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Project
Shell Project No: HP-3000-QAT
Project Document Number: T- 4.234.082
2MH127
Tag/Item Number(s):
N/A
Unit(s):
ASU
PCWBS:
LINDE ENGINEERING
Contractor Project No :
Project Rev.: A
Page 2 of 13
5887
03.02.2008
SB
UA/MC
ZG
RFC
30.10.2007
IO
MC
ZG
ICC
24.10.2007
IO
MC
ZG
IFR
20.10.2007
MS
MC
ZG
IIR
Date
Description
GAMA
Rev.
No.
Project
Rev
No.
Status
Document Title:
LINDE ENGINEERING AG
Document No.
Contractor
LOC470
GAM
MTS
CIV
GTL
016
Org.
Code
Doc.
Type
Disc.
Code
Geogr.
Area
Seq.
No
Rev.
No
Vendor Code
Rev No: A
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-016 Rev. D
Method Statement for Anchor Bolt Installation
Date
03.02.2008
TABLE OF CONTENTS
1.
PURPOSE _____________________________________________________________________5
2.
SCOPE ________________________________________________________________________5
3.
HSSE _________________________________________________________________________5
4.
REFERENCES _________________________________________________________________6
5.
DEFINITIONS _________________________________________________________________6
6.
RESPONSIBILITY ______________________________________________________________6
6.1.
6.2.
6.3.
Site Engineer_____________________________________________________________________6
6.4.
6.5.
7.
Equipment _______________________________________________________________________7
7.2.
Manpower _______________________________________________________________________8
8.
9.
QUALITY ASSURANCE_________________________________________________________10
10.
ATTACHMENTS_____________________________________________________________10
JSA ___________________________________________________________________________________10
T-4.234.082 Rev. A
Page 4 of 13
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-016 Rev. D
Method Statement for Anchor Bolt Installation
Date
03.02.2008
1. PURPOSE
The document describes the methods proposed to be used for anchor bolts installation that will
be carried out as part of ASU Construction Works of Qatar Shell GTL Plant (Pearl) in Ras
Laffan Industrial City of Qatar including similar works in TSF Area.
2. SCOPE
This method statement identifies the basic structure of the anchor bolts installation system and
technique used for the successful completion of the works.
3. HSSE
All works shall be in compliance with the State of Qatar laws and regulations, Ras Laffan
Industrial City and international standards/codes, and Company and Contractor requirements
and instructions.
All personnel will go through Gama, Linde and Company Safety Induction courses as well as
other trainings as identified by their supervisor. A Job Safety Analysis (JSA) specific for this
work including a Risk Assessment is prepared and attached herein. Such JSA addresses the
hazards associated with each task within the scope of this Method Statement and introduces
the controls that will be implemented to reduce the associated risks to acceptable levels. The
JSA will be used by the Site Supervisor as the basis of his TSTI / TSTO and Toolbox Talks.
All personnel will have PPE required for their specific tasks in addition to the minimum PPE
(coveralls, safety goggles, safety shoes, high-visibility vests, gloves) at site at all times as
required.
In the event of a release, fire or explosion, employees will secure their area and evacuate to
the nearest muster point. Once all employees are evacuated the supervisor will conduct a
headcount to verify all employees are out of harms way. The supervision will report this to
Contractor. Emergency Contact numbers for Company, Contractor and Gama will be posted
onsite.
All vehicles and equipment used for the subject work will be inspected and certified as
required.
Drivers and operators will be competent and will have attended all required trainings set forth in
project procedures and specifications.
All rebar ends will be protected by capping.
T-4.234.082 Rev. A
Page 5 of 13
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-016 Rev. D
Method Statement for Anchor Bolt Installation
Date
03.02.2008
4. REFERENCES
DEP 34.19.20.31-Gen
DEP 34.14.20.31-Gen
T-13.376.358
T-13.376.359
T-4.234.541
5. DEFINITIONS
Company
Contractor
Subcontractor
Contract
QCP
ITP
QA/QC
JSA
:
:
:
:
:
:
:
:
6. RESPONSIBILITY
6.1.
SITE MANAGER
The site manager will provide inputs to the project execution plan to ensure that strategies &
philosophy are properly addressed.
6.2.
The Civil Works Manager is responsible for the overall management of the project
construction team to ensure that safe and effective operations are conducted and properly
documented.
6.3.
SITE ENGINEER
He will be overall responsible for safe execution of the whole job including:
Sequence of activities to be carried out for the work as per this method of statement.
T-4.234.082 Rev. A
Page 6 of 13
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-016 Rev. D
Method Statement for Anchor Bolt Installation
Date
03.02.2008
6.4.
WORK SUPERVISOR
Conduct TSTI with the concerned work force prior to start the work.
Ensure that relevant work permits for the job are obtained prior to start the work.
Conduct daily toolbox talks for the entire work force prior to start day work.
Assigning a competent work crew for specific activities, details of activities and task
information will be given to the work crew.
Ensure all Contractor and Company safety regulations are followed as applicable.
6.5.
Assurance of approved methods and materials are being used and conformance of
the specifications.
Stage inspections and surveillance in accordance with ITP and assurance of quality
of work as per specification and erection procedures.
7.1.
EQUIPMENT
Hand tools
T-4.234.082 Rev. A
Page 7 of 13
Q A T A R
7.2.
Doc. Title
GAM-MTS-CIV-GTL-016 Rev. D
Method Statement for Anchor Bolt Installation
Date
03.02.2008
MANPOWER
Site Engineer
HSSE Engineer
Boom-truck operator
If the above-listed equipment or manpower proves not sufficient for the timely completion
of the facilities and project; additional will be provided to complete the works on time and
in line with rules, regulations and specifications of Contractor, Company and RLIC.
8. METHOD OF EXECUTION
Prior to the commencement of the Anchor Bolt installation works, the site levels &
coordinates will be surveyed, verified and setout as per the related Drawings.
All anchor bolts will be placed in forms before the concrete is poured. Anchor Bolts will
be set using templates placed at the approximate elevation of the base plate, carefully
plumbed & checked for location and elevation. They will be held in position rigidly to
prevent displacement during casting. Threads on anchor bolts will be protected by
greasing and wrapping of threads.
Templates will not be supported on forms unless forms will be reinforced to prevent
displacement or deformation.
T-4.234.082 Rev. A
Page 8 of 13
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-016 Rev. D
Method Statement for Anchor Bolt Installation
Date
03.02.2008
TYPE KR
Anchor bolts will be protected from physical damage and corrosion until installation of
the upper structures.
Projected part of anchor bolts and nuts will be covered by vinyl sheet during concrete
pouring.
After concrete pouring, bolt threads and nuts will be greased and securely covered by
vinyl sheet and wood plate (or cloth) bound by wire.
Threads of Bolts will be taped and protected during the placement of concrete.
The bolts must be placed in the formwork precisely in position, in elevation and in exactly
vertical position, according to the formwork drawings. The bolts must be secured against
movement during casting of concrete.
Final deviation of the bolts from the position specified in the formwork drawings, horizontally
and vertically, must not exceed 3 mm.
T-4.234.082 Rev. A
Page 9 of 13
Q A T A R
Doc. Title
GAM-MTS-CIV-GTL-016 Rev. D
Method Statement for Anchor Bolt Installation
Date
03.02.2008
In the case of a large number of bolts (12 or more) for one vessel (generally in the case of
columns only) the bolts shall be installed in staggered elevations, to facilitate the placing of the
vessel base ring over the bolts. For this purpose 4 bolts, which are offset from each other by
90 on the bolt circle will be installed 20 mm higher than shown in the formwork drawing.
Where the foundation plate is substantially wider than the plinth carrying the vessel (e.g. in the
case of tall columns), extension of the anchor bolts into the foundation plate shall be avoided.
For support of large diameter anchor bolts see LS 201-21
9. QUALITY ASSURANCE
A Quality Assurance System will be operated conforming to related standards. Controls and
checks will be established and documented through T-4.234.541 (Item 3.0)
10. ATTACHMENTS
JSA
T-4.234.082 Rev. A
Page 10 of 13
Q A T A R
Page No: 1 of 3
REVISED
Name
JSA Members:
Job Performers:
Signature
Date
Job Supervisor:
Additional Approvals (Determined by Job Supervisor in correlation with Linde HSSE Manager).
Name
Signature
Discipline Superindent (Linde)
Date
Approval required for hazardous work detailed in the Linde Work Permit Procedure.
Changing conditions and emergency procedures
Stop work. Switch off equipment.Supervisor directs personnel to nearest and safest muster point considering wind direction. Supervisor counts all employees. Missing
employees are reported to Linde HSSE Dept. When all clear is given, check with Linde HSSE before returning to work.
LINDE EMERGENCY TELEPHONE NO.
HSSE MANAGER:
Pearl HOT LINE :
Q A T A R
SCOPE :
ANCHOR BOLT INSTALLATION
Initial Risk
ITEM
ACTIVITY
HAZARD / POTENTIAL
CONSEQUENCES
Residual Risk
CURRENT
CONTROLS
R
1.1.1
LOW
1.1.2
1.2.1
LOW
1.2.2
2.2
2.1.1
B
Setting up of
templates using
crane.
3.1
LOW
3.2
LOW
People struck by
suspended or swinging
load.
2.1.2
2.2.1
C
MED
2.2.2
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
3.2.1
MED
3.2.2
3.2.3
3.2.4
ADDITIONAL
CONTROLS
1.1.1.1
1.2.1.1
1.2.1.2
2.1.1.1
2.2.1.1
LOW
LOW
LOW
LOW
LOW
LOW
Q A T A R
SCOPE :
ANCHOR BOLT INSTALLATION
Initial Risk
ITEM
ACTIVITY
Placed anchor bolts
in anchor plate and
tighten.
HAZARD / POTENTIAL
CONSEQUENCES
4.1
Residual Risk
CURRENT
CONTROLS
R
4.1.1
LOW
LOW
LOW
4.1.2
5.1.1
5.2.1
5.2.2
ADDITIONAL
CONTROLS
LOW
LOW
LOW