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2X300MW DEENBANDHU CHHOTU RAM THERMAL POWER PROJECT, YAMUNANAGAR

MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

CS09135-10-02

2X300MW DEENBANDHU CHHOTU RAM THERMAL


POWER PROJECT YAMUNANAGAR INDIA

MANUAL OF DESCRIPTION AND OPERATION


FOR I & C FOR CONDENSATE POLISHING UNIT

Shanghai QUANHUA Automatic Control Engineering Technique Co., ltd


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2X300MW DEENBANDHU CHHOTU RAM THERMAL POWER PROJECT, YAMUNANAGAR


MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

Shanghai QUANHUA Automatic Control Engineering Technique Co., ltd

1. I & C System description for Condensate Polishing Unit


The condensate polishing control system is based on the PLC program control.
CPU of PLC and power supply are redundant. I/O module can be inserted and
removed online.
1.1 Condensate Polishing Unit:
The following are controlled in the condensate polishing unit:
4 sets of mixed bed system for unit 1 & 2
2 sets of chemical dosing system for unit 1 & 2
1 set of regeneration system
1 set of acidalkali & auxiliary system
Display 2 sets of steam & water analyzing system for unit 1 &2
1.2 Configuration of I & C
1.2.1 Panels installed in local control room
1.2.1.1 PLC system
There are six (6) sets of PLC panel, which are mainly Programmable Logic
Controllers (PLCs). The PLC, type S7-414H is SIEMENS product. CPU, power
supply and bus are configured redundantly. The I/O configuration is distributed by
twelve ET-200 stations. Module numbers of each station is not more than 8. In each
module there are no more than 32 points for digit module, 8 points for analog input
module and 8 points for analog output module. The technical parameters for S7-414H
PLC of SIEMENS as follow:
User Memory: 768KB
Register Memory: 768KB
Max. I/O:
Digit I/O: 64000 points; analog I/O: 4096 points.
Coil of interior: 64000 points.
Working Temperature: 0-60 C
Storage Temperature: - 40-85 C
Humidity: 5-95%
Vibration: 3.5mm, 5-9Hz, 1.0g 8-150Hz.
Strike: 11Ms as 105g.
Standard: UL, CSA, FCC
The size of each PLC panel is 800 x 600 x 2200 (width x depth x height).
1.2.1.2 Power supply
1 set of power panel is set for control system. Power source used in other
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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

panel/control box as 240VAC and/or 24VDC /48VDC are supplied by power panel.
Two-line power supply is supplied to power panel. Power supply is redundant. The
size of power panel is 800 x 600 x 2200 (width x depth x height). More details at
outline of control/board which Draw. No. is CS09135-00-07-00
operator computer
Flow of CPP is showed on the MMI of operator computer. Various devices and pipes
for condensate polishing plant showed on diagram are presented by variety of graphic
symbols with pushbuttons and color lines. As device running or open, indicator lights
to red. Device stop or closed, indicator lights to green. System alarm windows are
display in the computer. Include mixed bed system of unit 1 & unit 2, regeneration
system of unit 1 and 2. & sampling analyse system , feeding ammonia system .all
control instrument is showed on the MMI of operator computer. Control, operation
and supervision of parameters can be realized via the MMI of operator computer.
1.2.2 Local solenoid box
A number of solenoid boxes are used to control all valves in condensate polishing
plant. Control signals from PLC panel are sent to solenoid box in used for control
solenoid. It is electric-pneumatic conversion box, all pneumatic valves in CPP are
controlled by solenoid. Some pushbuttons are installed on box for manual control.
10 sets solenoid box are supplied as follows:
Solenoid box for No.1 mixed bed of unit 1
Solenoid box for No.2 mixed bed of unit 1
Solenoid box for pipeline valves of unit 1
Solenoid box for No.1 mixed bed of unit 2
Solenoid box for No.2 mixed bed of unit 2
Solenoid box for pipeline valves of unit 2
Solenoid box for resin separation vessel
Solenoid box for anion regeneration vessel
Solenoid box for cation regeneration & storage
Solenoid box for other valves of regeneration system
1.2.3 Sample analyse panels & meters panels
3 sets of Sample Analyse panels & meters panels are supplied as follows:
Sample analyse panels & meters panels of unit 1
Sample analyse panels & meters panels of unit 2
meters panels of regeneration system
water sampling from No.1 mixed bed outlet and No.2 mixed bed outlet and
coagulation outlet to Sample Analyse panel. Natrium analyzer/ conductivity analyzer/
SiO2 analyzer in it. The signal export to meters panels. Export date showing on the
meters panels, and these measured results are sent to PLC panels with 4-20mA signal.
1.2 Recycle water pump
The operation modes for pump include local control, remote control of manual and
auto control with PLC. Manual control (local) is completed with pushbuttons and
switches installed MCC. Manual control (remote) is completed with pushbuttons on
MMI and the switches installed MCC must to remote. Auto control is completed by
PLC. There is a local/remote changeover on MCC. As switched to local control, it is
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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

started and stopped when used pushbuttons. As switched to remote control of MCC
and at manual state on MMI, recycle water pump is started or stopped with
pushbuttons and switches on MMI. Control for CPP is switched to auto state, the
recycle water pump is started and stopped automatically to depend on system control
requirement. Auto control for recycle water pump is shown on list of control flow.
1.3 Regeneration water pump
The operation modes for regeneration water pump include local control, remote
control with manual and auto control with PLC. Manual control (remote) is completed
with pushbuttons on MMI and the switches installed MCC must to remote. Auto
control is completed by PLC. There is a local/remote changeover on MCC As
switched to local control, regeneration water pump is started and stopped used
pushbuttons. As switched to remote control on MCC and switched to manual state on
MMI, regeneration water pump is started or stopped with pushbuttons and switches
on MMI. Control system is switched Auto State, the regeneration water pump is
started and stopped automatically to depend on system control requirement. There are
2 sets regeneration water pumps, 1 set operate, 1 set spare and 2 sets pumps are
interlocked. Auto control for regeneration water pump is shown on list of control
follow.
1.5 Roots blowers
The operation modes for roots blowers include local control, remote control with
manual and auto control with PLC. Manual control (remote) is completed with
pushbuttons on MMI and the switches installed MCC must to remote. Auto control is
completed by PLC. There is a local/remote changeover on MCC. As switched to local
control, roots blowers are started & stopped used pushbuttons and switch on the
MCC. As switched to remote control on MCC and switched to manual state on MMI,
it is started & stopped with pushbuttons on MMI. Control system is switched to auto
state; it is started & stopped automatically to depend on system control requirement.
There are tow sets roots blowers, blower A is operate blower & blower B is spare
blower. Blowers A & B is interlocked. Auto control for roots blowers is shown on list
of control flow.
2.4 Valves on mixed bed for CPP
There are 2 set mixed beds for each unit. Each mixed bed includes many valves as
follow:
Inlet valve (10LDF71AA001/10LDF72AA001) (20LDF71AA001/20LDF72AA001)
Outlet valve (10LDF71AA003/10LDF72AA003) (20LDF71AA003/20LDF72AA003)
Boost valve (10LDF71AA002/10LDF72AA002) (20LDF71AA002/20LDF72AA002)
Recycle valve (10LDF71AA004/10LDF72AA004) (20LDF71AA004/20LDF72AA004)
Resin outlet valve (10LDF71AA005/10LDF72AA005) (20LDF71AA005/20LDF72AA005)
Base intake valve (10LDF71AA006/10LDF72AA006) (20LDF71AA006/20LDF72AA006)
Base influent valve (10LDF71AA007/10LDF72AA007) (20LDF71AA007/20LDF72AA007)
Wash valve (10LDF71AA008/10LDF72AA008) (20LDF71AA008/20LDF72AA008)
Resin Inlet valve (10LDF71AA009/10LDF72AA009) (20LDF71AA009/20LDF72AA009)
Exhaust valve (10LDF71AA010/10LDF72AA010) (20LDF71AA010/20LDF72AA010)
Outlet sample valve (10LDF71AA011/10LDF72AA011) (20LDF71AA011/20LDF72AA011)
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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

Outlet valve & Inlet valve are electric action valve and Outlet sample valve is
solenoid. Other valves are pneumatic valves.
The operation modes for all valves include local control, remote control by manual
and auto control with PLC.
Manual control (local/remote) is completed with pushbuttons and switches on MMI
or/and local control box (solenoid box). This is a local/remote changeover on local
control box for valves. As switched to local state, these valves are opened or closed
with pushbuttons and switches on local control box. As switched to remote state and
switched to manual state on MMI, it is opened or closed with pushbuttons and
switches on MMI. Control for CPP is switched to auto state; it is controlled
automatically to depend on system control requirement. Auto control for valves is
shown on list of control flow.
2.5 Pipe valves for CPP
Pipe valves for each unit are included as following:
Recycle pump outlet valve (10LDF73AA001/20LDF73AA001)
Wash king valve (10LDF75AA001/20LDF75AA001)
Resin outlet king valve (10LDF77AA001/20LDF77AA001)
Resin inlet king valve (10LDF78AA001/20LDF78AA001)
Overflow valve A(10LDF79AA001/20LDF79AA001)
Overflow valve B(10LDF80AA001/20LDF80AA001)
Regeneration bypass valve (10LDF74AA001/20LDF74AA001)
Alarm bypass valve (10LDF74AA002/20LDF74AA002)
Outlet sample valve (10LDF74AA003/20LDF74AA003)
Regeneration bypass valve & Alarm bypass valve are electric action valve and Outlet
sample valve is solenoid. Other valves are pneumatic valves.
The operation modes for all valves include local control, remote control by manual
and auto control with PLC.
Manual control (local/remote) is completed with pushbuttons and switches on MMI
or/and local control box (solenoid box). This is a local/remote changeover on local
control box for valves. As switched to local state, these valves are opened or closed
with pushbuttons and switches on local control box. As switched to remote state and
switched to manual state on MMI, it is opened or closed with pushbuttons and
switches on MMI. Control for CPP is switched to auto state; it is controlled
automatically to depend on system control requirement. Auto control for valves is
shown on list of control flow.
2.6 Valves for resin separation vessel
Valves for resin separation vessel are included as following:
Resin inlet valve (00LDP74AA001)
Transport influent valve (00LDP74AA002)
Wash influent valve (00LDP74AA003)
Back wash drain valve (00LDP74AA004)
Back wash influent valve A (00LDP74AA005)
Intake valve (00LDP74AA006)
Back wash influent valve B (00LDP74AA007)
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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

Overflow valve (00LDP74AA008)


Base influent valve (00LDP74AA009)
Drain valve (00LDP74AA010)
Exhaust valve (00LDP74AA011)
Anion export valve (00LDP75AA001)
Cation export valve (00LDP76AA001)
Cation pipe wash valve (00LDP77AA001)
All valves are pneumatic valves.
The operation modes for all valves include local control, remote control by manual
and auto control with PLC.
Manual control (local/remote) is completed with pushbuttons and switches on MMI
or/and local control box (solenoid box). This is a local/remote changeover on local
control box for valves. As switched to local state, these valves are opened or closed
with pushbuttons and switches on local control box. As switched to remote state and
switched to manual state on MMI, it is opened or closed with pushbuttons and
switches on MMI. Control for CPP is switched to auto state; it is controlled
automatically to depend on system control requirement. Auto control for valves is
shown on list of control flow.
2.7 Anion separation vessel
Valves for anion separation vessel are included as following:
Wash influent valve (00LDP78AA001)
Back wash drain valve (00LDP78AA002)
Back wash influent valve (00LDP78AA003)
Intake valve (00LDP78AA004)
Back influent valve (00LDP78AA005)
Overflow valve (00LDP78AA006)
Exhaust valve (00LDP78AA007)
Sample valve (00LDP78AA008)
Alkali inlet valve (00LDP78AA009))
Resin export valve (00LDP79AA001)
Cation vessel inlet valve (00LDP80AA001)
All valves are pneumatic valves except for sample valve is solenoid.
The operation modes for all valves include local control, remote control by manual
and auto control with PLC.
Manual control (local/remote) is completed with pushbuttons and switches on MMI
or/and local control box (solenoid box). This is a local/remote changeover on local
control box for valves. As switched to local state, these valves are opened or closed
with pushbuttons and switches on local control box. As switched to remote state and
switched to manual state on MMI, it is opened or closed with pushbuttons and
switches on MMI. Control for CPP is switched to auto state; it is controlled
automatically to depend on system control requirement. Auto control for valves is
shown on list of control flow.
2.8 Valves for cation regeneration vessel
Valves are included as following:
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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

Wash influent valve (00LDP81AA001)


Back wash drain valve (00LDP81AA002)
Back wash influent valve (00LDP81AA003)
Intake valve (00LDP81AA004)
Back influent valve (00LDP81AA005)
Exhaust valve (00LDP81AA006)
Overflow valve B (00LDP81AA007)
Overflow valve A (00LDP81AA008)
Acid inlet valve (00LDP81AA009)
Sample valve (00LDP81AA010)
Resin export valve (00LDP82AA001)
All valves are pneumatic valves except for sample valve is solenoid.
The operation modes for all valves include local control, remote control by manual
and auto control with PLC.
Manual control (local/remote) is completed with pushbuttons and switches on MMI
or/and local control box (solenoid box). This is a local/remote changeover on local
control box for valves. As switched to local state, these valves are opened or closed
with pushbuttons and switches on local control box. As switched to remote state and
switched to manual state on MMI, it is opened or closed with pushbuttons and
switches on MMI. Control for CPP is switched to auto state, it is controlled
automatically to depend on system control requirement. Auto control for valves is
shown on list of control flow.
2.9 Valves of acid/caustic and others for regeneration system
It is included as following:
Inlet valve of acid tank (00LDP94AA001)
Outlet valve of acid pump (00LDP70AA001)
Inlet valve of acid tank (00LDP70AA002)
Inlet valve of alkali tank (00LDP93AA001)
Outlet valve of alkali pump (00LDP93AA002)
Inlet valve of alkali tank (00LDP80AA001)
Inlet valve of hot water tank (00LDP20AA011)
Cycle valve of wash pump (00LDP86AA001)
Air king tank (00LDP83AA001))
Outlet valve of blower (00LDP91AA001)
Exhaust valve of blower (00LDP92AA001)
Cooling valve of blower (00LDP88AA001)
Connect valve of unit 1 (00LDP71AA001)
Connect valve of unit 2 (00LDP71AA002)
All valves are pneumatic valves.
The operation modes for all valves include local control, remote control by manual
and auto control with PLC.
Manual control (local/remote) is completed with pushbuttons and switches on MMI
or/and local control box (solenoid box). This is a local/remote changeover on local
control box for valves. As switched to local state, these valves are opened or closed
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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

with pushbuttons and switches on local control box. As switched to remote state and
switched to manual state on MMI, it is opened or closed with pushbuttons and
switches on MMI. Control for CPP is switched to auto state, it is controlled
automatically to depend on system control requirement. Auto control for valves is
shown on list of control flow.
3 Settings for system parameters
Settings for system parameter according to list of operation parameters are completed
on MMI with mouse and keyboard. System parameters include operation and alarm
parameters.
4. Parameters display for system operation
All Parameters & control date can showing on MMI. The dates include setting Parameters/alarm
dates/running dates. Operator can see abort all these date for 100 days.

3.0 Program running


PLC control all valves and pumps as following sequence (e.g. with No.1 mixed
bed of unit 1)
No.

PROCESS
DESCRIPTION

RUNNING EQUIPMENT

TIMES(S)

REMARK

Mixed bed running

Pressure rise

Boost valve (71AA002)

60

Recycle

Recycle pump outlet valve73AA001Inlet

300

Sample valve open 200 s

valve71AA001Recycle

late

valve71AA004Sample
valve71AA011Recycle pump
3

running

Inlet valve71AA001Outlet valve71AA003

Mixed bed

Regeneration bypass valve74AA001[Alarm bypass

30

DISABLE/SPARE
0

Open bypass valve

valve74AA002--When all mixed bed no use]


1

Exit

Decompress

Exhaust valve71AA010

60

End

Resin transport to separate vessel

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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

Exit

Decompress

Exhaust valve71AA010

60

Resin transport to

Wash king valve75AA001Resin outlet king

1020

separate vessel with water

valve77AA001,Resin outlet

600

First open (71AA010),

valve71AA005Base influent
valve71AA007,Resin inlet valve of separate
vessel74AA001Drain valve of separate
vessel74AA010Connect valve of unit
171AA001Wash pumpA/B)
4

Water overflow

Overflow valve B80AA001Exhaust


valve71AA010Base influent

(74AA011) 10sto (74

valve71AA007Overflow valve of separate

AA008)(80 AA001) stop

vessel74AA008Exhaust valve of separate

drain

vessel74AA011
5

Resin transport to

Resin outlet king valve77AA001Resin outlet

separate vessel with air

valve71AA005Base intake

300

valve71AA006Overflow valve of separate


vessel74AA008Resin inlet valve of separate vessel
74AA001Exhaust valve of separate
vessel74AA011Connect valve of unit
171AA001
6

Mixed bed exhaust

Exhaust valve71AA010

60

Mixed bed water

Wash king valve75AA001Exhaust

900

To (71AA010) stop drain

300

valve71AA010Base influent
valve71AA007Wash pumpA/B
8

Wash resin pipeline

Wash king valve75AA001Resin outlet king


valve77AA001Resin outlet
valve71AA005Base influent
valve71AA007Resin inlet valve of separate
vessel74AA001Drain valve of separate
vessel74AA010Connect valve of unit
171AA001Wash pumpA/B)

End

Resin import from cation regeneration vessel

Resin import from cation

Overflow valve A79AA001Resin inlet king

regeneration vessel with

valve78AA001Resin inlet

water

valve71AA009Base influent
valve71AA007Connect valve of unit

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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

171AA001Wash influent valve of cation


regeneration vessel81AA001Base influent valve of
cation regeneration vessel81AA005Resin outlet
valve of cation regeneration vessel82AA001Wash
pumpA/B)
2

Water overflow

Overflow valve A79AA001Exhaust

1500

valve71AA010Base influent

To(79AA001)&(81AA007)
stop drain

valve71AA007Exhaust valve of cation


regeneration vessel81AA006Overflow valve B of
cation regeneration vessel81AA007
3

Resin import from cation Overflow valve A79AA001Resin inlet king valve
regeneration vessel with

78AA001Exhaust valve71AA010Resin

air

inlet valve71AA009Base influent

300

60

600

300

1500

180

valve71AA007Connect valve of unit


171AA001Intake valve of cation regeneration
vessel81AA004Resin outlet valve of cation
regeneration vessel82AA001Air king
valve83AA001
4

cation regeneration vessel Exhaust valve of cation regeneration vessel81AA006


exhaust

cation regeneration vessel

Wash influent valve of cation regeneration

water

vessel81AA001Exhaust valve of cation


regeneration vessel81AA006
Wash pumpA/B)

Wash resin pipeline

Overflow A79AA001Resin inlet king


valve78AA001Exhaust
valve71AA010Resin inlet
valve71AA009Base influent
valve71AA007Connect valve of unit
171AA001Wash influent valve of cation
regeneration vessel81AA001Resin outlet valve of
cation regeneration vessel82AA001Wash
pumpA/B)

Mixed bed overflow

Overflow valve A79AA001Exhaust


valve71AA010Base influent valve71AA007

Resin mixed

Exhaust valve71AA010Base intake


valve71AA006

Quiescence

180

10

Water overflow

Wash king valve75AA001Exhaust

900

60

valve71AA010wash valve71AA008Wash
pumpA/B)
11

Pressure rise

Boost valve71AA002)

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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

12

Recycle

Recycle pump outlet valve73AA001Inlet

300

600

120

180

Form 1 to 3 repeat 20 times

900

300

900

300

valve71AA001Recycle
valve71AA004Sample
valve71AA011Recycle pump88AA001
13

Spare

Resin separate

Water overflow

Exhaust valve of separate


vessel74AA011Overflow valve of separate
vessel74AA008exhaust valve of
blower91AA001roots blowerA/B,cooling
valve of blower

Scrub away with air

Exhaust valve of separate vessel74AA011Intake


valve of separate vessel74AA006Outlet valve of
blower92AA001roots blowerA/B,cooling
valve of blower

Wash

Drain valve of separate vessel 74AA010Wash


valve of separate vessel74AA003exhaust valve of
blower91AA001Wash pumpA/Broots
blowerA/B,cooling valve of blower

Water overflow

Exhaust valve of separate vessel 74AA011Wash


valve of separate vessel74AA003Wash
pumpA/B

Back wash step I

Back wash drain valve of separate


vessel74AA004Back wash influent valve of
separate vessel A74AA005Wash pumpA/B

Back wash step II

Back wash drain valve of separate


vessel74AA004Back wash influent valve of
separate vessel A74AA005Back wash influent
valve of separate vessel B74AA007Wash
pumpA/B

Back wash step III

Back wash drain valve of separate


vessel74AA004Back wash influent valve of
separate vessel A74AA005Wash pumpA/B

Sedimentation

180

Transport cation resin

Transport influent valve of separate

600

Stop when ultrasonic

vessel74AA002Base influent valve of separate


vessel74AA009Cation outlet valve of separate
vessel76AA001Resin inlet valve of cation
vessel80AA001Overflow valve B of cation
vessel81AA007Wash pumpA/B

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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

10

Wash resin pipeline

Cation pipe wash valve of separate

180

300

vessel77AA001Resin inlet valve of cation


vessel80AA001Overflow valve B of cation
vessel81AA007Wash pumpA/B
11

Back wash step

Back wash drain valve of separate


vessel74AA004Back wash influent valve of
separate vessel A74AA005Wash pumpA/B

12

Sedimentation

180

13

Transport anion resin

Transport influent valve of separate

600

180

vessel74AA002Base influent valve of separate


vessel74AA009Anion outlet valve of separate
vessel75AA001Overflow valve of anion
vessel78AA006Wash pumpA/B
14

End

Anion resin regeneration

Back wash

Back wash drain valve of anion


vessel78AA002Back wash influent valve of anion
vessel78AA003Wash pumpA/B

Sedimentation

180

Feeding alkali to

Overflow valve of anion vessel78AA006Alkali

2400

Anion resin

inlet valve of anion vessel78AA009Wash pump

regeneration vessel

cycle valve 86AA001Alkali pump outlet valve

1500

3000

93AA002Inlet valve of alkali


jetboat80AA002Inlet valve of hot water
tank20AA011control valve of hot
water20AA103Wash pumpA/BAlkali
pumpA/B
4

Feeding alkali to

Overflow valve of anion vessel78AA006Alkali

Anion resin

inlet valve of anion vessel78AA009Wash pump

regeneration vessel

cycle valve 86AA001Alkali pump outlet valve


93AA002Inlet valve of alkali
jetboat80AA002Inlet valve of hot water
tank20AA011control valve of hot
water20AA103Wash pumpA/BAlkali
pumpA/B

Anion replacement

Overflow valve of anion vessel78AA006Alkali


inlet valve of anion vessel78AA009Wash pump
cycle valve 86AA001Inlet valve of alkali
jetboat80AA002Inlet valve of hot water
tank20AA011control valve of hot
water20AA103Wash pumpA/B

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MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

Wash

Wash influent valve of anion

1800

vessel78AA001Overflow valve of anion

Open sample valve 20min


late

vessel78AA006Sample valve of anion


vessel78AA008Wash pumpA/B
7

End

180

Cation resin regeneration

Back wash

Back wash drain valve of cation


vessel81AA002Back wash influent valve of cation
vessel81AA003Wash pumpA/B

Sedimentation

180

Feeding acid to

Overflow valve B of cation vessel81AA007Acid

2400

cation resin

inlet valve of cation vessel81AA009Wash pump

regeneration vessel

cycle valve 86AA001Inlet valve of acid

2100

1000

1800

Open sample valve 20min

jetboat70AA002Wash pumpA/B
4

cation replacement

Overflow valve B of cation vessel81AA007Acid


inlet valve of cation vessel81AA009Wash pump
cycle valve 86AA001Acid pump outlet valve
70AA001Inlet valve of acid
jetboat70AA002Wash pumpA/BAcid
pumpA/B

cation replacement

Overflow valve B of cation vessel81AA007Acid


inlet valve of cation vessel81AA009Wash
pumpcycle valve 86AA001Acid pumpoutlet valve
70AA001Inlet valve of acid
jetboat70AA002Wash pumpA/BAcid
pumpA/B

Wash

Wash influent valve of cation


vessel81AA001Overflow valve B of cation

late

vessel81AA007Sample valve of cation


vessel81AA011Wash pumpA/B
7

End

360

Mixed wash

Transport resin from

Wash influent valve of anion vessel78AA001Base

anion regeneration vessel

influent valve of anion vessel78AA005Resin

to cation regeneration

outlet valve of anion vessel79AA001Cation vessel

vessel with water

inlet valve of anion vessel80AA001Overflow


valve A of cation vessel81AA008Wash pumpcycle
valve 86AA001Wash pumpA/B

Shanghai QUANHUA Automatic Control Engineering Technique Co., ltd


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2X300MW DEENBANDHU CHHOTU RAM THERMAL POWER PROJECT, YAMUNANAGAR


MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

Anion regeneration vessel Overflow valve of anion vessel78AA006Exhaust


overflow / Cation

valve of anion vessel78AA007Exhaust valve of

regeneration vessel

cation vessel81AA006Overflow valve A of cation

overflow

vessel81AA008

Transport resin from

Intake valve of anion vessel78AA004Resin outlet

900

300

anion regeneration vessel valve of anion vessel79AA001Cation vessel inlet


to cation regeneration

valve of anion vessel80AA001Exhaust valve of

vessel with air

cation vessel81AA006Overflow valve A of cation


vessel81AA008Air king valve83AA001

Exhaust valve of anion vessel78AA007

60

anion regeneration vessel

Wash influent valve of anion

600

water

vessel78AA001Exhaust valve of anion

180

300

300

600

anion regeneration vessel


exhaust

vessel78AA007Wash pumpA/B
6

Wash anion resin pipeline

Cation pipe wash valve of separate


vessel77AA001Cation vessel inlet valve of anion
vessel80AA001Exhaust valve of cation
vessel81AA006Overflow valve A of cation
vessel81AA008Wash pumpcycle valve
86AA001Wash pumpA/B

Cation regeneration

Exhaust valve of cation vessel81AA006Overflow

vessel overflow

valve A of cation vessel81AA008Exhaust valve of


blowerl92AA001Roots blowerA/B

Resin mixed in Cation

Exhaust valve of cation vessel81AA006Intake

regeneration vessel

valve of cation vessel81AA004 Outlet valve of


blower91AA001Roots blowerA/B

Cation regeneration

Wash influent valve of cation

vessel water

vessel81AA001Exhaust valve of cation


vessel81AA006Wash pumpA/B

10

Cation regeneration

Wash influent valve of cation

vessel wash

vessel81AA001Overflow valve B of cation

600

<10s/cm regeneration

When Conductivity

vessel81AA007Sample valve of cation

conductivity

vessel81AA011Wash pumpA/B
11

End

Transport resin from Cation regeneration vessel to resin separate vessel


1

Transport resin from

Drain valve of separate vessel74AA010Resin inlet

cation regeneration vessel valve of separate vessel74AA001Wash influent


to resin separate vessel valve of cation vessel81AA001Base influent valve
with water

of cation vessel81AA005Resin outlet valve of


cation vessel82AA001Wash pumpA/B

Shanghai QUANHUA Automatic Control Engineering Technique Co., ltd


14 of 15

1200

2X300MW DEENBANDHU CHHOTU RAM THERMAL POWER PROJECT, YAMUNANAGAR


MANUAL OF DESCRIPTION & OPERATION FOR I & C FOR CONDENSATE POLISHING UNIT

Water overflow

Overflow valve of separate

900

vessel74AA008Exhaust valve of separate


vessel74AA011Exhaust valve of cation
vessel81AA006Overflow valve B of cation
vessel81AA007
3

Transport resin from

Drain valve of separate vessel74AA010Resin inlet

180

cation regeneration vessel valve of separate vessel74AA001Exhaust valve of


to resin separate vessel

separate vessel74AA011Intake valve of cation

with air

vessel81AA004Resin outlet valve of cation


vessel82AA001Air king valve83AA001

Exhaust valve of cation vessel81AA006

60

Cation regeneration

Wash influent valve of cation

600

vessel water

vessel81AA001Exhaust valve of cation

60

Cation regeneration
vessel exhaust

vessel81AA006Wash pumpA/B
6

Wash resin pipeline

Drain valve of separate vessel74AA010Resin inlet


valve of separate vessel74AA001Wash influent
valve of cation vessel81AA001Resin outlet valve
of cation vessel82AA001Wash pumpA/B

End

Shanghai QUANHUA Automatic Control Engineering Technique Co., ltd


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