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1 Working Principal
Unlike conventional ultrasonic, there are an infinite number of guided wave modes that exist for
pipe geometry, and they can be generally grouped into three families, namely the torsional, longitudinal
and flexural modes. The acoustic properties of these wave modes are a function of the pipe geometry,
the material and the frequency. Predicting these properties of the wave modes often rely on heavy
mathematical modeling, which are typically presented in graphical plots called Dispersion curves.
In Guided Wave Testing of pipelines, an array of low frequency transducers is attached around
the circumference of the pipe to generate an axially symmetric wave that propagates along the pipe in
both the forward and backward directions of the transducer array. The Torsional wave mode is most
commonly used, although there is limited use of the longitudinal mode. The equipment operates in a
pulse-echo configuration where the array of transducers is used for both the excitation and detection of
the signals.
At a location where there is a change of cross-section or a change in local stiffness of the pipe, an
echo is generated. Based on the arrival time of the echoes, and the predicted speed of the wave mode at a
particular frequency, the distance of a feature in relation to the position of the transducer array can be
accurately calculated. GWT uses a system of distance amplitude curves (DAC) to correct for attenuation
and amplitude drops when estimating the cross-section change (CSC) from a reflection at a certain
distance. The DACs are usually calibrated against a series of echoes with known signal amplitude such
as weld echoes.
1
A typical result of GWT is displayed in an A-scan style with the reflection amplitude against the
distance from the transducer array position. In the past few years, some advanced systems have started
to offer C-scan type results where the orientation of each feature can be easily interpreted. This has
shown to be extremely useful when inspecting large size pipelines.
Figure 3- A typical example of the GWT data showing both the A-scan type (bottom) and
the C-scan type (top) results. The green band indicates the position of the transducer array.
process can also be devised through which we can take results periodically when coil tube is being
withdrawn. This way we can cover the initial length of coil tube where failure is most likely to occur
2.1. Methodology
WhenusingMagnetostrictiontotesttheconditionofCoiltubetherearefourgeneralsteps:
1. Generatingaguidedacousticpulsethattravelsalongthecoil.
2. Allowingthepulsetotravelthecoilandbereflectedbydamage.
3. Measuringandrecordingdataonreflections.
4. Evaluatingdatatodeterminethepositionandamountofdamage.
1 Generating an Acoustic Pulse
Generating and altering a controlled dynamic magnetic field around the coil tube will create precise
guided waves, which will travel across the coil tube. Placing a ribbon coil around the tube and clamping
a magnet to the tube will generate the magnetic field. The inspection can be performed at any convenient
location and only requires access at one location along the tube.
2.1.1. Allowing the pulse to travel the tube
Steel is an excellent acoustic medium. The acoustic pulse travels along the steel at approximately 3
miles per second. When the pulse encounters damage in the form of cracks, pitting or reduced cross
section, a portion of the pulse will be reflected and will travel back toward the source. Objects in contact
with the tube will also generate reflections.
2.1.2. Measuring and recording data
By reversing the process used to generate the acoustic pulse, through the inversemagnetostrictive effect.
The presence and quantity of reflections can be measured and recorded. This measurement is performed
at the same location where the pulse was generated.
2.2.
Although the length of coil tube can be longer then 5000m, however, with GWT we can only test the
tube up to 200 m with accuracy. Through research it has been found hat failure in coil tubing occurs
mostly in the upper part of its length. That is the upper 1500m of coil tube. Therefore it is important to
cover this part for NDT. Because GWT is a rapid screening process we can achieve results faster then
any other technique yet developed.
Coil tubing fails because of flaws both externally and internally. Pitting due to corrosion, mechanical
damage, and fatigue are few reasons why coil tube gets damaged from both inside and outside. With
GWT we will be able to detect flaws from outer diameter to inner diameter, on surface and inside the
coil tube. Not only can we detect corrosion distribution around the circumference of tube but we can
also detect any metal loss occurring internally and externally.
Coil tube can also tested while its still in operation, therefore making it extremely easy and
economical to conduct NDT. This will also save time as we wont have to draw coil tube out of wells for
inspection which in return will save time and fatigue induced due to repeatedly coiling the tube. Guided
wave techniques apparatus can also be arranged in such a fashion that it can be permanently installed to
the coil tubing process, as it is extremely rapid and portable.
numerous benefits of
does come with a few
Interpretationofdataishighlyoperatordependent.
Difficulttofindsmallpittingdefects.
Notveryeffectiveatinspectingareasclosetoaccessories.
Needsgoodprocedure.
The disadvantages are few and are insignificant compared to the advantages as they can be countered
without much effort. Engineers can be trained to interpret data and after more extensive research a
process can be devised to inspect coil tube efficiently
3. References
5
Kim,H.W.;Lee,J.K.;Kim,Y.Y.Circumferentialphasedarrayofshearhorizontalwave
magnetostrictivepatchtransducersforpipeinspection.Ultrasonics2013,53,423431.
Rose,J.L.Abaselineandvisionofultrasonicguidedwaveinspectionpotential.J.Press.Vessel
Technol.Trans.ASME2002,124,273282
Auld,B.(1990),'Acousticfieldsandwavesinsolids',Kreiger,Malabar,Florida.
Kwun,H.,BackinStyle:MagnetostrictiveSensors,TechnologyToday,SouthwestResearch
Institute,1991
JiangXu*,XinjunWu,DongyingKongandPengfeiSun,AGuidedWaveSensorBasedonthe
InverseMagnetostrictiveEffectforDistinguishingSymmetricfromAsymmetricFeatures
inPipes,Accepted:16February2015/Published:2March2015
MichaelS.Higgins,P.E,NondestructiveTestingOfSuspendedRopeswithMagnetostriction,
PureTechnologies10015OldColumbiaRoad,SuiteB215
Wassink,C.H.P.,Robers,M.A,deRaadJ.A.andBouma,T.,Insight4386(2001)
LongRangeGuidedWaveInspectionUsageCurrentCommercialCapabilitiesandResearch
Directions.Availableonline:http://www3.imperial.ac.uk/pls/portallive/docs/1/55745699.PDF
(accessedon6January2015).
http://www3.imperial.ac.uk/nde/researchthemes/inspection/guidedultrasonicwaves