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Introduction
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0149.2120/S0/0002$S0S$00.25
@1980 Society of Petroleum Engtn rers
Gravel-Pack Types
There are two basic types of gravel packs used in
BSPS Seria field: openhole gravel packs (OHGP)
and inside gravel packs (IGP).
Openhole Gravel Packs
An OHGP consists of a slotted liner or wire-wrapped
screen in an open hole, packed around with gravel.
The openhole section normally is underreamed to
increase the effective wellbore radius and pack
thickness, This is achieved simply in a new completion; in an existing completion this requires
milling a window in the casing, sidetracking, underreaming, and the. gravel packing. This is referred
to as a sidetracked underreamed gravel pack
(STUGP).
OHGPS allow completions with little apparent PI
impairment and not too severe PI decline with
continuing production. It will be shown later that in
practice severe pack impairment does occur but
largely is offset by the increase in effective wellbore
radius as a result of the underreaming.
Inside Gravel Packs
With this type of pack, a liner is run inside existing
perforated casing, and gravel is placed in the
A method of evaluating gravel-pack completions has been developed that allows the
use of small samples of observed t-%tawith large variance to be checked tigainst
theoretics!!.v derived values - in this case, the normalized productivity indices. The
results give insight into the mechanics of impairment and lend support to previously
suspected causes of impairment.
4%
Openhole Completion
The ideal flow of a slightly compressible fluid of
constant compressibilityy into the wellbore of a single
well completed over the whole producing interval in a
bounded radial reservoir is given by this pseudosteady-state equation:
2m(p~-Pwf)
:[4:)-0*751
S4m
d!=
4
o= ~p.f)h
!NT( O/.) -
7.08
= q
@(~)-07l
, . . . . . ...0 . . . . . . ...0 ,. ...,..
(2)
Cased-Hole C~mpletion
When caring is run, cemented, and perforated,
additional resistance to flow is imposed by the
limited flow entry from the wellbore into the casing.
The effect of perforations was studied initially by
Muskat,2 who attempted to treat the problem
analytically by considering perforations as point
sinks,
Further research by McDowell and Muskat3 and
Howard and Watson4 using electrolytic models and
an analytical study by Harriss showed the important
variables to be perforation diameter, density,
penetration beyond the cement sheath, and geometr>
(i.e., phasing). If the effect of perforations is considered as an apparent skin, Eq. 2 can be modified to
give the SPI for a cased hole perforated well:
J .- =
7.08
. . . . . . . . . ...(3)
TheoreticalEffect of GravelPackingon PI
Laboratory Tests on Sand/Gravel Mixtures
Laboratory tests were carried out on sand and gravel
mixtures in order to estimate values for the permeabilities of impaired and unimpaired gravel packs. The
gravel used was 14-20 mesh, commonly used in Seria
field gravel packing, and the sand was produced
from a Seria well. The permeabilities of the mix!~tes
plus the grain-size distribution of the sand and gravel
are shown in Fig. 1.
For the purpose of evaluating theoretical
productivities, the following permeabilities were
used.
Unimpaired gravel pack
(1OW7O
gravel)
Impaired gravei pack
(45070gravel/55Vo sand)
Sand formation, loose pack
(100Vosand)
MARCH 1980
108darcies
2 darcies
2.5 darcies
Aswmptirn
(EgF
c 4 shots/ ft 00 phasing
05 diameter @fcratiom
IATK3NPENETRA
~)
rw
Fig. 2-Apparent
skin Imposed b perforations as a
function of perforation pene ! ration (Ref. 3).
. . . . . . ...*
. . . . . . . . . . i. ..,...
(4)
&=;
hi(~).
..0 . . . . . . . . . . . . . ...(5)
; [ln(;)+sLl~;[n(
:)=*51*
providing that kp is much greater thank . This will
be true if the gravel pack is unimpaire d (as stated
previously, kp =108 darcies). Thus, the inflow
equation for an unimpaired OHGP can be
represented effectively by Eq. 2. If the pack becomes
impaired, kp approaches the formation permeability
kf, and Eq. 4 must be used.
For an unimpaired pack with the wellbore increased from 8.5 in. to 11 in., the SPI becomes
~g=(7.08kf/q)/5.89.
Consider an impaired pack with these conditions:
r = 0.46 ft, kp = 2 darcies, ric = 0.167 ft (4%-in.
li~er), and 60 slots/ft of 2 x 0.028 in. area, giving SL
= 0.76 (from Fig. 3). The SPI then becomes JS8i =
(7.08~f /7)/6.33.
498
Fig. 9-Apparent
-o.75+~.+s.d
100,,
01
I I I I
I
oaoo20030040ce
o4xooT
0C80030D
MEANFACXDIAMHER. dp km)
Fig. 4-Apparent
nomDarcy skin imposed by packed
perforation tunnels (Snd) as a function of mean
pack particle diameter and porosity.
+%(+9
+#[q +%]))*
. @)
1.33.
Jsi=7*08+(~[,n(~)-07,+sa
+Snd+sd($q]]).
. . . . . . . . . ...(9)
J~nk= 7.85/9.06=0.87.
It is apparent that OHGPS provide the best way of
maintaining (or even theoretically improving)
productivity.
Providing that no pack impairment occurs, an IGP
with a packed tunnel still retains a large proportion
of initial productivityy. By far the lowest productivityy
results from the type of IGP used in Seria field before
1963, even when unimpaired.
Statistical Analysis
Although a large number of gravel packs have been
completed in Seria field, there always has been a
difficulty in interpretation of the gravel-pack performance because of the variety of the operations,
the small amount of reliable data, and the wide range
in values.
Gravei-Pack Field Data
Throughout this study it is assumed that the PI
stabilizes during the first 50,000 bbl of production
after packing, and the PI at this point compared with
the previous PI is taken to represent the NPI for the
pack. Aithough more impairment may occur during
subsequent production, this is difficult to evaluate
due to the masking effects of reservoir deciine.
For the IGP analysis, only those wells completed
~sb=7-08+(:[1n(:)
-o*~5+sa+snd
++
8
MARCH 1980
~nf~)+SL+S~]]).
ic
. . . .(10)
499
Students t Test
As there is an underlying normai distribution, simple
statistical testing is possible. A test know as Students
t test, which is applicable to small samples, has been
selected.s This test can be used in two ways: (i) to
compare the means of two samples and (2) to
compare a sample mean against the population
mean.
A description of the tests used in this paper is
included in Appendix B. Vaiues oft are pubiished in
most statistical reference works.
Inside Gravel Packs
Fig. 5 indicates that the mean observed Iog-normai
-1.60 (or that the observed NPI = 0.20).
J
Ts&%iue now can be compared, using Students t
test, with the theoretical NPI of O.i 1 for a conventional IGP with the perforation tunnels plugged
with formation sand. Sirniiariy, the observed value
can be compared with the theoretical vaiue of 0.87
for an IGP in which gravel is squeezed into the
perforations. From Table i, the calculated t scores
are significant at the 20 and 1qo levels, respectively.
The tests show that if it is assumed that the observed
mean of Iog-normai 0.20 is part of a population with
a mean of log-normal O.i 1, then there ~Za 20qo
chance of the assumption being correct. However, in
the second case there is only a i qo chance that the
.*.O
.*.
1
.,-0
!4
0
$
6-
.,. 0
Fig. 6- ;:c~:ency
distribution
plots-
Internal
gravel
/ .
1/
Fig. 7- ;~cpsency
50
distribution
so
plots-openhole
.0s36
077,
0+73
J_
gravel
.3
.2
.,
.,
..? .
5
s.
.
S*.
u.
-4
!%
8o St
I
-9
*,,
Fig. 6- ;re!.$mcy
dlstribut:on
99
plots-internal
J
-0 ?2
.,,8
I
W$4
9s9
gravel
Fig. 8- Frar~cy
.
distribution
plots-openhole
gravel
TABLE 1-COMPARISON
OF THEORETICAL
NPI
t Critical
20%
.6%
0.11
1.276
1,337
2.120
2.921
0.20
0.87
3.015
1,337
2.120
2.921
Slgrrlflcant at 1% level
11
0.673
1,33
2.794
1.372
2.228
3.169
11
0,673
1,24
2.507
1.372
2.228
3.169
Significant at 5?40level
N%
Observed
Theoretical
17
0.20
17
1
I
MARCH 19S0
Comments
I
.
1 Vo
Conclusions
7
z
:
2
.
.
--
Nomenclature
~ = areaof one perforation, sq ft (m2)
Fig. 9- :f$ot
.
M.zomtw.d
i,.02e
a 7,
O.n
yt
.a
,
$
f=
S02
$s
\*
* %%%=
-0.39
070
o-w
$0
*.z9fwwal
i
-0!0
s..
II
063
0.84
,0
.
9
~
u
N.
20-28 + 1428
Mesh Gravel
NPI
0.660
mMOO
18
0.770
200.000
22
0,64
io,oilo
14-20 Mesh
Gravel
N.
t Critical
- 1%
2,042
2.760
Commente
175
0,660
0.34
1,325
2.080
2.645
12
0.620
1.40
1.309
2.036
2.741
- 5?/0
Acknowledgments
200/0
NPI
IiiTi)
References
1. Suman, George 0,: Sand Control, Part 3-How To Avoid
Poorly Des@wd or Plugged Perforrnations That Impair
Productivity and Prevent Effective Sand Control, Wor/d 0//
(Jan. 197S)83-90.
2. ~uskat, fi.: Phystcal Principles of Oil Production, McGrawHift Book Co. Inc., New York City (1949).
3. hfcDoweU, J.M. and Muskat, M.: The Effect on Well
Productivity of Formation Penetration Beyond Perforated
Casing, Trans., AIME, (1950) 1S9, 309-312.
4. Howard, R.A. and Watson, M. S.: Relative Productivity of
Perforated Casing, Trans., AIME (19S0)189,179-182.
s. Hams, M. H.: The Effect of Perforating on Well Prodtrctivity, J. Pet. Tech, (April 1966)S18-S28,
6. Torrest, R,S,: Gravel Packs-Their Placement, Impairment,
and Effect on Welf Productivity, Shell Development Co.,
Houston (Feb. 1972),
7. Moroney, M.J.: Facts From Figures, Penguin Book Ltd.,
England (19S1).
8. Volk, W.: Applied Statistics for Engineers, McGraw-Hilt Book
Co. Inc., Ncw York City (1958).
9. MalY. G.P. and Krueger. R.F.: Imrxooer Formation Ssmplfng- Leads to Impro-& Selection o~ Gravel Size, J. Pet.
Tech. (Dec. 1971) 1403-1408.
APPENDIX A
(Ql#
.ips
1s0
(1 -@2
$S can vary from 0.55 for jagged sand to 0.95 for
nearly spherical sand.
Blake-Kozeny Equation
This expresses the pressure drop of a pack bed as a
function of the above parameters and, as stated
below, gives the pressure drop for the flow through a
packed perforation tunnel.
Ergun Equation
The Blake.Kozeny quation is vflld oniy at low flow
rates when laminar flow predominates. For transitional flow this equation must be expanded to
.
incorporate an inertia term.
lsoq
(1-&
&q
=X*W
~
LC
S03
1.75pq2 (1 -4)
Substituting
this in
+ Q?PA2 ~
APPENDIX B
Students ?Test
The test can be used in two ways: (1) to test a sample
mean against an assumed population mean and (2) to
comparetwo sample means. The hypothesis is made
that the two are equal. If the calculated t is less than a
critical value off (this value will depend on the level
of significance required), then the hypothesis is not
disproven.
1. To test a sample mean against an as ntmed
population mean (hypothesis X= p),
Ix-pi
.
t=
/u\
u
~x2 ~ N
_&xL_
~-,,
2+Naux22
+NR-2
=
=
=
=
=
=
m3
Pass
m
cm
pm
kPa
Convorslon facw
%&+
x-
504
IS exact,