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3x15MW WAMPU HEPP PROJECT

GATE INSTALLATION WORK


PROCEDURES

TITLE

DOCU. NO. :
1000-0175-EM-463-000

Rev. No. : A
Page. No : Cover

GATE INSTALLATION WORK PROCEDURES


DISCIPLINE

MECHENICAL

PROJECT NAME

315MW WAMPU HEPP PROJECT

3x15MW WAMPU HEPP PROJECT

Rev. No. : A

GATE INSTALLATION WORK


PROCEDURES

TITLE

DOCU. NO. :
1000-0175-EM-463-000

Page. No : 1 / 6

GATE INSTALLATION WORK PROCEDURES


DISCIPLINE

MECHANICAL

PROJECT NAME

315MW WAMPU HEPP PROJECT

For Approval

29/10/14

For Approval

REV.
NO.

DATE

DESCRIPTION

REV.
NO.

PREPARATION
GROUP.

S.G.LEEM J.H.CHO
PREP'N

CHECK

N/A

C.W. JUNG

REVIEW

APPROVAL

PREPARATION

CHECK

REVIEW

APPROVAL

S.G.LEEM

J.H.CHO

N/A

C.W. JUNG

29/10/14

29/10/14

29/10/14

CIVIL E&M

3x15MW WAMPU HEPP PROJECT


TITLE

DOCU. NO

1000-0175-EM-463-000

Rev. No.

DATE

2014.10.29

PAGE

2 OF 6

GATE INSTALLATION WORK


PROCEDURES

TABLE OF CONTENTS

1.0

PURPOSE

2.0

SCOPE OF APPLICATION

3.0

GENERAL SPECIFICATION

4.0

RESPONSIBILITY

5.0

PREPARATION

6.0

WORKING PROCEDURE

7.0

ATTACHMENTS

3x15MW WAMPU HEPP PROJECT


TITLE

GATE INSTALLATION WORK


PROCEDURES

DOCU. NO

1000-0175-EM-463-000

Rev. No.

DATE

2014.10.29

PAGE

3 OF 6

1.0 PURPOSE
1.1 This procedure has purpose about that it enhance costruction ability and economics
through quality improvement and safety of workers and construction.
For construction ability and economics This procedure has working procedure about
gate facilities of WAMPU HEPP project

2.0 SCOPE OF APPLICATION


2.1 This procedure apply to gate facilities of WAMPU HEPP

3.0 GENERAL SPECIFICATION


3.1 Quality provisions from preparing for installaion to installation of guide frame, overall gate
facilities perform this procedure.

4.0 RESPONSIBILITY
4.1 SITE MANAGER
It has overall responsibility about installaion of gate facilities.
4.2 HEAD OF THE CONSTRUCTION DEPARTMENT
It has overall responsibility about management of regulated provisions according to
procedure and technical specification.
4.3 HEAD OF THE QUALITY CONTROL MANAGEMENT DEPARTMENT
It has overall responsibility about fulfillment of inspection.
4.4 THE PERSON IN CHARGE OF CONSTRUCTION AT SITE
It has overall responsibility about fulfillment of regulated provisions according to
procedure and technical specification.

3x15MW WAMPU HEPP PROJECT


TITLE

GATE INSTALLATION WORK


PROCEDURES

DOCU. NO

1000-0175-EM-463-000

Rev. No.

DATE

2014.10.29

PAGE

4 OF 6

4.5 PERSON RESPONSIBLE FOR SAFETY


It has overall responsibility about fulfillment for protection safety accident through
safety education to workers.

5.0 PREPARATION
5.1 All equipment installation shoud follow according to supply installation guide and drawing,
construction specification.
5.2 The person in charge of construction at site should confirm whether packing list of drawing
and construction specification match to taking equipments over.
5.3 When it takes all equipment over it should check whether or not all equipments is true.
If it have damage it should transfer to site after restoration to the original state.
5.4 The equipments protected should be handle carafully for not removing protector.
But if this removed for inspection it should reinstall after inspection.
5.5 When equipments transfer to installation site from storage it should confirm obstacle
on passage after protection for avoiding damage through crash.

6.0 WORKING PROCEDURE


6.1 Structure and order procedure review
Guide frame installation should be planed for the first time according to structure procedure
because of multi work with structure concrete work.
So it should not disrupt precedence process.

3x15MW WAMPU HEPP PROJECT


TITLE

GATE INSTALLATION WORK


PROCEDURES

DOCU. NO

1000-0175-EM-463-000

Rev. No.

DATE

2014.10.29

PAGE

5 OF 6

6.2 Preparation before installation


6.2.1 Confirms about material condition and drawings, procedure
6.2.2 Check datum line ,Center line , Elevation
6.2.3 Check for route of heavy equipment and working position
6.2.4 Check civil interference
6.2.5 Preparation tempory fixture material and jig
6.2.6 Check power source

6.3 Guide frame Installation


6.3.1 Guide frame assemble on ground 3~6M through site conditions
6.3.2 Frame should be assemble before rebar and form installation for avoiding civil
interference.
6.3.3 Rail control gap through using adjuster bolt.
6.3.4 Frame should be fixed for avoiding move after alignment through Frame right and left
span is under +5mm, perpendicularity is under 2mm by based bench mark.

6.3.5 It should inspect after installation according to inspection plan


- Center of gate
- Elevation of gate
- Datum line
- Allow scope
6.3.6 It should not leakage of mortar in gap through sealing with taping to contact face after
installation form.

3x15MW WAMPU HEPP PROJECT


TITLE

DOCU. NO

1000-0175-EM-463-000

Rev. No.

DATE

2014.10.29

PAGE

6 OF 6

GATE INSTALLATION WORK


PROCEDURES

6.3.7 It is grinding on rail surface and concrete surface after removing form. So it measures
variation between pouring before and pouring after.

6.4 Gate installation


6.4.1 It should check items to obstacle installation and impurities on sill beam before
installation gate and cleaning on guide frame surface.
6.4.2 Gate transfers to installation site using crane after fetch inspection under owner
supervision.
6.4.3 When it lifts for installation through crane it use lifting beam assembly jig.
6.4.4 It check rubber sealing conditions and side roller right position when gate comes down
in guide rail home.
6.4.5 Final check whether it has interference or not and guide rail contact conditions against
gate when gate moving top and bottom.

7.0 ATTACHMENTS
7.1 CHECK LIST FOR INSTALLATION
7.2 CHECK LIST FOR INSPECTION
7.3 DIMENSION INSPECTION RECORD
7.4 DIMENSION INSPECTION RECORD

CHECK LIST FOR INSTALLATION


PROJECT

WAMPU HEPP

EQUIPMENT
Q I P NEMBER
REFERENCE DRAWING
SUBJECT
CONTENT :

DIVISION
MBW

Inspect. by

PEN

Witness. by

WEP

Approv. by

NAME

SIGNATURE

DATE

CHECK LIST FOR INSPECTION

PAGE

1 OF 1

EQUIPMENT :
NO.

ITEMS

CHECK POINT

RESULT

REMARK

1. Check whether material inspection is true or not


1

Material
Inspection

2. Check whether painting damage and violent modify


is true or not
3. Check Frame Assembly
1. Check criteria center line
2. Check assembly conditions on ground before
installation
3. Check civil construction interference

Guide
Installation

4. Check alignment & centering


5. Check guide vertical and horizontal condition
6. Check frame strengthen condition
7. Check interference between form and rebar
1. Check the gap between frame and form

Form
Installation
and Removal

2. Check concrete surface condition

* Accept : A, Reject : R
DIVISION
MBW

Inspect. By

PEN

Witness. By

WEP

Approv. By

NAME

SIGNATURE

DATE

DIMENSION INSPECTION RECORD


Equipment :

Subject :

Project : WAMPU HEPP


DWG N0 :
CHECK POINT : GATE SILL BEAM ELEVATION CHECK

SILL BEAM
Division DWG

ELEVATION CHECK
Measurement Point
3
4
5

ACTUAL

* Allowance :3mm

BOTTOM FRAME DETAIL DWG


1

DIVISION
MBW

Inspect. By

PEN

Witness. By

WEP

Approv. By

length

"A"-"A"section

NAME

6
5

F
L
O
W

SIGNATURE

DATE

DIMENSION INSPECTION RECORD


Equipment :

Subject :

Project : WAMPU HEPP


DWG N0 :
CHECK POINT : GATE SIDE GUIDE FRAME DIMENSION & SPAN CHECK
length

G
F

6
E

D
4
Vertical

1
(R)
FLOW

(L)

1) Vertical CHK

2) SPAN CHK

Position

DWG

Allowance

2mm

2m

Position

DWG

Allowance

5mm
5mm

5mm

DIVISION
MBW

Inspect. By

PEN

Witness. By

WEP

Approv. By

Result

Result

NAME

SIGNATURE

DATE

DIMENSION INSPECTION RECORD


Project : WAMPU HEPP
CHECK POINT : GATE FRAME

Subject :
DWG.NO :

GUIDE ROLLER END TO END

UPPER
BEAM
D1

A1

E1

Left(F1)

Right(F2)

B1

C1

NO

DWG

A
A1
B
B1
C
C1
D
D1
E
E1
LEft(F1)
Right(F2)

Allowance

ACTU

Result

3
3
3
3
3
3
3
3
3
3
3
3

DIVISION

NAME

MBW

Inspect. By

PEN

Witness. By

WEP

Approv. By

SIGNATURE

DATE