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Documente Profesional
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0951-8320(95)00113-1
1 INTRODUCTION
20REDA
HISTORY
160
3 ORGANIZATION
4 T H E O B J E C T I V E S A N D B E N E F I T S OF
RELIABILITY DATA COLLECTION
4.1 Application
OREDA
data has been used mostly in the
design/engineering phases (see Table 3) for which the
data originally were intended. Experience indicates
Phase
Years
#Part.
Contents
Data
'81'84
II
'85'88
III
'90'92
10
Products
Software
Other
Book
(Open)
IV
'94'96
10
Specialized
Software
Data base
1. All data:
Participants
only.
2. Curtailed
version
(Students)
Generalized
Software
Guidelines on:
--data collection
--data analysis
--application
Seminars
Conversion to
Windows and
object model
ling
Promotion material
Vendor cooperation
ISO standard
Revised Guideline
Misc. being planned
('94)
161
Equipment classes
II
1981-84
1985-88
Gas Turbines
Compressors
Electric Generators
Pumps
Vessels
Heat exchangers
Valves
Fire and Gas detection
Process sensors/control
Drilling equipment
El. power systems
Subsea systems
Misc. safety systems
Misc. utility systems
TOTAL
~/
~/
,/
,/
,/
~/
,/
~/
~/
,/
~/
~/
154
5245
~/
~/
~/
112
125
852
742
764
2202
9511
4227
880
1321
77
1703
1035
23 705
4762
v/
,/
,/
~/
~/
~/
,/
,/
,/
~/
,/
~/
,/
,/
No. of data
#Equipment #Failures
1990-92
Units
III
2111
5159
1180
505
1918
5363
2078
1106
455
85
737
2147
32 851
Discipline
Design/Engineering
Maintenance/Operations
Example Applications
Availability studies:
Availability estimates (e.g. system performance simulation)
Design optimization (e.g. evaluate need for redundancy)
Equipment selection (e.g. select most reliable make/model)
Risk analysis:
Estimate probabilities of critical events
Estimate survival time for safety-critical items
Maintenance planning and optimization (e.g. Reliability Centered
Maintenance):
Decide on maintenance approach, and optimize maintenance
intervals
Analyze reliability characteristics (e.g. lifetime distribution, failure
mechanisms)
Reveals weak designs that need modification or redesign
Feedback of data to manufacturers and engineering designers
Operations:
Demonstrate how operating conditions affect performance of
equipment
162
Solution:
One ~ s s
50REDA
DATABASE
DESCRIPTION
Inventory
File:
Failure
File:
Maintenance
File:
Inventory
description
Preventive i
..... |
maintenance
~ . ~
C0rrective 1.1 ~
I
I 1 maintenance /
L~
Corrective 1.2 I |
J
maintenance
J
Failure 1
I
Failure 2
Inventory
description 2
Failure 1
Failure 'n'
CrrenVtei~:nJ
II/
Maintenance 1
Maintenance 'n'
.=
('n' inventories)
\
Boun~ry
level
\
\
\
EQUIPMENT
UNIT
(E.g. Pump)
Sub-boundary
level
(E.g.LuC=rlcatIon
System)
\
I MAINTAINABLE
ITEMNo, 1
(E.g Lub. oil
coo~er)
I
I............ I
SUBUNITN
I T E M NO. 1
ITEMS
Maintainable
Item level
MAINTAINABLE
ITEMNO.N
I MAINTAINABLE
ITEMNO.N
I
\
163
164
BUS
STARTINGSYSTEM
INCL C.B
l I
COO. . . .
SYSTEM
CONTROLAND
MONI'IORIN~
MI~.
Power
Romoleinstr.
5.3 Taxonomy
O R E D A classifies the equipment in Equipment
Classes, e.g., pumps, compressors, gas turbines, etc.
Each individual unit within an Equipment Class is
termed Equipment Unit (e.g., one pump). Each
Equipment Unit is further classified by some
characteristics as to identification of the data record,
OO,PMENTO
SS
__L
I
c...~cT~.,s~.cs
,!!
Environment ~ - -
Datarecord
O0 ,at,on
Classification
I Mainten~ccnc~ii~ l
pro~,~m
(optional)
,OE.T,F,
A.,ONfii
~ --~
.oft....... t~!i I
...,,,.,,on liiiilf
6 ANALYSES
In the O R E D A software, which is a computer tool for
creating and using the databases, it is possible to select
Classification:
Installation:
Manufacturer:
Design:
Performance:
Operation:
Environment:
165
166
EXL 1
FTS
FWR
LOU
DIESEL
ELECTRIC
TURBINE
TOTALS
62
343
23
428
74
165
3
242
35
539
264
838
27
45
16
88
FAILURE MODES
OTH
OVH
SEL
195
864
44
1103
13
25
1
39
19
1
20
SPT
UNK
SUM
8
73
7
88
34
114
2
150
448
2187
361
2996
7 PROBLEMS EXPERIENCED
COLLECTION
IN D A T A
Deviation reports
Percent
39
20
17
10
7
7
Subject
Data availability / quality
Interpretation of Guidelines (codes, boundaries
etc.)
Missing codes / new codes
Revised data collection plan
Software errors
Others
Percent
28
26
11
4
4
8 R E C O M M E N D A T I O N S FOR D A T A
COLLECTION PROJECTS
OREDA II
[] OREDA III
30
~ 25
20
e~
15
E
lO
.= 5
r,
0
COCE(36/37)
CORE(14/8)
TOT(50/45)
167
in the
REFERENCES
1. OREDA-92, Offshore Reliability Data Handbook 2nd
edition, DNV Technica.
2. OREDA, Guideline for Data Collection, 6th edition,
prepared by SINTEF on behalf of OREDA, 1995.
3. Sandtorv, H. A., Experience with the collection, QA and
application of an offshore R and M database--The
OREDA project. E and P Forum seminar, London, 15
December 1993
4. Cooke, R. et al., Design of reliability databases for the
aerospace application. Report 93-110 TU, Delft, 1993.
5. Jensen, S. B. et aL, A software tool and database for
offshore systems reliability. In O M A E '93 conference,
Glasgow, 20-24 June 1993.