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CONDITIONS
JSC DNEPROSPETSSTAL
For Metal Products of Structural
Carburizing and Heat treatable Steel
APPROVED:
Deputy Director General for Technology
I.N. Logozinsky
___ __________ 2007
This document is confidential and is supplied on condition that it must only be used for the purpose for which it
has been supplied and must not be copied, exhibited nor communicated to third parties without the consent of JSC
Dneprospetsstal whose property it remains.
JSC Dneprospetsstal
Page 2
The present technical delivery conditions are harmonized with the requirements
specified in DIN EN 10083-1, 2, 3, DIN EN 10084 and cover technical requirements
for metal products exported by JSC Dneprospetsstal.
The present technical delivery conditions shall constitute an integral part of the
contract with customers abroad.
1. SCOPE
1.1 Hot-rolled round bars 20-280 mm in diameter with turned surface.
1.2 Hot-rolled round bars 8-130 mm in diameter without turning.
1.3 Hot-rolled billet 45-250 mm in square side after spot grinding or complete surface
conditioning.
1.4 Blooms 190-280 mm in side with ground surface.
1.5 Hot-rolled square bars 8-100 mm in square side with spot ground surface.
1.6 Hot-rolled flat bars 6-12 x 40-50 mm and 40 x 150 mm in cross section with spot
ground surface.
1.7 Forged round bars 80-550 mm in diameter with turned surface.
1.8 Forged square bars 80-450 mm in square side with ground, planed or milled surface.
1.9 Forged flat bars 30-300 mm in thickness and 80-800 mm in width with ground,
planed or milled surface.
1.10 Cold-drawn round bars 2,0-50,0 mm in diameter.
1.11 Round bars 2,00-50,00 mm in diameter with ground and polished surface.
1.12 Hot rolled round bars 12,00-200,00 mm in diameter with ground and polished
surface processed on Landgraf automatic line.
1.13 Wire 2,0-12,5 mm in diameter.
2. MANUFACTURE
Steel is melted in electric arc furnaces with further vacuum degassing or produced by
ESR-method. Ingots are subjected to hot working on rolling mills, presses, hammers or
GFM-forging machines.
Semi-product is subjected to cold drawing.
Ground and polished surface of bars 2,00-50,00mm in diameter can be achieved in any
process of rolling skin removing.
Ground and polished surface of hot rolled bars 12,00-200,00 mm in diameter is
provided on Landgraf automatic line.
On agreement between sides stated in the specification it is permitted to produce steel
in electric arc furnaces without vacuum degassing.
3. STEEL GRADES
Steel grades and chemical composition of carburizing steel in accordance with
DIN EN 10084, structural non-alloy steel (special steel) in accordance with
JSC Dneprospetsstal
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17-
28
28-
16
16-
16
20
20-
18
18-
22-
20
20-
20
20-
Si
Mn
0,07
0,13
max
0,40
0,30
0,60
max
0,035
0,12
0,18
max
0,40
0,30
0,60
max
0,035
0,12
0,18
max
0,40
0,60
0,90
max
0,035
0,14
0,20
max
0,40
0,60
0,90
max
0,025
0,24
0,31
max
0,40
0,60
0,90
max
0,025
0,14
0,19
max
0,40
1,00
1,30
max
0,025
0,14
0,19
max
0,40
1,00
1,30
max
0,025
0,17
0,22
max
0,40
1,10
1,40
max
0,025
0,15
0,21
max
0,40
0,60
0,90
max
0,025
0,19
0,24
max
0,40
0,70
1,00
max
0,025
0,17
0,23
max
0,40
0,60
0,90
max
0,025
0,17
0,23
max
0,40
0,70
1,00
max
0,025
S
max
0,035
0,020
0,040
max
0,035
0,020
0,040
max
0,035
0,020
0,040
max
0,035
0,020
0,040
max
0,035
0,020
0,040
max
0,035
0,020
0,040
max
0,035
max
0,035
0,020
0,040
max
0,035
0,020
0,040
0,020
0,040
max
0,035
0,020
0,040
max
0,035
0,020
0,040
Cr
Mo
Ni
Other
elements
0,70
1,00
0,90
1,20
0,80
1,10
0,80
1,10
0,0008
0,005
1,00
1,30
0,90 0,15
1,20 0,25
0,70 0,40
1,00 0,50
0,40 0,30
0,70 0,40
0,30 0,40
0,60 0,50
JSC Dneprospetsstal
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Table 1 (continued)
Steel grade
Weight percent by elements, %
DIN EN
Other
GOST
C
Si
Mn
P
S
Cr
Mo
Ni
elements
10084
16Nir4
max
16
(1.5714)
0,035
0,13 max 0,70
max
0,60
0,80
0,19
0,40
1,00
0,025
1,00
1,10
16NiCrS4
0,020
16-
(1.5715)
0,040
10NiCr5-4
0,07 max 0,60
max
max
0,90
1,20
101
(1.5805)
0,12 0,40 0,90 0,025
0,035
1,20
1,50
18NiCr5-4
0,16 max 0,60
max
max
0,90
1,20
181
(1.5810)
0,21 0,40 0,90 0,025
0,035
1,20
1,50
17CrNi6-6
0,14 max 0,50
max
max
1,40
1,40
1722
(1.5918)
0,20 0,40 0,90 0,025
0,035
1,70
1,70
15NiCr13
0,14 max 0,40
max
max
0,60
3,00
173
(1.5752)
0,20 0,40 0,70 0,025
0,035
0,90
3,50
20NirMo2-2
max
20
(1.6523)
0,035
0,17 max 0,65
max
0,35
0,15
0,40
0,23 0,40 0,95 0,025
0,70
0,25
0,70
20NirMoS2-2
0,020
20-
(1.6526)
0,040
17NirMo6-4
max
171
(1.6566)
0,035
0,14 max 0,60
max
0,80
0,15
1,20
0,20 0,40 0,90 0,025
1,10
0,25
1,50
17NirMoS6-4
0,020
171-
(1.6569)
0,040
20NirMoS6-4
0,16 max 0,50
max
0,020
0,60
0,25
1,40
202-
(1.6571)
0,23 0,40 0,90 0,025
0,040
0,90
0,35
1,70
18CrNiMo7-6
0,15 max 0,50
max
max
1,50
0,25
1,40
1822
(1.6587)
0,21 0,40 0,90 0,025
0,035
1,80
0,35
1,70
14NiCrMo13-4
0,11 max 0,30
max
max
0,80
0,20
3,00
143
(1.6657)
0,17 0,40 0,60 0,025
0,035
1,10
0,30
3,50
20NirMo13-4
0,17 max 0,30
max
max
0,80
0,30
3,00
203
(1.6660)
0,22 0,40 0,60 0,025
0,035
1,20
0,50
3,50
Notes:
1. On agreement between the parties stated in the specification, all steel grades shall have sulfur weight
percent of 0.020-0.035 %. In this case, GOST grade designations will have suffix 1.
2. Weight percent of residual elements not stated in Table 1 shall be maximum as follows:
Cu 0.30 %, Ni 0.30 %, W 0.15%, Mo 0.10%, V 0.10% Al 0.06%, Ti 0.03%, Cr 0.30%.
3. For ESR-steel, DIN EN grade designation will have the suffix ESR, and GOST grade designation
will have the suffix . Sulfur weight percent for ESR-steel shall not exceed 0.015%, and phosphorus weight
percent is to be max 0.025%.
4. Melting process shall be stated in the Specification.
5. On customer request stated in the Specification, DIN EN grade name and designation shall have
suffixed heat treatment designation + or +N , i.e. 17NiCrMo6-4+A (1.6566+A, 10E+N (1.1121+N)).
Si
Mn
Cr
Mo
Ni
0,17
0,24
max
0,40
0,40
0,70
max
0,030
max
0,035
0,020
0,040
max
0,40
max
0,10
max
0,40
Other
elements
Cr+Mo+Ni
max
0,63
JSC Dneprospetsstal
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Table 2 continued
Steel grades
DIN EN
GOST
10083-2
C35E
35
(1.1181)
C35R
35-
(1.1180)
C40E
40
(1.1186)
C40R
40-
(1.1189)
C45E
45
(1.1191)
C45R
45-
(1.1201)
C50E
50
(1.1206)
C50R
50-
(1.1241)
C55E
55
(1.1203)
C55R
55-
(1.1209)
C60E
60
(1.1221)
C60R
60-
(1.1223)
28Mn6
(1.1170)
28
Si
Mn
0,32
0,39
max
0,40
0,50
0,80
max
0,030
0,37
0,44
max
0,40
0,50
0,80
max
0,030
0,42
0,50
max
0,40
0,50
0,80
max
0,030
0,47
0,55
max
0,40
0,60
0,90
max
0,030
0,52
0,60
max.
0,40
0,60
0,90
max.
0,030
0,57
0,65
max
0,40
0,60
0,90
max
0,030
0,25
0,32
max
0,40
1,30
1,65
max
0,030
S
max
0,035
0,020
0,040
max
0,035
0,020
0,040
max
0,035
0,020
0,040
max
0,035
0,020
0,040
max.
0,035
0,020
0,040
max
0,035
0,020
0,040
max
0,035
Cr
Mo
Ni
max
0,40
max
0,10
max
0,40
max
0,40
max
0,10
max
0,40
max
0,40
max
0,10
max.
0,40
max
0,40
max.
0,10
max
0,40
max
0,40
max
0,10
max.
0,40
max
0,40
max.
0,10
max.
0,40
max.
0,40
max
0,10
max
0,40
Other
elements
Cr+Mo+Ni
max
0,63
Cr+Mo+Ni
max
0,63
Cr+Mo+Ni
max
0,63
Cr+Mo+Ni
max
0,63
Cr+Mo+Ni
max.
0,63
Cr+Mo+Ni
max.
0,63
Cr+Mo+Ni
max
0,63
Notes:
1. On agreement between sides stated in the specifications all steel grades shall be produced with Sulfur
content 0,020 -0,035%. In this case in the steel grade designation according to GOST the index 1 to be
added in hyphen.
2. Residual element content (for elements not shown in Table 2) shall not exceed the following:
Cu 0.30%, W 0.15%, V 0.10%, Al 0,06%, Ti 0,03%.
3. For steel produced by ESR-method in the steel grade designations according to GOST the letter to be
added in hyphen. For grade designations according to DIN EN ESR is to be added. In electro slag remelted
steels Sulfur content shall not exceed 0,015% and Phosphor shall not exceed 0,025%.
4. Melting practice shall be stated in the specification.
5. On customer request stated in the specification at the end of steel grade name and steel grade
number according to DIN EN a heat treatment symbol +A or +N shall be added (e.g. C45E +A
(1.1191+A), C45E +N (1.1191 + N)).
Si
Mn
Cr
Mo
Ni
Other
elements
0,35
0,42
max.
0,40
0,50
0,80
max
0,025
max
0,035
0,40
0,60
JSC Dneprospetsstal
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Table 3 continued
Steel grades
Weight percent by elements, %
DIN EN
Other
GOST
C
Si
Mn
P
S
Cr
Mo
Ni
elements
10083-3
46r2
0,42
max
0,50
max
max
0,40
46
(1.7006)
0,50
0,40
0,80 0,025 0,035 0,60
34r4
max
34
(1.7033)
0,30
max
0,60
max 0,035 0,90
0,37
0,40
0,90 0,025 0,020 1,20
34rS4
34-
(1.7037)
0,040
37r4
..
37
(1.7034)
0,34
..
0,60
.. 0,035 0,90
0,41
0,40
0,90 0,025 0,020 1,20
37rS4
37-
(1.7038)
0,040
41r4
max.
41
(1.7035)
0,38
max
0,60
max 0,035 0,90
0,45
0,40
0,90 0,025 0,020 1,20
41rS4
41-
(1.7039)
0,040
25rMo4
max
25
(1.7218)
0,22
max
0,60
max 0,035 0,90
0,15
0,29
0,40
0,90 0,025 0,020 1,20
0,30
25rMoS4
25-
(1.7213)
0,040
34rMo4
max
34
(1.7220)
0,30
max
0,60
max 0,035 0,90
0,15
0,37
0,40
0,90 0,025 0,020 1,20
0,30
34rMoS4
34-
(1.7226)
0,040
42rMo4
max
42
(1.7225)
0,38
max
0,60
max 0,035 0,90
0,15
0,45
0,40
0,90 0,025 0,020 1,20
0,30
42rMoS4
42-
(1.7227)
0,040
50rMo4
0,46
max
0,50
max max. 0,90
0,15
50
(1.7228)
0,54
0,40
0,80 0,025 0,035 1,20
0,30
34rNiMo6
0,30
max
0,50
max
max
1,30
0,15
1,30
3422
(1.6582)
0,38
0,40
0,80 0,025 0,035 1,70
0,30
1,70
30rNiMo8
0,26
max
0,50
max
max
1,80
0,30
1,80
3022
(1.6580)
0,34
0,40
0,80 0,025 0,035 2,20
0,50
2,20
35NiCr6
0,30
max
0,60
max
max
0,80
1,20
351
(1.5815)
0,37
0,40
0,90 0,025 0,025 1,10
1,60
36NiCrMo16
0,32
max
0,50 max. max
1,60
0,25
3,60
3624
(1.6773)
0,39
0,40
0,80 0,025 0,025 2,00
0,45
4,10
39NiCrMo3
0,35
max
0,50
max
max
0,60
0,15
0,70
39
(1.6510)
0,43
0,40
0,80 0,025 0,035 1,00
0,25
1,10
30NiCrMo16-6
0,26 max. 0,50
max max. 1,20
0,30
3,30
3014
(1.6747)
0,33
0,40
0,80 0,025 0,025 1,50
0,60
4,30
51CrV4
0,47
max
0,70
max
max
0,90
0,10V
50
(1.8159)
0,55
0,40
1,10 0,025 0,025 1,20
0,25
Notes:
1. On agreement between sides stated in the specifications all steel grades (except of 35NiCr6 (1.5815),
36NiCrMo16(1.6773), 30NiCrMo16-6(1.6747), 51CrV4( 1.8159) steel grades may be produced with Sulfur
content 0,020 -0,035%. In this case in the steel grade designation according to GOST the index 1 to be
added in hyphen.
2. Residual element content (for elements not shown in Table 3) shall not exceed the following: Cu 0.30%,
Ni -0,30%, Mo-0,10%, W 0.15%, V 0.10%, Al 0,06%, Ti 0,03%.
JSC Dneprospetsstal
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3. For steel produced by ESR-method in the steel grade designations according to GOST the letter to be
added in hyphen. For grade designations according to DIN EN ESR is to be added. In electro slag re-melted
steels Sulfur content shall not exceed 0,015% and Phosphor shall not exceed 0,020%.
4. Melting practice shall be stated in the specification.
5. On customer request stated in the specification at the end of steel grade name and steel grade number
according to DIN EN a heat treatment symbol +A or +N shall be added (e.g. 42CrMo4 +A (1.7225 +A).
In finished product chemical composition variations shall not exceed the values shown
in Tables 4 - 6.
Table 4. Permissible composition variations in finished product of
carburizing steel according to DIN EN 10084
(revision 2010 acc. to the amendment 1)
Element
Carbon
Silicon
Manganese
Phosphor
Sulfur
Chromium
Molybdenum
Nickel
Boron
Permissible variations, %
0,02
+0,03
0,04
0,05
+0,005
+0,005
0,005
0,05
0,03
0,04
0,05
0,07
0,0005
Permissible variations, %
0,02
0,03
+0,03
0,04
0,05
+0,005
+0,005
0,005
+0,05
+0,03
+0,05
JSC Dneprospetsstal
Page 8
Permissible variations, %
0,02
+0,03
0,04
0,05
+0,005
+0,005
0,005
0,05
0,10
0,03
0,04
0,05
0,07
0,02
4. PRODUCT RANGE
4.1 Hot-rolled round bars 20-280 mm in diameter with turned surface
Bar diameter and utmost deviations from the diameter shall meet the requirements of
Table 7.
Table 7. Diameter and utmost deviations from it for hot-rolled round bars with turned surface
Utmost deviations, mm
Utmost deviations, mm
Diameter, mm
Diameter, mm
Lot 1
Lot 2
Lot 1
Lot 2
20-28
+0,5/-0,0
98-115
+1,4/-0,0
0,25
0,70
29-48
+0,6/-0,0
116-155
+2,0/-0,0
0,30
1,00
49-58
+0,8/-0,0
156-180
+2,5/-0,0
0,40
1,25
59-79
+1,0/-0,0
181-280
+3,0/-0,0
0,50
1,50
80-97
+1,2/-0,0
0,60
Notes:
1. The lot number shall be stated in the specification.
2. Hot-rolled round bars with turned surface of Ni-alloyed steel are furnished up to 230 mm in
diameter. If agreed upon by the purchaser and manufacturer and stated in specifications, hot rolled bars up to 260 mm in diameter of Ni-alloyed steel may be delivered.
Out-of-round shall not exceed 50% of the sum of utmost deviations from the diameter.
Straightness deviations shall be 2,0 mm max per 1 m of length.
Bar ends shall be straight cut. Burrs and centering holes are not allowed.
Bars processed on a straightening machine with hyperboloid rolls are not subject to
rejection on bar end meniscus.
Inclination from the straight cut shall not exceed 0,1 of bar diameter.
Bars shall be 3,0-6,0 m in length with the utmost deviation from the length 100 mm.
Actual bar length shall be stated in the specification.
JSC Dneprospetsstal
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JSC Dneprospetsstal
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The difference between the diagonals at the same cross section shall not exceed 0,7 of
the total tolerance on the side.
Straightness deviation shall not exceed 5 mm per 1m of length. Overall bow shall not
exceed the product of permissible straightness deviation value multiplied by the total
length value in meters.
Twisting around the longitudinal axle shall not exceed 3 degree/m multiplied by billet
length (in meters), but this value shall be 15 degree max.
Billet ends shall be cut and deburred. The inclination from the cut shall be 8 mm.
Squeezed ends after shearing are acceptable.
Billets shall be 2,0-6,0 m in length with utmost deviations from the length 100 mm.
Actual length shall be stated in the specifications.
When agreed upon by the parties and stated in the specification, it is permitted to
supply billets up to 9,0 m in length.
4.4 Blooms 190-280 mm in side size
Bloom dimensions and utmost deviations from them
Table 10.
Corner radius, mm
JSC Dneprospetsstal
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Straightness deviation shall not exceed 10mm per 1m of length. Overall bow shall not
exceed permissible straightness deviation value multiplied by the total length value in
meters.
Twisting around the longitudinal axle shall not exceed 3 degree/m multiplied by the
bloom length (in meters).
Bloom ends shall be straight cut and without burrs. The inclination from the cut shall
not exceed 0,1 of bloom side.
Squeezed ends after cutting are acceptable.
Blooms shall be 2,0-6,0 m in length with utmost deviations from the length 100 mm.
Actual lengths shall be stated in the specifications.
4.5 Hot-rolled square bars 8-100 mm in square side
Square side and utmost deviations from it shall meet the requirements of Table 11.
The difference between the diagonals at the same cross section shall not exceed the
double sum of utmost deviations from the square side for bars up to 20 mm in square
side; for bars over 20 mm in square side it shall not exceed the sum of utmost
deviations from the square side.
Edge chamfering shall not exceed 0,15 of square side.
Table 11. Dimensions of hot-rolled square bars and utmost deviation from them
Utmost deviations from the square side, mm
Square side, mm
Lot 1
Lot 2
8, 9, 10, 12, 13, 14, 15, 16, 17, 18
+0,3/-0,5
+0,6/-0,0
22, 25
+0,4/-0,5
+0,8/-0,0
28, 30
+0,3/-0,7
+0,9/-0,0
32, 35
+0,4/-0,7
+1,1/-0,0
45, 50
+0,4/-1,0
+1,4/-0,0
60, 65, 70, 75
+0,5/-1,1
+1,6/-0,0
80, 90
+0,5/-1,3
+1,8/-0,0
100
+0,6/-1,7
+2,3/-0,0
Note: a lot number shall be stated in the specification
Straightness deviations shall not exceed 0,5% of length for bars up to 25 mm (incl.) in
square side; for bars over 25 mm in square side the deviations shall not exceed 0,4% of
the length.
Twisting around longitudinal axle of square bars shall not exceed 4 degree/m
multiplied by bar length (in meters), but it is to be 24 degrees max for bars up to
14 mm in square side. For bars over 14 up to 50mm in square side twisting shall not
exceed 3 degree per meter multiplied by the bar length (in meters), but it is to be max
18 degrees; for bars over 50 mm in square side twisting shall not exceed 3 degree per
meter multiplied by the bar length (in meters) but it is to be 15 degrees max.
Bar ends shall be straight cut. The inclination from the cut shall not exceed 2 mm for
bars 8-18 mm in square side; for bars 22-100mm in square side the inclination from the
cut shall not exceed 0,1 of square side.
Squeezed ends and burrs not exceeding the utmost plus deviation from the square side
are acceptable.
Bar sides and difference between the diagonals shall be measured at a distance
150 mm min from the bar end.
JSC Dneprospetsstal
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Bars are to be 3,0-6,0 m in length with utmost deviations from the length 100mm.
Actual length shall be stated in the specification.
On agreement between sides stated in the specification it is permitted to supply bars up
to 9,0 m in length.
4.6 Hot-rolled flat bars 6-12 x 40-50 mm and 40 x 150 mm in size with spot ground
surface
Flat bar dimensions (S x B, where S = thickness, B = width) and utmost deviations
from them shall be in accordance with requirements of Table12.
Table 12. Dimensions of hot-rolled rectangular bars and utmost deviations from them
Utmost deviations, mm
Section size
Lot 1
Lot 2
(S x B), mm
From thickness
From width
From thickness
From width
6 40
+0,3/-0,5
+0,5/-1,0
+0,5/-0,0
+1,8/-0,0
8 45
+0,2/-0,5
+0,5/-1,0
+0,5/-0,0
+1,8/-0,0
10 45
+0,2/-0,5
+0,5/-1,0
+0,6/-0,0
+1,8/-0,0
12 45
+0,2/-0,5
+0,5/-1,0
+0,6/-0,0
+2,0/-0,0
6 50
+0,3/-0,5
+0,5/-1,0
+0,5/-0,0
+2,0/-0,0
8 50
+0,2/-0,5
+0,5/-1,0
+0,5/-0,0
+2,0/-0,0
40 150
+0,2/-1,6
+1,2/-2,8
Note: a lot number is stated in the specification.
JSC Dneprospetsstal
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Utmost deviations, mm
80, 85
+3,0 / -0,0
90
+3,5 / -0,0
100, 105
+3,5 (+3,5) / -0,0
110, 115
+4,0 (+4,0) / -0,0
120, 125, 130, 135, 140, 145
+4,5 (+4,5) / -0,0
150
+5,0 (+5,0) / -0,0
180
+7,0 (+5,0) / -0,0
185-200
+8,0 (+5,0) / -0,0
205-450
+10,0 (+5,0) / -0,0
Note: values in brackets are given for bars with planed or milled surface; values without brackets are
for bars with ground surface.
The difference between the diagonals at the same cross section shall not exceed 5% of
square side.
Forged square bars shall have sharp edges. Edge chamfering not exceeding 3% of
square side is permitted.
On agreement between sides stated in the specification for bars up to 200 mm in square
side permissible chamfering of longitudinal edges is to be 8-15 mm in width; for bars
over 200 mm in square side permissible chamfering of longitudinal edges is to be 1020 mm in width.
Straightness deviation shall not exceed 10 mm on the whole length.
Bar ends shall be straight cut. The inclination from the cut shall not exceed 0,1 of
square side. Burrs and squeezed ends are not acceptable.
Bars shall be 2,0-4,0 m in length with utmost deviations from the length 100mm.
4.9 Forged flat bars 30-300 mm in thickness and 80-800 mm in width, with
ground, planed or milled surface
Section sizes for bars 30-150 mm in thickness and 80-350 mm in width, as well as
utmost deviations from them shall be in accordance with Table 15.
The dimensions of bars 100-300 mm in thickness and 300-800 mm in width, as well as
utmost deviations from them shall be in accordance with Table 16.
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The difference between the diagonals at the same cross section shall not exceed the
utmost deviations from the width.
Flat bars shall have sharp edges. Edge chamfering not exceeding 0,030 of the bar width
is permitted.
On agreement between sides stated in the specification, for bars up to 200 mm in
square side permissible chamfering of longitudinal edges is to be 8-15 mm in width;
for bars over 200 mm in square side permissible chamfering of longitudinal edges is to
be 10-20 mm in width.
Table 15. Dimensions of forged flat bars 30-150 x 80-350 mm and utmost deviations from them
Utmost deviations, mm
Thickness, mm
Width, mm
From thickness
From width
80 119
+4,0/-0,0
30 64
120 179
+2,5/-0,0
+5,0/-0,0
180 200
+7,0/-0,0
80 119
+4,0/-0,0
120 179
+5,0/-0,0
180 214
+7,0/-0,0
65 89
+4,5/-0,0
215 249
+8,0/-0,0
250 284
+9,0/-0,0
285 300
+10,0/-0,0
90 119
+4,0/-0,0
120 179
+5,0/-0,0
180 214
+7,0/-0,0
90 150
215 249
+5,0/-0,0
+8,0/-0,0
250 284
+9,0/-0,0
285 344
+10,0/-0,0
345 350
+12,0/-0,0
Table 16. Dimensions of forged flat bars 100-300 x 300 -800 mm and tolerances on them
Plus tolerance on
Plus tolerance on
Thickness, mm
Width, mm
thickness, mm
width, mm
100
+5,0 (+5,0)
300
+10,0 (+5,0)
over 100 to 250
+7,0 (+5,0)
over 300 to 600
+15,0 (+10,0)
over 250 to 300
+10,0 (+5,0)
over 600 to 800
+20,0 (+15,0)
Note: For flat bars with planed and milled surface tolerances are shown in brackets, for flat bars after
complete surface conditioning tolerances are given without brackets.
Convexity or concavity of narrow sides is acceptable for the flat bars furnished with
complete surface conditioning that have dimensions given in Table 16.
The convexity shall not exceed utmost deviation from the width and the concavity shall
not reduce nominal size limits.
Non- flatness and overall bow of as-ground flat bars shall not exceed the following:
- 0,25% of the length for flat bar sizes given in Table 15;
- 0,4% of the length - for flat bar sizes given in Table 16.
Non -flatness and overall bow of flat bars with planed and milled surface shall be 0,2%
max of length.
Twisting shall not exceed 0,3% of the length.
JSC Dneprospetsstal
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Bar ends shall be straight cut and deburred. Inclination from the cut shall not exceed
0,10 of thickness.
Flat bars shall be 2,0-4,0 m in length with utmost deviations from the length
100mm.
4.10 Cold drawn round bars 2,0-50,0 mm in diameter
Bar diameter and utmost deviations from it shall be in accordance with Table 17.
Out-of-round shall not exceed one half of utmost deviation from diameter.
Bar ends shall be straight cut. Bending and burrs at the ends are not acceptable.
Table 17. Diameter of cold-drawn bars and utmost deviations from it.
2,00
3,00
6,00
10,00
Diameter, mm
3,00
6,00
10,00
18,00
Utmost deviations, mm:
For size tolerance h 11
-0,060
-0,075
-0,090
-0,110
For size tolerance h 12
-0,120
-0,150
-0,180
Note: Size tolerances shall be stated in the specification.
18,00
30,00
30,00
50,00
-0,130
-0,210
-0,160
-0,250
Squeezed ends and burrs are permitted if they do not exceed the nominal size limits.
For bars up to 30 mm in diameter inclination from the cut shall not exceed 0,1 of
diameter; for bars over 30 mm in diameter it shall not exceed 5,0 mm.
Straightness deviation shall be max 0,2% of length.
Depending on the diameter bar length and utmost deviations from the length shall
conform to the values given in Table 18.
Table 18. Length and tolerances on it for cold-drawn round bars depending on their diameter
Tolerance on length, mm
Diameter, mm
Length, m
from 2,00 to 3,00
2.0
+50/-0
over 3,00 to 6,00
2,5
+50/-0
over 6,00 to 10,00
3,0
+50/-0
over 10,00 to13,00
3,0 4,5
+50/-0
over 13,00 to 50,00
up to 6,0
+50/-0
4.11 Round bars 2,00-50,00 mm in diameter with ground and polished surface
Bar diameter and tolerances on diameter shall meet the requirements of Table 19.
Table 19. Diameter and tolerances on it for round bars with ground and polished surface
2,00- ov. 3,00 ov. 6,00 ov.10,00 ov.15,00 ov.18,00 ov.30,00 ov.34,00
Diameter,mm
3,00 to 6,00 to 10,00 to 15,00 to 18,00 to 30,00 to 34,00 to 50,00
Tolerance on diameter,
mm:
for size tolerance h9
-0,025 -0,030 -0,036 -0,043
JSC Dneprospetsstal
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For bars 2,00-15,00 mm in diameter with size tolerance h9(k9), bars over 15,00 up to
34,00 mm in diameter with size tolerance h10 (k10), bars over 34,00 to 50,00 mm in
diameter with size tolerance h11 (k11) it is permitted to deliver 20% of each item with
size tolerance h10, h11, h12 correspondingly separately bundled. (See Table 20)
Out-of-round shall not exceed one half of the utmost deviation from diameter.
For bars up to 30,00 mm in diameter straightness deviations shall not exceed 0,5 mm/m;
for bars over 30,00 mm in diameter straightness deviations shall not exceed 1,0 mm/m.
Bar ends shall be straight cut without bending and burrs. Inclination from the cut shall
be max 0,1 of diameter. Meniscus at the bar end after straightening/polishing is not
subject to rejection.
Table 20. Diameter and tolerances on it for round bars with ground and polished surface
Diameter, mm
Tolerance on diameter, mm
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Table 21. Diameter and tolerances on it for hot-rolled bars with ground and polished surface
processed on Landgraf automatic line.
Tolerance on diameter for size tolerance, mm
Diameter, mm
h9
k9
h10
k10
h11
k11
From 12,00 to18,00
-0,043
+0,043
-0,070
+0,070
-0,110
+0,110
Over 18,00 to 30,00
-0,052
+0,052
-0,084
+0,084
-0,130
+0,130
Over 30,00to 50,00
-0,062
+0,062
-0,100
+0,100
-0,160
+0,160
Over 50,00 to 80,00
-0,074
+0,074
-0,120
+0,120
-0,190
+0,190
Over 80,00 to 120,00
-0,087
+0,087
-0,140
+0,140
-0,220
+0,220
Over 120,00 to 160,00
-0,100
+0,100
-0,160
+0,160
-0,250
+0,250
Over 160,00 to 180,00
-0,160
+0,160
-0,250
+0,250
Over 180,00 to 200,00
-0,185
+0,185
-0,290
+0,290
Notes:
1. Size tolerance shall be stated in the specification.
2. On agreement between sides stated in the specification it is permitted to supply 10% of bars
with size tolerance h9(k9), h10(k10) of each item with size tolerance h10 (k10) and h11(k11)
correspondingly, separately bundled. Bundle tag with indicated utmost deviations shall have
additional round mark 4 -5 mm in diameter in the right upper corner.
Bars shall be 3,0 -6,0 m in length with utmost deviation from the length +50 /-0,0 mm.
Actual bar lengths may be agreed in the specification.
4.13 Wire 2,0-12,5 mm in diameter
Wire diameter and utmost deviations from the diameter shall conform to the
requirements specified in Table 22.
Table 22. Wire diameter and tolerances on it.
Diameter, mm
2,00-3,00
3,00-6,00
6,00-10,00
10,00-12,50
Tolerance on diameter, mm
(size tolerance h11)
-0,060
-0,075
-0,090
-0,110
Out-of-round shall not exceed one half of the utmost deviation from the diameter.
Coil ends shall be cut or broken without burrs.
Coil inner diameter shall be 500 mm min.
Coil weight may vary from 40 to 135 kg.
5. TECHNICAL REQUIREMENTS
5.1 Products shall be supplied in annealed, normalized condition or without heat
treatment that should be agreed upon by the purchaser and the manufacturer and stated
in the specification.
All annealed products (annealing according to practice +A, EN 10083-1 and
EN 10084) shall have hardness conforming to the values specified in Table 23.
JSC Dneprospetsstal
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GOST
C10E
C10R
C15E
C15R
C16E
C16R
17r3
17CrS3
28r4
28CrS4
16MnCr5
16MnCrS5
16MnCrB5
20MnCr5
20MnCrS5
18rMo4
18CrMoS4
22CrMoS3-5
20MoCr3
20MoCrS3
20MoCr4
20MoCrS4
16Nir4
16NiCrS4
10NiCr5-4
18NiCr5-4
17CrNi6-6
15NiCr13
20NirMo2-2
20NirMoS2-2
17NirMo6-4
17NirMoS6-4
20NirMoS6-4
18CrNiMo7-6
14NiCrMo13-4
20NiCrMo13-4
10
10-
15
15-
15
15-
17
17-
28
28-
16
16-
16
20
20-
18
18-
22-
20
20-
20
20-
16
16-
101
181
1722
173
20
20-
171
171-
202-
1822
143
203
Hardness ,
max
131
143
156
174
217
207
207
217
207
217
217
207
217
192
223
229
229
212
229
229
229
241
255
Grade designation
EN 10083-2,3
GOST
C22E
C22R
C35E
C35R
C40E
C40R
C45E
C45R
C50E
C50R
C55E
C55R
C60E
C60R
28Mn6
38Cr2
46Cr2
34CR4
34CrS4
37Cr4
37rS4
41r4
41rS4
25rMo4
25rMoS4
34rMo4
34rMoS4
42rMo4
42rMoS4
50rMo4
34rNiMo6
30rNiMo8
35Nir6
36NirMo16
39NirMo3
30NirMo16-6
51CrV4
20
20-
35
35-
40
40-
45
45-
50
50-
55
55-
60
60-
28
38X
46X
34X
34X-
37
37-
41
41-
25M
25M-
34M
34M-
42M
42M-
50
342H2
302H2
35H1
36X2H4MA
39H
30X1H4M
50X
Hardness ,
max
156
183
197
183
207
229
241
223
207
223
223
235
241
212
223
241
248
248
223
269
240
270
248
Note: Bars with ground and polished surface, cold-drawn bars and wire up to 5 mm (incl.) in diameter
shall be delivered after tensile strength testing (without hardness testing). Tensile strength values shall
be stated in the specification.
5.1 (added acc. to the amendment 1) On agreement between the parties stated in the
Specification, metal products of steel grades C10E(1.1121), C10R(1.1207),
C15E(1.1141), C15R(1.1140), C16E(1.1148), C16R(1.1208), 16MnCr5(1.7131),
16MnCrS5(1.7139), 16MnCrB5(1.7160), 20MnCr5(1.7147), and 20MnCrS5(1.7149)
JSC Dneprospetsstal
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5.2 Surface condition of round and square bars, square billets, blooms, flat bars and
wire shall conform to the following requirements.
5.2.1 Round bars 20-40 mm in diameter shall be delivered in turned or ground
condition and bars over 40 to 550 mm in diameter shall be supplied in turned condition
with surface roughness Rz 80 m max. On agreement between sides stated in the
specification round bars 8-130mm in diameter may be delivered without turning, but
after spot grinding of surface defects.
Cracks, laps (forging folds), scabs, rolled/forged impurities, seams, rolled/forged crust,
blisters are not allowed on the surface of round bars that are with or without turning.
Local surface imperfections shall be removed by flat grinding. The width of grind-outs
shall be minimum 5 times the depth.
The depth of spot ground areas on turned bars shall not reduce the bar size under the
minimally permissible.
The depth of spot ground areas on round bars without turning shall not exceed 0,5 of
the total utmost deviations from diameter for bars up to 80 mm in diameter; for bars
80-130 mm in diameter the depth shall not exceed the total utmost deviation from the
diameter counting from actual size. Not more than 2 grind-outs of maximal depth are
acceptable at the same cross section.
Single marks, scratches, indentations and other surface defects of mechanical origin are
acceptable on the surface of round bars without grinding if their depth does not exceed
0,5 of the total utmost deviations from the diameter counting from actual size.
Welding repair or flash welding of surface imperfections is not permitted.
5.2.2 Flat and square bars and billets up to 100 mm (incl.) in square side or in thickness
are delivered after spot grinding of surface defects.
Flats, square bars and billets over 100 mm in square side or thickness are delivered
after complete surface conditioning or in as-planed (milled) condition with surface
roughness Rz not exceeding 100 m.
JSC Dneprospetsstal
Page 20
On agreement between sides stated in the specifications flat or square bars and billets
over 100 mm in square side or thickness may be supplied after spot grinding of surface
defects.
Blooms shall be after complete surface conditioning with surface roughness Rz max 100 m.
Surface conditioning practice shall be stated in the specification.
Surface of flat and square bars, billets and blooms shall be free from cracks, laps,
scabs, rolled/forged impurities, seams, rolled/forged crust, rolled/forged blisters.
Local surface imperfections shall be removed by flat grinding; the width of flat
grinding shall be at least 5 times the depth.
For flat bars, square billets and bars up to 80 mm in square side or thickness the depth
of grinding shall not exceed of the total utmost deviations from the thickness or
square side. For flat bars, square billets and bars 80-100 mm in square side or thickness
this depth shall not exceed the total utmost deviation from the square side or thickness.
For flat bars, blooms, square billets and bars with ground surface over 100 mm in
square (bloom) side or thickness the depth of grinding shall not exceed 5% of thickness
or square (bloom) side counting from actual size. For planed and milled bars and flat
bars the depth of grinding shall not reduce the size under minimally permissible one.
Single marks, scratches and other defects of mechanical origin are permitted without
flat grinding if their depth is:
- 1,0 mm max - for flat bars, square bars and billets up to 100 mm in thickness or
square side;
- 2,0 mm max for flat bars, square bars and billets 100-180 mm in thickness or
square side;
- 2,5 mm max for flat bars, blooms, square bars and billets over 180 mm in
thickness or square (bloom) side.
Welding of surface imperfections or repair by flash welding is not permitted.
5.2.3 Surface defects of mechanical origin are permitted on the surface of cold-drawn
bars and wire if their depth does not exceed the utmost deviation from diameter.
5.2.4 Surface defects of mechanical origin are permitted on the surface of ground and
polished bars if their depth does not exceed of utmost deviation from diameter.
Bar surface roughness Ra shall be 2,5 m max.
5.2.5 Surface defects of mechanical origin are permitted on the surface of hot-rolled
bars with ground and polished surface 12 -200mm in diameter, processed on Landgraf
automatic line, if their depth does not exceed the following:
- 0,040 mm max for bars 12,00 -80,00 mm in diameter with size tolerance
h9(k9) and bars 12,00 -18,00 mm in diameter with size tolerance h10(k10);
- one half of utmost deviation - for bars over 18,00 to 80, 00 mm in diameter with
size tolerance h10(k10) and bars 12,00 -80,00 mm in diameter with size
tolerance h11(k11), as well as bars over 80 to 200 mm in diameter with size
tolerance h-9 h11( k9 k11).
Surface roughness Ra shall be 1,4m max for bars to 130 mm and 4,0 m max for bars
130 mm and above.
JSC Dneprospetsstal
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thin
heavy
2,5
1,5
2,0
0,5
0,5
0,5
D
2,5
2,0
3,0
2,0
1,0
0,5
Note: for steel grades with specified inferior sulfur limit, non-metallic inclusions of A-type are not
subject to rejection.
JSC Dneprospetsstal
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5.6 Mechanical properties of heat treatable steel delivered as-annealed or without heat
treatment when determined at room temperature on longitudinal heat-treated specimens or
specimens made of heat-treated test pieces shall conform to the requirements of Table 26.
Table 26. Mechanical properties of steel tested on heat-treated specimens or heat-treated test pieces.
Grade designation
DIN EN
10083-2, 3
GOST
C22E
20
C22R
20-
C35E
35
C35R
35-
C40E
40
C40R
40-
C45E
45
C45R
45-
C50E
50
C50R
50-
C55E
55
C55R
55-
C60E
60
C60R
60-
28Mn6
28
38r2
38
46r2
46
34r4
34
34rS4
34-
Heat treatment of
specimens or test
pieces
Water quenching
at 860-900C,
tempering at 550660C
Water or oil
quenching at 840880C, tempering
at 550-660C
Water or oil
quenching at 830870C, tempering
at 550-660C
Water or oil
quenching at 820860, tempering
at 550-660
Water or oil
quenching at 810850, tempering
at 550-660
Water or oil
quenching at 810850, tempering
at 550-660
Water or oil
quenching at 810850, tempering
at 550-660
Water or oil
quenching at 840880, tempering
at 540-680
Water or oil
quenching at 830870, tempering
at 540-680
Water or oil
quenching at 820860, tempering
at 540-680
Water or oil
quenching at 830870, tempering at
540-680
Reduction
of area, Z,
%
Impact
energy
KV, J
Yield
strength Re
(R0,2),
N/mm2
(min)
Tensile
strength
Rm,
N/mm2
Elongation
5, %
290
470-620
22
50
50
380
600-750
19
45
35
400
630-780
18
40
30
430
650-800
16
40
25
460
700-850
15
35
490
750-900
14
35
520
800-950
13
30
490
700-850
15
45
40
450
700-850
15
40
35
550
800-950
14
40
35
590
800-950
14
40
40
min
JSC Dneprospetsstal
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Table 26 (continued)
Grade designation
EN 10083-1
GOST
37r4
37
37rS4
37-
41r4
41
41rS4
41-
25rMo4
25
25rMoS4
25-
34rMo4
34
34rMoS4
34-
42rMo4
42
42rMoS4
42-
50rMo4
50
34rNiMo6
3422
30rNiMo8
3022
35NiCr6
35XH1
36NiCrMo16 3624
39CrNiMo3
Heat treatment of
specimens or test
pieces
39XHM
30NiCrMo16-6 30X1H4M
Water or oil
quenching at 825865, tempering
at 540-680
Water or oil
quenching at 820860, tempering
at 540-680
Water or oil
quenching at 840900, tempering
at 540-680
Water or oil
quenching at 830890, tempering
at 540-680
Water or oil
quenching at 820880, tempering
at 540-680
Oil quenching at
820-870,
tempering at 540680
Oil quenching at
830-860,
tempering at 540660
Oil quenching at
830-860,
tempering at 540660
Oil quenching at
840-860,
tempering at 530630
Oil quenching at
865-885,
tempering at
550-650
Oil quenching at
830-850,
tempering at
550-650
Oil quenching at
840-860,
tempering at
540-630
Impact
energy
KV, J
Yield
strength Re
(R0,2),
N/mm2
(min)
Tensile
strength
Rm,
N/mm2
Elongation
5, %
630
850-1000
13
40
35
660
900-1100
12
35
35
600
800-950
14
55
50
650
900-1100
12
50
40
750
10001200
11
45
35
780
10001200
10
45
30
900
11001300
10
45
45
1050
12501450
40
30
740
880-1085
14
40
35
1050
12501450
40
30
735
9301130
11
40
880
1080 1230
10
45
Reduction
of area, Z,
%
min
35
35
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Table 26 (continued)
Grade designation
EN 10083-1
51rV4
Heat treatment of
specimens or test
pieces
GOST
50
Oil quenching at
820-870,
tempering at 540680
Yield
strength Re
(R0,2),
N/mm2
(min)
Tensile
strength
Rm,
N/mm2
800
10001200
Elongation
5, %
Reduction
of area, Z,
%
Impact
energy
KV, J
min
10
45
30
Notes:
1. For metal products over 100 mm in diameter or thickness it is permitted to determine mechanical
properties on samples re-forged into round or square 90-100 mm.
2. Heat treatment (see 3rd column of Table 26) shall be performed on specimens or test pieces 15-25
mm in diameter or square side. Cooling process after tempering is in the option of the manufacturer.
5.7 Mechanical properties of heat treatable normalized steel when tested at room
temperature on longitudinal specimens in delivery condition shall conform to Table 27.
Table 27. Mechanical properties of normalized steel tested on specimens in delivery condition
Yield strength Re Tensile strength
Elongation 5,
Grade designation
Diameter or
2
2
(R0,2), N/mm
Rm, N/mm
%
thickness, mm
EN 10083-1 GOST
min
16
240
430
24
C22E
20
>16100
210
410
25
>100250
200
400
25
C22R
20-
>250550
190
390
25
16
300
550
18
C35E
35
>16100
270
520
19
>100250
245
500
19
C35R
35-
>250550
235
490
19
16
320
580
16
C40E
40
>16100
290
550
17
>100250
260
530
17
C40R
40-
>250550
250
520
17
16
340
620
14
C45E
45
>16100
305
580
16
>100250
275
560
16
C45R
45-
>250550
265
550
16
16
355
650
13
C50E
50
>16100
320
610
14
>100250
290
590
14
C50R
50-
>250550
280
580
14
16
370
680
11
C55E
55
>16100
330
640
12
>100250
300
620
12
C55R
55-
>250550
290
610
12
16
380
710
10
C60E
60
>16100
340
670
11
>100250
310
650
11
C60R
60-
>250550
300
640
11
16
345
630
17
>16100
310
600
18
28Mn6
28
>100250
290
590
18
>250550
280
580
18
Notes:
1. For bars 16 mm (and less) in diameter yield strength is not tested; it can be estimated by actual
values of tensile strength using the equation R0,2 = 0,55 Rm.
2. On customer request stated in the specification, impact energy KV, J shall be tested additionally on
longitudinal specimens and test results shall be reported in the inspection certificate.
JSC Dneprospetsstal
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On customer require stated in the specification, for C22E, C22R, C35E, C35R, C45E,
C45R, C50E, C50R, C60E, C60R steel grades delivered in normalized condition
mechanical properties shall conform to Table 27a.
Table 27a. Mechanical properties of normalized steel tested on specimens in delivery in condition.
Grade designation
DIN EN
10083-2
C22E
Diameter or
thickness,
mm
GOST
20
C22R
20-
C35E
35
C35R
35-
C45E
45
C45R
45-
C50E
50
C50R
50-
C60E
60
C60R
60-
Yield
strength Re
(R0,2), N/mm2
(min)
Tensile
strength Rm,
N/mm2
225
215
205
275
255
245
325
305
295
345
325
315
375
355
345
410-520
410-520
410-520
490-610
490-610
490-610
590-720
590-720
590-720
620-770
620-770
620-770
680-830
680-830
680-830
250
>250500
>500550
250
>250500
>500550
250
>250500
>500550
250
>250500
>500550
250
>250500
>500550
Impact energy
DVM, J
Elongation 5, %
L
48
41
38
38
34
31
31
27
24
-
34
27
24
24
21
17
17
14
14
-
min
26
25
24
22
21
20
18
16
15
16
15
14
14
13
12
19
17
16
15
14
12
12
11
10
11
10
9
10
9
8
Notes:
1. L and Q are longitudinal and transversal directions of specimen cutting correspondingly.
2. For bars 16 mm (and less) in diameter yield strength is not tested; it can be estimated by actual
values of tensile strength using the equation R0,2 = 0,55 Rm
3. For bars 160 mm (and under) in diameter elongation and impact energy on the transversal
specimens are not tested.
4. For bars less than 16 mm in diameter impact energy on the longitudinal specimens is not tested.
5.8 Metal products of carburizing steel shall be delivered after hardenability testing by
end-quench test (Jominy test). Rockwell hardness limits shall conform to Table 28
Table 28. Rockwell hardness limits (revision 2010 acc. to the amendment 1)
Grade designation
DIN EN
GOST
10084
17r3
17
17CrS3
17-
28r4
28
28CrS4
28-
16MnCr5
16
16MnCrS5
16-
16MnCrB5
16
20MnCr5
20MnCrS5
20
20-
11
13
15
20
25
30
35
40
47
39
44
35
40
25
33
20
29
-
27
-
25
-
24
-
23
-
21
-
53
45
52
43
51
39
49
29
45
25
42
22
39
20
36
-
33
-
30
-
29
-
28
-
27
-
47
39
47
39
49
41
46
36
46
36
49
39
44
31
44
31
48
36
41
28
41
28
46
33
39
24
39
24
43
30
37
21
37
21
42
28
35
35
41
26
33
33
39
25
31
31
37
23
30
30
35
21
29
29
34
-
28
28
33
-
27
27
32
-
JSC Dneprospetsstal
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Table 28 (continued)
Grade designation
DIN EN
GOST
10084
18rMo4
18
18CrMoS4
18-
22CrMoS3-5
22-
20MoCr3
20MoCrS3
20MoCr4
20MoCrS4
16Nir4
16NiCrS4
20
20-
20
20-
16
16-
10NiCr5-4
101
18NiCr5-4
181
17CrNi6-6
1722
15NiCr13
173
20NirMo2-2
20
20NirMoS2-2 20-
17NirMo6-4
171
17NirMoS6-4 171-
20NirMoS6-4 202-
18CrNiMo7-6
1822
14NiCrMo13-4
143
20NiCrMo13-4
203
11
13
15
20
25
30
35
40
47
39
50
42
49
41
49
41
47
39
41
32
49
41
47
39
48
41
49
41
48
40
49
41
48
40
47
39
53
43
46
37
49
41
47
38
47
37
46
36
39
27
48
39
47
38
48
41
48
37
48
40
49
40
48
40
47
39
52
42
45
34
48
37
45
34
44
31
44
33
37
24
46
35
46
36
48
41
45
31
47
37
48
39
48
39
46
37
52
42
42
30
47
33
40
28
41
27
42
29
34
22
44
32
45
35
47
40
42
25
46
34
48
36
48
38
46
36
51
41
39
27
45
31
35
22
38
24
40
27
32
42
29
43
32
45
38
36
22
45
30
47
33
47
37
46
36
51
41
37
24
43
28
32
20
35
22
38
25
30
39
27
42
30
44
36
33
20
44
28
47
30
47
36
46
36
51
41
35
22
41
26
31
33
36
23
37
25
41
28
42
33
31
42
27
46
28
46
35
46
35
51
41
34
21
40
25
30
31
34
22
36
24
39
26
41
30
30
41
26
44
26
46
34
45
33
51
41
31
37
23
28
28
32
20
34
21
37
24
38
24
27
38
24
41
23
44
32
43
31
51
41
29
35
22
26
26
30
32
20
35
22
35
22
25
36
23
39
21
43
31
42
30
50
40
28
34
21
25
25
29
31
34
21
34
22
24
35
22
38
42
30
40
28
50
40
27
33
20
24
24
28
31
34
20
34
21
24
34
21
37
41
29
39
27
50
40
26
32
23
24
28
30
33
20
33
21
23
33
36
41
29
38
26
49
39
JSC Dneprospetsstal
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that is provided by
5.12 Mixing tests shall be provided by spark test method or spectrometer or by other
acceptable non- destructive methods.
5.13. Metal products shall be radiation and mercury free as well as shall not show
noticeable magnetization that should be provided by manufacturers technology.
6. ACCEPTANCE RULES AND TEST METHODS
Acceptance rules and test methods shall be in accordance with GOST 4543 including
the following details:
- austenitic grain size is to be evaluated according to ASTM E112;
- non-metallic inclusions shall be evaluated in accordance with DIN 50602, Method
K or in accordance with ASTM E45, Method A;
- US-testing shall be performed in accordance with EN 10308 ( for hot-rolled bars)
and EN 10228-3 ( for forged bars) on 10% of bars , billets, rectangular bars up to
JSC Dneprospetsstal
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100 mm (incl,) in diameter or thickness and on 100% of bars , blooms, billets and
rectangular bars over 100mm in diameter or thickness;
for products over 140 mm in diameter or thickness it is permitted to check
macrostructure and grain size on samples re-forged into round or square 90-100 mm
in section size;
for heat treatable steel delivered in normalized condition mechanical properties
shall be determined on samples taken from finished products in delivery condition.
For products up to 25 mm in diameter or thickness specimens shall be taken from
the central part of the section; for products over 25 to 250 mm in diameter or
thickness specimens shall be taken at a distance 12,5 mm under the surface; for
products over 250 mm in diameter or thickness specimens shall be taken at a
distance 12,5-60,0 mm from the surface;
for heat treatable steel delivered after annealing or without heat treatment
mechanical properties shall be determined on specimens, according to notes of
Table 26;
for bars with ground and polished surface the diameter, out-of-round and surface
roughness shall be measured at a distance not less than 25 mm and 50,0mm from
the bar end for bars up to 50, 00mm and over 50,00 mm in diameter
correspondingly.
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Ground and polished bars and cold-drawn bars over 10,0 mm in diameter shall be
wrapped in waterproof paper and after that in polymer film. Bundles shall be tightly
packed and rigidly tied. Each bundle shall be banded 2-3 times in 2-3 places with wire
5-7 mm in diameter or with steel strip 0,8-1,5 mm in thickness and 30-35 mm in width.
For protection during handling wooden pads shall be provided in the strapping points
as per manufacturers layout. Each bundle shall contain not less than 5 bars that are
stamped with heat number and steel grade number. Bars processed on Landgraf line
may be identified with heat number and steel grade number with indelible ink by
bubble- jet printing instead of stamping. Ends of stamped bars shall be colour painted.
Bundle weight shall not exceed 2500 kg.
Prior to packing cold-drawn bars and bars with ground and polished surface shall be
oiled to prevent from corrosion.
7.3 Wire coils shall be wrapped in waterproof paper and after that in polymer film and
jute. Coils shall be delivered in bundles max 1000 kg in weight. For banding wire
5-7 mm in diameter or steel strip 0,8-1,5 mm in thickness and 30-35 mm in width is
used. Prior to packing coils shall be oiled to prevent from corrosion.
7.4 For packing of bars with ground and polished surface, cold- drawn bars and wire
coils it is permitted to use Walki Promet packing materials instead of waterproof paper
and polymer film to secure metal products from corrosion and damage while transport
and storage.
7.5 Each bundle of bars, billets, blooms and flat bars shall have two tags (one on each
side) with following indication in English:
- contract number;
- specification number;
- manufacturer;
- customer;
- steel grade (steel grade name and steel grade number according to DIN EN);
- heat number;
- section size, mm;
- lot number for hot -rolled bars and size tolerance for ground and polished bars;
- length, mm;
- net/gross weight, kg;
- package number and number of packages;
Bundles of wire coils and each coil in a bundle shall have tags (one for each item), for
coils weight in kgs shall be indicated instead of length in mm. Bundle weight shall be
indicated on bundle identification label.
8. SUPPLEMENTARY AND SPECIAL REQUIREMENTS
Customers supplementary and special requirements (including separate specification)
concerning extension of product range, changes in chemical composition, technical
requirements or testing methods are to be stated separately in a technical protocol being
an integral part of the contract.
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9. INSPECTION CERTIFICATE
Products shall be accompanied with Inspection certificate according to EN 10204, 3.1
in English including the following:
- chemical composition and melting process;
- steel grade (steel grade name and steel grade number according to DIN EN);
- heat number;
- section size, mm;
- lot number for hot -rolled bars and size tolerance for ground and polished bars;
- length, mm (except for coils);
- net weight, kg;
- specification number and contract number;
- test results: grain size, hardenability, macrostructure, mechanical properties, nonmetallic inclusions, hardness, decarburizing depth, US-testing, mixing test.
The following also shall be stated in the Certificate:
- Made in Ukraine
- Radiation Free
- Mercury Free
- No Weld or Weld Repair
- in the line Chemical Composition - DIN EN 10084 or DIN EN 10083-2
DIN EN 10083-3 in accordance with the specifications and the requirements of
Tables1-3.
Note: the Certificate shall contain the following statement as well: After
dimension/surface defect test.
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