Documente Academic
Documente Profesional
Documente Cultură
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Komori H-UV
An Eco-friendly application taking
process to new levels of efficiency
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Komori H-UV
1. The origins of H-UV.
2. Why we developed H-UV.
3. What is H-UV?
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People
Process
Technology
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WHAT IS H-UV
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What is H-UV
Development of a
unique lamp with
unique wavelength.
Ink with specially
developed photo
initiators.
Combination of tested
and certified products.
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What is H-UV ?
H-UV is a combination of
NEW Technology and
utilizing tested and
selected products
Developed by KOMORI
and only available from
KOMORI
H-UV is Unique!
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The Future!
Speed up the
manufacturing process.
Reduce production cost.
Broaden your market
possibilities.
Improve margins.
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H-UV printing.
The ink dries on the
surface.
Very little absorbency
Higher gloss levels
especially on low grade
papers.
No dry back therefore
uses less ink.
Allows immediate
finishing.
Allows immediate reverse
printing.
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H-UV printing
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Black
H-UV benefits
A real alternative to
conventional printing.
An application that
increases your product
quality, productivity
and truly benefits your
business.
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H-UV ink
Advantages for conventional and
UV printers
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18
Printology H-UV
Reto Andres
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Drying mechanism
Conventional drying
Evaporation
Resins
Oils
Resins
Oils
Penetration
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Advantages UV offset
Fast curing
Inline finishing
High chemical, mechanical resistances
Highest gloss levels (OPV)
Non absorbing substrates
No spray powder
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Drying mechanism
UV curing
UV
oligomers
monomers
photoinitiator
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Electromagnetic spectrum
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Depth curing
Adhesion
Pigmented inks
Surface curing
UV varnishes
100. 0
Heat
formation
Ozone
formation
90.0
80.0
70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0
200
260
320
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380
440
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Drying
Carbonating
Need of varnishing
Other benefits ?
Areas of usage ?
Standard UV ink
H-UV ink
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Carbonating differences
coated paper
conventional
Non UV ink
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Standard
UV ink
H-UV ink
H-UV
=> More contrast
=> Brighter colours
=> Bigger gammut
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oilbased
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Commercial
Packaging
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Consumables
Ink EUR/kg
Dispersion varnish EUR/kg
Varnish H-UV EUR/kg
Spray powder EUR/kg
Energy cost EUR/kWh
Replacement HUV bulb EUR/piece
Conventional
8.00
1.50
7.00
0.14
HUV
15.00
16.00
0.14
600.00
Consumables consumption
Ink kg/year
Dispersion varnish kg/year
Varnish H-UV kg/year
Spray powder kg/year
Energy kW/h
Energy consumption per year
Lifetime H-UV bulb
Conventional
1'800.00
5'500.00
360.00
58.00
189'312.00
-
HUV
1'620.00
0.00
20.00
65'280.00
750.00
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Working times
Daily working time (2 shift) in h
Working days per year
=> h per year
Cost per working hour
Conventional
13.60
240.00
3'264.00
290.00
HUV
13.60
240.00
3'264.00
290.00
Conventional
14'400.00
8'250.00
2'520.00
26'503.68
51'673.68
HUV
24'300.00
0.00
10'053.12
2'611.20
36'964.32
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H-UV drying
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34
H-UV Drying
Printing & Drying
Drying technology
H-UV Technology
Power Consumption
Efficiency
Going Green
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35
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Sealer /
Coating
conventional
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Special
Substrates
High Gloss
Coating
UV Offset
Evaporation
Curing
Slow process
Accelerated drying
No Dryer
IR & HA Dryer
1 day
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79kW
UV Dryer EOP + 1
>90kW
Sealer /
Coating
Special
Substrates
conventional
H-UV
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High Gloss
Coating
UV Offset
UV offset + UV coating
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DRYER - TECHNOLOGY
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UV offset + UV coating
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What for:
Effect:
Costs:
What for:
Effect:
Costs:
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UV offset + UV coating
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UV Power Consumption
What for:
Effect:
Costs:
What for:
Effect:
Costs:
Exhaust to atmosphere
Removing ozone contaminated air to atmosphere
7kW
What for:
Effect:
Costs:
Water Cooling
Cooling of dryer parts in press to protect from overheating
12kW
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UV offset + UV coating
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H-UV TECHNOLOGY
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Radiation
H-UV
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H-UV Dryer
H-UV lamp head
Ozone free lamp
Higher efficiency
Less heat
Built in Active Power Control (APC)
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Efficiency
Electrical
Control
H-UV Lamp
Matching of
Components
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Sounds magical
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Magic? Science!
Original H-UV
represents most advance technology
STANDARD
QUARTZ
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H-UV bulb
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What for:
Effect:
Costs:
Lamp control
Keeping H-UV bulb and output stable
3kW
What for:
Effect:
Costs:
Water Cooling
Cooling of lamp head and heat sink
4kW
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GL 40 H-UV
One lamp H-UV dryer in the delivery
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Line Current
42 A/~
Power
(actual)
27 kW
Power
(apparent)
29 kVA
Printing technology
Focus
Ink Only
Conventional
UV Offset
H-UV
Very good
Fair
Very good
Protection
Fair
Good
Good
High Gloss
Special substrates
Poor
Very good
Very good
Poor
Very good
Very good
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Gloss
Technology
Gloss Points
approx. 60
Waterbased Coating
approx. 70
Primer + UV
approx. 80
approx. 90
up to
95
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Green Printing
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Printology H-UV
Tony Carter
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H-UV
Sheet-fed sales
68 sheet-fed presses
2 2
1
2
4
2 7
27
1
2
8
1
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Market segments
H-UV is adaptable and
flexible.
Packaging Market
On demand
Printing
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Added Value
Market
On demand market
Efficient production
requirements.
High quality control,
standards.
H-UV reduces material
cost and increases
available production
time.
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Packaging market
Huge reduction of
energy consumption.
Easier image match
with other prints
processes.
Higher flexibility.
Easier treatment of heat
sensitive substrates.
Higher Quality of
Images.
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Improvements in productivity
Immediate back side
printing (shorter total
turnaround time)
Immediate drying, ready
for finishing.
Prints on heat sensitive
stocks
Reduction of work in
progress space.
Smaller press footprint.
Heavy ink coverage
benefits.
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Production comparison
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CUSTOMER PROFILE
Commercial Printer
Equipment:
LS 529 HC H-UV (2012) 2,2
shifts/ week on yearly base.
GL 540 HC H-UV (2012) 2,5
shifts/ week on yearly base.
K-STATION DATA
Press
Good copies
/year
Plate changes/year
19,350.000
24,100,000
5,520
LS840P
Conventional
27,000,000
3,450
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Description
Production details
251 Hours
4 mins 15
secs
2,006 Hours
34 mins
973,500 sheets
275 sheets
2,307 Hours
11,700c/hour
125,000 sheets
125,000 shts
Maintenance/Year
655 hours
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Data
Customer request!
H-UV Technology
More productive
Better quality
Less maintenance
Less paper consumption
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More productivity!
H-UV Make ready versus conventional
Conventional make ready
3540 x 34 min.= 2,006 hours
H-UV make ready
3540 x *20 min.= 1,180 hours
= Savings 826 hours
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Total savings
1,324hours.
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Waste sheets!
Conventional make ready sheets 973.500 sheets
Faults due ink set off 125.000 sheets
Total: 1.098.500 sheets
(data K-station )
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Plate change
LS840P
GL840P
251hrs
59 hrs
Savings 192 hrs
Make-ready
2,006 hrs
1180 hrs
Savings 826 hrs
Maintenance
655 hrs
350 hrs
Saving 304 hrs
Wasted sheets
1,098,500
513,300 sheets
Savings 582,200 sheets
Speed
Advantage H-UV/PDC-SX
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856,000 sheets
68,000kg
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Facts!
Producing the same as a
conventional printer on his LS840P
in a year:
He needs:
1512 hours less (378,000 )
1.438.000 sheets less (68,000 )
TOTAL : 446,000
More cost ink: 180.000
266,000 per annum
BENEFIT
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Today-LS840P
Plate changes-5740
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I REST MY CASE!
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Questions?
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