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Corrosion Monitoring
Materials Evaluation
Precision Machining
New Products & Svcs.
Catalog XI.6
Sales Staff
About Us
ISO 9001 Certied
Contact Info
Metal Samples Company is a division of Alabama Specialty Products, Inc. (ASPI) and works in association
with other divisions of ASPI to provide you with a wide range of products and services.
Maufacturing research
Medical equipment
For more information on our company divisions, call for a product brochure or visit our corporate web site at:
www.alspi.com
Introduction
Metal Samples specializes in manufacturing products for corrosion monitoring and materials evaluation, and in providing
precision machining services. For the past two decades we have supplied products and services to members of nuclear,
medical, aerospace, chemical processing, water treating, and petroleum industries around the world.
Metal Samples was founded in 1980 by Don Johnson. From the beginning, his goal has been to operate this business
based on Christian principles. With blessings from God, Metal Samples has grown to include almost 200 employees and
has developed new products and technologies to meet the needs of our growing number of customers worldwide.
In 1995, Metal Samples was presented the Distinguished Company Award by NACE International in recognition
of outstanding and sustained contributions to the field of corrosion science and engineering.
Metal Samples is an active member of:
NACE - National Association of Corrosion Engineers
ASM International - the Materials Information Society
ASTM - American Society of Testing Materials
Business Philosophy
Metal Samples, a division of Alabama Specialty Products, Inc., is committed to superior quality,
quick delivery, fair pricing, and excellent service. With our rapidly-expanding physical plant, stateof-the-art equipment, ever-broadening product lines, dedicated research, and highly-skilled work
force, we stand ready to meet your specific manufacturing needs.
However, it takes more than buildings, equipment, and personnel to produce excellence; it takes
espirit de corps. That is why our company works energetically as a whole, realizing the significance
of our motto, May the beauty of the LORD our GOD be upon us and may He establish the work
of our hands. Psalm 90:17.
Metal Samples is a division of Alabama Specialty Products, Inc. (ASPI) and works in association with
other divisions of ASPI to provide you with a wide range of products and services.
ALABAMA
RESEARCH AND
DEVELOPMENT
Materials evaluation products
Corrosion monitoring products
Precision machining services
Manufacturing research
Medical equipment
For more information on our company divisions, visit our corporate web site at:
www.alspi.com
Home Ofce:
E-mail: msc@alspi.com
Web site: www.metalsamples.com
E-mail: msc@alspi.com
Web site: www.metalsamples.com
Don Johnson
James Gray
Brad Finley
ASPI CEO
Vice President
Metal Samples
Sales & Support Staff
Brenda Smith
Cindy Maddox
Bertha Benjamin
Rob Huntley
Sales Manager
Intl. Coordinator
Sales Rep.
Sales Rep.
Andrew Abbott
Deborah Tinney
Ron Weishaar
Sales Rep.
Sales Rep.
Corrosion Monitoring
Introduction to Corrosion Monitoring
Corrosion Coupons for Monitoring
Electrical Resistance (ER) Monitoring
Linear Polarization Resistance (LPR) Monitoring
Specialized Monitoring
High Pressure Access Systems
Injection & Sampling Systems
Accessories
Analytical Chemistry
pH measurement
Dissolved gas (O2, CO2, H2S)
Metal ion count (Fe2+, Fe3+)
Microbiological analysis
Operational Data
pH
Flow rate (velocity)
Pressure
Temperature
Fluid Electrochemistry
Potential measurement
Potentiostatic measurements
Potentiodynamic measurements
A.C. impedance
Corrosion Monitoring
Weight loss coupons
Electrical resistance
Linear polarization
Hydrogen penetration
Galvanic current
Some corrosion measurement techniques can be used on-line, constantly exposed to the process stream,
while others provide off-line measurement, such as that determined in a laboratory analysis. Some techniques give a direct measure of metal loss or corrosion rate, while others are used to infer that a corrosive
environment may exist.
Corrosion monitoring is the practice of measuring the corrosivity of process stream conditions by the use of
probes which are inserted into the process stream and which are continuously exposed to the process
stream condition.
Corrosion monitoring probes can be mechanical, electrical, or electrochemical devices.
Corrosion monitoring techniques alone provide direct and online measurement of metal loss/corrosion rate in
industrial process systems.
Typically, a corrosion measurement, inspection and maintenance program used in any industrial facility will
incorporate the measurement elements provided by the four combinations of on-line/off-line, direct/indirect
measurements.
Corrosion Monitoring
Non Destructive Testing
Analytical Chemistry
Operational Data
Direct, On-line
Direct, Off-line
Indirect, Off-line
Indirect, On-line
In a well controlled and coordinated program, data from each source will be used to draw meaningful
conclusions about the operational corrosion rates with the process system and how these are most effectively minimized.
Corrosion - 2
Other techniques do exist, but almost all require some expert operation, or otherwise are not sufficiently
rugged or adaptable to plant applications.
Of the techniques listed above, corrosion coupons, ER, and LPR form the core of industrial corrosion
monitoring systems. The four other techniques are normally found in specialized applications which are
discussed later.
These corrosion monitoring techniques have been successfully applied and are used in an increasing range of
applications because:
The techniques are easy to understand and implement.
Equipment reliability has been demonstrated in the field environment over many years of
operational application.
Results are easy to interpret.
Measuring equipment can be made intrinsically safe for hazardous area operation.
Users have experienced significant economic benefit through reduced plant down time and
plant life extension.
Corrosion - 3
The technique is extremely versatile, since weight loss coupons can be fabricated from any commercially
available alloy. Also, using appropriate geometric designs, a wide variety of corrosion phenomena may be
studied which includes, but is not limited to:
Stress-assisted corrosion
Bimetallic (galvanic) attack
Differential aeration
Heat-affected zones
Advantages of weight loss coupons are that:
The technique is applicable to all environments - gases, liquids, solids/particulate flow.
Visual inspection can be undertaken.
Corrosion deposits can be observed and analyzed.
Weight loss can be readily determined and corrosion rate easily calculated.
Localized corrosion can be identified and measured.
Inhibitor performance can be easily assessed.
In a typical monitoring program, coupons are exposed for a 90-day duration before being removed for a
laboratory analysis. This gives basic corrosion rate measurements at a frequency of four times per year. The
weight loss resulting from any single coupon exposure yields the average value of corrosion occurring
during that exposure. The disadvantage of the coupon technique is that, if a corrosion upset occurs during
the period of exposure, the coupon alone will not be able to identify the time of occurrence of the upset, and
depending upon the peak value of the upset and its duration, may not even register a statistically significant
increased weight loss.
Therefore, coupon monitoring is most useful in environments where corrosion rates do not significantly
change over long time periods. However, they can provide a useful correlation with other techniques such as
ER and LPR measurements.
The ER technique measures the change in Ohmic resistance of a corroding metal element exposed to the
process stream. The action of corrosion on the surface of the element produces a decrease in its crosssectional area with a corresponding increase in its electrical resistance. The increase in resistance can be
related directly to metal loss and the metal loss as a function of time is by definition the corrosion rate.
Although still a time averaged technique, the response time for ER monitoring is far shorter than that for
weight loss coupons. The graph below shows typical response times.
100
75
12
MPY
5
MPY
25
MPY
50
25
0
10
12
14
Time (Days)
Corrosion - 5
technique is that it can only be successfully performed in relatively clean aqueous electrolytic environments.
LPR will not work in gases or water/oil emulsions where fouling of the electrodes will prevent measurements
being made.
Galvanic Monitoring
The galvanic monitoring technique, also known as Zero Resistance Ammetry (ZRA) is another electrochemical measuring technique. With ZRA probes, two electrodes of dissimilar metals are exposed to the
process fluid. When immersed in solution, a natural voltage (potential) difference exits between the electrodes. The current generated due to this potential difference relates to the rate of corrosion which is occurring on the more active of the electrode couple.
Galvanic monitoring is applicable to the following electrode couples:
Bimetallic corrosion
Crevice and pitting attack
Corrosion assisted cracking
Corrosion by highly oxidizing species
Weld decay
Galvanic current measurement has found its widest applications in water injection systems where dissolved
oxygen concentrations are a primary concern. Oxygen leaking into such systems greatly increases galvanic
currents and thus the corrosion rate of steel process components. Galvanic monitoring systems are used to
provide an indication that oxygen may be invading injection waters through leaking gaskets or deaeration
systems.
Specialized Monitoring
Biological Monitoring
Biological monitoring and analysis generally seeks to identify the presence
of Sulphate Reducing Bacteria - SRBs. This is a class of anaerobic
bacteria which consume sulphate from the process stream and generate
sulphuric acid, a corrosive which attacks production plant materials.
Sand / Erosion Monitoring
These are devices which are designed to measure erosion in a flowing
system. They find wide application in oil/gas production systems where particulate matter is present.
Hydrogen Penetration Monitoring
In acidic process environments, hydrogen is a by-product of the corrosion reaction. Hydrogen generated in
such a reaction can be absorbed by steel particularly when traces of sulphide or cyanide are present. This
may lead to hydrogen induced failure by one or more of several mechanisms. The concept of hydrogen
probes is to detect the amount of hydrogen permeating through the steel by mechanical or electrochemical
measurement and to use this as a qualitative indication of corrosion rate.
Corrosion - 6
Instrumentation
There exists a variety of instrument options associated with the various corrosion monitoring techniques.
Three classifications are:
Portable Meters and Data Loggers
Field-Mounted Data Loggers
Field-Mounted Transmitters
In some applications such as those experienced in oil/gas production and refining, instrumentation is required
to be certified for use in hazardous areas. For portable instruments this is most often achieved by having
the equipment certified as intrinsically safe by a recognized authority such as BASEEFA (U.K.), U.L.
(U.S.A.), ITS (U.S.A.), or CENELEC (Europe). For hardwired continuous monitoring electronics, isolation barriers can be used to ensure that, in the event of a fault condition, insufficient energy is transmitted to
the hazardous field area for an explosive spark to be produced.
Corrosion - 7
Corrosion monitoring may be used in virtually any industry where corrosion prevention is a primary
requirement. Some examples of industries and specific areas of interest include, but are not limited to:
Oil/Gas Production
Flowlines
Gathering Systems
Transport Pipelines
Water Injection Facilities
Vessels
Processing
Water Systems
Chemical Injection Systems
Drilling Mud Systems
Water Wash Systems
Desalters
Utilities
Cooling Systems
Effluent Systems
Make-Up Water Systems
Boiler Water Systems
Refining
Crude Overheads
Visbreakers
Vacuum Towers
Sour Water Strippers
Amine Systems
Cooling Systems
Pulp and Paper
Digesters
White Liquor
Boiler Systems
Petrochemicals/Chemicals/Processing
Process Systems
Cooling Systems
In any corrosion monitoring system, it is common to find two or more of the techniques combined to provide a wide base for data gathering. The exact techniques which can be used depend on the actual process
fluid, alloy system, and operating parameters.
Corrosion monitoring offers an answer to the question of whether more corrosion is occurring today as
compared to yesterday. Using this information it is possible to qualify the cause of corrosion and quantify its
effect. Corrosion monitoring remains a valuable weapon in the fight against corrosion, thereby providing
substantial economic benefit to the user.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Corrosion Coupons
Introduction to Corrosion Coupons
and Weight Loss Analysis
Standard Coupons
Coupon Ordering and Options Available
Welded Coupons
Stressed Coupons
Elastomeric Coupons
Test Racks
Coupon Holders
Alloys List
The constant can be varied to calculate the corrosion rate in various units:
Desired Corrosion Rate Unit (CR)
mils/year (mpy)
mils/year (mpy)
millimeters/year (mmy)
Metal
=
Loss (ML)
K-Factor
5.34 x 105
3.45 x 106
8.75 x 104
K-Factor
61.02
393.7
10.0
The technique requires no complex equipment or procedures, merely an appropriately shaped coupon, a carrier
for the coupon (coupon holder), and a reliable means of removing corrosion product without disruption of the
metal substrate. Weight loss measurement is still the most widely used means of determining corrosion loss,
despite being the oldest method currently in use.
Weight loss determination has a number of attractive features that account for its sustained popularity:
Simple - No sophisticated instrumentation is required to obtain a result.
Direct - A direct measurement is obtained, with no theoretical assumptions or
approximations.
Versatile - It is applicable to all corrosive environments, and gives information on
all forms of corrosion.
The method is commonly used as a calibration standard for other means of corrosion monitoring, such as Linear
Polarization and Electrical Resistance. In instances where slow response and averaged data are acceptable,
weight loss monitoring is the preferred technique.
Cleaning of specimens before weighing and exposure is critical to remove any contaminants that could affect test
results.
Reference should be made to NACE Recommended Practice RP-0775 and ASTM G-1 & G-4 for further
detail on surface finishing and cleaning of weight-loss coupons.
Flow
Possibly the most common issue in coupon positioning arises from the fact that a true representation of the
corrosion experienced by the pipe/vessel can only be established when the weight loss coupon is in the plane of
the vessel/pipe wall. Only in this position can the coupon experience the same flow regime as the pipe surface
being monitored. In response to this situation, the use of flush-disc coupons has become widespread (Figure 3).
The general issue of coupon orientation and positioning in relation to flow regime, plant geometry, and process
fluid is complex and tends to be specific to each application. However, the most common coupon configurations
have been discussed above.
Coupon Holders
Specific design of coupon holders incorporates two basic factors:
Number, style, and configuration of coupons
System entry method
Fixed (Pipe Plug) Coupon Holders
The simplest system entry design for coupon holders is the fixed or pipe plug coupon holder (Figure 4). This
type of coupon holder is normally offered on a ", 1", or 2" NPT pipe-plug. The size of the plug to be used is
the limiting factor as to the coupon configuration that can be used. These coupon holders are usually constructed
in AISI 316L stainless steel, have a pressure rating of 3000 psi, and a temperature rating of 450F/232C. This
design of coupon holder is recommended for use in a by-pass loop which can be isolated, or in systems having
frequent and regular shut-down, since system depressurization is required during insertion and removal.
Retrievable, retractable, and pipe plug style coupon holders cover the needs of most industries and applications.
However, the requirement for special coupon holder designs is significant, and Metal Samples Corrosion
Monitoring Systems has the facility to design and build coupon holders to any customer-supplied specification.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Corrosion Coupons
Accurate monitoring of corrosion rates in any environment is
critical when viewed in terms of the maintenance and repair costs
associated with corrosion and material failure. Test coupons provide an inexpensive means of on-line monitoring that will allow
you to effectively measure the corrosivity within your system. By
observing the mils-per-year corrosion rate of an exposed coupon,
valuable information can be provided regarding the materials life expectancy.
Metal Samples can make coupons in any size, shape, or material you need. Coupons can be stenciled with alloy
and sequence numbers for proper identication. Mill test reports, identifying element compositions of materials used, are provided on all orders. The following coupons are four of the most commonly used in corrosion
testing.
P/N CO131
P/N CO100
Shape
Finish
Identication
Surface Area
Rectangular
Double disc or glass bead
Stenciled (alloy, sequence)
3.38 in2
P/N CO146
Shape
Finish
Identication
Surface Area
Finishes
Shape
Finish
Identication
Surface Area
Rectangular
120 grit, glass bead, or mill
Stenciled (alloy, heat no., sequence)
3.47 in2
P/N CO220
Rectangular
Glass bead or mill
Stenciled (alloy, sequence)
4.26 in2
Shape
Finish
Identication
Surface Area
Circular
120 grit, glass bead, or mill
Stenciled (alloy, sequence)
2.72 in2
Standard Coupons
Flat Coupons
Area
Sq. In.
P/N
Size
Hole
Hole Location
CO100
3/16"
3.38
CO101
3/16"
4.32
CO102
9/64"
3.41
CO103
1/4"
3.34
CO104
(2) 1/4"
3.24
CO105
3/16"
3.38
CO106
1/4"
3.34
CO115
1/4"
CO117
9/64"
2.64
CO118
(2) 1/4"
3.24
CO120
(2) 1/4"
2.48
P/N ES209
(cylindrical)
Cylindrical Coupons
P/N
Size
Thread
Slot
Area
Sq. In.
ES200
1/4" x 2 1/2"
1/4"-20 x 3/8"
1/16"
1.96
ES201
1/4" x 2"
1/4"-20 x 3/8"
1/16"
1.57
ES202
1/4" x 3"
1/4"-20 x 3/8"
1/16"
2.45
ES204
1/4" x 1 1/2"
1/4"-20 x 3/8"
1/16"
1.18
1/4"-20 x 3/8"
1/16"
P/N COJ36
Coupon Holders
Fixed (Pipe Plug) Coupon Holders
Metal Samples carries a variety of standard pipe plug coupon holders for at and cylindrical specimens. We can
design and make these assemblies to meet your specications for size and material requirements.
Pipe Plug Assemblies for Flat Coupons
P/N
Plug Size
3" (Std.)
Stem
Used with
Coupon P/N
RC12E*100036
3/4" NPT
Nylon
CO102, CO117
RC13E*100036
1" NPT
Nylon
CO102, CO117
RC12Q*100036
3/4" NPT
Teon
CO102, CO117
RC13Q*100066
1" NPT
Teon
CO102, CO117
RC12E*010036
3/4" NPT
Nylon
RC13E*010036
1" NPT
Nylon
RC12Q*010030
3/4" NPT
Teon
RC13Q*010026
1" NPT
Teon
RC12E*030036
3/4" NPT
Nylon
CO118, CO120
RC13E*030036
1" NPT
Nylon
CO118, CO120
RC12Q*030036
3/4" NPT
Teon
CO118, CO120
RC13Q*030035
1" NPT
Teon
CO118, CO120
RC12E*090036
3/4" NPT
Nylon
CO105, CO106
RC13E*090036
1" NPT
Nylon
CO105, CO106
3/4" NPT
Teon
CO105, CO106
RC13Q*090036
1" NPT
Teon
CO105, CO106
RC11E*010036
1/2" NPT
Nylon
RC12Q*090036
* Add "3" to part number for Carbon Steel or "C" for PVC plug.
(Example: Carbon Steel 3/4" pipe plug Nylon stem = RC12E3100036.)
Insert
# of Stems
2" NPT
Nylon
PA2080413783
2" NPT
Teon
RC11Q3040000
1/2" NPT
Teon
RC12Q3040000
3/4" NPT
Teon
RC13Q3040000
1" NPT
Teon
Welded Coupons
Corrosion rates can vary between welded and non-welded metals, therefore it is advisable to study the behavior
of both conditions. Studies involve examination of the parent material, the heat-affected zone, the weld metal,
and the interfaces between all metals involved. The surface effects produced by welding, heat-tint formation or
oxidation, uxing action of slag, and the deliquescence of slag can be important factors in the corrosion behavior of metals.
Ideally, the coupon used should be the same thickness and welded with the same
welding process as the material used in the production equipment. Usually this is not
practical so a representative sample must be studied.
Typical welding techniques used are Shielded Metal Arc (SMAW), Gas Tungsten
Arc (GTAW), and Gas Metal Arc (GMAW). Specimens are ground smooth after
welding, unless otherwise specied, so as to provide a uniform surface for microscopic investigation.
Welded coupons can be prepared with or without the use of ller metal.
The autogenous weld is prepared without the use of ller metal. This
type of weld is the most economical method. Autogenous welds are
commonly used to evaluate corrosion rates of welded materials and the
usage of these materials in corrosive environments. An autogenous weld
is produced by GTAW and can be used to test material weldability and
gas shield usage, and to set welding parameters.
Autogenous Weld Coupon
.375 thru
Identification
Autogenous weld
3/4"
.375"
1/8"
3/8"
1"
2"
Notes:
1. 120 grit standard nish unless otherwise specied.
2. 1/8" nominal thickness.
3. Standard weld is autogenous weld across end (A.W.A.E.).
Sanded after weld.
Stressed Coupons
Stress corrosion cracking occurs when tensile stress combines with a corrosive environment to attack a material. Testing for this type of corrosion is critical in storage tanks, pressure piping, and vessels commonly used
in chemical processing plants and petrochemical reneries. Metal Samples can make your stressed samples in
accordance with all ASTM standards including G30, G38, G39, and G58 or to your custom specications.
P/N CS502
ASTM G30
1/2"
R (Radius)
Approximate
stenciling
location
(if required)
T 1/16"
P/N TF2445
ASTM G39
P/N CO303
Twist Specimen
P/N CS500
Tear Drop
P/N CS513
"C" Ring - ASTM G38
Elastomeric Coupons
Metal Samples in conjunction with International Seal Co.,
Inc., and DuPont Dow Elastomers offers a selection of
elastomeric coupons. These coupons are used for assistance
in effectively selecting materials for elastomeric testing and
applications.
De s cription
V75
V75BR
V121
V176
V115
V141
CV75
P F 75
Kalrez 4079
E429
N 442
Test Racks
Metal Samples offers test racks used to mount
coupons and secure them directly to operating
equipment or within a process system. Test racks
make it easy to evaluate how corrosion would
effect differing alloys and material nishes under
identical conditions. Rack usage helps eliminate
coupon loss which might occur if samples were
individually placed in a process ow.
Racks can be fabricated to meet your requirements for material and size. Typical racks are at bar racks, spool
racks, and pipeline insertion racks. Other racks include angle bar racks and outdoor exposure racks. A variety of
insulators, washers, and spacers used to isolate coupons can also be ordered separately.
Guidelines for Supporting Specimens
Corrosive behavior of materials subjected to immersion, partial
immersion, or vapor phase can have great variance. For this
reason, specimens to be tested should be properly positioned.
There are several important points to be considered when
supporting specimens for exposure:
Pipeline
Insertion Rack
Spool Rack
Water
Alkalies
Organic Absorption
Weak Strong Solvents % 24 hrs.
Oxygen
and
Ozone
High
Vacuum
Ionizing
Radiation
Inert
Inert
Inert
Inert
Inert
0.0
Inert
550
G-275
2,500
Nylon
1.5
SA
300
G-70
10,000
Polyethylene
(low density)
A-O
0.15
140
G-80
2,000
Polyethylene
(high density)
A-O
Polypropylene
A-O
0.1
160
G-100
4,000
0.01
300
5,000
Rigid polyvinyl
chloride
0.10
150
6,000
Phenolics
SA
SA
SA
0.6
400
7,500
Zirconia
ceramics
0.0
Alumina
ceramics
0.0
3180
Material
Fluorocarbons
TFE
R = Resistance
A = Attacked
SA = Slight Attack
Rod Insulators
Material
Teon
P/N
G = Good
F = Fair
P = Poor
Temperature
Resistance
High
Low
Tensile
Strength
lb/in
L = Little Change
Crevice Washers
OD (inches)
Dimensions (inches)
ID (inches)
04783002180015
.218
.188
04783002960025
.296
.250
04783003750062
.375
.250
04783004060078
.406
.250
04783004370093
.437
.250
04783004370031
.437
.375
04783005000062
.500
.375
04783006250125
.625
.375
04783006250078
.625
.470
04783008750162
.875
.550
Material
P/N
CW1900783
ID
.391
OD
.625
Thickness
.250
# of
Slots
12
Teon
CW1902783
.265
.625
.250
12
CW1904783
.265
.625
.100
12
CW1902473
.265
.625
.250
12
Ceramic
Contact our sales department for the availability of insulators, washers, and spacers not listed.
Shoulder Washers
Material
Material
Ceramic
TFE Glass
Teon
Nylon
P/N
SW1402473
SW1425473
SW1439785
SW1400783
SW1402783
SW1403783
SW1406783
SW1407783
SW1413783
SW1418783
SW1419783
SW1420783
SW1421783
SW1423783
SW1424783
SW1425783
SW1426783
SW1427783
SW1443709
SW1427709
SW1444709
L
.050
.050
.109
.109
.063
.125
.234
.109
.063
.125
.109
.188
.125
.055
.063
.050
.050
.313
.125
.313
.047
Dimensions (inches)
A
B
G
.375 .090 .193
.625 .125 .250
.625 .094 .250
.625 .109 .250
.375 .063 .188
.625 .438 .250
.625 .109 .250
.625 .109 .250
.656 .500 .250
.641 .500 .359
.625 .188 .250
.625 .109 .250
.438 .063 .188
.625 .500 .250
.750 .250 .250
.625 .109 .250
.625 .313 .250
.500 .063 .203
.375 .031 .188
.500 .063 .203
.375 .094 .188
F
.250
.375
.313
.313
.250
.406
.375
.375
.406
.453
.375
.375
.297
.531
.500
.375
.375
.313
.250
.313
.250
Teon
Nylon
Ceramic
P/N
ST1200783
ST1202783
ST1203783
ST1204783
ST1205783
ST1206783
ST1207783
ST1208783
ST1209783
ST1214783
ST1219783
ST1221783
ST1225783
ST1226783
ST1231783
ST1232783
ST1253783
ST1254783
ST1255783
ST1256783
09709E1000FW0000
ST1240709
ST1239709
ST1230709
09709E2500FW0000
ST1220473
ST1240473
ST1247473
ST1248473
ST1249473
Dimensions (inches)
L
A
B
.500
.375
.250
.250
.375
.250
.188
.375
.250
.250
.625
.250
.750
.500
.359
.500
.500
.344
.500
.625
.375
.250
.625
.406
.625
.625
.375
.375
.625
.375
.750
.750
.490
.375
.500
.375
.375
.625
.500
1.00
.625
.265
.125
.422
.363
.375
.375
.250
.062
.500
.250
.062
.625
.250
.125
.500
.125
.188
.445
.250
.047
.438
.203
.062
.062
.125
.375
.375
.500
.203
.250
.313
.094
.500
.250
.250
.062
.500
.125
.125
.500
.375
1.00
.600
.625
.375
.188
.560
.394
.250
Fasteners
We make a variety of fasteners in almost any material required, including:
Brass
HASTELLOY C-276
304
Carpenter 20Cb3
316
HASTELLOY B-2
Teon
Titanium
Nylon
INCONEL alloy 600
Tantalum
Teon is a registered trademark of DuPont. HASTELLOY is a registered trademark of Haynes International, Inc. INCONEL alloy 600 is a registered
trademark of Special Metals. Carpenter 20Cb3 is a registered trademark of Carpenter Technologies.
Model SR3000
Low Pressure Adjustable Coupon Insertion System
I.L.*
Insertion Rod
3"
Coupon Adapter
Safety Cable
Model SR3000 coupon insertion system is an adjustable unit commonly used in the water treating industry. The system is designed to mount onto a 1 piping system, but can easily be adapted to
t your specic requirements. The system consists of an insertion rod with a coupon adapter. The
standard assembly is available with 3/4 or 1 NPT threads on the mounting plug. A safety cable and
safety nut are also provided to prevent blowout. Several coupon holders and lengths are available.
Note: Since the adjustable mounting plug on the SR3000 is not a packing gland, some system leakage may occur if retracted or inserted into a pressurized system. Therefore, this model is suggested
for use only in non-hazardous systems.
*The insertion length (I.L.) shown here is based on a standard Metal Samples Corrosion Monitoring
Systems part #CO118 coupon and may vary for other coupons depending on the coupon length and
hole location.
Specications:
Std. Length
I.L. (max)
18"
16.5"
24"
22.5"
30"
28.5"
36"
34.5"
42"
40.5"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
316
C276
Coupon Options
010
030
SR32
22
030
18
1
2
4
5
For alloys, sizes, or other special requirements not listed, contact our sales department.
Model RT4000
Coupon Insertion System
Retractable with Packing Gland
Knob for Hand
Insertion of Probe
I.L.*
3"
1" NPT
Coupon
Coupon Adapter
Safety Chain
Model RT4000 coupon insertion system is a retractable unit commonly used in field and plant
applications. A specially designed packing gland is used to insert or retract a coupon from a pressurized system without a process shutdown. The insertion system is designed to mount onto a 1" piping
system, but can easily be adapted to fit your specific requirements. The system consists of an insertion rod with a coupon adapter, and a packing gland. A safety chain and safety nut are also provided
to prevent blowout. Standard packing material in the packing gland is Teflon, however, grafoil
packing can be provided for high temperature applications. (Special consideration must be given to
the insulator material selection for high temperature applications. Contact our sales department for
assistance.) Several coupon holders and lengths are available. *The insertion length (I.L.) shown
here is based on a standard Metal Samples Corrosion Monitoring Systems part #CO118 coupon and
may vary for other coupons depending on the coupon length and hole location.
Specifications:
Body - 316 Stainless Steel
Temperature Rating - 500F / 260C - Teflon
850F / 454C - Grafoil
Pressure Rating - 1500 PSI / 102 Bar
Mounting - 1" Full Port Valve (Min.)
Std. Length
I.L. (Max.)
24"
18.54"
30"
24.54"
36"
30.54"
42"
36.54"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Corrosion Coupons
for High Pressure Access Systems
Corrosion coupons are generally used in weight loss tests. Properly
selected, such coupons will provide quantitative estimates of
corrosion rates as well as physical evidence of the type of corrosion
occurring in the process environment. In order to provide
reproducible data, selected coupons must have a uniform shape,
size, surface area, and surface finish. Coupons should be fabricated
of an alloy that is similar in composition to the process equipment of
interest.
NACE has published a Recommended Practice RP-0775 entitled Preparation and Installation of Corrosion
Coupons and Interpretation of Test Data in Oil Production Practice.
Strip Coupons
Strip coupons are available in two standard sizes: 3" x 7/8" x 1/8" (76 mm x 22 mm x 3 mm) and 6" x 7/8"
x 1/8" (152 mm x 22 mm x 3 mm). Both sizes have two mounting holes for attachment to the Strip Coupon
Holder. Strip coupons are supplied complete with nylon insulation for mounting purposes. Strip coupons are
typically mounted in pairs and need to be oriented such that they are parallel to the direction of flow.
3" Strip
(PN CO111)
6" Strip
(PN CO169)
Scale Coupons
Scale coupons are rectangular with a series of holes of varying sizes, and are used to determine scaling
tendency. The strength of this tendency can be determined by the largest size hole that has accumulated
scale. Scale coupons are typically used with strip coupon holders.
3" & 6" Scale
(PN CO185/196)
C1018 coupons are stamped with a sequence number. All alloy coupons are stamped with the
alloy and the sequence number.
Coupons are pre-weighed and individually packaged in a vapor corrosion inhibitor (VCI) bag.
Coupons are supplied with a mill test report and a weight log chart.
Coupons are cleaned of all contaminants and have a 120 grit-blasted finish.
Nylon insulators are mounted into coupons.
Part No.
KR5119158
Description
Mounting Kit - Coupon
KR5120
KR5119158
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
3" Strip
6" Strip
Ladder
HC Series Coupon Holders are designed to be specically compatible with either the HP or MH
High Pressure Access Systems. The HP coupon holder can not be used with the MH system and vice
versa. The HP coupon holder is attached to the solid plug assembly by means of a left-handed thread
connection to ensure that it does not become loose during the retrieval procedure. The MH coupon
holder is attached by means of a set screw arrangement and incorporates an orientation keyway feature to automatically align installed strip coupons parallel to the uid ow.
Coupon holders are manufactured from 316L stainless steel to meet NACE MR-0175 requirements
for sour service. Mounting hardware is also manufactured from stainless steel and is supplied with
coupon holders. Insulators are fabricated from Nylon and are supplied with the coupons. Coupons
are ordered separately. Calculated lengths are rounded down to the nearest 1/8".
Strip coupon holders are designed to suspend a pair of 3" or 6" coupons in a vessel or pipe.
Calculating Strip Coupon Holder Length
After selecting the access tting body style to be used,
determine the pipe or pressure vessel size and select the
coupon length and line position where the coupon will
be located. Coupon holders can be sized to monitor the
top, middle, or bottom of the line. Use the following
formulas to calculate the required holder length.
With a non-anged access tting:
Top-of-the-line Monitoring: L = (H + PW) - 2.5"
Ordering Length
One half of the coupon extends into the pipe and the process environment. The other half is positioned in the access tting body cavity and may be used to monitor the formation of gas pockets.
Middle-of-the-line Monitoring: L = (H + OD) - (2.5" + CL)
The coupon is centered so that of the coupon is positioned on either side of the pipes centerline.
Bottom-of-the-line Monitoring: L = (H + OD) - (2.75" + PW + CL)
The coupon is positioned approximately " off the bottom of the line.
With a anged access tting:
Top-of-the-line Monitoring: L = (H + FG + MH + PW) - (2.5" + CL)
Middle-of-the-line Monitoring: L = (H + FG + MH + OD) - (2.5" + CL)
Bottom-of-the-line Monitoring: L = (H + FG + MH + OD) - (2.75" + PW + CL)
Where:
L
H
PW
OD
CL
FG
MH
Disc coupon holders are used with ush disc type coupons for measurement in either ush or nonintrusive congurations. They are available as xed length or adjustable assemblies. These coupon
holders offer the following advantages over strip coupon holders:
1) They can be mounted ush with the pipe wall so that process effects occurring at the pipe
wall are closely simulated.
2) Holders properly sized to the ush position prevent coupon interference with pigging operations.
3) Orientation of coupons to process ow is not required.
Fixed Length Flush Disc Holder
The xed length ush disc coupon holder may be sized so that
the coupon is positioned ush with the pipe wall, or is extended
into the line at the top, center, or bottom position.
The customer must specify holder length when ordering. For
MH systems, minimum xed length disc holder length is 2.875
inches (7.3 cm). For HP systems, minimum xed length disc
holder length is 2.0 inches (5.08 cm). Fixed length holders are
available in increment lengths of 0.125 inches (3.2 mm).
Holders - 2
Ordering Length
Figure 3. Fixed Length
Flush Disc Coupon Holder
=
=
=
=
Holders - 3
L
H
PW
OD
FG
MH
=
=
=
=
=
=
Holder
Length
L
H
PW
OD
FG
MH
Holders - 4
Strip (HP)
Strip (MH)
Flush disc - xed length (HP)
Flush disc - adjustable (HP)
Flush disc - xed length (MH)
Flush Disc - adjustable (MH)
Ladder (HP)
Ladder (MH)
Multiple disc (HP)
Multiple disc (MH)
Type
1
2
Welded
Non-welded
Alloy
XXX Use Code in Alloy Chart
Length (Round calculated length down to the nearest 1/8")
XXXX Length in inches, stated in 2 decimal place format.
Length must be greater than 2" and is given in increments of 1/8"
(Ex: 3 1/8" = 0312)
HC
158
0312
Alloy Chart
Code
Description
UNS #
158
316 SS
S31600
A12
C276
N10276
For alloys, sizes, or other special requirements not listed, contact our sales department.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloys
UNS
Material
Density
(g/cm3)
UNS
C10100
C10200
C10300
C11000
C11400
C12200
C15100
C17200
C17300
C18200
C19400
C19500
C22000
C23000
C26000
C26800
C27200
C27400
C28000
C31600
C33000
C34500
C35300
C36000
C36500
C44300
C46400
C48500
C51000
C51900
C52100
C61000
C61300
C61400
C62300
C62400
C62500
C63000
C63200
C64200
C65100
C65500
C67300
C67400
C67500
C68700
C70600
C71000
C71500
C72200
C75200
C83600
C83800
C84400
C84500
Material
Density
(g/cm3)
UNS
Material
Density
(g/cm3)
G10050
G10080
G10090
G10100
G10150
G10180
G10200
G10260
G10350
G10400
G10420
G10450
G10500
G10600
G10740
G10750
G10800
G10950
G11170
G11370
G11410
G11440
G12144
G12150
G41300
All alloys are subject to availability. For alloys not listed here, please contact our sales department. Densities listed are for general reference only.
7.85
7.87
7.87
7.87
7.87
7.87
7.84
7.84
7.85
7.85
UNS
Material
Density
(g/cm3)
UNS
Material
Density
(g/cm3)
UNS
Material
Density
(g/cm3)
All alloys are subject to availability. For alloys not listed here, please contact our sales department. Densities listed are for general reference only.
UNS
Material
Density
(g/cm3)
N99645
N99646
N13100
N06003
N06004
N06008
M02XXX
L01XXX
R2XXXX
R30XXX
W6XXXX
P00020
R02XXX
L04XXX
FXXXXX
L50050
MIXXXX
M2XXXX
R03XXX
N02290
R04210
P03980
P04995
M3XXXX
P07010
R05XXX
L13008
R07005
R08XXX
Z15001
M10410
M11311
M11910
M12330
M16400
M16410
Nickel Alloys
Colmonoy 45
Colmonoy 46
IN 100
Nichrome 5
Nichrome 60
Nichrome 70
Nimonic 105
Nichrome 3228
Pure Metals
Barium B10
Cadmium
Chromium
Cobalt
Copper
Gold (99.95)
Hafnium
Indium
Iron
Lead
Magnesium
Manganese
Molybdenum
Nickel
Niobium
Palladium
Platinum
Silicon
Silver
Tantalum
Tin
Tungsten
Vanadium
Zinc
Magnesium Alloys
Magnesium AS41A
Magnesium AZ31B
Magnesium WE43
Magnesium ZC71
Magnesium AZ91A
Magnesium EZ33A
Magnesium ZK40A
Magnesium ZE41A
7.75
8.31
8.65
7.19
8.85
8.89
18.88
13.10
7.87
11.35
1.74
7.21/ 7.44
10.22
8.57
8.57
12.02
21.45
2.33
10.50
16.65
7.30
19.30
7.13
1.83
UNS
Material
Density
(g/cm3)
L50113
L50750
L51120
L52605
L52901
L53105
L54320
L54520
L54710
L54822
L54915
L55030
Solders
2.5 Sn/97 Pb/.5 Ag
Calcium Sn Pb
Lead (Chemical)
Lead with 1% Sb
Lead with 4% Sb
Lead with 6% Sb
5 Sn/95 Pb
11.00
3 Sn/97 Pb (Modine Solder)
10 Sn/90 Pb
10.90
20 Sn/80 Pb
10.20
30 Sn/70 Pb Alloy C
40 Sn/60 Pb
9.31
50 Sn/50 Pb
8.89
60 Sn/40 Pb
8.42
70 Sn/30 Pb
92.5 Sn/7 Pb/.5 Ag
UNS
P07500
P07501
P07720
T11302
T11304
T11342
T11350
T12001
T20811
T20812
T20813
T20821
T30102
T30106
T30110
T30402
T30404
T30407
T31501
T31502
T31506
T41901
T41905
T41906
T41907
T51620
T61206
T72301
T20813
Material
Density
(g/cm3)
Solders (contd)
Silver Solder B AG1A
Silver Solder B AG3
Silver Solder B AG8
Anti-Friction Babbit
DZL Tin Babbit
Modine
Lead Babbit
Tin Babbit
ZAMAK 3
ZAMAK 5
Tool Steels
M2
8.16
M4
M35-1
M42
M50
M509
T1
8.67
H11
7.75
H12
H13
7.79
H21
A2
7.86
A6
A10
D2
7.76
D4
D7
O1
O2
O6
S1
S5
S6
S7
P20
L6
7.86
W1
CPM10V
AZ
CRB-7
H13
7.79
M73
Silicon Corbide
KZ-84 Carbide
KZ-94 Carbide
Titanium Carbide
Tungsten-Carbide C-2 14.85
Tungsten-Carbide 6% NI
Tungsten-Carbide 8% CO
Tungsten 2% TH
All alloys are subject to availability. For alloys not listed here, please contact our sales department. Densities listed are for general reference only.
UNS
Material
Density
(g/cm3)
Non-Metals
ABS
Acetal
Acrylic
AD85 Ceramic
Buna-N
Butyl Rubber
Ceramic
Chlorobutyl
Clear Vinyl
CPVC
Cured Rubber
Delrin
Delrin Black
EPDM-42
EPDM-60
EPDM-70
EPDM-80
Ethylene Propylene Teropolymer
FRP
Graphitar 14
Graphite
Halar
Hypalon
Kalrez
Kanthal A1
Kanthal D
Kel-F
Kynar
Lexan
Neoprene
NORYL EN-265
Nylatron GS
Nylon
Nylon 66
Nylon 101
Penlon
Phenolic
Plexiglass
Polstyrene
Polyamide-Nylon
Polycarbonate
Polyetheretherkeytone (PEEK)
Polyethylene-Crosslink
Polyethylene-High density
Polyethylene-Low density
Polyethylene-UHMW
Polyprophylene
Polyurethane
Polyvinylchoride (PVC)
Porcelain CTD
PVCCL
Pyrex
Quartz
Roulon
Rubber
Ryton
Si C Ceramic
UNS
Material
Density
(g/cm3)
Non-Metals (contd)
Si C Hexaloy
Silicon Lump
Silicon Rubber
Teon
Teon FEP
Teon GL/F
Teon PFA
Teon PTFE
Tefzel
Ultra High Molecular Polyethlene
Viton
Viton A
Viton B
.86
1.91
1.75
1.20
1.40
.952
.923
.905
1.39
2.16
1.81
UNS
Material
Density
(g/cm3)
Teon is a registered trademark of DuPont. Hypalon, Kalrez, and Viton are registered trademarks of DuPont Dow Elastomers.
All alloys are subject to availability. For alloys not listed here, please contact our sales department. Densities listed are for general reference only.
7.84
7.87
7.86
7.86
7.86
7.86
7.80
Material
Density
(g/cm3)
UNS
Material
Density
(g/cm3)
UNS
R30404
R30006
R30016
R30012
R30021
R30031
R31001
Material
Density
(g/cm3)
All alloys are subject to availability. For alloys not listed here, please contact our sales department. Densities listed are for general reference only.
All TM and listed under company headings are trademarks or registered trademarks of that company.
UNS
Material
Density
(g/cm3)
N30107
J92600
J92900
N30007
J93370
J93900
N24135
N08007
N10001
N10665
N10675
N10002
N06455
N06022
N10276
N06200
N06007
N06985
N06030
N10004
N06002
N08320
R30605
R30188
N07214
N06230
N07263
R30556
Flowserve
Durco CW6M (Chlorimet 3)9.00
Durco CF8
7.76
Durco CF8M
7.76
Durco N-7M (Chlorimet 2) 9.22
Durco CD-4MCu
Durcomet 5
7.85
Durco M35
8.65
Durichlor 51
7.06
Durimet 20 (CN-7M)
7.96
Duriod 7101
Duriod 7107
Duriod 7201
Duriod 7301
Haynes International
HASTELLOY B alloy
HASTELLOY B-2 alloy 9.20
HASTELLOY B-3 alloy 9.20
HASTELLOY C alloy
HASTELLOY C-4 alloy 8.60
HASTELLOY C-22 alloy 8.60
HASTELLOY C-276 alloy8.80
HASTELLOY C-2000 8.50
HASTELLOY G
8.27
HASTELLOY G-3 alloy 8.27
HASTELLOY G-30 alloy 8.22
HASTELLOY W alloy
9.00
HASTELLOY X alloy
8.23
HASTELLOY 20MOD
HAYNES 6B alloy
HAYNES 25 alloy
9.13
HAYNES 75 alloy
HAYNES 188 alloy
8.98
HAYNES 214 alloy
8.05
HAYNES 230 alloy
8.83
HAYNES 242 alloy
9.06
HAYNES 263 alloy
8.37
HAYNES 556 alloy
8.23
UNS
Material
Density
(g/cm3)
Outokumpu
Avesta 2205
Avesta 153MA
Avesta 253MA
Avesta 254SMO
Avesta 654SMO
317LMN
34LN
R50250
R50400
R50550
R50700
R56400
R52400
R56320
R52250
R53400
R52402
R58640
RMI Titanium
Ti Gr 1
Ti Gr 2
Ti Gr 3
Ti Gr 4
Ti Gr 5
Ti Gr 7
Ti Gr 9
Ti Gr 11
Ti Gr 12
Ti Gr 16
Beta C Ti (ST)
Beta C Ti (STA)
Material
S30815
S35315
S30908
S30909
S31008
S31009
S32100
N08330
N06333
S44600
S30615
N08811
N08825
N06600
N06601
S31803
S30415
S30815
S31254
S32654
S31726
UNS
S32205
S32760
Density
(g/cm3)
Rolled Alloys
RA17-4
RA188
RA 253 MA
RA 353 MA
RA309
RA309H
RA310
RA310H
RA321
RA330
RA333
RA446
RA62
RA85H
RA800H/AT
RA825
RA600
RA601
RA625
RA718
RA2205
Zeron 100
7.80
7.89
7.86
7.94
8.14
7.47
7.59
8.47
8.11
7.84
G10550
G10740
G10950
S42000
4.52
4.52
4.52
4.44
4.52
4.52
4.52
4.43
4.52
4.82
4.82
S30403
S30200
S30100
S30100
S32750
N02200
N02201
N02205
N02270
Sandvik Steel
11L - (AISI 1055)
13C
15LM - (AISI 1074)
15N2/15N2C
20C - (AISI 1095)
9H574
15W12C1
6C27 - (AISI 420)
7C27Mo2
12C27; 12C27 Mod.
13C26
19C27
3R12 - (AISI 304L)
12R10 - (AISI 302)
12R11 - (AISI 301)
11R51 - (AISI 301)
9RU10 - (AISI 631)
13RM19
SAF 2507
Special Metals
Nickel 200
Nickel 201
Nickel 205
Nickel 212
Nickel 270
All alloys are subject to availability. For alloys not listed here, please contact our sales department. Densities listed are for general reference only.
All TM and listed under company headings are trademarks or registered trademarks of that company.
8.00
8.89
8.89
8.89
UNS
N06004
N06003
N06003
N03301
N08020
N08028
N08926
N08330
N08800
N08810
N08811
S35045
N08825
S35135
N19903
N09908
N19909
N09925
S66286
S67956
N06950
N06600
N06601
N06617
N06022
N06625
N06686
N06690
N09706
N07718
N07719
N07725
N07750
N07751
N07754
R30783
N10276
N06985
N06002
N04400
N04405
N05500
K93600
Material
Density
(g/cm3)
UNS
K94100
K94800
K94610
N06075
N07080
N07090
N07263
N09901
N09902
N06604
K92890
K93120
S13800
R30188
N07500
R30605
N09979
N07041
Material
Density
(g/cm3)
8.11
8.11
8.16
8.77
8.36
8.19
8.19
8.01
8.36
8.14
8.11
N06110
N13017
N07041
N07001
R56320
R54520
Teledyne Allvac
Allvac Allcorr
Allvac Astroloy
Allvac Rene 41
Allvac WaspaloyTM
Allvac 3-2.5
Allvac 5-2.5
8.33
7.91
8.24
8.19
4.48
4.45
UNS
Material
Density
(g/cm3)
R54620
R56260
R56400
R56402
R56620
R56700
R54810
R50250
R30035
R50400
R50550
R50700
R58650
R52400
R53400
R58153
R58640
N08330
All alloys are subject to availability. For alloys not listed here, please contact our sales department. Densities listed are for general reference only.
All TM and listed under company headings are trademarks or registered trademarks of that company.
4.54
4.65
4.43
4.48
4.54
4.51
4.31
4.51
8.41
4.51
4.51
4.51
4.65
4.51
4.51
4.76
4.81
8.00
8.22
8.08
8.19
8.08
8.24
7.78
7.92
8.02
8.89
9.22
8.22
8.47
8.30
8.06
8.16
8.83
8.41
8.05
8.36
8.44
8.13
7.94
7.94
8.14
8.22
8.35
8.94
8.77
8.99
9.22
8.11
8.19
8.24
8.30
8.24
7.86
7.89
7.86
7.83
7.83
UNS
G93106
K24728
S64152
T20811
K92890
K93120
R30035
R30159
S44004
S42700
S64152
S15500
S17400
S13800
N08926
N08031
N08020
N06985
N10276
N06059
R20033
N06025
N06045
N10629
N10665
Material
Density
(g/cm3)
7.86
7.75
7.78
7.75
7.75
8.00
8.00
8.08
8.00
8.00
Timken Latrobe
MP35N
MP159
440C
BG42
Jethete M152
410Cb
15-5 PH
17-4 PH
PH 13-8 Mo
440N-DUR
CSS-42L
420 Stainless
422 Stainless
8.41
8.36
7.75
7.75
7.75
7.77
7.81
7.75
7.76
7.67
7.89
7.64
7.77
ThyssenKrupp VDM
Cronifer 1925hMo
Nicrofer 3127hMo
Nicrofer 3620Nb
Nicrofer 4823hMo
Nicrofer 5716hMoW
Nicrofer 5923hMo
Nicrofer 3033
Nicrofer 6025HT
Nicrofer 45TM
Nimofer 6629
Nimofer 6928
8.10
8.10
8.05
8.30
8.89
8.80
7.90
7.90
8.00
9.20
9.20
Usinor Industeel
4003
Abroclad
Creusabro ACR
Creusabro 4000
Creusabro 8000
Creusabro M
CLC 18.9 (H)
CLC 18.9 L
CLC 18.10 L
CLC 18.10 Ti
CLC 18.10 Nb
CLC 18.10 N
CLC 18.10 LN
CLC 18.12.4 LN
CLC 18.14.3 L
UNS
Material
Density
(g/cm3)
UNS
Material
Density
(g/cm3)
All alloys are subject to availability. For alloys not listed here, please contact our sales department. Densities listed are for general reference only.
All TM and listed under company headings are trademarks or registered trademarks of that company.
8.85
8.58
8.58
8.58
8.58
7.75
8.02
By A. S. Krisher
conditions of interest.
4. Coupons - Laboratory - Coupons exposed to laboratory solutions from plant operations, or less reliable
synthetic solutions which approximate the chemistry of
plant streams, generate useful information if the tests
are properly designed and conducted. Such tests allow
study of the affect of changes in process chemistry on
corrosion.
5. Instrumental Test Methods - Advanced methods,
including electrical resistance and linear polarization scans, are valuable additions to corrosion testing
methods. They can generate a continuous record of
corrosion rate. They also can be used to gain insight
into corrosion mechanisms. The precautions noted with
regard to coupon tests also apply with these methods.
Surface Condition of Coupons
Surface condition for coupons is a subject of substantial
debate. A typical vessel as installed in the plant will have
large surface areas in original mill condition, smaller
areas of weld heat-affected zone, and areas that have been
ground during the fabrication process. It is possible to
replicate all of these conditions on a coupon. However, in
the interest of simplicity and consistency, it is fairly common to machine the coupon surface at, leaving a standard ground surface as dened by the size grading of the
grinding media. An example would be the 120 grit nish
achieved by grinding with a 120 grit belt. This leaves a at
surface with clearly detectable scratches, all in a consistent
direction. Any deviation from this standard initial surface
is attributable to the exposure in the environment. Any
effect on corrosion due to the initial nish, or the as welded
heat-affected zone nish, or the ground surface will be very
temporary in a corrosive system.
It is also worth noting that if the surface condition (i.e., the
mill nish) does provide an improved corrosion resistance
over the metal without this surface condition, such a situation will have questionable reliability in an operating system. When this surface condition is damaged mechanically
or chemically, the corrosion resistance will revert to that of
the parent metal without the special surface treatment.
Coupon Mounting
Coupons should be mounted in such a way that they are
securely held and are electrically isolated from contact with
all other metals (except when the purpose of the test is to
study galvanic corrosion). Mounting materials (brackets,
bolts, etc.) and insulating materials should be selected to be
fully resistant to the environment. Failure of any of these
components will lead to loss of data or loss of electrical
isolation.
Time of Test
In general, coupon tests should be run for a minimum of 1
week. In many cases, it will be worthwhile and desirable to
evaluate the effect of time of exposure which can be done
by means of a controlled interval test.
Economics of Corrosion Testing
Corrosion testing is not cheap. More specically, materials for a eld rack with ten coupons will cost about $150
with 316 hardware or $250 with Hastelloy C-276 hardware.
If a eld test program required ten such racks, the total
cost would be $1500 to $2500 plus the direct costs (rack
assembly, rack installation and removal, record keeping,
evaluation, reporting, etc.) These costs should be evaluated
in terms of the benets derived from the information generated by the tests.
In todays process industry, direct maintenance costs associated with a premature corrosion failure usually run to (at
least) tens of thousands of dollars, and frequently into the
hundreds of thousands. The business losses associated with
such failures can easily be ten times the direct maintenance
costs.
Considered in this fashion, it seems evident that the expenses of corrosion coupon testing can be easily justied.
Coupon Evaluation after Exposure
At the end of the test, observations of the coupon before
cleaning should be recorded (photographically if appropriate). Samples are cleaned by various means (detailed
in appropriate specications) to remove all deposits and
corrosion products from the unreacted metal. After cleaning, the coupon is weighed again and the corrosion rate is
calculated from the weight loss.
Corrosion =
Rate (CR)
K-Factor
mils/year (mpy)
in2
5.34 x 105
mils/year (mpy)
cm2
3.45 x 106
8.75 x 104
millimeters/year (mmy)
cm
mils
in
mils
cm2
millimeters
K-Factor
61.02
cm
393.7
10.0
2000
expected corrosion rate
Therefore, if a corrosion rate of one mil per year (0.001 inches) is expected, the minimum recommended exposure time would be 2,000 hours or 83 1/3 days.
Selecting Coupons and Exposure Locations
Selecting the correct alloy to use as your corrosion coupon is by far the most important step in this
process. If concerned with the general corrosion rate of some system or structure, designate a material that is identical, or as close as possible, to the material of construction. For example, select mild
steel coupons (UNS G10100 or G10200) for use in most cooling towers and copper coupons (UNS
C11000 or C12200) for service in copper heat exchangers. If unsure of the material of construction,
consult your vendor. Also, test duplicate specimens to validate your results.
To obtain the most meaningful results, the surface finish and stress condition of the coupon should
be identical to that of the structure of interest. This is usually impossible because it is difficult to
duplicate mill scale and heat treatments of large structures in individual coupons. The best advice is
to be consistent in your tests and specify a particular surface finish, such as 120 grit or glass beaded.
Contaminants from surface preparation may also affect the accuracy of your results. Many coupons
are polished on aluminum oxide or silicon carbide abrasive paper. During polishing, these particles
may become imbedded in the coupon, modifying the chemistry of the surface. A finishing technique
that employs vitrified stone grinding wheels, such as double disc grinders, will minimize the contamination of the coupon surface. Frequently, coupons are sand or glass bead blasted during finishing. The blasting material penetrates the surface and remains imbedded in the coupon. This is especially true for softer metals and alloys such as aluminum or copper. Glass beading is preferred
because it reduces surface damage; it is less abrasive than sand blasting.2
The location of the coupon in the process often dictates coupon size and dimensions. Obviously, if
the coupon must be inserted into the process through a one inch full port valve, the coupon width
must be less than one inch. Test racks allow for the simultaneous testing of multiple coupons. Be
sure that the test rack can be inserted and retrieved at appropriate times. Confirm that test racks and
insertion rods are resistant to corrosive attack from the test environment. Also, to eliminate any
galvanic effects, check that the coupons are electrically isolated from the test rack. Broken test racks
or loose coupons can destroy pumps, mixers, and tanks. For example, consider a coupon that, for
whatever reason, has broken away from its test rack. The coupon drops to the bottom of the pipeline
or storage tank. Galvanic corrosion and/or crevice corrosion sites can be created, resulting in the
rapid attack of the pipeline or storage tank.
The corrosion behavior of many alloys depends significantly on the presence of dissolved oxygen.
Place corrosion coupons in locations that are representative of the degree of aeration normally encountered in the environment of interest.
The accumulation of corrosion products on the test coupons, whether it is from corroding plant equipment or other coupons, can adversely influence the results. For example, the presence of cupric ions in
solution, resulting from the corrosion of heat exchangers or coupons, will enhance the corrosion resistance of stainless steel coupons.
Additional guidelines for selecting coupon geometries and locations are detailed in ASTM G4-84.3
Summary
Several ASTM Standards have been referenced in this document. Recommended practices for field
coupon corrosion testing and surface finish on corrosion coupons are currently being written by the
National Association of Corrosion Engineers and ASTM, respectively. These standards and practices
attempt to cover applications ranging from the oil patch to chemical process plants to water treatment
facilities. Reviewing these documents and applying their recommendations will aid you in obtaining
meaningful results from corrosion coupon testing, whatever your area of specialization.
Survey your needs and requirements in your business and explore opportunities where corrosion coupon testing and analyses may be beneficial to you. When you perform coupon tests, ask Why am I
conducting these tests and what do I hope to gain from this work?, then design your experiments
accordingly. Record your results in a database to assist in making accurate comparisons and recommendations for future projects.
1. ASTM G31 -90, Standard Method for Conducting Corrosion Coupon Tests in Plant Equipment,
Annual Book of ASTM Standards. Vol. 3.02, ASTM, Philadelphia, PA., 1993.
2. ASTM Committee Gl: Workshop on the Effects of Surface Finish on Corrosion Testing, ASTM Fall
Meeting, Dallas, TX, Nov., 1993.
3. ASTM G4-84, Standard Method for Conducting Corrosion Coupon Tests in Plant Equipment,
Annual Book of ASTM Standards. Vol. 3.02, ASTM, Philadelphia, PA., 1993.
4. ASTM G1-90, Standard Practice for Preparing, Cleaning, and Evaluating Corrosion Test Specimens, Annual Book of ASTM Standards, Vol. 3.02, ASTM, Philadelphia, PA., 1993.
5. M. Fontana, Corrosion Engineering. Third Edition, McGraw-Hill, New York, NY., 1986, p. 14.
6. ASM Handbook on Corrosion(ED. Vol. 13, ASM International, Metals Park, OH, 1992, pp 223-4.
7. A. Wachter and R. Treseder, Corrosion Testing of Metals for Process Equipment, Chemical
EngineeringProgress, Vol. 43, 1947, pp. 315-326.
Principles of Operation
The electrical resistance of a metal or alloy element is given by:
R = r AL
where:
L = Element length
A = Cross sectional area
r = Specific resistance
Reduction (metal loss) in the elements cross section due to corrosion will be accompanied by a
proportionate increase in the elements electrical resistance.
Practical measurement is achieved using ER probes equipped with an element that is freely
exposed to the corrosive fluid, and a reference element sealed within the probe body. Measurement of the resistance ratio of the exposed to reference element is made as shown in Figure 1.
Since temperature changes effect the resistance of both the exposed and reference element equally,
measuring the resistance ratio minimizes the influence of changes in the ambient temperature.
Therefore, any net change in the resistance ratio is solely attributable to metal loss from the exposed
element once temperature equilibrium is established.
All standard Metal Samples Corrosion Monitoring Systems ER probes incorporate a third element
called the check element. Because the check element is also sealed within the probe body, the ratio
of its resistance to that of the reference element should remain unchanged. Any significant change in
this ratio indicates a loss of probe integrity.
Measurement of the ER probe may either be taken periodically using a portable instrument, or on a
continuous basis using a permanently installed unit. In either case, Metal Samples Corrosion Monitoring Systems ER instruments will produce a linearized signal which is proportional to the metal
loss of the exposed element. The rate of change in the instrument output is a measure of the corrosion rate. Continuously monitored data is usually transmitted to a computer/data-logger and treated
to give direct corrosion rate information. Manual graphing techniques are usually used to derive
corrosion rate from periodically obtained data as illustrated in Figure 2.
100
75
12
MPY
5
MPY
25
MPY
50
25
0
10
12
14
Time (Days)
ER-2
ER Sensing Elements
Sensing elements are available in a variety of geometric configurations, thicknesses, and alloy
materials. Available element types are shown in Figure 3.
Wire loop elements are the most common element available. This type of element has high sensitivity and low susceptibility to system noise, making it a good choice for most monitoring installations.
Wire loops are generally glass-sealed into an endcap which is then welded to the probe body. The
glass seal, which is chemically inert in most environments and has a good pressure and temperature
rating, makes a good choice for most applications. Alloys commonly glass sealed are Carbon Steel,
AISI 304 and 316 stainless steels. Where glass may be susceptible to corrosion problems, Teflonsealed elements are also available. Probes with wire loop elements are normally equipped with a
flow deflector (or velocity shield) to protect the element from floating debris in the piping system.
Tube loop elements are recommended where high sensitivity is required to rapidly detect low corrosion rates. Tube loop elements are manufactured from a small bore, hollow tube formed into the
above loop configuration. Carbon Steel is the alloy most commonly used. Tube loops sealed into the
probe by a Teflon pressure seal are also available. Probes using the tubular loop element can be
equipped with a flow deflector to minimize possible distortion in fast flowing systems.
Strip loop elements are similar to the wire and tube loop configurations. The strip loop is a flat
element formed in a loop geometry. The strip loop may be glass or epoxy sealed into the endcap
depending on the required application. The strip loop is a very sensitive element. Strip loops are
very fragile and should only be considered for very low flow applications.
ER-3
Cylindrical elements are manufactured by welding a reference tube inside of a tube element. This
element has an all welded construction which is then welded to the probe body. Because of this
elements all welded construction, exotic alloy elements can be produced relatively easily. This
probe is ideally suited to harsh environments including high velocity and high temperature systems,
or anywhere a glass-sealed element is not an option.
Spiral loop elements consist of a thin strip of metal formed on an inert base. The element is particularly rugged and ideal for high-flow regimens. Its comparatively high resistance produces a high
signal-to-noise ratio, which makes the element very sensitive.
Flush mount elements are designed to be mounted flush with the vessel wall. This element is very
effective at simulating the true corrosion condition along the interior surfaces of the vessel wall.
Being flush, this element is not prone to damage in high velocity systems and can be used in pipeline
systems that are subject to pigging operations.
Surface strip elements are thin rectangular elements with a comparatively large surface area to
allow more representative results in non-homogeneous corrosive environments. Strip elements are
commonly used in underground probes to monitor the effectiveness of cathodic protection currents
applied to the external surfaces of buried structures.
SxP
1000
Both S and P are dimensionless. Metal loss is conventionally expressed in mils (0.001 inches), as is
element thickness.
Corrosion rate (C) is derived by:
C=
P x 365 (S2 - S1 )
T x 1000
T being the lapse time in days between instrument readings S1 and S2.
ER-4
Table 1 lists element types, thicknesses, probe life, and identification numbers. For temperature and
pressure ratings see respective probe data sheets. When selecting an element type for a given application, the key parameters (apart from the fundamental constraints of temperature and pressure) in
obtaining optimum results are response time and required probe life. Element thickness, geometry,
and anticipated corrosion rate determine both response time and probe life. Response time, defined
as the minimum time in which a measurable change takes place, governs the speed with which useful
results can be obtained. Probe life, or the time required for the effective thickness of the exposed
element to be consumed, governs the probe replacement schedule.
Spiral loop
Flush (small)
Flush (large)
Surface Strip
40 mil
80 mil
4 mil
8 mil
5 mil
10 mil
10 mil
20 mil
50 mil
10 mil
20 mil
4 mil
8 mil
20 mil
5 mil
10 mil
20 mil
40 mil
10 mil
20 mil
40 mil
10 mil
20 mil
2 mil
4 mil
1.25 mil
2.5 mil
5 mil
10 mil
25 mil
5 mil
10 mil
2 mil
4 mil
10 mil
2.5 mil
5 mil
10 mil
20 mil
5 mil
10 mil
20 mil
Element ID
WR40
WR80
TU04
TU08
S L05
S L10
CT10
CT20
CT50
S P 10
S P 20
F S 04
F S 08
F S 20
F L05
F L10
F L20
F L40
S S 10
S S 20
S S 40
Since probe life and response time are directly proportional, element selection is a compromise
between data frequency and probe replacement frequency. The graphical relationship between corrosion rate, probe life, and response time for all elements normally available from Metal Samples
Corrosion Monitoring Systems is shown in Figure 4.
ER-5
ER-6
Probe Features
Metal Samples Corrosion Monitoring Systems ER probes are available in a variety of configurations
and are discussed in detail in later pages of this catalog. The brief summary provided here, gives only
a broad overview of probe construction.
The standard material of construction for all Metal Samples Corrosion Monitoring Systems probe
bodies is AISI 316L stainless steel which conforms with NACE specification MR-0175 for sour
service conditions. Other materials may be available for extremely aggressive environments. Contact
our sales department to discuss alternative options.
The primary pressure sealing mechanism for Metal Samples Corrosion Monitoring Systems E/R
probes is the element seal, which varies with the precise element specification. However, all Metal
Samples Corrosion Monitoring Systems process probes incorporate, at the instrument end, a glasssealed, pressure-rated, electrical connector. The connector provides a backup seal should leakage
develop in the element seal.
The simplest of all probe body configurations is the fixed version, shown in Figure 5. Typically
equipped with an NPT pipe plug or flange connection, the fixed probe is screwed or bolted into
place. Probe installation or removal can only be performed during shut-down, unless the probe is
installed in a side-stream which may be isolated and depressurized. The frequency of shut-down
should be a factor in the selection of probe life criteria.
Shield
Wire, Tube, or Strip
Loop Element
Retractable probes are supplied with a 1-inch FNPT packing gland to allow probe insertion and
removal through a customer-supplied ball valve, in systems with pressures not exceeding 1500 psi. A
safety frame of rods and plates may be attached to the probe to prevent backing out in systems
with high vibration. Metal Samples Corrosion Monitoring Systems requires the Easy Tool for probe
insertion or retraction in systems with pressure over 150 pounds.
ER-7
Retractable probes find wide applications in refinery and petrochemical industries. A typical probe is
shown in Figure 6.
Retrievable probes are employed in process systems operating at pressures up to 3600 psi. These
probes must be used in conjunction with specially designed fittings, retrieval tools and service
valves, all of which are described in the High Pressure Access Systems section. The retrievable
design is the industry standard for oil production systems. A typical installation is shown in Figure 7.
Safety Clamp
Heavy Duty
Cover w/ Hole,
Bleed Valve &
Pressure Gauge
Nipple
Bleed Valve
HP Hollow
Plug Assembly
HP Access
Fitting
Retrievable
ER Probe
Safety Nut
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
ER Probes
ER0250 - Atmospheric Probe
ER0500 - Surface Strip Element and Cylindrical
Element Types
ER1000 - NPT Pipe Plug & Loop Element
ER2000 - Fixed Length with 3/4" NPT Pipe Plug &
Loop Element
ER2100 - Fixed Length with 3/4" NPT Pipe Plug & Cylindrical Element
ER3000 - Adjustable Length with 3/4" NPT Pipe Plug & Loop Element
ER3100 - Adjustable Length with 3/4" NPT Pipe Plug & Cylindrical Element
ER3200 - Adjustable Length with 1 1/2" NPT Pipe Plug & Flush Element
ER4000 - Retractable with Packing Gland & Loop Element
ER4100 - Retractable with Packing Gland & Cylindrical Element
ER4200 - Retractable with Packing Gland & Small Flush Element
ER4210 - Retractable with Packing Gland & Large Flush Element
ER6000 - Fixed Length with Flange & Loop Element
ER6100 - Fixed Length with Flange & Cylindrical Element
ER6200 - Fixed Length with Flange & Flush Element
ER7000 - Retrievable w/ Loop Element for High Pressure Access Systems
ER7100 - Retrievable w/ Cylindrical Element for High Pressure Access Systems
ER7200 - Retrievable w/ Flush Element for High Pressure Access Systems
ER7210 - Retrievable w/ Large Flush Element for High Pressure Access Systems
ER7220 - Retrievable w/ Large Adjustable Flush Element for High Pressure Access Systems
ER7300 - Retrievable Spiral Loop for High Pressure Access Systems
Return to ER menu
Model ER0250
Atmospheric Probe
Model ER0250 is a probe used to monitor corrosion in atmospheric environments. The probe consists of an element which is mounted onto an epoxy board. One side of the element is exposed to the
corrosive environment while the other side is covered, acting as a reference element. The ER0250
connects to a special cable that allows it to be used with electrical resistance probe instrumentation.
Replacement elements may be ordered without cable. The probe comes with a 3/16" hole for easy
mounting.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
AP21
08
375
Cable Le ngth
00 No cable
10 10 ft cable
20 20 ft cable
20 Example of Probe Orde ring #
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
PVC Atmospheric
Probe Header
6-Conductor Cable
20#AWG
Part # : PS5602XXX
where XXX = length in feet (Ex: 020 = 20 feet)
6-Pin Male
Amphenol Connector
Telescoping Boot
Model ER0500
Electrical Resistance Probe
Surface Strip Element and Cylindrical Element Types
Cylindrical Element
Model ER0500 probes are designed for heavy duty service conditions such as underground and
structural monitoring of pipelines, vessels, above and below ground storage tanks and structures whether cathodically protected or not. The surface strip element assembly is suited to the construction site environment. The cylindrical element is economical and durable. Its slim prole is convenient for locations with restricted access such as concrete bridge structures and other infrastructure
applications. Both probes provide good sealing of the reference element and the check element provides condence in the continued performance of the corrosion sensor. Either probe may or may not
be connected to a cathodically protected structure. Connection of a ground cable allows the probe
to measure the effectiveness of the Cathodic Protection (C.P.) System under all the operating conditions. If unconnected to the structure, the probe monitors the direct corrosivity of the soil or environment. The probes may be ordered with or without a grounding lead for a C.P. System. The lead may
be installed at the probe or connector end, whichever is most convenient. In most cases, a lead at
the monitoring connector end is preferred, with a separate lead running to the vessel or C.P. System.
This enables connection to the C.P. System to be made as required - even after probe installation.
Specications:
Probe Body
Surface Strip
Epoxy Block
Cylindrical
All Welded Element
Cable Connection
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER1000
Electrical Resistance Probe
with 1/2" NPT Pipe Plug and Loop Element
(1 3/8")
(1.6")
Std. Length
1/2" NPT
1/2"
Shield
Wire, Tube or Strip
Loop Element
I.L.
(1 1/8")
1" Min
Model ER1000 is a xed-length, electrical resistance probe with a 1/2" NPT pipe plug. The probe
requires process isolation or process shutdown to install and a threaded pipe tting to mount. With a
diameter of 1/2", the probe is ideal for applications where space is limited. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, a 1/2" NPT pipe plug, and
a velocity shield, which are all welded in place. The insertion length (I.L.) is calculated to the end of
the shield and can be specied by the customer. For standard probes, the maximum insertion length
is given in the chart below. Several standard loop elements are available to meet your specic needs.
Specications:
Std. Length
I.L. (Max.)
5"
8"
3.08"
6.08"
12"
10.08"
18"
16.08"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER2000
Electrical Resistance Probe
Fixed Length with 3/4" NPT Pipe Plug and Loop Element
(1.6")
Std. Length
(1 1/8")
3/4"
Shield
Wire, Tube or Strip
Loop Element
I.L.
3/4" NPT
(1.2")
1" Min
Model ER2000 is a xed-length, electrical resistance probe with a 3/4" NPT pipe plug. The probe
requires process isolation or process shutdown to install and a threaded pipe tting to mount. The
probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a
3/4" NPT pipe plug, which are all welded in place. A velocity shield can be provided if required. The
insertion length (I.L.) is calculated to the end of the shield and can be specied by the customer. For
standard probes, the maximum insertion length is given in the chart below. Several standard loop elements are available to meet your specic needs.
Specications:
Std. Length
IL (max)
6"
5.13"
8"
7.13"
12"
11.13"
18"
17.13"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER2100
Electrical Resistance Probe
Fixed Length with 3/4" NPT Pipe Plug and Cylindrical Element
Shield
(1.6")
Std. Length
(4 1/8")
Cylindrical
Element
I.L.
3/4" NPT
(1.2")
1"
Min
Model ER2100 is a xed-length, electrical resistance probe with a 3/4" NPT pipe plug. The probe
requires process isolation or process shutdown to install and a threaded pipe tting to mount. The
all-welded construction allows the probe to be used in harsh environments. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a 3/4" NPT pipe plug,
which are all welded in place. A velocity shield can be provided if required. The insertion length
(I.L.) is calculated to the end of the shield or to the end of the element if a shield is not present.
Probe length can be specied by the customer. For standard probes, the maximum insertion length is
given in the chart below. Several standard elements are available to meet your specic needs.
Specications:
Probe Body - 316 Stainless Steel
Element Seal - Welded
Fill Material - Ceramic
Temperature Rating - 500F / 260C
Pressure Rating - 3000 PSI / 204 Bar
Mounting - 3/4" NPT Pipe Plug
Std. Length
IL (max)
6"
8.38"
8"
12"
10.38"
14.38"
18"
20.38"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER3000
Electrical Resistance Probe
Adjustable Length with 3/4" NPT Pipe Plug and Loop Element
(1.6")
Std. Length
(1 1/8")
Shield
Wire, Tube or Strip
Loop Element
3/4" NPT
I.L.
(2")
Model ER3000 is an adjustable-length, electrical resistance probe with a 3/4" NPT compression tting. The compression tting allows the probe to be inserted into the process to the required length.
The probe requires process isolation or process shutdown to install and a threaded pipe tting to
mount. The probe consists of an insertion rod with an element, a hermetically sealed connector, a
3/4" compression tting, and a safety nut to prevent blow out. A velocity shield can be added to the
assembly if required. The insertion length (I.L.) is calculated to the end of the shield or to the end
of the element if a shield is not present. Probe length can be specied by the customer. For standard
probes, the maximum insertion length is given in the chart below. Several standard elements are
available to meet your specic needs.
Specications:
Probe Body - 316 Stainless Steel
Element Seal - Glass or Teon
Fill Material - Ceramic
Temperature Rating - 500F / 260C
Pressure Rating - 1500 PSI / 102 Bar
Mounting - 3/4" NPT Fitting
Std. Length
IL (max)
6"
5.33"
8"
12"
7.33"
11.33"
18"
17.33"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
U NS #
C ode
375
C 1010
Description
G10100
159
316L SS
Description
S 31603
UN S #
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER3100
Electrical Resistance Probe
Adjustable Length with 3/4" NPT Pipe Plug and Cylindrical Element
Std. Length
(4 1/8")
Shield
Cylindrical
Element
(1.6")
3/4" NPT
(2")
Model ER3100 is an adjustable-length, electrical resistance probe with a 3/4" NPT compression tting. The compression tting allows the probe to be inserted into the process to the required length.
The probe requires process isolation or process shutdown to install and a threaded pipe tting to
mount. The all-welded construction allows the probe to be used in harsh environments. The probe
assembly consists of an insertion rod with an element, a hermetically sealed connector welded in
place, a 3/4" compression tting, and a safety nut to prevent blow out. A velocity shield can be added
to the assembly if required. The insertion length (I.L.) is calculated to the end of the shield or to the
end of the element if a shield is not present. Probe length can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. Several standard elements are
available to meet your specic needs.
Specications:
Std. Length
I.L. (Max.)
6"
8"
8.58"
10.58"
12"
14.58"
18"
20.58"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER3200
Electrical Resistance Probe
Adjustable Length with 1" NPT Pipe Plug and Flush Element
Std. Length
(1.6")
I.L.
View A - A
Model ER3200 is an adjustable-length, electrical resistance probe with a 3/4" NPT compression
tting combined with a 3/4" to 1" adapter. The compression tting allows the probe to be inserted
into the process to the required length. The probe requires process isolation or process shutdown to
install and a threaded pipe tting to mount. The probe assembly consists of an insertion rod with
an element, a hermetically sealed connector welded in place, a 3/4" compression tting, and a 3/4"
to 1" adapter. The adapter can not be removed from the compression tting. The insertion length
(I.L.) is calculated to the end of the element. Probe length can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. Several standard elements are
available to meet your specic needs.
Specications:
Std. Length
IL (max)
6"
8"
12"
18"
3"
5"
9"
15"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER4000
Electrical Resistance Probe
Retractable with Packing Gland and Loop Element
Std. Length
(1 1/8")
(1.6")
1" NPT
Shield
Wire, Tube or
Strip Loop
Element
(1.83")
(5.9")
I.L.
Model ER4000 is a retractable, electrical resistance probe commonly used in eld and plant applications. A specially designed packing gland is used with the probe for insertion into or retraction from
a pressurized system without a process shutdown. Standard packing material in the packing gland
is Teon. Grafoil packing can be provided if requested. When the probe element requires replacement, the packing gland assembly may be reused. (Probe packing should also be replaced at this
time.) The probe is designed to mount onto a 1" piping system, but can easily be adapted to t your
specic requirements. The probe assembly consists of a replaceable insertion rod with an element,
a hermetically sealed connector welded in place, and a packing gland. A safety chain and safety nut
are also provided to prevent blowout. A velocity shield can be added to the assembly if required. The
insertion length (I.L.) is calculated to the end of the shield or to the end of the element if a shield is
not present. Probe length can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. Several standard elements are available to meet your specic
needs.
Specications:
Std. Length
IL (max)
24"
30"
36"
42"
17.60"
23.60"
29.60"
35.60"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER4100
Electrical Resistance Probe
Retractable with Packing Gland and Cylindrical Element
Std. Length
(4 1/8")
(1.6")
1" NPT
Shield
Cylindrical
Element
(1.83")
Threads for
Safety Shield
or Safety Nut
(5.9")
(I.L.)
Model ER4100 is a retractable, electrical resistance probe commonly used in eld and plant applications.
The all-welded design allows the probe to be used in harsh environments. A specially designed packing gland
is used with the probe for insertion into or retraction from a pressurized system without a process shutdown.
Standard packing material in the packing gland is Teon, however, grafoil packing can be provided for high
temperature applications*. When the probe element requires replacement, the packing gland assembly may
be reused. (Probe packing should also be replaced at this time.) The probe is designed to mount onto a 1"
piping system, but can easily be adapted to t your specic requirements. The probe assembly consists of a
replaceable insertion rod with an element, a hermetically sealed connector welded in place, and a packing
gland. A safety chain and safety nut are also provided to prevent blowout. A velocity shield can be added
to the assembly if required. The insertion length (I.L.) is calculated to the end of the shield or to the end of
the element if a shield is not present. Probe length can be specied by the customer. For standard probes, the
maximum insertion length is given in the chart below. Several standard elements are available to meet your
specic needs.
Specications:
Std. Length
IL (max)
24"
30"
36"
42"
20.85"
26.85"
32.85"
38.85"
* Applications above 500F / 260C require the use of a high-temperature element. Contact our sales
department for further details.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER4200
Electrical Resistance Probe
Retractable with Packing Gland and Small Flush Element
Std. Length
(1.6")
(5.9")
I.L.
A
.75
A
(1.88")
View A - A
Model ER4200 is a retractable, ush-mount, electrical resistance probe ideally suited for applications where the probe element needs to be ush with the wall of the pipe. A specially designed
packing gland is used with the probe for insertion to or retraction from a pressurized system without
a process shutdown. Standard packing material in the packing gland is Teon. Grafoil packing can
be provided if requested. The probe is designed to mount into a 1" piping system, but can easily be
adapted to t your specic requirements. The probe consists of an insertion rod with an element, a
hermetically sealed connector welded in place, and a packing gland. The insertion length (I.L.) is
calculated to the end of the element. Probe length can be specied by the customer. For standard
probes, the maximum length is given in the chart below. Several standard elements are available to
meet your specic needs.
Specications:
Std. Length
IL (max)
24"
30"
36"
42"
16.22"
22.22"
28.22"
34.22"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
316
C276
ER Element Options
A0
B0
H0
Epoxy
Length
24
30
36
42
ER45
22
A0
36
375
00
N/A
00
For alloys, sizes, or other special requirements not listed, contact our sales department.
Safety clamp must be ordered separately.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER4210
Electrical Resistance Probe
Retractable with Packing Gland and Large Flush Element
Std. Length
(5.9")
I.L.
(1.6")
A
1.25"
A
(1.88")
View A - A
Model ER4210 is a retractable, ush-mount, electrical resistance probe ideally suited for applications where the probe element needs to be ush with the wall of the pipe. A specially designed packing gland is used with the probe for insertion to or retraction from a pressurized system without a
process shutdown. Standard packing material in the packing gland is Teon. The probe is
designed to mount into a 1" piping system, but can easily be adapted to t larger requirements.
The probe consists of an insertion rod with an element, a hermetically sealed connector welded in
place, and a packing gland with a 1" to 1" swage nipple. The insertion length (I.L.) is calculated to
the end of the element. Probe length can be specied by the customer. For standard probes, the maximum length is given in the chart below. Several standard elements are available to meet your specic
needs.
Specications:
Std. Length
IL (max)
24"
30"
36"
42"
16.22"
22.22"
28.22"
34.22"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER6000
Electrical Resistance Probe
Fixed Length with Flange and Loop Element
Std. Length
(1 1/8 ")
(1.6")
(1" Min.)
Shield
3/4"
Flange
Model ER6000 is a xed-length, ange-mounted, electrical resistance probe. The probe is ideally
suited for use in high pressure and/or hazardous applications where threaded ttings are not available
or not recommended. Process shutdown or process isolation is required for installation and inspection. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a ange (as specied by customer), which are all welded in place. A velocity shield can be
added to the assembly if required. A mechanical seal can also be added for additional safety. Insertion length (I.L.) is calculated to the end of the shield and, in this case, is based on a 1" total ange
thickness. Customers can specify any length required. For standard probes, the maximum insertion
length is given in the chart below. Several standard elements and ange sizes are available to meet
your specic needs.
Specications:
Std. Length
IL (max)
8"
12"
18"
24"
7.125"
11.125"
17.125"
23.125"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Description
U NS #
C ode
375
C 1010
G10100
159
538
5C r 1/2Mo
K 42544
541
9C r 1Mo
K 90941
186
410 S S
141
304 S S
Description
UN S #
316L SS
S 31603
A 12
C 276
N10276
602
Alloy 625
N06625
S 41000
419
CD A110
C11000
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER6100
Electrical Resistance Probe
Fixed Length with Flange and Cylindrical Element
Std. Length
(4 1/8")
(1.6")
Cylindrical
Element
Shield
Flange
I.L.
1" Min.
Model ER6100 is a xed-length, ange-mounted, electrical resistance probe. The probe is ideally
suited for use in high pressure and/or hazardous applications where threaded ttings are not available
or not recommended. Process shutdown or process isolation is required to install and inspect. The
all-welded construction allows the probe to be used in harsh environments. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a ange (as specied
by customer), which are all welded in place. A mechanical seal and a velocity shield can be added if
required. The insertion length (I.L.) is calculated to the end of the shield or to the end of the element
if a shield is not present. Probe length can be specied by the customer. For standard probes, the
maximum insertion length is given in the chart below and, in this case, is based on a 1" total ange
thickness. Several standard elements are available to meet your specic needs.
Specications:
Std. Length
IL (max)
8"
12"
18"
24"
10"
14"
20"
26"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER6200
Electrical Resistance Probe
Fixed Length with Flange and Flush Element
Std. Length
(1.6")
1.25"
Flange
A
I.L.
1" Min.
View A -A
Model ER6200 is a xed-length, ange-mounted, electrical resistance probe. The probe is ideally
suited for use in high pressure and/or hazardous applications where threaded ttings are not available
or not recommended. Process shutdown or process isolation is required to install and inspect. The
all-welded construction allows the probe to be used in harsh environments. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a ange (as specied
by customer), which are all welded in place. A mechanical seal can be added if required. The insertion length (I.L.) is calculated to the end the element. Probe length can be specied by the customer.
For standard probes, the maximum insertion length is given in the chart below and, in this case, is
based on a 1" total ange thickness. Several standard elements are available to meet your specic
needs.
Specications:
Std. Length
IL (max)
8"
12"
18"
24"
6"
10"
16"
22"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER7000
Electrical Resistance Probe, Retrievable with Loop Element
for High Pressure (HPTM and MHTM) Access Systems
I.L.
2"
1 1/8"
3/4"
Shield
Wire or Tube Loop
Element
Std. 6-Pin
Configuration
Small 6-Pin
Configuration
View A-A
View B-B
Model ER7000 is a xed-length, retrievable, electrical resistance probe for use with HP and
MH high pressure access systems. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a hollow plug nut, which are all welded in place. A velocity shield can be added to the assembly if required. The hollow plug nut on the probe screws into
the hollow plug of the access system. This allows the probe to be installed in the process, using a
retrieval tool and service valve, without process shutdown. The insertion length (I.L.) can range from
2.875" up to any length specied by the customer in 1/8" increments. Insertion length is calculated
by the formula:
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Several standard elements are available to meet your specic needs. Probe adaptors are available and
must be ordered separately.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrical Resistance Probe for High Pressure (HPTM and MHTM) Access Systems
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
0
1
2
3
WR40 Wire Loop - 40 mil thickness (10 mil useful probe life)
WR80 Wire Loop - 80 mil thickness (40 mil useful probe life)
TU04 Tube Loop - 4 mil thickness (2 mil useful probe life)
TU08 Tube Loop - 8 mil thickness (4 mil useful probe life)
Seal Type
1
2
3
Glass
Teon
Epoxy
Length (Round calculated length down to the nearest 1/8")
XXXX
HR
0612
375
00
01
02
03
No shield
Standard shield
Hi-velocity shield
Coupon holding shield
03
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER7100
Electrical Resistance Probe, Retrievable with Cylindrical Element
for High Pressure (HPTM and MHTM) Access Systems
1-14 UNS-2A (L.H.)
4 1/8"
A
Cylindrical Element
Shield
2"
I.L.
Std. 6-Pin
Configuration
View A - A
Small 6-Pin
Configuration
View B - B
Model ER7100 is a xed-length, retrievable, electrical resistance probe for use with HP and
MH high pressure access systems. The all-welded construction of the element makes it ideal for
harsh environments. The probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and a hollow plug nut, which are all welded in place. A velocity shield can be
added to the assembly if required. The hollow plug nut on the probe screws into the hollow plug of
the access system. This allows the probe to be installed in the process, using a retrieval tool and service valve, without process shutdown. The insertion length (I.L.) can range from 5" up to any length
specied by the customer in 1/8" increments. Insertion length is calculated by the formula:
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Several standard elements are available to meet your specic needs. Probe adaptors are available and
must be ordered separately.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrical Resistance Probe for High Pressure (HPTM and MHTM) Access Systems
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
50
J0
60
70
HR
60
0612
375
00
01
02
03
No shield
Standard shield
Hi-velocity shield
Coupon holding shield
03
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER7200
Electrical Resistance Probe, Retrievable with Small Flush Element
for High Pressure (HPTM and MHTM) Access Systems
Connector
I.L.
.75
5/8"
D
A
Insertion Rod
C
Small 6-Pin
Configuration
Epoxy Seal
View D - D
Std. 6-Pin
Configuration
View C - C
View A - A
Model ER7200 is a xed-length, ush-mount, retrievable, electrical resistance probe for use with
HP and MH high pressure access systems. These probes are ideally suited for applications
where the probe element needs to be ush with the wall of the pipe. The probe assembly consists
of an insertion rod with an element, a hermetically sealed connector, and a hollow plug nut, which
are all welded in place. The hollow plug nut on the probe screws into the hollow plug of the access
system. This allows the probe to be installed in the process, using a retrieval tool and service valve,
without process shutdown. The insertion length (I.L.) can range from a minimum of 1.75" up to any
length specied by the customer in 1/8" increments, using the formula:
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
For top-of-the-line, ush-mount monitoring, PD = 0.
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Several standard elements are available to meet your specic needs. Probe adaptors are available
and must be ordered separately.
Metal Samples Corrosion Monitoring Systems
A Division of Alabama Specialty Products, Inc.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Specications:
Electrical Resistance Probe for High Pressure (HPTM and MHTM) Access Systems
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
A
B
H
Epoxy
Length (Round calculated length down to the nearest 1/8")
XXXX
HR
0612
375
00
No shield
00
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER7210
Electrical Resistance Probe, Retrievable with Large Flush Element
for High Pressure (HPTM and MHTM) Access Systems
C
1-14 UNS-2A (L.H.)
B
C
A
1.25"
(2")
I.L.
Small 6-Pin
Configuration
View B - B
Std. 6-Pin
Configuration
View C - C
View A - A
Model ER7210 is a xed-length, ush-mount, retrievable, electrical resistance probe for use with
HP and MH high pressure access systems. These probes are ideally suited for applications
where the probe element needs to be ush with the wall of the pipe. The probe assembly consists
of an insertion rod with an element, a hermetically sealed connector, and a hollow plug nut, which
are all welded in place. The hollow plug nut on the probe screws into the hollow plug of the access
system. This allows the probe to be installed in the process, using a retrieval tool and service valve,
without process shutdown. The insertion length (I.L.) can range from a minimum of 1.75" up to any
length specied by the customer in 1/8" increments, using the formula:
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
For top-of-the-line, ush-mount monitoring, PD = 0.
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Several standard elements are available to meet your specic needs. Probe adaptors are available and
must be ordered separately.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrical Resistance Probe for High Pressure (HPTM and MHTM) Access Systems
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
C3
D3
E3
F3
S05 Flush Mount - 5 mil thickness (2.5 mil useful probe life)
S10 Flush Mount - 10 mil thickness (5 mil useful probe life)
S20 Flush Mount - 20 mil thickness (10 mil useful probe life)
S40 Flush Mount - 40 mil thickness (20 mil useful probe life)
Length (Round calculated length down to the nearest 1/8")
XXXX Length in inches, stated in 2 decimal place format
(Ex: 6 1/8" = 0612)
Element Alloy
XXX
HR
C3
0612
375
00
No shield
00
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER7220
Electrical Resistance Probe
Retrievable with Large Adjustable Flush Element
for High Pressure (HPTM and MHTM) Access Systems
B
1-14 UNS-2A (L.H.)
B
C
A
1.25"
A
C
I.L.
(2")
Small 6-Pin
Configuration
View A-A
Std. 6-Pin
Configuration
View B-B
View C-C
Model ER7220 is an adjustable-length, ush-mount, retrievable, electrical resistance probe for use
with HP and MH high pressure access systems. These probes are ideally suited for applications
where the probe element needs to be ush with the wall of the pipe to prevent any obstructions. The
probe assembly consists of an insertion rod with an element, a hermetically sealed connector, and
a hollow plug nut, which are all welded in place. The hollow plug nut on the probe screws into the
hollow plug of the access system. This allows the probe to be installed in the process, using a
retrieval tool and service valve, without process shutdown. The insertion length (I.L.) can range from
a minimum of 1.75" up to any length in 1" increments (specify lengths over 1.75" as 2", 3", 4", etc.)
specied by the customer, using the formula below. The adjustable ush element allows for a total
adjustment of 1".
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
For top-of-the-line, ush-mount monitoring, PD = 0.
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Several standard elements are available to meet your specic needs. Probe adaptors are available and
must be ordered separately.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrical Resistance Probe for High Pressure (HPTM and MHTM) Access Systems
Mounting Material
2
3
316
C276
Connector Type
1
2
Small connector
Standard connector
ER Element Options
C3
D3
E3
F3
S05 Flush Mount - 5 mil thickness (2.5 mil useful probe life)
S10 Flush Mount - 10 mil thickness (5 mil useful probe life)
S20 Flush Mount - 20 mil thickness (10 mil useful probe life)
S40 Flush Mount - 40 mil thickness (20 mil useful probe life)
Length (Round calculated length down to the nearest inch)
XXXX Length in inches, stated in 2 decimal place format
(Ex: 6" = 0600)
Element Alloy
XXX
HR
C3
0600
375
AD
No shield, adjustable
AD
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
Model ER7300
Electrical Resistance Probe, Retrievable Spiral Loop
for High Pressure (HPTM and MHTM) Access Systems
I.L.
1 1/2"
Std. 6-Pin
Configuration
View A-A
Model ER7300 spiral loop probe is a retrievable, electrical resistance probe designed for use with
both the HP and MH high pressure access systems. The element is a spiral wound strip encased
in epoxy. This approach to element construction offers several advantages over other element geometries:
High intrinsic resistance - provides highly stable readings with low susceptibility to noise.
High element strength - allows use in very high ow rate regimes such as a gas transmission.
Wide spacing of element loops - minimizes the risk of iron sulphide scaling and bridging.
While the spiral loop probe is ideally suited to fast owing, sour systems, its high stability makes it a
suitable choice for all oil and gas systems.
Insertion length (I.L.) can range from a minimum of 3.75" up to any length (in 1/8" increments)
specied by the customer, using the formula:
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrical Resistance Probe for High Pressure (HPTM and MHTM) Access Systems
Mounting Material & Connector Type
22
Epoxy
Length (Round calculated length down to the nearest 1/8")
XXXX Length in inches, stated in 2 decimal place format
(Ex: 6 1/8" = 0612)
Element Alloy
XXX
HR
22
0612
375
00
No shield
00
For alloys, sizes, or other special requirements not listed, contact our sales department.
Alloy Chart
C ode
Description
U NS #
C ode
Description
UN S #
375
C 1010
G10100
159
316L SS
S 31603
538
5C r 1/2Mo
K 42544
A 12
C 276
N10276
541
9C r 1Mo
K 90941
602
Alloy 625
N06625
186
410 S S
S 41000
419
CD A110
C11000
141
304 S S
S 30400
434
C D A 443
C 44300
Note: Not all alloys are available with all element types and seals.
ER Instrumentation
MS0500 -
MS1500E - is a hand-held, battery-powered, intrinsically safe corrosion data logger that takes
ER probe measurements and stores the data to be downloaded to your computer for
analysis.
MS2500E - is a loop-powered ER transmitter which transmits measurements to a receiver.
MS2510 Receiver
Wireless Radio Option for MS2500E
MS3500E - is a data logger used to continuously monitor ER probes in remote locations,
automatically read the probes at selected intervals, and store the readings in its
memory.
MS4500E - is a high-resolution data logger which stores vast amounts of data from ER probes.
Stored data can be downloaded to a PC or Flash drive via a USB port. Features
non-volatile Flash memory and a backlit LCD display with on-screen charting.
Return to ER menu
Metal Samples
Corrosion Monitoring Systems
Technical Specications
Model
Physical Data
Instrument Weight:
Total Weight w/ Carrying Case
and Accessories:
Instrument Dimensions:
Carrying Case Dimensions:
Operating Temperature:
Storage Temperature:
Performance Data
Measurement Type:
ER measurement using any standard ER probe type (Wire Loop,
Tube Loop, Cylindrical, Flush, Strip, etc.) w/ check reading.
Range:
0-1000 digits representing 0-100% of probe life
Resolution:
1 digit
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Two 9V Batteries
100 ft (30.48 m) *
Special Features
Accessory Items
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
Technical Specifications
Model
MS1500E - Handheld ER Corrosion Data Logger (Ordering # IN1500)
Physical Data
Instrument Weight:
Total Weight w/ Carrying Case
and Accessories:
Instrument Dimensions:
Carrying Case Dimensions:
Operating Temperature:
Storage Temperature:
Performance Data
Measurement Type:
Range:
Resolution:
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Output Specifications:
Optional:
Intrinsic Safety
Special Features
Microprocessor-based electronics
Data storage capacity of 3,100 readings on 150 different probes, with battery backup
Menu-driven interface using a 12-key keypad and a 4-line LCD display
Low-battery detection
Portable
Accessory Items
Carrying Case, 6' Probe Cable (attached), Meter Prover, Communications Cable and Connector,
Operation Manual, Corrosion Data Management Software
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
Measurements are transmitted via 4-20mA current loop. Since current loop signals are not as
sensitive to line loss as other types of data signals, the MS2500E may be located up to ten miles
away from the data receiver under proper conditions.
The MS2500E is completely loop-powered, so installation is simple. A two-wire connection is all
that is required for both instrument power and data transmission. Setup is also simple, using a set
of switches to select the probe type to be measured (wire loop, tube loop, cylindrical, etc.).
The MS2500E is housed in a NEMA rated explosion-proof and weather-proof enclosure, and the
probe cable is connected through a water-tight, explosion-proof cable gland. This makes the
MS2500E suitable for use in almost any indoor or outdoor environment.
Technical Specifications
Model
MS2500E - Loop-Powered ER Transmitter (Ordering # IN2500)
Physical Data
Instrument Weight:
Total Weight w/ Accessories:
Instrument Dimensions:
Case Specifications:
Mounting Specifications:
Operating Temperature:
Storage Temperature:
Performance Data
Measurement Type:
Range:
Resolution:
Cycle Time:
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Output Specifications:
Intrinsic Safety:
10 to 35 VDC
5 ft (1.52 m)
4-20mA Current Loop Output
Certified to CAN/CSA
STD E79-0-95 & E79-11-95
Class I, Division 1,
Groups C and D, T4
Special Features
Switch selectable probe type (wire loop, tube loop, cylindrical, etc.)
Loop powered
Accessory Items
5' Probe Cable (attached), Meter Prover, Mounting Hardware, Operation Manual
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrical Data
Power Requirements:
Intrinsic Safety:
12 to 35 VDC
Class I, Division 2 approved for hazardous area
600' to 1000'
3.09inUsing
Supplied Antenas*
Wireless
Receiver
MS2500E/MS2500L with
Wireless Transmitter
Output to
DCS/SCADA
12-30VDC
Supply
Probe
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
MS2510 Receiver
The MS2510 receiver is designed to be used with
MS2500 transmitters to provide a single channel
stand-alone system. The MS2500 transmitter is
mounted close to a corrosion monitoring probe.
Only a single twisted pair cable is required to
connect the transmitter to the MS2510 receiver.
The color touch screen of the MS2510 receiver
provides a local display of the corrosion monitoring
data received from the transmitter. The transmitter/
receiver system is especially useful where a process
monitoring computer is not readily accessible.
Transmitter-to-receiver distances up to 10,000 feet with safety barriers are possible.
The MS2510 receiver is powered by 100-240 VAC and provides the 24 VDC supply for powering the MS2500 transmitters 4-20 mA loop. The receiver processes the 4-20 mA signal to
provide a digital readout of the cumulative metal loss and the probe corrosion rate based on the
monitoring period set by the user (48 hours, 7 days, 15 days or 30 days).
The MS2510 also offers an integrated web server. This feature allows users to access the
MS2510 from any PC on the network using a standard web browser. Through this interface
users can view data and make setup changes to the MS2510.
Technical Specications
Receiver & Transmitter System
Input:
One probe
Maximum transmitter to
receiver distance:
10,000 feet
Output:
Resolution:
Mounting:
POWER SUPPLY
Voltage:
Current:
SIGNAL
Input:
Voltage:
Input Impedance:
4 - 20 mA current loop
24V DC
250 Ohms
MS2510 Receiver
Operating Temp:
32 to 122 F (0 to +50 C)
Weight:
Size:
Panel cutout:
NETWORK
Use a Crossover cable to connect the instrument directly to a PC.
Use a Straight cable to connect the instrument to a network switch or router.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
Technical Specifications
Model
MS3500E - Remote ER Data Logger (Ordering # IN3500)
MS3510E - Remote ER Data Logger w/ 4-20mA Current Loop Output (Ordering # IN3510)
Physical Data
Instrument Weight:
Total Weight w/ Accessories:
Instrument Dimensions:
Case Specifications:
Mounting Specifications:
Operating Temperature:
Storage Temperature:
Performance Data
Measurement Type:
Range:
Resolution:
Cycle Time:
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Output Specifications:
Intrinsic Safety:
Special Features
Microprocessor-based electronics
Data storage capacity of 3,100 readings, with battery backup
Menu-driven interface using a 2-key keypad and a 2-line LCD display
Low-battery detection
Accessory Items
10' Probe Cable, Meter Prover, Communications Cable and Connector, Current Loop Connector (MS3510E
only), Operation Manual, Corrosion Data Management Software
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
New!
On-screen charting
The MS4500E can store 16,000 readings per probe on up to 250 different probes (4 million total). Stored
data can be downloaded to a PC via the USB cable or downloaded directly to a USB Flash (jump)
drive. Data can be opened and charted using the provided CDMS software, or can be imported into any
standard data analysis (spreadsheet) program such as Microsoft Excel. Data can also be reviewed and
charted on the instruments LCD display for quick reference.
Technical Specications
Model
Physical Data
Performance Data
Measurement Type:
Range - Standard:
Range - High:
Resolution - Standard:
Resolution - High:
Repeatability:
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Download Method:
Four AA Batteries
200 ft (61 m)
To PC via USB cable or directly to USB Flash drive
Special Features
Accessory Items
Carrying Case, Probe Cable (1' coiled - 6' extended), USB Cable, Meter Prover, Operation Manual,
Corrosion Data Management Software
Metal Samples Corrosion Monitoring Systems
A Division of Alabama Specialty Products, Inc.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
ANODIC
SITE
Icorr
CORROSIVE SOLUTION
Fe2+
2e-
CATHODIC
SITE
H+
H2
H+
Fe
Fe2++ 2e+
2H + 2eH2
Figure 1.
The corrosion current (ICORR), generated by the flow of electrons from anodic to cathodic sites, could be
used to compute the corrosion rate by the application of a modified version of Faradays Law:
C=
ICORR x E
x 128.67
AxD
(1)
where:
C = Corrosion rate in mils per year (MPY)
E = Equivalent weight of the corroding metal (g)
A = Area of corroding electrode (cm2)
d = Density of corroding metal (g/cm3)
However, anodic and cathodic sites continually shift position, and they exist within a continuously conductive
surface, making direct measurement of ICORR impossible. Small, externally-imposed, potential shifts (E) will
produce measurable current flow (I) at the corroding electrode. The behavior of the externally imposed
current is governed, as is that of ICORR, by the degree of difficulty with which the anodic and cathodic
corrosion processes take place. The greater the difficulty, the smaller the value of ICORR, and the smaller the
value of I for a given potential shift. In fact, at small values of E, I is directly proportional to ICORR, and
hence to the corrosion rate. This relationship is embodied in the theoretically derived Stern-Geary equation:
E/I =
ba bc
2.3 ICORR (ba + bc)
(2)
The numbers ba and bc are empirical rate constants, the Tafel constants, so the relationship can be more
simply expressed as:
ICORR = I/ E x constant
(3)
The value E/ I is known as the Polarization Resistance. In principle it is most easily measured by placing
a second electrode (auxiliary) in the liquid, and connecting it to the corroding electrode (test) through an
external power supply. This is illustrated in Figure 2.
RP
T
CE
E
Rs
I
Figure 2.
LPR-2
RP
A
CE
RP = Polarization Resistance
RS= Solution Resistance
CE= Electrode Capacitance
The applied potential, in this simple type of two-electrode measurement, is required to over-come the
solution resistance as well as the polarization resistance of the corrosion reactions. Consequently, the
polarization resistance will be overestimated by I(Rs), and the corrosion rate will be underestimated to an
extent given by:
CM =
CA 2RP
(4)
2RP + I(RS)
where:
CM = Measured corrosion rate
CA = True corrosion rate
Metal Samples Corrosion Monitoring Systems has largely overcome the problem of solution resistance
error by using a three-electrode measurement (the PAIR technique). This uses separate circuits for the
measurement of I and E. The circuit in which the E measurement is made has an extremely high input
impedance, consequently solution resistance has negligible effect on the value of potential shift applied to the
test electrode. The basis of the PAIR technique is illustrated in Figure 3.
10 mV
V
Reference
Test
Auxiliary
(R)
(T)
(A)
Figure 3.
LPR-3
When a measurement is made, the PAIR instrument will initially null any residual potential
difference between the reference electrode (R) and the test electrode (T). After which, current will
flow from the auxiliary electrode (A) onto the test electrode. The flow of current, between the
auxiliary electrode and the test electrode, will increase until the test electrode potential is shifted 10
mV with respect to the reference electrode. The current (I) required to sustain the 10 mV potential shift is
proportional to the corrosion rate of the test electrode.
The polarizing voltage of 10 mV, that is used in PAIR instrumentation, has been chosen as being
well within the limits for which the linear relationship between ICORR and E/I holds. Additionally, the value
is sufficiently small as to cause no significant, or permanent disruption of the corrosion process, so that
subsequent measurements remain valid.
The instrument reading is given directly as mils per year. The constant of proportionality, incorporated into the PAIR instrumentation, is an empirical number determined by comparison of E/I values
with weight loss measurements for several hundred alloy/environment systems. This ensures a sound,
experimental basis for instrument calibration.
Individual corrosion rate measurements will show a decay characteristic, due to capacitative effects,
that exist, to some degree, at all corroding electrode surfaces. This decay pattern is illustrated in
Figure 4.
CORROSION
RATE
Ce
Tc
TIME
Figure 4.
The true value of corrosion rate is the equilibrium value (Ce) that is established after a time interval Tc. This
time lag will vary, depending on the specific characteristics of the metal/environment system, between
approximately 30 seconds and several hours. Since the decay characteristic is asymptotic, even systems
with extreme capacitative inertia will closely approach equilibrium within 15-20 minutes; so that most
practical measurements can be concluded within a 0.5-20 minute duration. A variable time cycle feature is
incorporated into most PAIR instrumentation to accommodate this capacitative time-lag.
LPR-4
Probe/Electrode Selection
Three-electrode probes are available with a triangular or linear-pin configuration, and in a concentric-ring, flush arrangement. When solution resistances reach extremely high values (10k/cm), the choice of
electrode configuration becomes important. This is due to the spreading effect produced by high resistivity
on the current field between the test and auxiliary electrode that, at some point, will allow current to impinge
on the reference electrode and displace its potential. The effect is illustrated in Figure 5.
TRIANGULAR
ELECTRODE
CONFIGURATION
R
LINEAR
ELECTRODE
CONFIGURATION
R
T
FLUSH ELECTRODE
CONFIGURATION
REFERENCE
TEST
AUXILIARY
Figure 5.
LPR-5
Clearly, a linear-pin electrode configuration is less effected by current spread than is a triangular
array. Concentric ring, flush, electrode configurations are essentially immune from current spread
effects, due to mutual interference of current fields on opposite quadrants of the disc. As an approximate guide, a triangular electrode array can be used in solutions having specific resistances up to 10k/cm,
and the linear configuration up to 50k/cm. In principle, the flush array will operate successfully as long as
the environment offers some electrolytic conductance, however, 500k/cm is a good guide to practical
working limits. Electrode configuration is, therefore, of primary importance in selecting a probe type for a
given application.
Most other criteria for probe selection relate to the physical characteristics of the system, such as
temperature and pressure ratings, and whether probe insertion/removal must be undertaken without
system depressurization. Metal Samples Corrosion Monitoring Systems offers a wide variety of
probe body styles, addressing these various needs. The simplest probe body style is the fixed length
version, an example of which is shown in Figure 6.
Typically equipped with an NPT bushing, the fixed PAIR probe is screwed into place. Probe
installation requires system depressurization, unless an isolatable side-stream device is employed.
Versions of this probe with 1" NPT, 1" NPT, and 2" NPT entry bushing are available, with a maximum
operating pressure of 3600 psi. An adjustable length version (shown in Figure 7) is also available with a
movable entry bushing that will operate up to 1500 psi.
1" NPT
Pipe Plug
LPR-6
Retractable probes, supplied with a 1" FNPT packing gland are available. Used in conjunction with a 1" ,
full-port, ball-valve these probes can be inserted and removed without system depressurization at pressure
up to 1500 psi.
Retractable probes can be supplied with a safety frame that prevents probe backout in high vibration systems, and aids the insertion/removal process at the high end of the pressure operating range
(above 150 psi).
For insertion/removal at high operating pressures, Metal
Samples Corrosion Monitoring Systems offers the retrievable
probe. This style probe can be inserted and removed, without
system depressurization, at operating pressures up to 3600
psi. To accomplish high-pressure retrieval, the probe is used
in conjunction with a special range of fittings, plugs, tools,
and valves that are discussed in the High Pressure Access
Fittings section of this catalog. The retrievable installation, a
standard for the oil and gas production industries, is illustrated in Figure 8.
ELECTRICAL
ADAPTER
HEAVY DUTY
COVER
HOLLOW PLUG
ACCESS FITTING
RETRIEVABLE
PAIR ELECTRODE
Instrumentation
Metal Samples Corrosion Monitoring Systems offers a wide range of PAIR instrumentation to suit
almost any customer application. Instrument products offered include:
Handheld Meters and Data Loggers
Field-Mounted Data Loggers
Field-Mounted Transmitters
LPR-7
Replacement Electrodes
Replacement of electrodes by the user is a convenient feature of Metal Samples Corrosion Monitoring
Systems probes. Field changes are quickly made without special tools or techniques.
Comparisons of metals and alloys under operating conditions can be conveniently and economically
accomplished. Substitution of identical fresh electrodes of the same material for badly corroded or
contaminated electrodes is a practical approach to evaluating changes in process conditions or inhibitor
effectiveness from the same starting conditions of surface quality and dimensions.
The use of the replacement electrodes for weight loss measurements is an attractive possibility for
many experimenters. The fact that both polarization and gravimetric measuring methods are made
on the same test specimen eliminates several variables from comparative evaluations.
With the 3-electrode system, surface areas of the different metals and alloys are adjusted to compensate for
variations in chemical activity and density. Thus a direct mpy meter readout is obtained in each case for the
electrodes listed.
Electrodes are sold as a single unit. In most cases, the electrodes used will be of the same metal
alloy; however, some users may wish to vary the electrodes. Each electrode is enclosed in an inhibited paper package along with a gasket. Viton gaskets are standard and supplied unless another
material is specifically requested.
Electrodes can be provided from many alloys with material supplied either by Metal Samples Corrosion Monitoring Systems or by the customer. Electrodes from the customers weld metal can be
machined by Metal Samples Corrosion Monitoring Systems. Inquiries for electrodes of special
alloys are encouraged.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
LPR Probes
LP1000 - NPT Pipe Plug & 2-Electrode Endcap
LP1100 - NPT Pipe Plug & 3 Electrodes
LP2000 - Fixed Length with NPT Pipe Plug &
2-Electrode Endcap
LP2100 - Fixed Length with 1" NPT Pipe Plug & 3-Electrode Endcap
LP3000 - Adjustable Length with 3/4" NPT Fitting & 2-Electrode Endcap
LP3010 - Epoxy Probe
LP3100 - Adjustable Length with 1" NPT Fitting & 3-Electrode Endcap
LP4000 - Retractable with Packing Gland and 2-Electrode Endcap
LP4100 - Retractable with Packing Gland and 3-Electrode Endcap
LP6000 - Fixed Length with Flange and 2-Electrode Endcap
LP6100 - Fixed Length with Flange and 3-Electrode Endcap
LP7000 - Retrievable with 2-Electrode Endcap for High Pressure (HP & MH)
Access Systems
LP7100 - Retrievable with 3-Electrode Endcap for High Pressure (HP & MH)
Access Systems
LP7210 - Retrievable with Flush-Mount 3-Electrode Endcap for High Pressure
(HP & MH) Access Systems
TF0221 - Lazaran Ag/AgCl Half-Cell Reference Electrode
TF0222/TF0220 - PAIR Laboratory Probes
Return to LPR menu
Model LP1000
Linear Polarization Resistance Probe
with NPT Pipe Plug & 2-Electrode Endcap
NPT Pipe Plug
2-Electrode Endcap
Model LP1000 is a linear polarization resistance probe commonly used in laboratory, bypass-loop,
and eld applications. The assembly consists of an NPT pipe plug (1", 1, or 2"), a two-electrode
endcap, and a six-pin military connector mounted in place. Electrodes are ordered separately. Several
standard electrodes are available to meet your specic needs.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
LP13
02
Options
000 None
20100 000 Example of Probe Orde ring #
Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP1100
Linear Polarization Resistance Probe
with NPT Pipe Plug and Three Electrodes
1" NPT Pipe Plug
3-Electrode Endcap
1" NPT
1" NPT
2" NPT
View A - A
Model LP1100 is a linear polarization resistance probe commonly used in laboratory, bypass-loop,
and eld applications. The assembly consists of a 1", 1", or 2" pipe plug, and a ve-pin military
connector mounted in place. Replaceable mounting studs can be ordered with 1" and 2" pipe plugs.
Electrodes are ordered separately. Several standard electrodes are available to meet your specic
needs.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Linear Polarization 1 NPT Pipe Plug Probe (LP13 cannot be used with replaceable mounting studs)
Linear Polarization 2 NPT Pipe Plug Probe
Linear Polarization 1 1/2 NPT Pipe Plug Probe
Probe Body Material
02
03
04
316
C.S.
C276
LP Electrode Options
10
30
LP13
02
30
100
000
None
000
Alloy Chart
Code
Description
UNS #
377
C1018
G10180
159
316L S.S.
S31603
419
CDA110
C11000
434
CDA443
C44300
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP2000
Linear Polarization Resistance Probe
Fixed Length with NPT Pipe Plug & 2-Electrode Endcap
2-Electrode Endcap
Std. Length
3/4" NPT
Pipe Plug
3/4"
I.L.
(1.2")
1" Min.
(1.6")
Model LP2000 is a xed-length, linear polarization resistance probe with an NPT pipe plug. The
probe requires process isolation or process shutdown to install and a threaded pipe tting to mount.
The probe assembly consists of an insertion rod with a two-electrode endcap, a hermetically sealed
connector, and an NPT pipe plug which are all welded in place. The insertion length (I.L.) is calculated to the end of the electrode and can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. Electrodes are ordered separately. Several standard
electrodes are available to meet your specic needs.
Specications:
Std. Length
IL (max)
6"
8"
12"
18"
5.05"
7.05"
11.05"
17.05"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP2100
Linear Polarization Resistance Probe
Fixed Length with 1" NPT Pipe Plug & 3-Electrode Endcap
3-Electrode Endcap
.90"
1" NPT
Pipe Plug
Std. Length
5/8"
A
(1.325")
I.L.
1" Min.
2.22"
VIEW A-A
Model LP2100 is a xed-length, linear polarization resistance probe with a 1" NPT pipe plug. The
probe requires process isolation or process shutdown to install and a threaded pipe tting to mount.
The probe assembly consists of an insertion rod with a three-electrode endcap, a 1" NPT pipe plug,
and a ve-pin military connector mounted in place. The insertion length (I.L.) is calculated to the
end of the electrode and can be specied by the customer. For standard probes, the maximum insertion length is given in the chart below. This maximum I.L. is based on the length of a carbon steel
electrode. Electrode lengths may vary depending on the alloy. Electrodes are ordered separately.
Specications:
Std. Length
IL (max)
8"
12"
18"
6.92"
10.92"
16.92"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy C hart
C ode
D escription
UN S #
377
C 1018
G10180
159
316L S.S.
S 31603
419
C DA110
C 11000
434
C D A 443
C 44300
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP3000
Linear Polarization Resistance Probe
Adjustable Length with 3/4" NPT Fitting & 2-Electrode Endcap
2-Electrode Endcap
Std. Length
3/4" NPT
Compression
Fitting
3/4"
I.L.
(2")
(1.6")
Model LP3000 is a linear polarization resistance probe commonly used in laboratory, bypass-loop,
and eld applications. The assembly consists of a 3/4" NPT compression tting, an insertion rod
with a hermetically sealed two-electrode endcap, and a six-pin connector welded in place. The insertion length (I.L.) is calculated to the end of the electrode and can be specied by the customer. For
standard probes, the maximum insertion length is given in the chart below. Electrodes are
ordered separately. Several standard electrodes are available to meet your specic needs.
Specications:
Std. Length
IL (max)
6"
8"
12"
18"
5.25"
7.25"
11.25"
17.25"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP3010
Epoxy Probe
I.L.
(2")
0.75"
(3.219")
Model LP3010 is a linear polarization resistance probe commonly used in laboratory, bypass-loop,
and eld applications. The probe (with additional instrumentation) can be used to monitor corrosion
rates, evaluate materials, and screen corrosion inhibitors. The assembly consists of a glass epoxy
probe with an optional 3/4" NPT nylon compression tting for insertion into the system. The studs
for mounting the electrodes and the six-pin connector are held in place by the epoxy ll material.
The maximum insertion length (I.L.) is 6.75" when the compression tting is used and 8.75" when
the tting is not used. Electrodes are ordered separately.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
3/4" NPT
Probe Body Material
7
Epoxy
Mount (PIpe Plug) Material
0
E
Epoxy
Length
11
11"
Options
LP3
20
11
000
None
000
Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP3100
Linear Polarization Resistance Probe
Adjustable Length with 1" NPT Fitting & 3-Electrode Endcap
3-Electrode Endcap
Std. Length
1" NPT
Pipe Plug
.90"
A
5/8"
A
(3.45")
I.L.
2.22"
View A - A
Model LP3100 is a linear polarization resistance probe commonly used in laboratory, bypass-loop,
and field applications. The assembly consists of a 1" NPT compression fitting, an insertion rod with
a hermetically sealed three-electrode endcap, and a five-pin military connector mounted in place.
The insertion length (I.L.) is calculated to the end of the electrode and can be specified by the customer. For standard probes, the maximum insertion length is given in the chart below. This maximum I.L. is based on the length of a carbon steel electrode. Electrode lengths may vary depending
on the alloy. Electrodes are ordered separately.
Specifications:
Probe Body - 316 Stainless Steel
Endcap Seal - Glass
Fill Material - Epoxy
Temperature Rating - 500F / 260C
Pressure Rating - 1500 PSI / 102 Bar
Mounting - 1" NPT Fitting
Std. Length
IL (max)
8"
12"
18"
5.8"
9.8"
15.8"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy Chart
C ode
Description
UNS #
377
C 1018
G10180
159
316L S.S.
S 31603
419
CDA110
C11000
434
C D A 443
C 44300
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP4000
Linear Polarization Resistance Probe
Retractable with Packing Gland and 2-Electrode Endcap
Std. Length
(1.6")
2-Electrode
Endcap
.75"
1" NPT
5/8"
I.L.
(5.9")
Model LP4000 is a retractable, linear polarization resistance probe commonly used in eld and plant
applications. A specially designed packing gland is used with the probe for insertion into or retraction from a pressurized system without a process shutdown. The packing gland is designed to mount
easily on a 1" piping system, but it can be modied for your specic mounting requirements.
The probe assembly consists of a packing gland, an insertion rod with a hermetically sealed twoelectrode endcap, and a six-pin connector welded in place. A safety chain is also provided to prevent
blowout. Standard packing material in the packing gland is Teon, however, grafoil packing can be
provided for high temperature applications. The insertion length (I.L.) is calculated to the end of the
electrode and can be specied by the customer. For standard probes, the maximum insertion length is
given in the chart below. Electrodes for the probe can be ordered separately. Several standard electrodes and probe lengths are available to meet your specic needs.
Specications:
Std. Length
IL (max)
24"
17.53"
30"
23.53"
36"
29.53"
42"
35.53"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Linear Polarization 1" Female NPT Probe, Packing Gland with Teon
Linear Polarization 1" Female NPT Probe, Packing Gland with Grafoil
Probe Body Material
22
316
44
C276
LP Electrode Options
20
Glass
Length
24
30
36
42
LP45
22
20
24
000
None
000
Alloy C hart
C ode
D escription
UN S #
375
C 1010
G10100
419
C DA110
C 11000
434
C D A 443
C 44300
159
316L S.S.
S 31603
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP4100
Linear Polarization Resistance Probe
Retractable with Packing Gland and 3-Electrode Endcap
I.L.
5.9"
1" NPT
.90"
5/8"
3-Electrode
Endcap
1 1/2"
View A - A
Std. Length
Model LP4100 is a retractable, linear polarization resistance probe commonly used in field and
plant applications. A specially designed packing gland is used with the probe for insertion into or
retraction from a pressurized system without a process shutdown. The packing gland is designed to
mount easily on a 1" piping system, but it can be modified for your specific mounting requirements.
The probe assembly consists of a packing gland, an insertion rod with a hermetically sealed threeelectrode endcap, and a five-pin military connector mounted in place. A safety chain is also provided
to prevent blowout. Standard packing material in the packing gland is Teflon, however, grafoil
packing can be provided for high temperature applications. The insertion length (I.L.) is calculated to
the end of the electrode and can be specified by the customer. For standard probes, the maximum
insertion length is given in the chart below. This maximum I.L. is based on the length of a carbon
steel electrode. Electrode lengths may vary depending on the alloy. Electrodes are ordered
separately.
Specifications:
Probe Body - 316 Stainless Steel or C276
Endcap Seal - Glass
Fill Material - Epoxy
Temperature Rating - 500F / 260C - Teflon
Grafoil available upon request
Pressure Rating - 1500 PSI / 102 Bar
Mounting - 1" Full Port Valve (Min.)
Std. Length
IL (max)
24"
30"
36"
42"
17.53"
23.53"
29.53"
35.53"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Linear Polarization 1" Female NPT Probe, Packing Gland w/ Teflon (for integral type)
Linear Polarization 1" Female NPT Probe, Packing Gland w/ Grafoil (for integral type)
Linear Polarization 1" Female NPT Probe, Packing Gland w/ Teflon (for plug type)
Linear Polarization 1" Female NPT Probe, Packing Gland w/ Grafoil (for plug type)
Probe Body M ate rial
22 316
44 C 276
LP Ele ctrode Options
10 Three- electrode plug type with 1 1/2" swage nipple
30 Three- electrode integral type
Se al Type
1 Glass
Le ngth
24 17.53" max. insertion length
30 23.53" max. insertion length
36 29.53" max. insertion length
42 35.53" max. insertion length
Options
000 None
LP45 22 30
1
24
000 Example of Probe Orde ring #
Electrode Part Number - EL412XXX2800000 (XXX - use Code in Alloy Chart)
LPR probe electrodes are replaceable and sold separately. See Electrodes.
Alloy Chart
C ode
Description
UNS #
377
C 1018
G10180
159
316L S.S.
S 31603
419
CDA110
C11000
434
C D A 443
C 44300
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP6000
Linear Polarization Resistance Probe
Fixed Length with Flange & 2-Electrode Endcap
Std. Length
1.6"
2" min.
2-Electrode Endcap
A
5/8"
3/4"
A
I.L.
Flange
View A - A
Model LP6000 is a xed-length, ange-mounted, linear polarization resistance probe. The probe
is ideally suited for use in high pressure and/or hazardous applications where threaded ttings are
not available or not recommended. Process shutdown or process isolation is required for installation and inspection. The probe assembly consists of an insertion rod with a two-electrode endcap, a
hermetically sealed connector, and a ange (as specied by customer), which are all welded in place.
Insertion length (I.L.) is calculated to the end of the electrodes and, in this case, is based on a 1 total
ange thickness. Customers can specify any length required. For standard probes, the maximum
insertion length is given in the chart below. Electrodes are ordered separately. Several standard
electrodes are available to meet your specic needs.
Specications:
Std. Length
IL (max)
12"
10.12"
18"
16.12"
24"
22.12"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
1 Flange
1 1/2 Flange
2 Flange
3 Flange
4 Flange
6 Flange
2 1/2" Flange
3/4" Flange
Probe Body Material
22
316
44
C276
LP Electrode Options
2
150 lbs.
300 lbs.
600 lbs.
1200 lbs.
1500 lbs.
900 lbs.
Seal Type
1
Glass
Length
12
18
24
LP6
22
12
000
None
000
Description
UNS #
375
C1010
G10100
419
CDA110
C11000
434
CDA443
C44300
159
316L S.S.
S31603
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all electrode types and seals.
Model LP6100
Linear Polarization Resistance Probe
Fixed Length with Flange & 3-Electrode Endcap
Std. Length
2" min.
3-Electrode Endcap
A
.90"
5/8"
A
2.22"
I.L.
Flange
View A - A
Model LP6100 is a xed-length, ange-mounted, linear polarization resistance probe. The probe
is ideally suited for use in high pressure and/or hazardous applications where threaded ttings are
not available or not recommended. Process shutdown or process isolation is required for installation and inspection. The probe assembly consists of an insertion rod with a three-electrode endcap, a
hermetically sealed connector, and a ange (as specied by customer), which are all welded in place.
Insertion length (I.L.) is calculated to the end of the electrodes and, in this case, is based on a 1" total
ange thickness. Customers can specify any length required. For standard probes, the maximum
insertion length is given in the chart below. Several standard electrodes are available to meet your
specic needs. Electrodes are ordered separately.
Specications:
Std. Length
IL (max)
12"
18"
24"
10.25"
16.25"
22.25"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Alloy C hart
C ode
D escription
UN S #
377
C 1018
G10180
159
316L S.S.
S 31603
419
C DA110
C 11000
434
C D A 443
C 44300
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP7000
Linear Polarization Resistance Probe
Retrievable with 2-Electrode Endcap
for High Pressure (HPTM and MHTM) Access Systems
1.25"
2-Electrode
Endcap
3/4"
A
(2")
I.L.
Small 6-Pin
Configuration
Std. 6-Pin
Configuration
View B - B
View A - A
Model LP7000 is a xed-length, linear polarization resistance probe for use with HP and MH
high pressure access systems. The probe assembly consists of an insertion rod with a hermetically
sealed two-electrode endcap, a hollow plug nut, and a standard six-pin connector, which are all
welded in place. The hollow plug nut on the probe screws into the hollow plug of the access system.
This allows the probe to be installed in the process, using a retrieval tool and service valve, without
process shutdown. The insertion length (I.L.) can range from 3.000" up to any length specied by
the customer in 1/8" increments, using the formula below. (This includes 1.25" for the length of the
electrode.)
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Several standard electrodes are available to meet your specic needs. Probe adaptors are also available and must be ordered separately.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
316
C276
Connector Type
1
Small connector
Standard connector
LP Electrode Options
0
Glass
Epoxy
Length (Round calculated length to the nearest 1/8")
XXXX
HL
0612
000
None
000
Alloy Chart
Code
Description
UNS #
375
C1010
G10100
419
CDA110
C11000
434
CDA443
C44300
159
316L S.S.
S31603
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP7100
Linear Polarization Resistance Probe
Retrievable with 3-Electrode Endcap
for High Pressure (HPTM and MHTM) Access Systems
2"
I.L.
Electrode
3-Electrode Endcap
.90"
A
Std. 6-Pin
Configuration
B
View C-C
View A-A
View B-B
Model LP7100 is a xed-length, linear polarization resistance probe for use with HP and MH
high pressure access systems. The probe assembly consists of an insertion rod with a hermetically
sealed three-electrode endcap, a hollow plug nut, and a standard six-pin connector, which are all
welded in place. The hollow plug nut on the probe screws into the hollow plug of the access system.
This allows the probe to be installed in the process, using a retrieval tool and service valve, without process shutdown. Several standard electrodes are available to meet your specic needs. Probe
adaptors are also available and must be ordered separately. The insertion length (I.L.) can range from
2.000" up to any length specied by the customer in 1/8" increments, using one of the following
formulas.
Top-of-the-line monitoring:
I.L. = WT + 1.75
Middle-of-the-line monitoring:
I.L. = PD + WT + 1.75 - EL
Bottom-of-the-line monitoring:
I.L. = PD + WT + 1.75 - EL
(where PD = penetration depth, WT = wall thickness,
EL = electrode length - see Alloy Chart on back)
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
316
C276
Connector Type
1
Small connector
Standard connector
LP Electrode Options
1
Glass
Length (Round calculated length to the nearest 1/8")
XXXX
HL
0612
000
None
000
Alloy Chart
Code
Description
UNS #
375
C1010
G10100
419
CDA110
C11000
434
CDA443
C44300
159
316L S.S.
S31603
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model LP7210
Linear Polarization Resistance Probe
Retrievable with Flush-Mount 3-Electrode Endcap
for High Pressure (HPTM and MHTM) Access Systems
I.L.
B
3-Electrode
Endcap
Insertion Rod
Epoxy Seal
View A-A
Flush Mount
Electrode
Std. 6-Pin
Configuration
View B-B
Model LP7210 is a xed-length, ush-mount, three-electrode, retrievable, linear polarization resistance probe for use with HP and MH high pressure access systems. These probes are ideally
suited for applications where the probe electrodes need to be ush with the wall of the pipe. The
probe assembly consists of an insertion rod, a ush-mount three-electrode endcap, and a six-pin military connector. The hollow plug nut on the probe screws into the hollow plug of the access system.
This allows the probe to be installed in the process, using a retrieval tool and service valve, without
process shutdown. The probes three-electrode endcap is lled with an epoxy seal. Electrodes are
not replaceable. The insertion length (I.L.) can range from a minimum of 1.75" up to any length
specied by the customer in 1/8" increments, using the formula:
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
For top-of-the-line, ush-mount monitoring, PD = 0.
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
316
C276
Connector Type
2
Standard connector
LP Electrode Options
4
6
Epoxy
Length (Round calculated length to the nearest 1/8")
XXXX
HL
0612
Alloy Chart
Code
Description
UNS #
375
C1010
G10100
419
CDA110
C11000
434
CDA443
C44300
159
316L S.S.
S31603
For alloys, sizes, or other special requirements not listed, contact our sales department.
Note: Not all alloys are available with all element types and seals.
Model TF0221
Lazaran Ag/AgCl Half-Cell Reference Electrode
The TF0221 Ag/AgCl Reference Electrode is of
a specially rugged design for use in severe
environmental conditions, such as high flow and
pressure regimens. Its size and thread design are
compatible with all Metal Samples Corrosion
Monitoring Systems electrochemical probes,
laboratory test cells and autoclaves systems
which use the EL412 series of pin electrodes. It
is unique in providing a stable reference potential in almost all industrial applications where
electrochemical measurements are made.
The electrode consists of a silver wire coated
with silver chloride immersed in an electrolyte of
saturated potassium chloride and silver chloride.
The half cell and electrolyte are contained in a
Teflon outer casing with a portion composed of
25% glass filled Teflon. This provides the
conductive bridge to the external sample. The
electrode assembly is attached to the probe or
extension rod by a 5 - 40 UNC internal thread to
provide a mechanically strong connection.
INSTALLATION
Locate the pin which is attached to the A line
connection on the industrial probe. This may be
done using any continuity test between the A
pin on the military connector of the probe and
one of the outside threaded pins for attaching the
electrodes.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
View A - A
3 Holes on
1.060" dia. B.C.
Each Metal Samples Corrosion Monitoring Systems laboratory probe is supplied with individual
electrode extension rods which are " in diameter and 11" in length. A 5-40 thread is located at
one rod end for electrode attachment. The other rod end is reduced to 1/16" diameter for connection
to the supplied electrical harness. Rods have a two layer FEP coating, which is covered by plastic
tubing to protect against chemical attack.
A snap-on, three-wire electrical harness connects electrode extension rods to instrument cable
through MIL environmental ttings. Connections are referenced by molded rubber knobs on harness
ttings.
The snap-on electrical harness arrangement is ideal for comparative testing of three different metals
or alloys by switching test-reference-auxiliary electrode connections. Individual electrode rods are
convenient for substitution of a calomel (or other) reference electrode into the PAIR system.
TF0222 Laboratory Probe Assembly
Model TF0222 laboratory probe is designed for insertion into a glass beaker (supplied) or retort
through an easy-release tapered Teon stopper. The stopper is equipped with Swagelok ttings
installed in three triangularly oriented " diameter holes for electrode extension rods.
Also included in the assembly are three electrode extension rods and one electrical harness.
Size: 16" high (40 cm)
Weight: 2 pounds (.9 kg)
11.00"
8.00"
Electrodes
sold separately
3.875"
All probes will be supplied with MIL environmental electrical connectors unless specically ordered
otherwise. A wide range of replaceable electrodes (ordered separately) are available to meet your
specic needs.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrodes
Metal Samples provides electrodes compatible with our
various probes and instruments, as well as those of most
other major manufacturers. Other electrodes not shown
here are also available. Electrodes are made from a variety
of materials (see Alloys list).
P/N EL400
P/N EL405
Lapped Surface
8-10 RMS
one side only
1.250
O .188
R .094
4-40 UNC-2B Threads
Surface Finish: Approx. 8 - 16 RMS
1/16
or 1/8
O 5/8
P/N EL410
P/N EL412
Typically used for 3-electrode probes.
3-48 Tap
( .005)
O .005
Tap 5-40 NC 2B
1/2
O 3/8
Length & diameter vary by alloy.
P/N MI2605
P/N MI2604
Teon compression spacer for electrochemical electrode mounting (per ASTM G5)
Teon compression gasket for electrochemical electrode mounting (per ASTM G5)
O 1/8 thru
1/4
O 1/8 thru
3/4
1/4
O 3/8
1/4
O 3/8
O 3/16
LPR Instrumentation
MS1000 -
Metal Samples
Corrosion Monitoring Systems
Probe shown in
photo not included
with corrosion meter
The MS1000 also offers a high precision zero resistance ammeter (ZRA) for measuring the
electrochemical current between electrodes. This function may be used to measure the galvanic current between electrodes of dissimilar alloys.
The MS1000 has a simple function key interface, using a 4-key keypad and a 4-line LCD display. The instrument also offers low-battery detection and an auto-shutoff feature to conserve
battery life.
Technical Specifications
Model
MS1000 - LPR Corrosion Meter (Ordering # IN1000)
Physical Data
Instrument Weight:
Total Weight w/ Carrying Case
and Accessories:
Instrument Dimensions:
Carrying Case Dimensions:
Operating Temperature:
Storage Temperature:
Performance Data
Measurement Type:
Range:
Resolution:
Cycle Time:
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Special Features
Microprocessor-based electronics
Function key interface using 4-key keypad and 4-line LCD display
Low-battery detection
Portable
Accessory Items
Carrying Case, 10' Probe Cable, Battery Charger, Lightweight Protective Case,
Meter Prover, Operation Manual
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
Technical Specifications
Model
MS1500L - Handheld LPR Corrosion Data Logger (Ordering # IN1500L)
Physical Data
Instrument Weight:
Total Weight w/ Carrying Case
and Accessories:
Instrument Dimensions:
Carrying Case Dimensions:
Operating Temperature:
Storage Temperature:
Performance Data
M e as ure me nt Type
2- Electrode
3- Electrode
Galvanic
Potential
Range
0 to 200 mpy
0 to 150 mpy
999 A
999 mV
Re s olution
0.01 mpy
0.01 mpy
1 A
1 mV
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Output Specifications:
Intrinsic Safety:
One 9V Battery
6 ft (1.83 m)
RS-232 Output in Comma-Delimited ASCII Text Format
Class I, Division 1
Groups A, B, C, and D
Temperature Code T2D
Class I, Zone 0,
Group IIC, T2D
Conforms to ANSI/UL Std. 913
Special Features
Microprocessor-based electronics
Data storage capacity of 3,000 readings on 100 different probes, with battery backup
Menu-driven interface using a 12-key keypad and a 4-line LCD display
Low-battery detection
Portable
Accessory Items
Carrying Case, 6' Probe Cable (attached), Meter Prover, 6 to 5-Pin Adapter, Galvanic Adapter,
Communications Cable and Connector, Operation Manual, Corrosion Data Management Software
Metal Samples Corrosion Monitoring Systems
A Division of Alabama Specialty Products, Inc.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
Technical Specifications
Model
MS2500L - Loop-Powered LPR Transmitter (Ordering # IN2500L)
Physical Data
Instrument Weight:
Total Weight w/ Accessories:
Instrument Dimensions:
Case Specifications:
Mounting Specifications:
Operating Temperature:
Storage Temperature:
Performance Data
Measurement Type:
Range:
Cycle Time:
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Output Specifications:
11 to 35 VDC
10 ft (3.05 m)
4-20mA Current Loop Output
Special Features
Switch selectable measurement type and cycle time
Loop powered
Accessory Items
10' Probe Cable (attached), Meter Prover, Mounting Hardware, Operation Manual
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrical Data
Power Requirements:
Intrinsic Safety:
12 to 35 VDC
Class I, Division 2 approved for hazardous area
600' to 1000'
3.09inUsing
Supplied Antenas*
Wireless
Receiver
MS2500E/MS2500L with
Wireless Transmitter
Output to
DCS/SCADA
12-30VDC
Supply
Probe
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
MS2510 Receiver
The MS2510 receiver is designed to be used with
MS2500 transmitters to provide a single channel
stand-alone system. The MS2500 transmitter is
mounted close to a corrosion monitoring probe.
Only a single twisted pair cable is required to
connect the transmitter to the MS2510 receiver.
The color touch screen of the MS2510 receiver
provides a local display of the corrosion monitoring
data received from the transmitter. The transmitter/
receiver system is especially useful where a process
monitoring computer is not readily accessible.
Transmitter-to-receiver distances up to 10,000 feet with safety barriers are possible.
The MS2510 receiver is powered by 100-240 VAC and provides the 24 VDC supply for powering the MS2500 transmitters 4-20 mA loop. The receiver processes the 4-20 mA signal to
provide a digital readout of the cumulative metal loss and the probe corrosion rate based on the
monitoring period set by the user (48 hours, 7 days, 15 days or 30 days).
The MS2510 also offers an integrated web server. This feature allows users to access the
MS2510 from any PC on the network using a standard web browser. Through this interface
users can view data and make setup changes to the MS2510.
Technical Specications
Receiver & Transmitter System
Input:
One probe
Maximum transmitter to
receiver distance:
10,000 feet
Output:
Resolution:
Mounting:
POWER SUPPLY
Voltage:
Current:
SIGNAL
Input:
Voltage:
Input Impedance:
4 - 20 mA current loop
24V DC
250 Ohms
MS2510 Receiver
Operating Temp:
32 to 122 F (0 to +50 C)
Weight:
Size:
Panel cutout:
NETWORK
Use a Crossover cable to connect the instrument directly to a PC.
Use a Straight cable to connect the instrument to a network switch or router.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
Technical Specifications
Model
MS3500L - Remote LPR Data Logger (Ordering # IN3500L)
MS3510L - Remote LPR Data Logger w/ 4-20mA Current Loop Output (Ordering # IN3510L)
Physical Data
Instrument Weight:
Total Weight w/ Accessories:
Instrument Dimensions:
Case Specifications:
Mounting Specifications:
Operating Temperature:
Storage Temperature:
Performance Data
M e as ure me nt Type
2- Electrode
3- Electrode
Galvanic
Potential
Range
0 to 200 mpy
0 to 150 mpy
999 A
999 mV
Re s olution
0.01 mpy
0.01 mpy
1 A
1 mV
Cycle Time
1 min to 99 hrs
1 min to 99 hrs
1 min to 99 hrs
1 min to 99 hrs
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Output Specifications:
Intrinsic Safety:
Special Features
Microprocessor-based electronics
Data storage capacity of 3,000 readings, with battery backup
Menu-driven interface using a 2-key keypad and a 2-line LCD display
Low-battery detection
Accessory Items
10' Probe Cable, Meter Prover, 6 to 5-Pin Adapter, Galvanic Adapter, Communications Cable and Connector,
Current Loop Connector (MS3510L only), Operation Manual, Corrosion Data Management Software
Metal Samples Corrosion Monitoring Systems
A Division of Alabama Specialty Products, Inc.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Specialized Monitoring
New! Remote Corrosion Monitoring Telemetry System
New! Wireless Radio Option for MS2500E/MS2500L
Probes:
Modular Probe System
Sand (Erosion) Probe
Remote Alarm Actuator / Indicator for Sand Probes
Bio-Probe
BIoGEORGE TM
nanoCorrTM Coupled Multielectrode Sensor (CMS)
Hydrogen Probe (Retractable)
Hydrogen Probe (for High Pressure Access Systems)
Instrumentation:
MS3112
Metal Samples
Corrosion Monitoring Systems
Once the telemetry system is in place, just log in to the provided website to view your data.
Above: Sample data as viewed on the Internet from a corrosion probe connected to the telemetry system.
Specications
Base Station
Power:
Enclosure:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrical Data
Power Requirements:
Intrinsic Safety:
12 to 35 VDC
Class I, Division 2 approved for hazardous area
600' to 1000'
3.09inUsing
Supplied Antenas*
Wireless
Receiver
MS2500E/MS2500L with
Wireless Transmitter
Output to
DCS/SCADA
12-30VDC
Supply
Probe
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Bio-probe replacement sensors, for sequential sampling of bioactivity, are constructed in Delrin and AISI 316L stainless steel. Bio
sample elements (ordered separately) are available in either carbon
steel or brass. These sensors can be used with any of the upper body
modules, and are rated at 3600 psi and 400F.
Linear Polarization Resistance (LPR) replacement sensors are available in the pin and flush
style, utilizing the three-electrode configuration. The upper sensor body is constructed of AISI
316L stainless steel. The sensing elements for these units are available in AISI 1018 carbon steel
only for the flush configuration; the pin type configuration utilizes screw-on electrodes (ordered
separately), that are available in a wide range of metallurgies.
Replacement galvanic sensors are also available with screw-on electrodes. These can be used to
monitor the effect of dissimilar metal couples and changes in redox potentials.
Retractable bodies are constructed of AISI 316L stainless steel, and are designed for use in
conjunction with a 1", full-port, ball-valve; attachment to the valve is effected via a 1" FNPT
packing gland. These items are designed for use up to 1000 psi and 400F. Standard probes are
available with an overall length of 32" to 35" and a travel of 25" to 28", depending on the
particular sensor used. The ER retractable body can be used in conjunction with the full range of
electrical resistance and bio-probe sensors; the LPR retractable body can be used with the full
range of LPR and bio-probe sensors.
Retrievable bodies are compatible with high pressure access systems produced by most major
manufacturers, including Metal Samples Corrosion Monitoring Systems proprietary (MH) and
generic (HP) systems. These items are constructed from duplex stainless steel and can be used
up to 3600 psi and 400F. In conjunction with a length extender and replacement sensor, standard
insertion lengths ranging from 1.5" to 11" are available, any given probe having a length
adjustment over a 2" range. The ER retrievable body can be used in conjunction with the full
range of electrical resistance and bio-probe sensors; the LPR retrievable body can be used with the
full range of LPR and bio-probe sensors.
L1 Extender
L2 Extender
High Pressure Modular
Upper Body Assembly
L3 Extender
Model HCA200
Bio-probe
Model HCA200 bio-probe was developed as a type of
Robbins Device. Its purpose is to improve the sampling technique employed for assessment of biological
activity. Conventional eld methods for bio sampling
are to take a bulk liquid sample of the process uid
and analyze this using any number of techniques in
order to determine the presence of bacteria.
The main problem with this approach is that most of
the harmful species of bacteria (sulfate reducers) are
sessile and grow as colonies on the internal surfaces of
the pipeline or vessel. Bulk uid samples only provide information on those bacteria which are in
the ow and not apt to cause damage. Therefore to help prevent signicant damage before it can
occur, pipe wall monitoring is needed which can show signs of biological activity when the colonies
are established.
The concept of the bio-probe is to provide a series of (six) removable sample elements which are
positioned via the probe body to be ush with the pipe or vessel wall. This allows a growth area
for those bacteria which are going to colonize on the wall. The elements may be removed from the
probe at regular intervals, and biological activity may be determined by several laboratory methods. Through regular monitoring, the operator will be alerted at the earliest stages of sessile colony
growth so that treatment/actions may be taken.
Actual determination of biological activity is beyond the Metal Samples scope of supply, however
there are several laboratory methods used in determining biological activity. The simplest is through
Serial Dilution Broth Bottles. An initial sample is obtained by transferring the deposit from the bio
element (scraped with a knife blade) to bottles which contain nutrient material for bacterial growth.
By diluting the sample and allowing culturing time, bacterial presence can be determined. (There are
bottles specic for sulfate reducers, aerobic and anaerobic bacteria.)
More sophisticated techniques include ATP Photometry and epiuorescence microscopy. These offer
far better resolution than serial dilution and are more quantitative, but require expensive equipment
and trained personnel - these measure the total biological activity rather than sulfate reducers only.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
1
2
3
8
4
7
(2) SET SCREW
10-32 S/S
9
(6) SET SCREW
10-32 S/S
D escription
Material
Carbon steel
O-ri ng
Vi ton
Solid plug
316
Access fitti ng
Carbon steel
Delri n
Bacteri a fi xture
316
O-ri ng
Vi ton
Mi ld steel or brass
Item No.
BIoGEORGETM
Biofilm Activity Monitoring System
Metal Samples Corrosion Monitoring
Systems in cooperation with Structural
Integrity Associates, Inc., now offers the
BIoGEORGETM system - a simple,
rugged, dependable system for real-time
monitoring of:
The Problem
Microbiologically Influenced Corrosion (MIC) is a significant degradation mechanism in nuclear and fossilfueled power plants, chemical processing, refineries, pulp and paper, oil and gas production and distribution
and the armed services. Essentially all cooling water and process water applications may be susceptible to
MIC. Further, biological fouling, which is always a precursor to MIC, can reduce the efficiency of heat
exchangers and fluid distribution systems and can interfere with water-based processes.
The most common approach to mitigation of MIC is chemical treatment. Chemical costs for a large process
plant are often on the order of $1,000,000 per year. Chemical toxicity is always a concern for plant
personnel and the environment. This results in close scrutiny and control of effluents and chemical inventories
by regulators, environmental agencies, and plant owners.
The Solution
The BIoGEORGE system was developed to provide online
and real-time indications of biofilm activity on typical metallic
surfaces. The probe is designed and operated so that
microorganisms in the environment are encouraged to settle
on probe surfaces well before they settle on heat exchanger
tubes or piping.
Probe status is indicated on the integrated electronics
enclosure by an LED display (red light/green light).
By closely tracking biofilm activity on the probe, the operator
is alerted to the need to treat the system, to assess the
effectiveness of a treatment, to schedule maintenance
activities, or to optimize chemical treatments.
The System
The system consists of a probe, its integrated electronics, interconnecting cable, display software, User's
manual, and product support.
The probe is installed into a piping system, heat exchanger water box, cooling tower, or side stream via a 2inch threaded connection. Special probes can also be built for "hot tap type fittings or flow-through probes.
The unit operates on a 110 or 220 VAC and has built-in battery backup.
System data can be downloaded to the user's PC. Software is included with the system for analyzing the
data and creating detailed trend plots.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
nanoCorr
TM
nanoCorrTM Analyzers
Specifications for nanoCorrTM CMS Analyzers and
Corrosion Monitoring System:
Number of independent probes for simultaneous
measurements: up to 12
Number of electrodes on each probe: up to 100
Number of pH or ORP electrodes: up to 3 (S-Models
only)
Number of channels to receive analog signals from other
meters such as humidity, pressure or flow pressure
transducers: up to 3 (S-Models only)
Corrosion current accuracy: <10 pA depending on noise of
environments
Corrosion rate accuracy: <10 nm/year or ~4x10-4 mil/
year for typical applications
Number of channels for probe potentials or corrosion
potentials: up to 12
Temperature channel: 1
RS-232 (with up to 50' cable) or RS-485 (with up to 4000' cable) connection between the corrosion
analyzer and a computer.
Dimensions (H x W x D): 120 mm x 350 mm x 260 mm.
Typical weight: 12 lb (5.5 kg).
Operating environment: 0 to 50oC.
Power supply: 120 V 10% or 120V/220 V10%; 45 to 65 Hz frequency.
Maximum sampling rate: <30 seconds for a 50-electrode-probe.
* Specifications may be changed at manufacturers discretion without notice or at customers request.
Soil
Oil-water mixture
Crevice corrosion
General corrosion (most types)
Oil-water mixture
Under coating
Exposed electrodes increase the sensing signal for an extremely low corrosion rate and reduce the effect of
crevice between the electrodes and the insulation materials. An exposed electrode can be painted with
coatings and be used for undercoating corrosion monitoring.
CMS Probes for High Temperatures and High Pressures
Typical Applications:
Quantitative or Qualitative Corrosion Monitoring of:
Pitting corrosion
Crevice corrosion
General corrosion (most types)
in the following environments:
Super critical water systems
Furnaces
Steam generators
Fireside of boilers
High pressure pipelines
Flue gas stacks
High temprature and/or high pressure reactors
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Model SP7000
Sand Probe
for High Pressure (HPTM and MHTM) Access Systems
Access Fitting
with Appropriate Size Tee
1/4" x 4" Nipple Sch 80
(Optional)
Sand Probe
Pressure Gauge
(Optional)
Shut-Off Valve
(Optional)
(HP model shown here)
Model SP7000 sand probes are used to detect erosion in ow lines caused by abrasive particles such
as sand. One end of the probe is attached to a tee-type, high pressure access tting with a solid plug
by means of a sand probe nut. The other end is a sealed, thin-walled tube placed within the process
stream to be exposed to particulate owing through the system. (To minimize the effects of corrosion
and thus more accurately detect erosion within the stream, the exposed element is made of stainless
steel.) As particulate impinges on the surface of the sensing element, a hole is eventually eroded
through the element. Once penetration has occurred, the system pressure then travels up the tube,
into the access tting body, and through a nipple and valve to a pressure gage assembly. The pressure
gage detects that the element has been breached. If required, electronic pressure sensors can be connected to alarm systems to signal the exact moment when failure occurs. The insertion length (I.L.)
can range from 3 3/8 up to any length specied by the customer in 1/8 increments.
Specications:
Description
HA700603
HA700603
Pressure Gauge
HA700645
HA700644
Solid Plug
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Sand Probe for High Pressure (HPTM and MHTM) Access Systems
Mounting Material
2
4
U
316
C276
Duplex 2205
Tube Material
2
4
U
316
C276
Duplex 2205
Tube Wall Thickness
1
2
3
.016
.028
.035
Length (Round calculated length down to the nearest 1/8")
XXXX Length in inches, stated in 2 decimal place format
(Ex: 6 1/8" = 0612)
SP
0612
For alloys, sizes, or other special requirements not listed, contact our sales department.
Access Fitting
Tee Size
1/4"
1/2"
3/4"
1"
Valve
316 SS
Part No.
Part No.
HA700022158
HA700023158
HA700027158
HA700029158
HA700018158
HA700019158
HA700020158
HA700021158
Length
Seal Material
Alloy Code
IQN ---
---- X ----
---- X ----
---- X ----
---- XXX
1 - 1.75"
2 - 2.75"
3 - 3.75"
4 - 4.75"
5 - 5.50"
6 - MH (3.50")
0 - N/A
1 - 1/8" - 27 NPT
2 - 1/4" - 18 NPT
3 - 3/8" - 18 NPT
4 - 1/2" - 14 NPT
5 - 3/4" - 14 NPT
6 - 3/8" - 24 UNF - 2B
7 - 7/16" - 20 UNF - 2B
8 - 1/2" - 20 UNF - 2B
9 - 9/16" - 18 UNF - 2B
A - 5/8" - 18 UNF - 2B
0 - N/A
1 - Viton o-ring /
Teon backing ring
2 - Ethylene propylene /
Teon backing ring
3 - Kalrez o-ring /
Teon backing ring
4 - Hydrin o-ring /
Teon backing ring
5 - Nitrile o-ring /
Teon backing ring
6 - Teon o-ring /
Teon backing ring
158 - 316 SS
A12 - C276
Model PR6573158
Remote Alarm Actuator / Indicator (RAAI)
for use with Sand Probes
End Knob
RAAI Body
Stem
RAAI Body
Input
Access
Fitting
Output
Exhaust
Port
RAAI
Adaptor
Stem
Input
Exhaust
Port
RAAI
Body
Stem
RAAI Adapter
RAAI
Adapter Stem
1/2" - 14 NPT
1/4" - 18 NPT
Sand
Probe
Sand Probe
Shut-Off Valve
(Optional)
Output
End Knob
RAAI Body
Direct Mount
Remote Mount
Model PR6573158 is a remote alarm actuator / indicator (RAAI) which can be used with a sand
probe to indicate when erosion penetrates the probe. The RAAI may be mounted directly on the
probe or may be mounted remotely to a tee type access tting body which is connected to the probe.
As a sand probe is exposed to the ow of a system, a hole is eventually eroded through the
probeselement. Once penetration has occurred, the system pressure travels through the sand probe
body andinto the RAAI Adapter Stem, which pushes out the End Knob to its extended position,
revealing ared indicator on the RAAI Body Stem.
To establish remote alarm activation, a control pressure must be applied at the RAAI Input connection. When the end knob is retracted, the RAAI Body Stem blocks the Input control pressure and
bleeds the Output control pressure through the Exhaust Port. Various alarm components/devices
maybe connected to the RAAI Output to remotely indicate when erosion penetrates the sand probe.
An example of this would be a pressure switch connected to the Output which when triggered would
activate a remote alarm. For a replacement seal kit order part # KR1012834.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Model HY4000
Hydrogen Probe
Retractable with Packing Gland
Temperature Gauge
Bleed Valve
Packing Gland
Assembly
Hydrogen Element
Assembly
PS5589158377XX
Sensing Element
Specifications:
Probe Body - 316 Stainless Steel
Temperature Rating - 500F / 260C
Pressure Rating - 1500 PSI / 102 Bar
Mounting - 1" Full Port Valve (Min.)
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Bleed Valve
HY7001
HY7000
Non-Intrusive
Hydrogen Housing
HA103001XXXXX
Hollow Plug
Assembly
Hydrogen Sensing
Element
HA103158377XX
Model HY7000 and HY7001 are high pressure hydrogen probes which can be used for pressures up to
3600 psi. Hydrogen probes are commonly used for monitoring hydrogen permeation in steels, which
could lead to embrittlement, blistering, and decarburization resulting in the failure of the material.
The HY7000 probe assembly consists of three subassemblies: the gauge assembly, the hollow plug assembly, and the sensing element assembly. The gauge assembly consists of a gauge body, a pressure
gauge (0-40 psi), a temperature gauge, and a bleed valve. The sensing element on the HY7000 probe
is about 3 inches long and consists of a thin-walled tube which is sealed from the process and allows
nascent hydrogen to permeate. The minimum insertion length (I.L.) of the probe is 6 inches and can be
ordered in 1 inch increments.
The HY7001 housing can be machined to t the at surfaces of tanks or radiused to t pipe diameters.
The HY7001 consists of two subassemblies: the gauge assembly and the non-intrusive housing that can
be welded directly to the exterior of the pipe wall or vessel.
Gauge Assembly Parts
Specications:
Part No.
Description
PS5509
PR6441158
Pressure Gauge
PR6032
Temperature Gauge
PR6034
Bleed Valve
PS5603158
HA103158377
XX
Length in inches (Ex: 6" = 06). Available in 1" increments starting at 6".
XX
For alloys, sizes, or other special requirements not listed, contact our sales department.
Length formula:
I.L. = PD + WT + 1.75"
(where PD = penetration depth, WT = wall thickness)
Note: Formula valid for access tting heights of 5.25" (HP) and 5.5" (MH).
C1018
A350 LF2
Pipeline Size
1
2
3
4
5
6
7
8
2"
3"
4"
6"
8 - 10"
12 - 18"
20 - 26"
Flat
Gauge Block / Rod Assembly
HA103001
C25
0
1
Not included
Included
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
Technical Specifications
Model
MS3112 - Hydrogen Penetration Monitoring System (Ordering # IN3112)
Physical Data
Instrument Weight:
Total Weight w/ Accessories:
Instrument Dimensions:
Performance Data
Measurement Type:
Range:
Hydrogen Penetration
Switch Selectable Ranges from 10A to 5000A
Electrical Data
Power Requirements:
Output Specifications:
Special Features
Accessory Items
Meter Prover, AC Power Cable, Operation Manual, 2GB Compact Flash Card (card is included in accessory
kit and not installed in the instrument), USB Cable, PC Software
Hydrogen Patch Probe (sold separately)
Reference and
Auxiliary Electrodes: Hastelloy C-276
Working Electrode:
Electrolyte:
Temperature Range:
-10F to +290F
Hydrogen Penetration Monitoring System and Hydrogen Patch Probe are trademarks of Metal Samples Corrosion Monitoring Systems.
Teflon is a registered trademark of Dupont. Viton and Kalrez are registered trademarks of DuPont Dow Elastomers.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
The access fitting body is the specialized pipe fitting which is permanently attached to the process plant vessel or pipework. Access fitting bodies can be welded or flange-mounted.
The plug assembly is the carrier for the installed device and, depending on the type of device
being used, a solid plug assembly or a hollow plug assembly is selected. The plug assembly screws
into the access fitting body and seals the bore of the fitting to contain line pressure.
The access fitting body together with its plug assembly, and cover (designed to protect the external thread) is known as an access fitting assembly.
The retrieval tool and service valve are the components which are required to perform the online
installation and retrieval of the plug assembly. With the plug assembly removed during the retrieval
procedure, the service valve is used to contain line pressure. One service valve and one retrieval tool
may be used to maintain a number of access fitting assemblies.
A variety of different devices have been designed for use with high pressure access systems. The
following equipment can typically be installed into process lines using standard access fitting
assemblies:
Corrosion Coupons
Electrical Resistance Probes
Linear Polarization Probes
Hydrogen Probes
Biological Probes
Erosion Probes
Thermowells
Sacrificial and Impressed Current Anodes
Using access fitting bodies which incorporate a side-tee, the following functions can be additionally undertaken:
Chemical Injection
Process Sampling
Sand Monitoring
Metal Samples Corrosion Monitoring Systems offers two different styles of high pressure access
systems; the HP System and the MH System. The HP System is the generic design and is widely
used throughout the world. This system is compatible and interchangeable with access fitting equipment
produced by other major manufacturers.
The MH System is a proprietary design of Metal Samples Corrosion Monitoring Systems and incorporates a number of unique and patented features which are an improvement to the generic HP System
design:
Acme style plug threads, reducing the risk of galling
Positive alignment grooves, allowing orientation of weight-loss coupons
A metal-to-metal back-up seal to prevent leakage
Metal Samples Corrosion Monitoring Systems Retrieval Tool and Service Valve are compatible with
both HP and MH Access Fitting Assemblies, but plug assemblies are not interchangeable between the
two systems.
Access Systems - 2
Retrieval Tool
Used to install and retrieve
Plug Assembly together with
its attached monitoring
/injection device while the
system is operating at
pressure.
Service Valve
Used to control pressure in
the Retrieval Tool and to
contain line pressure during
retrieval operation.
Covers
Designed to protect the external
threads of the access fitting body.
Plug Assembly
Retrievable carrier for monitoring / injection
devices. Seals the bore of the access fitting body
during normal operation.
Access Systems - 4
Plug Assemblies
The Plug Assembly is the retrievable carrier which holds corrosion monitoring, chemical injection, or
various other devices which may be installed through the access fitting. There are two distinct types of
plug assemblies - the Solid Plug and the Hollow Plug (see HP and MH Plug Assemblies sections).
The plug assembly screws into the bore of the access fitting body and is designed to seal the fitting
against line pressure. When tee type access fittings are being used, a pipe plug or nipple and shut-off
valve is additionally required to seal the fitting.
The standard material of construction for the plug assembly is 316 Stainless Steel. It should be noted
that when stainless steel or duplex materials are specified for the access fitting body, the plug assembly
should be specified to be Nitronic 60 to prevent thread galling.
All plug assemblies are individually pressure tested at the factory and are rated for operation at 3600
psi. The operating temperature range for standard plug assemblies is -50F (-45C) to 350F (176C),
but this range can be extended by use of alternative sealing materials.
MH plug assemblies incorporate the following innovative design features which distinguish them from
HP plug assemblies and plug assemblies available from other major manufacturers.
A quick stab collet to facilitate easy attachment to the retrieval tool during removal and
installation of the plug.
A coarse ACME plug thread to minimize the risk of galling or plug fouling.
A keyway feature (on solid plugs) to permit reproducible accurate orientation of installed
hardware, coupon equipment, and injection nozzles.
A metal-to-metal back-up seal to minimize leakage, even if access fitting assembly is
subjected to high temperatures.
Solid Plugs
Solid plugs carry coupon holders, injection/sampling systems, sand probes, and bioprobes
A set screw arrangement is used with MH solid plugs to attach these devices for operation. With HP
solid plugs, the solid plug nut is unscrewed from the base of the plug and replaced by the device being
installed. A left-hand thread is used to ensure that installed devices do not become loose during the
retrieval procedure.
Hollow Plugs
Hollow plugs are used with electrical resistance (E/R) probes, linear polarization resistance (LPR)
probes, and hydrogen probes.
To connect these devices with HP and MH hollow plugs, the hollow plug seal nut is removed and the
monitoring device is screwed into the female thread in the base of the hollow plug. A left-hand thread is
used. Access is allowed through the top of the hollow plug for electrical connections to be made directly
to probes for the purpose of taking readings.
Access Systems - 5
Protective Covers
Protective covers are designed with internal threads which mate with the access tting body and
are recommended to prevent damage to the ttings exterior thread. In addition, they protect the
surfaces against which the service valve seals during retrieval operations.
Heavy Duty Pressure Rated Covers
Heavy duty pressure rated covers are manufactured as standard in AISI 1018 and are supplied
with a paint coat nish suitable for the most aggressive environments. Covers are individually
pressure tested for a pressure rating of 4000 psi and are available with an optional bleed valve
and/or pressure gauge.
Covers are available with or without a center hole. Center holes are required when an external
sensor connection is required to be permanently installed. Covers with an unthreaded 1 3/8" (3.5
cm) diameter center hole are required for installations where mechanical Hydrogen Probes are
installed. Covers with a 1/2" NPT center hole are required where continuous monitoring of electrical probes is required. Connection of an electrical probe to a permanent monitoring instrument
requires the use of a probe adapter that extends through the 1/2" hole in the cover. The probe
adaptor must be ordered separately.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Model HP1000
Flareweld
Model HP2000
Buttweld
Model
HP1000 Flareweld
HP2000 Buttweld
HP3000 Socketweld
HP4000 NPT
Model HP5000
ANSI Flange RJ
Model HP3000
Socketweld
Model HP4000
NPT
Height (in)
Weight (lbs)
5.25
5.25
6.25
6.25
5.5
4.5
4.5
4.5
Model HP6000
ANSI Flange RF
Model HP7000
API Flange
Flange Siz e
Height (in)
Weight (lbs)
150#
300#
4/600#
9/1500#
2500#
5.25
5.25
6.25
6.25
6.25
10.50
11.50
15.25
30.75
40.00
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Tee Types
Model HP1100
Flareweld
Model HP2100
Buttweld
1/4" T
Model HP3100
Socketweld
1/2" T
3/4" T
Model HP5100
ANSI Flange RJ
Model
Flange
Siz e
150#
HP5100
ANSI
Flange RJ
HP6100
ANSI
Flange
RF
HP7100
API
Flange
Model HP4100
NPT
Height
(in)
6.25
1" T
Model HP6100
ANSI Flange RF
1/4 " T
1/2" T
Model HP7100
API Flange
3/4" T
Height
(in)
7.25
Weight
(lbs)
10.00
1" T
Height Weight
(in)
(lbs)
7.25
10.50
300#
5.25
11.50
7.25
11.75
7.25
12.00
7.25
12.00
4/600#
6.25
12.75
7.25
13.00
7.25
13.00
7.25
13.00
9/1500#
6.25
25.75
8.25
26.00
8.25
26.25
8.25
26.50
2500#
150#
6.25
5.25
40.20
9.75
8.25
7.25
40.50
10.00
8.25
7.25
40.40
13.00
8.25
7.25
40.75
13.00
300#
5.25
11.50
7.25
11.75
7.25
17.00
7.25
17.00
4/600#
6.25
12.75
7.25
13.00
7.25
18.00
7.25
18.00
9/1500#
6.25
25.75
8.25
26.00
8.25
38.00
8.25
38.00
2500#
2000#
6.25
6.25
40.10
15.75
8.25
7.25
40.50
18.00
8.25
7.25
45.50
18.00
8.25
7.25
45.50
18.00
3/5000#
6.25
31.00
8.25
38.00
8.25
38.00
8.25
38.00
10000#
6.25
40.50
8.25
45.50
8.25
45.50
8.25
45.50
Model MH2000
Buttweld
Model MH1000
Flareweld
Model
Height (in)
Weight (lbs)
MH1000 Flareweld
5.5
MH2000 Buttweld
5.5
Model MH5000
ANSI Flange RJ
Model MH6000
ANSI Flange RF
Model MH7000
API Flange
Flange Size
Height (in)
Weight (lbs)
150#
5.5
11
300#
5.5
13
4/600#
5.5
14
9/1500#
5.5
27
2500#
6.5
42
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Tee Types
Model MH2100
Buttweld
Model MH1100
Flareweld
1/4 T
1/2 T
3/4 T
1 T
Model
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
MH1100 (Flareweld)
7.50
11
7.50
11
7.50
11
7.50
11
MH2100 (Buttweld)
7.50
11
7.50
11
7.50
11
7.50
11
Model MH5100
ANSI Flange RJ
Model
MH5100
ANSI
Flange RJ
MH6100
ANSI
Flange RF
MH7100
API
Flange
Flange
Size
Model MH6100
ANSI Flange RF
1/4 T
Model MH7100
API Flange
1/2 T
3/4 T
1 T
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
Height
(in)
Weight
(lbs)
150#
7.50
15
7.50
15
7.50
15
7.50
15
300#
7.50
17
7.50
17
7.50
17
7.50
17
4/600#
7.50
18
7.50
18
7.50
18
7.50
18
9/1500#
7.50
31
7.50
31
7.50
31
7.50
31
2500#
7.50
46
7.50
46
7.50
46
7.50
46
150#
7.50
15
7.50
15
7.50
15
7.50
15
300#
7.50
17
7.50
17
7.50
17
7.50
17
4/600#
7.50
18
7.50
18
7.50
18
7.50
18
9/1500#
7.50
31
7.50
31
7.50
31
7.50
31
2500#
7.50
46
7.50
46
7.50
46
7.50
46
2000#
7.50
18
7.50
18
7.50
18
7.50
18
3/5000#
7.50
31
7.50
31
7.50
31
7.50
31
10000#
8.50
46
8.50
46
8.50
46
8.50
46
HOLLOW PLUG
BODY
PRIMARY PACKING
HOLLOW PLUG NUT
SET SCREWS
PROBE PACKING
Part No.
Material
HA700167
Plastic
Pipe Plug
Hollow Plug Body
Anti-Gall Coating
Primary Packing
HA700300158
316 S S
HA700266785
PTFE (25% G)
HA700302158
316 S S
09158E1032ST0187
316 S S
HA700277785
PTFE (25% G)
HA700311158
316 S S
Set Screws
2 required
Probe Packing
Hollow Plug Bore
Sealing Nut
PIPE PLUG
Material
Pipe Plug
Solid Plug Body
HA700697158
316 S S
HA700006158
316 S S
O-Ring
HA700600834
Viton
Primary Packing
HA700266785
PTFE (25% G)
O-RING
PRIMARY PACKING
SOLID PLUG NUT
SET SCREW
Part No.
Set Screw
HA700210158
316 S S
09158E1032ST0187
316 S S
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
ACME Thread
Metal to Metal
Seal
4
5
ACME Thread
1
2
3
ACME Thread
Item Description
6
8
Orientation
Keyway
Material
HA700303158
316 SS
PR6280834
Viton
Hollow Plug
Body
O-Ring
High Pressure
Probe Packing
HA700277785
25% GF
Teflon
Set Screw
09158E1032ST0187
316 SS
HA700311158
316 SS
Orientation Key
Part No.
Metal to Metal
Seal
ACME Thread
Item Description
1
2
3
4
5
6
7
8
Part No.
Drive Screw
HA700007159
Retainer Pin
PR6366159
Thrust Washer
PR6367783
Wave Washer
PR6370138
Spirolox Pin
PR6371138
O-Ring
PR6280834
Solid Plug
HA700008159
Mandrel
09158E 3716Set Screw
C P 0750
Material
316 S S
316 S S
Teflon
SS
SS
Viton
316 S S
316 S S
Protective Covers
for High Pressure (HPTM and MHTM) Access Systems
Non-Pressure
Rated Cover
Description
Heavy Duty
Pressure
Rated Cover*
Part No.
Material
Weight
HA700734413
Carbon steel
Non-pressure rated
Continuous monitoring
cover w/ 1/2" NPT hole
HA700732413
Carbon steel
Non-pressure rated
cover without hole
Intermittent monitoring
HA700436709
Nylon
Non-pressure rated
Continuous monitoring
cover w/ 1/2" NPT hole
HA700435709
Nylon
Intermittent monitoring
(rated for 4,000 PSI)
HA700735413
Carbon steel
HA700731413
Carbon steel
HA700480413
Carbon steel
(cover), 316 SS
(bleed valve)
HA700481413
Carbon steel
(cover), 316 SS
(bleed valve &
gauge)
Non-pressure rated
cover without hole
Application
Intermittent monitoring chemical injection
HA700482413
Carbon steel
(cover), 316 SS
(bleed valve &
gauge)
HA700483413
Carbon steel
(cover), 316 SS
(bleed valve)
HA700484413
Carbon steel
(cover), 316 SS
(gauge)
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
- Flare Weld
- Butt Weld
- Socket Weld
- NPT
- 2" ANSI Flange RJ
- 2" ANSI Flange RF
- 2" API Flange RJ
HP
MH
PIPELINE SIZE
0 - Non-Tee
1 - 1/4" Tee
2 - 1/2" Tee
3 - 3/4" Tee
4 - 1" Tee
5 - 1/2" 150# RF
6 - 1/2" 300# RF
7 - 1/2" 4/600# RF
8 - 1/2" 9/1500# RF
9 - 1/2" 2500# RF
A - 1/2" 150# RJ
B - 1/2" 300# RJ
C - 1/2" 4/600# RJ
D - 1/2" 9/1500# RJ
E - 1/2" 2500# RJ
F - 1" 9/1500# RJ
G - 1" 2500# RJ
H - 3/4" 9/1500# RJ
J - 1" 150# RF
Y - Tee 1/2" & 3/4"
(for blank)
Z - Misc.
FLARE WELD
0
1
2
3
4
5
6
7
8
9
(Blank)
2"
3"
4"
6"
8" - 10"
12" - 18"
20" - 36"
Flat
38" - 48"
ANSI
FLANGE SIZE
0
1
2
3
4
5
- N/A
- 150#
- 300#
- 4/600#
- 9/1500#
- 2500#
BODY MATERIAL
API
FLANGE SIZE
0
1
2
3
- N/A
- 2000#
- 3/5000#
- 10,000#
1
2
3
4
5
6
7
8
X X X X - X X X - X
0 - Not Req'd
1 - Solid
2 - Hollow
TYPE
BODY STYLE
0 - Not Req'd
1 - 316
2 - 316L
3 - C276
4 - NIT60
5 - CS
0
1
2
3
4
5
6
Not Required
Viton O-Ring Teflon Primary Packing
Ethylene Propylene O-Ring Vespel Primary Packing
Kalrez O-Ring Vespel Primary Packing
No O-Ring NIT60 Packing
Hydrin O-Ring Teflon Packing
Nitrile O-Ring Teflon Packing
ALLOY
PACKING
0 - Not Required
1 - Heavy Prot. Cover w/o Hole (non-pressure rated)
2 - Heavy Prot. Cover w/Hole (non-pressure rated)
3 - Polycarbonate Cover w/o Hole
4 - Polycarbonate Cover w/Hole
5 - 4000 PSI Rated Cover w/Bleed Valve
6 - 4000 PSI Rated Cover w/Bleed Valve &
Pressure Gauge
7 - 4000 PSI Rated Cover w/ 1/2" NPT Hole,
Bleed Valve & Pressure Gauge
8 - 4000 PSI Rated Cover w/o Hole
9 - 4000 PSI Rated Cover w/ 1/2" NPT Hole
A - 4000 PSI Rated Cover w/Pressure Gauge
B - C.S. MH Cover - Fire Safe
C - 4000 PSI Rated Cover w/ 1/2" NPT Hole
& Pressure Gauge
D - 4000 PSI Rated Cover w/ 1/2" NPT Hole
& Bleed Valve
Cover Options
Ordering Instructions
1. To order an access fitting body only, use the first four characters on the chart. Example: If a 1/4" Tee 4/600# ANSI Flange RJ fitting
made of Duplex SS is required, order part # HP5135.
2. To order a body with a plug assembly, use the first seven characters on the chart. Example: If a 3/4" Tee 4" Flareweld made of ASTM
A105 Carbon Steel is required with a solid CS hydrin O-ring Teflon packing plug, order part # HP1332155.
3. To order a body with a plug assembly and a cover, use all eight characters on the chart. Example: If a Non-Tee 9/1500# ANSI Flange
RF fitting made of AISI 316 SS with a hollow no O-ring NIT60 packing 316 plug and polycarbonate cover with no hole is required,
order part # HP60442143.
Figure 1. Retrieval
Tool / Service Valve
Dimensional Schematic
Letter
Description
8"
12"
16"
20"
24"
30"
36"
40"
39
47
55
63
71
79
91
103
111
54
62
70
78
86
94
106
118
126
54.5
18.5
22.5
26.5
30.5
34.5
38.5
44.5
50.5
47
52
57
62
67
72
83
92
97
37
37
40
40
43
43
48
48
53
84
89
97
102
110
115
131
140
150
Total Cubage - ft 3
2.4
2.4
2.9
2.9
3.5
3.5
4.3
4.3
4.8
Retrieval Tool
The exploded view of the retrieval tool shown in Figure 3 illustrates some of the exclusive safety
and convenience features available only from Metal Samples Corrosion Monitoring Systems. The
retrieval tool is constructed to comply with NACE MR-0175(90) and is pressure tested at the factory
to 6000 psi for a working pressure of 3600 psi. The standard tool is suitable for operation between
0F and 450F (-18C and 232C). For operation below this temperature range, a low temperature
version is available on request. The retrieval tool is normally
supplied as a kit complete with eld service case, assembly
accessories and one O-ring seal kit.
Tool size, or stroke, is determined by the combined maximum pipeline size and the maximum height of any access
tting assembly with which the tool will be used. The stroke
is dened as the distance that the plug/sensor assembly must
travel to permit the service valve to close.
Metal Samples Corrosion Monitoring Systems retrieval tool
part numbers for various pipeline sizes are given below. If
the required pipeline size falls between two size ranges, the
larger tool should be selected.
Pipeline Size
4"
8"
12"
16"
20"
24"
30"
36"
40"
Retrieval Tool - 2
A2
1A
1B
A6
B2
B6
A5
B3
A3
B4
A4
B3
A3
B5
A1
B1
QTY
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
2
1
5
1
1
1
1
1
1
1
DESCRIPTION
MHTM Adapter Assy
Collet Latch
MHTM Spanner
Spirol Ring
Adapter Guide
Set Screw
Spirol Pin
HPTM Adapter Assy
Landing Screw
HPTM Adapter Body
Spirol Ring
Adapter Guide
Spring
Spirol Pin
Hammer Union
Front Tube
Spirol Ring
Bleed Valve
Pressure Gage
Set Screw
Gear Box Assy
Hand Wheel Nut
L o ck P i n
Handwheel Body
Shaft Retainer
O-Ring
Gear Shaft
PART #
P S 5554158
PR6297110
PR6296158
PR6243158
PR6244158
09141E 2520C P 1000
PR6247141
P S 5552158
PR6242159
PR6246158
PR6243158
PR6244158
PR6245599
PR6247141
PR6290C25
PR6264158XX*
PR6265138
PR6359158
PR7020158
09141E 3716C P 0375
P S 5551
09141E7510JN0000
PR6291139
PR6289338
PR6267707
PR6268834
PR6269110
MATERIAL
As Listed
17-4PH
316 S S
316 S S
316 S S
SS
SS
As Listed
316 S S
316 S S
316 S S
316 S S
IN 600
SS
A 350 LF 2
316 S S
SS
316 S S
316 S S
SS
C a st 3 1 6 L S S
304 S S
SS
Aluminum
NIT60
Viton
17-4PH
ITEM
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
QTY
4
4
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
1
1
1
1
2
1
1
1
DESCRIPTION
Thrust Washer
O-Ring
O-Ring
Omniseal
Flange Bearing
Drive Tube
Thrust Bearing
Bearing Cap
Sleeve Bearing
O-Ring
Set Screw
K ey
Drive Ring
Handle
Back Tube
O-Ring
End Cap
Spline Rack
Flat Head Screw
End Stop
O-Ring
Grease Fitting
O-Ring
O-Ring
Handwheel Handle
PART #
PR6270158
PR6271834
PR6263834
PR6251
PR6239
PR6272159
PR6273207
PR6274159
PR6275
PR6293834
09141E 3716C P 0500
PR6276377
PR6277158
PR6278158
PR6279158XX**
PR6280834
PR6281158
PR6282110XXXX***
09141E3716FH0500
PR6283158
PR6284834
PR6427139
PR6285834
PR6286834
PR6288338
MATERIAL
316 S S
Viton
Viton
Fluorocarbon
P/M Bronze
316 S S
AISI 52100
316 S S
P/M Bronze
Viton
SS
AISI 1018
316 S S
316 S S
316 S S
Viton
316 S S
17-4PH
SS
316 S S
Viton
303 S S
Viton
Viton
Aluminum
Service Valve
Three ball-type service valves are available for use with Metal Samples
Corrosion Monitoring Systems retrieval tools: standard, low and high
temperature. The female threads on this valve are industry-standard
ACME threads and may be used with any Metal Samples Corrosion
Monitoring Systems high pressure access fitting as well as any other 2"
access fitting. The valves have a bleed valve located on the non-process
side of the ball. This bleed valve may be used to drain the retrieval tool,
sample process, or be used as a path for back-pressuring. All valves are
NACE MR-0175 compliant for use in sour service, factory pressure
tested for a working pressure of 3600 psi* W.O.G., and meet API6FA
and API607 fire safe requirements.
The service valve is a portable valve that is used in conjunction with a
retrieval tool. The service valve is threaded onto an access fitting in
preparation for retrieving a plug. Next, the retrieval tool is attached to the
Figure 4. Service Valve
service valve. System pressure is then equalized in the retrieval tool by
unseating the plug. Occasionally deposit buildup in access fitting bodies
does not allow for pressure equalization through the plug. If this occurs, the retrieval tool can be back
pressured by use of a back-pressure kit (P/N - HA104000). Once pressure equalization has occurred, the
plug is removed and the valve is shut. Finally, the retrieval tool is removed from the valve allowing access
to the plug and its accessory. A Blanking Cap/Plug Assembly (P/N - PS5612) may be installed on the
valve as an additional safety measure, if required.
Service valves are supplied with a durable lightweight field service case, extension bar, tool kit, and one
O-ring seal kit. Additional accessory items are listed below.
Model
HA101250 (Standard Temperature Valve)
HA101251 (Low Temperature Valve)
HA101252 (High Temperature Valve)
Physical Data
Valve Weight: 45 lbs. Case Weight: 25 lbs.
Case Dimensions: 12 3/4" x 13 3/4" x 20 1/4"
Service Valve Tool Kit
Part No. Description
PR6961
Socket 19mm 12 Point
1/2" Drive Deep Wall
PR6962
8mm Allen Wrench
10 mm Allen Wrench
PR6963
Accessory Items
Part No.
Description
KR1009834
Standard Temperature Seal Kit
KR1010
Standard Temperature Repair Kit
PR6303834
Standard Temperature Male End O-Ring
HA700604834
Standard Temperature Female End O-Ring
PS5612
Blanking Cap/Plug Assembly
PR6358
Brass Hammer
(supplied in each retrieval tool kit)
Specifications
Complies with API6FA and API607 as a fire-safe unit
NACE MR0175
Pressure rating - 3600 PSI
Seal options available for temperature ratings up to 450F
* A 6000 psi model is also available. Contact our sales department for details.
Retrieval Tool - 4
Handle
Stem
Lower Flange
Bonnet
9
Hammer
Union
8
7
10
1
2
11
Body
Low Temp
Material
Buna-N
Buna-N
Buna-N
Celcon
Buna-N
Buna-N
4130
Polymyte/
Buna-N
Teflon
316
Standard
Material
Viton 70
Viton
Viton 70
PEEK
Viton
Viton
4130
Polymyte/
Viton
Teflon
316
Viton
Viton
4130
Polymyte/
Viton
Teflon
316
17-4 PH SS
17-4 PH SS
17-4 PH SS
Low Temp
Part No.
HA700604370
--PR6303370
-----------
Standard
Part No.
HA700604834
--PR6303834
-----------
High Temp
Part No.
HA700604834
--PR6303834
PR6720A50
---------
9*
10
-----
--PR6359158
-----
11**
---
---
---
Item
1*
2*
3*
4*
5*
6*
7**
8*
Description
Viton O-Ring
Viton O-Ring
Viton O-Ring
Seat SealCelcon
Viton O-Ring
L Seal
Carrier
Stem Seal
Ring, Back-Up
316 6000 PSI
Bleed Valve
Ball
High Temp
Material
Viton 70
Viton
Viton 70
Qty
1
1
1
2
1
2
2
1
1
1
1
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Description
Bore Reamer Assembly
HP Thread Chaser w/ Adapter
Seat Reaming Assembly
Weld and Seal Test Asy
Cutter Assembly - HP 5 1/4"
Nipple
HP Cutter Test Assembly
Bushing Insertion Tool
Hot Tap and Extraction
Tool Test Assembly
Hot Tap Turning Handle Asy
Over Shot for Cutter
Adapter for Tools
Magnetic Swab Assembly
3/16" Allen Wrench
Spanner Wrench
1 3/8" Hex Socket
Snap Ring Pliers (Internal)
Seal Insertion Ring
Brass Hammer
3/32" Allen Wrench
Snap Ring Pliers (External)
Quick Coupling (Female)
1/2" Drive, Socket "T" Handle
Case
Seal Repair Kit
Description
Bore Reamer Assembly
MH Thread Chaser Asy
Seat Reaming Assembly
Weld and Seal Test Asy
Cutter Assembly - MH 5 1/2"
Nipple or as specied
MH Cutter Test Assembly
Bushing Insertion Tool
Hot Tap and Extraction
Tool Test Assembly
Hot Tap Turning Handle
Over Shot for Cutter
Adapter for Tools
Magnetic Swab Assembly
3/16" Allen Wrench
Spanner Wrench
1 3/8" Hex Socket
Snap Ring Pliers (Internal)
Seal Insertion Ring
Brass Hammer
3/32" Allen Wrench
Snap Ring Pliers (External)
Quick Coupling (Female)
1/2" Drive, Socket "T" Handle
Case
Seal Repair Kit
Part #
HA102004
HA102016
HA102018
HA102017
HA102015
HA102020
PR6483
HA102013
HA102007
HA102014
HA102001158
HA102003
PR6352
PR6356
PR6433
PR6479
PR6480
PR6358
PR6478
PR6484
PR6477
PR6357
PS5604A69
KR1007
Part #
HA102004
HA102009
HA102008
HA102019
HA102010
HA102012
PR6483
HA102013
HA102007
HA102014
HA102001158
HA102003
PR6352
PR6356
PR6433
PR6479
PR6480
PR6358
PR6478
PR6484
PR6477
PR6357
PS5604A69
KR1007
Model IP2000
Injection & Sampling System
Fixed Length with NPT Pipe Plug
Raised Quill
Standard
Quill
Insertion Rod
Customer-specified
connection
3/4" NPT
Pipe Plug
Open
1" min.
I.L.
.20"
Std. Length
NPT with
Nozzle
Model IP2000 Injection & Sampling System is a xed-length, 3/4" NPT pipe plug-mounted unit
commonly used in eld and plant applications. Process shutdown or process isolation is required
for installation and inspection. The unit assembly consists of an insertion rod, a welded pipe plug,
and an injection/sampling tip. The injection tip, which is threaded, welded, or machined to the end
of the rod, can be either a quill, open, cap & core, or nozzle assembly type. Insertion length (I.L.) is
calculated to the end of the rod and is based on a customer specied length. For standard injection
systems, the maximum insertion length is given in the chart below. The standard pipe plug for the
IP2000 is the 3/4" NPT pipe plug, although other options are available.
Specications:
Std. Length
I.L. (max)
6"
3.8"
8"
5.8"
12"
9.8"
18"
15.8"
24"
21.8"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
For alloys, sizes, or other special requirements not listed, contact our sales department.
* Nozzles must be ordered separately.
Model IP3000
Injection & Sampling System
Adjustable Length with NPT Pipe Plug
Raised Quill
Customer-specified
3/4" NPT
connection
Compression Fitting
Standard
Quill
Insertion Rod
Open
2"
I.L.
.20"
Std. Length
NPT with
Nozzle
Model IP3000 is an adjustable, 3/4" NPT pipe plug mounted injection & sampling system
commonly used in eld and plant applications. The adjustable pipe plug allows the injection/
sampling system to be inserted into the process to the required length. Process shutdown or process
isolation and a threaded pipe tting is required for installation and inspection. The unit assembly
consists of an insertion rod, a compression tting, and an injection/sampling tip. The injection tip,
which is threaded, welded, or machined to the end of the rod, can be either a quill, open, cap & core,
or nozzle assembly type. For standard injection systems, the maximum insertion length is given in
the chart below. The standard adjustable pipe plug for the IP3000 is the 3/4" NPT compression tting, although other options are available.
Specications:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
For alloys, sizes, or other special requirements not listed, contact our sales department.
* Nozzles must be ordered separately.
Model IP4000
Injection & Sampling System
Retractable with Packing Gland
Raised Quill
Standard
Quill
Std. Length
Customer-specified
connection
Open
Std. Length
NPT with
Nozzle
(5 1/2")
Model IP4000 Injection & Sampling System is a retractable unit commonly used in eld and plant
applications. A specially designed packing gland is used with the unit for insertion into or retraction
from a pressurized system without a process shutdown. The unit is designed to mount onto a 1" piping system, but can easily be adapted to t your specic requirements. The unit assembly consists of
a packing gland and an insertion rod with an injection/sampling tting. The tting, which is threaded
or welded to the end of the rod, can be either a quill, open, cap & core, or nozzle assembly type. A
safety chain is also provided to prevent blowout. In systems with pressure over 150 psi, an adaptor for the Easy Tool may be added to the unit. Standard packing material in the packing gland is
Teon, however, grafoil packing can be provided for high temperature applications. Model IP4000
units are available in different lengths and materials.
Specications:
Std. Length
I.L. (max)
24"
16"
30"
22"
36"
28"
42"
34"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Injection & Sampling System 1" NPT Female Thread, Packing Gland with Teon
Injection & Sampling System 1" NPT Female Thread, Packing Gland with Grafoil
Injection & Sampling System 1-1/2 " NPT Male Swage Nipple (used with Head, Cap, Core)
Injection & Sampling System Replacement Insertion Rod
Mounting Material (Packing Gland & Rod)
22
44
316
C276
Injection Tip Option
000
010
020
030
040
050
060
070
090
N/A
Quill (straight)
Quill (raised)
Open
1/4" NPT (female) with nozzle*
Head with cap and core (9/16")* -- Must use Swage Nipple.
1/4" NPT (male) with nozzle*
3/8" NPT (male) with nozzle*
1/2" NPT (female) with nozzle*
Tube Size
1
2
3
3/8"
1/2"
5/8"
Length
24
30
36
42
IP45
22
010
24
01
02
03
Blanked Off
1/2" NPT
3/4" NPT
02
For alloys, sizes, or other special requirements not listed, contact our sales department.
* Nozzles must be ordered separately.
Model IP6000
Injection & Sampling System
Fixed Length with Flange
Flange
Raised Quill
Customer-specified
connection
Standard
Quill
Open
I.L.
Std. Length
Model IP6000 Injection & Sampling System is a xed-length, ange-mounted unit commonly used
in eld and plant applications. The unit is ideally suited for use in high pressure and/or hazardous
applications where threaded ttings are not available or not recommended. Process shutdown or
process isolation is required for installation and inspection. The unit assembly consists of a ange
and an insertion rod with an injection/sampling tip. The injection tip, which is threaded, welded,
or machined to the end of the rod, can be either a quill, open, cap & core, or nozzle assembly type.
Insertion length (I.L.) is calculated to the end of the rod and, in this case, is based on a 1" total ange
thickness. Customers can specify any length required. For standard injection systems, the maximum
insertion length is given in the chart below. Several standard injection tips and anges are available
to meet your specic needs. Model IP6000 units are available in different lengths and materials.
Specications:
Std. Length
I.L. (Max)
12"
10"
18"
16"
24"
22"
30"
28"
36"
34"
42"
40"
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
1" Flange
1 1/2" Flange
2" Flange
3" Flange
1/2" Flange
Insertion Rod Material
2
4
316
C276
Mounting Material (Flange)
2
316
C276
Injection Tip Options
01
Quill (Straight)
02
Quill (Raised)
03
Open
04
05
06
150 #
300 #
3
5
6
600 #
1500 #
900 #
Tube Size
1
2
3
3/8"
1/2"
5/8"
Length
12
18
24
30
36
42
IP6
02
24
01
02
03
09
Blanked Off
1/2" NPT
3/4" NPT
1" - 150 # RF Flange
02
For alloys, sizes, or other special requirements not listed, contact our sales department.
* Nozzles must be ordered separately.
Solid Plug
Nipple
Access Fitting
To Feed Pump
or Sampling
Cylinder
Injection Nut
Shutoff Valve
Quill
Open
NPT w/ Nozzle
Figure 1
Injection and Sampling systems are fundamental to corrosion control and process control programs.
They are applicable to a large variety of processes in the petroleum, chemical, and water treatment
industries. Injection systems are used to inject a wide range of chemicals into processes. Such
chemicals include biocides, demulsiers, corrosion inhibitors, oxygen scavengers, glycol and monoethylene glycol, dewaxers, methanol, odorizers, and product additives.
Injection systems may be as simple as using an open-ended tube that allows for even distribution of
the injected chemical or as complex as using a head with a cap and core to obtain precise atomization of the chemical.
Sampling systems are used to take samples of the process uid or medium. Such samples are then
analyzed in the laboratory for inhibitor concentration levels, the presence of metal ions, oxygen levels, scale forming compounds, and a wide range of process parameters.
Injection Systems
Injection Point
Pressure Differential
This is the difference between the injection
pump pressure and the process line or vessel
pressure. Ideally the pressure differential should
be 100 PSI (6.8 Bar). However, varied injection
rates can be achieved by changing the pressure
differential.
Temperature
Temperature directly affects viscosity. Ideally the
temperature of both the injected chemical and
the line product should be about 70 F (21 C).
Viscosity
This is the measure of a uid's resistance to ow.
The more viscous the uid the smaller the spray
angle.
Spray Angle
Spray angle is affected by viscosity, spray distance, and pressure differential.
Spray Coverage
This is the theoretical coverage area.
Specic Gravity
The specic gravity of a liquid is the density
ratio of the liquid to water. The ow rate of a
liquid is affected by its specic gravity.
Injection Rate
This is the amount of chemical to be injected
within a specied time and is dened as Gallons
Per Hour (GPH), Liters Per Day (LPD), etc. Injection Systems are available for injection rates
varying from 0.1 GPH (0.38 liters/hr) to 65.7
GPH (250 liters/hr).
Injection - 2
FH
PW
N
L
MF
PD
IL
=
=
=
=
=
=
=
How to Order
A) Access Fitting Body height and Tee size may be determined from the Access Fitting literature.
B) The Injection Nut size may be determined from Table 1.
Model
Seal Material
Alloy Code
IQN ---
---- X ----
---- X ----
---- X ----
---- XXX
0 - N/A
1 - 1/8" - 27 NPT
2 - 1/4" - 18 NPT
3 - 3/8" - 18 NPT
4 - 1/2" - 14 NPT
5 - 3/4" - 14 NPT
6 - 3/8" - 24 UNF - 2B
7 - 7/16" - 20 UNF - 2B
8 - 1/2" - 20 UNF - 2B
9 - 9/16" - 18 UNF - 2B
A - 5/8" - 18 UNF - 2B
0 - N/A
1 - Viton o-ring /
Teon backing ring
2 - Ethylene propylene /
Teon backing ring
3 - Kalrez o-ring /
Teon backing ring
4 - Hydrin o-ring /
Teon backing ring
5 - Nitrile o-ring /
Teon backing ring
6 - Teon o-ring /
Teon backing ring
158 - 316 SS
A12 - C276
Table 1
C) Determine Injection Tube Thread size required. Determine the Type. Calculate the Injection
Tube Length using the sizing formulas. Use this information to determine the Part # from Table 2.
Model
Thread Size
Type
Alloy
Length Designation
IQ ---
---- X ----
---- XX ----
---- XXXX
1 - 1/8" NPT
2 - 1/4" NPT
3 - 1/2" NPT
4 - 3/4" NPT
5 - 1" NPT
01 - Quill
02 - Open
03 - NPT for a Nozzle
04 - Head w/ Cap & Core
158 - 316 SS
A12 - C276
Length in inches,
stated in 2 decimal
place format
(Ex: 6 1/8" = 0612)
Table 2
D) A Nipple & Shut-Off Valve to match the Tee of the Access Fitting Body may be selected from Table 3.
Access Fitting
Tee Size
1/4"
1/2"
3/4"
1"
Valve
316 SS
Part No.
Part No.
HA700022158
HA700023158
HA700027158
HA700029158
HA700018158
HA700019158
HA700020158
HA700021158
Table 3
E) If applicable, select a suitable Nozzle Type or Cap & Core Assembly from Table 4.
Nozzle Type / Part Number
1/4" FNPT Noz.
Orice
Size
PR626213903
PR626213904
PR626213906
PR609713903
PR609713904
PR609713906
PR617613903
PR617613904
PR617613906
.006
.012
.016
.48
.64
.96
Table 4
Metal Samples Corrosion Monitoring Systems
A Division of Alabama Specialty Products, Inc.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Accessories
Easy Tool Retracting System
Probe Extension Cable Assemblies
Probe Adapters
Length Calculation & Accessories (Retractable Probes & Coupon Holders)
Return to Corrosion Monitoring menu
Model SR2159
Easy Tool Retracting System
The Easy Tool Retracting System is
designed for the safe insertion or retraction
of the Metal Samples Corrosion Monitoring Systems series 4000 systems, including
electrical resistance probes (E/R), linear
polarization probes (LP), coupon insertion
systems (RT), and chemical injection
systems (IP). Metal Samples Corrosion
Monitoring Systems requires that an Easy
Tool be used when working on systems
with pressures over 150 psi.
Split Shaft
Spinner Nut
Upper Plate
Middle Plate
Swing Arm
Ordering Part #:
SR2159ER24 - Insertion length of 24"
SR2159ER36 - Insertion length of 36"
Lower Plate
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
"L"
5-Pin Male
Connector
5-Pin Female
Connector
Part # : PS5547XXX
where XXX = Length ("L") in feet (Ex: 020 = 20 feet)
"L"
6-Pin Male Connector
6-Pin Female
Connector
Part # : PS5468XXX
where XXX = Length ("L") in feet (Ex: 020 = 20 feet)
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Probe Adapters
Probe to Instrument Connection
Adjustable 6-Pin Male to 6-Pin Female (Standard)
1/2" NPT
6-Pin Receptacle
Rod Assembly
8"
(Small)
Blowout Preventer
(w/Blowout)
1.25"
Rubber
6-Pin
Adapter
Blowout Preventer
1.25"
8"
5-Pin Adapter
Rubber
3-Pin
Adapter
3-Pin Adapter
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
5-Pin Receptacle
1/2" NPT
Rod Assembly
Blowout Preventer
1.25"
8"
Rubber
6-Pin
Adapter
Safety Clamp
(optional)
2"
6"
Safety Chain
Nipple
Bleed Valve
(optional)
L1
3.6"
Velocity Shield
L2
Safety Nut
L3
4.4
5.25
L4
1.25
When removed from the process environment, the end of the insertion rod retracts into the
nipple. This allows the full port valve to be closed. Standard nipple length (L1) is 4", but may vary
depending on the length of accessories attached to probes or the length and number of coupons
attached to coupon holder assemblies.
The bleed valve (optional) is used to release pressure and drain any process fluid/gas that accumulates within the nipple after the probe is retracted from the process and the port valve is closed.
The length from the top of the valve to the process environment (L2) is determined by the customer.
The portion of the probe or coupon holder assembly that enters the process will vary in length depending on the type of element, electrode, or coupon being used. Figure 1 shows some of the
various types and their lengths.
A velocity shield may be added to fit over the element at the end of an electrical resistance probe.
The shield reduces fluid velocity around the element and protects the element from floating debris. If
a shield (which is longer than the element it covers) is used, the nipple will need to be longer to
allow for the total retraction of the probe from the process environment. The shield also provides
protection against accidental blowout. If the safety chain is not hooked in place or if the chain fails,
the packing gland will catch on the velocity shield preventing blowout. To ensure that this added
safety feature is provided to customers who do not order shields, Metal Samples provides a safety
nut with all probes which can be attached to the end of the probes in place of shields.
A coupon adaptor may be attached to the threads on the end of the safety shield, allowing for the
addition of coupons. The nipple length would then need to be longer to compensate for the length of
the added adaptor and coupons. Example: If an adaptor with a coupon extended 2" beyond the 5"
safety shield to which it was attached, the required nipple length would be 7". Figure 2 shows two
coupon adaptors attached to safety shields.
Materials Evaluation
Corrosion Coupons
Mechanical Test Specimens
Test Apparatus
Reference Assortment Kits
Electrodes
Tensile Specimens
Flat Tensile Specimens
P/N IS2700
Compact Tension
P/N IS2702
P/N IS2701
P/N IS2703
Test Apparatus
ASTM Engine Coolant Test Apparatus
P/N TF4000
P/N TF4006
P/N TF4009
P/N TF4005
P/N TF4012
Description
Solder Coupon (30/70)
Brass Coupon (CDA260)
Steel Coupon (C1020)
Grey Cast Iron Coupon (CL3500)
Cast Aluminum Coupon (AL319)
1/16" Insulating Spacer (TFE)
10-24 Brass Nut
2" x 10-24 Brass Pan Head Screw
2 1/2" x 10-24 Brass Pan Head Screw
P/N TF2401
P/N TF2425
P/N TF2402
P/N TF2421
P/N TF2403
P/N TF2406
P/N
FP5700
FP5701
FP5702
FP5703
FP5704
FP5705
FP5706
FP5707
FP5708
FP5713
FP5714
FP5760
Description
Upper Yoke
Lower Yoke
Dial Indicator
Dowell Pins
Dial Indicator Adapter
4140 Nut*
4140 Washer*
4140 Bolt*
4140 Platen (2)*
Mounting Plate
Custom Wrench
Preconditioned & Calibrated
Bolt, Nut, and Washer*
Included with
P/N TF406
(5 pair)
(5 sets)
P/N TF5201
P/N TF2430
Al1100
800H
321
Al2024
825
347
Al3003
400
410
Al5052
20Cb3
416
Al5086
G3
420
Al6061
HC-276
430
CDA 110
HB-3
440C
CDA 260
Haynes 25
Ti Gr 2
CDA 360
17-4PH
F255
CDA 464
303
C1010
CDA 510
304
C4140
CDA 706
304L
C4340
CDA 715
316
Mg
600
316L
Zinc
625
317L
800H
317L
Al2024
825
321
Al3003
400
347
Al5086
20Cb3
410
Al6061
G3
430
Al7075
HC-276
904L
CDA 110
HB-3
F255
CDA 122
HX
Ti Gr 2
CDA 260
Haynes 25
Ti Gr 7
CDA 360
Al-6X
Ti Gr 12
CDA 443
E26-1
C1010
CDA 464
Al29-4C
C1020
CDA 706
304
1 1/4Cr 1/2Mo
CDA 715
304L
2 1/4Cr 1Mo
200
309
5Cr 1/2Mo
600
310
9Cr 1Mo
625
316
C4140
X750
316L
C4340
Electrodes
Metal Samples provides electrodes compatible with our
various probes and instruments, as well as those of most
other major manufacturers. Other electrodes not shown
here are also available. Electrodes are made from a variety
of materials (see Alloys list).
P/N EL400
P/N EL405
Lapped Surface
8-10 RMS
one side only
1.250
O .188
R .094
4-40 UNC-2B Threads
Surface Finish: Approx. 8 - 16 RMS
1/16
or 1/8
O 5/8
P/N EL410
P/N EL412
Typically used for 3-electrode probes.
3-48 Tap
( .005)
O .005
Tap 5-40 NC 2B
1/2
O 3/8
Length & diameter vary by alloy.
P/N MI2605
P/N MI2604
Teon compression spacer for electrochemical electrode mounting (per ASTM G5)
Teon compression gasket for electrochemical electrode mounting (per ASTM G5)
O 1/8 thru
1/4
O 1/8 thru
3/4
1/4
O 3/8
1/4
O 3/8
O 3/16
Precision Machining
Precision Machining Services
Complete List of Capabilities
Photo Tour of Our Company
Waterjet cutting
Precision plasma cutting
Robotic welding
Grinding, Drilling
Powder coating
Electropolishing
Heat-treating, Anodizing
Prototype fabrication
Milling Services
Our vertical 4-axis CNC milling centers, coupled with a Pro-Engineer
ofine programming system, are able to machine with ball end tooling,
using four axes simultaneously to produce very complex contours in
a variety of materials. These machines are also capable of performing
standard milling functions such as drilling, tapping, slotting, etc.
EDM Services
Our electrical discharge machining (EDM) department features the latest in technologically advanced equipment, including auto threading, 4-axis cutting, submerged
machining, anti-electrolysis power supply, and small wire capabilities. Our sinker
machines can EDM parts spherically and helically
at the same time.
These machines are used to hold exceptionally
tight tolerances on exotic and other difcult-tomachine materials. They can cut material thicknesses up to 20 inches and produce nishes of
12-15 RMS on steel and 8-9 RMS on carbide.
Grinding Services
We provide complete precision grinding services with a variety of surface
conditions, ranging from mill nishes to mirror-like nishes of 1 to 2 RMS.
Capabilities include surface, double-disc vertical and horizontal, centerless,
and thread grinding. Forms and proles in single-run or large quantity orders
can be ground cost effectively.
Material Inventory
Metal Samples stocks the largest
variety of materials in the world.
Exotic and conventional alloys
are stocked in a number of forms,
including bar, pipe, plate, rod, sheet,
wire, and castings. Storing these
materials in-house helps us expedite
customer orders more effectively.
Machining
Capabilities
Laser Services
30 laser systems including:
CO2 lasers -- Nd:YAG lasers -- Fiber lasers -- Direct diode lasers -- Fiber-delivered, direct diode lasers
Laser Sheet Cutting -- 10 systems - sheets up to 6 x 11 - cut up to 3/4 on CS, 3/8 on SS & aluminum
5-Axis Laser -- 3-D capabilities
Laser Tube Cutting -- 3 systems -- 14 diameter on round tubing, 12 side diameter on square tubing
Laser Welding
Laser Cladding / Metal Deposition
Laser Etching / Marking
Laser Heat Treating / Hardening
Services Systems Research Process Development
Tube Bending
Tube Polishing
Punch Presses
CNC Punch Presses - punch up to 5/16 on mild steels (4 systems)
Automated Punch Press
Laserpress - Laser & Punch Press Combination
Automatic Sheet Loading Tower - automated material handling for punch presses
CNC Milling
Horizontal & Vertical Mills
4-Axis CNC Mills - 7 machines -- including 30 horizontal milling center
3-Axis CNC Mills - 5 machines
CNC Lathes
10 CNC Lathes
Additional manual lathes
Grinding
Disc Grinders
Surface Grinders
Thread Grinders
Cylindrical Grinders
Centerless Grinders
Finishing Machines
Vibro Deburr Systems
Flat Deburring Machines -- wide-belt -- can also be used to put polish or grain finishes on material
Blast Finishing Tumbler
Other Miscellaneous
Parts Straightener
Multi-Center for Stamping/Forming
Shearing
Stenciling
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Main Menu
Metal Samples
Corrosion Monitoring Systems
New!
On-screen charting
The MS4500E can store 16,000 readings per probe on up to 250 different probes (4 million total). Stored
data can be downloaded to a PC via the USB cable or downloaded directly to a USB Flash (jump)
drive. Data can be opened and charted using the provided CDMS software, or can be imported into any
standard data analysis (spreadsheet) program such as Microsoft Excel. Data can also be reviewed and
charted on the instruments LCD display for quick reference.
Technical Specications
Model
Physical Data
Performance Data
Measurement Type:
Range - Standard:
Range - High:
Resolution - Standard:
Resolution - High:
Repeatability:
Electrical Data
Power Requirements:
Maximum Probe Cable Distance:
Download Method:
Four AA Batteries
200 ft (61 m)
To PC via USB cable or directly to USB Flash drive
Special Features
Accessory Items
Carrying Case, Probe Cable (1' coiled - 6' extended), USB Cable, Meter Prover, Operation Manual,
Corrosion Data Management Software
Metal Samples Corrosion Monitoring Systems
A Division of Alabama Specialty Products, Inc.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
Once the telemetry system is in place, just log in to the provided website to view your data.
Above: Sample data as viewed on the Internet from a corrosion probe connected to the telemetry system.
Specications
Base Station
Power:
Enclosure:
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Electrical Data
Power Requirements:
Intrinsic Safety:
12 to 35 VDC
Class I, Division 2 approved for hazardous area
600' to 1000'
3.09inUsing
Supplied Antenas*
Wireless
Receiver
MS2500E/MS2500L with
Wireless Transmitter
Output to
DCS/SCADA
12-30VDC
Supply
Probe
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Office: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Metal Samples
Corrosion Monitoring Systems
MS2510 Receiver
The MS2510 receiver is designed to be used with
MS2500 transmitters to provide a single channel
stand-alone system. The MS2500 transmitter is
mounted close to a corrosion monitoring probe.
Only a single twisted pair cable is required to
connect the transmitter to the MS2510 receiver.
The color touch screen of the MS2510 receiver
provides a local display of the corrosion monitoring
data received from the transmitter. The transmitter/
receiver system is especially useful where a process
monitoring computer is not readily accessible.
Transmitter-to-receiver distances up to 10,000 feet with safety barriers are possible.
The MS2510 receiver is powered by 100-240 VAC and provides the 24 VDC supply for powering the MS2500 transmitters 4-20 mA loop. The receiver processes the 4-20 mA signal to
provide a digital readout of the cumulative metal loss and the probe corrosion rate based on the
monitoring period set by the user (48 hours, 7 days, 15 days or 30 days).
The MS2510 also offers an integrated web server. This feature allows users to access the
MS2510 from any PC on the network using a standard web browser. Through this interface
users can view data and make setup changes to the MS2510.
Technical Specications
Receiver & Transmitter System
Input:
One probe
Maximum transmitter to
receiver distance:
10,000 feet
Output:
Resolution:
Mounting:
POWER SUPPLY
Voltage:
Current:
SIGNAL
Input:
Voltage:
Input Impedance:
4 - 20 mA current loop
24V DC
250 Ohms
MS2510 Receiver
Operating Temp:
32 to 122 F (0 to +50 C)
Weight:
Size:
Panel cutout:
NETWORK
Use a Crossover cable to connect the instrument directly to a PC.
Use a Straight cable to connect the instrument to a network switch or router.
152 Metal Samples Rd., Munford, AL 36268 Phone: (256) 358-4202 Fax: (256) 358-4515
E-mail: msc@alspi.com Internet: www.metalsamples.com
Houston Ofce: 6327 Teal Mist Lane, Fulshear, TX 77441 Phone: (832) 451-6825
Services
Process Development
Laser cladding produces minimal dilution and a small heat affected zone when compared to conventional welding.
Unlike a thermal spray process where the bond is mechanical, laser cladding provides a metallurgical bond between the
base material and the substrate.
After grinding
Before grinding
Alabama Laser
55 Laser Blvd. P.O. Box 55 Munford, AL 36268
Phone: (256) 358-9055 Fax (256) 358-4515
E-Mail: als@alspi.com Web: www.alabamalaser.com