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MECHANSIMS OF FILTRATION
(a) Clarifiers
(3) Vertical Leaf Filter and Candle Type Vertical Tank Filter (2/2):
* Being automated.
Have a lower labor cost.
PRETREATMENT OF FILTRATION
Filtration is a straightforward procedure
for well-defined crystals.
* Fermentation beers and other biological solutions are
notoriously hard to filter, because of: (1) high, nonnewtonian viscosity, and (2) highly compressible filter cakes.
Conventional filtration is often too slow to be practical.
The filtration requires pretreatment: heating,
coagulation and flocculation, or adsorption on
filter aid.
A. Heating
* To improve the feeds handling characteristics.
(Thinking of filtering a dilution solution of egg white.)
* The simplest pretreatment (and the least expensive).
flocculation
* The effect of
pH on filtrate
volume for
Streptomyces
griseus:
* The effect of
filter aid on
filtrate volume
for Streptomyces
griseus:
Porosity
0.45
General cases
0.2-0.3
Compressible solids
Diatomaceous silica ()
0.9
-------------
____________________
Darcys law: v
kP
1 dV kP
A dt
R M RC
k
where RM is the resistance of the filter medium (constant),
and RC is the resistance of the cake (varies with V).
The basic differential equation for filtration at constant
pressure drop can thus be obtained as:
1 dV kP
A dt
1 dV
P
A dt ( RM RC )
Incompressible Cakes
V
RC a0
A
A dt ( RM RC )
1 dV
P
A dt [a (V / A) R ] (I.C.: t = 0, V = 0)
0
M
At a0
V
2P
V RM
V
K B
A P
A
At a0 V RM
V
K
B
V
2P A P
A
At
Plot versus
V
V
a
0
Slope = K
A
2P
a0 V
2P A
At a0
V
2P
V RM
A P
14
.
0
lb/ft
volume of filtrate
L ft 3 453.6 g
100 lb
3
V volume of filtrate
7
.
1
ft
14.0 lb/ft 3
(To be continued)
Solution (contd):
At a0
V
2P
V RM
A P
t = filtration time = 1 h
2.116 103 lb f /ft 2
lb - ft (3600) 2 s2
P 20 psi
32.2
2
2
14.7
psi
lb
s
h
Solution (contd):
At a0 V RM
V
2P A P
A(1) (2.42)(1011 )(14.0) 7.1 (2.42)(1.2)
The filter leaf has a total area of 0.1 ft2 and the filtrate has a
viscosity of 1.1 cp. The pressure drop is 20 in. of mercury and
the feed contains 0.015 kg dry cake per liter. Determine the
specific cake resistance a and the medium resistance RM.
Solution:
At a0
V
2P
V RM
A P
(To be continued)
At a0
V
2P
V RM
A P
Solution (contd):
(a) Predict the number of frames needed
62 g
3
Cake density
0
.
245
g/cm
253.3 cm3
63 103 g
5
3
2
.
57
10
cm
Cake volume of 63 kg steroid = 0.245 g/cm3
2.57 10 cm in
17.4
3
30 30 1 in 2.54 cm
5
Solution (contd):
(b) Time required for filtering a 63 kg batch of steroid
For incompressible cake with a negligible filter
medium resistance,
t
a0 V
2P A
a 1 0V
or t
2P 0 A
a
62 g
163 min
2 (15 psi) 0
(5.08 cm) 2
4
a
min - psi - cm 4
2 261
2
g
0
(To be continued)
Solution:
(b) Time required for filtering a 63 kg batch of steroid (contd)
a
min - psi - cm 4
261
In the laboratory test:
2 0
g2
2 2.54 cm
5
2
A 18 2 (30 30) in
2
.
09
10
cm
in
14.7 psi
P 10 psi - 15 ft head
3.5 psi
a 1 0V
1 63,000
t
6.8 min
261
5
2 0 P A
3.5 2.09 10
2
Compressible Cakes
Almost all cakes formed of biological materials are
compressible. As these cakes compress, filtration
rates drop.
a a ' (P)
V
Recall: RC a0
A
a a ' (P)
V
R
Recall: C
0
A
Solution (contd):
Negligible RM t
a0 V
2P A
s
Compressible cake, a a ' (P)
a' 0 V
2P
1- s
Laboratory test:
P = 14.7 psi (a Buchner funnel attached to an aspirator)
A=
100 cm3
a' 0
24 min
Solution (contd):
a' 0 V
1/3 cm-2
;
a
=
4.53
min
psi
t
0
1- s
2
2P
Pilot-plant operation:
V = 3000 L = 3 106 cm3
A = 15 2 3520 cm2 (Filtration occurs on both sides of the
frame.)
a' 0 V
4.53 3 10
t
1- s
1/ 3
2P A 2(50) 15 2 3520
2
Cake Formation
tf
a' 0 V f
1- s
2P
a' 0 V f
bt c
1- s
2P bAT
Cake Washing
Two factors involved in the stage of cake washing:
(1) The fraction of soluble material remained after the wash
Governing the volume of wash liquid required.
(2) The rate of wash liquid passes through the cake
Controlling the fraction of cycle time for cake
washing.
r (1 - ) n
where r = ratio of soluble material remained after the
wash to that originally present in the cake
n = volume of wash liquid divided by the volume
of retained liquid
= washing efficiency of the cake
Wash rate
1 dVw Vw
A dt
At w
a' 0 V
2P
1- s
V 2( P) t
or
A a' 0
1 dV
Wash rate
A dt
1- s
1/ 2
( P)
d V
dt A t t f 2a' 0t f
1- s
t t f
Vw ( P)
At w 2a' 0 t f
1- s
1/ 2
t t f
1/ 2
A useful expression:
Vw ( P)
At w 2 a' 0t f
1- s
1/ 2
2( P)
Vf
and
At f a' 0t f
Vw 2a' 0t f
tw
A ( P)1- s
1- s
1/ 2
1/ 2
V f a' 0t f
and t f
A 2( P)1- s
1/ 2
tw
Vw
V w Vr
2
2nf
tf
Vf
Vr V f
a 0 V f
2P A
or A2
a 0V f2
2t f P
(To be continued)
Solution (contd):
g
2 cp 0.02
cm - s ;
g
g
cm
-3
10
10
10
; 0
a 9 10
L
cm3
g
10
h
3 cm
3
V f 2000 10
(
15
s)
8333
cm
3600 s
h
P 70 kPa 70 10 3
N kg - m 1000 g m
g
5
7
.
0
10
m 2 N - s 2 kg 100 cm
cm - s 2
a0V f2
5
.
95
10
cm
2t f P
2(15)(7.0 105 )
2
tc
60
0.7715 3.09 m 2
tf
15
29 s/cm
a0 V f
t f bt c
2P bAT
(To be continued)
Solution (contd):
For incompressible cake,
a0 V f
t f bt c
2P bAT
h
3
3
V f (15,000 L/h) (50 b s)
208
b
L
208
b
10
cm
3600 s
tc = 50 s
AT = 37.2 m2 = 37.2 104 cm2
a0
2P
29 s/cm2
a0 V f
tf
2P bAT
208b 103
29
9.1 s
4
b 37.2 10
(To be continued)
Solution (contd):
tw
2nf and r (1 - ) n
tf
Fraction of retained solubles, r = 0.01
Washing efficiency, = 0.7
Fraction of filtrate retained, f = 0.01
r = 0.01 = (1 - 0.7)n n = 3.82
CENTRIFUGAL
FILTRATION
* A combination of a
centrifuge and a filter.
* Accumulated solids
can be washed.
dF r 2 dm ; dm (2rh)dr
dF = centrifugal force
dm = mass of liquid in the element
= angular velocity
= density of the liquid
h = height of the ring
dF 2h 2 r 2 dr and - dP
dF
2 rdr
2rh
1
Integration P1 - P2 -P 2 (r22 - r12 )
2
kP
P 1
or
v
P
1
a0 v
Set a0
dP
a0 v
dr
dP
a0 v
dr
Q
The total volumetric flow rate, Q = (2rh)v; or v
2rh
dP
Q
a0
dr
2rh
Q R0
Integration - P a0
ln
2h Rc
1
- P 2 ( R02 - R12 )
2
h 2 ( R02 - R12 )
Q
a0 ln( R0 / Rc )
h 2 ( R02 - R12 )
Q
a0 ln( R0 / Rc )
0V c ( R02 - Rc2 )h
(-2 Rc )
dt
0
dt
a0 ln( R0 / Rc )
dt
2 c a
Rc ln( R0 / Rc )
I. C.: t = 0, Rc = R0
t
2 2 ( R02 - R12 ) Rc
2
c
R0
- 1 - 2 ln
Rc
a0 V
2P A
R
ac R
0
t
2 2 ( R02 - R12 ) Rc
2
c
R
- 1 - 2 ln 0
Rc
Solution (contd):
In the laboratory test, t
a0 V
2P A
1
.
01
10
dyne
2
atm
cm
s
1920
a(0.016 ) 250
2(1.01 10 ) 8.3
6
Solution (contd):
R
ac R
0
2
c
R
- 1 - 2 ln 0
Rc