruden Buildings, Memphis, Tenn.,


www.vp.com, Circle #62

Architects, contractors and designers choose to


incorporate McNICHOLS Quality Metals into
their projects because of their versatility and beauty.
With a large, in-stock inventory and 18 locations
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Inspiraion

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METAL CONSTRUCTION NEWS

May 2015

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

May 2015 METAL CONSTRUCTION NEWS

61

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PROJECT FOCUS TRANSPORTATION AND AVIATION


Bus Facility, Denton County Transit Authority,
Denton, Texas
MBCI supplied 1,300 square feet of its 24-gauge
eco-FICIENT Grand H insulated metal panels in
Stucco White for Denton County Transit Authoritys bus facility. Additionally, 1,200 square feet of
MBCIs 24-gauge 7.2 exposed fastening panels in
Silver Metallic and 2,500 square feet of 24-gauge
FW-120 concealed fastening panels in Snow White
were utilized.

General contractor: Ratcliff Constructors,


Addison, Texas
Architect: Huitt-Zollars Architectural Firm,
Fort Worth, Texas
Roofing contractor: Crown Contractors &
Commercial Resources, Fort Worth
Metal wall panels: MBCI,
Houston,
www.mbci.com, Circle #63

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PROJECT FOCUS TRANSPORT


Port of Miami Tunnel,
Miami
Metal cladding for the Port of Miami Tunnels roof
changes appearance depending on light conditions as the structure is highly visible day and
night. Spantek, a division of UMI Co. Inc., supplied
a PVDF coated aluminum screen with an orange
color recognizable during the day. The metal mesh
is backlit and glows at night. The metal mesh
spanning the concrete structure was selected for
its ability to maintain strength in changing weather
conditions for a long time period. Multiple varia-

Nationwide Support Proactive Partner


Cost Optimization Accelerated Production Capabilities
Engineering and Design-Assist BIM Expertise

tions of mesh were considered and samples were

New Millenium

placed on nearby roofs to gauge the effects of day


and night lighting.
Robert Lloyd of Arquitectonica International
Corp., was the project architect. He said a project
goal was to make the large elevated steel structure
and concrete infrastructure structurally sound while
visually lightening its weighty nature. The Port

A better steel experience.

Find out more: newmill.com/mcn3

Miami Tunnel Project provides access between


the seaport and major highways, thus creating an

Were helping America build with our collaborative


approach to commercial steel design and construction.
We have the capacity to meet or accelerate your
project timeline. Make us your single source for
proactive steel joist and deck supply.

additional entry to Port Miami and improving traffic


flow to downtown Miami.

Architect: Arquitectonica International Corp.,

14-NMBS-18_morethanMCN3.indd 1

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Miami
4/8/15 8:50 AM

Metal mesh: Spantek, a division of UMI Co. Inc.,


Hopkins, Minn.,
www.spantek.com, Circle #64

MCN Square.indd 1

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3/22/2013 1:04:59 PM

64

METAL CONSTRUCTION NEWS May 2015

ATION AND AVIATION

Photos: Robin Hill

G r e e n S pa n
profileS
INSULATED PANEL TECHNOLOGIES

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PROJECT FOCUS TRANSPORT


Aircraft Rescue Fire Station, Laughlin-Bullhead
International Airport, Bullhead City, Ariz.

For the Construction Professional &Tradesman


Order the products you need 24-7 with our easy to use online catalog.

The aircraft rescue fire station at Laughlin-Bullhead


International Airport is the first building designed
with a new master plan for the airport. It sets the
character and material palettes for future development including a new terminal.
Steve Rao, president of DWL Architects + Planners Inc., says metals were specified for strength,
lightness and durability. We chose metallic silver for
the roof and wall panels to evoke an image of flying,
he says. In addition, the building was designed as if
it emerges from the base of the mountain.
The 13,000-square-foot fire station is located
approximately 50 feet down the side of a mountain
and approximately 75,000 cubic yards of material
was removed from the site. This led to placing a
public entrance on the second floor and airside access on the first floor.
Progressive Roofing installed 6,418 square feet

May is Malco Discount Month!


Purchase Malco products at www.RapidMaterials.com during May 2015 and
receive a 10% discount on all Malco products in your cart using discount code:
MCNMALCO

www.RapidMaterials.com
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of Rollfab Metal Products 24-gauge pre-weathered


Galvalume SL-175 metal wall panels, 9,819 square
feet of 22-gauge pre-weathered Galvalume MS-200
metal roof panels and 2,957 square feet of 24-gauge
pre-weathered Galvalume FP-10 metal panels on
the exterior soffit and lobby ceiling. Additionally, the
project utilized 828 square feet of Armstrong Ceilings Metalworks Welded Wire 2 Cell in Gunmetal
Grey on the corridor ceiling.
Rao says metal finishes were adapted to site
conditions. One such example in our project is the
perforated panels at the screenwalls and mechani-

Photo: DWL Architects + Planners Inc.

Photo: Chris Loomis

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METAL CONSTRUCTION NEWS May 2015

ATION AND AVIATION

NEXT DOOR

Photo: Chris Loomis

262.835.2600
www.norcomfg.com

Everyones looking for the next big thing. When it comes to largescale doors, Norco Universal Doors and Wilson Industrial Doors have
it covered. Our engineers design each door system to your building
specifications using Tekla 3D CAD software. Combined with our CNC
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flawlessly, installs easily and performs reliably. Whats next from
Norco and Wilson? Visit us online or contact us today to find out.

262.732.5042
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Photo: Chris Loomis

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Photo: DWL Architects + Planners Inc.

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67

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METAL CONSTRUCTION NEWS May 2015

ATION AND AVIATION

cal yard; these were powdercoated instead of coil


coated to address potential weathering issues at
perforations, he says. Progressive Roofing installed
162 square feet of Rollfab Metal Products 24-gauge
SL-175 perforated screenwall panels powdercoated
to match pre-weathered Galvalume.
The fire station features a command center
on the second floor that overlooks the airport and
serves as the operations room during emergencies. Metal was used for the walls, roof, ceilings,
soffits and screening throughout the interior and

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exterior of the building. The project was completed


in February 2013.
Using planar forms, the building exudes an
aesthetic balance between layers of diverse materials, Rao says. Metal roof and panels created
such a layer fusing the building to its site, while
reflecting the picturesque colors of the Mojave
Desert landscape.

Owner: Mohave County Airport Authority Inc.,


Bullhead City, Ariz.
General contractor: D.L. Withers Construction,

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equipment and accessories. Our complete in-house design and manufacturing facility allows us to
price our equipment at a very competitive price, making us a leader
in rollforming equipment manufacturing.
Our product line includes single & double
deck rollforming lines, trim rollformers,
precision cut slitting lines, upenders,
sheet stackers and much more.
Our unsurpassed technical
support is unlike any other in
the industry. We strive on our
customers success, which gives
the customer the peace of mind
that theyve purchased the
right rollformer.

Phoenix
Architect: DWL Architects + Planners Inc.,
Phoenix
Fabricator/installer: Progressive Roofing,
Phoenix
Metal ceiling: Armstrong Ceilings,
Lancaster, Pa.,
www.armstrong.com, Circle #65

MADE

Products, Phoenix,

IN USA
THE

Metal roof/wall panels: Rollfab Metal

www.rollfabmetal.com, Circle #66


May 2015 METAL CONSTRUCTION NEWS

4511 North Freya Street Spokane, WA 99217


69

888.284.6794

circle #39 on reader service card

www.mrsrollform.com

PROJECT FOCUS TRANSPORTATION AND AVIATION


Terminal A Parking Garage, Dallas/Fort Worth
International Airport, Texas
Cambridge Architectural supplied its Pellican and
Scale stainless steel metal mesh fabrics with the
Eclipse attachment system for DFW Airports
Terminal A parking garage. The metal mesh lines
the structures exterior screens, is used in interior
partitions and allows exhaust fumes to escape the
7,700-space parking structure. The meshs reflective characteristics work with a decorative lighting
system that accents the structures curve at night.
Phase one of the project was completed in 2013.
Alan Richards, AIA, of Corgan Associates Inc.,
says his firm wanted the large-scale mesh to be
seen and it is visible from a distance. Mesh contributes to an open parking garage classification with
more than 50 percent open area, he says. When
we looked at examples of how mesh has been
used on the outside of other buildings, we noticed
that some of them tend to just disappear.
Gary Compton, brand manager at Cambridge
Architectural, says stainless steel tubes grip the
mesh panels at the top and bottom and were tightened to the required spring tension. Intermediate
clips were added to long mesh panels for added
security, he says.

Architect: Corgan Associates Inc.,


Dallas
Consultant: Jacobs Engineering Group Inc.,
Pasadena, Calif.
Metal mesh: Cambridge Architectural,
Cambridge, Md.,
www.cambridgearchitectural.com, Circle #67
Photos: Cambridge Architectural

circle #40 on reader service card

70

METAL CONSTRUCTION NEWS May 2015

circle #42 on reader service card

Corner Solutions, Inc.


A Meta l Pane l Co r ne r Com pany
The Industry Leader in
Commercial and Industrial

Metal Panel Corners,


Terminations &
Column Wraps
Quality

Precision

Service

1-877-735-6490
Visit us at www.cornersolutionsinc.com for more info
circle #41 on reader service card

circle #43 on reader service card

PROJECT FOCUS TRANSPORTATION AND AVIATION


Bus Maintenance Facility, Mendocino Transit
Authority, Ukiah, Calif.
Division 13 Buildings Inc. installed Kingspan Insulated Panels Inc.s 6-inch KingZip insulated metal
roof panels and KS Optimo insulated wall panels
on Mendocino Transit Authoritys bus maintenance
facility. Marc Davis, owner of Division 13 Buildings, says his team worked on the job site for three
months. As you can see from the photos, the
building was basically built in three single-slope
roof lines, just to add contrast and look to it, he
says. The walls were flat metallic silver with
trim-less ends and joints. And other materials were

Easy Online Ordering


www.facadesupply.com

integrated into the walls such as CME block, and


the front elevation has wood siding.
Davis says the metal panels were specified for
durability, high insulation values, ease of installation

Exposed Fastener Wall


System Supplies:

and aesthetics. The insulated metal roof and wall


panels were attached directly to the metal struc-

Flashings Extrusions Fasteners

1-888-333-0299
Engineered subframe and lashing
systems.
circle #44 on reader service card

Aviation Building Systems


Since 1969

T-Hangars Individual Hangars Shade Ports


Corporate Hangars Maintenance Hangars

TOLL FREE (U.S. only) 1-866-454-1800 Outside U.S. (208) 454-1800


www.rmsteel.com
Worldwide sales and distribution
circle #45 on reader service card

72

METAL CONSTRUCTION NEWS May 2015

Snow Retention, Solar Panel & Roof Accessory Attachments

SNOW RETENTION

SOLAR ATTACHMENTS

ROOF ACCESSORIES

WAVELOCK TECHNOLOGY

All Clamp Systems Utilize Our


Patent-Pending WaveLock Technology
snogem.com | info@snogem.com | (888) SNO-GEMS

circle #47 on reader service card

KKeeeepp yyoouurr ccooiill pprroocceessssiinngg


IIN
SEE
US
OU
HO
N--H

Designed to handle all your small to mid-sized


slitting, precision blanking and cut-to-length jobs,
IN-HOUSE.
This economical piece of equipment helps you achieve cost
efficiency all around.

Discover awesome
service door
canopies from FLS:

A few of the benefits are:

- Designed speciically
for metal buildings

- Easy to install
- Colors to match
your building
Choose 5, 10, 15, 20, 25... widths to provide
rock-solid protection for all kinds of entries.

Offers your customers faster turn-around


Eliminates your third party freight cost
Reduces your waste through better use
Is quick and easy to install
Provides flexibility through a variety of material
handling options

GARY MACHINERY LLC

Call now:
262.784.3390
www.flscanopy.com

FLS
C A N O P Y

circle #46 on reader service card

1931 East Main Street


Griffith, IN 46319

Visit us at: www.GaryMachinery.net


circle #48 on reader service card

Phone: 219/ 980-5700


FAX: 219/ 980-0405

PROJECT FOCUS TRANSPORTATION AND AVIATION


ture of the 17,196-square-foot facility.
Mendocino Transit Authority services 90,000
residents in a 2,800-mile area. Its vehicle fleet logs
more than 881,000 miles annually. The bus maintenance facility, dedicated in August 2012, features
maintenance bays, fueling and vehicle wash areas
and storage space. The American Institute of Architects (AIA) gave the project its 2012 AIA Redwood
Empire Chapter honor award in the Built Project
category. Davis says the Optimo wall panels contributed to the buildings architectural appeal. Its
a good-looking structure, he says.

Architect: TLCD Architecture,


Santa Rosa, Calif.
Installer: Division 13 Buildings Inc.,
Windsor, Calif.
Metal roof/wall panels: Kingspan Insulated
Panels Inc., Deland, Fla.,
www.kingspanpanels.us, Circle #68

circle #49 on reader service card

74

METAL CONSTRUCTION NEWS May 2015

NEW PRODUCTS

Fan has gearless motor


MacroAir Technologies Inc.s AirVolution-D high volume, low speed
(HVLS) fan features a gearless
motor and is offered in four models. AirVolution-D3 is an entry-level
model. Model 370 blades are 6 to 12
feet and the HVLS fan is designed for
small spaces. Model 550 blades are 8
to 18 feet and the fan is designed for
medium to large spaces. Model 780
blades are 20 to 24 feet and the fan is
designed for heavy-duty applications
in large spaces.

www.macroairfans.com Circle #69

Laser is a level
Robert Bosch Tool Corp.s GLL 150 ECK exterior
laser kit includes a 360-degree exterior line
laser, receiver, 8-foot tripod, grade rod and
carrying case. It has a 530-foot diameter range for
horizontal leveling and grading. The GLL 150 ECK
may be operated by one person and the line flashes
to alert an out-of-level condition. An automatic pendulum locks when the unit is turned off for protection during transport.

www.boschtools.com Circle #70

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

May 2015

METAL CONSTRUCTION NEWS

75

PRODUCTS CATALOG

Doors: Rolling, Bifold and Walkthrough

BETCO Inc.
BETCOs roll-up doors feature standard bearings and tension adjusters,
standard stainless steel latches and an extruded aluminum bottom bar.
Hardware kits are bagged per door and door springs have a 10-year warranty.

www.betcoinc.com/building-products/roll-up-doors Circle #71

Electric Power Door


Electric Power Doors hydraulic four-fold door can be clad with louvers,
bars, security mesh or flat sheeting. It may be designed to be bullet- and blastresistant for security, and tornado- and hurricane-resistant for safety. High-cycle
hydraulic operators last 2 to 3 million cycles or more. The doors may be installed
on fire stations, corrections and court facilities, parking garages, grain facilities,
government and military facilities, and industrial and manufacturing facilities.

www.electricpowerdoor.com Circle #74

AeroDoor International LLC


AeroDoor Internationals bottom-rolling doors are manual or motor
operated and can be built to withstand high wind loads. Options for the
pre-engineered hangar doors include panel configuration, tail door, a pressuresensing fuselage aperture and galvanizing finishes.

www.hangardoors.aero Circle #72

DBCI
DBCIs 3000 Series steel curtain rollup door features an 80-degree windlock profi le to facilitate installation,
26-gauge galvanized, Grade E hard
steel curtain with deep-ribbed corrugation and three-rivet wind-lock
attachment. Additionally, the door has a

Norco Manufacturing Corp.

2-inch by 1 1/2-inch galvanized angle and

Norco Manufacturings Bottom Rolling Door Systems may be con-

a maximum opening size of 16 by 16 feet.

figured as bi-parting, one-way, floating and 90 degrees. The doors are

The 3000 Series door is certifi ed for mod-

designed to integrate with buildings using Tekla 3-D CAD software and CNC

erate to high wind loads and is available

fabricating capabilities.

with insulation (3250 Series).

www.norcomfg.com Circle #73

76

T6 aluminum extrusion bottom bar with a

METAL CONSTRUCTION NEWS May 2015

www.dbci.com Circle #75


w w w. m et a l c o n s t r u c t i o nn ew s .c o m

Louvers, Grilles, Sunscreens and Awnings


The Airolite Co. LLC
Airolites Airowood wood grain finish gives aluminum projects the natural
look of wood, and is durable and colorfast without warping, cracking or
chipping. Airowood, available on Airolite aluminum sun controls, louvers and louver screens, provides protection from humidity and UV rays. Five standard wood
grains with finish options are offered and the wood grain powder-coating process
complies with AAMA Standard 2604.

www.airolite.com Circle #76

Hendrick Architectural Products


Hendrick Architectural Products perforated sunshades come in a variety of metals and finishes, and standard systems are ready to install.
The sunshades earn LEED credit for recycled content and energy savings, and
are suitable for schools, universities, municipalities and hospitals.

www.hendrickarchproducts.com Circle #77

McNICHOLS Co.
McNICHOLS perforated metal may be used for sunscreens and awnings,
and is available with a variety of hole sizes, percentage of open area and

LMCurbs

high strength-to-weight ratio. The material comes in a selection of sizes,

LMCurbs selection of louvers

gauges and types including plastic. Benefits include air and light ventilation,

includes formed galvanized, ex-

sunshading, insulating properties, lightweight and low maintenance.

truded aluminum, stationary and

adjustable types. Coating options

www.mcnichols.com/products/perforated Circle #78

include baked enamel, anodized, prime


paint and powder coat. Configurations
include filter racks, welded corners,
channel and flange frames. Operators
for adjustable louvers include wing nut,
motorized, chain and hand-crank.

www.lmcurbs.com Circle #79

Metallic Products
Metallic Products wall louvers may be produced to
self-flash to the wall panel or fit into a framed opening.
Typical construction consists of 18-gauge steel frames and
20-gauge operable or stationary blades. The louvers are offered with aluminum and powder-coated finishes.

www.mpvent.com Circle #80

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

May 2015

METAL CONSTRUCTION NEWS

77

CLASSIFIEDS

Senior level steel detailer/checker


NW Pre-Engineered Metal Building
manufacturer is seeking senior steel
detailer/checker that can do full range
of shop drawings for moderate to
high complexity jobs.
Desired skills:

Pre-EngineeredMetalBuilding
experience is a must.
Autocadexperienceisamust.
Experiencewithmetalbuildingsoftware
(MBS) is a plus.
Capableofinterpretingarchitectural
drawings and design engineer notes
to efficiently and accurately prepare
shop drawings.
Strongcommunication&interpersonal
skills and good team player.
WillingtorelocateinbeautifulNWarea.
Excellent pay and benefits.
E-mail resume to:

kailong@pbsbuildings.com

REGIONAL SALES MANAGER


BC Steel Buildings has immediate opening in
the AR, KS, MO, N.E. OK region for qualified
sales personnel. PEMB experience is a must.
Excellent salary and benefits. For confidential
consideration email or fax resume to:

Jon Wensman, V.P. of Sales,


fax (405) 324-5093 or email:
jwensman@bcsteel.com

Expanding!
Are you a
Roofing Contractor
Building Contractor
Skilled Tradesman
Self-motivated Person
A well-established Midwestern
company is currently seeking highly
motivated independent contractors
in every state to restore metal and
low-slope (flat) roofs in Commercial,
Industrial, and Agricultural industry.
Construction, framing or roofing
experience is a plus but is not required.
Individual must be honest, dedicated
and looking to become seriously
Profitable! This is normally a full time
business but could even be a second
income stream. We can provide start-up
assistance with training, marketing and
proper tool selections.

Benefits:
Two-three man crew for most jobs.
Low overhead. Solid manufacturer.
Backed warranties. Factory training.
Minimal start up cost.

Call Little Beaver Roofing Today for


a Free information kit 607-869-9483

Chief Buildings is looking for an experienced metal building design engineer who
desires to be part of privately held, familycentric organization. Our mission is based
on building strong relationships with Builders,
suppliers and our employees. We are 60+ year
old company that has been defined by only one
quality name, one quality mission.
Sr. Design Engineers play a prominent role in
helping Chief Buildings maintain and improve our
position as a leader in the metal building industry.
Possible office locations include Grand Island and
Lincoln, NE. We seek licensed Civil Engineers/
structural emphasis; minimum of 5 years building
or steel design experience in the metal building
industry. Knowledge of engineering principles and
proven competency to work with others of varying skill and project complexity levels required.
Sr. Design Engineers possess the ability to
adapt to and challenge others based on industry
changes. Must currently be or become licensed
in various states. Chief offers work/life flexibility,
diverse array of professional growth opportunities along with full company benefits.
Send letter of application and resume to
diana.kellogg@chiefind.com
or apply online at www.chiefbuildings.com .

Advanced Architectural Products is


searching for an Engineering Department
Manager with Auto CAD experience for
our manufacturing facility in Hamilton,
Mi. The successful candidate will not
only need to have a minimum of 5 years
experience managing and mentoring a
team but must also be able to work on
his/her own project.
Requirements:
1. Minimum 5 years experience in Exterior
Cladding or Curtain Wall Systems.
2. Proficient in Auto CAD
3. Able to multitask.
4. Engineering Degree helpful but not necessary.
5. Leadership capabilities which include directing
a team of CAD operators, setting expectations,
monitoring team members, QA/QC of drawings,
developing audit standards.
6. Ability to provide a general strategic guidance
for the Engineering Department.
7. Experience with Microsoft Office.
8. Diverse project knowledge of exterior
cladding systems.

We offer a competitive salary


and benefits. If interested in this
exciting opportunity apply at:

https://a2p.mytribehr.com/
careers/view/16

EMPLOYMENT

Visit,
Bookmark,
Search,
Learn
www.themetaldirectory.com

78

ProCounsel can market


your skills and achievements
WITHOUT IDENTIFYING YOU,
to the metal building industry in any
city or state in the U.S. No cost to you.
Our job is to ind you the right job, in
the right location, at the right money.

Metal Building Manufacturer


is seeking experienced District
Managers for several territories
in the Gulf Coast region of the U.S.
This is a career opportunity
with a growing I.A.S.
certified building manufacturer.

Please send resume to


lbichuck@cox.net

To Place A
Classified Ad

$145 for color, up to a total of 5 column


inches per page. Use display advertising
rates for ads over 5 column inches.
Call (847) 674-2200.
Closing date is the 3rd of the
month preceding publication.

Blanca Arteaga (847)674-2200


barteaga@moderntrade.com

www.moderntrade.com

Advertising Rates

METAL CONSTRUCTION NEWS May 2015

Contact: Buzz Taylor


866-BUY-STEEL (toll-free)
(866-289-7833)
Fax: 214-741-3019
mailbox@procounsel.net

Excess Prime &


Secondary Coils
Galvanized, Galvalume, Painted.
Direct mill shipments. Low Prices.
Fax requirements to Alan Goldin.
(228) 575-9969 In our 73rd year

Bombay Stacker with hydraulic pump

48 wide X 48 long with rolls and


stainless steel plate. Price $9800.00 U.S.
Almost new and rarely used.
email: marguerite@aluminiumdepotinc.com
Metalunic Revetements Ltee, Montreal, Canada

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

AD INDEX
Company Name

Page

Phone

Website

Circle

American Buildings Co.

28-29

(888)307-4338

www.americanbuildings.com

16

Butler Manufacturing

22-23

(816)968-3000

www.butlermfg.com

14

Ceco Building Systems

30-31

(800)474-2326

www.cecobuildings.com

17

Cidan Machinery

62

(770)692-7230

www.cidanmachinery.com

26

Corner Solutions Inc.

71

(877)735-6490

www.cornersolutionsinc.com

43

Design Components Inc.

70

(800)868-9910

www.designcomponents.com

40

Dri-Design

11

(616)355-2970

www.dri-design.com

Dynamic Fastener

61

(800)821-5448

www.dynamicfastener.com

25

EXCEL Stamping and Manufacturing

71

(281)304-0771

www.excelstamping-mfg.com

42

Facade Supply

72

(888)333-0299

www.facadesupply.com

43

Firestone Building Products LLC

IFC

(800)428-4442

www.firestonebpco.com

FLS Canopy LLC

73

(262)784-3390

www.flscanopy.com

46

FRSA

55

(800)767-3772

www.floridaroof.com

21

Gary Machinery

73

(219)980-5700

www.garymachine.net

48

Green Span Profiles

65

(281)807-7400

www.greenspanprofiles.com

31

GSSI Sealants

68

(800)288-9489

www.gssisealants.com

37

Hi-Fold Door Corp.

71

(800)443-6536

www.hi-fold.com

41

International Iron Workers

16

(800)545-4921

www.impact-net.org

11

King Architectural Metals

(800)542-2379

www.kingmetals.com

Lamtec Corp.

(800)852-6832

www.lamtec.com

Leland Industries

68

(800)263-3393

www.lelandindustries.com

36

LMCurbs

69

(800)284-1412

www.lmcurbs.com

38

McNichols Co.

60

(800)237-3820

www.mcnichols.com

24

Mesco Building Solutions

17

(800)556-3726

www.mescobldg.com

12

Metal Prep

15

(713)921-7997

www.metal-prep.com

10

Metal Rollforming Systems

69

(888)284-6794

www.mrsrollform.com

39

METALCON/PSMJ

IBC

(800)537-7765

www.metalcon.com

50

Metalforming Inc.

BC

(770)631-0002

www.metalforming-usa.com

51

Metallic Building Co./NCI Building Systems

26-27

(866)800-6353

www.metallic.com

15

Metallic Products

64

(800)356-7746

www.mpvent.com

29

New Millennium

64

(260)969-3500

www.newmill.com

28

Norco Industrial Doors

67

(262)835-2600

www.norcomfg.com

34

Nucor Building Systems

34-35

(260)837-7891

www.nucorbuildingsystems.com

18

Para-Port Doors by Machine Tool & Fab Corp.

58

(419)435-7676

www.paraportdoor.com

22

Plyco Corp.

(800)453-8667

www.plyco.com

Preformed Line Products

59

(440)461-5200

www.preformed.com

23

R & M Steel Co./Aviation Building Systems

72

(866)454-1800

www.rmsteel.com

45

RapidMaterials

66

(770)405-1060

www.rapidmaterials.com

32

Rigid Global Buildings

17

(888)GO-RIGID

www.rigidbuilding.com

Roof Hugger Inc.

65

(800)771-1711

www.roofhugger.com

30

Ruffin Building Systems

40-41

(800)421-4232

www.ruffinbuildingsystems.com

20

S-5!

(888)825-3432

www.s-5.com

Schulte Building Systems Inc.

18-19

(877)257-2534

www.sbslp.com

13

Schweiss Doors

74

(800)746-8273

www.schweissdoors.com

49

SEALTITE Building Fasteners

66

(800)352-4864

www.sealtite.com

33

Sno-Gem

73

(888)766-4367

www.snogem.com

47

Sunward Steel Buildings

63

(888)898-3091

www.sunwardsteel.com

27

The American Institute of Architects

12

(800)242-3837

www.aia.org

Thermal Design

(800)255-0776

www.thermaldesign.com

Triangle Fasteners Inc.

67

(800)486-1832

www.trianglefastener.com

35

Varco Pruden Buildings

36-37

(800)238-3246

www.vp.com

19

Wilson Industrial Doors

67

(262)732-5042

www.wilsondoors.com

34

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

May 2015

METAL CONSTRUCTION NEWS

79

NUMBER CRUNCH

Since 2014, the number of countries


pledging support to launch the Green
Climate Fund (GCF), a new multilateral
fund that will invest in projects that help
developing countries reduce their greenhouse gas emissions and build resilience
to climate effects. More than $10 billion
has been pledged by countries from both
developed and developing regions for the
funds preliminary capitalization.
The percentage that total construction put in place (CPIP) for 2015 is
predicted to grow, according to the
latest report from FMI Corp. This
supports earlier FMI predictions
that CPIP will top $1 trillion in 2015,
something the market has not seen
since 2008. This indicates that the
economy is on track for a resilient
recovery. The growth appears to be
broad-based and sustainable, with
most new construction activity in
the private sector.

The current leading indicator score given to the


national housing market by Nationwide's Health
of Housing Markets Report (The HoHM Report). This is a modest increase from the 108.7
score for the fourth quarter of 2014 and the
highest level since 2001, the earliest date for
which data is available. This report evaluates
the housing health outlook for the U.S. and
373 metropolitan areas. An index value over
100 suggests the national housing market
is healthy, with lower chances of a housing
downturn over the next year as the index moves
increasingly above the 100 break-even value.
The percentage of energy that Seattles
six-story, 52,000-square-foot Bullitt
Centera "living building" produced over
what it consumed in 2014. Constructed
under the Living Building Challenge, the
ofice building tries to show "what's
possible today and to pave a path forward"
in eco-friendly construction.

80

METAL CONSTRUCTION NEWS May 2015

The number of people the U.S. Department of Energy


will seek to trainincluding veteransto enter
the solar workforce by 2020, increasing the goal
it set in May 2014 by 25,000. Last year, the U.S. solar
industry installed 6,201 megawatts (MW) of solar
photovoltaics and 767 MW of concentrating solar
power, enough to power the equivalent of about
1.4 million homes, according to the Solar Energy
Industries Association.

The number of U.S. metro areas where construction employment


expanded between February 2014 and February 2015, according to a
new analysis of federal employment data released by the Associated
General Contractors of America. It declined in 36 metro areas and
was stagnant in 44 in this timeframe. Association ofcials said the job
gains come as private sector demand, particularly for multifamily
housing, offset declining public sector investments, labor shortages
and the challenges of a slowing global economy and declining oil prices.

Thecostofanewarena-entertainmentprojectsetforDetroit.Constructionofthis
newhockeyarenafortheDetroitRedWingsanda45-blockentertainmentdistrict
willsoongetunderway.Atleast10Detroit-basedirmshavebeenawarded$25
millionoftheirst$30millionincontractsfortheprojects,whichareexpected
tocost$650million.OlympiaDevelopmentofMichigansaystheentireprojectis
expectedtocreate8,300constructionandrelatedjobs.

The percentage that construction spending increased in February 2015 compared


to February 2014. This percentage was down 0.1% from January 2015. "Private
multifamily and nonresidential construction increased on both a monthly and
year-over-year basis, while single-family and public construction spending retreated
last month but still advanced from year-ago levels," said Ken Simonson, chief
economist at the Associated General Contractors of America.

The number of megawatts of utility-scale solar power Charlotte, N.C.-based


Duke Energy plans to add to its coverage area in north and central Florida by
2024. The plan was led and announced on April 1 as part of the company's
10-year plan. Construction of the rst solar site is expected to begin this year.

The amount of jobs added in March 2015 as the weakening


U.S. economy spilled into the job market, according to the U.S.
Department of Labor. Employers added only 126,000 jobs, the
fewest since December 2013, snapping a streak of 12 straight
months of gains above 200,000. Economic growth has been
slowed in 2015 by harsh winter weather, factory slowdowns and
lackluster construction activity.

w w w. m et a l c o n s t r u c t i o nn ew s .c o m

TAMPA, FLORIDA USA


October 14-16, 2015

Learn. Network. Explore.


Best Practices in Metal Technology
Peer-to-Peer Education Sessions
Business Tactics for Success
Innovative Metal Products & Services
Hands-on Metal Roofing Challenges

A Powerful 3 Days Well Spent!


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The One Event fo r M et a l C o ns t ruct io n P ro d uct s , Techno lo g ies & So lut io ns .

circle #50 on reader service card

THIS IS WHAT THE LEADING EDGE


OF COIL PROCESSING LOOKS LIKE:

Slasher

Legionnaire

Centurio

With machines featuring every level of slitting capability,


MetalForming is the leading supplier of coil processing technology for the metal component industry.
Case in point: The Schlebach Slasher replaces separate cutting and slitting machines with a very affordable computer
driven slit to width and cut to length technology in one compact system. The Krasser Legionnaire is the worlds irst
affordable automated slitter, with touch screen control, fully automated knife change, and auto straighteningwith a
positioning accuracy of 1/32". The Krasser Centurio is the ultimate fully automated, slit to width and cut to length coil
processing system that lets you seamlessly change multiple coils and automatically set knives in less than two minutes
and produce inished partswithout operator involvement. For details on these industry-changing coil processors,
contact MetalForming at 770.631.0002 or visit metalforming-usa.com. And take your operation to a whole new level.

770.631.0002 tel

metalforming-usa.com

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