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2
GEA Westfalia Separator
Contents
4 Westfalia Separator seaprotectsolutions
6 Westfalia Separator BilgeMaster System
10 Westfalia Separator BilgeMaster cleandesign
14 Westfalia Separator minimaXx
Manual Cleaning Centrifugal System
18 Westfalia Separator SludgeMaster System
22 Westfalia Separator CombiMaster System
26 Westfalia Separator seaprotectsolutions
for your payback
3
GEA Westfalia Separator
Fuel oil
service
tank
Fuel oil
settling
tank
Bilgewater treatment
Water desalination system
Hydraulic oil treatment plants
Fuel oil
sludge
tank
Sludge treatment
Lube oil
sludge
tank
4
GEA Westfalia Separator
Bilgewater treatment
Bilgewater
tank
5
GEA Westfalia Separator
Self-Cleaning
Centrifugal System
Westfalia Separator BilgeMaster systems
Clean water
overboard
Separated oil
Dirty bilgewater
return
Bilgewater
system
Bilgewater
treatment
plant with
centrifugal
separator
Utilities
Pump system
Sludge tank
Sludge
Dirty
bilgewater
feed
Steam
6
GEA Westfalia Separator
Condensate
periodically.
to the discharge.
Separatedoil
discharge
Dirty bilgewater
return
Oil
monitor
Heater
Operating
water
Self-cleaning
separator
Dirty bilgewater
return
Solids discharge
7
GEA Westfalia Separator
Technologies to Protect
the Sensitive Marine Ecosystem
Westfalia Separator BilgeMaster systems
Clean oil
discharge
Clean
bilgewater
8
GEA Westfalia Separator
< 0.1%
69
BilgeMaster-D 3000.
WSD 18
WSD 35*
Westfalia Separator
Sep.
Adsorption
BilgeMaster-D
temp.
filter
Capacity
Weight
Dimensions
mod. compl.
(LxWxH)
1000
85C
AF 220
1385 kg
2630x1100x1550 mm
1500
85C
AF 300
1400 kg
2630x1100x1550 mm
2000
85C
AF 410
1425 kg
2630x1100x1550 mm
2500
85C
AF 300
1475 kg
2780x1100x1550 mm
3000
85C
AF 410
1500 kg
2780x1100x1550 mm
4000
85C
AF 500
1525 kg
2780x1100x1550 mm
5000
85C
AF 410
2375 kg
3380x1100x1564 mm
6000
85C
AF 500
2400 kg
3380x1100x1564 mm
7000
85C
AF 610
2500 kg
3380x1100x1564 mm
* Also avaible as Westfalia Separator CombiMaster with a sludge capacity of 350 750 l/h.
9
GEA Westfalia Separator
10
GEA Westfalia Separator
Westfalia Separator
Bilgemaster cleandesign
5 ppm new standards in bilgewater processing
system program:
In conjunction with an optional adsorption filter,
clarifying area.
series can offer < 5 ppm solutions for all performance ranges.
With an adaptive flow and temperature control
Westfalia Separator BilgeMaster cleandesign can
offer < 5 ppm without filter for reduced capacities.
11
GEA Westfalia Separator
BilgeMaster-D possible
Separator
Westfalia
Sep.
Capacity [l/h]
Capacity
Capacity
Weight
Dimensions
Separator
temp.
15 ppm
5 ppm
5 ppm
module
(LxWxH)
without filter
with filter
without filter,
complete
BilgeMaster-D
cleandesign
WSD 8
WSD 18
WSD 35
750
75C
1360 kg
2220x1300x1800 mm
1000
85C
1385 kg
2220x1300x1800 mm
1500
75C
1400 kg
2370x1300x1800 mm
2000
85C
1425 kg
2370x1300x1800 mm
3000
75C
2200 kg
2650x1500x1800 mm
4000
85C
2225 kg
2650x1500x1800 mm
12
GEA Westfalia Separator
Separatedoil
discharge
Dirty
bilgewater
return
Dirty
bilgewater
feed
Steam
Heater
Oil
monitor
Condensate
Operating
water
Self-cleaning
separator
Dirty bilgewater
return
Solids discharge Operating water discharge
Clean water
discharge
overboard
Separated oil
Dirty bilgewater
return
Bilgewater
system
Clean water
overboard
Utilities
Bilgewater
treatment plant
with centrifugal
separator
Safety water
feed
Pump system
Plant concept
The bilgewater treatment system will be supplied as
a Compact Unit (CU). The CU consists of five main
components:
Westfalia Separator minimaXx separator
Pump/pre-filter
Preheater
Adsorption filter
Control unit
All the components are small and lightweight to make
them easy to transport and to fit into the engine room.
The components are installed on a common base
frame. The modular concept can be incorporated in
an existing system.
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GEA Westfalia Separator
Dirty bilgewater
return
Feed pump
Pre-filter
by gravity.
The separated sludge is collected in the solids holding
Warm water
Adsorption
filter
Manual cleaning
separator
Waste oil
collection tank
15
GEA Westfalia Separator
Bilgewater
feed
Clean
bilgewater
Clean oil
discharge
16
GEA Westfalia Separator
< 0.1 %
6 9
Benefits
Water outlet less than 5/15 ppm
Reliable
Easy handling
Low maintenance cost
Small dimensions
Low weight
Quick return on investment
Technical data
Westfalia Separator
BilgeMaster 200
Separator
Type
WTC 2
3-phase
Power
1.1 kW
AC motor
Speed at 50 Hz
3000 min-1
Speed at 60 Hz
3600 min-1
Centripetal
pump
0.5 bar
Capacity
Weight
Module complete
265 kg
Dimensions
Length
900 mm
Width
725 mm
Height
1200 mm
200 l/h
17
GEA Westfalia Separator
Process Overview
Westfalia Separator SludgeMaster system
Regulating
valve
Recovered oil
Electrical energy
Heating energy
Water
Steam
Concentrated
sludge
Operating water
Condensate
Disposal e.g.
incinerator
Steam
trap
Bilgewater
system
Feed pump
Settling tank
Bilgewater
separator
Filter
Oil sludge feed
18
GEA Westfalia Separator
centrifugal separator.
The concentrated sludge is pumped from the unit
The sludge components of water, oil and solids are
by a level switch.
Operating water
Preheater
Clean
oil discharge
Vibration
monitoring
Centrifugal
separator
Dirty water
discharge
Sludge
concentration
unit
Oily water
Concentrated sludge
Sludge
transfer unit
Economical Advantages
Ecological Merits
Westfalia Separator SludgeMaster system
20
GEA Westfalia Separator
85 %
Payback (Years)
3.0
2.5
2.0
1.5
1.0
0.5
0
7500
10,000
20,000
30,000
Westfalia Separator
Benefits
Technical data
SludgeMaster 300
Separator
Type
ESD 18
3-phase
Power
5.5 kW
AC motor
Speed at 50 Hz
3000 min-1
Speed at 60 Hz
3600 min-1
Centripetal
2.0 bar
pump
2.5 bar
Capacity
Weight
Module complete
900 kg
Bowl
72 kg
Dimensions
Length
2450 mm
Width
1000 mm
Height
1950 mm
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GEA Westfalia Separator
Process Overview
Westfalia Separator CombiMaster system
Waste oil tank
Separated oil
Clean water
overboard
Dirty water to
bilgewater system
Bilgewater
Sludge
Dirty bilgewater
return
Bilgewater
system
Settling tank/
boiler plant
Recovered oil
Utilities
Sludge
Pump system
Pump system
Sludge tank
Automatic
filter
Steam
Centrifugal technology efficiently separates these products into their main constituents water, oil and
Condensate
Operating
water
22
GEA Westfalia Separator
Return to
sludge tank
centripetal pump.
An intelligent control and monitoring system assures
problem-free, round-the-clock unmanned operation.
And it also ensures that only water with
an oil content lower than 15 ppm is released into the
environment.
When processing sludge, only the regulating ring
Automatic
filter
Sludge feed
capacity range 350 750 l/h
Separatedoil
discharge
Steam
Oil
monitor
Heater
Condensate
Self-cleaning
separator
Return to
bilge tank
Bilgewater feed/
sludge feed
Oil discharge
Water discharge
Solids discharge
24
GEA Westfalia Separator
Portion
solids content:
120
< 0.1 %
Solids
Oil
80
Water
60
pH:
69
40
Benefits
20
0
Oil outlet
Feed
Water outlet
Reliable
% (by vol.)
% (by vol.)
Oil
10.0
99.6 0.5
Water
89.6 0.4
Easy handling
% (by vol.)
99.5
Small dimensions
0.01
Low weight
Quick return on investment
Technical data
Westfalia
Separator
CombiMaster
Separator
Type
WSD 35
3-phase
AC motor
Power
11.0 kW
Speed at 50 Hz
1500 min-1
Speed at 60 Hz
1800 min-1
Centripetal
pump
3.0 bar
3.0 bar
Capacity
Weight
Dimensions
Sludge
Module complete
2500 kg
Bowl
163 kg
Length
3400 mm
Width
1100 mm
Height
1600 mm
25
GEA Westfalia Separator
to separating technology
The sludge processing system
26
GEA Westfalia Separator
27
GEA Westfalia Separator
Beverage Technology
Dairy Technology
Renewable Resources
Chemical / Pharmaceutical Technology
Marine
Energy
Oil, Gas & Industrial Fluids
Fluids&Water
Engineering
Second Hand Machinery
Original Manufacturer Service