JOB SAFETY ANALYSIS FOR HOT OIL FLUSHING

Date:

Prepared by: Rajesh

Project:

Operation / Process : Hot Oil

Flushing
S/No

OPERATION SEQUENCE

a. Ensure a valid work permit

b. Refer to Procedure
Check the drawing & test pack /
line no identified accordance
with the requirement
To select & prepare all the Hot
Oil Flushing equipment & pipe
fittings

2
3

POTENTIAL HAZARDS / RISKS

a. Hot Oil Flushing of a

wrong test pack / line no
a. Pipe Fitting / hose burst
off, injury other

CONTROL MEASURES

ACTION BY

Client Rep /
Supervisor
a. Check and ensure that the Hot Oil Flushing is Client Rep /
carried on a correct test pack / line no
Supervisor
a. Select the right materials and equipment.

Supervisor

b. Unauthorized entry of
personnel

a. Barricade testing area at least 1 meter and

Supervisor
display warning sign.
b. Highlight in the VSCC
To pressurized pipe lines to 2-3 a. Eyes / body injury
a. Wear PPE (Safety goggle, Safety Helmet,
Worker
bar to check leakage( 1st
Safety Boots, Overalls)
inspection )
b. Brief workers on first aid precaution as stated
in the MSDS
b. Personnel hit by flushing a. Display warning signboard/barricade at least Supervisor
medium
1 meter to keep the other personnel away.
c. Failure of pressure gauge a. Use calibrated pressure gauge.
Supervisor
b. Watchman to check and ensure not to over
pressurized

Signature:
Approved by: SH Lim
Rev 0

Signature:
Reviewed by:

Page 1 of 2

JOB SAFETY ANALYSIS FOR HOT OIL FLUSHING

To fill the Flushing oil into the

piping system (full)

a. Leakage and causing

flooding onto the
surrounding

Continue Hot Oil Flushing till

the pipe lines are clear from
debris

a. Unauthorized entry of
personnel

a. Line check prior to commencement of oil

flushing.
b. Standby diaphragm pump to pump out the
oil.
c. Ensure containment tray and pump in good
condition.
d. Standby oil absorbent to clean any spillage.
a. Highlight in the VSCC and display warning
signboard/barricade at least 1 meter.

b. Eyes / body injury

8
9

a. Wear PPE (Respirator N95, Safety goggle

with side shield or Full face shield)
To remove temporary flanges a. Personnel contact with Oil a. Highlight in the VSCC and display warning
from the pipe lines after
signboard/barricade at least 1 meter
flushing
b. Wear PPE
b. Eyes / body injury
a. Wear PPE (Respirator N95, Safety goggle
with side shield or Full face shield)
To reinstate the piping system. a. Hand injury by improper a. Wear hand gloves.
use of tools and material
b. Use right tool for the work.
handling
Review local conditions

Abbreviations: VSCC Vessel Safety Coordination Committee,

MSDS Material Safety Data Sheet

Signature:
Approved by: SH Lim
Rev 0

Supervisor

Supervisor
Worker
Supervisor
Worker
Worker

PPE Personal Protective Equipment ,

Signature:
Reviewed by:

Page 2 of 2