050-Itp For Installation of Air Intake Filter PDF

Pearl GTL
Project
LINDE ENGINEERING
Shell Project No: HP-3000-QAT
Contractor Project No:
Project Document Number: T.4.318.623
Project Rev.: O
5887
Page 1 of 17
SUPPLIER/VENDOR DOCUMENTATION
Purchase Order Number:
2MH127
Equipment Description:
N/A
Vendor/Supplier Name:
GAMA QATAR CO. W. L. L.
Document Title:
INSPECTION TEST PLAN FOR INSTALLATION OF AIR INTAKE FILTER
Vendor/Supplier
Doc Number:
GAM-ITP-QAC-GTL-050
Tag/Item Number(s):
SEE NEXT PAGE
Unit: SEE NEXT PAGE
Vendor/Supplier
Code:
LOC470
Vendor/Supplier
Revision: C
PCWBS: SEE NEXT PAGE
Vendor/Supplier Prepared
By
Vendor/Supplier
Checked By
Initials / Signature
SK
Vendor/Supplier Approved By
EO
Vend/Supp
Revision Date
AG
22.02.2009
Status of Submission (tick applicable box before submission)

Final:
Certified:
As-Built:
For Review/Info: X
Purchaser signature below does not indicate responsibility or liability for accuracy or completeness of this document, nor
does it alter any contractual terms or conditions or relieve the Supplier/Vendor of his contractual obligations.
PURCHASER AREA BELOW

Contractor Contract Number:
PI 092
Contractor Name:
Contractor Doc. No: GAMAC-0100-M-PC 1344
Review Code and Status

Code 1
No Comments. ACCEPTED.
Work May Proceed.
Code 2
Comments As Noted. Incorporate Comments, Revise

and Resubmit. Work May Proceed.
Code 3
REJECTED. Incorporate Comments, Revise and

Resubmit. Work May NOT Proceed.
Code 4
Not Reviewed. Work May Proceed.
LINDE
Contractor Rev no: 1.0

Contractor Initials
/ Signature
Date
signed
Pearl GTL
Project
Shell Project No: HP-3000-QAT
LINDE ENGINEERING
Contractor Project No:

Project Rev.: O
5887
Page 2 of 17
Purchase Order Number:
2DF955, 2DF956, 2DF957, 2DF958, 2DF959, 2DF960, 2DF961, 2DF962
Tag/Item Number(s):
1S-2111, 1S-2211, 1S-2311, 1S-2411

2S-2111, 2S-2211, 2S-2311, 2S-2411
1A-2114, 1A-2214, 1A-2314, 1A-2414
2A-2114, 2A-2214, 2A-2314, 2A-2414
Unit(s):
1-2100, 1-2200, 1-2300,1-2400, 2-2100, 2-2200, 2-2300, 2-2400
PCWBS:
FA03, FB03, FC03, FD03, GA03, GB03, GC03, GD03
QATAR SHELL GTL PROJECT (PEARL)

C2 AIR SEPARATION UNITS CONSTRUCTION
22.02.09
Issued for Company Comments
SK
EO
AG
ICC
19.02.09
Issued for Review
SK
EO
AG
IFR
15.01.09
Issued for Internal Review
SK
EO
AG
IIR
Date
Description
GAMA
Rev.
No.
Project
Rev
No.
Prepared Checked Approved

By
By
By
ORIGINATOR
Status
Document Title:
LINDEGINEERING AG
INSPECTION TEST PLAN FOR INSTALLATION OF

AIR INTAKE FILTER
Document No.
Contractor
Gama Qatar Co. W. L. L.
LOC470
GAM
ITP
QAC
GTL
050
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Vendor Code
Rev No: O
QSGTL PEARL PROJECT
ITP NO: GAM-ITP-QAC-GTL-050
C2 ASU Construction Works

ITP FOR INSTALLATION OF AIR INTAKE FILTER
S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
DATE: 22.02.09-REV.C
A. THIRD PARTY (TPI) / VENDOR
I: INSPECTION / TEST
R: DOCUMENT ISSUED/REPORT REVIEW
S: SURVEILANCE
H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item
Activity
Test
Frequency
Reference Document
1.0
DOCUMENTATION
1.1
Contractor drawings, project

specifications, manuals, codes
100%
1.2
Lifting studies (For Heavy

Equipments)
100%
T.4.234.084
2.0
EQUIPMENT
2.1
Equipment identification and

name plate verificationReceiving Inspection
100%
T-4.250.945
2.2
Storage, preservation and

documentation (FSI)
100%
T.13.377.360E;T.4.250.932
100%
T.4.250.915
T-4.250.945
2.3
Inspection measuring and test

equipment calibration
3.0
FOUNDATION
Foundation complete and
3.1
Accepted (including chipping,

pocket cleaning etc.)
T-4.318.623 REV-O
100%
Acceptance Criteria
Responsible
Party
Verifying Documents
TECHINICAL
OFFICE
HSSE
STORE
INCHARGE
GAM-QCR-QAC-GTL-080
FSI
GAM-QCR-QAC-GTL-069
QCI
Calibration certificate
Approved drawing,
DEP 34.19.20.31;
T.13.376.358 DEP
31.29.00.10
QCI
MC Check Record
Approved drawing,
DEP 31.10.03.10; DEP
31.29.00.10
Approved drawing,
DEP 31.29.00.10;DEP
70.10.70.11 T.13.377.454E;
Vendor instruction,
Page 4
QSGTL PEARL PROJECT

S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
S: SURVEILANCE
Item
Activity
Test
Frequency
Reference Document
Acceptance Criteria
Responsible
Party
100%
T-4.250.945
Approved drawing,
T.13.376.358
DEP 31.29.00.10
QCI
3.2
Shims installation
4.0
STRUCTURAL STEEL INSTALLATION UNDER THE STRUCTURE
Verifying Documents
-----------
GAM-QCR-QAC-GTL038, 039
GAM-QCR-QAC-GTL-183
Foundation acceptance
a) Check elevation of
foundation
4.1
4.2
4.3
b) Location of anchor
bolts (if applicable)
c) Embedded plates
installation (if
applicable)
Verification of lifting
points & support
points(During
transportation, Before&
after lifting the structure)
Verify
a) alignment
b) verticality (Before bolt
tightening and or
welding)
T-4.318.623 REV-O
100%
RFC Drawings
RFC Drawings
QC
Inspector
100%
T.4.250.897
34.28.00-31;
T.13.376.359E
Site
Engineer
100%
T.4.250.907
Approved drawings
34.28.00-31;
T.13.376.359E
Site
Engineer
GAM-QCR-QAC-GTL-037
Page 5
QSGTL PEARL PROJECT

S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
S: SURVEILANCE
Item
4.4
4.5
4.6
Activity
Check bolt tightening

a) Verification of torque
b) Check anchor bolt
tightening (if
applicable)
Painting / Coating
Repair works ( if
applicable)
Test
Frequency
Reference Document
Approved drawings
100%
T.4.250.907
5.0
FILTER HOUSE
T-4.318.623 REV-O
Site
Engineer
Verifying Documents
GAM-QCR-QAC-GTL041 & Red Indication

Mark over bolt head
Refer To Grouting ITP (For structure only)
Final Inspection of
accessories
Ladders, stairs treads,
safety cages, Gratings,
Toe plates
34.28.00-31;
T.13.376.359E
Responsible
Party
Refer To Painting ITP
Grouting
Verification of surface
preparation
4.7
Acceptance Criteria
Approved drawings
100%
T.4.250.907
T-13.376.377;
34.28.00-31;
T.13.376.359E
Site
Engineer
GAM-QCR-QAC-GTL-040
GAM-QCR-QAC-GTL-183
Page 6
QSGTL PEARL PROJECT

S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
S: SURVEILANCE
Item
Activity
Test
Frequency
Installation
of
weather
hoods to walkway section
5.1
a) Visual Damages (Gasket

D- fog etc)
100%
Reference Document
T-4.157.374
T-4.250.947
Acceptance Criteria
Responsible
Party
Approved drawings
DEP 31.29.40.10;
DEP 31.29.40.31
QCI
Approved drawings
DEP 31.29.40.10;
DEP 31.29.40.31
QCI
Approved drawings
DEP 31.29.40.10;
DEP 31.29.40.31
Verifying Documents
GAM-QCR-QAC-GTL-041
GAM-QCR-QAC-GTL-183
QCI
GAM-QCR-QAC-GTL-041
GAM-QCR-QAC-GTL-183
Approved drawings
DEP 31.29.40.10;
DEP 31.29.40.31
QCI
GAM-QCR-QAC-GTL-183
Approved drawings
T-13.376.359 E;
DEP 34.28.00.31
Site
Engineer
GAM-QCR-QAC-GTL-041 &
GAM-QCR-QAC-GTL-183
Approved drawings
DEP 31.29.40.10;
T-13.377.453E
Site
Engineer
GAM-QCR-QAC-GTL-041 &
GAM-QCR-QAC-GTL-183
GAM-QCR-QAC-GTL- 041
GAM-QCR-QAC-GTL-183
b) Bolt tightening
5.2
Installation of walkway &

Filter house
100%
5.3
Installation of maintenance
door, C.A.S access hatch
installation,
hopper
assembly
100%
5.4
Air tightening
100%
5.5
Louver Section
a)Mechanical Check-Visual
100%
Transition Duct
5.6
a)
Visual
Inspection
(Gasket, cleaning etc.)
T-4.318.623 REV-O
100%
T-4.157.374
T-4.250.947
T-4.157.374
T-4.250.947
T-4.157.374
T-4.250.947
T-4.157.374
T-4.250.947
T-4.157.374
T-4.250.947
Page 7
QSGTL PEARL PROJECT

S. GAMA QATAR
X. CONTRACTOR QC
C. COMPANY
S: SURVEILANCE
Item
5.7
5.8
5.9
Activity
Silencer Duct
a) TACK welding -visual
Round to square Duct

a)Visual Inspection
Hooper Fan
5.10
Filter Element Installation
5.11
Piping
system
6
6.1
6.2
Test
Frequency
100%
100%
100%
100%
Reference Document
Acceptance Criteria
T-4.157.374
Approved drawings
DEP 31.29.40.10;
T-13.377.453E
T-4.250.947
T-4.157.374
T-4.250.947
T-4.157.374
T-4.250.947
T-4.157.374
T-4.250.947
connection-PULS
Approved drawings
DEP 31.29.40.10;
T-13.377.453E
T-13.376.359 E;
DEP 34.28.00.31
T-13.376.359 E;
DEP 34.28.00.31
Responsible
Party
QCI
Verifying Documents
GAM-QCR-QAC-GTL-041
GAM-QCR-QAC-GTL-161
GAM-QCR-QAC-GTL-183
QCI
GAM-QCR-QAC-GTL-041
GAM-QCR-QAC-GTL-183
Site
Engineer
Site
Engineer
GAM-QCR-QAC-GTL-041
GAM-QCR-QAC-GTL-183
GAM-QCR-QAC-GTL-183
Site
Engineer
GAM-QCR-QAC-GTL-183
QCI
Linde MC Check records
Ref. Piping ITP
FINAL INSPECTION
Air tightness, Cleanliness,
visual inspection
Final Linde MC inspections

and documentation
T-4.318.623 REV-O
100%
100%
T-4.157.374
T-4.250.947
T-4.157.374
T-4.250.947
T-13.376.359 E;
DEP 34.28.00.31
Approved drawings
DEP 31.29.40.10;
T-13.377.453E
Page 8
C2 ASU PEARL GTL PROJECT

RAS LAFFAN INDUSTRIAL CITY
STRUCTURAL STEEL PRE
ERECTION & INSTALLATION
PROCESS SHEET
Subcontract Ref.:
Report No.:
Item Description:
Date:
Item Location/ Area:
ITP No.:
Subsystem:
Test Code No.:
GAM-ITP-QAC-GTL-
Ref. DWG / Docs:

Used Measuring and test equipment ref. (if applicable):
Check the following:

Item
No.
Pre Erection :
1.
Description
QC Inspector
Initial
Date
Foundation Handing over (Civil to Mechanical).
2.
3.
4.
Preparation of grouting (Chipping & Cleaning).

Checking for anchor bolt.
Shim plate fixed as per RFC drawing & work
instructions.
Installation Process :
1.
Foundation Complete & inspected.
2.
All Structural members correctly installed.
3.
Base supports are set at correct elevation.
4.
Structures Plump & alignment in all directions.
5.
Length of bolts is correct.
6.
All washers are correctly mounted.
7.
Correct tightening for all bolts.
8.
All temporary construction materials are removed.
9.
Welding acceptable.
The Installation of the above Steel has been Satisfactorily completed in accordance with the Drawings& Specifications.
Note: This QCR form revised on 23.11.2008 as per the site requirement and QCR form # 125 shall not been
used further as per (PMC commends) Transmittal # PI-092-LIN-PMC-TX-21510.
ORGANIZATIONS
Accepted By
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.
GAM-QCR-QAC-GTL-037 Rev. O
NAME
SIGNATURE
DATE

RASLAFFAN INDUSTRIAL CITY
STEEL STRUCTURES ELEVATION
REPORT
( BASED ON SURVEY REPORT)

Subcontract Ref.:
Report No.:
Inspection
Date:
Test Code
No.:
Item Description:
Item Location / Area:
Subsystem:
ITP No.:
Ref. DWG / Documents:

INSPECTIONS
Column No
Planned Level
Actual Level
Level/Difference
Plumb
0 Degree
Accepted By
ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
DATE
NAME
90 Degree
SIGNATURE

ALIGNMENT REPORT FOR
STEEL STRUCTURE
Subcontract Ref.:
Report No.:
Item Description:
Inspection Date:
Test Code No.:
Subsystem:
ITP No.:
Ref. DWG / Docs:

Unit No.:
OUT OF PLUMBNESS
Accepted By
ORGANIZATIONS
DATE
THIRD PARTY REP.

GAMA REP.
LINDE REP.
GAM-QCR-QAC-GTL-039
Rev. O
NAME
SIGNATURE
C2 ASU PEARL GTL

PROJECT-RAS LAFFAN
INDUSTRIAL CITY
CHECK LIST OF LADDER,
HANDRAIL, STAIRCASE & GRATING
Subcontract Ref.:
Report No.:
Item Description:
Inspection Date:
Test Code No.:
Subsystem:
ITP No.:
Ref. DWG /
Documents:
INSPECTIONS
No.
Ladders
Ok/Not
Mark No
Ok
Handrail
Mark No
Accepted By
ORGANIZATIONS
THIRD PARTY REP.
GAMA REP.
LINDE REP.
GAM-QCR-QAC-GTL-040 Rev. A
DATE
Ok/Not
Ok
Staircases
Mark No
NAME
Ok/Not
Ok
Check of Grating
Mark No
SIGNATURE
Ok/Not
Ok

RASLAFFAN INDUSTRIAL CITY
BOLT TIGHTENING INSPECTION
REPORT
Subcontract Ref.:
Report No.:
Item Description:
Inspection Date:
Item Location /
Area:
Test Code No.:
Subsystem:
ITP No.:
Ref. DWG / Docs:

INSPECTIONS
Item No/Spool
No
Mark No./Joint No
Grade
Accepted By
ORGANIZATIONS
DATE
THIRD PARTY REP.

GAMA REP.
LINDE REP.
GAM-QCR-QAC-GTL-041
Bolting
Rev. O
Size
NAME
Bolt Tightening
(Torque Value)
Inspectors
Signature
SIGNATURE
FORM NO:
STORAGE, PRESERVATION AND NITROGEN PURGING REPORT
SHT:
PROJECT: C2 ASU PEARL GTL PROJECT, RAS LAFFAN INDUSTRIAL CITY

EQUIP. TAG.NO.:
DESCRIPTION:
LOCATION:
MANUFACTURER:
DRG.NO.:
RFI NO:
MONTH
ACTIVITY
1
Month
Date Checked
Check all internal and accessories
storage is acceptable
Visual Check : Is there any damage
Check for protective covers on all the
openings
Check all warning labels,like N2
warning plate are existent
Actual Pressure level
Required Pressure Level
GAMA SIGN WITH DATE

LINDE SIGN WITH DATE
QSGTL or its PMC
NOTE:
10
11
12

EQUIPMENT RECEIPT CHECK SHEET
ITEM No:
PO No:
UNIT No:
MANUFACTURER :
ITEMS TO BE CHECKED
REQ No:
INSPECTOR
INITIAL
REMARKS
1 Name Plate
2 Preparation and painting
3 Desiccant installed
4 Moisture present
5 Nozzle flange faces acceptable
6 Temporary nozzle protection
acceptable
7 Internals and accessories complete
and storage acceptable
8 Purge - pressure:
Purge monitoring date:
Date of initial inspection:
Name and signature of Inspector:
Pressure
VISUAL INSPECTION REPORT FOR EQUIPMENT/STRUCTURAL STEEL

Project Name : ASU C2 PEARL GTL PROJECT
Date :
Report No :
SL
No
Welder
Name of Welder
ID
Equipment Type
WPS No
Process
Location
Visual
Inspection
Date of
Acceptance Visual
Inspection
Remarks
Note: Acceptence Criteria-
Prepared By
Signature :
Name :
Date :
GAM-QCR-QAC-GTL-161 REV. O
Checked By: GAMA QATAR QC
LINDE QC
Company / PMC QC

Q A T A R
AIR INTAKE FILTER INSTALLATION PROCESS SHEET
Tag No:
Item Description:
Report No:
Date:
Drawing No:
System No:
Item
No
Area:
Sub-System No:
Description
Signature & Date

Gama
Linde QSGTL
1.
2.
Foundation complete, Level & Accepted.

Shim plates as per drawings
3.
Installation of Staircase, ladder, gratings, toe plates etc.
3.1
4
Installation of Weather hood

Installation of 1st , walkway and second cabins
5
5.1
5.2
Installation of accessories (doors, CAS access hatch etc)

Air tightening Inspection
Louver section installation
5.3
6
Transition duct installation

Silencer duct installation
6.1
7
8
9
Round to square duct installation

Hooper fan installation
Filter element installation
Final Inspection (Cleanliness, air tightness, visual checks etc.)
Remarks:
The Installation of the above Air Intake Filter has been satisfactorily completed in accordance
with the Drawings & Specifications
ORGANIZATIONS
GAMA QATAR REP
LINDE REP
QSGTL REP
DATE
NAME
SIGNATURE

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Pearl GTL

Shell Project No: HP-3000-QAT

Contractor Project No:

Project Document Number: T.4.318.623

GAMA QATAR CO. W. L. L.

INSPECTION TEST PLAN FOR INSTALLATION OF AIR INTAKE FILTER

SEE NEXT PAGE

Unit: SEE NEXT PAGE

PCWBS: SEE NEXT PAGE

Status of Submission (tick applicable box before submission)

PURCHASER AREA BELOW

Contractor Doc. No: GAMAC-0100-M-PC 1344

Review Code and Status

Comments As Noted. Incorporate Comments, Revise

REJECTED. Incorporate Comments, Revise and

Not Reviewed. Work May Proceed.

Contractor Rev no: 1.0

Contractor Project No:

Purchase Order Number:

2DF955, 2DF956, 2DF957, 2DF958, 2DF959, 2DF960, 2DF961, 2DF962

1S-2111, 1S-2211, 1S-2311, 1S-2411

1-2100, 1-2200, 1-2300,1-2400, 2-2100, 2-2200, 2-2300, 2-2400

FA03, FB03, FC03, FD03, GA03, GB03, GC03, GD03

QATAR SHELL GTL PROJECT (PEARL)

Issued for Company Comments

Issued for Review

Issued for Internal Review

Prepared Checked Approved

INSPECTION TEST PLAN FOR INSTALLATION OF

Gama Qatar Co. W. L. L.

Project Document Number: T.4.318.623

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-050

C2 ASU Construction Works

A. THIRD PARTY (TPI) / VENDOR

Contractor drawings, project

Lifting studies (For Heavy

Equipment identification and

Storage, preservation and

Inspection measuring and test

Accepted (including chipping,

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-050

C2 ASU Construction Works

A. THIRD PARTY (TPI) / VENDOR

STRUCTURAL STEEL INSTALLATION UNDER THE STRUCTURE

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-050

C2 ASU Construction Works

A. THIRD PARTY (TPI) / VENDOR

Check bolt tightening

GAM-QCR-QAC-GTL041 & Red Indication

Refer To Grouting ITP (For structure only)

Refer To Painting ITP

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-050

C2 ASU Construction Works

A. THIRD PARTY (TPI) / VENDOR

a) Visual Damages (Gasket

Installation of walkway &

QSGTL PEARL PROJECT

ITP NO: GAM-ITP-QAC-GTL-050