Boiler Pressure Part Risk Assessment

MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A.
Khabat Thermal Power Plant Units 1&2
Description (Assest Damage)

Extensive Damage: Sub-stantial or total loss of operation
(cost in excess of $150.000)
Consequence ( Environmental Damage)
Rating
Massive Effect: Per-sistent severe environment damage or severe

nuisance extending over a large area.
Single fatality or Permanent Total Disability: From an accident Major Damage: Partial operation loss (2 weeks shutdown
or Occupational illness (poisoning, cancer)
coasts up to $150.000 from $50.000)
Massive leak/spill. Non conformance with regulations. e.g. Huge

diesel spillage on site.
Major injury, lost time accident >3 days. e.g. falling from
height.
Local Damage: Partial shutdown (can be restarted but coast

up to $50.000 from $5.000)
Localised leak/spill. Non conformance with regulations. e.g.

discharge of test mediums into rain water drain.
Minor/serious injury. e.g. burn with chemicals, back or limb

strain.
Minor Damage: Brief dis-ruption (coast less than $5.000 from Minor leak/spill. Public concern. No lasting effect. e.g. condensate
$500)
leak from road tanker.
Slight injury. First Aid Case. e.g. finger cut.
Slight Damage: No disruption to operation (coast less than

$500)
Slight leak. Spill minimal. Effect contained locally. e.g. leak from a
chemical drum.
Consequence
2 3 4 5
Injury
Multiple fatalities: From an accident or Occupational illness
(poisoning, cancer)
10 15 20 25
12 16 20
12 15
10
Boiler Pressure Part

Consequence (Severity) Rating Guidance
Likelihod
Likelihood Rating Guidance Description
Likelihood Guidance
Certain or Imminent
Harm from a hazard is certain or imminent if no control measures are provided at all and/or if one or more of the following factors also apply:a) the hazard is a cause of large numbers of injuries or ill health in national or location statistics e.g. cholera epidemic;
b) people are exposed to the hazard continuously e.g. noise level above 85 dB;
c) safety is not considered high priority by those involved including manager and supervisors. e.g. non adherence to PTW.
Rating
Very Likely
Harm is very likely if the control measures provided depend on an individual using them on every occasion (e.g. personal protective equipment, PTW system) or if training and supervision are
minimal, and/or if one or more of the above factors are present.
Likely
Harm is likely if the control measures provided depend on an individual using them or adjusting them on every occasion (e.g. portable gas detectors, safe working procedures), or if training is
provided and work supervised, and/or if any of the factors given for certain or imminent harm also apply.
May Happen
Harm may happen if control measures include measures that do not depend on the operator but can break down or be removed or defeated (e.g. pressure safety valve), or if there is no defined
system of maintenance or supervision of the control measures. Other factors include hazards, which are a significant cause of injury or ill health, or those to which a number of people are often
exposed.
Unlikely
The circumstances under which harm may happen will reduce to harm being unlikely if there is a defined system of supervision and maintenance, or if training is provided and repeated regularly.
Other factors making harm unlikely include hazards which are a cause of few injuries or cases of ill health, or those to which a few people are occasionally exposed.
MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A. .

JOB SAFETY ANALYSIS / RISK ASSESSMENT
STEP
NO
SCOPE : Boiler Pressure Part
JOB STEP
POTENTIAL HAZARD
(List the steps required to perform the

task in the sequence they are carried
out.)
(Against each step list the potential / risk hazards that

could cause injury / damage when the task step is
performed.)
Transporting of elements to
site.
1.1
Initial Risk
L
Control
Responsibility
Control
Elimination ->Substitution ->Engineering -> Admin -> PPE)
Residual Ris
L
MTEK A.
MTEK A.
Subcontractor
1.1.1 Operators and Job Supervisor shall

ensure that the vehicle is not overloaded.
12
Speeding.
1.3
Risk
Material falling from truck during

transport.
1.2
Control Measures
(Control measures have been identified using the Hierarchy of
16
Struck by Vehicle
3
12
1.1.2 Ensure that all materials are properly

secured by means of correct sling belt to
prevent materials from falling during
delivery.
1.1.3 No overloading of materials on the
trailers.
1.2.1 All drivers shall have valid driving
licenses.
1.2.2 Enforcement of traffic regulations.
1.2.3 Strictly follow speed limit.
1.2.4 Approved transportation route map for
vehicle traffic in accordance with GAMA
Khabat Project rules.
1.2.5 Safe access shall be maintained at site
for vehicles and equipment.
1.3.1 All drivers shall have valid driving
licenses.
1.3.2 All vehicle movement shall be guided by
competent banksmen with HiVi vests.
1.3.3 Barricade and secure working area with
signboard.

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
1.4
Initial Risk
L
Risk
Collapse of materials,
struck by material
12
Control Measures
Control
Responsibility
Control
1.4.1 Businesses in materials,to prevent

lighting,machinery and not comlicate the
operation of the installation,and will delay
the arrival and departure gate in the use
of fire extinguishing system and work
block will be based on the base and on
the shape and weight and to
overthrow,but are stacked 3 meters high.
MTEK A.
Residual Ris
L

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
3
L
Initial Risk
4
12
C
Risk
Control Measures
Control
MTEK A.
Responsibility
Control
Residual Ris
1 4
L
MTEK A.
MTEK A.
1.4.2 Sufficient stacking shall be done, by

using proper material.
1.4.3 Trained riggers are conducting the duty.
1.5
Area Work
4
Unloading of materials at site.
2.1
2.2
2.3
Hand & Finger injuries-BruisingCuts while carrying / pulling

materials.
Physical injuries back, muscle

strains, sprains from lifting
/carrying materials and tools.
Dropped loads/crane operations.
12
1.5.1 Ensure all employees use proper PPE i.e.

helmet, safety glasses, gloves, safety
shoes.
1.5.2 To work area is cleaned before against

harmful influences
2.1.1 Ensure all employees use proper PPE i.e.
helmet, safety glasses, gloves, safety
shoes.
2.1.2 One piece of material at one time during

unloading.
2.1.3 Ensure TBT is executed & monitored.
2.2.1 Ensure employee use proper lifting
techniques i.e. lift with their legs not their
back.
2.2.2 Use the "Buddy System" get help.
2.2.3 Provisions for mechanical equipment i.e.
trolley, fork lift etc..
2.2.4 Break the job down into manageable
portions.
2.3.1 Ensure that crane operator is certified by
Third party, valid certificates and driver's
licenses.
2.3.2 Ensure that all lifting gear/lifting tackle is
properly inspected and color coded as
per GAMA standarts.
2.3.3 Third party crane inspections.


STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)

Initial Risk
L
Risk
Control Measures
Control
Responsibility
Control
Residual Ris
L
2.3.4 Competent Riggers who has third party

certificates.
2.3.5 Daily crane inspections.
4
16
MTEK A.

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
Initial Risk
L
Risk
Control Measures
Control
Responsibility
Control
Residual Ris
L
MTEK A.
MTEK A.
MTEK A.
2.3.6 Tag lines are to be used to control loads.

4
16
2.3.7 Barricade and secure the working area

with sign boards indicating crane lifting is
in progress to prevent unauthorized entry.
2.3.8 Ensure pre lift check to be conducted
prior to lift.
2.3.9 All equipment of slinging,hooks, pin,
shackles, spreader bars, lifting beams
shall be Third party certified.
2.3.10 Rigger shall be 100% visible & clearly
relay the information to the crane
operator.
2.4
Overturning cranes.
2.4.1 Only work on level solid ground use out

riggers with adequate support pads.
2.5
Excessive load exceeding

capacity of cranes.
2.4.2 Ensure all lifts will be controlled and

supervised by supervisor.
2.4.3 Safe Working Load displayed.
2.4.4 Ensure the crane shall be travelled to the
most suitable position for the job to be
carried out before any slewing takes
place.
2.5.1 Load chart should be available in the cab
at all times.
2.5.2 Display of SWL, radius of working
indication.
2.5.3 Ensure to have automatic safe load
indicator.

capacity of cranes.
STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)

Initial Risk
Control Measures
Risk
Control
2.5.4 Use of out riggers and/or couterweights.
Control
Responsibility
MTEK A.
Residual Ris
L
2.5.5 Case specific lifting studies shall be

provided for each type of the steel
structure elements.


2
STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
Initial Risk
L
Risk
MTEK A.
Control Measures
Control
Responsibility
Control
Residual Ris
L
MTEK A.
MTEK A.
2.5.6 Crane capacity not to exceed 85 percent.

2.6
2.7
Improper rigging method
12
Wind hazards.
2.6.1 Competence checks registered and

riggers clearly identified.
2.6.2 Ensure to have a list of competent
persons maintained.
2.6.3 MTEK A. supervisor to constantly
monitor rigger performance.
2.6.4 Ensure qualified/certified rigger oversees
all lifting operations.
2.7.1 Monitor wind speed using Anemometer.
2.7.2 Crane operations should be stopped if
wind speed exceeds 25 knots or as
stipulated by crane manufacturer, which
ever is lower.
2.7.3 Employees should be aware of the affect
of weather conditions on the operation.
Preparation for pre-assembly

at ground level.
3.1
Slip, trip and fall hazards.
3.1.1 Area shall be properly maintained all

equipment and materials must be
properly stored and picked up.
3
3.1.2 Housekeeping shall be on going and

picked up at the end of the day.
3.1.3 Material storage areas shall be identified
and properly barricaded.
MTEK A.
3.1.4 Materials shall be properly stack piled.

3.1.5 Remove any unecessary materials from
the job site.

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
3.2
3.3
Assembly of furnace wall and

structural members at ground
level. Horizontal position.
4.1
Initial Risk
L
Risk
Fall of materials from dunnage or

support.
2
Hand injury.
Control Measures
Control
Responsibility
Control
3.2.1 Ensure correct cribbing of dunnage.

3.2.2 Ensure support can withstand maximum
intended weight/load.
3.2.3 Keep the structural steel as low as
possible to the ground.
3.3.1 Ensure workers hand shall be away from
the connecting pieces of materials.
Residual Ris
L
MTEK A.
MTEK A.
MTEK A.
3.3.2 Ensure employee has appropriate hand

protection.
4.1.1 Ensure that crane operator is certified by
licenses.
Dropped load during assembly.
4.1.2 Ensure that all lifting gear/lifting tackle is

properly inspected and color coded.
4.1.3 Third party inspections.
4.1.4 Daily crane inspections.
4.1.5 Automatic safe load indicator.
4.1.6 Proper set up of crane ; i.e. out riggers
fully extended.
4.1.7 Tag lines are to be used to control loads.
3
12
4.1.8 All equipment of slinging,hooks, pin,

shackles shall be Third party certified.
4.1.9 Rigger shall be 100% visible to the crane
operator & clearly relay the information to
the crane operator.
supervised by a supervisor.
4.1.11 Crane less than 10 years old.
MTEK MAKNA NAAT

ELEKTRK KLMA A. .
3 4 TESSAT
12
STEP
NO
MTEK A.
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
Initial Risk
L
Risk
Control Measures
Control
Control
Responsibility
Residual Ris
L
4.1.12 Barricade and secure the working area

10

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
4.2
4.3
4.4
4.5
4.6
Initial Risk
L
Risk
Improper rigging.
Possible damage of sling during

lifting.
Pinch point while connecting
steel members to connecting
plates.
Slip, trip and fall
Back injury due to manual

handling.
Control Measures
Control
Responsibility
Control
4.2.1 Only qualified & certified riggers to do

rigging works.
4.2.2 Ensure all rigging gear are inspected,
color coded with Third party certified.
4.3.1 Provide softerner/padding on sharp
edges.
4.4.1 Ensure proper communications between
two people working at both ends.
4.4.2 Ensure proper positioning of hand &
fingers while doing the job.
Ensure that proper PPE, working gloves
is being used.
4.4.3 Discuss in TBT.
4.5.1 Ensure proper stack piling of materials.
4.5.2 Ensure wooden support/dunnage are not
scattered in the work area.
4.5.3 Removed unnecessary materials.
4.5.4 Housekeeping shall be on going and
picked up at the end of the day.
4.5.5 Bolts/nuts should be placed in the
bag/container.
back.
MTEK A.
MTEK A.
Residual Ris
L
MTEK A.
MTEK A.
MTEK A.
11

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
Installation of temporary
support for frame stability.
5.1
Initial Risk
L
Risk
Hand injury.
Control Measures
Control
Responsibility
Control
Residual Ris
L
5.1.1 Discuss in TI.

2
5.1.2 Ensure employee has appropriate hand

protection.
MTEK A.
12

5 InstallationJOB
of temporary
STEP
STEP
for frame
stability.
(List the steps
required
to perform the
NO support
out.)

Initial Risk
POTENTIAL HAZARD
performed.)
5.2
Hydraulic equipment and

crane works
6.1
Risk
Control

back.
Back injury due to manual

handling.
2
Control Measures
Control
Responsibility
Residual Ris
L
MTEK A.
Subcontractor

6.1.1 Use appropriate hydraulic equipmentsand
connection parts,check hydraulic
connections before the job starts
Damage at goods to be
lifted/Injured body parts
16
6.1.2
Check lifting and skidding equipments

condition/certification.Check rigging
material condition/certification.
6.1.3
6.1.4
Third party Hydraulic gantry system and

strand jack system inspections.
Do not start the job unless every body in
the crew wears PPE,Do not let
unauthorized
third parties linger araund job site
6.1.5
Tag lines are to be used to control loads
6.1.6
6.1.7
Competent and certified Riggers.

Barricade and secure the working area
6.1.8
All equipment of slinging,hooks, pin,

shackles shall be Third party certified.
13

4

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
16
Initial Risk
L
Risk

Control Measures
Control
6.1.9
Subcontractor
Control
Responsibility
Residual Ris
L
Rigger shall be 100% visible & clearly

relay the information to the hydraulic
gantry system and strand jack system
operator.
14
16
Subcontractor
Control
Responsibility
Residual Ris

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
Initial Risk
L
Risk
Control Measures
Control
Subcontractor
Subcontractor
Subcontractor

supervised by a supervisor.
6.2
6.1.11 Ensure pre lift check to be conducted

prior to lift.
6.1.12 Appropriate permit to work (PTW).
6.1.13
6.2.1 Only work on level solid ground use out
riggers with adequate support pads.
Overloading of Hydraulic gantry

system/strand jack system
6.2.2
3
6.3
6.2.3
6.2.4
6.3.1

capacity of hydraulic gantry
system/strand jack system
6.3.2
2
6.3.3
6.3.4
6.3.5
6.4
Unqualified crane
drivers/operators.
2
Rigging study to be performed prior to

difficult or non-rotine lifts.Crane to be
fitted with working load indicator.
Ensure the machine shall be travelled to
the most suitable position for the job to be
carried out before any slewing takes
place.
Safe Working Load displayed.
Ensure to have automatic safe load
indicator.
Use of out riggers and/or couterweights.
Provision of lifting plan if there are critical
lifts.
Appropriate permit to work (PTW).
Crane capacity not to exceed 85 percent.
6.4.1
Ensure that crane operator is certified by

licenses.
6.4.2
Competence checks for drivers/operators.
15

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
6.5
Initial Risk
L
Risk
Sub-standard cranes
2
Control Measures
Control
Responsibility
Control
6.5.1
Use only cranes less than 10 years old.
6.5.2
6.5.3
Ensure to have Third Party Inspection.

Ensure to have a valid certificates checks.
Subcontractor
Residual Ris
L
16

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
6.6
Initial Risk
L
Risk
Improper rigging method
12
Control Measures
Control
6.6.1
Competence checks registered riggers

clearly identified.
6.6.2
Ensure to have a list of competent

persons maintained.
Ensure qualified/certified rigger oversees
all lifting operations.
Rigger shall be 100% visible to the crane
operator & clearly relay the information to
the crane operator.
6.6.3
6.6.4
6.6.5
6.7
Underrated
slings/hooks/shackles.
6.7.1
6.7.2
3
6.8
12
People/material struck by
swinging loads/crane in motion.
Ensure all lifting gear brought into the site

shall be clearly identified by means of a
name plate, supplied by a
manufacturer,as to SWL & serial no.
6.8.1
Keep away personnel from lifting /moving

area.
Rigger and crane operator must be
certified by third party as being
competent.
6.8.3
5
Contractor supervisor to constantly

monitor rigger performance.
Ensure to know the weight of load.
Ensure all lifting equipment shall be
inspected and approved by third party
and GAMA prior to use on site.
6.7.3
6.8.2
Control
Responsibility
10
6.8.4
Tag lines shall be attached to control the

loads.
Assign competent banksman to control
passerby.
Subcontractor
Residual Ris
L
Subcontractor
MTEK A.
17
People/material
struck MAKNA
by
MTEK
NAAT TESSAT ELEKTRK KLMA A. .
swinging loads/crane in motion.
STEP
NO
MTEK A.
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
2
L
Initial Risk
5
10
C
Risk
Control Measures
Control
6.8.5
6.8.6
Control
Responsibility
Residual Ris
1 5
L
Ensure that nobody on the way of the

crane.
Personnel shall not work directly below
suspended load.
18

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
6.9
Initial Risk
L
Risk
Equipment failure due to

mechanical problem.
Control Measures
Control
6.9.1
6.9.2
8
6.9.3
6.10
Removal of slings using Manlift 7.1

(Option 1).
Severe twisting of assembled

frame possible collapse.
2
Improper use of Manlift.
7.1.3
Hand injury from removing of

sling.
Ensure to have inspection of all

equipment prior to use on site.
Inspection shall be carried out by a
competent person who has detailed
knowledge of the type of machine he is to
examine.
7.2.1
7.2.2
Residual Ris
L
MTEK A.
MTEK A.
MTEK A.
Ensure after inspection to generate report

specifying any repairs, renewals which he
considers are necessary if the equipment
is to continue to be used with safety.
6.10.1 Ensure permanent bracings are installed

and bolt tightened.
6.10.2 Ensure two tag lines are controlling the
load.
6.10.3 Ensure center of gravity of the frame
being lifted.
7.1.1 Ensure that equipment operator is
certified by Third party, has valid
certificates.
7.1.2
7.2
Control
Responsibility
GAMA inspection sticker/badge for the

manlift.
All vehichle movement shall be guided by
competent banksmen with HiVi vests.
Ensure employee has appropriate hand
protection.
Ensure competent employee will carry out
the task in removing the sling.
MTEK A.
19

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
Removal of sling using

temporary ladder (90 deg.
Vertical with rope grab).
7.3
Fall of personnel.
7.4
Fall of personnel while

ascending/descending vertical
ladder.
Initial Risk
L
Risk
Control Measures
Control
7.2.3
Ensure employee rest/hold inside the

manlift box to avoid possible pinchpoint
hazard.
7.3.1
All employees shall wear inspected full

body harness fitted with twin lanyards
with shock absorbers, each lanyard shall
Ensure
is connected
to the
be fittedone
withlanyard
dual action
self-locking
rope
grab
or
inertia
type
reel
(yoyo).
safety hook for 100% Tie-off.
7.4.1
7.4.2
7.4.3
7.4.4
Ensure that there are no obstruction in

between rungs of a ladder.
Ensure 3 points contact when using the
ladder.
Personal working at height ensure to
wear chin straps.
Control
Responsibility
Residual Ris
L
MTEK A.
MTEK A.
MTEK A.
20

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
Initial Risk
L
Risk
Control Measures
Control
7.5.1
Fixed construction ladders shall be

provided with rest platform every 7
meters.
7.5.2
Ladders longer than 4 meters to be

secured in the middle.
Ensure to avoid haste.
Personal working at height ensure to
wear chin straps.
Ensure100% grounding system.
Grounding cable must be clamped near
the
jointequipment
to be weld.are
Welding
cables,
Ensure
properly
inspected
electrical
and
color cords
coded.must be properly
insulated.
Ensure good electrical connection.
Ground the work being welded.
Maintain the electrode holder, work
clamp,allow
welding
and welding
Dont
any cable
live electrical
parts to
machine.
touch
the ground.
Ensure all electrical equipment were
properly grounded and built with ELCB at
their source.
7.5.3
7.5.4
8
Welding works.
8.1
Electrocution.
8.1.1
8.1.2
8.1.3
12
8.1.4
8.1.5
8.1.6
8.1.7
8.1.8
8.2
Control
Responsibility
Residual Ris
L
MTEK A.
MTEK A.
8.1.9 Dont touch electrically live parts with skin

or wet clothing.
8.2.1 Wear appropriate protective clothing,
safety jackets, welding apron, gloves,
faceshield and Nomex coverall.
Burn Injury.
8.2.2 Ensure work area properly barricaded

and secure with displayed warning signs
to warn the workers.
3
12
21

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
Initial Risk
L
Risk
12
Control Measures
Control
Responsibility
Control
8.2.3 100% body protection/welding apron.

Welding blanket shall be used to prevent
welding slags from falling on people
working below and to avoid fire incident.
MTEK A.
Residual Ris
L
8.2.4 Drop zone should be provided with

barricade and warning signs to warn the
workers.
22

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
8.3
Initial Risk
L
Risk
Fumes & gases.
Control Measures
Control
Responsibility
Control
Residual Ris
L
MTEK A.
MTEK A.
MTEK A.
MTEK A.
8.3.1 Prior to any further task ensure that

confined space air tested for hazardous
gases. And during the operation gas
testing shall be carried out continously.
2
8
8.3.2 Provisions for mechanical ventillation.
8.4
8.5
8.6
Arc rays.
3
Exposure to EMF fields may

caused health impairment.
Poor housekeeping.
8.4.1 Ensure employee wear a suitable eye

8.4.2 protection.
Only competent employee will carry out
the tasks.
8.5.1 Do not place your body between the
electrode and work cables.
8.5.2 Never coil the electrode lead around your
body.
8.5.3 Connect the work cable to the work piece
as close as possible.
8.5.4 Do not work next to welding power
source.
8.5.5 Barricade and secure the working area.
8.5.6 Provide warning signboards.
8.6.1 Provision of metal container to deposit
welding rod stubs,-never deposit welding
8.6.2 Ensure all welding cables were properly
stubs anywhere else than in such metal
arranged/coiled so as not to cause trip in
container.
the work area.
12
8.6.3 All electrical cords, extension cords must

be elevated and roled-up after use.
23

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
4
L
Initial Risk
3
12
C
Risk
Control Measures
Control
Control
Responsibility
MTEK A.
Residual Ris
1 3
L
8.6.4 All materials should be stored at

designated area and remove scrap and
unnecessary material regularly.
9
Application of touch up paint to

pipes.
9.1
Breathing problem due to toxic

atmosphere.
9.1.1 Warning signs shall be placed in the area

to alert the employees in the vicinity
concerning the painting activity.
16
9.1.2 Respirators shall be worn to prevent

inhalation of chemical vapors, where
necessary.
9.1.3
9.1.4
9.1.5
MTEK A.
Provisions for mechanical ventillation.

Respirators shall be worn to prevent
inhalation
of chemical
vapors,
where
Ensure a copy
of MSDS
for hazardous
necessary.
substances shall kept at the job site at all
times for workers reference and use
24

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
9.2
Initial Risk
L
Control
Responsibility
Control
Residual Ris
L
MTEK A.
MTEK A.
MTEK A.
MTEK A.
9.2.1 Approved PPE including face shield by

employees working is close proximity of
spray coating.
3
12
Skin irritation to affected open

body parts.
4
9.4
Risk
Paint splash. ( Eye injury).
9.3
Control Measures
12
Environmental hazards due to

improper handling, storing &
disposal of materials.
9.2.2 MSDS communicated.

9.2.3 The area shall be isolated by proper
covers, in order to control the spread of
particles.
9.3.1 Ensure employee wear the approved
PPE.
9.3.2 Ensure a copy of MSDS for hazardous
substances, in a readily understandable
form, shall kept at the job site at all times
for workers reference and use.
9.4.1 Ensure all container shall be labeled with
the chemical name, ingredients, warning
pictograms and precautions for storage
and handling.
9.4.2 Flammable liquid shall be safely stored in

proper containers.
9.4.3 The storage shall be equipped with
appropriate warning signs and locked to
avoid unauthorized entry.
9.4.4 Proper disposal as per GAMA procedure.
10
Measures in compressed gas

cylinders
10.1 Fire/ Explosion
16
10.1.1 return to the type of cylinder pressure

tube holder links should be placed.
10.1.2 Other fire extinguishers must be true,
Work areas should be checked against
combustible materials and,if any,should
be removed from the area
25

Measures in compressed gas
STEP cylinders JOB STEP
NO

out.)

Initial Risk
POTENTIAL HAZARD
performed.)
Risk
16
Control Measures
Control
10.1.3 Ensure gas cylinders are properly

inspected and color coded.
10.1.4 Ensure that proper PPE, working gloves
is being used.
Control
Responsibility
MTEK A.
Residual Ris
L
26

STEP
NO
11
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
Machine Montaj & Demontaj
Initial Risk
L
Risk
11.1 Shock,falls,injuries
Control Measures
Control
Responsibility
Control
Residual Ris
L
MTEK A.
Subcontractor
11.1.1 Will be used in the workplace of business

equipment work to be done and that the
equipments should suitable in terms of
employee healty and safety are taken all
necessary measures to prevent any
damage.
20
11.1.2 When selecting work equipment for

special working conditions in the
workplace, in terms of healty and safety
hazards,considering the use of this
equipment will be taken to create an
additional hazard.
11.1.3 business equipment, in terms of the
health and safety of employees to be
completely benign fails to provide an
acceptable level of risk will download the
appropriate measures are taken.
12
Radiography works.
12.1 Health risk due to radiation

exposure.
12.1.1 Obtain permit for work.

12.1.2 Schedule of NDT requiring radiation
should informed in advance to make
aware the employees.
12.1.3 Isolate/Barricade the area.
20
12.1.4 Only the certified parties will carry out the

tasks.
12.1.5 Protective shields (time & distance);Use/
shields (time & distance).
27

STEP
NO
JOB STEP
POTENTIAL HAZARD

out.)

performed.)
4
L
5
20
Initial Risk
C
Risk
Control Measures
Subcontractor
Control
Responsibility
Control
2 5
Residual Ris
L
12.1.6 Radiation materials should stored only in

protected and designated area.
12.1.7 Ensure all work shall be supervised at all
times as per detailed Work Method
Statement.
28
T TESSAT ELEKTRK KLMA A. .

mal Power Plant Units 1&2
Residual Risk
Risk
29

Residual Risk
Risk
30

Residual Risk
4
Risk
31

Residual Risk
Risk
32

Residual Risk
Risk
33

Residual Risk
Risk
34

4
Residual Risk
Risk
35

Residual Risk
Risk
36


Residual Risk
Risk
37

Residual Risk
Risk
38

Residual Risk
Risk
39

Residual Risk
Risk
40

Residual Risk
Risk
41

Residual Risk
Risk
42

Residual Risk
Risk
43

Residual Risk
Risk
44

Residual Risk
5
Risk
45

Residual Risk
Risk
2
46

Residual Risk
Risk
47

Residual Risk
Risk
4
48

Residual Risk
Risk
49

Residual Risk
Risk
50

Residual Risk
3
Risk
51

Residual Risk
Risk
4
52

Residual Risk
Risk
53

Residual Risk
Risk
10
54

10
Residual Risk
Risk
55

Boiler Pressure Part Risk Assessment

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Boiler Pressure Part Risk Assessment

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MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A.

Khabat Thermal Power Plant Units 1&2

Description (Assest Damage)

Consequence ( Environmental Damage)

Massive Effect: Per-sistent severe environment damage or severe

Massive leak/spill. Non conformance with regulations. e.g. Huge

Local Damage: Partial shutdown (can be restarted but coast

Localised leak/spill. Non conformance with regulations. e.g.

Minor/serious injury. e.g. burn with chemicals, back or limb

Slight injury. First Aid Case. e.g. finger cut.

Slight Damage: No disruption to operation (coast less than

Boiler Pressure Part

MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A. .

SCOPE : Boiler Pressure Part

(List the steps required to perform the

(Against each step list the potential / risk hazards that

1.1.1 Operators and Job Supervisor shall

Material falling from truck during

1.1.2 Ensure that all materials are properly

MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A. .

SCOPE : Boiler Pressure Part

(List the steps required to perform the

(Against each step list the potential / risk hazards that

1.4.1 Businesses in materials,to prevent

MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A. .

SCOPE : Boiler Pressure Part

(List the steps required to perform the

(Against each step list the potential / risk hazards that

1.4.2 Sufficient stacking shall be done, by

Unloading of materials at site.

Hand & Finger injuries-BruisingCuts while carrying / pulling

Physical injuries back, muscle

Dropped loads/crane operations.

1.5.1 Ensure all employees use proper PPE i.e.

1.5.2 To work area is cleaned before against

2.1.2 One piece of material at one time during

MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A. .

Dropped loads/crane operations.

(List the steps required to perform the

(Against each step list the potential / risk hazards that

SCOPE : Boiler Pressure Part

2.3.4 Competent Riggers who has third party

Dropped loads/crane operations.

MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A. .

SCOPE : Boiler Pressure Part

(List the steps required to perform the

(Against each step list the potential / risk hazards that

2.3.6 Tag lines are to be used to control loads.

2.3.7 Barricade and secure the working area

2.4.1 Only work on level solid ground use out

Excessive load exceeding

2.4.2 Ensure all lifts will be controlled and

MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A. .

(List the steps required to perform the

(Against each step list the potential / risk hazards that

SCOPE : Boiler Pressure Part

2.5.4 Use of out riggers and/or couterweights.

2.5.5 Case specific lifting studies shall be

MTEK MAKNA NAAT TESSAT ELEKTRK KLMA A. .

SCOPE : Boiler Pressure Part

(List the steps required to perform the

(Against each step list the potential / risk hazards that

2.5.6 Crane capacity not to exceed 85 percent.

Improper rigging method