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PLANT
DATE
INSPECTED BY
MANUFACTURER
200psi
Nameplate
on boilers is 80
Klbs/hr*
RATED CAPACITY
Wickes
11/16/05
RB
ACTUAL CAPACITY
80 Klbs/hr**
PRETREATMENT SYSTEM
LIME SODA
HOT
COLD
DEMINERALIZERS
ZEOLITES
OTHER
DATE CHANGED
Mid 90s
METHOD OF CLEANING:
FUEL(S) BURNED
_2004_
DATE OF LAST
INSPECTION
WATER WASH
HYDROBLAST
ACID
YEARS IN
SERVICE
1964-2005
OTHER
DATE STARTED
CORROSION
P
I
T
T
I
N
G
STEAM DRUM
WATER LINE
TUBES
FEEDWATER LINE
CHEM. FEED LINE
BLOWDOWN LINE
BAFFLES
SEPARATORS
E
T
C
H
I
N
G
G
O
U
G
I
N
G
O
T
H
E
R
N
O
N
E
DEPOSITION
S
O
F
T
H
A
R
D
T
E
N
A
C
I
O
U
S
COMMENTS
N
O
T
F
L
A
K
Y
O
T
H
E
R
C
L
E
A
N
U
N
A
V
A
I
L
A
B
L
E
A
P
P
L
I
C
A
B
L
E
Pictures #1 & #2
Not even, showing some turbulence, Figures # 3 & 4.
Slight deposition noted, flaky in areas more uniform in
others. Picture 5 & 6
Holes uniform in size, no elongation or erosion Fig. 7
Not Observed
Good Placement, no signs of corrosion or pluggage
Fig. 8
In place, securely fastened
NONE
SCREENS
CYCLONE
OTHER
Some were loose, perforation of approximately 1long
by 1/8 wide noted in one Figure 9 & 10
CORROSION
P
I
T
T
I
N
G
E
T
C
H
I
N
G
G
O
U
G
I
N
G
O
T
H
E
R
N
O
N
E
DEPOSITION
S
O
F
T
H
A
R
D
T
E
N
A
C
I
O
U
S
COMMENTS
N
O
T
F
L
A
K
Y
O
T
H
E
R
C
L
E
A
N
LOWER DRUM
RISERS
DOWNCOMERS
HEADERS
WALL TUBES
SUPERHEATER INLET
OUTLET
ECONOMIZER INLET
OUTLET
U
N
A
V
A
I
L
A
B
L
E
A
P
P
L
I
C
A
B
L
E
Not Inspected
SUMMARY AND RECOMMENDATIONS: Boiler was inspected to establish baseline conditions following vendor change.
Slight deposition and uniform reddish coloration were noted. Samples were taken for analysis and graph #1 is attached
outlining the results. Based on the laboratory analysis indicating high phosphate levels in the deposits, and the elimination of
phosphate feed in the current chemistry program it is probable that the chips sampled were old scale being removed from the
tubes. See Figure 6. Maintaining proper polymer levels will aid greatly in controlling deposition moving forward and
continued reduction in deposit thickness on heat transfer surfaces. Maintaining adequate hydroxyl alkalinity will establish a
magnetite film preventing/reducing reddish color.
SIGNED:
____________________________
AMELIA BROWER
AREA MANAGER
BARCLAY WATER MANAGEMENT, INC.
Fig. 3 Waterline