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SERVICE MANUAL
LASER SAFETY
The Center for Devices and Radiological Health (CDRH) prohibits the repair of
laser-based optical units in the field. The optical housing unit can only be repaired
in a factory or at a location with the requisite equipment. The laser subsystem is
replaceable in the field by a qualified Customer Engineer. The laser chassis is not
repairable in the field. Customer engineers are therefore directed to return all
chassis and laser subsystems to the factory or service depot when replacement of
the optical subsystem is required.
WARNING
Use of controls, or adjustment, or performance of procedures other than
those specified in this manual may result in hazardous radiation exposure.
WARNING
WARNING: Turn off the main switch before attempting any of the
procedures in the Laser Unit section. Laser beams can seriously damage
your eyes.
CAUTION MARKING:
TABLE OF CONTENTS
1. OVERALL MACHINE INFORMATION ........................................ 1-1
1.1 SPECIFICATIONS .................................................................................... 1-1
1.1.1 COPIER ENGINE ............................................................................ 1-1
1.1.2 ADF.................................................................................................. 1-4
1.2 MACHINE CONFIGURATION .................................................................. 1-5
1.3 MECHANICAL COMPONENT LAYOUT................................................... 1-6
1.3.1 COPIER ENGINE ............................................................................ 1-6
1.3.2 ADF.................................................................................................. 1-8
1.4 PAPER PATH ........................................................................................... 1-9
1.5 COPY PROCESS ................................................................................... 1-10
1.6 DRIVE LAYOUT ..................................................................................... 1-12
1.6.1 COPIER ENGINE .......................................................................... 1-12
1.6.2 ADF................................................................................................ 1-13
1.7 ELECTRICAL COMPONENT DESCRIPTION ........................................ 1-14
1.7.1 COPIER ENGINE .......................................................................... 1-14
1.7.2 ADF................................................................................................ 1-20
ii
iii
iv
vi
vii
7. TROUBLESHOOTING................................................................. 7-1
7.1 SERVICE CALL CONDITIONS................................................................. 7-1
7.1.1 SUMMARY....................................................................................... 7-1
7.1.2 SC CODE DESCRIPTIONS............................................................. 7-2
7.2 ELECTRICAL COMPONENT DEFECTS................................................ 7-40
7.2.1 SENSORS ..................................................................................... 7-40
7.2.2 SWITCHES .................................................................................... 7-44
7.3 BLOWN FUSE CONDITIONS................................................................. 7-45
OPTIONS
3,000-SHEET FINISHER (B302)
1. OVERALL MACHINE INFORMATION ..................................B302-1
1.1
1.2
1.3
1.4
ix
xi
January 8, 2000
SPECIFICATIONS
Overall
Information
Console
Copy Process:
Originals:
Sheet/Book
Original Size:
Original Alignment:
Maximum
A3/11" x 17" (2nd/3rd Tray, By-pass)
Minimum
A5/51/2" x 81/2" (2nd/3rd Tray)
A6/51/2" x 81/2" lengthwise (By-pass)
Tandem LCT (1st Tray)
A4/81/2" x 11" sideways only
Duplex Copying:
Reproduction Ratios:
Full Size
Reduction
1-1
Metric Version
400%
200%
141%
122%
115%
100%
93%
82%
75%
71%
65%
50%
Inch Version
400%
200%
155%
129%
121%
100%
93%
85%
78%
73%
65%
50%
SPECIFICATIONS
January 8, 2000
Zoom:
25 ~ 400%
Copy Speed:
Resolution:
Gradation:
256 levels
Warm-up Time:
Memory Capacity:
RAM: 48 MB
HDD: 4.3 GB
Toner Replenishment:
Toner Yield:
42k copies/cartridge
(A4 sideways, 6% full black, 1 to 5 copying, including
toner recycling ratio 20%)
Power Source:
North America:
120V, 60Hz, 20A
Europe/Asia:
220 ~ 240 V, 50Hz/60Hz, 10A
1-2
SPECIFICATIONS
Warm-up
Stand-by
Copying
Maximum
Energy Saver
Low Power
Off Mode
Full system*
About 1.300 kW
About 0.270 kW
About 1.650 kW
Less than 1.75 kW
About 0.240 kW
About 0.235 kW
About 0.009 kW
Warm-up
Stand-by
Copying
Maximum
Energy Saver
Low Power
Off Model
Full system*
About 1.300 kW
About 0.285 kW
About 1.590 kW
Less than 1.75 kW
About 0.255 kW
About 0.250 kW
About 0.012 kW
*Full System:
Mainframe with LCT and Finisher (B302)
Noise Emission:
Sound Power Level:
Copier only
Full system
Stand-by
Copying (ADF 1 to 1)
Copier only
Full system
Stand-by
Copying (ADF 1 to 1)
1-3
Overall
Information
January 8, 2000
SPECIFICATIONS
January 8, 2000
Dimensions:
(W x D x H)
Weight:
Optional Equipment:
1.1.2 ADF
Original Size:
Original Weight:
Table Capacity:
Separation:
FRR
Original Transport:
Power Source:
Power Consumption:
130 W
Dimensions (W x D x H):
1-4
January 8, 2000
MACHINE CONFIGURATION
Overall
Information
A293V551.WMF
Item
Mainframe
Output Tray
Finisher
Large Capacity Tray
1-5
Machine Code
A292/A293
B333
A763, B302, B312
A698
A812-30 (4 holes)
A812-31 (4 holes)
A812-32 (2 holes)
A812-57 (3 holes)
A812-67 (2 holes)
B322
A375
B373
No.
3
2
1
4
Inside the
Finisher
January 8, 2000
9 10 11 12 13 14 15 16
3
2
17
18
19
20
21
22
1
45
44
43
42
23
41
24
25
26
27
28
29
40
39
38
37
30
36
31
32
A293V115.WMF
35
34
33
1-6
1. 3rd Mirror
2. 2nd Mirror
3. 1st Mirror
4. Exposure Lamps
5. LD Unit
6. Cylindrical Lens
7. Polygonal Mirror
8. Cleaning Brush
9. Quenching Lamp
12. SBU
1-7
Overall
Information
January 8, 2000
January 8, 2000
1.3.2 ADF
1
9
21
10
20
11
19
18
17
16
15
14 13 12
A293V554.WMF
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
Separation Roller
Feed Belt
Pick-up Roller
Bottom Plate
Original Tray
Upper Tray Exit Roller
Inverter Gate
Inverter Guide Roller
Inverter Sensor
Right Tray Exit Roller
Right Exit Tray
1-8
Exit Gate
Inverter Roller
Exit Sensor
Upper Exit Tray
Transport Belt
Registration Sensor
Lower Transport Roller
Width Sensor
Upper Transport Roller
Entrance Sensor
January 8, 2000
PAPER PATH
Overall
Information
11
10
2
9
8
7
6
3
5
A293V107.WMF
1. ADF
7. Duplex Unit
2. By-pass Tray
8. Finisher
3. Optional LCT
9. Inverter Unit
1-9
COPY PROCESS
January 8, 2000
A293V553.WMF
2
3
10
9
5
8
7
6
A293V501.WMF
1. EXPOSURE
A xenon lamp exposes the original. Light reflected from the original passes to the
CCD, where it is converted into an analog data signal. This data is converted to a
digital signal, processed, and stored in the memory. At the time of printing ,the data
is retrieved and sent to the laser diode. For multi-copy runs, the original is scanned
once only and stored to the hard disk.
2. DRUM CHARGE
An OPC (organic photoconductor) drum is used in this machine. In the dark, the
charge corona unit gives a negative charge to the drum. The grid plate ensures
that corona charge is applied uniformly. The charge remains on the surface of the
drum because the OPC layer has a high electrical resistance in the dark.
3. LASER EXPOSURE
The processed data from the scanned original is retrieved from the hard disk and
transferred to the drum by two laser beams, which form an electrostatic latent
image on the drum surface. The amount of charge remaining as a latent image on
the drum depends on the laser beam intensity, which is controlled by the BICU
board.
1-10
COPY PROCESS
1-11
Overall
Information
January 8, 2000
DRIVE LAYOUT
1.6
January 8, 2000
DRIVE LAYOUT
11
10
7
6
1. Drum Motor
2. Scanner Motor
3. Fusing/Duplex Motor
4. Toner Recycling Clutch
5. Paper Feed Motor
6. Toner Collection Motor
7. Registration Motor
A293V108.WMF
Cleaning Unit
Scanner Unit
Transfer Belt Unit
Fusing Unit
Duplex Unit
Paper Feed Units
Toner Hopper
Development Unit
8. Relay Clutch
Drum
1-12
January 8, 2000
DRIVE LAYOUT
14
Overall
Information
1.6.2 ADF
1
13
12
11
10
5
6
8
7
A293V552.WMF
1. Pick-up Motor
8. Transport Belt
3. Feed-in Motor
4. Transport Motor
6. Feed-out Motor
1-13
January 8, 2000
Name
Scanner
Polygonal Mirror
LD Positioning
M3
M4
M5
M6
M7
M8
M9
M10
M11
M12
M13
M14
M15
M16
M17
M18
M19
M20
M21
M22
Drum
Development
Toner Supply
Charge Corona Wire
Cleaner
Fusing/Duplex
Toner Collection
Toner Recycling
Paper Feed
1st Tray Lift
2nd Tray Lift
3rd Tray Lift
By-pass Feed
Registration
Rear Fence
Jogger
Optics Cooling Fan
Drum Cooling Fan
Exhaust Fan
Fusing Fan
Function
Drives the 1st and 2nd scanners.
Turns the polygonal mirror.
Rotates the LD unit to adjust the LD
beam pitch when a different resolution
is selected.
Drives the drum and cleaning unit.
Drives the development unit.
Rotates the toner bottle to supply
toner to the development unit.
Drives the charge corona wire
cleaner.
Drives the fusing unit, duplex unit,
inverter unit, and paper exit rollers.
Transports the collected toner to the
toner collection bottle.
Drives the air pump to send recycled
toner to the development unit.
Drives all feed and transport rollers in
the paper tray unit.
Raises and lowers the bottom plate in
the 1st paper tray.
Raises the bottom plate in the 2nd
paper tray.
Raises the bottom plate in the 3rd
paper tray.
Drives the by-pass feed rollers.
Drives the registration rollers.
Moves the paper stack in the left
tandem tray to the right tandem tray.
Drives the jogger fences to square the
paper stack in the duplex unit.
Removes heat from the optics unit.
Sends the air to the drum inside.
Removes heat from around the fusing
unit.
Removes heat from around the fusing
unit.
1-14
Index
No.
15
22
25
36
37
43
68
44
3
6
124
125
126
127
41
40
136
94
21
38
37
34
Symbol
M23
M24
M25
M26
Magnetic Clutches
Toner Supply
MC1
MC2
MC3
MC4
MC5
MC6
MC7
Toner Recycling
1st Paper Feed
2nd Paper Feed
3rd Paper Feed
By-pass Feed
Inverter Exit Clutch
Duplex Transport
MC8
Duplex Feed
MC9
MC10
MC11
MC12
MC13
MC14
Function
Removes heat from around the duplex
unit.
Removes heat from the exit unit.
Removes heat from around the PSU.
Removes the heat from around CCD.
Index
No.
42
45
54
19
39
1
100
104
109
78
88
89
91
101
105
108
103
81
Switches
Main Power
SW1
Operation
SW2
SW3
SW4
SW5
SW6
1-15
27
10
11
12
8
Overall
Information
January 8, 2000
Name
Toner Collection
Bottle Set
Toner Overflow
Paper Size
January 8, 2000
Function
Index
No.
5
4
3
Solenoids
SOL1
SOL2
SOL3
SOL4
SOL5
SOL6
SOL7
SOL8
SOL9
SOL10
SOL11
SOL12
SOL13
SOL14
SOL15
SOL16
Reverse Roller
Guide Plate
Inverter Gate
70
99
106
110
76
102
107
111
126
123
134
130
96
95
80
74
Sensors
S1
S2
Scanner HP
Original Width
1-16
32
33
Symbol
S3
S4
S5
S6
S7
S8
S9
S10
S11
Original Length 1
Original Length 2
LD Unit Home
Position
Drum Potential
Toner Density (TD)
Image Density (ID)
Toner End
Toner Collection
Motor
Toner Recycling
1st Paper Feed
S12
2nd Paper Feed
S13
3rd Paper Feed
S14
S15
S16
S17
S18
S19
S20
S21
S22
S23
S24
S25
Function
Detects original length. This is one of
APS (Auto Page Select) sensors.
Detects original length. This is one of
APS (Auto Page Select) sensors.
Informs the CPU when the LD unit is
at home position.
Detects the drum surface potential.
Detects the amount of toner in the
developer.
Detects the density of the ID sensor
pattern on the drum.
Detects toner end.
Monitors the toner collection motor.
Monitors the toner recycling and
collection unit operation.
Controls the 1st paper feed clutch
off/on timing and the 1st pick-up
solenoid off timing.
Controls the 2nd paper feed clutch
off/on timing and the 2nd pick-up
solenoid off timing.
Controls the 3rd paper feed clutch
off/on timing and the 3rd pick-up
solenoid off timing.
Detects when the paper in tray 1 is at
the correct height for paper feed.
Detects when the paper in tray 2 is at
the correct height for paper feed.
Detects when the paper in tray 3 is at
the correct height for paper feed.
Informs the CPU when tray 1 runs out
of paper.
Informs the CPU when tray 2 runs out
of paper.
Informs the CPU when tray 3 runs out
of paper.
Informs the CPU that there is no
paper in the by-pass feed table.
Informs the CPU when the paper in
tray 1 is almost finished.
Informs the CPU when the paper in
tray 2 is almost finished.
Informs the CPU when the paper in
tray 3 is almost finished.
Informs the CPU when the tandem
tray rear fence is in the home position.
1-17
Index
No.
16
18
24
66
73
69
72
7
2
120
116
114
122
118
112
121
117
113
77
140
119
115
139
Overall
Information
January 8, 2000
Name
Rear Fence Return
S26
S27
S28
S29
S30
S31
S32
S33
S34
S35
S36
S37
S38
S39
S40
S41
S42
S43
S44
S45
S46
Duplex Transport
Sensor 1
Duplex Transport
Sensor 2
Duplex Transport
Sensor 3
Duplex Jogger HP
Relay
Registration
Guide Plate Position
Fusing Exit
1st Exit
2nd Exit
Tray Paper Limit
(option)
January 8, 2000
Function
Index
No.
132
135
138
142
141
133
131
137
98
97
87
93
92
90
82
83
75
62
84
85
86
PCBs
BICU
PCB1
1-18
20
Symbol
PSU
PCB2
IOB
PCB3
PCB4
PCB5
PCB6
SBU
MCU
Lamp Regulator
CNB
PCB7
PCB8
PCB9
PCB10
PCB11
PCB12
PCB13
PCB14
PCB15
PCB16
PCB17
DRB
Paper Feed Control
Board (PFB)
Operation Panel 1
Operation Panel 2
LCD Control
By-pass Paper Size
Mother (Option)
Printer Control
(Option)
Copy Connect
RSS Board
Function
Provides dc power to the system and
ac power to the fusing lamp and
heaters.
Controls the mechanical parts of the
machine (excluding the scanner unit
section), and the fusing lamp.
Contains the CCD, and outputs a
video signal to the SBICU board.
Controls the components in the
scanner unit.
Provides dc power to the exposure
lamp.
Passes signals and dc supplies from
the PSU and IOB to motors and other
components.
Drives the registration, by-pass feed
and development motor.
Controls the mechanical parts of all
paper feed sections.
Controls the components on the righthand side of the operation panel.
Controls the components on the lefthand side of the operation panel.
Controls the LCD.
Detects the paper width on the bypass tray.
Connects the printer control board.
Receives print data from a PC.
Receives and sends data to other
copier.
Passes signal for RDS function
Index
No.
53
47
17
46
14
59
50
52
28
31
30
79
51
Lamps
L1
L2
L3
L4
Exposure Lamp
Fusing Lamp 1
Fusing Lamp 2
Quenching
Power Packs
Charge
PP1
PP2
PP3
Development
Transfer
13
64
63
67
65
49
71
Overall
Information
January 8, 2000
Name
January 8, 2000
Function
Index
No.
Others
Fusing Thermofuse
TF1
Fusing Thermistor
TH1
Drum
H1
Tray Heater 1
H2
Tray Heater 2
H3
Circuit Breaker
CB1
HDD
HDD 1
LCD
LCD 1
Laser Synchronization
Detector
Laser Diode Unit
Touch Panel
LSD 1
LDU1
TP1
61
60
58
57
55
56
48
29
23
26
(31)
1.7.2 ADF
Symbol
Motors
M1
M2
M3
M4
M5
Name
Pick-up
Feed-in
Transport Belt
Feed-out
Bottom Plate
Function
Moves the pick-up roller up and down.
Drives the feed belt, and the separation,
pick-up, and transport rollers.
Drives the transport belt.
Drives the exit and inverter rollers.
Moves the bottom plate up and down.
Index No.
3
8
9
14
7
Sensors
APS Start
S1
S2
S3
S4
DF Position
Original Set
Bottom Plate HP
1-20
12
13
19
20
Symbol
S5
S6
Name
Bottom Plate
Position
Pick-up Roller HP
Entrance
S7
Registration
S8
S9
S10
S11
S12
S13
Original Width 1
Original Width 2
Original Width 3
Original Length
Exit
Inverter
S14
S15
S16
Feed Cover
Exit Cover
Solenoids
SOL1
Exit Gate
SOL2
Inverter Gate
Magnetic Clutches
Feed-in
MC1
16
11
PCBs
PCB1
DF Main
DF Indicator
PCB2
1-21
10
6
Overall
Information
January 8, 2000
January 8, 2000
DOCUMENT FEEDER
2. DETAILED DESCRIPTIONS
2.1 DOCUMENT FEEDER
Detailed
Descriptions
[F]
[E]
[B]
[C]
[A]
[D]
B301D103.WMF
When the original set sensor is off (no original on the original tray), the pick-up
roller stays in the up position.
When the original set sensor turns on (or when the trailing edge of a page passes
the entrance sensor while pages remain on the original tray), the pick-up motor [A]
turns on. The cam [B] rotates away from the pick-up roller release lever [C]. The
lever then rises and the pick-up roller [D] drops onto the original.
When the original reaches the entrance sensor, the pick-up motor turns on again.
The cam pushes the lever down, and the pick-up roller rises until the pick-up roller
HP sensor [E] detects the actuator [F].
2-1
DOCUMENT FEEDER
January 8, 2000
[E]
[B]
[A]
[D]
[C]
[B]
[F]
B301D105.WMF
When an original is placed on the original tray, the original set sensor [A] turns on,
the pick-up roller [B] drops on to the original, and the bottom plate position sensor
[C] turns off. Then the bottom plate motor [D] turns on and lifts the bottom plate [E]
by raising the lift lever [F] until the bottom plate position sensor turns on.
The level of the pick-up roller drops as the stack of originals becomes smaller, and
eventually, the bottom plate position sensor [C] turns off. Then, the bottom plate
motor turns on and lifts the bottom plate until the bottom plate position sensor turns
on. This keeps the original at the correct height for feeding.
2-2
January 8, 2000
DOCUMENT FEEDER
Detailed
Descriptions
[A]
[B]
[E]
[C]
[A]
[B]
B301D102.WMF
[C]
B301D506.WMF
The original separation system is a Feed and Reverse Roller (FRR) system. The
pick-up roller [A], feed belt [B], and separation roller [C] are driven by the feed-in
motor [D].
To drive this mechanism, the feed-in motor [D] and feed-in clutch [E] turn on.
When two sheets of originals are fed by the pick-up roller, the separation roller
turns in the opposite direction to the feed belt and the 2nd sheet is pushed back to
the original tray. When there is only one sheet between the feed belt and
separation roller, the separation roller rotates in the same direction as the feed belt.
This is because the separation roller contains a torque limiter.
2-3
DOCUMENT FEEDER
January 8, 2000
[D]
[B]
[A]
[C]
B301D109.WMF
When the leading edge of the original turns the entrance sensor [A] on, the feed-in
clutch [B] turns off and the drive for the feed belt is released. The original is fed by
the transport rollers [C].
At the same time, the pick-up motor starts again and the pick-up roller [D] is lifted
up. When the pick-up roller HP sensor turns on, the pick-up motor stops (see Pickup Roller Release).
2-4
January 8, 2000
DOCUMENT FEEDER
Detailed
Descriptions
[B]
[C]
[G]
[D]
[F]
[A]
B301D104.WMF
[E]
B301D503.WMF
The DF detects the original size by combining the readings of original length
sensor [A], and original width sensors-1 [B], -2 [C], and -3 [D].
Original Length
The original length sensor and the disk [E] (connected to the transport roller)
generate a pulse signal. The CPU counts pulses, starting when the leading edge of
the original turns on the registration sensor [F], until the trailing edge of the original
turns off the entrance sensor [G].
Original Width
The CPU detects original width using three original width sensors -1, -2, -3 as
shown above. Three small circles on the diagram indicate the positions of the
sensors.
2-5
DOCUMENT FEEDER
January 8, 2000
[B]
[A]
[C]
B301D106.WMF
[E]
[D]
3.5 mm
B301D509.WMF
The transport belt [A] is driven by the transport belt motor [B]. The transport belt
motor starts when the copier sends an original feed-in signal.
Inside the transport belt are six pressure rollers which maintain the correct
pressure between the belt and original. The pressure roller [C] closest to the left
original scale is made of rubber for the stronger pressure needed for thick originals.
The other rollers are sponge rollers.
Normally, originals are manually placed at the left rear corner, so an original [D] fed
from the DF must also be at this position. But if the original is fed along the rear
scale [E], original skew, jam, or wrinkling may occur.
To prevent such problems, the original transfer position is set to 3.5 mm away from
the rear scale as shown. The 3.5 mm gap is compensated for by changing the
starting position of the main scan.
2-6
January 8, 2000
DOCUMENT FEEDER
Detailed
Descriptions
[A]
7 mm
B301D500.WMF
The transport belt motor remains energized to carry the original about 7 mm past
the left scale [A] (see the middle drawing). Then the motor stops and reverses to
feed the original back against the left scale (see the bottom drawing). This forces
the original to hit the left scale, which aligns the trailing edge to minimize original
skew on the exposure glass.
If thin original mode is selected, the original is not forced back against the left
scale. This is to prevent damage to the original.
After a two-sided original has been inverted to copy the 2nd side, it is fed in from
the inverter against the left scale (see the bottom drawing; the top two drawings do
not apply in this mode).
The amount of reverse feed against the left scale can be adjusted with SP modes.
2-7
DOCUMENT FEEDER
January 8, 2000
[A]
B301D107.WMF
When the scanner reaches the return position, the copiers CPU sends the feed-out
signal to the DF. When the DF receives the feed-out signal, the transport belt motor
and feed-out motor [A] turn on. The original is then fed out to the exit tray or fed
back to the exposure glass after reversing in the inverter section.
This DF has two exit trays. For single-sided original mode, the original is fed out to
the right exit tray and for double-sided original mode, the original is fed out to the
upper exit tray.
This causes the originals to be fed out in the correct order on the exit trays and
allow the maximum one-to-one copy speed for each mode. The user can change
the exit tray to the upper exit tray for single-sided mode (for example, if there is not
enough space in the room for the right exit tray to be installed). However, one-toone copy speed for this mode is reduced.
2-8
January 8, 2000
DOCUMENT FEEDER
Original Inversion
[F]
[B]
[G]
[D]
[A]
[C]
B301D113.WMF
When the DF receives the original invert signal from the copier, the transport belt
motor, feed-out motor, exit gate solenoid [A], and inverter gate solenoid [B] turn on
and the original is fed back to the exposure glass through the inverter roller [C], exit
gate [D], inverter guide roller [E], inverter gate [F], and inverter roller.
The transport belt motor turns in reverse shortly after the leading edge of the
original turns on the inverter sensor [G], and feeds the original to the left scale.
2-9
Detailed
Descriptions
[E]
DOCUMENT FEEDER
January 8, 2000
[A]
[B]
B301D111.WMF
The exit gate solenoid [A] remains off and the original is fed out to the right exit
tray. The transport belt motor turns off after the exit sensor [B] turns off.
To stack the originals neatly on the exit tray, the feed-out motor speed is reduced
about 30 mm before the trailing edge of the original turns off the exit sensor.
2-10
January 8, 2000
DOCUMENT FEEDER
[D]
[A]
[C]
B301D112.WMF
The exit gate solenoid [A] turns on and the inverter gate solenoid [B] remains off,
and the original is fed out to the upper tray. The transport belt motor turns off when
the trailing edge of the original passes through the exit sensor [C].
To stack the originals neatly on the upper tray, the feed-out motor speed is
reduced shortly after the trailing edge of the original turns off the inverter sensor
[D].
2-11
Detailed
Descriptions
[B]
DOCUMENT FEEDER
January 8, 2000
[A]
[D]
[C]
[B]
B301D501.WMF
Feed-in
1. The entrance sensor [A] is still off 500 ms after the feed-in motor turned on.
2. The registration sensor [B] is still not off 300 ms after the feed-in motor speed
increased.
3. The entrance sensor is still on when the feed-in and transport motors have fed
the original 442 mm after the registration sensor turned on.
Feed-out
4. The registration sensor is still on when the feed-in and transport motors have
fed the original 751 mm after the registration sensor turned on.
5. The exit sensor [C] is still off when the transport and feed-out motors have fed
the original 129 mm after the feed-out motor turned on.
6. The exit sensor is still on when feed-out motor has fed the original X mm
(X = original length x 1.3) after the exit sensor turned on.
Inversion
7. The exit sensor is still off when the transport and exit motors have fed the
original 198 mm after the transport motor turned on to feed the original to the
inverter section.
8. The exit sensor is still on when the feed-out motor has fed the original X mm
(X = original length x 1.3) after the exit sensor turned on.
9. The inverter sensor [D] is still off when the transport and feed-out motors have
fed the original 96 mm after the exit sensor turned on.
10. The inverter sensor is still off when the transport and feed-out motors have fed
the original 96 mm to the exposure glass after the exit sensor turned off.
2-12
January 8, 2000
SCANNING
2.2 SCANNING
2.2.1 OVERVIEW
[D]
Detailed
Descriptions
[A]
[E]
[C]
[B]
A293D575.WMF
The original is illuminated by the exposure lamp (a xenon lamp in this model) [A].
The image is reflected onto a CCD (charge coupled device) [B] via the 1st, 2nd,
and 3rd mirrors, and through the lens [C].
The 1st scanner consists of the exposure lamp, the 1st mirror and the lamp
regulator [D].
The exposure lamp is energized by a dc supply (24 V) to avoid uneven light
intensity while the 1st scanner moves in the sub scan direction (down the page).
The entire exposure lamp surface is frosted to ensure even exposure in the main
scan direction (across the page).
There is an optics cooling fan [E] on the right side of the optics cavity to draw cool
air inside. The hot air exits through the vents in the upper cover. The fan operates
whenever the operation switch is turned on.
2-13
SCANNING
January 8, 2000
[D]
[B]
[G]
[A]
[G]
[E]
[F]
A293D001.WMF
The scanner drive motor is a dc servo motor. The 1st and 2nd scanners [A, B] are
driven by the scanner drive motor [C] through the timing belt [D], scanner drive
pulley [E], scanner drive shaft [F], and two scanner wires [G].
The MCU board controls the scanner drive motor. In full size mode, the 1st scanner
speed is 425 mm/s during scanning. The 2nd scanner speed is half that of the 1st
scanner.
In reduction or enlargement mode, the scanning speed depends on the
magnification ratio. The returning speed is always the same, whether in full size or
magnification mode. The image length is changed in the sub scan direction by
changing the scanner drive motor speed, and in the main scan direction it is
changed by image processing on the BICU board.
Magnification in the sub-scan direction can be adjusted by changing the scanner
drive motor speed using SP4008.
2-14
January 8, 2000
SCANNING
A4/A3
Version
A3
B4
F4
A4-L
B5-L
A5-L
A4-S
B5-S
A5-S
Length
Sensor
Width Sensor
LT/DLT Version
11" x 17"
10" x 14"
81/2" x 14" (8" x 13")
81/2" x 11"
51/2" x 81/2"
11" x 81/2"
81/2" x 51/2"
{
{
{
X
X
X
X
X
X
{
{
{
{
{
X
X
X
X
{
{
{
{
X
X
{
{
{
{
{
X
X
X
X
{
{
X
{
X
X
X
X
X
{
X
X
SP4301
Display
10011111
10011110
10011100
10001100
10001000
10000000
10000111
10000110
10000100
2-15
Detailed
Descriptions
Original Size
IMAGE PROCESSING
January 8, 2000
CCD
2.3.1 OVERVIEW
SBU
Memory
Control ICs
GA1
LD
Driver
Drum
LD
Controller
(GAVD)
HDD
IPU
GA2
LD
Driver
BICU
LDDR
A293D579.WMF
The CCD generates an analog video signal. The SBU (Sensor Board Unit)
converts the analog signal to an 8-bit digital signal, then it sends the digital signal
to the BICU (Base-engine, and Image Processing Control Unit) board.
The BICU board can be divided into two image processing blocks; the IPU (Image
Processing Unit) and the memory control IC. These two ICs mainly do the
following:
IPU: Auto shading, filtering, magnification, correction, gradation
processing, and video path control
Memory Controller: Image compression, image rotation, interface with
HDD controller, image repeat, and combine originals
Finally, the BICU board sends the video data to the LD drive board.
2-16
January 8, 2000
IMAGE PROCESSING
2.3.2 SBU
Analog
Processing IC1
CCD
BICU
A/D 1
8 bit data
IPU
GA
E
Analog
Processing IC2
A/D 2
8 bit data
A293D580.WMF
The CCD converts the light reflected from the original into an analog signal. The
CCD line has 5,000 pixels and the resolution is 400 dpi (15.7 lines/mm).
The CCD has two output lines, for odd and even pixels, to the analog processing
IC. There are two analog processing ICs; one handles odd pixels and the other
handles even pixels. The analog processing IC performs the following operations
on the signals from the CCD.
1. Z/C (Zero Clamp):
Adjusts the black level reference for even pixels to match the odd pixels.
2. Signal Amplification
The analog signal is amplified by operational amplifiers in the AGC circuit. The
maximum gains of the operational amplifiers are controlled by the CPU on the
BICU board.
After the above processes, the analog signals are converted to 8-bit signals by the
A/D converter. This gives a value for each pixel on a scale of 256 grades. Then,
this data goes to the BICU board. Two 8-bit signals are sent to the BICU board.
2-17
Detailed
Descriptions
SBU
IMAGE PROCESSING
January 8, 2000
0.5mm
15mm
75mm
2-18
January 8, 2000
IMAGE PROCESSING
GA1
SBU
HDD
IPU
GA2
LDDR
LD1
GAVD
DRAM
LD2
BICU
A293D581.WMF
The image data from the SBU goes to the IPU (Image Processing Unit) IC on the
BICU board, which carries out the following processes on the image data.
1. Auto shading
2. Text/Photo separation
3. Background/Independent dot erase
4. Filtering (MTF and smoothing)
5. Magnification
6. correction
7. Grayscale processing
8. Error diffusion
9. Dithering
10. Video path control
11. Test pattern generation
2-19
Detailed
Descriptions
Overview
IMAGE PROCESSING
January 8, 2000
Related SP Modes
Auto Shading
Background Erase
Input
Correction 2
Independent Dot Erase
SP4903-065 *
(Scanner Gamma Threshold
Level)
SP4903-070 *
(Background Erase Level)
SP4903-060
(Independent Dot Erase Level)
Filtering
Magnification
SP4903-010 to 011 *
(Pre-Filter Coefficient)
SP4903-020 to 035 *
(MTF Filter Strength)
MTF
SP2909-001
(Main Scan Magnification)
SP4903-84 *
(Scanner gamma setting)
ID Control
Correction
Gradation
Error Diffusion/
Line Width Correction
2-20
SP4903-78 to 80 *, 4904-20
(Line Width Correction Type)
January 8, 2000
IMAGE PROCESSING
Photo Mode
With UP Mode (Copy Features General Features Original Mode Quality Level),
the user can select Screen Printed, Normal, Continuous Tone, and SP Mode
Changed. The settings of the SP modes indicated with an asterisk (*) are not used
unless the user selects SP Mode Changed.
When the user selects Normal Paper and Continuous Tone, error diffusion is
used for the gradation process. However, if the user selects Screen Printed,
dither processing is used.
Image Processing Path
Input
Correction 1
Related SP Modes
Auto Shading
Input
Correction 2
Background Erase
SP4903-66 *
(Scanner Gamma Thresh Level)
SP4903-071 *
(Background Erase Level)
Filtering
Magnification
Smoothing/MTF
ID Control
Correction
Gradation
Error Diffusion/
Dither Matrix
2-21
SP4903-012 *
(Pre Filter Coefficient)
SP4903-009 *
(Filter Type Selection)
SP4903-036 to 038 *
(Smoothing/MTF Filter Coefficient
Level in Photo Mode)
SP4904-006
(Smoothing Filter Level)
SP2909-001
(Main Scan Magnification)
SP4904-002 *
(Grayscale Process Selection:
Dither or Error Diffusion)
Detailed
Descriptions
Normally, the smoothing filter is used in photo mode but MTF filtering can also be
selected with SP mode.
IMAGE PROCESSING
January 8, 2000
Text/Photo Mode
MTF filtering is used for text/photo mode.
With UP Mode (Copy Features General Features Original Mode Quality Level),
the user can select Photo Mode, Normal, Text Mode, and SP Mode Changed.
The settings of the SP modes indicated with an asterisk (*) are not used unless the
user selects SP Mode Changed.
Image Processing Path
Input
Correction 1
Related SP Modes
Auto Shading
Background Erase
Input
Correction 2
Independent Dot Erase
SP4930-67 *
(Scanner Gamma Thresh Level)
SP4903-072 *
(Background Erase Level)
SP4906 *
(On/Off in Text/Photo Mode)
SP4903-062
(Independent Dot Erase Level)
Filtering
Magnification
SP4903-013 to 014 *
(Pre Filter Coefficient)
SP4903-039 to 054 *
(Filter Level and Strength)
SP4904-007
(Texture Erase Filter Level)
MTF
ID Control
Correction
Gradation
Error Diffusion/
Line Width Correction
SP2909-001
(Main Scan Magnification)
SP4903-85 *
(Scanner gamma setting)
2-22
SP4904-003, 005 *
(Error Diffusion)
SP4903-81 to 83 *, SP4904-22
(Line Width Correction Type)
January 8, 2000
IMAGE PROCESSING
Pale Mode
With UP Mode (Copy Features General Features Original Mode Quality Level),
the user can select Soft, Normal, Sharp, and SP Mode Changed. The settings
of the SP modes indicated with an asterisk (*) are not used unless the user selects
SP Mode Changed.
Image Processing Path
Input
Correction 1
Related SP Modes
Auto Shading
Background Erase
Input
Correction 2
Independent Dot Erase
SP4903-068 *
(Scanner Gamma Thresh Level)
SP4903-73 *
(Background Erase Level)
SP4903-063
(Independent Dot Erase Level)
Filtering
Magnification
SP4903-015 *
(Pre Filter)
SP4903-055 to 056 *
(MTF Filter Coefficient Pale
Originals)
MTF
ID Control
Correction
Gradation
Grayscale Processing/
Line Width Correction
2-23
SP2909-001
(Main Scan Magnification)
SP4904-23
(Line Width Correction Type)
Detailed
Descriptions
The image processing for pale mode is basically the same as in text mode.
However, the contrast of the original is low. So, to preserve details, a stronger MTF
filter is used. Also, the independent dot erase level is set at a lower level, so that
only the faintest of dots are deleted; this ensures that dotted lines and periods are
not deleted.
IMAGE PROCESSING
January 8, 2000
Related SP Modes
Auto Shading
Background Erase
Input
Correction 2
Independent Dot Erase
SP4903-069 *
(Scanner Gamma Thresh Level)
SP4903-074 *
(Background Erase Level)
SP4903-064
(Independent Dot Erase Level)
Filtering
Magnification
SP4903-016 *
(Pre Filter Coefficient)
SP4903-057 to 058 *
(MTF Filter Coefficient
Generation Copy)
MTF
ID Control
Correction
Gradation
Grayscale Processing/
Line Width Correction
2-24
SP2909-001
(Main Scan Magnification)
January 8, 2000
IMAGE PROCESSING
Detailed
Descriptions
A293D582.WMF
2-25
IMAGE PROCESSING
January 8, 2000
Scanner Output
255
Scanner Input
0
255
[A] (Threshold)
A293D583.WMF
Background Erase
The background erase process is used only when setting of SP 4-903-70 to 75 is
changed from the default setting (the default is disabled).
Usually, dirty background is erased using Auto Image Density (ADS). Background
Erase should be used when ADS cannot fully erase the dirty background.
There are two Background Erase modes. The one that is being used depends on
the SP mode setting. Setting 2 has a stronger effect than setting 1, but setting 2
may cause sudden changes in the data around the threshold level.
Setting 1: MTF correction is not applied to any low image density data that
remains after auto shading if the data is lower than a threshold level [A].
The overall effect is to reduce the background in a similar way to that
shown by the dotted line in the diagram. This process can be applied for
each image mode (except for photo mode) by changing the setting of
SP4-903-70, 72, 73 or 74.
Setting 2: Any low image density data that remains after auto shading will be
treated as 0 if the data is lower than a threshold level [A]. The
background is cut off as shown by the solid vertical line in the diagram
at [A]. This process can be applied for each image mode by changing
the setting of SP4-903-70, 71, 72, 73 or 74.
The thresholds can be changed with SP4-903-65 to 69.
2-26
January 8, 2000
IMAGE PROCESSING
As shown in the drawing below, the software compares each pixel with the pixels in
the surrounding 5 x 5 area (except for the immediately adjacent pixels).
If all of the surrounding pixels are white, and the difference between the value of
the object pixels and the average of the surrounding pixel is larger than the
threshold level, the object pixel is either changed to 0 (white) or reduced in density.
The combination of the threshold value and the pixel data reduction ratio depends
on the setting of SP4-903-60, 62, 63 or 64. If a larger number is selected, the effect
of independent dot erase will be stronger. If 0 is selected, independent dot erase is
disabled.
20
40
30
20
40
30
70
30
30
30
10
50
20
30
60
20
30
20
30
40
30
30
50
Object pixel
Ignored pixels
A293D584.WMF
2-27
Detailed
Descriptions
By default, this process is used in all image processing modes except for photo
mode. This function allows independent black dots appearing on copies to be
erased.
IMAGE PROCESSING
January 8, 2000
Filtering
By default, an individual MTF filter is used for each image processing mode, to
enhance the desired image qualities. (For Photo mode, smoothing filter is selected
as the default setting.)
A stronger MTF filter emphasizes sharpness and leads to better reproduction of
low image density areas, but may leads to the occurrence of moir in the image.
The MTF filter strength can be changed by changing the coefficient (MTF Filter
Level) and strength of the MTF filter in combination using SP mode. Refer to the
combination chart in Image Quality Setting by UP Mode in section 4. The filter
coefficient and strength can be adjusted in the main scan and sub scan directions
individually. This allows the copy quality to be adjusted more precisely, to match
the originals normally scanned by a particular customer.
Example: In a case when vertical lines (sub scan) are reproduced clearly, but
horizontal lines (main scan) are not reproduced clearly, the technician
can adjust the main scan filter only.
For photo mode, the smoothing filter is the default filter, but the MTF filter may be
selected by SP mode 4-903-9. This is effective when putting more weight on
improving the resolution when copying from continuous tone originals.
2-28
January 8, 2000
IMAGE PROCESSING
Detailed
Descriptions
A293D585.WMF
However, reduction and enlargement in the main scan direction are handled by the
IPU chip on the BICU board.
Scanning and laser writing are done at a fixed pitch (the CCD elements cannot be
squeezed or expanded). So, to reduce or enlarge an image, imaginary points are
calculated that would correspond to a physical enlargement or reduction of the
image. The correct image density is then calculated for each of the imaginary
points based on the image data of the nearest four true points. The calculated
image data then becomes the new (reduced or enlarged) image data.
Main scan magnification can be disabled with SP4-903-5 to test the IPU chip.
2-29
IMAGE PROCESSING
January 8, 2000
Text/Photo Mode:
Photo Mode:
Generation Copy Mode: Error diffusion + line width correction, and threegraduation processing
Pale Mode:
Three-graduation Processing
This mode is used in Photo mode.
The image density data after gamma correction is changed into three-graduation
data (full dot, half dot, or blank) using two thresholds. With this processing, halftone
images are reproduced smoother than with four-graduation processing because of
stable dot image reproduction due to only one intermediate density level.
2-30
January 8, 2000
IMAGE PROCESSING
Four-graduation Processing
The image density data after gamma correction is changed into 2-bit data using 3
thresholds. The four graduations are reproduced by laser power control. This
process is suitable for reproducing fine originals which do not include halftone
areas.
2-31
Detailed
Descriptions
LASER EXPOSURE
January 8, 2000
+5V
+5VLD
Error
Error
LEVEL1
LD
PD
VIDEO
LD1
PB
IC 2
REF1
VIDEO
LD
GAVD
(IC 7)
BICU
+5VLD
LDOFF
LD
VIDEO
PD
PB
LEVEL2
LD2
IC 3
LD
REF2
Error
LDDR
A293R577.WMF
IC2 and IC3 on the LDDR drive the laser diodes. Even if a constant electric current
is applied to the laser diode, the intensity of the output light changes with the
temperature. The intensity of the output decreases as the temperature increases.
In order to keep the output level constant, IC2 and IC3 monitor the current passing
through the photodiode (PD). Then they increase or decrease the current to the
laser diode as necessary, comparing it with the reference levels (REF1 and REF2).
This auto power control is done just after the machine is turned on and during
printing while the laser diode is active.
The reference levels are adjusted on the production line. Do not touch the variable
resistors on the LDDR in the field.
2-32
January 8, 2000
LASER EXPOSURE
Detailed
Descriptions
[C]
[A]
[D]
A293D598.WMF
This LD unit has two laser diodes; LD1 [A] and LD2 [B] for writing the image. This
means that each face of the polygon mirror writes two main scan lines, and twelve
main scans are produced when the polygon mirror rotates once. The reasons for
this mechanism are as follows.
1) To reduce the polygon motor rotation speed
2) To reduce the noise generated by the polygon motor
3) To reduce the frequency of the image data clock
Two laser beams are transferred to the polygon mirror [C] through collimating lens
[D] and prism [E]. The two laser beams arrive on the drum surface about 2 mm
away from each other in the main scan direction and about 0.04 mm (at 600 dpi) in
the sub scan direction (see the next page).
The reason for the two-mm difference in the main scan direction is so that the
machine can detect a laser synchronization signal for each beam.
2-33
LASER EXPOSURE
January 8, 2000
[B]
[C]
[D]
A293D599.WMF
[A]
A293D650.WMF
A printer option is available for this machine and the resolution of the printer is 400
dpi or 600 dpi. The machine changes the resolution between 400 and 600 dpi by
rotating the LD unit.
When the LD positioning motor [A] turns, the metal block [B] (which contacts the
LD unit housing [C]) moves up and down. This changes the position of the L2 laser
beam (L1 does not move).
Both LD unit positions are at fixed distances from the LD home position sensor [D]
(measured by motor pulses). Usually, the LD unit moves directly to the proper
position. However, when the number of times that the resolution has changed
reaches the value of SP2-109-5, the LD unit moves to the home position (the home
position sensor activates), then it moves to the proper position. This recalibrates
the LD unit positioning mechanism.
2-34
January 8, 2000
LASER EXPOSURE
Front Cover
Safety Sw
LDDR
CN308-2
CN402-3
+5V
CN403-1
Detailed
Descriptions
BICU
CN402-4
-1
LD5V
LD2
CN403-3
CN113-6
CN301-6
LD1
PSU
+5V
A293D578.WMF
To ensure technician and user safety and to prevent the laser beam from
inadvertently switching on during servicing, there are two safety switches located at
the front cover. These two switches are installed in series on the LD5 V line coming
from the power supply unit (PSU) through the BICU board.
When the front cover or the upper right cover is opened, the power supply to the
laser diode is interrupted.
2-35
DRUM UNIT
January 8, 2000
2-36
January 8, 2000
DRUM UNIT
Detailed
Descriptions
[D]
RA101
-200/-700
[B]
RA102
[C]
A293D556.WMF
The drum potential sensor [A] detects the electric potential of the drum surface [B].
Since the output of the sensor is affected by environmental conditions, such as
temperature and humidity, the sensor needs recalibration at times. This is done
during process control initial setting.
The development power pack [C] has two relay contacts. Usually RA102 grounds
the drum. However, to calibrate the sensor, the BICU switches RA102 and RA101
over, which applies the power pack output voltage to the drum shaft [D].
The machine automatically calibrates the drum potential sensor by measuring the
output of the sensor when 200V and 700V are applied to the drum. From these
two readings, the machine can determine the actual drum potential from the
potential sensor output that is measured during operation.
During calibration, if the rate of change in drum potential sensor response to
applied voltage is out of the target range, SC310 or 311 is logged and auto process
control turns off. The VG and LD power adjustments are skipped; VG is set to the
value stored in SP2-001-01, and LD power is set to the values stored in SP2-103.
VSG adjustment
This calibrates the ID sensor output for a bare drum to 4.0 0.2V. It does this by
changing the intensity of the light shining on the drum from the sensor. This is done
automatically during process control initial setting, and it can also be done
manually with SP3-001-002.
If the ID sensor output cannot be adjusted to within the standard, SC353 or 354 is
logged and toner density control is done using the TD sensor only.
For details of how the machine determines an abnormal sensor detection, see
section 7 (Troubleshooting).
2-37
DRUM UNIT
January 8, 2000
VG Adjustment
Charge/Grid
P.P
BICU
[A]
A293D551.WMF
The potential on unexposed areas of the drum (VD) gradually changes during drum
life. To keep VD constant, the grid voltage (VG) is adjusted during process control
initial setting.
The BICU checks VD using the drum potential sensor [A]. If it is not within the
target range (-900V 10V), the BICU adjusts VG (Grid Voltage) through the
Charge/Grid power pack to get the correct target voltage.
The most recently detected values can be displayed with SP3-902-2 (VD) and 3902-4 (VG).
If the CPU cannot get VD within the target range by changing VG, VG is set to the
value in SP2001-001 and SC312 is logged.
For details of how the machine determines an abnormal sensor detection, see
section 7 (Troubleshooting).
2-38
January 8, 2000
DRUM UNIT
LD power adjustment
BICU
A293D552.WMF
This adjustment uses the drum potential sensor to keep the ID sensor pattern at
the same density, so that VREF will be updated correctly (see the next page).
The VH pattern is developed using the current LD power. The drum potential
sensor detects the potential on this pattern. The LD power is adjusted until VH
becomes 300V 20V.
This is done only during process control initial setting.
The latest VH can be displayed using SP3-902-3. The corrected LD power can be
displayed using SP3-902-5 (the default is stored in SP2-103-1-4). See Laser
exposure for more details about laser power.
If VH cannot be adjusted to within the standard within 25 attempts, LD power is set
to the latest value (the one used for the 25th attempt) and SC314 is logged.
For details of how the machine determines an abnormal sensor detection, see
section 7 (Troubleshooting).
2-39
Detailed
Descriptions
LDDR
DRUM UNIT
January 8, 2000
VREF Update
The TD sensor reference voltage (VREF) is updated to stabilize the concentration of
toner in the development unit as follows;
New VREF = Current VREF + VREF
VREF is determined using the following Vsp/Vsg and VREF VT table
Vsp/Vsg (B)
VREF VT
(A)
A =< 0.2
0.2< A =<0.1
:
:
0.2 < A
B < 0.055
0.15 < B
0.25
0.25
:
:
0.22
0.22
:
:
:
:
:
:
0.03
0.05
:
:
0.05
0.25
VT : TD Sensor Output
When SC350, 351 or 352 (ID Sensor Abnormal) is generated, VREF is not updated.
The machine uses the current value.
VREF is updated during process control initial setting. It is also updated if both of
the following conditions exist:
10 or more copies have been made since the last VREF update
The copy job is finished
2-40
January 8, 2000
DRUM UNIT
10
Detailed
Descriptions
1
7
A293D202.WMF
The drum unit consists of the components shown in the above illustration. An
organic photoconductor drum (diameter: 100 mm) is used for this model.
1. OPC Drum
6. Cleaning Brush
7. Cleaning Blade
3. Pick-off Pawl
9. Quenching Lamp
2-41
DRUM UNIT
January 8, 2000
[A]
A293D594.WMF
This copier uses a double corona wire scorotron system to charge the drum. Two
corona wires are needed to give a sufficient negative charge to the drum surface.
The stainless steel grid plate makes the corona charge uniform and controls the
amount of negative charge on the drum surface by applying a negative grid bias
voltage.
The charge power pack [A] gives a constant corona current to the corona wires
(-1300 A).
The bias voltage to the grid plate is automatically controlled to maintain the correct
image density in response to changes in drum potential caused by dirt on the grid
plate and charge corona casing. This is described in the Process Control section in
more detail.
2-42
January 8, 2000
DRUM UNIT
[A]
Detailed
Descriptions
[A]
[C]
[B]
A293D595.WMF
Air flowing around the charge corona wire may deposit toner particles on the
corona wires. These particles may interfere with charging and cause low density
bands on copies.
The wire cleaner pads [A] automatically clean the wires to prevent such a problem.
The wire cleaner is driven by a dc motor [B]. Normally the wire cleaner [C] is
located at the front end (this is the home position). Just after the main switch is
turned on, the wire cleaner motor turns on to bring the wire cleaner to the rear and
then back to the home position. When the wire cleaner moves from the rear to the
home position (black arrow in the illustration), the wire cleaner pads clean the
wires. This is only done when 5000 or more copies have been made since the
wires were cleaned last.
2-43
DRUM UNIT
January 8, 2000
[A]
[C]
[B]
[A]
[A]
[D]
10 mm
A293D203.WMF
[B]
[B]
A293D555.WMF
This copier uses a counter blade system to clean the drum. In a counter blade
system, the drum cleaning blade [A] is angled against drum rotation. The counter
blade system has the following advantages:
Less wearing of the cleaning blade edge
High cleaning efficiency
Due to the high efficiency of this cleaning system, the pre-cleaning corona and
cleaning bias are not used for this copier.
The cleaning brush [B] supports the cleaning blade. The brush removes toner from
the drum surface and any remaining toner is scraped off by the cleaning blade.
Toner on the cleaning brush is scraped off by the mylar [C] and falls onto the toner
collection coil [D]. The coil transports the toner to the toner collector bottle.
To remove any accumulated toner at the edge of the cleaning blade, the drum
turns in reverse for about 10 mm at the end of every copy job. The accumulated
toner is deposited on the drum and is removed by the cleaning brush.
2-44
January 8, 2000
DRUM UNIT
Drive Mechanism
[B]
[C]
Detailed
Descriptions
[A]
A293D597.WMF
[F]
[D]
[F]
[E]
A293D596.WMF
Drive from the drum motor [A] is transmitted to the cleaning unit drive gear via the
timing belt [B] and the cleaning unit coupling [C]. The cleaning unit drive gear [D]
then transmits the drive to the front through the cleaning brush [E]. The gear at the
front drives the toner collection coil gear [F].
2-45
DRUM UNIT
January 8, 2000
[C]
[D]
[D]
[B]
[A]
A293D204.WMF
The spring [A] always pushes the cleaning blade against the drum. The cleaning
blade pressure can be manually released by pushing up the release lever [B]. To
prevent cleaning blade deformation during transportation, the release lever must
be locked in the pressure release (upper) position.
The pin [C] at the rear end of the cleaning blade holder touches the cam gear [D],
which moves the blade from side to side. This movement helps to disperse
accumulated toner to prevent early blade edge wear.
2-46
January 8, 2000
DRUM UNIT
2.5.5 OTHERS
Detailed
Descriptions
[B]
[A]
[C]
A293D201.WMF
The drum cooling fan [A] provides air flow into the drum to cool the drum and the
charge corona unit to prevent uneven build-up of negative ions that can cause
uneven drum surface charge. The exhaust fan [B] located above the fusing unit
causes air to flow out of the machine.
An ozone filter [C] absorbs the ozone around the drum.
To keep the temperature inside the machine constant, the drum cooling fan and
the exhaust fan turn slowly during stand-by, and turn quickly during copying.
2-47
DRUM UNIT
January 8, 2000
Pick-off Mechanism
[B]
[A]
A293D586.WMF
[B]
The pick-off pawls are always in contact with the drum surface as a result of weak
spring pressure. They move from side to side during the copy cycle to prevent
drum wear at any particular location. This movement is made via a shaft [A] and an
a cam [B].
2-48
January 8, 2000
[G]
[B]
[C]
[L]
[A]
A293D587.WMF
[D]
[J]
[E]
[K]
[H]
[I]
A293D588.WMF
This copier uses a double roller development (DRD) system. Each roller has a
diameter of 20 mm.
This system differs from single roller development systems in that:
(1) It develops the image in a narrower area
(2) It develops the image twice
(3) The relative speed of each development roller against the drum is reduced.
Also, this machine uses fine toner (about 9.5 m) and developer (about 80 m).
Both the DRD system and new consumables improve the image quality, especially
of thin horizontal lines, the trailing edges of the half-tone areas, and black cross
points.
The machine contains a toner recycling system. The recycled toner is carried to the
toner hopper [L] by the toner recycling motor and mixed with new toner by the toner
agitator [J]. (The toner recycling system is described in the Drum Cleaning And
Toner Recycling section.)
2-49
January 8, 2000
[C]
[B]
[D]
[A]
A293D589.WMF
The paddle roller [A] picks up developer and transports it to the upper development
roller [B]. Internal permanent magnets in the development rollers attract the
developer to the development roller sleeve. The upper development roller carries
the developer past the doctor blade [C]. The doctor blade trims the developer to
the desired thickness and creates backspill to the cross mixing mechanism.
In this machine, black areas of the latent image are at a low negative charge
(about 120 V) and white areas are at a high negative charge (about 900 V).
The development roller is given a negative bias to attract negatively charged toner
to the black areas of the latent image on the drum.
The development rollers continue to turn, carrying the developer to the drum [D].
When the developer brush contacts the drum surface, the low-negatively charged
areas of the drum surface attract and hold the negatively charged toner. In this
way, the latent image is developed.
2-50
January 8, 2000
Detailed
Descriptions
[A]
[C]
A293D301.WMF
To attract negatively charged toner to the black areas of the latent image on the
drum, the development power pack [A] applies the negative development bias to
the upper and lower sleeve roller through the terminal [B] and roller shafts [C].
Also, the bias is applied to the lower casing through the spring which is mounted
on the front lower development shaft. The bias applied to the lower casing prevents
toner from being attracted back from the drum.
2-51
January 8, 2000
Pixel Count
GAIN
TD Sensor
Output (V T )
[B]
[A]
V T Reference
Voltage (V R E F )
(New V R E F )
V T Reference
Voltage Update
V R E F Update
ID Sensor Output
(V S P /V S G )
TD Sensor Initial
Setting (V R E F )
A293D554.WMF
2-52
January 8, 2000
VREF Update
VREF is updated using VSP/VSG and VT. This is done (or at the end of a copy job of
more than 10 pages, and during process control initial setting. See VREF Update
in the Process Control section for details.
VT detection
The toner density in the developer is detected once every copy cycle after the
trailing edge of the image passes through the development roller.
Gain Determination
GAIN is another factor in the toner supply clutch on time calculation. Its value can
be 0, 1, 2, 3, or 4. It is calculated every copy using VREF VT.
2-53
Detailed
Descriptions
January 8, 2000
Toner End
If the toner end sensor has been continuously on for 200 copies (toner end sensor
copy counter), Toner End is displayed.
If the toner end sensor is off twice consecutively, the toner end sensor copy
counter is reset to 0.
2-54
January 8, 2000
TD Sensor Defective
The toner supply amount is controlled by the ID sensor. ID sensor output is used to
decide the GAIN factor for the toner supply clutch on time calculation.
SC340 is logged.
ID Sensor Defective
The toner supply amount is controlled by the TD sensor. However, TD sensor
reference output VREF is not updated.
SC350, 351, 352, 353 or 354 is logged.
TD and ID sensor defective
Toner supply mode is changed to image pixel count mode.
2-55
Detailed
Descriptions
If the TD sensor and/or ID sensor is/are defective, the toner supply mode is
changed as follows.
January 8, 2000
[A]
[C]
A293D590.WMF
[B]
2-56
January 8, 2000
[A]
[E]
[D]
[E]
[B]
A293D592.WMF
The transfer belt lift solenoid [A] inside the transfer belt unit turns on to raise the
transfer belt into contact with the drum. The front lever [B] and the rear lever [C] are
connected to the solenoid by links [D], and they push up the stays [E] when the
solenoid turns on.
The solenoid turns off after the copy job is finished. The transfer belt must be
released from the drum for the following reasons:
1. To prevent the ID sensor pattern on the drum from being rubbed off by the
transfer belt, because the transfer belt is located between the development unit
and the ID sensor.
2. To decrease the load on the bias roller cleaning blade, it is better to prevent
toner on non-image areas (for example VD, VH, ID sensor patterns developed
during process control data initial setting) from being transferred onto the
transfer belt.
3. To prevent drum characteristics from being changed by coming into contact
with material of the rubber belt.
2-57
Detailed
Descriptions
[C]
January 8, 2000
[A]
[C]
[D]
[C]
[A]
[B]
[D]
[E]
A293D593.WMF
Some toner may adhere to the transfer belt when paper jams occur, or when the
by-pass feed table side fences are set in the wrong position. The adhered toner
must be removed to prevent the rear side of the copy paper from getting dirty.
The cleaning roller [A] is always in contact with the transfer belt. It collects toner
and paper dust adhering to the surface of the transfer belt. This is because a
positive bias is applied to the cleaning roller and this attracts the negatively
charged toner on the transfer belt.
A counter blade system cleans the cleaning roller. The cleaning blade [B] scrapes
off toner collecting on the cleaning roller [A]. The gear [C] moves the agitator plate
[D] from side to side to transport toner to the toner collection coil [E]. Toner cleaned
off the transfer belt is transported to the waste toner collection bottle by the coil.
2-58
January 8, 2000
PAPER FEED
Detailed
Descriptions
[D]
[A]
[B]
[C]
A293D558.WMF
This model has three built-in paper feed trays: tandem LCT (1st tray) [A] (1550 +
1550 sheets), universal tray (2nd tray) [B] (550 sheets), and single-size tray (3rd
tray) [C] (550 sheets).
Paper can also be fed using the by-pass feed table [D] which has an independent
feed mechanism. The by-pass feed table can hold 50 sheets of paper.
All feed stations use an FRR feed system.
2-59
PAPER FEED
January 8, 2000
[F]
[D]
[E]
[A]
[H]
[C]
[B]
[G]
[A]
[B]
[C]
[D]
[E]
[F]
[I]
[I]
A293D702.WMF
The paper feed motor [A] drives feed, pick-up, and separation rollers in the trays
via timing belts, clutches [B], and gears. The paper feed motor also drives the
vertical transport rollers and the relay roller. Drive is transferred to each of the four
vertical transport rollers by a vertical relay clutch [C], and to the relay roller by the
relay clutch [D].
The by-pass feed motor [E] drives all the rollers in the by-pass tray via gears and a
clutch [F].
The second vertical relay clutch has a one-way-gear [G]. This prevents the clutch
from slipping when the knob [H] is turned to remove jammed paper in the paper
feed tray and vertical transport area.
2-60
January 8, 2000
PAPER FEED
Detailed
Descriptions
Overview
[B]
[A]
A293D559.WMF
1,550 sheets of paper can be set in each of the left [A] and right trays [B]. Paper is
fed from the right tray. When the paper in the right tray runs out, the paper in the
left tray automatically transfers to the right tray. After the paper transfer to the right
tray, paper feeding resumes.
Normally both the right and the left trays are joined together. However, during
copying, if there is no paper in the left tray, the left tray can be pulled out to load
paper. During that time, the right tray stays in the machine and paper feed
continues.
2-61
PAPER FEED
January 8, 2000
[A]
[B]
[C]
A293D673.WMF
A293D561.WMF
[A]
[D]
A293D562.WMF
Normally the left tray lock lever [A] in the left tray catches the pin [B] in the right
tandem tray. During copying, if there is no paper in the left tray, the tandem tray
connect solenoid [C] turns on to release the tray lock lever so that the left tray
separates from the right tray. Therefore, the left tray can be pulled out to load
paper while paper is still being fed into the machine from the right tray.
When the tandem tray is drawn out fully, the projection [D] pushes up the left tray
lock lever [A] so that both trays separate for easier paper loading.
2-62
January 8, 2000
PAPER FEED
Detailed
Descriptions
[E]
[E]
[J]
[A]
[B]
[H]
[M]
[C]
[F]
[I]
[K]
[D]
[L]
[G]
[N]
A293D563.WMF
When the machine detects that the 1st paper tray is set in the machine, the right
1st tray paper sensor [N] (under the tray) checks whether there is paper in the right
tandem tray.
NOTE: The right half of the tray holds up to 1,550 sheets. So, if the right 1st tray
paper sensor was not present and the tray was empty, the bottom plate
would have to lift up fully until the paper end sensor at the top of the tray
detected that there was no paper, and this would waste several seconds.
If paper is detected, the lift motor [A] rotates and the coupling gear [B] on the tray
lift motor engages the pin [C] of the lift shaft [D]. The tray wires [E] are fixed in the
slots [F] at the ends of the tray support rods [G, H]. When the lift motor rotates
clockwise, the tray support rods and the tray bottom plate [I] move upward. The
tray goes up until the top paper pushes up the pick-up roller and the lift sensor in
the 1st feed unit is activated, and the paper end sensor at the top of the tray is
deactivated.
When the actuator [K] on the front end of the right support rod [G] activates the
paper near end sensor [J], the paper near end condition is detected.
When removing the tray, the coupling gear [B] separates from the pin [C], so that
the tray bottom plate moves downward. The tray lowers until the actuator activates
the tray down sensor [L]. The damper [M] lets the tray bottom plate drop down
slowly.
2-63
PAPER FEED
January 8, 2000
[A]
[E]
[D]
[C]
[B]
A293D564.WMF
[G]
[H]
[F]
[I]
A293D565.WMF
When the lift motor turns on, the pick-up solenoid [A] activates to lower the pick-up
roller [B]. When the top sheet of paper reaches the correct height for paper feed,
the paper pushes up the pick-up roller and the actuator [C] on the pick-up roller
supporter [D] activates the lift sensor [E] to stop the lift motor.
After several paper feeds, the paper level gradually lowers then the lift sensor is
de-activated and the lift motor turns on again until the lift sensor is activated again.
When the tray is drawn out of the feed unit, the lift motor coupling gear [F]
disengages the pin [G] of the lift shaft [H], then the tray bottom plate [I] drops (the
damper slows the fall, as explained on the previous page).
There is also a paper end sensor for the 1st tray, which works in the same way as
the sensor in the 2nd and 3rd trays.
2-64
January 8, 2000
PAPER FEED
Fence Drive
[D]
[A]
Detailed
Descriptions
[C]
[A]
[C]
[D]
[B]
[B]
A293D658.WMF
The side fences [A] of the right tray are normally closed. They open only when
paper in the left tray goes to the right tray.
The side fence solenoids [B] drive the side fences. When the paper loaded in the
left tray transfers to the right tray, the side fence solenoids turn on to open the side
fences until the side fence positioning sensor [C] activates.
When the rear fence in the left tray has pushed the paper stack into the right tray,
the side fence solenoids turn off to close the side fences. Then, when the side
fence close sensor [D] actuates after pushing the tandem tray in, the LCD displays
a message advising the user to set some paper in the left side of the tandem tray.
2-65
PAPER FEED
January 8, 2000
[D]
[A]
[B]
A293D567.WMF
[G]
[F]
A293D568.WMF
When the left 1st tray paper sensor [A] detects paper but the right 1st tray paper
sensor does not, the rear fence drive motor [B] (a DC motor) in the left tray turns
counter-clockwise causing the rear fence [C] to push the paper stack into the right
tray.
When the actuator on the rear fence activates the rear fence return position sensor
[D], the rear fence drive motor turns clockwise until the actuator activates the rear
fence HP sensor [E].
While the rear fence is moving, the left 1st tray lock solenoid [F] turns on and the
lock lever [G] locks the left tray.
2-66
January 8, 2000
PAPER FEED
Tray Positioning
Detailed
Descriptions
[A]
A293D570.WMF
[B]
A293D571.WMF
Side-to-side Positioning
When the feed tray is set in the paper feed unit, the side-to-side positioning plate
[A] presses the feed tray against the stopper [B]. By moving the positioning plate,
the tray position can be changed to adjust the side-to-side registration.
2-67
PAPER FEED
January 8, 2000
[B]
[A]
A293D569.WMF
When the tray is placed in the paper feed unit, the lock lever [A] drops behind the
lock plate [B] on the support bracket to lock the tray in the proper position.
2-68
January 8, 2000
PAPER FEED
[A]
[F]
[C]
[D]
[E]
A293D572.WMF
When the machine detects that the paper tray has been placed in the machine, the
lift motor [A] turns on. The coupling gear [B] on the tray lift motor engages the pin
[C] on the lift arm shaft [D], then it turns the tray lift arm [E] to lift the tray bottom
plate [F].
2-69
Detailed
Descriptions
[B]
PAPER FEED
January 8, 2000
[B]
[C]
A293D573.WMF
The vertical transport rollers [A] in each feed unit are all driven by the paper feed
motor. The vertical transport rollers and the idle vertical transport rollers [B], on the
inner and outer vertical guide plates, transport the paper up from each feed unit
towards the relay and registration rollers.
The vertical transport guides [C] can be opened to remove jammed paper in the
vertical transport area.
2-70
January 8, 2000
PAPER FEED
[A]
Detailed
Descriptions
[B]
[C]
A293D704.WMF
The registration sensor [A] is positioned just before the registration rollers [B].
When the paper leading edge activates the registration sensor, the registration
motor is off and the registration rollers are not turning. However, the relay clutch [C]
stays on for a bit longer. This delay allows time for the paper to press against the
registration rollers and buckle slightly to correct skew. Then, the registration motor
energizes and the relay clutch re-energizes at the proper time to align the paper
with the image on the drum. The registration and relay rollers feed the paper to the
image transfer section.
The registration sensor is also used for paper misfeed detection.
2-71
PAPER FEED
January 8, 2000
A293D574.WMF
SW
Actuated 0
De-actuated 1
01111
00111
10011
01001
00100
00010
00001
10000
11000
11100
11110
Paper size
A4/A3
Version
A3-L
81/4" x 13"
A4-L
A4-S
81/2" x 13"
A5-L
A5-S
L: Lengthwise
S: Sideways
LT/DLT
Version
11" x 17"-L
81/2" x 14"-L
81/2" x 11"-L
81/2" x 11"-S
51/2" x 81/2"-L
51/2" x 81/2"-S
8" x 101/2"-L
8" x 10"-L
8" x 13"-L
10" x 14"-L
*
For the first and the third feed trays, the paper size has to be stored with a UP
mode.
For the second feed tray (universal tray), the paper size switch [A] detects the
paper size. The paper size switch contains five microswitches. The paper size
switch is actuated by an actuator plate [B] at the rear of the tray. Each paper size
has its own unique combination as shown in the table and the CPU determines the
paper size by the combination.
Using the asterisk setting (*), a wider range of paper sizes can be used, but the
size has to be entered with a UP mode.
2-72
January 8, 2000
IMAGE FUSING
[E]
[D]
[F]
[K]
[G]
[H]
[C]
[L]
[I]
[B]
A293D501.WMF
After the developed latent image is transferred from the drum to the paper, the
copy paper enters the fusing unit. Then the image is fused to the copy paper by a
heat and pressure process through the use of a hot roller [A] and a pressure roller
[B].
There are two fusing lamps [C] in the hot roller. Both lamps are 550 W lamps. They
switch on and off at the same time.
The fusing lamps turn on and off to keep the operating temperature at 185C. The
CPU monitors the hot roller surface temperature through a thermistor [D] which is
in contact with the hot roller surface. A thermofuse [E] protects the fusing unit from
overheating.
The hot roller strippers [F] separate the copy paper from the hot roller and direct it
to the fusing exit rollers [G]. The exit sensor in the inverter and paper exit unit
monitors the progress of the copy paper through the fusing unit and acts as a
misfeed detector while the exit rollers feed the copy paper to the inverter section.
The hooking position of the tension springs [H] on the pressure lever [I] adjusts the
roller pressure.
The oil supply roller [J] applies a light coat of silicone oil to the hot roller. The oil
supply cleaning roller [K] removes the paper dust attached to the cleaning roller.
The fusing sensor [L] detects concertina jams at the fusing unit exit. This sensor is
needed because the user may not see this type of jam inside the machine when
removing jams at the exit.
2-73
Detailed
Descriptions
[J]
IMAGE FUSING
January 8, 2000
[A]
A293D505.WMF
The entrance guide [A] for this machine is adjustable for thick or thin paper.
For thin paper, the entrance guide should be in the upper position (this is the
standard position). This slightly lengthens the paper path which prevents the paper
from creasing in the fusing unit.
For thick paper, move the entrance guide to the lower position. This is because
thick paper does not bend as easily, and is therefore less prone to creasing. Also,
the lower setting allows more direct access to the gap between the hot and
pressure rollers. This prevents thick paper from buckling against the hot roller,
which can cause blurring at the leading edge of the copy.
In this model, the transfer belt improves paper transport and the paper path to the
fusing entrance is stabilized. This reduces the chance of paper creasing due to
paper skew in the fusing unit.
2-74
January 8, 2000
IMAGE FUSING
[A]
[C]
[B]
Detailed
Descriptions
[E]
[F]
A293D507.WMF
The fusing drive gear [A] transmits drive from the fusing/duplex drive motor [B] to
the gear [C], which drives the hot roller gear [D].
Rotation passes from the gear [C] through the idle gear [E] to the exit roller drive
gear [F].
The pressure roller is driven by the friction between the hot and pressure rollers.
2-75
PAPER EXIT/DUPLEX
January 8, 2000
[A]
[B]
[C]
A293D801.WMF
The printed page from the fusing unit goes either straight through to the output tray
or finisher, or downward through to the inverter or duplex unit, depending on the
position of the junction gate [A].
If the page is fed out directly, it arrives on the tray face-up. If the user selected
face-down output, the page goes to the inverter [B] before being fed out.
If the user selects duplex mode, the page is directed to the duplex tray [C] after
inverting, and back to the machine for printing the second side.
2-76
January 8, 2000
PAPER EXIT/DUPLEX
2.10.2 INVERTER
Detailed
Descriptions
[A]
[E]
[C]
[B]
A293D802.WMF
[D]
A293D557.WMF
When the paper is fed to the jogger section by the inverter feed roller [A], it pushes
down the gate [B]. After the paper passes through the gate [B], the jogger fences
[C] move to square the paper. This happens every page.
NOTE: The gate has no solenoid. A spring pushes the gate back up again after the
paper has gone.
The jogger motor (a stepper motor) [D] moves the jogger fences [C] inward or
outward.
When the main switch is turned on, the jogger motor places the jogger fences at
the home position, which is determined by monitoring the signal from the jogger
home position sensor [E].
When the start key is pressed, the jogger motor positions the jogger fences 10 mm
away from the selected paper size to wait for the paper.
When the paper is delivered to the jogger fences, the jogger fences move inward to
square the paper. After this, the jogger fences move back to the previous position
(10 mm away from the paper).
2-77
PAPER EXIT/DUPLEX
January 8, 2000
Feed-out
[A]
[B]
[C]
A293D804.WMF
[D]
[C]
[B]
A293D803.WMF
After jogging, the reverse roller solenoid [A] energizes to push down the reverse
trigger roller [B]. The reverse roller [C] turns counterclockwise continuously, so the
paper starts to reverse when the reverse trigger roller is down and catches the
paper between the rollers.
The paper is fed from the reverse roller to the inverter exit roller [D]. After the paper
starts to be fed by the inverter exit roller, the reverse trigger roller moves back up.
2-78
January 8, 2000
PAPER EXIT/DUPLEX
Detailed
Descriptions
[A]
[B]
[F]
[C]
[D]
[E]
A293D674.WMF
In duplex mode, after the paper leaves the inverter, the duplex inverter solenoid [A]
switches the junction gate [B] to direct the paper to the duplex tray. The paper is
fed through the duplex tray by duplex transport rollers 1 [C] and 2 [D], and the
duplex feed roller [E].
If duplex mode is not selected, the solenoid does not switch the junction gate, and
the paper goes to the output tray or finisher face down.
The inverter exit sensor [F] controls the on/off timing of the inverter exit clutch
which stops paper coming into the duplex unit for a while. If image processing for
the page coming out of the duplex unit is taking a long time, this mechanism
prevents the paper entering the duplex unit from slipping over the paper at the
duplex unit exit and accidentally being fed out of the unit first. The mechanism
maintains the maximum productivity of printing while preventing this type of duplex
feed error. When the clutch is on, paper stops.
2-79
PAPER EXIT/DUPLEX
January 8, 2000
1
1
3
2
2
1
5
3
4
2
7
4
6
3
8
4
A293D657.WMF
A293D651.WMF
A293D652.WMF
2-80
January 8, 2000
PAPER EXIT/DUPLEX
Detailed
Descriptions
A293D653.WMF
A293D654.WMF
2-81
PAPER EXIT/DUPLEX
January 8, 2000
A293D655.WMF
A293D656.WMF
2-82
January 8, 2000
Operation
Switch
Energy
Saver LED
Fusing Temp.
System
+5V
Main Power
LED
On
On
170 C (A292)
177 C (A293)
On
On
2-83
Detailed
Descriptions
The low power shift timer runs out after the end of a job.
January 8, 2000
INSTALLATION REQUIREMENTS
3. INSTALLATION PROCEDURE
3.1 INSTALLATION REQUIREMENTS
1. Temperature Range:
2. Humidity Range:
3. Ambient Illumination:
4. Ventilation:
5. Ambient Dust:
1. Front to back:
2. Right to left:
NOTE: The machine legs may be screwed up or down in order to level the
machine. Set a carpenters level on the exposure glass.
3-1
Installation
3.1.1 ENVIRONMENT
INSTALLATION REQUIREMENTS
January 8, 2000
3 cm, 1.2"
More than
4 cm, 1.6"
More than
10 cm, 4.0"
A293I550.WMF
CAUTION
1. Make sure the plug is firmly inserted in the outlet.
2. Avoid multi-wiring.
3. Do not set anything on the power cord.
10%
3-2
January 8, 2000
COPIER (A229/A293)
Qty
3-3
Installation
COPIER (A229/A293)
January 8, 2000
CAUTION
Rating Voltage for Peripherals
Make sure to plug the cables into the correct sockets.
FINISHER
Rating voltage of Output
Connector for Accessory;
Max. DC 24 V
A293I217.WMF
ADF
Rating voltage of Output
Connector for Accessory;
Max. DC 24 V
3-4
January 8, 2000
COPIER (A229/A293)
NOTE: Since the installation procedure is not packed with the copier as an
accessory, always bring this manual with you.
Installation
[B]
[A]
A293I551.WMF
[C]
A293I215.WMF
A293I214.WMF
CAUTION
Keep the power cord unplugged when starting the following procedure.
NOTE: 1) Keep the shipping retainers after installing the machine. They will be
reused if the machine is moved to another location in the future.
2) Insert the levelling shoes [A] under the levelling feet [B] at the front, and
level the machine before starting the installation. (The levelling feet [B]
can be screwed up or down.) Extra levelling shoes and levelling feet are
available as spare parts.
1. Remove the strips of tape from the outside as shown above.
2. Keep the factory setting data sheet [C] for future usage.
3-5
COPIER (A229/A293)
January 8, 2000
A293I213.WMF
[B]
[A]
A293I216.WMF
3. Draw out trays 1 and 2, and take out the accessory items [A] placed inside.
4. Remove the strips of tape from the inside and spring retainer [B] as shown
above.
3-6
January 8, 2000
COPIER (A229/A293)
[B]
[A]
Installation
[C]
A293I560.WMF
[F]
[G]
[E]
[D]
A293I211.WMF
5. Open the front cover and remove the strips of tape [A].
6. Remove the blade release pin [B] together with the transfer belt lock plate [C]
(1 screw).
7. Pull out the fusing unit. Lower the lever [D], remove the oil supply unit [E], and
remove the front and rear clamps [F]. Reinstall the oil supply unit and push in
the fusing unit. Remove the strip of filament tape [G] from the fusing unit.
3-7
COPIER (A229/A293)
January 8, 2000
[C]
A293I553.PCX
[B]
[A]
A293I552.WMF
[D]
[E]
[F]
A229I105.WMF
3-8
January 8, 2000
COPIER (A229/A293)
[B]
Installation
[C]
[A]
A293I555.WMF
[E]
[F]
[D]
A293I556.WMF
3-9
COPIER (A229/A293)
January 8, 2000
[A]
[B]
A293I557.WMF
[C]
[H]
A293I558.WMF
[G]
[D]
[F]
[E]
A293I559.WMF
17. Pour in one pack of developer [A] while turning the knob [B]. Distribute the
developer evenly along the development unit.
18. Attach the toner hopper [C] to the development unit (2 screws).
19. Install the development unit in the machine.
20. Connect two connectors [D].
21. Attach the drum stay [E] and attach the drum stay knob [F] and one screw [G].
NOTE: When installing the drum stay, be careful not to pinch the cables, and
keep the cables away from the gear [H].
3-10
January 8, 2000
COPIER (A229/A293)
[A]
Installation
[C]
[D]
[G]
[B]
A293I552.WMF
[F]
[H]
[E]
[H]
[G]
A293I561.WMF
22. Set the toner bottle holder in position (1 screw [A]) and attach the shutter inner
cover [B] (1 screw).
NOTE: When attaching the shutter cover, make sure that the pin [C] in the
shutter engages the stopper [D].
23. Install a toner bottle by following the instructions on the decal.
24. Attach the three plastic mylar strips [E] to the back of the original exit tray [F].
NOTE: 1) The small mylar strip should be in the middle.
2) The mylar strips must be attached to the tray side [G] first, then to
the base copier side [H].
3-11
COPIER (A229/A293)
January 8, 2000
[C]
[B]
[A]
A293I562.WMF
E
NOTE: If you cannot enter the SP mode before the machine automatically starts
Auto Process Control, do not turn off the main switch until step 30 finishes.
3-12
January 8, 2000
COPIER (A229/A293)
30. Select Copy SP on the LCD, and perform the initial setting as follows:
1) Enter 2963 using the numeric keys.
2) Press the Enter key.
3) Press the Start key on the LCD.
NOTE: This SP mode performs the TD initial setting and the forced toner
supply. It will stop automatically when both procedures have finished.
31. Initialize the electrical copy counter using SP7-825.
32. If necessary, select the correct display language (SP5-009).
34. Change the paper size for all paper trays to suit the customers requests. (See
section 3.3 Paper Size Change for details.)
35. Attach the appropriate paper size decals, which are included as accessories, to
each paper feed tray.
36. Check copy quality and machine operation.
3-13
Installation
LCT (A698)
January 8, 2000
Q'ty
3-14
January 8, 2000
LCT (A698)
[B]
[B]
[C]
[E]
Installation
[A]
A698I501.WMF
A698I500.WMF
[D]
A698I502.WMF
[F]
A698I504.WMF
CAUTION
Unplug the copier power cord before starting the following procedure.
1. Remove the four strips of tape [A].
2. Open the LCT cover [B] and remove the tape [C] fixing the paper trailing edge
stopper.
3. Remove the tray cushion [D] secured with strips of tape [E].
4. Remove the LCT connector [F] (3 screws).
3-15
LCT (A698)
January 8, 2000
[A]
[B]
A698I504.WMF
[C]
[C]
A698I505.WMF
[D]
A698I506.WMF
5. Remove the feed unit cover [A] (2 screws) and free the LCT connectors [B].
6. Remove the shipping retainers [C].
7. Install the LCT feed unit [D] to the copier (3 screws - M 4 x 8).
3-16
January 8, 2000
[C]
LCT (A698)
[D]
[D]
[A]
Installation
[B]
A698I507.WMF
[G]
[E]
[F]
A698I508.WMF
3-17
LCT (A698)
January 8, 2000
[A]
[C]
[B]
A698I509.WMF
[D]
A698I510.WMF
11. Hold the upper stay [A] of the LCT and place the LCT on the plates [B] of the
LCT connector.
CAUTION
Properly place the LCT on the plate [B] of the LCT connector.
12. Insert the two pins [C] on the LCT connector into the two holes on the LCT.
13. Secure the LCT to the LCT connector (3 screws).
14. Set the cap [D] in the front screw access hole.
3-18
LCT (A698)
Installation
January 8, 2000
A698I511.WMF
288.3 rpm
[B]
270rpm SW1
[A]
[C]
[D]
A698I512.WMF
January 8, 2000
Description
Front Joint Bracket
Rear Joint Bracket
Entrance Guide Plate
Shift Tray
Exit Guide Mylar
Staple Position Decal
Tapping Screw - M3 x 6
Tapping Screw - M4 x 14
Tapping Screw - M3 x 8
Cushion
Lower Grounding Plate
Installation Procedure (English)
New Equipment Condition Report (Multi-language)
Qty
1
1
1
1
1
1
1
4
4
1
1
1
1
7
9
3
8
10
6
11
B312I505.WMF
3-20
January 8, 2000
Installation
B312I506.WMF
B312I507.WMF
CAUTION
Unplug the main machine power cord before starting the following
procedure.
1. Unpack the finisher and remove the tapes.
3-21
January 8, 2000
[B]
[C]
B312I102.WMF
B312I502.WMF
[A]
[F]
[E]
[D]
[G]
B312I512.WMF
2. Install the front joint bracket [A] and rear joint bracket [B] (2 screws - M4 x 14
each).
3. Install the lower grounding plate [C].
4. The position of the cushion [D] varies depending on which base copier or
peripherals that are installed. Attach the cushion on the plate as follows
Position [E] for A292/A293 copier.
Position [F] when the optional mailbox (G909) in installed.
5. Install the entrance guide plate [G] (2 screws).
3-22
January 8, 2000
[C]
[F]
B312I534.WMF
Installation
[E]
[B]
[A]
[D]
B312I510.WMF
6. Open the front door of the finisher, and remove the screw [A] which secures the
locking lever [B]. Then pull the locking lever.
7. Align the finisher on the joint brackets, and lock it in place by pushing the
locking lever.
NOTE: Before securing the locking lever, make sure that the top edges of the
finisher and the copier are parallel from front to rear as shown [C].
8. Secure the locking lever (1 screw) and close the front door.
9. Install the shift tray [D] (4 screws).
10. Connect the finisher cable [E] to the main machine.
11. Attach the staple position decal [F] to the ARDF as shown.
12. Turn on the main power switch and check the finisher operation.
3-23
January 8, 2000
Qty
1. Spacer 2 mm..................................................................... 1
2. Spacer 1 mm.................................................................... 2
3. Stepped Screw Short ....................................................... 1
4. Stepped Screw Long........................................................ 1
5. Punch Unit Knob ................................................................. 1
6. Spring ................................................................................. 1
7. Harness Long................................................................... 1
8. Harness Short .................................................................. 1
9. Hopper ................................................................................ 1
10. Punch Position Decal........................................................ 1
11. Tapping Screw M4 x 10 ................................................. 2
12. Screw with Flat Washer M4 x 6...................................... 1
13. New Equipment Condition Report (Multi-language) .......... 1
3-24
January 8, 2000
[D]
[B]
A812I500.WMF
[C]
A812I501.WMF
CAUTION
Unplug the copier power cord and remove the 3,000-sheet finisher from the
copier before starting the following procedure.
1. Unpack the punch unit and remove the shipping retainers [A] (4 screws) and [B]
(1 screw).
2. Open the front door and remove the hopper cover [C] (2 screws).
3. Remove the rear cover (2 screws) and remove the transport guide plate [D] (4
screws).
3-25
Installation
[A]
January 8, 2000
[E]
[A]
[B]
A812I502.WMF
[D]
[C]
A812I503.WMF
3-26
January 8, 2000
[E]
[B]
A812I504.WMF
[C]
[D]
[F]
A812I505.WMF
A812I506.WMF
3-27
Installation
[A]
FINISHER (B302)
January 8, 2000
B302I002.WMF
B302I003.WMF
[C]
[B]
[D]
[A]
B302I014.WMF
B302I019.WMF
CAUTION
Unplug the machine power cord before starting the following procedure.
1. Unpack the finisher and remove the tapes and shipping retainers as shown
above.
2. Open the front door and remove the shipping retainers. Remove the bracket [A]
(2 screws) securing the stapler unit.
3. Install the front joint bracket [B] and rear joint bracket [C] (two M4 x 14 screws
each) on the left side of the copier.
4. Remove the connection plate [D].
3-28
January 8, 2000
FINISHER (B302)
Installation
[A]
B302I004.WMF
[B]
B302I005.WMF
[C]
[D]
0 ~ 2 mm
0 ~ 5 mm
B302I107.WMF
3-29
FINISHER (B302)
January 8, 2000
[C]
B302I534.WMF
[E]
[B]
[D]
[A]
B302I006.WMF
9. Open the front door of the finisher, and remove the screw [A] which secures the
locking lever. Then pull the locking lever [B].
10. Align the finisher on the joint brackets, and lock it in place by pushing the
locking lever [B].
NOTE: Before securing the locking lever, make sure that the top edges of the
finisher and the copier are parallel from front to rear as shown [C].
11. Secure the locking lever (1 screw) and close the front door.
12. Install the shift tray [D] (four M3 x 8 screws).
13. Connect the finisher cable [E] to the copier.
3-30
January 8, 2000
Installation
11
10
1
A812I101.WMF
Check the quantity and condition of the accessories in the box against the following
list:
Description
Quantity
1. Spacer - 2 mm .......................................................................... 1
2. Spacer - 1 mm .......................................................................... 2
3. Stepped Screw - Short .............................................................. 1
4. Stepped Screw - Long............................................................... 1
5. Punch Unit Knob ....................................................................... 1
6. Spring........................................................................................ 1
7. Hopper ...................................................................................... 1
8. Tapping Screw - M4 x 10 .......................................................... 2
9. Screw with Flat Washer - M4 x 6 .............................................. 1
10. Sensor Bracket ......................................................................... 1
11. Punch Position Decal ................................................................ 1
3-31
January 8, 2000
[C]
[B]
A812I500.WMF
[E]
[D]
[D]
A812I007.WMF
A812I008.WMF
CAUTION
Unplug the copier power cord and remove the finisher from the copier
before starting the following procedure.
Unpack the punch unit and remove the shipping retainers [A] (4 screws) and [B] (1
screw)
1. Remove the inner cover [C] of the finisher and remove the caps [D].
2. Remove the rear cover of the finisher (2 screws) and remove the transport
guide plate [E] (4 screws).
3-32
January 8, 2000
[B]
Installation
[A]
[E]
A812I010.WMF
[D]
[C]
A812I011.WMF
3-33
January 8, 2000
[A]
A812I009.WMF
[B]
A812I012.WMF
[C]
A812I013.WMF
3-34
January 8, 2000
A293I569.WMF
[E]
A293I568.WMF
[H]
[G]
A293I567.WMF
1. Hold the key counter plates [A] on the inside of the key counter bracket [B] and
insert the key counter holder [C].
2. Secure the key counter holder to the bracket (2 screws).
3. Attach the key counter cover [D] (2 screws).
4. Remove the small cover [E] on the right side of the copier as shown.
5. Remove the jumper connector [F].
6. Install the stepped screw [G].
7. Install the key counter assembly [H] (1 screw).
8. Instruct the users key operator to enable the key counter with the User Tools
(User Tools System Settings Count Manager Key Counter).
3-35
Installation
[F]
January 8, 2000
[D]
[B]
[C]
[A]
[E]
B322I502.WMF
B322I504.WMF
3-36
January 8, 2000
[B]
[E]
[D]
[A]
[C]
Installation
[H]
B322I101.WMF
[G]
[F]
B322I102.WMF
7. Connect the harness [A] between the interface board [B] and the connectotr
board [C].
8. Connect the cable [D] to the boards.
NOTE: The terminals [E] must face the right hand side of the machine.
9. Install the interface board [F] (1 connector).
10. Install the connector board [G] (3 screws).
NOTE: Push the HDD cable [H] into the inside of the machine.
11. Reassemble the machine.
3-37
January 8, 2000
[B]
[A]
[B]
B322I505.WMF
12. Install the other copy connector kit in the other machine.
13. Connect the two machines with the cable [A] and secure it with clamps [B] (1
screw each).
14. Check the operation.
3-38
January 8, 2000
GENERAL CAUTIONS
4. SERVICE TABLES
4.1 GENERAL CAUTIONS
Do not turn off either of the power switches while any of the electrical components
are active. Doing so might cause damage to units such as the transfer belt, drum,
and development unit when they are pulled out of or put back into the copier.
4.1.1 DRUM
An organic photoconductor (OPC) drum is more sensitive to light and ammonia gas
than a selenium drum. Follow the cautions below when handling an OPC drum.
1. Never expose the drum to direct sunlight.
3. Never touch the drum surface with bare hands. When the drum surface is
touched with a finger or becomes dirty, wipe it with a dry cloth or clean it with
wet cotton. Wipe with a dry cloth after cleaning with wet cotton.
4. Never use alcohol to clean the drum; alcohol dissolves the drum surface.
5. Store the drum in a cool, dry place away from heat.
6. Take care not to scratch the drum as the drum layer is thin and is easily
damaged.
7. Never expose the drum to corrosive gases such as ammonia gas.
8. Always keep the drum in the protective sheet when keeping the drum unit, or
the drum itself, out of the copier. Doing so avoids exposing it to bright light or
direct sunlight, and will protect it from light fatigue.
9. Dispose of used drums in accordance with local regulations.
10. When installing a new drum, do the Auto Process Control Data Adjustment (SP
2-962).
4-1
Service
Tables
2. Never expose the drum to direct light of more than 1,000 Lux for more than a
minute.
GENERAL CAUTIONS
January 8, 2000
4-2
January 8, 2000
GENERAL CAUTIONS
8. Do not touch the charge grid plate with bare hands. Also, do not bend the
charge grid plate or make any dent in it. Doing so may cause uneven charge.
4.1.7 DEVELOPMENT
1. Be careful not to nick or scratch the development roller.
2. Place the development unit on a sheet of paper after removing it from the
copier.
3. Never disassemble the development roller assembly. The position of the doctor
plate is set with special tools and instruments at the factory to ensure the
proper gap between the doctor blade and the development roller.
4. Clean the drive gears after removing used developer.
5. Dispose of used developer in accordance with local regulations.
6. Never load types of developer and toner into the development unit other than
specified for this model. Doing so will cause poor copy quality and toner
scattering.
7. Immediately after installing new developer, the TD sensor initial setting
procedure should be performed to avoid damage to the copier. Do not perform
the TD sensor initial setting with used developer. Do not make any copies
before doing the TD sensor initial setting.
8. When using a vacuum cleaner to clean the development unit casing, always
ground the casing with your fingers to avoid damaging the toner density sensor
with static electricity.
9. When replacing the TD sensor, the developer should be replaced and then the
TD sensor initial setting procedure (SP 2-801) should be done.
4-3
Service
Tables
7.
GENERAL CAUTIONS
January 8, 2000
4.1.8 CLEANING
1. When servicing the cleaning section, be careful not to damage the edge of the
cleaning blade.
2. Do not touch the cleaning blade with bare hands.
3. Before disassembling the cleaning section, place a sheet of paper under it to
catch any toner falling from it.
4-4
January 8, 2000
Service
Tables
A293M500.TIF
NOTE: 1) The installed applications appear as Copy SP and Printer SP. If the
printer application is not installed, its name does not appear.
2) The meaning of the bottom line is as follows.
Ver 7.15 uk is the BICU board software version.
4-5
January 8, 2000
3) Touch the application which you need. Then, the applications SP mode
display will appear, as shown.
A293M501.TIF
Exiting SP mode
1) Touch the Exit keys to return to the standby mode display.
4-6
January 8, 2000
A293M502.TIF
Service
Tables
A293M503.TIF
4-7
January 8, 2000
A293M501.TIF
A293M502.TIF
A293M506.TIF
4-8
January 8, 2000
Service
Tables
3. Exit SP mode.
4-9
January 8, 2000
1-002
1-003
Side-to-Side Registration
*
1
Tray - 1
2
Tray - 2
3
Tray - 3
4
Tray - 4
5
Duplex Tray
6
By-pass Tray
7
LCT
Paper Feed Timing
1
Tray, Duplex
By-pass Tray
*
*
4-10
Settings
+9 ~ -9
0.1 mm/step
+ 3.0 mm
+9 ~ -9
0.1 mm/step
+ 0.0 mm
+9 ~ -9
1 mm/step
+ 0 mm
Mode No.
Function
(Class 1 , 2 & 3)
1-007 By-pass Feed Paper Size Display
Displays the paper width sensor data for
the by-pass feed table.
132 : A3
133 : A4 Lengthwise
134 : A5 Lengthwise
141 : B4 Lengthwise
142 : B5 Lengthwise
160 : DLT
164 : LG
166 : LT Lengthwise
172 : HLT Lengthwise
1-008 Duplex Fence Adjustment
1
Distance
* Adjusts the distance between the front and
rear fences.
2
1-103
1-104
1-105
1-106
Position
Adjusts the position of the fence (side-toside position with reference to paper feed).
Settings
0 ~ -2
0.5 mm/step
-1.0 mm
Fusing Idling
OHP
Thick Paper
0: 51/2 min.
1: 10 min.
2: 15 min.
3: No idling
On/Off
control
Phase control
170 ~ 200
1C/step
185C
+10 ~ -10C
1C/step
0 (165C)
+5 ~ -10C
1C/step
0 (195C)
1-110
4-11
0: Face down
1: Face up
Service
Tables
January 8, 2000
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
1-901 CPM Change for Special Paper
1
Thick Paper
* Selects the copy speed when the paper
setting for the by-pass table is thick paper.
1-904
1-905
2-001
Tab Stack
ID Sensor
Pattern
Total Corona
Current
Image Area
4-12
Settings
0: 25 cpm
1: 35 cpm
2: 45 cpm
3: 55 cpm
NA: 3
EU: 2
0: 25 cpm
1: 35 cpm
2: 45 cpm
3: 55 cpm
NA: 2
EU: 0
Start
Start
ON: Twice
OFF: Once
-600 ~ -1300
10 V/step
-1000 V
-600 ~ -1300
10 V/step
-650 V
-900 ~ -1500
10 A/step
1300 A
-600 ~ -1300
10 V/step
-1000 V
Mode No.
Function
(Class 1 , 2 & 3)
2-001 Charge Corona Bias Adjustment
5
OHP Sheet
* Adjusts the voltage applied to the grid plate
when OHP mode is selected.
Use this if there is a copy quality problem
when making OHPs.
Normally there is no need to adjust this.
See 2-001-1.
2-101 Printing Erase Margin
1
Leading Edge
* Adjusts the leading edge erase margin.
The specification is 3 2 mm. See
"Replacement and Adjustment - Copy
Image Adjustments" for more on SP2-101.
2
Trailing Edge
* Adjusts the trailing edge erase margin.
The specification is 3 2 mm.
2-103
Left
Right
LD Power Adjustment
1
LD1 - 400dpi
LD1 - 600dpi
LD2 - 400dpi
LD2 - 600dpi
LD1 Power
Adjustment
(Start/End)
2-109
4-13
Settings
-600 ~ -1300
10 V/step
700 V
0.0 ~ 9.0
0.1 mm/step
3.0 mm
0.0 ~ 9.0
0.1 mm/step
3.0 mm
0.0 ~ 9.0
0.1 mm/step
2.0 mm
0.0 ~ 9.0
0.1 mm/step
2.0 mm
-127 ~ +127
1/step
1=1.1 W
+0
Start
Stop
Start
Stop
0 ~ 262
4 pulses/step
144
Service
Tables
January 8, 2000
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
2-109 Laser Beam Pitch Adjustment
2
600 dpi
* Adjusts the laser beam pitch value for 600
dpi resolution.
After replacing the LD unit , replacing or
clearing the NVRAM, use this SP mode
and SP2-109-4 to adjust the laser beam
pitch. Refer to Replacement and
Adjustment - Laser Beam Pitch
Adjustment for details.
400 dpi Initial
3
* Initializes the laser beam pitch for 400 dpi
Setting
to the SP2-109-1 value.
After inputting a value for SP2-109-1, this
SP must be used.
4
600 dpi Initial
* Initializes the laser beam pitch for 600 dpi
Setting
to the SP2-109-2 value.
After inputting a value for SP2-109-2, this
SP must be used.
5
Auto Pitch
* Inputs the interval for the automatic laser
Adjustment
beam pitch adjustment
Interval
When the number of times that the
resolution been changed reaches this
value, the laser unit position is
automatically corrected.
6
Current LD
* Displays the current LD unit position
Unit Position
(number of pulses from home position). If
this is different from the value of 2-109-1 or
2-109-2, LD unit positioning has failed.
* Displays how many times the LD unit
7
Beam Pitch
position has been changed (how many
Change
times the resolution has changed.)
Counter
When the laser beam pitch adjustment is
done, this counter is reset to 0.
8
Beam Pitch
* Resets the values of SP2-109-6 and SP2Data Reset
109-7.
After replacing the LD unit, this SP mode
must be done.
2-110 Test Mode dpi
Designer use only. Do not change this
value.
2-201
ID Sensor
Pattern
4-14
Settings
0 ~ 284
4 pulses/step
168
Start
Start
0 ~ 65535
1/step
1000 times
0: 400 dpi
1: 600 dpi
2: 15.4 x 16
3: 16 x 15.4
-200 ~ -700
10 V/step
-550 V
-200 ~ -700
10 V/step
-400 V
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
2-201 Development Bias Adjustment
3
OHP Sheet
* Adjusts the development bias for copying
onto OHP sheets.
4
2-208
2-209
2-210
-200 ~ -700
10 V/step
-300 V
-140 ~ -380
1 V/step
-280 V
Start
Sensor
Control
Image Pixel
Count
50 ~ 2000
5 mg/s/ step
850 mg/s
0 ~ 500
1 copy/step
10 copies
ID Sensor Interval
1.0 ~ 4.0
0.01V/step
3.0 V
(When
perform
SP2801,
SP2963)
2.5 V
(When
SP2967 is
on)
4-15
Service
Tables
2-207
Development
Performance
Settings
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
2-223 VT Display
Function
*
2-301
2-506
Settings
15 ~ 200
1 A/step
65 A
2nd Copy
15 ~ 200
1 A/step
65 A
By-pass Tray
15 ~ 200
1 A/step
75 A
Post Card
15 ~ 200
1 A/step
165 A
Between
Papers
Thick Paper
4-16
15 ~ 200
1 A/step
15 A
15 ~ 200
1 A/step
75 A
1 : No
2 : Yes
1 ~ 100
1 minute/step
15 minutes
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
2-801 TD Sensor Initial Setting
Function
Performs the TD sensor initial setting. This
SP mode controls the voltage applied to
the TD sensor to make the TD sensor
output about 3.0 V. When SP2967 is on,
TD sensor output is about 2.5 V. After
finishing this, the TD sensor output voltage
is displayed.
Use this mode only after changing the TD
sensor or the developer.
Start
Start
2-804
2-813
2-902
Test Pattern
Density
4-17
1:Operate
(yes)
0:Not operate
(No)
100 ~ 10 k
100 print/step
5k
0: Used (the
-table for the
selected
image mode
is used)
1: Not used
(no -table is
used)
0: No
1: Pattern 1
2: Pattern 2
0 ~ 255
255
1/step
Service
Tables
2-803
Settings
2-913
*
*
Printer
Lc(OFF)
Settings
9.7 V
- 2.0 ~+ 2.0
0.1 %/step
+ 0.0 %
2-912
Function
2-911
January 8, 2000
- 2.0 ~+ 2.0
0.1 %/step
+ 0.0 %
-30 ~ +30
1 mm/step
0 mm
-30 ~ +30
1 mm/step
0 mm
0 ~ 20
1/step
2
0 ~ 15
1/step
15
LD Off Check
Checks whether the LD turns off or on
when the front door is opened.
0 : On 1: Off
2-930
4-18
0 : No
1 : Yes
Mode No.
Function
(Class 1 , 2 & 3)
2-961 Developer Initialization (Factory)
Factory use only.
2-962 Auto Process Control
* Automatically adjusts the following process
control factors.
1. ID sensor
2. Drum potential sensor
3. Charge grid voltage (by changing VD)
4. LD power (by changing VH)
5. Image density adjustment
Before using this SP, auto process control
should be on (SP3-901)
After changing the drum, ID sensor, drum
potential sensor, LD unit, or toner density
sensor, this SP should be used.
2-963 Toner Supply From Toner Bottle
When installing a new machine, the
following two process are done
automatically.
1. Developer initialization
2. Forced toner supply (sends toner to the
toner hopper)
Do not use this SP after replacing the
developer. Use SP2-801 (developer
initialization)
2-964 Blade Protection
Pattern
1
* Selects the interval for applying a strip of
Interval
toner across drum and transfer belt to
prevent the drum cleaning blade and belt
cleaning blade from peeling off.
2
2-965
Pattern
Density
Settings
Start
Start
Service
Tables
January 8, 2000
0 ~ 50
1 /step
0 (not
applied)
0 ~ 15
1 /step
1
0 ~ 100
1g /step
3g
0 ~ 100
1 g /step
3g
0~5
1 /step
2s
0 ~ 20
1 s/step
6s
0 ~ 50
1 time/step
30 times
After First
Toner Waste
Pump Clutch
On Time
Pump Motor
On Time
Return to First
Toner Waste
4-19
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
2-965 Toner Pump Adjustment
6
Aggregate of
*
Toner Waste
2-966
2-967
2-970
2-971
3-001
Function
Factory use only
Initialization
Settings
4-20
OFF: No
ON: Yes
OFF: No
ON: Yes
0 ~ 255
1/step
90
Start
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
3-103 ID Sensor Output Display
*
3-902
Settings
4-21
ON
OFF
Service
Tables
3-901
Function
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
4-008 Scanner Sub Scan Magnification
* Adjusts the magnification in the sub scan
direction for scanning.
If this value is changed, the scanner motor
speed is changed.
See "Replacement and Adjustment - Copy
Image Adjustments" for details.
4-010
4-011
4-012
4-013
Trailing Edge
Left
Right
- 0.9 ~ + 0.9
0.1 %/step
+ 0.0 %
- 9.0 ~ + 9.0
0.1 mm/step
+ 0.0 mm
- 6.0 ~ + 6.0
0.1 mm/step
+ 0.0 mm
0.0 ~ 0.9
0.1 mm/step
0.5 mm
4-015
Settings
4-22
0: Stop
1: Start
-20 ~ 20
1/step
0
Mode No.
Function
(Class 1 , 2 & 3)
4-301 APS Sensor Output Display
Displays the APS sensor output signals
when an original is placed on the exposure
glass.
Bit 0: Width sensor 1
Bit 1: Width sensor 2
Bit 2: Width sensor 3
Bit 3: Length sensor 1
Bit 4: Length sensor 2
See Detailed Section Descriptions
Original Size Detection in Platen Mode for
more details.
4-303 APS A5/HLT Size Original Detection
* Selects whether or not the copier
determines that the original is A5/HLT size
when the APS sensor does not detect the
size.
If "A5 length/51/2" x 81/2" is selected, paper
sizes that cannot be detected by the APS
sensors are regarded as A5 lengthwise or
51/2" x 81/2".
If "Not detected" is selected, "Cannot detect
original size" will be displayed.
If not using 8 k and 16 k paper, select 0 or
1.
If using 8 k and 16 k paper, select 2 or 3.
4-428 Scanner Adjustment
1
Flag Display
* Displays whether or not the standard white
level adjustment has been done.
2
Standard
Corrects the standard white level from the
white plate.
This SP mode is for factory use only. Do
not use this SP mode.
4-902 SBU Setting
Image data
1
* Changes the image data path in the SBU.
Path Setting
This SP mode is for factory use only. Do
not use this SP mode.
Settings
00000000
0: Not
detected
1: Detected
0: Not
detected
1: A5 length /
51/2" x 81/2"
2: Not
detected
3: A5
length/
51/2 x 81/2
Adjusted
Not adjusted
Start
0 ~5
1/step
0
SBU ID
First-side
E/O
Adjustment
0 ~ 255
1/step
128
Last-side
E/O
Adjustment
0 ~ 255
1/step
128
4-23
Service
Tables
January 8, 2000
Last-side
Bk Adjustment
15
First-side Gain
Range
Adjustment
16
Last-side Gain
Range
Adjustment
19
First-side Gain
Adjustment
E-ch
20
First-side Gain
Adjustment
O-ch
21
Last-side Gain
Adjustment
E-ch
22
Last-side Gain
Adjustment
O-ch
25
Standard
White Level
Adjustment
31
First-side E/O
Adjustment
(Memory)
January 8, 2000
Function
* Checks the value of the black level for the
first side after adjusting the black level at
power-up.
This SP mode is for designer use only.
Do not use this SP mode.
* Checks the value of the black level for the
last side after adjusting the black level at
power-up.
This SP mode is for designer use only.
Do not use this SP mode.
* Checks the AGC gain range of the white
level for the first side after adjusting the
white level at power-up.
This SP mode is for designer use only.
Do not use this SP mode.
* Checks the AGC gain value of the white
level for the last side after adjusting the
white level at power-up.
This SP mode is for designer use only.
Do not use this SP mode.
* Checks the AGC gain value of the white
level for the EVEN channel of the first side
after adjusting the white level at power-up.
This SP mode is for designer use only.
Do not use this SP mode.
* Checks the AGC gain value of the white
level for the ODD channel of the first side
after adjusting the white level at power-up.
This SP mode is for designer use only.
Do not use this SP mode.
* Checks the AGC gain value of the white
level for the EVEN channel of the last side
after adjusting the white level at power-up.
This SP mode is for designer use only.
Do not use this SP mode.
* Checks the AGC gain value of the white
level for the ODD channel of the last side
after adjusting the white level at power-up.
This SP mode is for designer use only.
Do not use this SP mode.
* Checks the value of the standard white level
after adjusting the white level.
4-24
Settings
0 ~ 255
1/step
170
0 ~ 255
1/step
170
0 ~ 255
1/step
80
0 ~ 255
1/step
80
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
117
0 ~255
1/step
128
Mode No.
(Class 1 , 2 & 3)
4-902 SBU Setting
32
Last-side E/O
Adjustment
(Memory)
35
First-side Bk
Adjustment
(Memory)
36
Last-side Bk
Adjustment
(Memory)
43
First-side Gain
Range
Adjustment
(Memory)
44
Last-side Gain
Range
Adjustment
(Memory)
47
First-side Gain
Adjustment Ech (Memory)
48
First-side Gain
Adjustment Och (Memory)
49
Last-side Gain
Adjustment Ech (Memory)
50
Last-side Gain
Adjustment Och (Memory)
53
Standard
White Level
Adjustment
(Memory)
59
White Level
Data
61
First-side Gain
Range
Adjustment at
Factory
4-25
Settings
0 ~255
1/step
128
0 ~ 255
1/step
170
0 ~ 255
1/step
170
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
117
0: Maximum
1: Minimum
0 ~ 255
1/step
80
Service
Tables
January 8, 2000
January 8, 2000
Function
* Checks the AGC gain value of the white
level for the ODD channel of the first side
after adjusting the white level at power-up.
65
First-side Gain
Adjustment -E
ch at Factory
66
First-side Gain
Adjustment-O
ch at Factory
67
Last-side Gain
Adjustment-E
ch at Factory
68
Last-side Gain
Adjustment-O
ch at Factory
71
Standard
White Level
Adjustment at
Factory
75
Overflow Flag
76
Time-out Flag
78
SBU Reset
Error Flag
79
Error Flag
80
Gain
Adjustment
Fast/Last
Error Times
81
Offset Level
Read Error
Times
4-26
Settings
0 ~ 255
1/step
80
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
117
0 ~ 1023
1/step
0
0 ~ 1023
1/step
0
0 ~ 15
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
0 ~ 255
1/step
0
January 8, 2000
4-903
83
Offset Level
Read Error
Times
84
Gain Level
Read Error
Times
85
Retry to Adjust
Error Fail
Time
86
Retry to Adjust
Success Time
Filter Setting
2
Filter Mode
Setting
5
Full Size
Mode
Image Shift in
Magnification
Photo Mode
Filter
Selection
Function
Settings
4-27
Service
Tables
Mode No.
(Class 1 , 2 & 3)
4-902 SBU Setting
82
Gain Level
Read Error
Times
0~3
0
0: Normal
operation
1: Always full
size mode
0 ~ 8191
1/step
0
0: MTF Filter
1:
Smoothing
Filter
14
15
Pre-filter Type
(Text/Photo
mode 25% ~
49%)
Pre-filter Type
(Text/Photo
mode 50% ~
154%)
Pre-filter Type
(Pale mode)
January 8, 2000
Function
* Selects the pre-filter type.
0: None
* 1: Smoothing (Normal)
2: Smoothing (Weak)
3 ~ 5: Special smoothing filters which
*
reduce moir but do not weaken the
edges of low contrast text. A suitable
filter should be selected depending
*
on the original type.
6: MTF (Weak)
7: MTF (Normal)
8 ~ 10: Special smoothing filters only for the
*
main scan direction. These filters
should be used if the edges of lines
that are parallel to the sub scan line
are weakened when a filter from 3 ~
*
5 is selected. A suitable filter should
be selected depending on the
original type.
*
This SP is ignored unless the user selects
Service Mode in UP mode.
Settings
0 ~ 10
1/step
1
0 ~ 10
1/step
0
0 ~ 10
1/step
1
0 ~ 10
1/step
1
0 ~ 10
1/step
0
0 ~ 10
1/step
1
0 ~ 10
1/step
1
16
Pre-filter Type
(Generation
mode)
18
0~5
1/step
2
19
Filter LevelGeneration
Copy
0~5
1/step
3
20
0 ~ 13
1/step
13
21
4-28
0~6
1/step
6
Mode No.
(Class 1 , 2 & 3)
4-903 Filter Setting
22
Filter
Strength25% ~ 49%
(Main Scan
Direction-Text)
23
Filter
Strength25% ~ 49%
(Sub Scan
Direction-Text)
24
25
26
Filter
Strength50% ~ 154%
(Main Scan
Direction-Text)
27
Filter
Strength50% ~ 154%
(Sub Scan
Direction-Text)
Settings
0~6
1/step
1
0~6
1/step
1
0 ~ 13
1/step
13
Service
Tables
January 8, 2000
0~6
1/step
6
0~6
1/step
1
0~6
1/step
1
4-29
0 ~ 13
1/step
13
30
31
Filter
Strength155% ~ 256%
(Main Scan
Direction-Text)
Filter
Strength155% ~ 256%
(Sub Scan
Direction-Text)
32
33
34
Filter
Strength257% ~ 400%
(Main Scan
Direction-Text)
35
Filter
Strength257% ~ 400%
(Sub Scan
Direction-Text)
January 8, 2000
Function
* Selects the MTF filter coefficient in the sub
scan direction for 155% ~ 256% reduction
for text mode.
0: Weak 6: Strong
This SP is ignored unless the user selects
Service Mode in UP mode.
* Selects the MTF strength in the main scan
direction for 155% ~ 256% reduction for text
mode.
0: Weak 6: Strong
4-30
Settings
0~6
1/step
2
0~6
1/step
0
0~6
1/step
4
0 ~ 13
1/step
13
0~6
1/step
2
0~6
1/step
0
0~6
1/step
4
January 8, 2000
37
Smoothing
Filter-Photo
mode
38
Filter
StrengthPhoto mode
39
40
41
42
Filter
Strength-25%
~ 49% (Main
Scan
DirectionText/Photo)
Filter
Strength-25%
~ 49% (Sub
Scan
DirectionText/Photo)
Function
Settings
0 ~ 13
1/step
13
0~7
1/step
4
0 ~ 13
1/step
13
4-31
0~6
1/step
1
Service
Tables
Mode No.
(Class 1 , 2 & 3)
4-903 Filter Setting
36
MTF FilterPhoto Mode
0~6
1/step
3
0~6
1/step
0
0~6
1/step
0
44
45
Filter
Strength-50%
~ 154% (Main
Scan
DirectionText/Photo)
January 8, 2000
Function
Settings
0 ~ 13
1/step
13
0~6
1/step
0
0~6
1/step
3
Filter
Strength-50%
~ 154% (Sub
Scan
DirectionText/Photo)
47
48
4-32
0~6
1/step
1
0 ~ 13
1/step
13
0~6
1/step
3
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
4-903 Filter Setting
49
Filter
Strength155% ~ 256%
(Main Scan
DirectionText/Photo)
Settings
0~6
1/step
0
Filter
Strength155% ~ 256%
(Sub Scan
DirectionText/Photo)
0~6
1/step
3
51
Filter Level
257% ~ 400%
(Main Scan
DirectionText/Photo)
52
53
Filter
Strength257% ~ 400%
(Main Scan
DirectionText/Photo)
54
Filter
Strength257% ~ 400%
(Sub Scan
DirectionText/Photo)
4-33
0 ~ 13
1/step
13
0~6
1/step
3
0~6
1/step
0
0~6
1/step
3
Service
Tables
January 8, 2000
Function
Settings
0 ~ 13
1/step
3
56
Filter
Strength-Pale
Mode
0~6
1/step
3
57
Filter LevelGeneration
Mode
0 ~ 13
1/step
13
58
Filter
StrengthGeneration
Mode
60
62
63
Independent
Dot EraseText Mode
Independent
Dot EraseText/Photo
Mode
Independent
Dot ErasePale Mode
4-34
0~6
1/step
1
0 ~ 14
1/step
3
0 ~ 14
1/step
3
0 ~ 14
1/step
3
January 8, 2000
65
66
67
68
Scanner
Gamma
Thresh Level Text
Scanner
Gamma
Thresh Level Photo
Scanner
Gamma
Thresh Level Text/Photo
Scanner
Gamma
Thresh Level Pale
Function
* Selects the independent dot erase level for
generation copy mode.
Scanner
Gamma
Thresh Level Generation
0 ~ 14
1/step
3
0 ~ 255
1/step
0
Settings
4-35
Service
Tables
Mode No.
(Class 1 , 2 & 3)
4-903 Filter Setting
64
Independent
Dot Erase Generation
Copy Mode
71
Background
Erase Mode Photo
72
Background
Erase Mode Text/Photo
73
Background
Erase Mode Pale
74
Background
Erase ModeGeneration
January 8, 2000
Function
* Selects the background erase function
setting in text mode.
0: Not done
1: Weak background erase (the MTF filter is
not used if the pixel is below the
threshold selected with SP4-903-65.)
2: Strong background erase (the pixel is
changed to 0 if it is below the threshold
level selected with SP4-903-65.)
This SP is ignored unless the user selects
Service Mode in UP mode.
* Selects the background erase function
setting in photo mode.
0: Not done
1: Strong background erase (the pixel is
changed to 0 if it is below the threshold
level selected with SP4-903-66.)
This SP is ignored unless the user selects
Service Mode in UP mode.
* Selects the background erase function
setting in text/photo mode.
0: Not done
1: Weak background erase (the MTF filter is
not used if the pixel is below the
threshold selected with SP4-903-67.)
2: Strong background erase (the pixel is
changed to 0 if it is below the threshold
level selected with SP4-903-67.)
This SP is ignored unless the user selects
Service Mode in UP mode.
S Selects the background erase function
setting in pale mode.
0: Not done
1: Weak background erase (the MTF filter is
not used if the pixel is below the
threshold selected with SP4-903-68.)
2: Strong background erase (the pixel is
changed to 0 if it is below the threshold
level selected with SP4-903-68.)
This SP is ignored unless the user selects
Service Mode in UP mode.
* Selects the background erase function
setting in generation mode.
0: Not done
1: Weak background erase (the MTF filter is
not used if the pixel is below the
threshold selected with SP4-903-69.
2: Strong background erase (the pixel is
changed to 0 if it is below the threshold
level selected with SP4-903-69.
This SP is ignored unless the user selects
Service Mode in UP mode.
4-36
Settings
0~2
1/step
0
0~1
1/step
0
0~2
1/step
0
0~2
1/step
0
0~2
1/step
0
Mode No.
(Class 1 , 2 & 3)
4-903 Filter Setting
75
Line
Thickness
CorrectionGeneration
Settings
0:
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
14:
15:
Main Scan
No Correction
No Correction
No Correction
No Correction
Thinner 1
Thinner 1
Thinner 1
Thinner 1
Thinner 2
Thinner 2
Thinner 2
Thinner 2
Thicker
Thicker
Thicker
Thicker
0 ~ 15
1/step
5
Sub Scan
No Correction
Thinner 1
Thinner 2
Thicker
No Correction
Thinner 1
Thinner 2
Thicker
No Correction
Thinner 1
Thinner 2
Thicker
No Correction
Thinner 1
Thinner 2
Thicker
Service
Tables
January 8, 2000
Line Thickness:
Thicker > No Correction > Thinner 1 >
Thinner 2
76
77
Line
Thickness
Correction Threshold
(Main Scan Generation)
Line
Thickness
Correction Generation
(Sub Scan)
4-37
0~5
1/step
2
0~5
1/step
2
January 8, 2000
Function
Settings
0:
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
14:
15:
Main Scan
No Correction
No Correction
No Correction
No Correction
Thinner 1
Thinner 1
Thinner 1
Thinner 1
Thinner 2
Thinner 2
Thinner 2
Thinner 2
Thicker
Thicker
Thicker
Thicker
0 ~ 15
1/step
5
Sub Scan
No Correction
Thinner 1
Thinner 2
Thicker
No Correction
Thinner 1
Thinner 2
Thicker
No Correction
Thinner 1
Thinner 2
Thicker
No Correction
Thinner 1
Thinner 2
Thicker
Line Thickness:
Thicker > No Correction > Thinner 1 >
Thinner 2
79
Line
Thickness
Correction Threshold
(Main ScanText)
80
Line
Thickness
Correction Threshold
(Sub ScanText)
4-38
0~5
1/step
2
0~5
1/step
2
Mode No.
(Class 1 , 2 & 3)
4-903 Filter Setting
81
Line
Thickness
Correction Text/Photo
Mode
Settings
0:
1:
2:
3:
4:
5:
6:
7:
8:
9:
10:
11:
12:
13:
14:
15:
Main Scan
No Correction
No Correction
No Correction
No Correction
Thinner 1
Thinner 1
Thinner 1
Thinner 1
Thinner 2
Thinner 2
Thinner 2
Thinner 2
Thicker
Thicker
Thicker
Thicker
0 ~ 15
1/step
5
Sub Scan
No Correction
Thinner 1
Thinner 2
Thicker
No Correction
Thinner 1
Thinner 2
Thicker
No Correction
Thinner 1
Thinner 2
Thicker
No Correction
Thinner 1
Thinner 2
Thicker
Service
Tables
January 8, 2000
Line Thickness:
Thicker > No Correction > Thinner 1 >
Thinner 2
82
83
84
Line
Thickness
Correction Threshold
(Main ScanText/Photo)
Line
Thickness
Correction Threshold
(Sub Scan Text/Photo)
Scanner
Gamma
Selection Text Mode
0~5
1/step
2
0~5
1/step
2
0~2
1/step
1
4-39
4-904
IPU Setting -1
Laser Pulse
1
Positioning in
Text and
Text/Photo
2
Gradation
Processing
Selection Photo
Gradation
Processing
Selection Text/Photo
Forced Binary
Mode
Phase Control
Text
Smoothing
Filter Level in
Photo Mode
Texture Erase
Filter Level in
Text Mode
January 8, 2000
Function
Selects the scanner and printer gamma
settings used when Service Mode for
Text/Photo mode is selected.
0: Scanner gamma for Photo Priority is
used.
1: Scanner gamma for Normal is used.
2: Scanner gamma for Text Priority is
used.
4-40
Settings
0~2
1/step
1
0: Off
1: On
0~4
1
0~1
1
0: No
1: Yes
0: No
1: Yes
0~5
2
0~2
0
Mode No.
(Class 1 , 2 & 3)
4-904 IPU Setting -1
8
Gradation
Process in
Photo Area
Image Data
Path
12
Binary Thresh
Level
18
Binary Dither
Pattern
20
(Number of
lines)
Thin Line
Mode in Laser
Writing - Text
22
Thin Line
Mode in Laser
Writing Text/Photo
23
Thin Line
Mode in Laser
Writing - Pale
Settings
0 ~ 255
1/step
128
0: 70 (8x8)
1: 95 (6x6)
2: 140 (8x8)
3: 180 (8x8)
0~3
2
0~3
2
4-41
0~3
2
Service
Tables
January 8, 2000
4-905
4-906
January 8, 2000
Function
Selects thin line mode level in laser writing
for generation mode.
0: None
1: Weak
2: Medium
2: Strong
Settings
0~3
2
4-908
4-42
0: No
1: Yes
0: Letter and
photo filters
1: Text filter
only
2: Photo filter
only
Mode No.
(Class 1 , 2 & 3)
4-909 IPU Setting - 2
1
Data Through
Setting in IPU
(Image
Processing)
2
Data Through
Setting in IPU
(I/F-1)
3
Data Through
Setting in IPU
(I/F-2)
4
Thin Line
Level 2 White
5
Thin Line
Level 2 - Black
Error Diffusion
Table
Main Scan
Data
Conversion
Image Data
Path-Scanner
Test
Image Data
Path-MSU
15
16
17
18
20
4-910
Image Data
PathApplication
Image Data
Path-Printer
Data Compression
1
Data
Compression
2
Data
Compression
3
ABS Core
Settings
0 ~255
1/step
0
0 ~ 255
1 /step
0
0 ~ 15
1 /step
13
0 ~ 15
1 /step
4
4-43
0 ~ 15
1 /step
12
0~1
0
0~1
0
0~4
1 /step
0
0~3
1 /step
3
0~4
1 /step
3
0~4
1 /step
3
0: On
1: Off
0 ~ 255
1/step
8
0: On
1: Off
Service
Tables
January 8, 2000
HDD
Formatting
HDD Bad
Sector
Information
Reset
HDD Bad
Sector Display
4-912
HDD Model
Name Display
January 8, 2000
Function
Checks for bad sectors on the hard disk that
develop during machine use. This takes 4
minutes.
This SP mode should be done when an
abnormal image is printed. There is no need
to do this at installation as the hard disk
firmware already contains bad sector
information, and damage is not likely during
transportation.
Bad sectors detected with this SP mode will
be stored in the NVRAM with the bad sector
data copied across from the firmware.
If the machine detects over 50 bad sectors,
SC361 will be generated. At this time, use
SP4-911-2.
Formats the hard disk. This takes 4
minutes.
Do not turn off the main power switch
during this process.
Resets the bad sector information which is
stored in the NVRAM.
This SP should be used when the hard disk
is replaced.
* Displays the number of bad sectors there
are on the hard disk.
If the machine detects a total of over 50 bad
sectors on the disk, SC361 will be
generated. At this time, use SP4-911-2.
Displays the model name of the HDD.
MTF Filter
(Main Scan)
Edge
White
Threshold
Level Edge
Detection
4-44
Settings
Start
Start
Total: 0
Copy: 0
Printer: 0
Copy Server:
0
0~7
1/step
0
0~7
1/step
0
0 ~ 255
1/step
16
Mode No.
Function
(Class 1 , 2 & 3)
4-912 Text/Photo Separation Setting
* Selects the threshold level for gray for edge
4
Gray
detection in letter/photo separation
Threshold
processing.
Level Edge
Detection
This SP is ignored unless the user selects
SP Mode Changed in UP mode.
* Selects the threshold level for black for
5
Black
edge detection in letter/photo separation
Threshold
processing.
Level Edge
Detection
This SP is ignored unless the user selects
SP Mode Changed in UP mode.
6
Peak Thresh
* This SP mode is for designer use only.
Level Change
7
Bottom Thresh
Level Change
H. Max.
Thresh Level
(Sub Scan)
Half Tone
L. Max.
Thresh Level
(Sub Scan)
Half Tone
H. Min. Thresh
Level (Sub
Scan) Half
Tone
L. Min. Thresh
Level (Sub
Scan) Half
Tone
H. Max.
Thresh Level
(Main Scan)
Half Tone
L. Max.
Thresh Level
(Main Scan)
Half Tone
H. Min. Thresh
Level (Main
Scan) Half
Tone
L. Min. Thresh
Level (Main
Scan) Half
Tone
5x3 Block
Thresh Level
Half Tone
10
11
12
13
14
15
16
Settings
0 ~ 255
1/step
32
0 ~ 255
1/step
120
0 ~ 255
1/step
80
0 ~ 255
1/step
155
0 ~ 255
1/step
16
0 ~ 255
1/step
30
0 ~ 255
1/step
40
0 ~ 255
1/step
20
0 ~ 255
1/step
16
0 ~ 255
1/step
30
0 ~ 255
1/step
40
0 ~ 255
1/step
20
0 ~ 15
1/step
2
4-45
Service
Tables
January 8, 2000
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
4-912 Text/Photo Separation Setting
* Selects the dot screen detection level.
17
Half Tone
Separation
0. Setting of SP4-921-008 ~015
Level
1. Letter priority strong
2. Letter priority weak
3. Standard
4. Photo priority weak
5. Photo priority strong
Do not use 0; this is for factory use only.
Effective
* Selects the maximum magnification that can
18
be used with dot screen detection.
Magnification
Ratio
5-009 Language Selection
* Selects the operation panel language.
After changing the setting for this SP mode,
turn the main power switch off and on.
5-019 Tray Paper Size Selection
5
LCT
* Selects the paper size in the optional LCT.
5-024
Settings
0~5
1/step
3
100 ~ 400
1/step
109
A4
LT
B5
0: mm
1: inch
5-106
5-112
5-113
ID Shift Level
6
ADS Level
Selection
No
Yes
1~7
1 notch /step
4
No
Yes
4-46
0~5
1/step
0
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
5-118 Disable Copying
5-121
5-127
5-131
5-501
Settings
0: No
1: Yes
0~2
1/step
0
Counter Up Timing
* Determines whether the optional key
counter counts up at paper feed-in or at
paper exit.
The total counter is not affected by this SP
mode.
0: Feed-in
1: Exit
No
Yes
APS Mode
0: Japan
1: North
America
2: Europe
0 ~ 255
1k
copies/step
0 k copies
5-504
5-505
4-47
0: No
1: L
2: M
3: H
0: Off
1: On
0 ~ 255
100
copies/step
Service
Tables
5-120
Function
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
5-507 Paper Supply Call Level
128 Others
*
132 A3
*
133 A4
*
134 A5
*
141 B4
*
142 B5
*
160 DLT
*
164 LG
*
166 LT
*
172 HLT
*
5-590 Auto Call Setting
1
Original Count *
2
Door Open
*
3
Paper Supply
*
4
Stapler Supply *
5
Toner Supply *
5-801 Memory All Clear
Function
Settings
250 ~ 10000
1 page/step
1000 pages
0: Off
1: On
Start
5-802
4-48
Off
On
January 8, 2000
5-804
5-807
5-811
5-812
5-816
5-821
5-822
Output Check
1~
97
Function
Displays the signals received from sensors
and switches.
See the "Input Check" section for details.
Turns on the electrical components
individually for test purposes.
See the "Output Check" section for details.
Settings
On
Off
0: Not
connected
1: Connected
Service
Tables
Mode No.
(Class 1 , 2 & 3)
5-803 Input Check
1~
14
Off
On
Off
On
0~4
1/step
0
Start
4-49
5-825
5-826
5-829
5-907
5-914
5-915
Mode Data
January 8, 2000
Function
Settings
0: Call
1: Not Call
Start
Start
Start
Program Upload
4-50
Start
Off
On
0: Not
detected
1: Detected
2: Unknown
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
5-920 Low Power Mode Recovery Time
* Determines the recovery time from low
power mode.
170C: Approx. 30s
177C: Approx. 20s
5-921
170 ~ 185
1C /step
170C
(55cpm)
177C
(70cpm)
5-922
Settings
0: Key card
connector
1: Key
counter
connector
5-923
5-954
5-965
5-990
Service
Tables
0: Original
1: Paper
Normal
Display
password
SMC Print
1
All
SP
Start
Cancel
Start
4-51
Start
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
5-990 SMC Print
3
User Program
6-006
6-007
Leading Edge
(Thin Original)
Leading Edge
(Duplex-front)
Reading Edge
(Duplex-rear)
6-008
Function
Group 2
Settings
Start
Start
-3 ~ +3
0.1 mm/step
+ 0.0 mm
-29 ~ +29
0.18
mm/step
+ 0.0 mm
-29 ~ +29
0.18
mm/step
+ 0.0 mm
-29 ~ +29
0.1 mm/step
+ 0.0 mm
6-009
6-020
4-52
Off
On
High speed:
70 cpm
Low Speed:
55 cpm
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
6-105 Stapling Position Adjustment
* Adjusts the stapling position in the main
scan direction
Settings
- 3.5~ +3.5
0.5 mm/step
+0.0 mm
6-116
6-801
6-901
6-902
3-Holes
Adjusts the punch hole position in the subscan direction for the punch unit with two
punch holes.
A larger value shifts the punch holes
towards the edge of the paper.
Adjusts the punch hole position in the subscan direction for the punch unit with three
punch holes.
A larger value shifts the punch holes
towards the edge of the paper.
- 7.5 ~ + 7.5
0.5 mm/step
0 mm
1~3
1 sheet/step
3 sheets
- 7.5 ~ + 7.5
0.5 mm/step
0 mm
B4
A4/LT
4-53
500 ~ 700 ms
10 ms/step
620 ms
500 ~ 700 ms
10 ms/step
520 ms
3.0 ~ +3.0
mm
0.5 mm/step
0.0 mm
2.0 ~ +2.0
mm
0.5 mm/step
0.0 mm
1.5 ~ +1.5
mm
0.5 mm/step
0.0 mm
Service
Tables
6-113
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
7-001 Main Motor (Drum Motor) Operation Time
* Displays the total drum rotation time.
7-002 Original Counter
1
Total
* Displays the total number of fed originals.
2
Copy
Document
Server
Copy Counter
1
Total Count
3
7-003
7-006
Copy
Printer
7-101
7-201
P/O
4-54
Settings
Min.
Mode No.
Function
(Class 1 , 2 & 3)
7-202 Original Counter By Size
4
A3
* Displays the total number of scanned
5
A4
* originals by original size.
6
A5
*
13
B4
*
14
B5
*
32
DLT
*
36
LG
*
38
LT
*
44
HLT
*
128 Other Sizes
*
7-204 Copy Counter Paper Tray
1
1st Paper Tray * Displays the total number of sheets fed from
2
2nd Paper
* each paper feed tray.
Tray
3
3rd Paper
*
Tray
th
4
4th Paper
* 4 tray - Japanese version only
Tray
5
LCT
*
6
By-pass Feed
*
7-205 Total ADF Counter
* Displays the total number of originals fed by
the ADF.
7-206 Staple Counter
1
Normal
* Displays the total number of staples used.
2
Booklet
7-207 Punch Counter
* Displays the total number of hole punch
operations.
7-301
4-55
Settings
Service
Tables
January 8, 2000
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
7-304 Total Copies By Copy Mode
1
Letter
* Displays the total number of prints by copy
2
Letter/Photo
* mode.
3
Photo
*
4
Generation
*
5
Pale
*
6
Punch
*
7
Multiple Copy
*
8
Sort
*
9
Staple
*
10
Combine
* Displays the total number of prints by copy
11
Erase Copy
* mode.
12
Duplex Copy
*
13
ADF
*
14
Double
*
2-sided
15
*
Original
16
Interrupt
*
17
Combine
*
Mode - 1 Side
18
Combine
*
Mode - 2 Side
Mini Book
19
*
Mode
Magazine
20
*
Mode
21
Batch (SADF)
*
Mode
22
Mixed Size
*
Mode
23
Thin Original
*
24
Stamp
*
25
Index
*
26
Slip Sheet
*
7-305 Total Copies in Multiple Copy Mode
1
1 to 1
* Displays the total number of prints by
2
1 to 2 ~ 5
* multiple copy quantity.
3
1 to 6 ~ 10
*
4
1 to 11 ~ 20
*
5
1 to 21 ~ 50
*
6
1 to 51 ~ 100
*
7
1 to 100 ~ 300 *
8
1 to 301 ~
*
7-306 Copy : Each Mode Job
1
Electrical Sort
* Displays the total number of copy jobs that
2
Staple
* have been done for various modes.
3
Punch
*
4
Next Job
*
5
Sample Copy
*
4-56
Settings
Mode No.
Function
(Class 1 , 2 & 3)
7-320 Document Server : Scanned Storage
* Displays the total number of stored originals
1
Total Number
in the document server.
of Original
Scan
7-321 Document Server : Each Size of Original
4
A3
* Displays the total number of stored originals
5
A4
* in the document server by size.
6
A5
*
13
B4
*
14
B5
*
32
DLT
*
36
LG
*
38
LT
*
44
HLT
*
128 Other Size
*
7-323 Document Server : Each Size of Copies
5
A4 Sideways
* Displays the total number of prints made
6
A5 Sideways
* from the document server by paper size.
14
B5 Sideways
*
38
LT Sideways
*
44
HLT Sideways *
128 Other Sizes
*
132 A3
*
133 A4 Lengthwise *
134 A5 Lengthwise *
141 B4
*
142 B5 Lengthwise *
160 DLT
*
164 LG
*
166 LT Lengthwise *
172 HLT
*
Lengthwise
7-324 Document Server : Print Job
1
Duplex
* Displays the total number of copy jobs
2
Electrical Sort
* made from the document server.
3
Staple Print
*
Job
4
Punch Print
*
Job
5
Sample Copy
*
6
First Page
*
Print
7-325
4-57
Settings
Service
Tables
January 8, 2000
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
7-326 Document Server : Print Job File Distribution
1
1
* Displays the number of jobs by the number
2
2-5
* of consecutive files in the job, made from
3
6 - 10
* the document server.
4
11 *
7-327 Document Server : Print Job Set Distribution
1
1 to 1
* Displays the total number of prints by
2
1 to 2 ~ 5
* multiple document quantity, using the
3
1 to 6 ~ 10
* document server.
4
1 to 11 ~ 20
*
5
1 to 21 ~ 50
*
6
1 to 51 ~ 100
*
7
1 to 100 ~ 300 *
8
1 to 301 ~
*
7-328 Document Server : Copy Number of Each Job
1
Duplex Copy
* Displays the total number of prints for each
type of job.
2
Duplex
*
Original
6
Punch
*
8
Sort
*
9
Staple
*
12
Duplex
*
*
16
Interrupt
Document
Server
19
Booklet
*
20
Magazine
*
24
Stamp
*
25
Index
*
26
Slip Sheet
*
7-330 Connect Copy Job
Connect Copy * Displays the total number of jobs as the
master machine.
7-331 Connect Copy: Copy
Copy Number * Display the total number of copies as the
1
of Master
master machine.
2
Copy Number * Display the total number of copies as the
of Slave
slave machine.
7-332 Connect Copy : Copy Number by Copy Mode
1
Original Mode * Display the total number of copies by copy
: Text
mode as the master machine.
Original Mode *
2
: Text/Photo
Original Mode *
3
: Photo
4
Original Mode *
: Generation
5
Original Mode *
: Pale
6
Punch
*
4-58
Settings
Mode No.
Function
(Class 1 , 2 & 3)
7-332 Connect Copy : Copy Number by Copy Mode
7
Repeat
*
8
Sort
*
9
Staple
*
10
Series
*
11
Erase
*
12
Duplex Copy
*
13
ADF Mode
*
14
Double Copy
*
Duplex
15
*
Original
17
Combine 1
*
Side
18
Combine 2
*
Side
19
Booklet
*
20
Magazine
*
21
Batch Mode
*
22
Mixed Sizes
*
23
Thin
*
24
Stamp
*
25
Index
*
26
Slip Sheet
*
7-333 Connect Copy: Copy Number by Copy Mode
6
Punch
* Displays the total number of copies by copy
mode as the slave machine.
7
Repeat
*
8
Sort
*
9
Staple
*
10
Series
*
12
Duplex Copy
*
17
Combine 1
*
Side
18
Combine 2
*
Side
19
Booklet
*
20
Magazine
*
24
Stamp
*
25
Index
*
26
Slip Sheet
*
7-401 Total SC Counter
* Displays the total number of service calls
that have occurred.
7-403
SC History
1
Latest
2
Latest 1st
3
Latest 2nd
4
Latest 3rd
5
Latest 4th
4-59
Settings
Service
Tables
January 8, 2000
7-502
January 8, 2000
Function
*
*
*
*
*
7-503
7-504
4-60
Settings
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
7-504 Copy Jam Counter by Jam Location
*
26
Upper Tray
Exit Sensor
Fin.
27
Shift Tray Exit *
Sensor Fin.
*
28
Stapler Tray
Entrance
Sensor Fin.
*
29
Stapler Tray
Paper Sensor
Fin.
31
32
33
34
35
37
38
39
40
41
42
43
53
54
55
56
57
Entrance
Sensor - PP
Proof Tray
Exit Sensor PP
Relay Sensor
PP
Exit Sensor PP
By-pass Tray
Stapler Tray
Entrance
Sensor
Entrance
Sensor
(Booklet FIN)Late
Transport
Sensor
(Booklet FIN)
Entrance
Sensor
(Booklet FIN)Early
Staple
TBA
TBA
TBA
1st Paper Tray
2nd Paper
Tray
3rd Paper
Tray
4th Paper
Tray
LCT Relay
Sensor
Settings
*
*
*
Service
Tables
30
Function
*
*
*
*
*
*
*
* These are jams when the paper stays at the
sensor.
(1st Paper Feed Sensor)
* (2nd Paper Feed Sensor)
* (3rd Paper Feed Sensor)
* (Not Used)
*
4-61
January 8, 2000
Mode No.
Function
(Class 1 , 2 & 3)
7-504 Copy Jam Counter by Jam Location
62
Relay Sensor
* These are jams when the paper stays at the
sensor.
Registration
63
*
Sensor
65
1st Exit
*
Sensor
66
2nd Exit
*
Sensor
*
69
Duplex
Entrance
Sensor
70
Duplex Relay
* (Duplex Transport Sensor 1)
Sensor 1
71
Duplex Relay
* (Duplex Transport Sensor 2)
Sensor 2
72
Duplex Relay
* (Duplex Transport Sensor 3)
Sensor 3
Duplex Exit
* (Not Used)
73
Sensor
7-505
7-506
7-507
4-62
Settings
January 8, 2000
7-803
LCDC
SIB
HDC
CSS (P1)
BANK
ADF
FIN/Booklet
FIN (stable)
11
Print Post
(Mailbox)
12
Printer
13
Booklet FIN
(Stitching)
14
Stamp
PM Counter Display
7-804
PM Counter Reset
Function
Settings
Service
Tables
Mode No.
(Class 1 , 2 & 3)
7-507 Jam History
6
Latest 5 tht
*
7
Latest 6 th
*
8
Latest 7 th
*
9
Latest 8 th
*
10
Latest 9 th
*
11
Original :
*
Latest
12
Latest 1 st
*
13
Latest 2 nd
*
14
Latest 3 rd
*
15
Latest 4 th
*
16
Latest 5 tht
*
17
Latest 6 th
*
18
Latest 7 th
*
19
Latest 8 th
*
20
Latest 9 th
*
7-617 PM Alarm Counter
1
Copy Paper
*
Based
2
Original Based *
7-618 PM Alarm Counter Clear
1
Copy Paper
Based
2
Original Based
7-801 ROM Version Display
3
MAIN
Start
Start
4
5
6
7
8
9
10
7-807
Start
Start
4-63
January 8, 2000
Mode No.
(Class 1 , 2 & 3)
7-808 Counters Reset
Function
Resets the counter except following
counters:
Press Start to reset.
All counters of SP7-003
All counters of SP7-006
All counters of SP7-206
All counters of SP7-101-132
7-810
7-816
7-817
7-822
7-825
7-828
7-830
7-902
7-904
7-905
Settings
Start
4-64
Start
Start
Start
Start
Start
Start
Mode No.
Function
(Class 1 , 2 & 3)
7-906 Clear Original Number of Each size
Resets all counters of SP7-202.
7-907 Clear Job Number of Each size
Resets all counters of SP7-306.
7-908
7-920
7-921
7-923
7-924
7-925
7-926
7-927
7-928
4-65
Settings
Start
Start
Start
Start
Start
Start
Start
Start
Start
Start
Start
Service
Tables
January 8, 2000
January 8, 2000
Test Pattern
No.
7
8
9
10
11
12
13
None
Grayscale 1
Grayscale 2
Grayscale 3
Grayscale 4
Grayscale 5
Vertical Lines (256-greyscale)
Test Pattern
Vertical Lines (1-dot)
Vertical Lines (2-dot)
Hatch Pattern
Cross Pattern
Slant Pattern
Cross Stitch (400 dpi)
Cross Stitch (600 dpi)
Test Pattern
None
Vertical Line (1-dot)
Horizontal Line (1-dot)
Vertical Line (2 dot)
Horizontal Line (2-dot)
Grid Pattern (Single-dot)
Grid Pattern (Double-dot)
Alternating Dot Pattern
Full Dot Pattern
Black Band
Trimming Area
No.
11
12
13
14
15
16
17
18
19
20
21
4-66
Teat Pattern
Argyle Pattern
16 Grayscales (Horizontal)
16 Grayscales (Vertical)
16 Grayscales (Vert./Hor.)
16 Grayscales (Vert./Hor Overlay)
Not used
Horizontal Line (1-dot)
Grid Pattern (Single-dot)
Grid Pattern (Double-dot)
Alternating Dot Pattern
Blank Page
January 8, 2000
Bit 5
|
0
Class 3 no.
Bit no.
1
(Paper Feed
1)
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
7
2
(Paper Feed
2)
3
(Paper Feed
3)
Bit 4
|
0
Bit 3
|
0
Description
Bit 2
|
0
Bit 1
|
0
Reading
0
On
On
On
On
On
Not detected
Set
Not detected
5
4
3
2
Open
Not detected
4-67
Bit 0
|
0
1
Off
Off
Off
Off
Off
Near end
Not Set
Near end
4 : 0 , 5 : 1 Export
4 : 1 , 5 : 1 Japan
Set
Not Detected
Set
Not Set
Near end
Not set
Not Detected
Fence
Detected
Detected
At home
Position
Closed
Return
position
Not Detected
Not Detected
Service
Tables
Bit 7
|
0
January 8, 2000
Class 3 no.
Bit no.
3
(Paper Feed
3)
0
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
Not used
Not used
Paper Feed Motor Lock
Toner Overflow Switch
Toner Collection Bottle Set
Switch
Toner Collection Motor
Sensor
4
(Paper Feed
4)
5
(Paper Feed
5)
6
(3rd Paper
Feed Tray)
7
(Toner
Collection)
Description
4-68
Reading
0
Not paper end
1
Paper end
Set
Not set
Paper detected
Paper detected
No paper
No paper
Paper detected
No paper
Lifted
Lifted
Lifted
No paper
No paper
No paper
Paper end
Paper end
Paper end
On
Not detected
Normal
No Paper
Off
Overload
Overload
Detected
Overload
Full
Set
Normal
Not full
Not set
Pulse
Pulse
January 8, 2000
Class 3 no.
Bit no.
8
(I/O Board
Dip Switch
101)
Dip Switch 8
On
Off
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
7
6
5
4
3
2
Dip Switch 7
Dip Switch 6
Dip Switch 5
Dip Switch 4
Dip Switch 3
Dip Switch 2
Dip Switch 1
Drum Motor Lock
By-pass Feed Motor Lock
Development Motor Lock
Fusing/Duplex Motor Lock
LD Unit HP Sensor
1st Exit Sensor
2nd Exit Sensor
Tray Paper Limit Sensor
Duplex Entrance Sensor
Duplex Transport 3 Sensor
Duplex Transport 2 Sensor
Duplex Transport 1 Sensor
Duplex Jogger HP Sensor
Duplex Connection
On
On
On
On
On
On
On
Overload
Overload
Overload
Overload
Not detected
Paper detected
Paper detected
Not full
Detected
Detected
Detected
Detected
Not detected
Connected
Connected
In position
7
6
5
Off
Off
Off
Off
Off
Off
Off
Normal
Normal
Normal
Normal
Detected
No paper
No paper
Full
Not detected
Not detected
Not detected
Not detected
Detected
Not
Connected
Not
Connected
Out of
position
Overload
On
Connected
4
3
Closed
Paper end
2
1
0
Not detected
Layout
Not detected
Off
Not
connected
Open
Not paper
end
Detect
Not lifted
Detected
Detected
Not detected
Closed
Open
10
(Duplex)
11
(LCT1)
12
(LCT2)
7
6
5
4
4-69
Normal
Service
Tables
9
(Motor Lock
/Transport)
Description
Bit no.
12
(LCT2)
2
1
0
7
6
5
4
3
2
1
0
1
0
7
6
5
4
3
14
(Unit Set)
Reading
Description
LCT Paper Height 2
Sensor
LCT Paper Height 3
Sensor
LCT Near End Sensor
LCT Paper Feed Sensor
LCT Paper Position
Sensor
Toner End Sensor
Not Used
Relay Sensor
By-pass Paper End
Sensor
Registration Sensor
Not Used
Not Used
Duplex Inverter Sensor
13
(By-pass)
January 8, 2000
0
Not detected
1
Detected
Not detected
Detected
Not detected
Paper detected
Detected
Near end
Paper end
Not detected
Toner End
Paper detected
Not paper end
No paper
Paper end
Paper detected
No paper
Not detected
Detected
Not detected
Set
Set
No lock
Pulse
Set
Set
Detected
Not set
Not set
Lock
Pulse
Not set
Not set
Bit
7
0
0
1
0
0
Bit
6
1
0
0
1
0
Bit
5
1
1
0
0
1
Bit
4
1
1
1
0
0
Bit
3
1
1
1
1
0
0
0
1
0
0
0
0
0
0
1
0
0
0
1
0
4-70
Paper Width
A/B size version
Inch version
A3
DLT
81/4" x 13"
81/2" x 14"
A4 lengthwise
LT lengthwise
A4 sideways
LT sideways
81/2" x 13"
HLT
sideways
8" x 101/2"
A5 sideways
8" x 10"
8K lengthwise
8" x 13"
(Taiwan Version only)
16K lengthwise
10" x 14"
(Taiwan Version only)
16K sideways
11" x 15"
(Taiwan Version only)
*
*
January 8, 2000
0
No Original
No Original
No Original
No Original
Entrance Sensor
No Original
Registration Sensor
No original
Exit Sensor
No original
Inverter Sensor
No original
0
1
2
3
4
DF Position Sensor
APS Start Sensor
Feed Cover Sensor
Exit Cover Sensor
Bottom Plate HP Sensor
5
6
Down
Start
Close
Close
At home
position
Detected
1
Original
detected
Original
detected
Original
detected
Original
detected
Original
detected
Original
detected
Original
detected
Original
detected
Up
Off
Open
Open
Not home
position
Not detected
At home
position
Not home
position
Not used
4-71
Service
Tables
Bit No.
Description
Reading
Class 3 No.
January 8, 2000
Description
1st Paper Feed Clutch
2nd Paper Feed Clutch
3rd Paper Feed Clutch
Not Used
By-pass Feed Clutch
Paper Feed Clutch (LCT)
Not used
1st Pick-up Solenoid
2nd Pick-up Solenoid
3rd Pick-up Solenoid
Not Used
By-pass Pick-up Solenoid
Pick-up Solenoid (LCT)
Not used
1st Separation Roller Solenoid
2nd Separation Roller Solenoid
3rd Separation Roller Solenoid
Not used
Rear Fence Motor
LCT Motor (LCT)
Paper Feed Motor
By-pass Feed Motor
Drum Motor
Not used
Fusing/Duplex Motor
1st Vertical Relay Clutch
2nd Vertical Relay Clutch
3rd Vertical Relay Clutch
Not used
Relay Clutch
Not used
No.
38
39
40
41
42
43
44
45
46
47
48~ 51
52
53
54
55
56
57
58 ~ 61
62
63
64
65, 66
67
68
69
70
71
72
73
74
75
4-72
Description
Relay Clutch (LCT)
Registration Motor
Guide Plate Solenoid
Inverter Gate Solenoid
Not used
Duplex Transport Clutch
Duplex Feed Clutch
Duplex Inverter Gate Solenoid
Reverse Roller Solenoid
Inverter Exit Clutch
Not used
Toner Supply Clutch
Development Motor
Toner Recycling Motor
Not used
Toner Supply Motor
Transfer Belt Solenoid
Not used
Quenching Lamp
Charge Corona
Charge Corona Grid
Not used
Development Bias
Not used
Transfer Belt Voltage
ID Sensor
SBU Cooling Fan
Exposure Lamp
Optics Cooling Fan
Not used
Duplex Fan
January 8, 2000
No.
76
77
78
79
80
83
Description
Exhaust Fan
Drum Cooling Fan
Fusing Fan
Exit Cooling Fan
Tray Junction Gate Solenoid
(Finisher)
Stapler Junction Gate Solenoid
(Finisher)
Positioning Roller Solenoid
(Finisher)
Not used
84
85
86
87
Mechanical Counter
Upper Transport Motor (Finisher)
Lower Transport Motor (Finisher)
Shift Tray Exit Motor (Finisher)
81
82
Description
Staple Hammer Motor (Finisher)
Punch Motor (Punch Unit)
Laser Diode
Not used
Tray Lift Motor (Finisher)
93
94
95
96
97
98 ~ 99
No.
1
2
3
4
5
6
7
8
9
10
Service
Tables
4-73
January 8, 2000
4-74
January 8, 2000
4-75
Service
Tables
January 8, 2000
NOTE: The procedure for how to write the source software from a flash memory
card writer to a flash memory card is described in the SwapBox FTL
manual.
4-76
January 8, 2000
[A]
A293M551.WMF
Service
Tables
A293M504.TIF
5. Enter SP mode.
6. Select SP5-826.
7. Touch START. The machine erases the current software, then writes the new
software to the flash memory card.
8. Exit SP Mode.
9. Turn off the main switch.
10. Pull out the flash memory card.
4-77
January 8, 2000
[B]
[A]
6. Select SP5-825-***.
001: All data
002: User tools (UP mode) data
A293M552.WMF
A293M507.TIF
4-78
January 8, 2000
[B]
[A]
Service
Tables
A293M552.WMF
A293M504.TIF
5. Enter SP Mode.
6. Select SP5-824.
7. Touch the Start key.
4-79
January 8, 2000
[B]
[A]
A293M552.WMF
4-80
January 8, 2000
Basic 1
Basic 2
Set Time
Count Manager
Total Count
Printer
P/O
A3/11 x 17 paper
Staple
Copy
4-81
Service
Tables
NOTE: The function of each UP mode is explained in the System Setting and
Copy Reference sections of the operating instructions.
System Setting Table
January 8, 2000
Item
Auto Paper Select Priority
Auto Paper Select Tray Display
Auto Image Density Priority
Original Mode Priority
Original Mode Display
Original Mode Quality Level
General
Features
2/3
General
Features
3/3
Reproducti
on Ratio
1/2
Short Cut
R/E
4-82
Detail
Text
Text/Photo
Photo
Pale
Generation
Text
Text/Photo
Photo
Pale
Generation
January 8, 2000
Page
Format 1/2
Page
Format 2/2
Stamp
Setting
Item
Detail
Reduce 1
Reduce 2
Reduce 3
Reduce 4
Reduce 5
Reduce 6
Priority Setting : Reduce
Shrink & Center Ratio
Front Margin : Left/Right
Back Margin : Left Right
Front Margin : Top/Bottom
Back Margin : Top/Bottom
12 Duplex Auto Margin Adjust
Erase Border
Combine Original Shadow
Erase
Erase Center
Repeat Separation Line
Double Copies Separation Line
Combine Separation Line
Copy Back Cover
Cover Page in Combine Mode
Designated Slip Sheet Copy in
Combine
Booklet/Magazine Original
Orientation
Copy Order in Combine Mode
Background Numbering
Service
Tables
Tab
Reproducti
on Ratio
2/2
Size
Density
Superimpose
Stamp Priority
Stamp Language
Stamp Position: Copy
Stamp Position: URGENT
Stamp Position: PRIORITY
Stamp Position: For Your Info.
Stamp Position: PRELIMINARY
Stamp Position :For Interval Use only
Stamp Position: CONFIDENTIAL
Stamp Position: DRAFT
Stamp Condition: Size
Copy
Density
Print Page
4-83
January 8, 2000
Item
Preset Stamp (3/4)
Detail
Stamp Condition: Size
Density
URGENT
Print Page
Stamp Condition: Size
PRIORITY
Density
Print Page
Stamp Condition: Size
For Your Info.
Density
Print Page
Stamp Condition: Size
PRELIMINARY
Density
Print Page
Stamp Condition: Size
For Internal Use
Density
Print Page
Stamp Condition: Size
CONFIDENTIAL
Density
Print Page
Stamp Condition: Size
DRAFT
Density
Print Page
Superimpose
Program/Delete
Program
Stamp
Delete
Stamp Position: 1
Stamp Position: 2
Stamp Position: 3
Stamp Position: 4
Stamp Condition: 1
Stamp Condition: 2
Stamp Condition: 3
Stamp Condition: 4
Format
Font
Position Priority
Size
Superimpose
Format Priority
Font
size
Duplex Back Page Number Position
Page Numbering in Combine Mode
Copy on Slip Sheet in Designate
Mode
Position Priority: P1, P2, . . . . . . .
4-84
January 8, 2000
Input
Output
Count
Manager
Item
Page Numbering (2/2)
Detail
Position Priority: 1/5, 2/5, . . . . .
Position Priority: -1-, -2-, . . . . .
Position Priority: P.1, P.2, . . . . .
Position Priority: 1, 2, . . . . .
Position Priority: 1-1, 1-2, . . . . .
Position Priority: 1 page, 2 page, . .. .
Position Priority: Superimpose
Print
Reset Counter
Reset All
Register
Change
Delete User Code
Delete All User Code
User Code
Register/Change/Delete
Face-up/Down Selection in
Bypass Mode
Connect Copy Master
Auto File Delete
Delete All the Saved Files
Yes
No
4-85
Service
Tables
Tab
January 8, 2000
Soft
Normal
Sharp
Service Mode
Photo Priority
Normal
Text Priority
Service Mode
Screened Printed
Normal
Glossy Phot
Service Mode
Pale
Soft
Normal
Sharp
Service Mode
Generation
Soft
Normal
Sharp
Service Mode
Text
Text/Photo
Photo
[A]
[B]
A293M550.WMF
If a setting from the above three columns [A] is selected, the MTF level (coefficient)
and MTF strength (SP4-903-20 to 58) are fixed. Any changes to the SP mode
settings are not reflected on the copy. To use the settings specified by SP mode,
the user must select Service Mode [B].
The detailed relationship between the different original modes, the UP modes, and
the SP modes are as follows.
Text Mode
Different gamma correction settings are used for Sharp, Normal or Soft mode.
So, when adjusting the Service Mode setting, first select a gamma correction
setting for the basic image setting using SP4-903-84.
1. The following tables should be used when 1 (Normal) or 2 (Sharp) is selected
in SP4-903-84.
Magnification Ratio: 25 ~ 49%
MTF Filter Strength
UP mode
Pre-filter Type Text
SP4-903-010
Filter Level Text
Main Scan Direction
SP4-903-020
Filter Strength Text
Main Scan Direction
SP4-903-022
Strong
Weak
Sharp
Normal
13
13
13
13
4-86
January 8, 2000
Strong
Weak
Sharp
Normal
13
13
13
13
13
Weak
Sharp
Normal
13
13
13
Sharp
Normal
13
13
13
Strong
Weak
4-87
Service
Tables
January 8, 2000
Strong
Weak
Soft
Strong
Weak
Soft
4-88
January 8, 2000
Strong
Weak
Soft
Weak
Soft
4-89
Service
Tables
January 8, 2000
Text/Photo Mode
Initially, the same filter settings are used for Sharp, Normal, and Soft in Text/Photo
mode. The difference of each image mode is due to the gamma correction setting.
The following filter settings should be changed after selecting the gamma
correction setting in SP4-903-85.
Magnification Ratio: 25 ~ 49%
MTF Filter Strength
UP mode
Pre-filter Type Text/Photo
SP4-903-013
Filter Level Text/Photo
Main Scan Direction
SP4-903-039
Filter Strength Text/Photo
Main Scan Direction
SP4-903-041
Strong
Weak
Photo Priority/
Normal/Text Priority
13
13
13
Strong
Weak
Photo Priority/
Normal/Text Priority
13
13
13
13
13
Strong
Weak
Normal/Text Priority
Photo Priority
13
13
13
4-90
January 8, 2000
Strong
Weak
Normal Text Priority
Photo Priority
13
13
13
Photo Mode
Normally the smoothing filter is used in this mode, whether the user selects Glossy
Photo, Normal, or Screen Printed.
When a stronger setting is selected, the reproduction of graduations is improved.
However, the image tends to go out of focus.
Strong
Weak
Screened
Printed
Glossy
Photo
Normal
10
If the user selects Service Mode to use another smoothing filter setting, SP4-903009 (Filter Type Selection in Photo Mode) should be 1: Smoothing.
If the user selects Service Mode to use an MTF filter setting for photo mode, SP4903-009 (Filter Type Selection in Photo Mode) should be 0: MTF.
The following table should be used to change the MTF filter strength for Photo
mode.
MTF Filter Strength
Strong
UP mode
Pre-filter Type Photo Mode
10
SP4-903-012
MTF Filter Photo Mode
13
SP4-903-36
MTF Filter Strength
Photo Mode
2
SP4-903-38
Weak
10
13
13
13
13
4-91
Service
Tables
January 8, 2000
Pale Mode
MTF Filter Strength
UP mode
Pre-filter Type Pale Mode
SP4-903-015
Filter Level Pale Mode
SP4-903-055
Filter Strength Pale Mode
SP4-903-056
Strong
Weak
Sharp
Normal
Soft
Generation Mode
MTF Filter Strength
UP mode
Pre-filter Type
Generation Mode
SP4-903-016
Filter Level
Generation Mode
SP4-903-057
Filter Strength
Generation Mode
SP4-903-058
Strong
Weak
Sharp
Normal
Soft
13
13
10
13
10
13
4-92
January 8, 2000
0
1
1
0
1
0
0
0
0
1
1
1
Others
1
0
0
0
Description
Normal operating mode
Motor Test: Transport motor Forward
Motor Test: Transport motor Reverse
Motor Speed Adjustment (Automatic)
Original stop position adjustment Single-sided original mode
(No original skew correction)
Original stop position adjustment Double sided original mode
Free Run: Single-sided original mode with skew correction
Free Run: Single-sided original mode without skew correction
Free Run: Double-sided original mode
Do not select
SADF LED turns on when one of the DIP switches is on.
MCU: All the dip switches should be OFF. Do not change the settings.
BICU
Number
TP113
TP123
TP136
TP143
Number
TP104
TP154
TP155
TP162
TP163
TP172
TP173
Monitored Signal
GDN
5 VE
Not used
Not used
Monitored Signal
Ground
+24 V
Ground
+5 V
4-93
Monitored Signal
+12 V
+5 V
Ground
+24 V
Ground
12 V
+24 VINT
Service
Tables
4
0
0
0
0
DPS100
3
2
0
0
0
0
0
1
0
1
January 8, 2000
Label
TXD
RXD
GND
12 V
5V
Monitored Signal
TXD to the copier
RXD from the copier
Ground
+12 V
+5 V
Description
Should be off.
Should be off.
SC codes display.
Should be off.
Should be off.
Version 1
Version 2
Should be off.
Function
NOTE: When replacing the I/O board in the field, change the setting of DIP SW6
and 7 for your field.
4.5.3 FUSES
PSU
Number
FU101
FU102
FU103
FU104
FU105
FU106
FU107
Description
Protects the ac input line.
Protects +24V
Protects +24V
Protects +24V
Protects +24V
Protects +24V
Protects +24V
Description
Protects the 38 V line
Protects the 24 V line
4-94
January 8, 2000
Function
Adjusts the original stop position for the single-sided original at
no skew correction mode.
Adjusts the original stop position for the double-sided original.
VR100
VR101
4.5.5 LEDS
BICU
Number
LED103
LED104
Blinking : Normal
Stays on or off : CPU defective
Turns on when the main power switch on.
Blinking : Normal
Stays on or off : HDD abnormal
Service
Tables
LED101
Monitored Signal
Monitored Signal
Turns on 500ms interval : Normal (software)
Turns on 200ms interval : Software error
Stays on of off : Paper feed board defective
Description
Flash Memory Card 4MB
Case Flash Memory Card
Scanner Positioning Pin (4 pcs/set)
Test Chart OS-A3 (10 pcs/Set)
Digital Multimeter FLUKE 87
Qty
1
1
1
1
1
4.6.2 LUBRICANTS
Part Number
A0289300
52039502
G0049668
Description
Grease Barrierta JFE 5 5/2
Silicone Grease G-501
Grease: KS660: SHIN ETSU
4-95
Qty
1
1
1
January 8, 2000
PM TABLE
450
K
C
C
I
C
C
C
I
C
C
I
C
C
C
R
C
C
I
C
C
C
I
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
Quenching Lamp
Pick-off Pawls
C
C
C
C
C
C
SCANNER/OPTICS
1st, 2nd, 3rd Mirror
Reflectors
White Reference Plate
Scanner Guide Rails
Exposure Glass
Toner Shield Glass
Optics Dust Filter
Cleaning Blade
Cleaning Brush
Cleaning Brush Seal
Cleaning Side Seals
Cleaning Entrance Seal
I
C
C
I
C
I
C
DEVELOPMENT UNIT
Developer
Side Seals
Development Filter
Entrance Seal
Air Filter Large/ Small
Drive Gears
Toner Bottle Holder
Toner Hopper Entrance
Development Roller Shaft
I
R
C
R
C
C
C
C
R
I
R
C
R
C
C
C
C
I
R
C
R
C
C
C
C
Expected
Life K
NOTE
Optics cloth
Optics cloth
Water
Dry cloth
Dry cloth or alcohol
Optics cloth
Blower brush
300
Dry Cloth
Damp cloth
300
300
Blower brush
Blower brush
Blower brush; initialize with
SP3-001-2 after cleaning.
Dry cloth
Dry cloth
Replace if necessary.
300
300
5-1
Dry cloth
Dry cloth
Dry cloth
Replace if necessary
Preventive
Maintenance
150
K
EM
PM TABLE
January 8, 2000
150
K
300
K
450
K
PAPER FEED
Registration Rollers
Relay Rollers
Paper Dust Remover
Registration Sensor
Relay Sensor
Paper Feed Rollers
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
Dry cloth
Alcohol
Dry cloth
I
I
I
I
I
C
I
I
I
I
I
I
C
I
I
I
I
I
I
C
I
R
R
R
R
R
R
EM
FUSING/PAPER EXIT
Hot Roller
Hot Roller Bearings
Pressure Roller
Pressure Roller Bearings
Fusing Thermistor
Hot Roller Strippers
Oil Supply Roller
Bushings
Pressure Roller Cleaning
Roller and Bushings
Oil Supply Roller
Oil Supply Cleaning
Roller
Fusing Entrance and Exit
Guide Plates
Transport/Exit Rollers
Exit Anti-static Brush
I
C
I
C
I
Expected
Life K
300
450
450
200
600
450
450
300
NOTE
Water or alcohol
Water or alcohol
Dry cloth
Blower brush
Blower brush
Replace pick-up, feed and
separation roller as a set.
Check the counter value for
each paper tray station
(SP7-204). If the value has
reached 300K, replace the
rollers. After replacing the
rollers, reset the counter
(SP7-816).
Water or alcohol
Water or alcohol
Blower brush
Dry cloth
Replace as a set.
Replace if necessary.
Water or alcohol
Replace if necessary.
Replace as a set.
5-2
January 8, 2000
PM TABLE
DUPLEX
Entrance Sensor
Reverse Roller
Separation Rollers
Duplex Roller
Feed Rollers
Entrance Anti-static
Brush
Reverse Junction Gate
OTHERS
Ozone Filter: PCU
Ozone Filter: Duct
Filter: Vacuum
Used Toner Tank
150
K
300
K
450
K
C
C
C
C
C
I
C
C
C
C
C
I
C
C
C
C
C
I
Blower brush
Water or alcohol
Dry cloth
R
I
R
R
R
I
R
I
Blower brush
Replace if necessary (about
1,000k copies).
Expected
Life K
NOTE
EM
80K
160K 240K
NOTE
ADF (the PM interval is for the number of originals that have been fed)
Transport Belt
C
R
R
R
Belt cleaner
Feed Belt
C
R
R
R
Belt cleaner
Separation Roller
C
R
R
R
Dry or damp cloth
Pick-up Roller
C
R
R
R
Dry or damp cloth
Sensors
C
C
C
C
Belt brush
Drive Gears
L
L
L
Grease G501
EM
LCT
Paper Feed Roller
Pick-up Roller
Separation Roller
150
K
300
K
450
K
Expected
Life K
C
C
C
C
C
C
C
C
C
300
300
300
C
1,200
1,200
2,400
5-3
NOTE
Check the counter value for
the LCT (SP7-204-5). If the
value has reached 300K,
replace the rollers. After
replacing the rollers, reset the
counter (SP7-816-5).
Dry or damp cloth
Preventive
Maintenance
EM
PM TABLE
January 8, 2000
Discharge Brush
Sensors
Jogger Fences
Punch Waste Hopper
FINISHER: (A763)
Rollers
Brush Roller
Discharge Brush
Sensors
Jogger Fences
Punch Waste Hopper
NOTE
Clean with water or alcohol.
Clean with a dry cloth.
Blower brush
Replace if necessary.
Empty the hopper.
EM
NOTE
C
C
I
I
C
C
I
I
C
C
I
I
C
C
I
I
EM
150
K
300
K
450
K
C
I
C
C
I
I
C
I
C
C
I
I
C
I
C
C
I
I
C
I
C
C
I
I
5-4
Expected
Life K
NOTE
Clean with water or alcohol.
Clean with a dry cloth.
Blower brush
Replace if necessary.
Empty the hopper.
January 8, 2000
EXTERIOR
6.1 EXTERIOR
6.1.1 FILTERS
[D]
[C]
Replacement
Adjustment
[A]
[B]
A293R655.WMF
Filter Vacuum
1. Remove the louver [C] (1 hook).
2. Replace the vacuum filter [D].
6-1
DOCUMENT FEEDER
January 8, 2000
[C]
[A]
[D]
A806R101.WMF
6-2
January 8, 2000
DOCUMENT FEEDER
[C]
[A]
[B]
A806R102.WMF
6-3
Replacement
Adjustment
DOCUMENT FEEDER
January 8, 2000
[A]
[B]
[D]
[C]
[E]
[F]
A806R103.WMF
6-4
January 8, 2000
DOCUMENT FEEDER
[A]
[B]
[C]
[D]
A806R104.WMF
[E]
Replacement
Adjustment
[F]
A806R113.WMF
6-5
DOCUMENT FEEDER
January 8, 2000
[A]
[B]
[D]
[C]
[B]
A806R114.WMF
[A]
6-6
January 8, 2000
DOCUMENT FEEDER
[B]
[A]
[C]
A806R105.WMF
[E]
A806R106.WMF
Entrance Sensor
1. Remove the left cover.
2. Remove the guide plate [A] (5 screws).
3. Replace the entrance sensor [B] (1 connector).
Registration Sensor
1. Release the transport belt unit [C].
2. Remove the sensor bracket [D] (1 screw).
3. Replace the registration sensor [E] (1 connector, 1 screw).
6-7
Replacement
Adjustment
[D]
DOCUMENT FEEDER
January 8, 2000
Width Sensor
[B]
[D]
[A]
[C]
A806R107.WMF
6-8
January 8, 2000
DOCUMENT FEEDER
[F]
A806R109.WMF
[G]
[E]
Replacement
Adjustment
A806R108.WMF
Exit Sensor
1. Remove the front and rear covers.
2. Remove the exit guide unit [A] (4 screws).
3. Replace the exit sensor [B] (1 connector).
NOTE: When reinstalling the exit guide unit, make sure that the guide plate [C]
on the exit unit is over the exit gate [D].
Inverter Sensor
1. Remove the front and rear covers.
2. Remove the right lower cover [E] (4 screws).
3. Remove the guide plate [F] (3 screws).
4. Replace the inverter sensor [G] (1 connector).
6-9
DOCUMENT FEEDER
January 8, 2000
[B]
[C]
[A]
A806R110.WMF
[D]
A806R111.WMF
[E]
A806R112.WMF
6-10
January 8, 2000
SCANNER UNIT
[A]
[B]
[C]
[D]
A293R008.WMF
6-11
Replacement
Adjustment
SCANNER UNIT
January 8, 2000
[B]
A293R004.WMF
6-12
January 8, 2000
SCANNER UNIT
[B]
[C]
[A]
A293R016.WMF
6-13
Replacement
Adjustment
SCANNER UNIT
January 8, 2000
[C]
[A]
[B]
[D]
A293R002.WMF
6-14
January 8, 2000
SCANNER UNIT
[A]
[B]
A293R006.WMF
Scanner Motor
1. Remove the scanner rear cover. (See Covers - Rear.)
3. Remove the scanner motor [A] with the bracket (3 screws, 2 connectors, 1
spring).
4. Do the scanner and printer copy adjustments. (See Replacement and
Adjustment Copy Image Adjustments.)
MCU
1. Do steps 1 and 2 of the scanner motor removal.
2. Replace the MCU [B] (4 screws and 3 connectors).
6-15
Replacement
Adjustment
SCANNER UNIT
January 8, 2000
[A]
[E]
[D]
[B]
A293R007.WMF
6-16
January 8, 2000
SCANNER UNIT
[A]
[B]
A293R009.WMF
Replacement
Adjustment
[D]
[C]
A293R657.WMF
6-17
SCANNER UNIT
January 8, 2000
[A]
[B]
A293R010.WMF
6-18
January 8, 2000
SCANNER UNIT
[D]
[A]
[C]
[B]
A293R656.WMF
[F]
[K]
[H]
A293R012.WMF
[G]
[I]
6-19
Replacement
Adjustment
[J]
SCANNER UNIT
January 8, 2000
[E]
[B]
[D]
[C]
A293R013.WMF
[A]
6-20
January 8, 2000
SCANNER UNIT
[A]
[E]
[B]
A293R014.WMF
20. While making sure of the direction, place the bead on the middle of the wire in
the pulley hole. Then wind the wire (ball side) [D] clockwise 6 times, and the
other side (ring side) 2 times as shown (). Secure the pulley with tape to keep
this condition.
21. Place the pulley on the scanner drive shaft.
22. Secure the pulley with the Allen screw in the position where the Allen screw
hole faces up.
23. Wind the end of the new wire with the ball as shown (, , and ).
24. Wind the end of the new wire with the ring as shown (, , and ).
25. Install the tension spring on the tension bracket [E], and slightly tighten the
tension bracket.
6-21
Replacement
Adjustment
Reinstallation
SCANNER UNIT
January 8, 2000
[A]
[A]
A293R015.WMF
[B]
26. Install the 1st scanner and adjust the position with the positioning tools (P/N
A0069104) [A].
27. Secure the 1st scanner with the scanner wire bracket [B] (1 screw).
28. Fully tighten the tension bracket.
29. Remove the positioning tools. After sliding the scanner to the right and left
several times, set the positioning tools to check the scanner wire bracket and
tension bracket again.
30. Reassemble the scanner and do the scanner and printer copy adjustments
(see Replacement and Adjustment Copy Image Adjustments).
6-22
January 8, 2000
LASER UNIT
Replacement
Adjustment
LASER_PS3.WMF
A293R661.WMF
6-23
LASER UNIT
January 8, 2000
[C]
[A]
A293R101.WMF
WARNING
Turn off the main power switch and unplug the machine before attempting
this procedure. Laser beams can seriously damage your eyes.
6-24
January 8, 2000
LASER UNIT
[A]
[B]
A293R102.WMF
1. Turn off the main power switch and unplug the machine.
3. Remove the lens cover. (See Lens Block Assembly Replacement.)
4. Remove the lens block assembly. (See Lens Block Assembly Replacement.)
5. Remove the polygon mirror motor cover [A] (2 screws).
6. Disconnect the LD unit flat cable [B].
7. Replace the polygon mirror motor [C] (3 screws and 2 connectors.)
NOTE: When reinstalling, make sure that the polygon mirror opening faces the
right. Also, do not pull on the LD flat cable.
8. Do the scanner and printer copy adjustments. (See Replacement and
Adjustment Copy Image Adjustments.)
6-25
Replacement
Adjustment
DRUM UNIT
January 8, 2000
[C]
[B]
[A]
A293R662.WMF
CAUTION
After replacing the drum potential sensor, perform the process control data
initial setting (SP mode No. 2-962).
6-26
January 8, 2000
DRUM UNIT
[A]
[C]
[B]
A293R573.WMF
A293R907.WMF
Replacement
Adjustment
[D]
A293R574.WMF
6-27
DRUM UNIT
January 8, 2000
[F]
[D]
[A]
A293R909.WMF
[E]
[C]
[B]
A293R575.WMF
NOTE: Before starting the procedure, remove the drum unit and the transfer belt
unit to prevent toner from dropping into the machine.
1. Turn off the main switch.
2. Remove the rear cover and fly wheel. (Refer to Development Motor
Replacement.)
3. Remove the DRB board assembly [A] (2 screws).
4. Lower the I/O Board (4 screws).
5. Remove the spring [B].
6. Remove the toner recycling clutch bracket [C] (3 screws, 1 connector)
NOTE: When reinstalling the bracket [C], put the pin on the stopper [D] into the
cutout in the clutch.
7. Remove the timing belt [E] from the drum motors pulley.
8. Remove the bushing [F].
NOTE: Be careful not to drop the bushing.
9. Remove the by-pass feed motor. (Refer to By-pass Feed Motor/Clutch
Replacement.)
6-28
January 8, 2000
DRUM UNIT
[C]
[B]
[A]
A293R576.WMF
10. Release the toner recycling tube [A] from the pump unit.
NOTE: When turning the end of the tube downwards, prevent the toner in it
from dropping into the machine.
12. Remove the toner output and recycling pump unit [C] (2 screws, 1 pin
connectors).
NOTE: The lower part of the pin (push lock) drops easily.
6-29
Replacement
Adjustment
January 8, 2000
[B]
[E]
A293R302.WMF
[F]
[C]
[D]
A293R301.WMF
6-30
January 8, 2000
[B]
[C]
[A]
A293R674.WMF
A293R675.WMF
6-31
Replacement
Adjustment
[D]
January 8, 2000
[B]
[A]
[B]
[D]
[A]
[C]
A293R577.WMF
[E]
A293R578.WMF
6-32
January 8, 2000
[A]
A293R579.WMF
Replacement
Adjustment
[C]
[A]
[B]
[D]
A293R908.WMF
A293R580.WMF
6-33
January 8, 2000
[F]
[D]
[E]
[A]
A293R676.WMF
[B]
[C]
A293R677.WMF
- Installation 1. While turning the lever [C] counterclockwise, install the transfer belt unit.
NOTE: 1) Insert the gear [D] into the opening [E] in the rear frame.
2) Place the slot [F] in the transfer belt unit on the rail.
6-34
January 8, 2000
[C]
[B]
A293R581.WMF
[A]
[E]
A293R401.WMF
6-35
Replacement
Adjustment
[D]
PAPER FEED
January 8, 2000
[B]
[A]
A293R582.WMF
[C]
A293R583.WMF
6-36
January 8, 2000
PAPER FEED
[A]
[B]
A293R584.WMF
[D]
[C]
A293R585.WMF
6-37
Replacement
Adjustment
[E]
PAPER FEED
January 8, 2000
A293R586.WMF
6-38
January 8, 2000
PAPER FEED
[A]
[D]
[C]
[B]
A293R589.WMF
6-39
Replacement
Adjustment
PAPER FEED
January 8, 2000
[A]
[C]
A293R587.WMF
[D]
[E]
A293R588.WMF
6-40
January 8, 2000
PAPER FEED
[A]
[C]
A293R663.WMF
[F]
[E]
[B]
A293R664.WMF
6-41
Replacement
Adjustment
[D]
PAPER FEED
January 8, 2000
[E]
[D]
[B]
[A]
[C]
A293R665.WMF
6-42
January 8, 2000
PAPER FEED
[B]
[D]
A293R666.WMF
[A]
Replacement
Adjustment
[C]
A293R667.WMF
6-43
PAPER FEED
January 8, 2000
[B]
[A]
[C]
[D]
A293R668.WMF
[C]
[E]
A293R543.WMF
A293R669.WMF
6-44
January 8, 2000
PAPER FEED
[A]
[B]
A293R670.WMF
6-45
Replacement
Adjustment
PAPER FEED
January 8, 2000
[A]
[C]
A293R671.WMF
[D]
A293R672.WMF
6-46
January 8, 2000
PAPER FEED
[B]
[A]
[C]
[B]
A293R673.WMF
6-47
Replacement
Adjustment
5. Re-install the by-pass paper size sensor, then reassemble the by-pass feed
table.
NOTE: When installing the table assembly, route the wires [A] correctly as
shown.
The paper guides [B] must be in the lower position as shown.
PAPER FEED
January 8, 2000
[B]
[A]
A293R651.WMF
[D]
[D]
[C]
A293R650.WMF
1. Turn off the main switch, then open the right front door and remove the pushlock [A].
2. Remove the toner collection bottle [B].
NOTE: If the LCT is installed, remove it from the copier.
3. Remove the lower right cover. (Refer to Lower Right Cover Removal.)
4. Remove the vertical transport guide [C].
NOTE: When reinstalling the guide, rest it on the upper and lower pins [D].
6-48
January 8, 2000
PAPER FEED
[C]
[A]
[D]
A293R597.WMF
[C]
[B]
[F]
A293R654.WMF
[E]
5. While holding the shaft [A] with an Allen key, remove the screw [B], then
remove the knob [C].
6. Pull out all paper trays, then remove the paper tray unit inner cover [D] (2
screws).
7. Hold the inner vertical transport guide [E] and pull out it (3 screws, 1
connector).
NOTE: When re-installing the inner vertical transport guide, make sure to set
the pins [F] of the inner vertical guide into the holes [G] in the main
frame.
6-49
Replacement
Adjustment
[G]
PAPER FEED
January 8, 2000
[B]
A293R652.WMF
[A]
[E]
[D]
[F]
[C]
A293R653.WMF
6-50
January 8, 2000
PAPER FEED
[A]
A293R592.WMF
[C]
Replacement
Adjustment
[D]
[B]
A293R910.WMF
6-51
PAPER FEED
January 8, 2000
[A]
[B]
A293R905.WMF
[C]
[D]
A293R593.WMF
6-52
January 8, 2000
PAPER FEED
[D]
[E]
[E]
[A]
[F]
[E]
[C]
A293R595.WMF
[G]
A293R596.WMF
To facilitate transportation, the upper part of the copier (copier main frame) [A] and
the lower part of the copier (paper tray unit) [B] can be separated as follows:
1. Turn off the main switch.
2. Remove the document feeder (2 screws, 1 connector)
3. Remove the front cover [C]. (Refer to Front Cover Removal.)
4. Remove the rear covers [D].
5. Remove the four screws [E].
6. Remove the air tube [F].
7. Disconnect the thirteen connectors [G] (2 screws).
8. Remove the copier main frame [A] from the paper tray unit [B].
NOTE: When re-installing the copier main frame on the paper tray unit, do not
pinch the cable between the copier main frame and the paper feed unit.
6-53
Replacement
Adjustment
[B]
FUSING UNIT
January 8, 2000
[A]
[B]
A293R501.WMF
6-54
January 8, 2000
FUSING UNIT
[E]
[I]
[C]
[G]
[H]
[A]
[B]
A293R502.WMF
[F]
[G]
A293R564.WMF
6-55
Replacement
Adjustment
3. Remove the two screws that hold the fusing front cover [B].
FUSING UNIT
January 8, 2000
[B]
[E]
[D]
[C]
A293R542.WMF
[I]
[B]
[G]
[H]
A293R541.WMF
6-56
January 8, 2000
FUSING UNIT
[B]
[A]
[D]
[C]
6-57
Replacement
Adjustment
A293R658.WMF
FUSING UNIT
January 8, 2000
[D]
[F]
[C]
[E]
[F]
[C]
[B]
[E]
[A]
A293R659.WMF
[E]
A293R660.WMF
5. Lower the pressure spring holders [A] at both sides using a screwdriver [B] as a
lever.
6. Remove the front and rear C-rings [C], gear [D], isolating bushings [E], and
bearings [F].
NOTE: When installing a new hot roller:
1) Lubricate the inner and outer surfaces of the isolating bushings [E]
with BARRIERTA L55/2 grease.
2) Lubricate the fusing drive gears and their shafts with G501grease.
3) Peel off 3 cm (1 inch) from both ends of the protective sheet, and
install the new hot roller.
Before applying fusing pressure, remove the rest of the protective
sheet.
6-58
January 8, 2000
FUSING UNIT
[B]
[G]
A293R503.WMF
[E]
[D]
[C]
[F]
[C]
A293R565.WMF
6-59
Replacement
Adjustment
[D]
FUSING UNIT
January 8, 2000
[A]
[C]
[D]
[B]
[E]
A293R504.WMF
[D]
[E]
[D]
A293R553.WMF
6-60
January 8, 2000
FUSING UNIT
[B]
[A]
A293R505.WMF
NOTE: This is to ensure that the strippers contact the hot roller.
1. Remove the fusing unit. (Refer to Fusing Unit Removal.)
6-61
Replacement
Adjustment
January 8, 2000
[B]
[A]
[C]
A293R554.WMF
[D]
A293R555.WMF
6-62
January 8, 2000
[A]
A293R804.WMF
A293R805.WMF
[A]
[B]
A293R556.WMF
6-63
Replacement
Adjustment
January 8, 2000
[A]
[C]
[A]
[B]
[D]
A293R557.WMF
A293R803.WMF
[D]
A293R558.WMF
6-64
January 8, 2000
[C]
[D]
A293R806.WMF
[E]
[G]
A293R559.WMF
6-65
Replacement
Adjustment
[F]
January 8, 2000
[A]
A293R802.WMF
[A]
A293R801.WMF
1. Open the front door and pull out the duplex unit.
2. Open the E4 part [A].
3. Remove the paper guide plate (2 screws, 1 shoulder screw).
4. Remove the duplex inverter sensor [B] (1 bracket, 1 screw, 1 connector).
6-66
January 8, 2000
[C]
[A]
[D]
Replacement
Adjustment
A293R560.WMF
A293R005.WMF
6-67
January 8, 2000
[A]
A293R904.WMF
[B]
[B]
A293R903.WMF
6-68
January 8, 2000
6.11.3 PSU
[A]
[B]
A293R906.WMF
[C]
6-69
Replacement
Adjustment
2. Remove the upper and lower rear cover. (Refer to Upper and Lower Rear
Cover Removal.)
January 8, 2000
6.12.1 PRINTING
NOTE: 1) Make sure the paper is installed correctly in each paper tray before you
start these adjustments.
2) Use the Trimming Area Pattern (SP2-902-3, No. 10) to print the test
pattern for the following procedures.
3) Set SP 2-902-3 to 0 again after completing these printing adjustments.
Registration Side-to-Side
Do the parallel image adjustment after the side-to-side registration adjustment.
Using SP Mode
1. Check the side-to-side registration for each paper feed station using the
Trimming Area Pattern, and adjust them using the following SP modes if
necessary.
B
Tray 1
Tray 2
Tray 3
Duplex Tray
By-pass Tray
LCT
SP mode
SP1-002-1
SP1-002-2
SP1-002-3
SP1-002-5
SP1-002-6
SP1-002-7
Specification
A
2 1.5 mm
A293R678.WMF
6-70
January 8, 2000
Mechanical Adjustment
NOTE: This adjustment is especially necessary if the punched hole position varies
between trays.
Tray 1
[A]
A293R571.WMF
Replacement
Adjustment
Tray 2
[B]
[A]
A293R568.WMF
6-71
January 8, 2000
Tray 3
[A]
[B]
A293R569.WMF
[C]
1. Loosen the 6 screws [A].
By-pass Tray
[A]
[B]
A293R570.WMF
6-72
January 8, 2000
7. TROUBLESHOOTING
7.1 SERVICE CALL CONDITIONS
7.1.1 SUMMARY
There are 4 levels of service call conditions.
Level
A
C
D
Definition
To prevent the machine from being damaged,
the SC can only be reset by a service
representative (see the note below). The
copier cannot be operated at all.
The SC can be reset by turning the main
power switch off and on if the SC was caused
by incorrect sensor detection.
Reset Procedure
Enter SP mode, then turn the
main power switch off and
on.
Turn the operation switch or
main power switch off and
on.
A level B SC can only be
reset by turning the main
power switch off and on.
Turn the operation switch off
and on.
The SC will not be displayed.
All that happens is that the
SC history is updated.
Troubleshooting
NOTE: 1) If the problem concerns electrical circuit boards, first disconnect then
reconnect the connectors before replacing the PCBs.
2) If the problem concerns a motor lock, first check the mechanical load
before replacing motors or sensors.
3) When a Level A or B SC occurs while in an SP mode, the display does
not indicate the SC number. If this occurs, check the SC number after
leaving the SP mode. This does not apply to Level B codes.
7-1
January 8, 2000
7-2
January 8, 2000
7-3
Troubleshooting
January 8, 2000
7-4
January 8, 2000
7-5
Troubleshooting
January 8, 2000
7-6
January 8, 2000
7-7
Troubleshooting
The laser writing signal (F-GATE) does not go to LOW for more than 15 seconds
after the copy paper reaches the registration sensor.
January 8, 2000
7-8
January 8, 2000
Troubleshooting
7-9
January 8, 2000
7-10
January 8, 2000
Troubleshooting
-Possible cause Poor cable connection to the polygonal mirror motor driver.
Polygonal mirror motor (driver) defective
BICU defective
7-11
January 8, 2000
7-12
January 8, 2000
7-13
Troubleshooting
-Definition- [D]
January 8, 2000
7-14
January 8, 2000
7-15
Troubleshooting
-Definition- [B]
January 8, 2000
7-16
January 8, 2000
7-17
Troubleshooting
A data transmission error occurred at the ASIC which controls data transmission
and compression during connecting mode.
January 8, 2000
7-18
January 8, 2000
7-19
Troubleshooting
January 8, 2000
7-20
January 8, 2000
-Definition- [D]
The lift sensor is activated before the pick-up solenoid is activated when the
tray is pushed in.
The lift sensor is not activated within 10 seconds after the tray lift motor starts
lifting the bottom plate.
The lift sensor remains activated for 1.5 seconds after the tray lift motor starts
lowering the bottom plate.
The tray down sensor is not activated within 10 seconds after the tray lift
motor starts lowering the bottom plate because of a paper end condition.
-Possible cause Tray lift motor defective or poor connection
Lift sensor defective or poor connection
Tray down sensor defective or poor connection
Pick-up solenoid defective or poor connection
7-21
Troubleshooting
January 8, 2000
7-22
January 8, 2000
-Definition- [C]
When the jogger fence moves to the home position, the jogger HP sensor does
not turn on even if the jogger fence motor has moved the jogger fence 153.5
mm.
- Possible causes Jogger fence motor defective or poor connection
Too much load on the drive mechanism
7-23
Troubleshooting
January 8, 2000
7-24
January 8, 2000
Troubleshooting
7-25
January 8, 2000
7-26
January 8, 2000
7-27
Troubleshooting
The TXD and RXD signals between BICU and ADF main board do not stabilize.
January 8, 2000
7-28
January 8, 2000
Troubleshooting
7-29
January 8, 2000
7-30
January 8, 2000
-Definition- [B]
1) The finisher jogger H.P sensor remains de-activated for more than a certain
time when returning to home position.
2) The finisher jogger H.P sensor remains activated for more than a certain
time when moving away from home position.
- Possible causes Jogger H.P sensor defective
Jogger motor defective
SC724: Finisher staple hammer motor error
-Definition- [B]
Stapling does not finish within a certain time after the staple hammer motor
turned on.
- Possible causes Staple hammer motor defective
Staple jam
7-31
Troubleshooting
January 8, 2000
7-32
January 8, 2000
7-33
Troubleshooting
January 8, 2000
7-34
January 8, 2000
Troubleshooting
7-35
January 8, 2000
7-36
January 8, 2000
Troubleshooting
7-37
January 8, 2000
7-38
January 8, 2000
Troubleshooting
Note the above data and the situation in which this SC occurs. Then report
the data and conditions to your technical control center
7-39
January 8, 2000
Connector
No.
CN555-2
(MCU)
Original Width
(S2)
CN555-6, 7,
8
(MCU)
Condition
Stays On
SC121 is displayed.
Stays Off
Stays On
SC120 is displayed.
The CPU cannot detect the original size
properly. APS and ARE do not function
correctly.
The CPU cannot detect the original size
properly. APS and ARE do not function
correctly.
The CPU cannot detect the original size
properly. APS and ARE do not function
correctly.
The CPU cannot detect the original size
properly. APS and ARE do not function
correctly.
The CPU cannot detect the original size
properly. APS and ARE do not function
correctly.
The CPU cannot detect the original size
properly. APS and ARE do not function
correctly.
SC328 is displayed when the laser
beam pitch is changed.
SC327 is displayed when the laser
beam pitch is changed.
The machine quits auto process control
and enters fixed toner supply mode.
SC340 is displayed.
SC340 is displayed.
SC352 is displayed after copying.
SC350 is displayed after copying.
Toner End is displayed even if there is
enough toner in the toner hopper.
Toner End is not displayed even if
there is no toner in the toner hopper.
SC495 is displayed.
SC495 is displayed.
Stays Off
Original
Length-1 (S3)
CN555-11
(MCU)
Stays On
Stays Off
Original
Length-2 (S4)
CN555-14
(MCU)
Stays On
Stays Off
LD Unit Home
Position (S5)
CN202-8
(IOB)
Stays On
Stays Off
Drum Potential
Sensor (S6)
Toner Density
(TD) (S7)
Image Density
(ID) (S8)
Toner End (S9)
CN206-A12
(IOB)
CN211-B9
(IOB)
CN206-B11
(IOB)
CN211-B5
(IOB)
Toner
Collection
Motor (S10)
Toner
Recycling (S11)
1st Paper Feed
(S12)
Symptom
Open
Shorted
Stays On
Stays Off
Open
Shorted
Open
Shorted
CN270-7
(PFB)
Stays On
Stays Off
CN207-B2
(IOB)
CN271-2
(PFB)
Stays On
Stays Off
Stays On
Stays Off
7-40
SC495 is displayed.
SC495 is displayed.
Paper Jam is displayed even if there
is no paper.
Paper Jam is displayed whenever a
copy is made.
Component
(Symbol)
2nd Paper
Feed (S13)
Condition
Stays On
Stays On
Stays Off
Stays On
Stays Off
Stays On
SC502 is displayed.
SC503 is displayed.
Stays Off
Stays On
SC503 is displayed.
Paper End is displayed even if there is
paper in the 1st paper tray.
Paper End is not displayed even if
there is no paper in the 1st paper tray.
Paper End is displayed even if there is
paper in the 2nd tray.
Paper End is not displayed even if
there is no paper in the 2nd tray.
Paper End is displayed even if there is
paper in the 3rd tray.
Paper End is not displayed even if
there is no paper in the 3rd tray.
Paper End is displayed even if there is
paper in the by-pass tray.
Paper End is not displayed even if
there is no paper in the by-pass tray.
Paper Near End is not displayed even
if the tray is almost empty.
Paper Near End is displayed even if
there is enough paper in the paper tray.
Paper Near End is not displayed even
if the tray is almost empty.
Paper Near End is displayed even if
there is enough paper in the paper tray.
Paper Near End is not displayed even
if the tray is almost empty.
Paper Near End is displayed even if
there is enough paper in the paper tray.
Stays Off
3rd Paper Feed
(S14)
CN273-B2
(PFB)
Stays On
Stays Off
C271-8
(PFB)
CN273-A8
(PFB)
CN273-B8
(PFB)
CN271-5
(PFB)
Stays Off
2nd Paper End
(S19)
CN273-A5
(PFB)
Stays On
Stays Off
CN273-B5
(PFB)
Stays On
Stays Off
By-pass Paper
End (S21)
CN211-A5
(IOB)
Stays On
Stays Off
CN265-B6
(PFB)
Stays On
Stays Off
CN263-2
(PFB)
Stays On
Stays Off
CN263-7
(PFB)
Stays On
Stays Off
Rear Fence HP
(S25)
CN266-5
(PFB)
Symptom
Stays On
Stays Off
7-41
SC515 is displayed.
SC515 is displayed.
Troubleshooting
January 8, 2000
January 8, 2000
Connector
No.
CN266-9
(PFB)
CN265-A3
(PFB)
Stays On
Stays Off
Stays On
Stays Off
SC515 is displayed.
SC515 is displayed.
SC515 may display.
SC515 may display.
CN265-A6
(PFB)
Stays On
Stays Off
CN265-A9
(PFB)
Stays On
Stays Off
Stays On
Stays Off
Stays On
CN265-A12
(PFB)
CN265-B3
(PFB)
Condition
Stays Off
Right Tray
Paper (S32)
CN265-B9
(PFB)
Stays On
Stays Off
Left Tandem
Tray Paper
(S33)
CN266-11
(PFB)
Duplex
Entrance (S34)
CN208-B14
(IOB)
Stays On
Stays Off
Stays On
Stays Off
Duplex Inverter
(S35)
CN208-B17
(IOB)
Stays On
Stays Off
Duplex
Transport 1
(S36)
CN208-B5
Stays On
(IOB)
Stays Off
Duplex
Transport 2
(S37)
CN208-B8
(IOB)
Stays On
Stays Off
7-42
Symptom
Component
(Symbol)
Duplex
Transport 3
(S38)
Connector
No.
CN208-B11
(IOB)
Duplex Jogger
HP (S39)
Relay (S40)
CN208-B2
(IOB)
CN211-A8
(IOB)
Condition
Stays On
Stays On
Stays Off
Stays Off
Stays On
Stays Off
Stays On
Stays Off
Registration
(S41)
CN211-A1
(IOB)
Stays On
Stays Off
Guide Plate
Position (S42)
CN209-6
(IOB)
Stays On
Stays Off
Fusing Exit
(S43)
CN207-B8
(IOB)
Stays On
Stays Off
CN204-B2
(IOB)
Stays On
Stays Off
CN204-B5
(IOB)
Stays On
Stays Off
Tray Paper
Limit (S46)
(Option)
CN204-B8
(IOB)
Symptom
7-43
Troubleshooting
January 8, 2000
January 8, 2000
7.2.2 SWITCHES
Component
(Symbol)
Main Power
(SW1)
Connector
No.
CN101-1, 2
CN111-1, 2
Front Door
Safety (SW3,5)
CN403-1, 3
(LDU)
Front Door
Safety (SW4)
CN152-3, 6,
7 (CNB)
Condition
Open
Shorted
Open
Shorted
Stays On
Stays Off
Lower Front
Door Safety
(SW6)
Toner
Collection
Bottle Set
(SW7)
Toner Overflow
(SW8)
CN268-1
(PFB)
CN268-10
(PFB)
CN270-10
CN270-12
(PFB)
Open
Shorted
Open
Shorted
SC 496 is displayed.
No caution is displayed on the operation
panel even if the toner collection bottle is
set incorrectly.
Full Used Toner Bottle is displayed
even if the toner collection bottle is not
full.
Full Used Toner Bottle is not displayed
even if the toner collection bottle is full.
The CPU cannot detect the proper paper
size, and misfeeds may occur when a
copy is made.
Open
Shorted
Paper Size
(SW9)
CN2628,9,10,11,1
2
(PFB)
Symptom
Open
Shorted
7-44
January 8, 2000
FU107
6.3A/125V
6.3A/125V
Troubleshooting
Rating
115V
210 ~ 230V
Power Supply Board
FU101
12A/250V
6.3A/250V
FU102
6.3A/125V
6.3A/125V
FU103
6.3A/125V
6.3A/125V
FU104
6.3A/125V
6.3A/125V
FU105
6.3A/125V
6.3A/125V
FU106
6.3A/125V
6.3A/125V
Fuse
7-45
34
2
13
14
15
16
33
12
17
18
59
39
44
30
50
40
21
28
58
51
41
27
48
49
20
29
10
46
38
19
31
3
36
37
45
32
11
47
35
22
26
6
25
24
57
42
43
52
23
56
53
87
98
8
61
62
88
55
54
89
90
97
96
60
140
141
142
123
139
124
138
63
64
125
137
95
94
126
91
93
92
65
136
66
75
74
67
127
76
68
69
121
71
78
73
72
122
99
120
86
85
119
118
79
117
84
80
83
81
82
129
134
77
70
128
135
116
115
114
113
112
100
133
101
102
103
104
105
106
107
108
109
110
111
132
131
130
Name
Index
No.
P to P
Scanner
Polygonal Mirror
LD Positioning
Drum
Development
Toner Supply
Charge Corona Wire
Cleaner
Fusing/Duplex
Toner Collection
Toner Recycling
Paper Feed
1st Tray Lift
2nd Tray Lift
3rd Tray Lift
15
22
25
36
37
43
68
C11
B11
G11
C5
C7
G7
H5
44
3
6
124
125
126
127
C4
D1
G9
G1
F1
F1
F1
By-pass Feed
Registration
Rear Fence
Jogger
Optics Cooling Fan
Drum Cooling Fan
Exhaust Fan
Fusing Fan
Duplex Cooling Fan
Exit Cooling Fan
PSU Cooling Fan
SBU Cooling
41
40
136
94
21
38
37
34
42
45
54
19
C7
C6
H1
G8
G4
G7
G4
G4
G6
G4
B3
G10
39
1
100
104
109
78
88
89
91
101
105
108
103
81
C7
G6
C1
D1
D1
G10
G7
G7
G7
C1
D1
D1
C1
G9
Magnetic Clutches
MC1
Toner Supply
MC2
Toner Recycling
MC3
1st Paper Feed
MC4
2nd Paper Feed
MC5
3rd Paper Feed
MC6
By-pass Feed
MC7
Inverter Exit Clutch
MC8
Duplex Transport
MC9
Duplex Feed
MC10
1st Vertical Relay
MC11
2nd Vertical Relay
MC12
3rd Vertical Relay
MC13
Bank Relay
MC14
Relay
Symbol
Name
Switches
SW1
Main Power
SW2
Operation
Front Door Safety
SW3
Switch 1
Front Door Safety
SW4
Switch 2
Front Door Safety
SW5
Switch 3
Lower Front Door
SW6
Safety
Toner Collection
SW7
Bottle Set
SW8
Toner Overflow
SW9
Paper Size
Solenoids
SOL1
Transfer Belt Lift
SOL2
1st Pick-up
SOL3
2nd Pick-up
SOL4
3rd Pick-up
SOL5
By-pass Pick-up
SOL6
1st Separation Roller
2nd Separation
SOL7
Roller
SOL8
3rd Separation Roller
SOL9
Right Tray Lock
SOL10 Left Tray Lock
SOL11 Front Side Fence
SOL12 Rear Side Fence
SOL13 Duplex Inverter Gate
SOL14 Reverse Roller
SOL15 Guide Plate
SOL16 Inverter Gate
Index
No.
P to P
Symbol
9
27
10
A4
A6
A11
Sensors
S1
S2
S3
S4
11
C5
12
A11
G1
E1
S5
S6
S7
S8
S9
S10
4
3
E1
E1
70
99
106
110
76
102
107
G6
A1
B1
C1
G10
C1
D1
111
126
123
134
130
96
95
80
74
D1
F1
F1
H3
H3
G7
G7
G9
G4
S11
S12
S13
S14
S15
S16
S17
S18
S19
S20
S21
S22
S23
S24
S25
S26
S27
S28
S29
S30
S31
S32
S33
S34
S35
S36
S37
S38
S39
S40
S41
S42
S43
S44
S45
S46
Name
Index
No.
P to P
32
33
16
18
24
D11
D11
D11
D11
G10
Scanner HP
Original Width
Original Length 1
Original Length 2
LD Unit Home
Position
Drum Potential
Toner Density (TD)
Image Density (ID)
Toner End
Toner Collection
Motor
Toner Recycling
1st Paper Feed
2nd Paper Feed
3rd Paper Feed
1st Tray Lift
2nd Tray Lift
3rd Tray Lift
1st Paper End
2nd Paper End
3rd Paper End
By-pass Paper End
1st Paper Near End
2nd Paper Near End
3rd Paper Near End
66
73
69
72
7
H5
G9
H5
G9
E1
2
120
116
114
122
118
112
121
117
113
77
140
119
114
G7
A1
B1
B1
A1
B1
B1
A1
B1
B1
G10
H3
F1
F1
Rear Fence HP
139
H1
132
H1
135
G3
138
G3
142
141
G3
G3
133
H3
131
137
H3
H1
98
G8
97
87
G8
G8
93
G8
92
G8
90
82
83
75
62
84
85
86
G8
G10
G10
G9
A3
G4
G4
G4
Index
No.
P to P
20
53
47
17
46
14
59
50
52
C8
B4
F11
A7
C10
C11
D4
D7
B2
28
31
30
79
A6
A7
B7
G9
B6
G6
PCB16
PCB17
BICU
PSU
IOB
SBU
MCU
Lamp Regulator
CNB
DRB
Paper Feed Control
Board (PFB)
Operation Panel 1
Operation Panel 2
LCD Control
By-pass Paper Size
Mother (Option)
Printer Control
(Option)
Copy Connect
RSS Board
51
D10
C11
Lamps
L1
L2
L3
L4
Exposure Lamps
Fusing Lamp 1
Fusing Lamp 2
Quenching
13
64
63
67
C11
A3
A3
H5
65
49
71
H5
G7
G6
61
60
58
57
55
56
48
29
23
A3
A3
A5
A5
A5
A4
D7
B6
B11
26
(31)
B10
Symbol
PCBs
PCB1
PCB2
PCB3
PCB4
PCB5
PCB6
PCB7
PCB8
PCB9
PCB10
PCB11
PCB12
PCB13
PCB14
PCB15
Name
Power Packs
PP1
Charge
PP2
Development
PP3
Transfer
Others
TF1
TH1
H1
H2
H3
CB1
HDD 1
LCD 1
LSD 1
LDU1
TP1
Fusing Thermofuse
Fusing Thermistor
Drum
Tray Heater 1
Tray Heater 2
Circuit Breaker
HDD
LCD
Laser
Synchronization
Detector
Laser Diode Unit
Touch Panel
M4
CN700
CN701
[0] GND
[s5]
[5] +5V
[0] GND
[t5]
[5]+5V
[0] GND
[t5]
+5V LD [5]
-3
10
1
3
SW3
1
2
SW5
CN404-1
-2
-3
XDEPT
+5V [5]
GND [0]
CN311-1
-2
-3
-4
10
9
8
7
6
5
4
1
2
3
3
2
1
712
CN310
CN310
PMCLK
XSCRDY
XPMON
GND
CN401
4
5
6
7
4
3
2
1
711
LDU1
CN307
CN713
CN713
LSD1
B
M2
CN703
CN702
CNB (PCB7)
CN161
-1
-2
-3
-4
[24]
[0]
[5]
[0]
5
4
3
2
1
6
5
4
3
2
1
CN162-148
-12
-11
-10
-9
-8
-7
-5
-4
-3
-2
-1
-6
ON [t5]
GND [0]
+5V [5]
GND [0]
+24V INT-2 [24]
Lock [t5]
ON [s5]
GND [0]
+5V [5]
GND [0]
+24V INT-2 [24]
Toner Supply Cl. [t24]
Lock [s5]
Lock [s5]
ON [t5]
GND [0]
+5V [5]
GND [0]
+24V INT-1 [24]
Lock [s5]
Direction [s/CW, t5/CCW
ON [t5]
GND [0]
+5V [5]
GND [0]
+24V INT-1 [24]]
CN153
-1
-2
-3
-4
HDD
DRB
(PCB8)
CN312-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-29
-30
-31
-32
-33
-34
-35
-36
-37
-38
-39
-40
716
716
Tray Heater 2
H3
1
2
1
2
1
2
692
693
CN403-1
CN715
CN715
+5V [5]
711
MC1
GND [0]
[t5]
+24V [24]
+24V INT-2 [s24]
+24V [24]
+24V INT-1 [s24]
CN156
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
T18
CN751
CN751
[5-0/5] Registration M. B
[5-0/5] Registration M. A
[5-0/5] Registration M. B
[5-0/5] Registration M. A
Registration Motoro Speed
[t5] By-pass Feed M. ON
[s5] By-pass Feed M. Lock
[t5] Development M. ON
[t24] Toner Supply Clutch ON
[s5] Development M. Lock
3 CN263-1
-2
2
-3
1
-6
3
-7
2
-8
1
-9
2
-10
1
M5
B11
CN690
[0] GND
RXD
[0] GND
TXD
[0] GND
[0] GND
[5] +5V
[5] +5V
[24] +24V
[24] +24V
[24] +24V
[0] GND
[0] GND
[0] GND
[0] GND
[24] GND
[0] GND
[t5] Paper Size 5
[t5] Paper Size 4
[t5] Paper Size 3
[t5] Paper Size 2
[t5] Paper Size 1
M15
C5
[5] +5V
[0] GND
[5] +5V
[0] GND
[24] +24V
[0] GND
[12] +12V
[0] GND
GND [0]
GND [0]
RXD
TXD
+5VE [5]
+5VE [5]
XRST
XCTS
GND [[0]
TXD
RXD
5VE [5]
GND [0]
RXD
TXD
XSCNASTART
XSLEAD
XSSCAN
XDSCAN
BICU
(PCB1)
RESET
GND
HDT7
HDT8
HDT6
HDT9
HDT5
HDT10
HDT4
HDT11
HDT3
HDT12
HDT2
HDT13
HDT1
HDT14
HDT0
HDT15
GND
GND
DMARQ
GND
XDIOW
GND
XDIOR
GND
IORDY
5V
XDMACK
GND
INTRQ
XIOCS16
ADDR1
5V
ADDR0
ADDR2
XCS1FX
XCS3FX
5V
GND
-1
-2
-3
-4
-5
-6
CN306-19
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
CN785
Optioin Counter
(Japan only)
-1
-2
-3
-4
-5
-6
CN559-7
-6
-5
-4
-3
-2
-1
G
H
C
C4
D
E
F
K
J
CN551-1
-2
[38] +38V
[0] GND
CN552-6
-5
-4
-3
-2
-1
[-12] -12V
[12] +12V
[0] GND
[5] +5V
[24] +24V
[0]
RSS Board
M1
Scanner Motor
Exposure Lamp
CN553-1
-2
-3
XLAMP-TG
+24V [24]
GND [0]
CN555-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
GND [0]
[s5]
+5V [5]
GND [0]
+5V [5]
Width1 [t5]
Width2 [t5]
Width3 [t5]
GND [0]
+5V [5]
[t5]
GND [0]
+5V [5]
[t5]
I/F Board
CN404
-1
-2
-3
-4
-5
-6
CN561-1
-2
SC-CCW
SC-CW
C4
-6
-5
-4
-3
-2
-1
CN560-1
-2
-3
-4
-5
-6
-7
+5V [5]
ENC-A
ENC-B
GND [0]
XENCSET
GND [0]
GND [0]
MCU
(PCB5)
CN784
CN784
[12] +12
[0] GND
[0] GND
[5] +5V
Toner
Supply
Clutch
[24]
[24]
[24]
[24]
[0]
[0]
[0]
[0]
[0]
[38]
[5]
[0]
6 CN262-7
5
-8
4
-9
3
-10
2
-11
1
-12
CN308-1 CN402-4
-2
-3
-3
-2
-4
-1
Lamp
Regulator
(PCB6)
3
2
1
5
4
3
2
1
3
2
1
3
2
1
L1
S1
Scanner HP Sensor
S2
S3
S4
PCB
17
PCB18
CN313
CN164-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
SW7
Toner Collection
Bottle Set Sw.
Development
Motor
M16
-2
-3
-4
-5
-6
-7
-8
-9
-1
-2
-3
-4
-5
-6
-7
-8
CN831
S10
[24]+24
[24 0/24] A
[24 0/24] A
[24 0/24] B
[24 0/24] B
[0] GND
[5 or 0 5/0]
[5] +5V
[0] GND
[t5]
[0] GND
[t5]
+5V [5]
+5V [5]
GND [0]
GND [0]
786
M8
Registration
Motor
CN158-B9
-B8
-B7
-B6
-B5
-B4
-B3
-B2
-B1
-A9
-A8
-A7
-A6
-A5
-A4
-A3
-A2
-A1
Toner Collection
Motor Sensor
5 CN270-1
-2
4
-3
3
-4
2
-5
1
-6
7
-7
6
-8
5
-9
4
-10
3
-11
2
-12
1
CN617-1
-2
-3
-4
By-pass
Feed Motor
CN151
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
CN803
CN803
M9
[24] +24V
[t24] +24V
[24] +24V
[t24] +24V
[24] +24V
[t24] +24V
CN301-8
-7
-6
-5
-4
-3
-2
-1
[0] GND
RXD
[0] GND
TXD
[0] GND
[0] GND
[38] +38V
[38] +38V
[24] +24V
[24] +24V
[24] +24V
[0] GND
[0] GND
[0] GND
[38] +38V
[0] +38V
Toner Collection
Motor
Printer
I/O
Board
PCB14
[t5] Operation Sw
LED
[0] GND
[0] GND
XCTS
RCVRDY
RXD
TXD
[5] +5V
[5] +5V
[24] +24V
CN780
Drum Motor
CN159-B8
-B7
-B6
-B5
-B4
-B3
-B2
-B1
-A8
-A7
-A6
-A5
-A4
-A3
-A2
-A1
MC
12
Fusing/Duplex
Motor
-2
-3
-4
-5
-6
-7
-8
-9
-1
-2
-3
-4
-5
-6
-7
-8
CN305
CN309-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
CN114-1
-2
-3
-4
E C
D10
RXD (ARDF)
TXD (ARDF)
RXD (FIN)
TXD (FIN)
[t5] Front Door Safety Sw.
Not Used
[t5] Fusing/Duplex Motor ON
[s5] Fusing/Duplex Motor Lock
[t5] Drum Motor ON
[s5/CW, t/CCW] Drum Motor Direction
[s5] Drum Motor Lock
MC
5
6 CN274-B7
-B8
5
-B9
4
-B10
3
-B11
2
-B12
1
[24] +24V
[t24] +24V
[24] +24V
[t24] +24V
[24] +24V
[t24] +24V
CN304
CN572
CN319
6
5
4
3
2
1
CN157-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
1
2
3
4
5
6
2
1
2
1
2
1
CN104-1
-4
-2
-5
1
2
1
2
CN103-1
-4
-2
-5
CN111-2
-1
CN101-2
-1
H
J G
D10
[24] +24V
[0] GND
[24] +24V INT-1
[0] GND
[5] +5V
SOL
8
6 CN274-B1
-B2
5
-B3
4
-B4
3
-B5
2
-B6
1
H4
H1
H2
L2
CN809
CN809
CN812
CN812
L3
[24] +24V
[t24] +24V
CN155-5
-4
-3
-2
-1
CN804
CN804
MC
11
1
2
3
4
5
6
2
1
2
1
2
1
CN830
MC
4
SOL
7
CN303
CN571
CN113-9
-8
-7
-6
-5
-4
-3
-2
-1
+5VE [5]
GND [0]
+5V [5]
GND [0]
+24V [24]
GND [0]
+12V [12]
GND [0]
T17
2nd Separation Roller
Solenoid
11
PSU (PCB2)
2 CN274-A11
-A12
1
CN573
CN441-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
Printer
Controller
PCB15
CN163-1
-2
-3
-4
-5
-6
1
2
2
1
CN802
CN802
853
MC
13
PCB11
LCD Control
Board
(PCB12)
B [24 24/0]
+24 INT-2 [24]
B [24 24/0]
A [24 24/0]
+24V INT-2 [24]
A [24 24/0]
MC
10
Mother
Board
CN154-2
-1
MC
3
[24] +24V
[t24] +24V
[24] +24V
[t24] +24V
[24] +24V
[t24] +24V
CN616-1
-2
-3
-4
+5V [5]
GND [0]
SOL
6
PSU
Cooling
Fan
M
25
T16
T15
2B
2A
1B
1A
CN351-1
-2
1
2
CN114-5
-6
-7
-8
+5VE [5]
+5VE [5]
GND [0]
GND [0]
Paper Feed
Control Board
(PCB9)
Operation
Panel 2
PCB10
LCD
CN106-2
-1
CN112-1
-2
-3
-4
CN105-1
-2
-3
-4
-5
-6
-7
6 CN274-A1
-A2
5
-A3
4
-A4
3
-A5
2
-A6
1
2
1
[0] GND
[t5]
[5] +5V
[0] GND
[s5]
[5] +5V
[0] GND
[t5]
[5] +5V
[24] +24V
[t24]
10
LD Unit
CN117-1
-2
-3
-4
CN260-1
-2
-3
-4
612 613
612 613
CN152-4
-5
-3
-2
-6
-1
-7
SOL
4
614 615
614 615
3
4
11 CN273-B1
-B2
10
-B3
9
-B4
8
-B5
7
-B6
6
-B7
5
-B8
4
-B9
3
-B10
2
-B11
1
+24V [24]
GND [0]
GND [0]
+5V [5]
Operation
Panel 1
CN113-4P, ACN117-1P
CN116-4P
CN116-11P
CN116-12P
CN116-13P
CN116-14P
Main Power
Switch (SW1)
CN610
T5
12 A
6.3 A
6.3 A
6.3 A
6.3 A
6.3 A
6.3 A
Operation
Switch
(SW2)
8
5
4
3
2
1
8
6
5
4
3
2
1
7
S17
S43
Fusing Exit Sensor
-2
-1
1
2
3
4
5
6
[0] GND
[t5]
[5] +5V
[0] GND
[s5]
[5] +5V
[0] GND
[t5]
[5] +5V
[24] +24V
[t24]
CN801
CN801
S20
867
S14
868
P
R
FG
11 CN273-A1
-A2
10
-A3
9
-A4
8
-A5
7
-A6
6
-A7
5
-A8
4
-A9
3
-A10
2
-A11
1
N
Q
Circuit Braker
(CB1)
Thermofuse
(TF1)
[5] +5V
[0] GND
[5] +5V
[0] GND
[+12] +12V
[-12] -12V
SOL
3
G6
Thermistor
(TH1)
CN115-7
-6
-5
-4
-3
-2
-1
[24] +24V
[24] +24V
[24] +24V
[24] +24V
[0] GND
[0] GND
[0] GND
[0] GND
[0] GND
[38] +38V
[24] +24V
[0] GND
[0] GND
[38] +38V
S16
866 865
6
11
8
13
5
10
CN102
-4
-3
2
1
2
1
2
1
S19
Fusing Unit
CN166-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
1
2
3
4
5
6
7
8
9
10
11
863
3
2
1
3
2
1
3
2
1
2
1
864
1
2
3
4
5
6
7
8
9
10
11
S13
[0] GND
[t5]
[5] +5V
[0] GND
[s5]
[5] +5V
[0] GND
[t5]
[5] +5V
[24] +24V
[t24]
FUSE
FU101
FU102
FU103
FU104
FU105
FU106
FU107
618
3
2
1
3
2
1
3
2
1
2
1
11 CN271-1
-2
10
-3
9
-4
8
-5
7
-6
6
-7
5
-8
4
-9
3
-10
2
-11
1
[t5] SWTRG
[0] GND
[-12] -12V
[+12] +12V
[0]
[24]
Fusing Zerocross
[s5] Fusing Lamp 2
[s5] Fusing Lamp 1
[t24] Power Relay
[24] +24 INT-1
SOL
2
CN811
CN811
S15
843
844
S18
846 845
S12
870 869
1
2
3
4
5
6
7
8
9
10
11
3
2
1
3
2
1
3
2
1
2
1
Tray Heater 1
SBU
(PCB4)
Drum Heater
Optic
Anti-Condensation
Heater
SW8
E
LCT
CN756
CN201-50
-49
-48
-47
-46
-45
-44
-43
-42
-41
-40
-39
-38
-37
-36
-35
-34
-33
-32
-31
-30
-29
-28
-27
-26
-25
-24
-23
-22
-21
-20
-19
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
CN210-B15
-B14
-B13
-B12
-B11
-B10
-B9
-B8
-B7
-B6
-B5
-B4
-B3
-B2
-B1
CN210-A15
-A14
-A13
-A12
-A11
-A10
-A9
-A8
-A7
-A6
-A5
-A4
-A3
-A2
-A1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CN757
9
8
7
6
5
4
3
2
1
1
2
3
1
2
3
4
5
6
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
1
2
1
2
3
1
2
3
1
2
3
S21
S41
Registration Sensor
CN714
CN714
S5
748
S40
744
Relay Sensor
747
SOL MC
5
6
S7
746 745
746 745
S9
M26
743 682
682
1 CN202-9
2
-8
3
-7
4
-6
5
-5
6
-4
7
-3
8
-2
9
-1
CN211-B13
-B12
-B11
-B10
-B9
-B8
-B7
-B6
-B5
-B4
-B3
-B2
-B1
CN211-A13
-A12
-A11
-A10
-A9
-A8
-A7
-A6
-A5
-A4
-A3
-A2
-A1
1
2
3
1
2
3
4
5
6
7
1
2
CN721
IOB
(PCB3)
CN768
CN768
CN740
CN740
5
4
3
7
6
5
4
3
2
1
2
1
681
681
1
2
3
1
2
3
4
1
2
3
1
2
CN741
CN741
717
749
749
PCB13
S42
SOL MC
14
15
S39
CN742
CN742
Relay Clutch
S36
753 752
753 752
S37
731
734
734
732
S34
735
S38
733
M18
771
SOL
14
Jogger Motor
MC MC SOL
9
8
13
MC
7
CN736
CN736
S35
M20
1
2
1
2
1
2
1
2
1
2
1
2
3
4
5
6
3
2
1
3
2
1
3
2
1
3
2
1
3
2
1
3
2
1
M
10
CO
1
754
754
1
2
3
4
5
6
7
8
9
10
11
12
13
CN209-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
1
2
3
4
1
2
3
1
2
1
2
[0] GND
[t5] Duplex Unit Set
[t24]
[24] +24V
[t24]
[24] +24V
[t24]
[24] +24V
[t24]
[24] +24V
[t24]
[24] +24V
[24] +24V
[24] +24V
[24 24/0] B
[24 24/0] B
[24 24/0] A
GND
[24 24/0] A
GND
[0] GND
AN0: FB-Bias/Grid Voltage
[t5]
AN1: FB-Charge/Transfer Current
[5] +5V
AN2: FB-Transfer Voltage
[0] GND
AN3: Thermistor
[t5]
AN4: ID Sensor
[5] +5V
AN5: Drum Potential/TD Sensor
[0] GND
AN6: Cleaner Motor/By-pass Size
[t5]
GND
[5] +5V
Jogger Motor: B
[0] GND
Jogger Motor: B
[t5]
Jogger Motor: A
[5] +5V
Jogger Motor: A
[0] GND
Registration Motor: B
[t5]
Registration Motor: B
[5] +5V
Registration Motor: A
[0] GND
Registration Motor: A
[s5]
CS: SBU
[5] +5V
IN: SBU
OUT: SBU
CLK:SBU
GND
INT: Zerocross
INT: Registration Sensor
SW TRG
INT: GATEX
CLR: Fusing
RESET: Fusing
[t24]
GND
[24] +24V
RST: GATEX
[0] GND
R/W: GATEX
[t5] SET
DS: GATEX
[5] +5V
A0: GATEX
[s5]
A1: GATEX
[0] GND
A2: GATEX
[t24]
A3: GATEX
[24] +24
CS1: GATEX
[t24]
CS2: GATEX
[24] +24
CS3: GATEX
D0: GATEX
D1: GATEX
D2: GATEX
D3: GATEX
D4: GATEX
D5: GATEX
D6: GATEX
D7: GATEX
[5] +5V
GND
Paper Size
GND
[0] GND
[0] GND
TD Sensor
[12] +12V
[0 ~ 5]
[0] GND
[s5]
[5] +5V
[t24]
NC
[24] +24V
GND [0]
GND [0]
[t24]
GND [24]
[24] +24V
+24V [24]
[t24]
+24V [24]
[24] +24V
+24V [24]
[5] +5V
+24V [24]
[t5]
Paper Feed Clutch [t24]
[0] GND
Relay Clutch [t24]
[5] +5V
Pick-up Solenoid [t24]
[s5]
Lift Motor: - [t24]
[0] GND
Lift Motor: + [t24]
[5] +5V
Motor Lock [s5]
[0] GND
LCT Motor [t24]
[t5]
GND [0]
+5V [5]
LED [s5]
Down Switch [t5]
LCT Connection [t5]
Cover Switch [t5]
Paper End Sensor [s5]
Down Sensor [s5]
Lift Sensor [s5]
Paper Height Sensor 3 [s5]
Paper Height Sensor 2 [s5]
[5] +5V
Paper Height Sensor 1 [s5]
[s5]
Near End Sensor [s5]
[0] GND
Paper Feed Sensor [t5]
[12] +12V
Paper Position Sensor [s5]
[12 12/0]: B
[12 12/0]: B
[12 12/0]: A
[12 12/0]: A
[12] +12V
CN755
CN755
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
M
6
M
7
Transfer P.P.
S6
664
A3
SOL
1
MC
2
PP3
4
5
1
2
670
670
PP1
T13
Right Tray
Paper Sensor
Front Side
Fence Solenoid
Rear Side
Fence Solenoid
CN671
CN671
T12
665
665
1
2
3
10 11
9 10
8
9
7
8
6
7
5
6
4
5
3
4
2
3
1
2
1
22
3
21
2
20
1
24
T10
CN673
M
23
PP2
CN730
CN730
Mechanical Counter
Development P.P.
1
2
3
4
5
6
7
8
9
9
8
7
6
5
4
3
2
1
CN670
22 CN208-A18
23
-A17
24
-A16
25
-A15
26
-A14
27
-A13
28
-A12
29
-A11
30
-A10
31
-A9
32
-A8
33
-A7
34
-A6
35
-A5
36
-A4
37
-A3
38
-A2
39
-A1
19 CN208-B18
-B17
18
-B16
17
-B15
16
-B14
15
-B13
14
-B12
13
-B11
12
-B10
11
-B9
10
-B8
9
-B7
8
-B6
7
-B5
6
-B4
5
-B3
4
-B2
3
-B1
2
[t24]
[24] +24V
[0] GND
[t5] Fusing Exit Sensor
[0] GND
Thermistor
[0] GND
[t5] Fusing Unit Set
[5] +5V
[5 or 0 0/5]
[0] GND
[0] GND
[0] GND
Bias PWM
FB-Bias Voltage
[t24] Bias ON
[t24] Drum Earth
[24] +24V INT-1
[t24]
[t24]
[24] +24V
[t24]
[24] +24V
1 CN207-B11
2
-B10
1
-B9
2
-B8
3
-B7
4
-B6
5
-B5
6
-B4
1
-B3
2
-B2
3
-B1
1 CN207-A12
2
-A11
3
-A10
4
-A9
5
-A8
6
-A7
1
-A6
2
-A5
1
-A4
2
-A3
1
-A2
2
-A1
Transfer PWM
FB-Transfer Current
FB-Transfer Voltage
N.C.
N.C.
[24] +24V INT-1
[0] GND
[t24]
[24] +24V
[t24]
[24] +24V
CN206
-A11
-A10
-A9
-A8
-A7
-A6
-A5
-A4
-A3
-A2
-A1
1
2
3
4
5
6
7
8
9
1
2
-A15
-A14
-A13
-A12
[12] +12V
[0] GND
Drum Potential Sensor
11
10
9
8
7
6
5
4
3
2
1
22
21
20
24
CN669
CN669
CN660
CN660
Exit Cooling
Exhaust Fan
Fusing Fan
M
24
622
T20
CN611
CN611
1
2
3
4
4
3
2
1
S44
1st Exit Sensor
667
667
SOL
12
C02
M
21
SOL
11
676
676
Quenching Lamp
S32
M
22
T12
S22
728
Right Tray
Down Sensor
S31
SOL
16
727
S45
1
2
1
2
1
2
3
1
2
3
1
2
3
Rear Side Fence
Close Sensor
M
19
S30
872
873
S29
876
874
S28
875
877
3
2
1
3
2
1
3
2
1
2
1
2
1
S27
878
3
2
1
3
2
1
3
2
1
3
2
1
S33
[t5] Set
[t24] Reverse
[t24] Forward
[0] GND
[s5]
[5] +5V
[0] GND
[0] GND
[s5]
[5] +5V
[t5]
[0] GND
[5] +5V
1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Charge P.P.
CN814
CN814
S26
3
2
1
3
2
1
1 CN266-1
2
-2
3
-3
5
-4
6
-5
7
-6
9
-7
10
-8
11
-9
12
-0
13
-11
14
-12
15
-13
-14
8
-15
CN265-B1
-B2
-B3
-B4
-B5
-B6
-B7
-B8
-B9
-B10
-B11
-B12
-B13
-B14
1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
L4
Rear Fence
Return Sensor
1
2
3
2
1
GND [0]
GND [0]
[s5]
+5V [5]
GND [0]
[s5]
+5V [5]
GND [0]
[t5]
+5V [5]
+24V [24]
[t24]
+24V [24]
[t24]
CN265-A1
-A2
-A3
-A4
-A5
-A6
-A7
-A8
-A9
-A10
-A11
-A12
-A13
663
663
CN668
CN668
S8
S25
893
894
M
17
895
892
T32
Set [t5]
GND [0]
[s5]
+5V[5]
GND [0]
[s5]
+5V [5]
GND [0]
[s5]
+5V [5]
GND [0]
[s5]
+5V [5]
890 879
Paper Feed
Motor
[t5] Lock
[s5/CW, t5/CCW] CW/CCW
[t5] Motor
[0] GND
[5] +5V
[0] GND
[24] +24V
CN813
CN813
CN817
M11
8 CN269-1
-2
6
-3
5
-4
4
-5
3
-6
2
-7
1
7
CN206-B10
-B9
-B8
-B7
-B6
-B5
-B4
-B3
-B2
-B1
CN679 678
CN679 678
9
8
7
6
5
4
3
2
1
CN767
CN767
T22
680
680
T21
CN720
CN720
2
1
11
10
9
8
7
6
5
4
3
2
1
766
766
S11
CN212-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
CN216
-B10
-B9
-B8
-B7
-B6
-B5
-B4
-B3
-B2
-B1
-A10
-A9
-A8
-A7
-A6
-A5
-A4
-A3
-A2
-A1
CN203-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
CN200-5
-4
-3
-2
-1
CN205-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
[24] +24
T11
818
CN268-1
-2
-3
13
[s24]
SW6
[0] GND
[t5] Drum Unit Set
[5] +5V
ID Sensor LED
ID Sensor
2
1
[24]
[0] GND
RXD
[0] GND
ID Sensor
SOL
CN213-1
-2
-3
-4
CN206-B15
-B14
-B13
-B12
-B11
[t24] Up
[t24] Down
[24] +24
[t24]
19
18
17
16
15
M
12
CN261-1
-2
-3
-4
-5
19
18
17
16
15
13
NC
GND
TXD
GND
RXD
[s5] Lock
[0]
[s24] ON
[t24] ON
[24] +24V
[t5] Set
[0] GND
[24] +24V
[t24] ON
[s5] Lock
[s5/H, t5/L] Speed
[t24]
[24] +24V
M
13
1
2
3
1
2
3
4
1
2
3
4
1
2
M
14
[24] +24
[t24]
[t24] Up
[t24] Down
[t24] Up
[t24] Down
CN204
-A13
-A12
-A11
-A10
-A9
-A8
-A7
-A6
-A5
-A4
-A3
-A2
-A1
2 CN267-1
-2
1
-3
2
-4
1
-5
2
-6
1
2
1
-9
2
-10
1
-11
2
-12
1
[t24]
[24] +24V
[t24]
[24] +24V
[5] +5V
[s5]
[0] GND
[5] +5V
[t5]
[0] GND
[5] +5V
[t5]
[0] GND
829 827
SOL
9
819 832
CN204
-B13
-B12
-B11
-B10
-B9
-B8
-B7
-B6
-B5
-B4
-B3
-B2
-B1
S24
NC693
FINISHER
1
2
1
2
3
4
5
6
7
8
9
10
11
826
NC762
+24V [24]
GND [0]
+24V INT-1 [24]
GND [0]
+5V [5]
S23
NC694
ADF
SWTRG [t5]
GND [0]
-12V [-12]
+12V [12]
GND [0]
+24V [24]
Fusing Zerocross
Fusing Lamp 2 ON [s5]
Fusing Lamp 1 ON [s5]
Power Relay [t24]
+24V INT-1 [24]
SW9
CN815
NC761
CN302-50
-49
-48
-47
-46
-45
-44
-43
-42
-41
-40
-39
-38
-37
-36
-35
-34
-33
-32
-31
-30
-29
-28
-27
-26
-25
-24
-23
-22
-21
-20
-19
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
LD Unit HP
Sensor
M3
LD Positioning Motor
T31
BICU (CN313)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
GND
GND
GND
GND
5VE
5VE
5VE
5VE
GND
XCNACK
XCNRQ
GND
CND 0
CND 1
CND 2
CND 3
GND
CND 4
CND 5
CND 6
CND 7
GND
CND 8
CND 9
CND 10
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
CND 11
GND
CND 12
CND 13
CND 14
CND 15
GND
XKICK
XCNEOL
XCNFOF
CNT 2
XCNWE
CNTRU
XKCCLR
XCNFER
XCNPER
XSCLR
GND
CLK_CN
GND
OE_CLK
XRST_B
GND
TXD_CN
GND
BICU (CN307)
51
52
53
54
55
56
57
58
59
60
RXD_CN
GND
5VE
5VE
5VE
5VE
GND
GND
GND
GND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
GND
XALLRST
GND
VDSDO
GND
VDSDI
GND
SCLK
GND
XVDCS
GND
REFCLK
GND
XDE 3
GND
XDE 2
GND
XDE 1
GND
XDE0
GND
XDO 3
GND
XDO 2
GND
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
BICU (CN310)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
XDO 1
GND
XDO 0
GND
GND
GND
GND
GND
XFGATE
GND
XLGATE
GND
XLSYNC
GND
PCLK
GND
XLDSYNC
GND
LDOFF
GND
LDFRRO
GND
PCLK
LD2_OFF
LD2_OFF
5VE
5VE
GND
GND
RXD-PRN
TXD-PRN
XFWRSYNC
XWRSYNC
XARFGAE
XARLSYNC
XARLGATE
XARKD7
XARKD6
XARKD5
XARKD4
XARKD3
XARKD2
XARKD1
XARKD0
XARCLK
5VE
5VE
XOEN
GND
GND
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
GND
GND
GND
GND
5V
5V
5V
5V
5V
5V
GND
GND
GND
GND
5V
5V
5V
5V
5V
5V
GND
GND
SIN_SBU
GND
XCS_SBU
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
GND
SOUT_SBU
GND
SCLK_SBU
GND
XRD SYNC
XSLEAD
XSSCAN
XSDSCAN
GND
GND
12V
12V
12V
12V
BICU (CN304)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
GND
GND
GND
RXINI-_SBUF
RXINI+_SBUF
GND
GND
RXIN2-_SBUF
RXIN2+_SBUF
GND
GND
RXCLK-_SBUF
RXCLK+_SBUF
GND
GND
BICU (CN305)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
GND
GND
GND
RXINI-_SBUL
RXINI+_SBUL
GND
GND
RXINI2-_SBUL
RXINI2+_SBUL
GND
GND
RXCLK-_SBUL
RXCLK+_SBUL
GND
GND
Signal Table
<
10
>
s
t
]
AC Line
DC Line
Puls
Signal Direction
Signal Direction
Active High
Active Low
Voltage
11
COMPARISON BETWEEN
A292/A293 AND A229
DEFFERENT POINTS
Section
Specifications
Item
Copy Size
Zoom
Copying Speed
1 to 1 Copying
Speed with ADF
Resolution
First Copy Time
Copy Paper
Capacity
Memory Capacity
Power
Consumption
Additional Feature
Additional Feature
Peripherals
Consumable
Description
Page
1-1
1-2
1-2
N/A
N/A
1-2
1-2
1-2
N/A
1-3
N/A
1-4
2-49
Different
Points
DEFFERENT POINTS
Item
Description
Page
2-13
Drum Flange
2-47
Rotation Speed
N/A
Scanning
Overview
Laser
Exposure
Overview
Process
Control
Image Density
Control
Drum Unit
Drum Unit
Corona Wire
Cleaner
Cleaning
Cleaning Brush
Cleaning Blade
Side-to-Side
Movement
Development
Toner Supply
Control
ID Sensor Pattern
Lower
Development
Roller
N/A
2-36
2-43
2-44
TBA
N/A
N/A
2-46
N/A
Section
Transfer
DEFFERENT POINTS
Item
Transfer Belt
Cleaning Bias
Roller
Bushing
Gear
Transfer Current
Paper
Feed
Torque Limitter
Toner
Recycling
Condition of Full
Toner Collection
Bottle
Fusing
Inner Cover
Fusing Sensor
Paper
Exit/Duplex
Inverter Exit
Clutch
Inverter Exit
Sensor
Jogger Start
Timing
Ozone
Filter
Description
Page
N/A
N/A
N/A
2-58
SP
2-301
N/A
2-72
N/A
N/A
N/A
N/A
2-73
N/A
2-79
N/A
N/A
Different
Points
DEFFERENT POINTS
Section
Electrical
Components
Page
BICU Board
Item
N/A
I/O Board
N/A
PSU
CNB
(Connector
Board)
12V Power
Supply Board
DRB
(Driver Board)
Copy Connect
Board
Printer Controller
N/A
N/A
N/A
N/A
N/A
N/A
DEFFERENT POINTS
Section
Item
Installation
Procedure
Finisher
(B302, B312)
Installation
Procedure
Output Tray
Description
Page
3-22
3-29
Different
Points
SECTION 3: INSTALLATION
DEFFERENT POINTS
2-001-3
2-201-2
2-201-3
2-201-4
2-210
2-220
2-301-1
2-301-2
2-301-3
2-301-4
2-301-6
2-801
2-902-4
2-902-5
2-906-2
2-962
2-963
2-966
2-967
2-970
2-971
3-001-2
3-902-7
4-015
4-902
Mode
CPM change for thick
paper
Description
The setting range is changed from 0 to 2 to 0
to 3 as follows:
0: None
1: 55 cpm at 165C (A229: 50 cpm)
2: 45 cpm at 165C (A229: 45 cpm)
3: 35 cpm (newly added)
Factory setting: -1300 A (A229: -1200 A)
This is because the copy speed is increased.
Factory setting: -400 V (A229: -440 V)
Factory setting: -300 V (A229: -550 V)
Factory setting: -280 V (A229: -320 V)
Page
4-12
4-12
4-14
4-15
4-15
4-15
4-15
4-16
4-17
4-18
4-19
4-20
4-20
4-20
4-20
4-22
4-16
4-16
4-16
4-16
4-17
4-19
4-20
4-21
4-23
to 4-27
Mode
No.
5-824
5-825
5-826
5-829
5-921
5-922
5-923
5-954
5-965
6-116
6-801
6-901
6-902
7-304-24
7-304-25
7-304-26
7-330
7-331
7-332
7-333
7-504-35
to
7-504-40
7-808
7-830
DEFFERENT POINTS
Mode
Description
Page
4-50
4-50
4-50
4-50
4-51
4-51
4-51
4-51
4-51
4-53
4-53
4-53
4-53
4-56
4-58
4-58
4-58
4-59
4-61
Counters Reset
The counters which are reset: SP7-003, SP7006, SP7-206 and SP7-101-132 (A229: SP7003, SP7-006 and UP1-19-2)
This function is new.
4-64
4-64
Different
Points
DEFFERENT POINTS
Bit
no.
7
6
5
4
3
2
1
0
7
12
(LCT2)
13
(By-pass)
14
(Unit Set)
6
5
4
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Reading
Description
Drum Motor Lock
By-pass Feed Motor Lock
Development Motor Lock
Fusing Motor Lock
LD Unit Home position
Sensor
Fusing Sensor
Exit Sensor
Tray Paper Limit Sensor
Fusing Cooling Fan Motor
Lock
Not Used
Front Door Safety Switch
Not Used
LCT Paper Position Sensor
Toner End Sensor
Not Used
Relay Sensor
By-pass Paper End Sensor
Registration Sensor
Not Used
Not Used
Inverter Exit Sensor
Not used
Key Counter Set
Total Counter Set
Polygon Motor Cooling Fan
Lock
Toner Recycling Sensor
Drum Unit Set
Fusing Unit Set
0
Overload
Overload
Overload
Overload
Detected
1
Normal
Normal
Normal
Normal
Not detected
Paper
detected
Paper detected
Not full
Overload
No paper
No paper
Full
Normal
Closed
Open
Detected
Toner End
Not detected
Not toner end
Paper detected
Not paper end
Paper detected
No paper
Paper end
No paper
Detected
Not detected
Set
Set
No lock
Not set
Not set
Lock
Pulse
Set
Set
Pulse
Not set
Not set
Description
Inverter Exit Clutch
No.
71
73
77
79
Description
DEFFERENT POINTS
150
K
300
K
450
K
C
C
I
C
C
C
I
C
C
I
C
C
C
R
C
C
I
C
C
C
I
C
C
C
C
C
C
C
C
C
C
C
C
ID Sensor
Quenching Lamp
Pick-off Pawls
C
C
C
C
C
C
EM
SCANNER/OPTICS
1st, 2nd, 3rd Mirror
Reflectors
White Reference Plate
Scanner Guide Rails
Exposure Glass
Toner Shield Glass
Optics Dust Filter
Cleaning Blade
Cleaning Brush
Cleaning Brush Seal
Cleaning Side Seals
Cleaning Entrance Seal
Expected
Life
Optics cloth
Optics cloth (Newly added)
Water (Newly added)
Dry cloth
Dry cloth or alcohol
Optics cloth
Blower brush
300K
300K
300K
300K
300K
I
C
C
I
C
I
C
NOTE
Dry Cloth
A229: 150K-Replacement
Damp cloth
A229: 150K-Cleaning
Blower brush
Blower brush
A229: 150K-Cleaning
Blower brush; initialize with
SP3-001-2 after cleaning.
Dry cloth
Dry cloth
Replace if necessary.
A229: 150K-Replacement
A229: 300K-Replacement
Dry cloth
Dry cloth
Dry cloth
Replace if necessary
DEVELOPMENT UNIT
Development Roller Shaft (Lower) is deleted. (A229: 150K-Lubricate)
Developer
R
Side Seals
I
I
I
Dry cloth or blower brush
Development Filter
R
R
R
Entrance Seal
C
C
C
Dry cloth or blower brush
Air Filter Large/ Small
R
R
R
Drive Gears
C
C
C
Blower brush
Toner Bottle Holder
C
C
C
Dry cloth or vacuum cleaner
Toner Hopper Entrance
C
C
C
Dry cloth
Development Roller Shaft
C
C
C
Dry cloth or blower brush
Different
Points
DEFFERENT POINTS
150
K
300
K
450
K
PAPER FEED
Registration Rollers
Relay Rollers
Paper Dust Remover
Registration Sensor
Relay Sensor
Paper Feed Rollers
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
C
450K
450K
EM
Expected
Life
300K
NOTE
Water or alcohol
Water or alcohol
Dry cloth
Blower brush
Blower brush
Replace pick-up, feed and
separation roller as a set.
Check the counter value for
each paper tray station
(SP7-204). If the value has
reached 300K, replace the
rollers. After replacing the
rollers, reset the counter
(SP7-816).
A229: 150K-Replacement
Water or alcohol
Water or alcohol
Blower brush
Dry cloth
A229: 300K-Replacement
A229: 300K-Replacement
Dry cloth
Alcohol
A229: 300K-Cleaning
Dry cloth
FUSING/PAPER EXIT
Pressure Roller Cleaning Brush (EU/Asia only) is deleted. (A229: 150K-Replacement)
Hot Roller
I
I
I
200K
A229: 150K-replacement
Hot Roller Bearings
I
I
I
600K
A229: Replace if necessary
Pressure Roller
I
I
I
450K
Replace as a set.
A229: 300K-replacement
Pressure Roller Bearings
I
I
I
450K
Fusing Thermistor
I
I
I
I
Replace if necessary
Hot Roller Strippers
C
C
C
C
300K
Water or alcohol
A229: 300K-replacement
Oil Supply Roller Bushings
I
I
I
I
Replace if necessary
Pressure Roller Cleaning
R
R
R
Replace as a set
Roller and Bushings
Replace as a set
Oil Supply Roller
R
R
R
Oil Supply Cleaning Roller
R
R
R
Fusing Entrance and Exit
C
C
C
Clean with water or alcohol
Guide Plates
Transport/Exit Rollers
C
Water
Exit Anti-static Brush
I
A229:150K-Inspection
10
DEFFERENT POINTS
EM
DUPLEX
Entrance Sensor
Reverse Roller
Separation Rollers
Duplex Roller
Feed Rollers
Entrance Anti-static
Brush
Reverse Junction Gate
OTHERS
Ozone Filter: PCU
Ozone Filter: Duct
Filter: Vacuum
Used Toner Tank
150
K
300
K
450
K
C
C
C
C
C
I
C
C
C
C
C
I
C
C
C
C
C
I
Blower brush
Water or alcohol
Dry cloth
R
I
R
R
R
I
R
I
Expected
Life
NOTE
Newly added
Newly added
Clean or Replace if
necessary (about 1,000K
copies).
A229:1,500K-Inspection
EM
80K
160K 240K
NOTE
ADF (the PM interval is for the number of originals that have been fed)
Transport Belt
C
R
R
R
Belt cleaner
Feed Belt
C
R
R
R
Belt cleaner
Separation Roller
C
R
R
R
Dry or damp cloth
Pick-up Roller
C
R
R
R
Dry or damp cloth
Sensors
C
C
C
C
Belt brush
Drive Gears
L
L
L
Grease G501
EM
LCT
Paper Feed Roller
Pick-up Roller
Separation Roller
150
K
300
K
450
K
Expected
Life
C
C
C
C
C
C
C
C
C
300K
300K
300K
1,200K
1,200K
2,400K
11
NOTE
Different
Points
DEFFERENT POINTS
Discharge Brush
Sensors
Jogger Fences
Punch Waste Hopper
NOTE
Clean with water or alcohol.
A229: Replace if necessary.
Clean with a dry cloth.
Blower brush
Replace if necessary.
Empty the hopper.
EM
NOTE
C
C
I
I
C
C
I
I
C
C
I
I
C
C
I
I
EM
150
K
300
K
450
K
C
I
C
C
I
I
C
I
C
C
I
I
C
I
C
C
I
I
12
Expected
Life
NOTE
Clean with water or alcohol.
Clean with a dry cloth.
Blower brush
Replace if necessary.
Empty the hopper.
DEFFERENT POINTS
Section
Item
Service
Call
Conditions
SC124
SC125
SC126
SC127
SC128
SC129
SC130
SC300
SC301
SC302
SC303
SC305
SC306
SC310
SC311
SC312
SC314
SC329
SC330
SC331
SC332
SC335
SC336
SC337
SC338
SC340
SC341
SC342
SC345
SC350
SC351
SC352
SC353
SC354
SC360
SC362
SC364
SC366
SC367
SC370
SC372
SC374
SC376
SC380
SC382
SC384
SC386
SC388
SC390
Description
Scanner motor encoder signal error (New)
Scanner motor speed error 1 (New)
Scanner motor speed error 2 (New)
Scanner motor encoder rotating direction error (New)
Scanner motor start error (New)
Scanner motor speed control error (New)
SBU error (New)
Charge corona output error 1 (A229: SC302-01)
Charge corona output error 2 (A229: SC302-02)
Charge corona output error 3 (A229: SC302-03)
Charge corona output error 4 (A229: SC302-04)
Charge corona wire cleaner error 1 (A229: SC303-01)
Charge corona wire cleaner error 2 (A229: SC303-02)
Potential sensor error 1 (A229: SC370-01)
Potential sensor error 2 (A229: SC370-02)
Potential sensor error 4 (A229: SC370-04)
Potential sensor error 5 (A229: SC370-05)
LD unit home position error 3 (A229: SC329)
LD unit no initial setting (A229: SC329)
LD unit home position error 4 (A229: SC329)
LD unit present position error (A229: SC329)
Polygonal mirror motor error 1 (A229: SC320)
Polygonal mirror motor error 2 (A229: SC320)
Polygonal mirror motor error 3 (A229: SC320)
Polygonal mirror motor error 1 (A229: SC320)
TD sensor output error (A229: SC390-01)
TD sensor adjustment error 1 (A229: SC390-02)
TD sensor adjustment error 2 (A229: SC390-03)
Development bias leak (A229: SC391)
ID sensor error 1 (A229: SC350-01)
ID sensor error 2 (A229: SC350-02)
ID sensor error 3 (A229: SC350-03)
ID sensor error 4 (A229: SC350-04)
ID sensor error 5 (A229: SC350-05)
Hard disk detection error 1 (A229: SC360)
Hard disk detection error 2 (A229: SC360)
Hard disk drive error (A229: SC361)
Hard disk bad sector maximum (New)
Hard disk (HDD:R) bad sector maximum (New)
IMAC (image compression IC) input FIFO error (A229: SC362)
IMAC (image compression IC) output FIFO error (A229: SC362)
IMAC (image compression IC) modes setting error (A229: SC362)
13
Page
7-3
7-3
7-3
7-3
7-4
7-4
7-4
7-5
7-5
7-5
7-5
7-5
7-6
7-6
7-6
7-7
7-7
7-9
7-9
7-10
7-10
7-10
7-11
7-11
7-11
7-12
7-12
7-13
7-13
7-13
7-14
7-14
7-15
7-15
7-15
7-16
7-16
7-16
7-16
7-17
7-17
7-17
7-17
7-18
7-18
7-18
7-18
7-18
7-19
Different
Points
SECTION 7: TROUBLESHOOTING
DEFFERENT POINTS
Section
Item
Service
Call
Conditions
SC391
SC400
SC401
SC493
SC494
SC501
SC502
SC503
SC505
SC510
SC511
SC515
SC516
SC520
SC521
SC543
SC544
SC546
SC547
SC620
SC621
SC622
SC625
SC626
SC635
SC636
SC650
SC651
SC652
SC653
SC701
SC702
SC703
SC704
SC705
SC720
SC731
SC735
SC736
SC737
SC738
SC740
SC741
SC901
SC956
SC957
SC958
SC959
SC960
14
Page
7-19
7-19
7-19
7-20
7-20
7-21
7-22
7-22
7-22
7-23
7-23
7-23
7-23
7-24
7-25
7-25
7-26
7-26
7-27
7-27
7-27
7-28
7-28
7-28
7-29
7-29
7-30
7-30
7-30
7-31
7-31
7-33
7-33
7-34
7-34
7-34
7-34
7-34
7-35
7-36
7-36
7-36
7-36
7-37
Section
Service
Call
Conditions
Electrical
Component
Defect
Blown
Fuse
Conditions
Item
DEFFERENT POINTS
Description
SC970
SC984
Connector
Number
Sensors
Fuse
15
Page
7-38
7-38
7-40
to
7-44
7-42
7-43
7-45
Different
Points
DEFFERENT POINTS
Item
Paper
weight in
punch
mode
Paper size
in staple
mode
Component
Layout
Paper feed
Pre-stack
function
Feed-out
Mechanism
Number of
stoppers
Shift Tray
Exit Plate
Jam
Conditions
Service
Tables
DIP
Switches
Description
The maximum paper weight, that the 2-hole and 32
hole punch units can handle, has become 157 g/m .
2
(A229: 128 g/m )
2
The 4-hole types can handle up to 128 g/m .
This is because the punch units have been new types
that are the same as those of the Bellini.
The paper sizes with the same width like A3 and A4
sideways and LG and LT sideways can be stapled
together.
A motor and a sensor to move the Paper Exit Guide
Plate have been added.
A motor and a junction gate solenoid for the Prestack function have been added.
The pre-stack tray and a junction gate have been
added to increase the productivity when using A4, LT
and B5 sideways.
The pre-stack tray holds the first paper of next job
until the stapling for the present job is finished and
sends it to the staple tray together with the second
paper.
There are 2 stack stoppers to increase the productivity
of when a small number of papers are stapled. (A229:
1 stopper)
The Shift Tray Exit Plate has become a Open/Close
type because of the following reasons:
To reduce a noise generated when a stapled set of
papers hits the paper exit guide plate.
To feed a stapled set of papers out more smoothly.
A motor and a sensor for this function have been
added to control the movement of the plate.
Entrance sensor ON check: 2 s (A229: 450 ms)
*Entrance sensor OFF check: 850 ms (A229:
1325ms)
Upper tray exit sensor ON check: 1,050 ms (A229:
1,630 ms)
*Upper tray exit sensor OFF check: 850 ms (A229:
1,325 ms)
Shift tray exit sensor ON check: 1,345 ms (A229:
2,090 ms)
*Shift tray exit sensor OFF check: 850 ms (A229:
1,325 ms)
Staple tray entrance sensor ON check: 2,405 ms
(A229: 3,700 ms)
*Staple tray entrance sensor OFF check: 850 ms
(A229: 1,325 ms)
Staple tray paper sensor OFF check: 466 pulses
(A229: 250 pulses)
The mark of * means the value in case of A4
sideways.
DPS100 is not used any more.
DPS101-1,2,3,4
0,0,0,0: Default
1,1,1,0: Free run (one cycle)
16
Page
B312-1
B312-1
B312-4
to
B312-9
B312-11
B312-15
B312-15
B312-20
B312-21
DEFFERENT POINTS
Section
Finisher
Item
Paper Size
Output Tray
Paper Weight
Paper Capacity
Staple Position
Saddle
Stitching
Stapler
Capacity
Stapler
Replenishment
Paper Size for
Stapling
Power Source
Power
Consumption
Weight
Dimension
Saddle Stitching
Paper Size
Stapler
Capacity
Paper Weight
Tray Capacity
Staple Position
Stapler
Replenishment
Power
Consumption
Description
A3 to A5, DLT to LT
Proof tray, Shift tray and Saddle stitching (Center stapling)
tray
2
Proof tray: 64 to 80 g/m , 17 to 21 lb
2
Shift tray: 64 to 128 g/m , 17 to 34 lb
2
Saddle stitching tray:64 to 128 g/m , 17 to 34 lb
Proof tray:
A4/LT or smaller: 50 sheets
Larger than A4/LT: 30 sheets
Shift tray:
A4/LT or smaller: 1,000 sheets (without staples)
750 sheets (with staples)
Larger than A4/LT: 500 sheets (With/without staples)
3 positions
1 staple (Front Slant or Rear Slant)
2 staples
2
A4/LT or smaller:
50 sheets (80 g/m , 20 lb)
Larger than A4/LT: 30 sheets (80 g/m2, 20 lb)
Cartridge (5,000 staples)
Type H (5 cartridges/box)
1 staple: A3 to B5, DLT to LT
2 staples: A3 to A4/B5 sideways, DLT to LT sideways
24 Vdc (from copier)
55 W
45 kg, 20.5 lb
689 x 582 x 1,047 mm, 27 x 23 x 41 inches
Folding in half with/without stapling
A3 to A4 lengthwise, DLT to LT lengthwise
15 sheets (including a cover page)
2
64 to 80 g/m , 17 to 21 lb
2
(Cover page: up to 128 g/m , 34 lb)
25 sets (Up to 5 sheets/set)
20 sets (Up to 10 sheets/set)
10 sets (Up to 15 sheets/set)
2 staples (adjustable)
Cartridge (2,000 staples)
Type E (4 cartridges/box)
160 W
17
Different
Points
11 July 2000
RSS SET UP
APPENDIX 1
1. RSS (REMOTE SERVICE SYSTEM)
1.1 RSS SET UP
[A]
[B]
[D]
[C]
A293X001.WMF
A293X002.WMF
Line
Adapter
A293X000.WMF
Machine No.
Jumper set
PI device code
1
2-3
0
2
2-3
1
3
2-3
2
4
2-3
3
5
1-2
4
!CAUTION
Unplug the machine power cord before starting the following procedure.
NOTE: When connecting only one machine to the line adapter, start from step 5.
1. Remove the ADF connector [A] and rear cover [B] (2 screws).
2. Set the jumper switch [C] on the IOB as shown (default setting is 1-2).
3. Reinstall the rear cover and DF connector.
4. Set the PI device code with SP5-821 (default 0).
NOTE: After changing the value, turn the main power switch off and on to
enable the PI device code.
5. Connect the modular cord [D] to the right modular connector, as shown.
6. Install the line adapter (refer to chapter 2-1 L-ADP Installation Procedure in the
CSS L-ADP Service Manual).
APPENDIX-1
SP MODE SETTING
11 July 2000
Item
Paper size information
System configuration
Number of each SCs
Fusing temperature
ID sensor data
Process control data
ROM version
SP7-001 to SP7-803
APPENDIX-2
11 July 2000
JAM HISTORY
Item
Original counter reset
Reset counter by each paper tray
Reset counter by magnification
Reset counter by image editing
Reset counter by copy mode
Reset counter by multiple copies
Punch counter reset
Staple counter reset
Condition
Jams at power on
1st paper tray : paper non-feed jam
2nd paper tray : paper non-feed jam
3rd paper tray: paper non-feed jam
LCT: Paper non-feed jam
Relay sensor paper does not activate the sensor
Registration sensor: paper does not activate the sensor
1st exit sensor: paper does not activate the sensor
2nd exit sensor: paper does not activate the sensor
Duplex entrance sensor: paper does not activate the sensor
Duplex relay sensor 1: paper does not activate the sensor
Duplex relay sensor 2: paper does not activate the sensor
Duplex relay sensor 3: paper does not activate the sensor
APPENDIX-3
JAM HISTORY
Code
25
26
27
28
29
30
31
32
33
34
35
37
38
39
40
41
42
43
53
54
55
57
62
63
66
69
71
72
11 July 2000
Condition
Finisher entrance sensor: paper does not activate the sensor
Finisher upper tray exit sensor: paper does not activate the sensor
Finisher shift tray exit sensor: paper does not activate the sensor
Finisher staple tray paper sensor: paper does not activate the sensor
Finisher stack feed-out belt HP sensor: paper does not activate the sensor
Mail box entrance sensor: paper does not activate the sensor
Mail box proof tray exit sensor: paper does not activate the sensor
Mail box relay sensor: paper does not activate the sensor
Mail box sensor: paper does not activate the sensor
By-pass tray: paper non-feed jam
Stapler tray entrance sensor: Paper does not activate the sensor
Entrance sensor (Booklet FIN)-Late: Paper does not activate the sensor
Transport (Booklet FIN): Paper stays in the finisher unit
Entrance sensor (Booklet FIN): Paper activates the sensor too early
Staple: Finisher Unit
Booklet entrance sensor: Paper does not activate the sensor
Booklet transport sensor: Paper stays in the booklet unit
Staple: Booklet Unit
1st paper feed sensor: Paper stays at the sensor
2nd paper feed sensor: Paper stays at the sensor
3rd paper feed sensor: Paper stays at the sensor
LCT relay sensor: Paper stays at the sensor
Relay sensor: Paper stays at the sensor
Registration sensor: Paper stays at the sensor
2nd exit sensor: Paper stays at the sensor
Duplex entrance sensor: Paper stays at the sensor
Duplex transport sensor 2: Paper stays at the sensor
Duplex transport sensor 3: Paper stays at the sensor
Document Feeder
Code
01
03
04
Condition
Jams at power on
Jams in the feed-in area
Jams in the feed-out area
APPENDIX-4
11 July 2000
OTHERS
Paper Size
A4 sideways
A5 sideways
A6 sideways
B5 sideways
B6 sideways
Post card sideways
Return post card sideways
8.5 x 14 sideways
8.5 x 11 sideways
8.5 x 5.5 sideways
A3
A4 lengthwise
Code
86
87
8D
8E
8F
91
92
A0
A4
A6
AC
Paper Size
A5 lengthwise
A6 lengthwise
B4
B5 lengthwise
B6 lengthwise
Post card lengthwise
Return post card lengthwise
11 x 17
8.5 x 14 lengthwise
8.5 x 11 lengthwise
8.5 x 5.5 lengthwise
1.5 OTHERS
1.5.1 SC630 [RDS COMMUNICATION ERROR]
Frequent occurrence of SC630 indicates a problem in the customers
communication line or line adapter. To maintain the communications environment
in good working order, it is necessary to contact planned inspections periodically.
APPENDIX-5