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After placing the UPS(s) at it's final destination and having it unpacked, remove the side- and protection panels.
With access to all parts, a thorough mechanical inspection should ensure the unit(s) has no damage or loose bolts,
screws, nuts or cables.
Remove transit brackets. Insure that the transit brackets and bolts on all transformers and inductors have been
removed. These brackets and bolts are bright yellow in color.
Connect then all Input / Output cables according the instructions in the operating manual.
Use the commissioning report, to take note of checked items and measured values during commissioning.Note: If any problems
with this installation are found that pose a threat to persons or equipment, do not proceed until the problem has been
corrected.
Make sure all breakers are open (Q1, Q2, Q3a, Q4) then connect Mains voltage to the UPS (both if separate for
Rectifier andBypass).
Power supply starts a the display shows a selftest, at the end of which should result "Self test ok".
Verify in the Service Alarms for the presence of the code 9D04, which indicates the correct function of important parts
of the control board IM 0007. In case you find codes 9D00, 9D01, 0D02, 9D03 instead, a malfunction on the control
board is present. Change the control board !!
Warning: Main Input Feed CB is closed and thus supplying LETHAL voltages to the system. Caution: It is recommanded
that the load supplied by the UPS remains OFF until commissioning has been completed.
Measure and record all Power supply voltages on Power supply board IM 8845 or IM 0076.
Verify correct Power wiring. In a parallel system the outputs of all units must be connected. (Customers load not yet
connected)
Close Q2 on 1st Unit.
Measure on 1st Unit with Voltmeter Phase L1 Mains - Phase L1 Load connection, followed by the phases L2 and L3.
Measure then the same on all other units in case of a parallel system. Should you measure voltage you may have a
miss wired output.
Open Q2.
Commisioning report
Subject
Description
Passed
Yes
No
General
Installation
Battery
Subject
System
Description
Controls "on power" of UPS module
All manual switch open (Q1, Q2, Q4, Q3)
Check Input mains voltage Rectifier and By-Pass (Voltage, phase rotation)
Connect Utility and check the functionality of Power Supply board
Check RS232 communication interface running Service Application
Check and eventually adjust Battery parameters (Type, N of cells, Autonomy)
Low Voltage Start-up procedure
Perform test procedure and check correct rectifier and inverter functionality
Set correct values on modified parameters
Rectifier Section
Control rectifier soft-start
Check UDC voltage (value, polarity)
Check K3/Battery fuses closure command/indication
Connect Batteries (close fuses)
Passed
Yes
No
Subject
Tuning
Description
Passed
Yes
No
Electric
UPS on LOAD
Supply load by UPS Q2
Control Load Current on output distribution (value and waveform)
Switch the load on UPS bypass (SSM)
Control (eventually correct) measurement values on display
Switch the load on inverter
Perform a Manual Battery Test
Check system operation during mains breakdown
Delivery
Delivery to customer
Instruction of the customer (Operation, service-check, alarms)
Delivery of the entire system with option (LINC and SNMP option, ...)
Fill-outs and signing of Acceptance protocol
Close Q4 to start the Rectifier. The DC Voltage should now gradually increase.
See table below.
Press now the key Inverter ON. As the Inverter starts, the DC Voltage decreases
while the AC Voltage of the Inverter should be a clean sinewave.
reducing the value in Parameter 217, until you reach again the previously
installed default value (4000). See in the table below the resulting voltages
(approximate !!!).
Att. Switch Inverter and Rectifier OFF (open Q4) before changing Parameter
217.
sinewave, do not continue, but check first for correct drive pulses of Rectifier
and Inverter. If necessary change the Main control board IM 0007 / 0057 or one
of the driver boards.
the end of the procedure you must either shut down the UPS completely,
including power supply, or make a reset with PB2 on the main control board IM
0007, always with DC - Capacitors discharged !!!!!!
UDC with
Inverter ON
U Inverter
21000
Att.: 17000 for 60Hz
80
11
13
20500
120
37
34
20000
150
74
18000
290
230
50
(regulated)
16000
350
50
15000
408
14000
436
423
50
13000
436
U - floating
50
04000 (Default)
436
U - floating
50
50
The values shown in this table are indicational, in particular the values in
Parameter 217 should be choosen on dependence of an actual existing
problem !!!
Once the Rectifier is running at floating voltage, stop the Inverter and change
Parameter 112 for the Inverter output voltage, back to it's nominal value.