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2. Referenced Documents
2.1 ASTM Standards:2
D618 Practice for Conditioning Plastics for Testing
D1598 Test Method for Time-to-Failure of Plastic Pipe
Under Constant Internal Pressure
D1599 Test Method for Resistance to Short-Time Hydraulic
Pressure of Plastic Pipe, Tubing, and Fittings
D1600 Terminology for Abbreviated Terms Relating to
Plastics
D2122 Test Method for Determining Dimensions of Thermoplastic Pipe and Fittings
D2837 Test Method for Obtaining Hydrostatic Design Basis
for Thermoplastic Pipe Materials or Pressure Design Basis
for Thermoplastic Pipe Products
D3965 Specification for Rigid Acrylonitrile-ButadieneStyrene (ABS) Materials for Pipe and Fittings
F412 Terminology Relating to Plastic Piping Systems
2.2 Federal Standard:
Fed. Std. No. 123 Marking for Shipments (Civil Agencies)3
2.3 Military Standard:
MIL-STD-129 Marking for Shipment and Storage3
2.4 NSF Standards:
Standard No. 14 for Plastic Piping Components and Related
Materials4
Standard No. 61 for Drinking Water System Components
Health Effects4
1. Scope
1.1 This specification covers acrylonitrile-butadienestyrene
(ABS) pipe produced by single extrusion or simultaneous
multiple coextrusion, in Schedule 40 and 80 sizes and pressurerated for water (see Appendix). Included are criteria for
classifying ABS plastic pipe materials and ABS plastic pipe, a
system of nomenclature for ABS plastic pipe, and requirements
and test methods for materials, workmanship, dimensions,
sustained pressure, burst pressure, and extrusion quality. Methods of marking are also given.
1.2 The products covered by this specification are intended
for use with the distribution of pressurized liquids only, which
are chemically compatible with the piping materials. Due to
inherent hazards associated with testing components and systems with compressed air or other compressed gases some
manufacturers do not allow pneumatic testing of their products.
Consult with specific product/component manufacturers for
their specific testing procedures prior to pneumatic testing.
NOTE 1Pressurized (compressed) air or other compressed gases
contain large amounts of stored energy which present serious saftey
hazards should a system fail for any reason.
3. Terminology
3.1 DefinitionsDefinitions are in accordance with Terminology F412. Abbreviations are in accordance with Terminology D1600, unless otherwise indicated. The abbreviation for
acrylonitrile-butadiene-styrene plastic is ABS.
3.2 Definitions of Terms Specific to This Standard:
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standards Document Summary page on
the ASTM website.
3
Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700
Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.
4
Available from the National Sanitation Foundation, P.O. Box 1468, Ann Arbor,
MI 48106.
1
This specification is under the jurisdiction of ASTM Committee F17 on Plastic
Piping Systems and is the direct responsibility of Subcommittee F17.61 on Water.
Current edition approved August 1, 2005. Published August 2005. Originally
approved in 1958. Last previous edition approved in 1999 as D1527 991. DOI:
10.1520/D1527-99R05.
Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
D1527 99 (2005)
TABLE 1 Outside Diameters and Tolerances for ABS Plastic
Pipe Schedules 40 and 80, in.
where:
S
=
P
=
DO =
t
=
Tolerances
Nominal
Pipe Size
3 8
1 2
3 4
1
1 14
1 12
2
2 12
3
3 12
4
5
6
8
10
12
18
14
(1)
Average
Outside
Diameter
For Average
Diameter
0.405
0.540
0.675
0.840
1.050
1.315
1.660
1.900
2.375
2.875
3.500
4.000
4.500
5.563
6.625
8.625
10.750
12.750
60.004
60.004
60.004
60.004
60.004
60.005
60.005
60.006
60.006
60.007
60.008
60.008
60.009
60.010
60.011
60.015
60.015
60.015
Schedule 40
Schedule 40
sizes 312 in. and sizes 3 in. and
over, Schedule less, Schedule
80 sizes 8 in.
80 sizes 6 in.
and over
and less
60.015
60.015
60.015
60.015
60.015
60.015
60.015
60.030
60.030
60.030
60.030
60.050
60.050
60.050
60.050
60.075
60.075
60.075
60.008
60.008
60.008
60.008
60.010
60.010
60.012
60.012
60.012
60.015
60.015
60.015
60.015
60.030
60.035
60.045
60.050
60.060
Nominal
Pipe
Size
1 4
3 8
1 2
3 4
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
4. Pipe Classification
4.1 GeneralThis specification covers ABS pipe, produced
by single extrusion or simultaneous multiple coextrusion from
three ABS plastic pipe materials in Schedule 40 and 80 sizes.
Pipe produced by simultaneous multiple coextrusion shall be
classified CoeX.
Wall ThicknessA
Schedule 40
Schedule 80
Min
Tolerance
Min
Tolerance
0.068
0.088
0.091
0.109
0.113
0.133
0.140
0.145
0.154
0.203
0.216
0.226
0.237
0.258
0.280
0.322
0.365
0.406
+0.020
+0.020
+0.020
+0.020
+0.020
+0.020
+0.020
+0.020
+0.020
+0.024
+0.026
+0.027
+0.028
+0.031
+0.034
+0.039
+0.044
+0.049
0.095
0.119
0.126
0.147
0.154
0.179
0.191
0.200
0.218
0.276
0.300
0.318
0.337
0.375
0.432
0.500
0.593
0.687
+0.020
+0.020
+0.020
+0.020
+0.020
+0.021
+0.023
+0.024
+0.026
+0.033
+0.036
+0.038
+0.040
+0.045
+0.052
+0.060
+0.071
+0.082
A
The minimum is the lowest wall thickness of the pipe at any cross section. The
maximum permitted wall thickness, at any cross section, is the minimum wall
thickness plus the stated tolerance. All tolerances are on the plus side of the
minimum requirement.
5. Requirements
5.1 WorkmanshipThe pipe shall be homogeneous
throughout and free of visible cracks, holes, foreign inclusions,
or other defects. The pipe shall be as uniform as commercially
practicable in color, opacity, density, and other physical properties.
5.2 Dimensions and Tolerances:
5.2.1 Outside DiametersThe outside diameters and tolerances shall be as shown in Table 1 when measured in
accordance with 7.4 and 7.4.1.
5.2.2 Wall ThicknessThe wall thicknesses and tolerances
shall be as shown in Table 2 when measured in accordance
with 7.4 and 7.4.2.
D1527 99 (2005)
TABLE 4 Sustained Pressure Test Conditions for Water at 73F
(23C) for ABS Plastic Pipe, Schedule 80
Inch-pound Units
PressureA Required for Test, psi
Nominal Pipe
Size, in.
38
12
34
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
3 8
1 2
3 4
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
ABS1208
ABS1210
ABS1316
ABS2112
860
830
670
640
520
480
390
350
300
330
280
260
240
210
190
170
150
140
1290
1250
1000
950
770
720
590
530
440
490
420
380
360
310
280
250
220
210
1090
1050
840
810
650
610
500
450
370
410
360
320
300
260
240
210
190
180
ABS1316
ABS2112
5.95
5.70
4.60
4.40
3.60
3.30
2.70
2.40
2.05
2.30
1.95
1.80
1.65
1.45
1.30
1.15
1.05
0.95
8.90
8.60
6.90
6.55
5.30
4.95
4.05
3.65
3.05
3.40
2.90
2.60
2.50
2.15
1.95
1.70
1.50
1.45
7.50
7.25
5.80
5.60
4.50
4.20
3.45
3.10
2.55
2.85
2.50
2.20
2.05
1.80
1.65
1.45
1.30
1.25
ABS2112
...
...
...
910
740
670
560
500
430
450
400
370
350
310
300
260
250
240
1960
1810
1470
1360
1100
1010
830
750
650
680
600
550
520
460
450
390
370
360
...
...
...
1150
930
850
700
640
550
570
510
470
440
390
380
330
320
310
SI Units
Nominal Pipe
Size, in.
12
34
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
38
SI Units
ABS1208
ABS1210
ABS1316
ABS1208
ABS1210
ABS1208
ABS1210
ABS1316
ABS2112
...
...
...
6.25
5.10
4.60
3.85
3.45
2.95
3.10
2.75
2.55
2.40
2.15
2.05
1.80
1.70
1.65
13.50
12.50
10.10
9.40
7.60
6.95
5.70
5.15
4.50
4.70
4.15
3.80
3.60
3.15
3.10
2.70
2.55
2.50
...
...
...
7.95
6.40
5.85
4.85
4.40
3.80
3.95
3.50
3.25
3.05
2.70
2.60
2.30
2.20
2.15
1 4
3 8
1 2
3 4
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
The fiber stresses used to derive these tests pressures are as follows:
ABS1208 ABS1210
ABS1316
ABS2112
6. Materials
6.1 GeneralABS plastics used to make pipe meeting the
requirements of this specification are categorized by means of
two criteria, namely (1) short-term strength tests and (2)
long-term strength tests.
6.2 Basic MaterialsThis specification covers ABS pipe
made from three ABS plastics as defined in Specification
D3965, in which the requirements are based on short-term
tests. These are ABS Classes 42222, 20643, and 30444.
6.3 Hydrostatic Design StressesThis specification covers
ABS pipe made from three ABS plastics as defined by four
hydrostatic design stresses developed on the basis of long-term
tests (see X1.3).
The fiber stresses used to derive these test pressures are as follows:
ABS1208 ABS1210
ABS1316
ABS2112
D1527 99 (2005)
TABLE 5 Burst Pressure Requirements for Water at 73F (23C)
for ABS Plastic Pipe, Schedule 40
Inch-pound Units
Inch-pound Units
3 8
1 2
3 4
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
ABS1208
ABS1210
ABS1316
ABS2112
2110
2040
1630
1560
1260
1180
970
870
730
800
690
630
580
510
460
410
370
340
2420
2340
1870
1790
1450
1350
1110
990
830
910
790
720
670
580
530
470
420
390
2660
2570
2060
1970
1590
1490
1220
1090
920
1000
870
790
730
640
580
510
460
430
Nominal Pipe
Size, in.
38
12
34
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
ABS1208
ABS1210
ABS1316
ABS2112
...
...
...
2220
1800
1650
1360
1230
1060
1110
980
910
850
760
730
640
610
600
3680
3390
2750
2550
2060
1890
1560
1410
1210
1270
1120
1020
970
870
840
740
700
680
...
...
...
2800
2270
2080
1720
1550
1330
1400
1240
1140
1070
950
920
810
770
750
SI Units
SI Units
3 8
1 2
3 4
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
ABS1208
ABS1210
ABS1316
ABS2112
14.6
14.1
11.2
10.8
8.70
8.15
6.70
6.00
5.05
5.50
4.75
4.35
4.00
3.50
3.15
2.85
2.55
2.35
16.7
16.1
12.9
12.3
10.0
9.30
7.65
6.85
5.70
6.25
5.45
4.95
4.60
4.00
3.65
3.25
2.90
2.70
18.3
17.7
14.2
13.6
11.0
10.3
8.40
7.50
6.35
6.90
6.00
5.45
5.05
4.40
4.00
3.50
3.15
2.95
Nominal Pipe
Size, in.
12
34
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
38
ABS1316
ABS2112
...
...
...
15.3
12.4
11.4
9.40
8.50
7.30
7.65
6.75
6.25
5.85
5.25
5.05
4.40
4.20
4.15
25.4
23.4
19.0
17.6
14.2
13.0
10.8
9.70
8.35
8.75
7.70
7.05
6.70
6.00
5.80
5.10
4.85
4.70
...
...
...
19.3
15.6
14.3
11.9
10.7
9.15
9.65
8.55
7.85
7.40
6.55
6.35
5.60
5.30
5.15
The fiber stresses used to derive these test pressures are as follows:
ABS1208
ABS1210
The fiber stresses used to derive these test pressures are as follows:
ABS1208 ABS1210
ABS1316
ABS2112
7.2 Test Conditions Conduct test in the Standard Laboratory Atmosphere of 23 6 2C and 50 6 5 % relative humidity,
unless otherwise specified in the test methods or in this
specification.
7.3 Sampling The selection of the sample or samples of
pipe shall be as agreed upon between the purchaser and the
seller. In case of no prior agreement, any sample selected by
the testing laboratory shall be deemed adequate.
7.3.1 Test Specimens Not less than 50 % of the test
specimens required for any pressure test shall have at least a
part of the marking in their central sections. The central section
is that portion of pipe which is at least one pipe diameter away
from an end closure.
7. Test Methods
7.1 ConditioningCondition the test specimens at 73 6
3.6F (23 6 2C) and 50 6 5 % relative humidity for not less
than 40 h prior to test in accordance with Procedure A of
Practice D618 for those tests where conditioning is required.
D1527 99 (2005)
by agreement between the purchaser and the seller. Under such
agreement, minimum requirements shall not be lowered,
changed, or modified, nor shall specification limits be changed.
If upon retest, failure occurs, the quantity of product represented by the test(s) does not meet the requirements of this
specification.
9. Marking
9.1 Quality of Marking The markings shall be applied to
the pipe in such a manner that they remain legible (easily read)
after installation and inspection.
9.2 Content of MarkingMarking on the pipe shall include
the following, spaced at intervals of not more than 5 ft (1.5 m).
9.2.1 Nominal pipe size (for example, 2 in).
9.2.2 Type of plastic pipe material in accordance with the
designation code prescribed in 3.2.4 (for example, ABS1210).
9.2.3 Schedule 40 or 80, whichever is applicable, and the
pressure rating in pounds per square inch for water at 73F
(23C), shown as the number followed by psi (for example,
125 psi). When the indicated pressure rating is lower than that
calculated in accordance with 3.2.4 (see Appendix), this shall
be indicated by placing a star after the pressure rating.
9.2.4 This designation ASTM D1527, with which the
pipe complies.
9.2.5 Manufacturers name (or trade mark) and code (Note
1).
9.2.6 Pipe intended for the transport of potable water shall
also include the seal or mark of the laboratory making the
evaluation for this purpose, spaced at intervals specified by the
laboratory.
9.2.7 Pipe produced by simultaneous multiple coextrusion
shall be marked CoeX in accordance with 4.1.
(2)
The wall thickness range shall not exceed 12 % for any cross
section measured.
7.5 Sustained Pressure Test Select the test specimens at
random. Test individually with water at the internal pressures
given in Table 3 and Table 4, six specimens of pipe, each
specimen at least ten times the nominal diameter in length, but
not less than 10 in. (250 mm) or more than 3 ft (1 m) between
end closures and bearing the permanent marking on the pipe.
Maintain the specimens at the pressure indicated for a period of
1000 h. Hold the pressure as closely as possible, but within6
10 psi (0.07 MPa). Condition the specimens at the test
temperature of 23C to within 62C. Test in accordance with
Test Method D1598, except maintain the pressure at the values
given in Table 3 and Table 4 for 1000 h. Evidence of failure of
the pipe shall be as defined in Test Method D1598.
7.6 Burst Pressure Determine the minimum burst pressure with at least five specimens in accordance with Test
Method D1599. The time of testing each specimen shall be
between 60 and 70 s.
11. Keywords
11.1 ABS; plastic pipe; schedule 40; schedule 80
D1527 99 (2005)
SUPPLEMENTARY REQUIREMENTS
GOVERNMENT/MILITARY PROCUREMENT
These requirements apply only to Federal/Military procurement, not domestic sales or transfers.
S2.1 PackagingUnless otherwise specified in the contract, the materials shall be packaged in accordance with the
suppliers standard practice in a manner ensuring arrival at
destination in satisfactory condition and which will be acceptable to the carrier at lowest rates. Containers and packing shall
comply with Uniform Freight Classification rules or National
Motor Freight Classification rules.
S1. Responsibility for InspectionUnless otherwise specified in the contract or purchase order, the producer is responsible for the performance of all inspection and test requirements specified herein. The producer may use his own or any
other suitable facilities for the performance of the inspection
and test requirements specified herein, unless the purchaser
disapproves. The purchaser shall have the right to perform any
of the inspections and tests set forth in this specification where
such inspections are deemed necessary to ensure that material
conforms to prescribed requirements.
S2.2 MarkingMarking for shipment shall be in accordance with Fed. Std. No. 123 for civil agencies and MIL-STD129 for military agencies.
NOTE S2The inclusion of U.S. Government procurement requirements should not be construed as an indication that the U.S. Government
uses or endorses the products described in this document.
APPENDIX
(Nonmandatory Information)
X1. SOURCE OF HYDROSTATIC DESIGN STRESSES
TABLE X1.1 Type and Grade Designations
Cell 1
Cell 2
Cell 3
Cell 4
Cell 5
2
4
2
3
0
2
0
0
2
2
6
4
1
2
4
4
1
2
3
4
Material
Designation
Type
Type
Type
Type
1,
1,
1,
2,
Grade
Grade
Grade
Grade
1
2
3
1
D1527 99 (2005)
accordance with 3.2.4 may be recommended, at the option of
the pipe manufacturer, in which case the SDR shall be included
in the marking. Experience of the industry indicates that ABS
plastic pipe meeting the requirements of this standard gives
satisfactory service under normal conditions for a long period
at these pressure ratings. The sustained pressure requirements
(5.4) are related to these ratings through the slopes of the
strength-time plots of these materials in pipe form.
X1.4 The pipe is rated for use with water at 73F (23C) at
the maximum internal pressures shown in Table X1.2 and
Table X1.3. Lower pressure ratings than those calculated in
3 8
1 2
3 4
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
ABS
1208B
ABS
1210B
ABS
1316B
ABS
2112B
320
310
250
240
190
180
150
130
110
120
100
90
90
80
70
60
60
50
400
390
310
300
240
220
180
170
140
150
130
120
110
100
90
80
70
70
650
620
500
480
390
360
290
260
220
240
210
190
180
160
140
120
110
110
500
490
390
370
300
280
230
210
170
190
160
150
140
120
110
100
90
80
SI Units
Pressure Ratings, MPaA
Nominal Pipe
Size, in.
3 8
1 2
3 4
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
ABS
1208B
ABS
1210B
ABS
1316B
ABS
2112B
2.21
2.14
1.72
1.65
1.31
1.24
1.03
0.90
0.76
0.83
0.69
0.62
0.62
0.55
0.48
0.41
0.41
0.34
2.76
2.69
2.14
2.07
1.65
1.52
1.24
1.17
0.97
1.03
0.90
0.83
0.76
0.69
0.62
0.55
0.48
0.48
4.48
4.27
3.45
3.31
2.69
2.48
2.00
1.79
1.52
1.65
1.45
1.31
1.24
1.10
0.97
0.83
0.76
0.76
3.45
3.38
2.69
2.55
2.07
1.93
1.59
1.45
1.17
1.31
1.10
1.03
0.97
0.83
0.76
0.69
0.62
0.55
A
These pressure ratings are for unthreaded pipe. The industry does not
recommend threading ABS plastic pipe in Schedule 40 dimensions. All pressure
ratings are calculated from hydrostatic design stresses based on test data
obtained in tests made on 12 to 2-in. pipe.
B
See 3.2.4 and Appendix for code designation.
D1527 99 (2005)
TABLE X1.3 Water Pressure Ratings at 73F (23C) for Schedule 80 ABS Plastic Pipe
Inch-PoundUnits
Nominal
Pipe Size,
in.
1 4
3 8
1 2
3 4
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
ABS1210
ABS1316
ABS2112
Unthreaded
Threaded
Unthreaded
Threaded
Unthreaded
Threaded
Unthreaded
Threaded
...
...
...
340
280
250
210
190
160
170
150
140
130
120
110
100
90
90
...
...
...
170
140
130
100
90
80
80
70
70
60
60
60
50
50
50
...
...
...
420
340
320
260
240
200
210
190
170
160
140
140
120
120
110
...
...
...
210
170
160
130
120
100
110
90
90
80
70
70
60
60
60
980
900
730
680
550
500
420
380
320
340
300
280
260
230
220
200
190
180
490
450
370
340
280
250
210
190
160
170
150
140
130
120
110
100
90
90
...
...
...
530
430
390
330
290
250
270
230
220
200
180
170
150
150
140
...
...
...
260
210
200
160
150
130
130
120
110
100
90
90
80
70
70
SI Units
Pressure Ratings, MPa
Nominal Pipe
Size, in.
1 2
3 4
1
1 1 4
1 1 2
2
2 1 2
3
3 1 2
4
5
6
8
10
12
18
14
38
ABS1208
ABS1210
ABS1316
ABS2112
Unthreaded
Threaded
Unthreaded
Threaded
Unthreaded
Threaded
Unthreaded
Threaded
...
...
...
2.34
1.93
1.72
1.45
1.31
1.10
1.17
1.03
0.97
0.90
0.83
0.76
0.69
0.62
0.62
...
...
...
1.17
0.97
0.86
0.72
0.65
0.55
0.58
0.52
0.48
0.45
0.41
0.38
0.34
0.31
0.31
...
...
...
2.90
2.34
2.21
1.79
1.65
1.38
1.45
1.31
1.17
1.10
0.97
0.97
0.83
0.83
0.76
...
...
...
1.45
1.17
1.10
0.90
0.83
0.69
0.72
0.65
0.58
0.55
0.48
0.48
0.41
0.41
0.38
6.76
6.21
5.03
4.69
3.79
3.45
2.90
2.62
2.21
2.34
2.07
1.93
1.79
1.59
1.52
1.38
1.31
1.24
3.38
3.10
2.51
2.34
1.90
1.72
1.45
1.31
1.10
1.17
1.03
0.97
0.90
0.80
0.76
0.69
0.65
0.62
...
...
...
3.65
2.96
2.69
2.28
2.00
1.72
1.86
1.59
1.52
1.38
1.24
1.17
1.03
1.03
0.97
...
...
...
1.82
1.48
1.34
1.14
1.00
0.86
0.93
0.80
0.76
0.69
0.62
0.58
0.52
0.52
0.48
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