GRS

GLOBAL ROOFING SOLUTIONS

Oo

BOND-LOK
COMPOSITE DECK

50/270 mm

Brownbullt
HH Robertson

BOND-LOK
COMPOSITE DECK

Bond-Loks unique side lap inter-locking

system provides for fast and simple
construction.

Bond-Loks spanning capabilities allow

for a reduction in the number of
temporary supports required.

Bond-Lok eliminates the need for formwork and reinforcement.

Bond-Lok will accept most floor service

systems.

Bond-Loks soffit forms the finished

ceiling without the need for plastering.

Global Roofing Solutions has been

assessed and certified as complying with
ISO 9001:2000 Quality Management
System.

Global Roofing Solutions also offer a

complete design service if required.

Bond-Lok has been fire-tested by the

CSIR and has qualified for a fire rating
of 120 minutes - results and further
information are available on request.

oo

MATERIAL:
Galvanised Steel to Z275

oo

15,7

.o ~
o~o

Depth
of
Slab

270 COVER
GENERAL
1. Bond -Lok f loor slabs are basica lly one-way slabs designed t o carry
uniformly distributed loads. The tables do not cat er f or heavy
concentra ted loads o r moving loads. Where these occur the design
should be ref erred to a civil/structural engineer.
2. Calcu lations are generally in acco rdance with 855950 : Part 4 : 1984
(limit states design). Def lection du ring construction calcu lated at
span/180 .
3. For normal applications of Bond-Lok steel f loors, no additional
reinf orcing other t han a light mesh for shrinkage control is required,
typically 193 mesh.

4.

For "Fire Applications" of Bond-Lok floors, welded steel mesh

reinforcement of 8 mm d iamet er steel bars at 200 mm spaci ng in each
direction is required, with minimum top cover along supports (typically
on top of shear studs).
This gives a f ire rating of 90 minutes for a slab of 140 mm or greater
with a nominal superimposed load of 2,5 k N/ m2 maximum, for spans
upto3,0m.
Forfurther informat ion on f ire applications contact Brownbuilt.
Material- mini mum guaranteed yield stress = 200 Mpa.
N.B. All tabulated values serve as a guide only for sing le span condit ions,
and shou ld be certified and approved by acivil/structura l eng ineer.
ACCESSORIES
The following accessories are available f or use wit h Bond-Lok:
Steel side and end closers, self-tapping screws, pop rivets, hammer drive
screws and flashings made to order.

~ --------=-~=---=~-- =-~~-=~"Ec!=lo_rN_P~~-ER~~-~--~~~~~~~~~~~ G-~--~~;~~~?u~;?;!~iio~~~!~~~~=-~-~~~~---:~=:=~~=--- --~

l
I

Thickness (mm)
____ -------,---------- - 1

Area o f st ee 1per met re 1

1 Mass per
Minimum
, , ii Red uce d "I "
.dth 0 f
f
1
square ~ reduced Z
:
t
.dth
cro;s sec ton
metre
per metre width ! per mes re ~ 1
WI
I1
(mm )
I
(k g1m 2)
{1 0 3 mm3 )
I (1 0 mm )
1

!1 Nomin al ~
Effective
t------ . _ _ _ _!____.:...__ _______

----

---

I_____ _

I Effecttve
. d ept hl
0

Neutra l axis
from bottom
of Bond -Lok
(mm ) .

f 8 d L0 k
on (mm)

- - - -- . - - - -

,
1
I
1

II

l~=- +:: ~~=~-=t=:-ii:i:--.:J~~_:cjJ~-=r=~ili=~ ~jtiL~:L.: ~:;:~=J

1

~--------

1,0

0,96

1 417

11,52

10,74

0,415

..------------.... -----------. --------+..----------- - -------- -- -----~-----~-

*Broken line indicates maximum modified span/2 0.

49,52

Spans to the right of the solid line require propping during construction.

'

10,85

~- -~---]rmioor----------

I
1

Depth
of slab
(mm)

Nominal
dead load
1 of sla b

'_J
t __ I

(On)

--

COMPOSITE BONDL~~ ~~~--- - --- -

-- ---- - - - - - -

Nominal unif ormly distributed superimposed load in kN/m 2

for simply supported conditions
20 MPa concrete

- - ------------------ --

(kN/m 2)

1,5
--- -- _2.51 _ 2_~.0

r 2,0- --2,5

---r- ---

3,0
3, 5
--- - ---- l - 1 8_._~- 1!1,5 ___8.4__ 2:~-

r 4,5 ;I 5,0SpaTi in5, 3me~e-~

-;
r-- j.
4,0
i 5,7 I 6,0 i 6,3
6,7

----------------------- - - - -

: 7,0

7,3

i
I

-<

--.---j

7,7

8,0

I r - - ~- - T --- -r- -- ---~-- ..... r- --{ - -~

__ 1 ~9
- 1_ .....
[------+- --+-----l----- .. _j
J-- ---~
1
--;;~
t
~:~~ ~~J -~1} --K~- ~~:i ~:~1~-H-! 4.5 j --! ------;----r ------!--- -+--- f -t---------- ---!
. - - - ---- ------ -- -- - ' . t-----1 ....
-+--. --1---- -l----! --- -- -. - -,
140

3.45__

150

3,69

18o

4.39 -

190

4.63
4,86
5,22

~~~

__ ~oo _
21 5

::~~

'

1 -

'

- ..... t

--

I _1___ .... t ..... _j_ ____L___ [I _. ! __ .1.- __ 1 . . ___ _j

__3!!~-- _?_8L~--. ?.~:\-~ ~~~--1- 1__!:~ . - 8~2
5,9 ~-~:.}-i
i.. .) -~=r---I - -- ... !
9
--~H- ~~1t-~~:i! ;!::-~- 1 ~:2 1 ~:~- --t E---r~+-1 3~-d -----t----l
~
f -- -L---- -1

3~ ~ ___?_6_._9 --~~:?... ~.7

~ 0.7 1 7,6_ J 5,3

--- 35,o .28,1i 21;7 1 1 4,9l

1-------- . - .{. .
- -

.--

1o.6 r 7.5 ! 5.4

4.4 T-i3lTG~i---r

-r3~:5 -~~~~~J~Tr--i-6~o--r ,,.:3-r 8:1 ~ -5:7~ 1~~:?~~~r-~~~~/~~~-r~~-~~r--

-- __
_____ 39.4
_

31,3

3~:

---i--1+:
~~ __ r--=-

1 .

24,8 j_1! ~ ~ 12.1 l 8,6 __ \ 6,2 L 5,o _;_ ~~.!.. 3 . o_:_~~J _ _ ..J
_27, !__ ~ 1 8_.6 1 ~ 3.2 _: 9.~_i __?.8 J. 5.W 4,2 __t_3._~--L~6 [ 1 .7 1

4
~.J. ~--~~ 1 20,2

+ +-~fi...J.

r---

- ! - ---

i __

l.~.n~op~~d ~pan (m)

*Broken line indicates m aximum modified span/20.

Spans to the right of the solid line require propping during construction.

1,6 THICK BONDLOK DECKING SPANS DURING CONSTRUCTION {UNPROPPED)

Allowing for a construction load of 1,5 kN/m 2 plus w et concrete

Slab_d~~~.!'.i~~--------rOo -1-]~--+--!-~.JL~~~ .J._ 150_.. f.".!.~_5 r~i7f~J=180__l--~-~o r-~~-L 2K]""}~

Unp~~ped s~n (m)

2 4o_l____25o-~

(mm)

r --~-:-~=L~~x.:L:;:~- -~1
-~LLJ:-,-xJ _ -,-;6- J-- T(_L-_1_~~--:c~~::.J~~~}~J:-~~4~_L2:~--~1---~~-- 1-~~j~_-1~:]

Depth
of slab

.. ..

! __!____

--1,2 THICK BOND-LOK DECKiNGSPANS- DURING CONSTRUcTION (UNPROPPED)-

i
Allowing for a construction load of 1,5 kN/m 2 plus wet concrete
----------r- wo----, ,-5 ---,-2.5 ... 140- 150 r 165 - ~-,7 5- riao-r --.,.9-iii .. 2oo- 215 230

--- -

L_2.~ ~9 -~----;
~ --- +-- .. -!
+--- l-- ---1------l

~ab depth (mm)

~;_ _ J

+-~!___

230 j-- 5,57

- -- 1 14.3 10,3
7,4
6.:_1
3:.6.
.).
24o
5,81
__ _~....1_0.~~~:...~~3_ 1 _ ~~ j 10,9_J 7,8
6,4__1_ 4._~- 3_.~_J _3.o _ L 2,1 i 1 ,~
25o .L 6,o4
~- -'------.1.. 32,3 l._~2.3 1 ~. 9 ! 11.4 Jl-U~~....1..2~1 __i_~~~ 2.3
1.6 , 1.1
Spans to the right of the solid line require propping during construction.
*Broken line in dicates m aximum mo dified span/20.

Il-----
A

-----j

2,0

~--L::.~ --~:~.--L~..:8 _j_-~~

~.2_L... ~~~--L..!..:?_l

1,6

1 ~[l6

COMPOSITE BOND-LOK SLAB

Nominal uniformly distribute d superimposed load in kN/m 2
for simply supported conditions

.......-.-- ,-:~ ---"'

.---------~-------

'

Depth
of slab
(mm)

100
f---

; ;

--1I

5 1

_n5
140
15?

COMPOSITE BOND-LOK SLAB

Total FACTORED uniformly distributed superimposed load in kN/ m 2
for simply supported conditions (1.4 On + 1,6 ln)
20 MPa concrete

Nominal
dead load
of slab
(Dn)
(kN/ m 2)

8,0

2,51
2,86
3,10
3,45
3,69

- 1_65 .. : ... 4,04

175 1 4,27
180
4,39
190
4,63
200
4,86
5,22
-215
230
5,57
240
5,81
6.04
250

...
I

Spans to the right of the solid line require propping during constru ction.

* Broken line indicates m aximum modified span/20.

r -

-~r------~--~----, ,2 THICK BOND-L0K DECKJN~G sPANS~DuRJNG-

l.
! Slab depth (mm)

.:-u;;p;;;-pp~d span (m)

-f---- __

T -- ---,.- ..

..

cciNSTRUA
CTi-oN{liN PROPPED)

Allowing for a construction load of 1,5 kN/ m

1__

plus wet concrete

: .. 1 ~? ...j ....1.!.~ .J. _1 ~-~

14o j 15o 1 165 }_17~---j-~-~~~~---}Li.~.~J~=~-~?
1.2_ 1 1?_ : 1.6 ; 1.6 - 1 .~. [ __ 1,5 __ .. . ~: ~ .. . --~-~---- 1 ,~

____j ___~:8 L

1~- 215 I_.

_ 1.4

Depth
of slab
(mm)

Spans to the right of the solid line require proppinf! during construction.

* Broken line indicates maximum modified span/20.

.I

t $i;b depth (mm)

r . ...

LUnprop'ed span (m)

--

--~

-- ~-

---------- -

- -

.
.
.
.
1,6 THICK BOND-LOK DECKING SPANS DURING CONSTRUCTION (UNPROPPED)

- ~

Allowing for a construction loa d of 1,5 kN/ m 2 plus wet concrete

. I ~? ..t. 1_]2_t--~~s J
----------,----

--- ---- ...l.

~~-L-~.:.o ..L 1.9

150
140 ,
1,9

1,8

ri
i

165

r 175-r ;-80--T 19oT-2oo -y

j .. -j---~----t--- . _J

1,8__ ,_ .. ~?. -J... ~.~-L_1_.7____

...

--~-~6

215

--
1,6

230
1,6

.......... !

COMPOSITE BOND-LOK SLAB

Total FACTORED uniformly distributed superimposed load in kN/m2
for simply supported conditions (1,4 Dn + 1,6 Ln)
20 Mpa concrete

2,0 THICK
Depth
of slab
(mm)

Nominal
dead load
of slab
(Dn)
(kN/m2)

Span in metres
1,5

2,0

2,5

3,0

3,5

4,0

100

2,60

43,6

33,6

27,6

18,6

12,9

8,3

115

3,00

50,1

39,1

32,1

27,1

19,1

13,5

9,3

125

3,19

55,5

42,5

34,5

29,5

24,0

17,5

12,2

140

3,54

62,0

48,0

39,0

34,0

30,0

23,2

17,3

150

3,78

67,3

51,3

42,3

36,3

31,3

27,5

20,9

15,2

165

4,13

56,8

46,8

39,8

34,8

31,8

25,1

19,9

16,5

175

4,37

61,1

50,1

42,1

37,1

33,1

27,1

22,0

19,4

15,4

180

4,48

62,3

51,3

44,3

38,3

34,3

28,2

22,8

20,3

16,7

14,2

190

4,72

66,6

54,6

46,6

40,6

36,6

30,2

24,5

21,8

18,8

16,4

200

4,95

69,9

56,9

48,9

42,9

37,9

32,2

26,1

23,2

20,1

18,1

16,1

215

5,31

61,4

52,4

46,4

41,4

35,3

28,6

25,4

22,0

19,8

18,0

15,9

230

5,66

65,9

56,9

49,9

43,9

38,4

31,1

27,7

23,9

21,6

19,6

17,3

240

5,90

69,3

59,3

52,3

46,3

40,5

32,8

29,2

25,3

22,8

20,7

18,3

16,8

250

6,13

61,6

63,6

48,6

42,6

34,5

30,7

26,5

23,9

21,7

19,2

17,6

*Broken line indicates maximum modified span/20.

4,5

5,0

5,3

5,7

6,0

6,3

6,7

7,0

7,3

7,7

8,0

16,2

Spans to the right of the solid line require propping during construction.

2,0 THICK BOND-LOK DECKING SPANS DURING CONSTRUCTION (UNPROPPED)

Allowing for a construction load of 1,5 kN/m2 plus wet concrete
Slab depth (mm)

100

115

125

140

150

165

175

180

190

200

215

230

240

250

Unpropped span (m)

2,2

2,1

2,0

2,0

1,9

1,9

1,8

1,8

1,8

1,7

1,7

1,6

1,6

1,6

Global Roofing Solutions Corporate:

Head Office:
Tel: +27 11 570 4600
Fax: +27 11 974 5683
Brownbuilt:
Tel: +27 11 898 2900
Fax: +27 11 892 1455
HHRobertson Tel: +27 11 392 9800
Fax: +27 11 392 2230

Cape Town
Durban
East London
Bloemfontein

Global Roofing Solutions Branches:

Tel: (021) 521 1900
Fax: (021) 556 6936
Tel: (031) 700 1414
Fax: (031) 700 1455
Tel: (043) 736 3604/5/6 Fax: (043) 736 3626
Tel: (051) 432 3724/6
Fax: (051) 432 3723

GRC Bond-Lok 07 07

www.global-roofing-solutions.co.za

Reg No: LS0139

Reg No: LS0139