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Precast Concrete Systems

A brief introduction to CFS


Quality, innovation, support
These three words are at the heart of everything CFS
provides to the lift industry, and remain as true today as
when the business was first founded back in 2000 by
Tim Chart.
The goal of CFS is simple: provide an enhanced level of
service within the existing market, while always deliver
cost-effective, technically brilliant solutions that resolve
any application problem. Making this goal a reality is only
possible through the drive, passion and commitment of
the whole CFS team, who for over a decade have held the
companys philosophy true:

Analysis Discussion Action Result


Quality products you can trust
Ideally suited to concrete, steel or composite structures,
the highly innovative CFS product range includes lift
suspension eyes, lift frames, through bolts for guide rail
fixings, plus the newly created S-Fix secure bolt fixing.

However, the company is forever pushing to develop new


products to meet the needs of an ever-changing industry.
Product quality is also key to CFS continued success, which
is why the company is proud to be ISO 9001 certified.
Testing and technical support
CFS is a member of the LEEA Association (Lifting
Equipment Engineers Association) and fully understands
the importance of on-site testing for both safety reasons
and for peace of mind.
CFS can also provide rapid technical backup for the
many products provided, while full AutoCAD drawing
services are available. Furthermore, CFS has the services of
qualified engineers to assist with all projects and carries
professional indemnity.
Recent CFS projects include: Central St. Giles / The Cube,
Birmingham / Stratford Olympic Village / UCLH Hospital.

Contents
1

Lifting Systems Design Criteria

Lifting Sockets

Fixing Sockets

Spherical Head Anchors

Quick Lift Anchors

Cast-in Lifting Loops

Double Wall Lifting Anchors

Reinforcement Continuity Systems

Cast-in Channels

10

Precast Panel Support and Restraint Systems

11

MOSO Precast Panel Suspension System

12

Precast Wall Connection Wire Rope Boxes

13

CVS Staircase Connectors

14

Precast Column and Wall Shoes,


and Other Connection Systems

15

Thermokorb Balcony Connector System

16

Well Void Tube

17

 ecostal Permanent Formwork for


R
Construction Joints

18

Magnetic Formwork Systems

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0-1

Quality and CE Certification


Lifting Components

Fixing Components

Machinery Directive 2006/42/EC

Construction Products Regulation (CPR) 305/211/EC

Lifting anchors, loops, eyes and chains are all covered


by the European Machinery Directive as they are lifting
accessories and an integral part of the load.

Fixing Sockets are covered


by the Construction Products
Regulation (CPR) as they are
structural steel construction
components for the permanent
works (ie not used temporarily
for construction purposes).

The requirements have been implemented in the


UK by the Supply of Machinery (Safety) Regulations
2008, as amended by the Supply of Machinery (Safety)
(Amendment) Regulations 2011.
The CE marking on our lifting products shows that the
item complies with the Machinery Directive and that
they are safe to use. This same requirement has now
been implemented as national law in all countries in the
European Economic Area and in Switzerland.
The Machinery Directive outlines the process for
designing and marking the steel. Manufacturing is in
accordance with BS EN 1090. The Machinery Directive
does not make any consideration of the failure of
concrete and there is no UK or European Harmonised
Standard for considering the failure of lifting inserts.
The best practice guidance in the industry
currently is the Association of German
Engineers (VDI) Guidance Document for Lifting
Insert Systems VDI/BV-BS-6205 April 2012
This has not yet been adopted as a national or European
Standard, however CFS products follow this guidance
to ensure our sockets provide our customers with the
highest quality standards available on the market. In
addition to this, we believe the technical support we
can provide is amongst the most comprehensive and
responsive in the market.

Machinery
Directive
2006/42/EC

0-2

Association
of German
Engineers
Guidance
VDI/BV-BS-6205

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Best Practice

The CE marking on our fixing products shows that the


item complies with the Construction Products Regulation
and that they are safe to use. The Construction Products
Regulation outlines the process for designing and
marking the steel. Manufacturing is in accordance with
BS EN 1090.
Harmonised European Standards
Most of our fixing products do not come under a
harmonised European standard. Alternatively the
production standard EN 1090 is used. In addition, if
required for safety-critical applications perhaps for example
in the rail and nuclear sectors, we have some products
have enhanced approval via European Technical Approval.
This provides the highest possible product certification,
please contact CFS for advice if this is a requirement
for your application. All our sockets are designed in
accordance with best practice, providing our customers
with the highest quality standards available on the market.

The CE Process
Our CE certified products follows a best-in-class process
to provide safe products. Our high quality products are
coupled with complete and well considered technical
information and support to ensure that the right lifting
and fixing attachments and accessories are used in the
right situation.

Factory Production Control Certificate


The following is evidence of or socket manufacturer,
Friedrich Schroeder GmbH & Cos conformity to EN 1090.
We can provide certificates for each of our manufacturers
evidencing that our products meet BS EN 1090.

Initial Type Testing - Steel and Concrete

Determination of load capacity

Verified by Independent Technical Bodies

Manufacturing under Certified Factory


Production Control (FPC) - EN 1090

Manufacturing using Certified Raw Materials


based on European Standards

Fixing and Lifting Instructions

Product Marking

Declaration of Conformity

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0-3

Product Marking

How do you know if the CE mark is genuine?

Product marking is required by the Machinery Directive


and the Construction Products Regulation. This is
stamped onto our products unless the product is too
small, when it is provided as a certificate or tag.

Unfortunately even where products are marked with a CE


marking, further checks should be carried out as it may
not be genuine. There is a similar CE mark that denotes
China Export for example, which will provide you with
none of the assurance of safety that a genuine European
CE mark provides.Products should be provided with a CE
mark which refers back to a Declaration of Performance
from the manufacturer and to a Factory Production
Control (FPC) certificate and a welding certificate from
approved bodies. Please also check that the Execution
Class is adequate for your application.

It is difficult in the case of lifting equipment such as this


as the loading that the product can take is dependent
also on the element it is cast into.
Old marking used load steps where the same diameter
of socket had the same load step, independent of type.
The new load class is now a category symbol and does
not include kg or t and is the same figure as the old
load step. Users should use the load tables published in
this catalogue and the safe lifting load may be greater or
less than the load step value.

M20 Socket with load class 2.0


Declaration of Conformity
This is a formal declaration by our manufacturers that the
products meet all relevant requirements of all product
safety directives applicable. It is a sign that a product
has been designed and constructed for compliance with
relevant essential requirements, and has been through
the appropriate conformity assessment processes.
Declarations of Conformity are available for all our
products where CE markings apply.
What are your responsibilities?
The CE mark is a passport that allows accurate description
of a products properties. It does not cover its fitness for
purpose in a particular application. The designer of the
element is responsible for considering all relevant load
conditions.
This information must be passed onto the person
responsible for the unit. Contractors and precasters must
only use CE certified products and should ensure that
they have copies of the Declarations of Conformity. The
precaster has to pass on all necessary information in a
written installation instruction to the contractor on site

0-4

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0-5

Lifting Systems
Design Criteria

1-1

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Contents
Lifting Systems Design Criteria

1-3

Applied Load on Each Anchor

1-5

LIFTING SYSTEMS DESIGN CRITERIA


10
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1-2

Lifting Systems
Design Criteria
We have four main systems available for the lifting of
precast concrete units. The reasons for selection may
be technical, economic, or may be due to the lifting
equipment already owned.
CFS can supply all the accessories you need including
lifting loops, clutches and recess formers for each of
these systems.

Threaded Sockets
These are usually used for light to medium-weight units.
They are easy to install in the concrete element and may
be recessed if required.
Wavy tail anchors are particularly easy to fix as they may
require no further reinforcement. Tube and flat plate
sockets are also available, which depend on separate
reinforcement.

Spherical Head Anchors


These anchors may be used for any lift, up to very heavy
units. They are recessed into the concrete and may
require no additional reinforcement, depending on the
application.

Quick Lift System

Cast-in Loops

This is an economic option


available for lifting light to
medium-weight precast concrete.

These
anchors requirec no further
a
accessories as the loop is attached
directly to the crane hook.
They are economic where smaller
numbers are required, as you do
not have to buy a lifting clutch.
b

They
can be used for units where
d
the area around the lifting point
is not visible in their permanent
condition, as the loop is cast into
the top of the concrete.

1-3

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Selection of type within an anchor system


You must consider if the anchor is to be used in the edge of
walls as (1), in slabs (2) or in beams (3), and also whether the
unit will need to be tilted using the anchor, or simply be used
for vertical lifting.
(1)

With these factors in mind, review the different types of


anchors within this catalogue to decide which is most
suitable for your application. If in doubt contact us for advice.

(2)

LIFTING SYSTEMS DESIGN CRITERIA

(3)

Load Cases
You must consider the unit over its life until it reaches its
permanent destination. The loadcases may have different
direction of action which must be considered as the anchors
have different capacities in axial, angled and shear lifting.

Axial Lift

Angled Lift up to a spread of 90, or 45


from the vertical

Shear Lift

Typically there are six possible load cases that may be critical:
1. Demoulding by vertical lift from formwork at precast yard
2. Demoulding by tilting to vertical from formwork at precast yard
3. Handling vertically at precast yard
4. Tilting onto transport or storage at precast yard
5. Tilting from transport or storage on site
6. Handling vertically on site
Typically handling at the precaster is with young concrete, but in a more
controlled manner. On site the concrete is more mature, but may receive
rougher treatment.

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1-4

Applied Load
on Each Anchor
The way in which a unit is lifted influences the load that
is applied to the anchors. For each load case that applies
to your unit, the following factors must be considered:

Weight of the Unit, Fv

Number of lifting points, N

This should be the unfactored weight.

Two legged slings are statically determinate. N=2

Typically:

Three legged slings are statically determinate provided


the anchors are not in one line. N=3

FG = V x FG = self weight [kN]


V = Volume [m]

= specific weight of the


precast element [kN/m]

Typically =25 kN/m

Four legged slings are statically indeterminate. It must be


assumed that only two anchors are holding the load at
any one time. N=2
A spreader beam of tri-plate can make a four legged sling
statically determinate. N=4

The use of two anchors is usual for beams and upright panels, and four anchors installed symmetrically to the load
centre is recommended for horizontal slabs.
Position of the Anchors
If the anchors cannot be placed symmetrically to the centre of gravity, the load on the anchors must to be calculated
according to simple static analysis.

1-5

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Chain Angles
If no spreader beam is used, the spread angle a depends
on the length of the suspending cable.
The spread angle, depends on the arrangement and
length of the suspending cables.
The resulting horizontal component increases the tensile
force on the anchor.
Spread Angle

Spread
Coefficient

15

7.5

1.01

30

15

1.04

45

22.5

1.08

60

30

1.16

75

37.5

1.26

90

45

1.41

Dynamic Factors
The dynamic process of lifting a unit adds load to the anchors. The magnitude of this dynamic effect is determined by the
choice of lifting equipment, the length and type of cable or chain, and the hoisting speed.
Cables made of steel or synthetic fibre have a damping effect that increases with cable length. The table below provides
typical values that you can use. If you are unsure as to which factor to apply please consult CFS.
Lifting Equipment

Typical Dynamic Impact Factor,

Stationary Crane, Mobile Crane, Rail-Mounted Crane

1.3

Lifting and transporting on even ground

2.5

Lifting and transporting on uneven ground

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LIFTING SYSTEMS DESIGN CRITERIA

1-6

Demoulding Adhesion to Formwork


Adhesion forces between the formwork and the concrete vary according to the type of formwork used.
The following may be taken as guide:
Formwork Type

Adhesion coefficient, qadh


(kN/m2)

Oiled steel formwork

Varnished timber formwork

Rough formwork

Fadh = qadh x A

Fadh = Adhesion Force [kN]

qadh = Adhesion forces [kN/m2]


A = Surface area in contact with the formwork prior to lifting [m2]

Ribbed and waffle panels cause more adhesion. Please contact CFS for advice if required.

1-7

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Calculation of the Action for Each Load Case


Demoulding Vertically (Loadcase 1) Axial or Angled Lift
E1=(FG + Fadh) x z

E = Action (kN)

FG = Weight of Unit (kN)

Fadh = Adhesion Force (kN)


z = Spread Coefficient

N = Number of Lifting Points

Demoulding by Tilting (Loadcase 2) Shear Lift


E2=(FG + Fadh) x z

E = Action (kN)

2N FG = Weight of Unit (kN)


Fadh = Adhesion Force (kN)

z = Spread Coefficient

N = Number of Lifting Points

In this situation half the weight is resting on the formwork.

E3 or E6 = FG x x z

LIFTING SYSTEMS DESIGN CRITERIA

Handling Vertically (Loadcases 3 and 6) Axial or Angled Lift


E = Action (kN)

N FG = Weight of Unit (kN)

= Dynamic Impact Factor


z = Spread Coefficient

N = Number of Lifting Points

Tilting (Loadcases 4 and 5) Shear Lift


E4 or E5 = FG x x z

E = Action (kN)

2N FG = Weight of Unit (kN)

= Dynamic Impact Factor

z = Spread Coefficient

N = Number of Lifting Points

In this situation half the weight is resting on the formwork.


Capacity of anchors
The capacity of each anchor (R) is determined by several factors. These include concrete strength, anchor distance to
edges and available reinforcement.
The capacities under commonly occurring situations are found in the tables, found in each section of this catalogue.
For panels that are to be tilted from the horizontal to the vertical additional reinforcement must be applied to the
anchor to achieve the capacities quoted. The tables provided within this catalogue provide the capacity, or load
resistance of each anchor in most conditions encountered.
If you have a situation outside the conditions in this catalogue, please contact CFS with a drawing and description of
your circumstances and we will provide advice.
For each load case, ensure that

R E

R = Capacity (kN)
E = Action (kN)

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1-8

Lifting Sockets

2-1

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Contents
Socket Systems

2-3

Tube Cross-Hole Sockets

2-4

Solid Cross-Hole Sockets

2-5

Economy Cross-Hole Sockets

2-6

Lifting Capacities for Cross-Hole Sockets

2-7

Anchorage Reinforcement for Cross-Hole Sockets

2-8

Angled Pull Reinforcement for Cross-Hole Sockets

2-9
2-10

Wavy Tail Socket Anchors

2-11

Lifting Capacities for Wavy Tail Socket Anchors

2-12

Angled Pull Reinforcement for Wavy Tail Socket Anchors

2-14

Shear Reinforcement for Wavy Tail Socket Anchors

2-15

Flat Steel Socket Anchors

2-16

Lifting Capacities for Flat Steel Socket Anchors

2-17

Anchorage Reinforcement for Flat Steel Socket Anchors

2-18

Angled Pull Reinforcement for Flat Steel Socket Anchors

2-19

Crown Foot Socket Anchors

2-20

Lifting Capacities for Crown Foot Socket Anchors

2-21

Anchor Reinforcement for Crown Foot Socket Anchors

2-22

Shear Reinforcement for Crown Foot Anchors

2-23

Crosspin Socket Anchors

2-24

Lifting Capacities for Crosspin Socket Anchors

2-25

Shear Reinforcement for Crosspin Socket Anchors

2-26

Lifting Loops

2-27

Rotating Eyes

2-28

Identification

2-29

Retro Eye

2-30

Accessories

2-31

Accessories

2-32

LIFTING SOCKETS

Shear Reinforcement for Cross-Hole Socket Anchors

10
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2-2

Socket Systems
Cross Hole Sockets

Tube Sockets
Crown Foot Socket Anchors

Solid Sockets

Economy Sockets

Solid Crosspin Sockets

Flat Plate Socket Anchors

Wavy Tail Anchors

Short
2-3

Long
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Tube Cross-Hole Sockets


d

Electroplated or stainless steel


Precision steel tube (S355)
Rd thread

The socket is anchored into the concrete unit using a


reinforcement bar threaded through the cross-hole.

A pressed-plastic stopper prevents the penetration of


the concrete from below into the thread.

Sockets can be used in a wide range of applications


due to the flexible way in which the reinforcement can
be applied; pipes, walls, slabs

Part No
Zinc Plated

Part No
Stainless Steel

Load Group

Dimensions of socket

CFS-LS-12

CFS-LSS-12

0.5

Rd 12

40

22

CFS-LS-16

CFS-LSS-16

1.2

Rd 16

54

27

13

mm

CFS-LS-20

CFS-LSS-20

Rd 20

69

35

15

CFS-LS-24

CFS-LSS-24

2.5

Rd 24

78

43

18

CFS-LSS-30

Rd 30

103

56

22

CFS-LSS-36

6.3

Rd 36

125

68

27

CFS-LS-42

CFS-LSS-42

Rd 42

145

80

32

CFS-LS-52

CFS-LSS-52

12.5

Rd 52

195

97

40

Essential Steps:
Check Lifting Load Capacity Table page 2-7

LIFTING SOCKETS

CFS-LS-30
CFS-LS-36

Axial Pull Include Anchorage Reinforcement page 2-8


Angled Pull Include Anchorage Reinforcement page 2-8 and Angled Reinforcement page 2-10
Shear Pull include Anchorage Reinforcement page 2-8 and Shear Reinforcement page 2-9

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2-4

Solid Cross-Hole Sockets

Precision Electroplated or Stainless Steel Solid Rod


M thread

The socket is anchored into the concrete unit using a


reinforcement bar threaded through the cross-hole.

This socket provides the highest corrosion resistance as


there is protection by solid stainless steel

Sockets can be used in a wide range of applications


due to the flexible way in which the reinforcement can
be applied; pipes, walls, slabs
These sockets may also be used as fixing sockets

Part No
Zinc Plated

Part No
Stainless Steel

Load Group

Dimensions of socket
d

Outside
Diameter
g

mm
CFS-LSRH-10

CFS-LSRHS-10

0.4

M 10

50

21

16

CFS-LSRH-12

CFS-LSRHS-12

0.5

M 12

50

23

11

16

CFS-LSRH-16

CFS-LSRHS-16

1.2

M 16

75

26

14

22

CFS-LSRH-20

CFS-LSRHS-20

M 20

75

33

16

27

CFS-LSRH-24

CFS-LSRHS-24

2.5

M 24

100

42

18

32

CFS-LSRH-30

CFS-LSRHS-30

M 30

125

54

22

40

Essential Steps:
Lifting Check Lifting Load Capacity Table page 2-7
Fixing Check Fixing Load Capacity Table page 3-4
Axial Pull Include Anchorage Reinforcement page 2-8
Angled Pull Include Anchorage Reinforcement page 2-8 and Angled Reinforcement page 2-9
Shear Pull include Anchorage Reinforcement page 2-8 and Shear Reinforcement page 2-10

2-5

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Economy Cross-Hole Sockets


An economical range of flat end lifting sockets

Zinc plated or Stainless Steel

M thread
The socket is anchored into the concrete unit using a
reinforcement bar threaded through the cross-hole.

Sockets can be used in a wide range of applications


due to the flexible way in which the reinforcement can
be applied; pipes, walls, slabs

Part No.
Zinc Plated

Part No.
Stainless Steel

Load Group

CFS-LSE-12

CFS-LSES-12

0.5

CFS-LSE-16

CFS-LSES-16

1.2

CFS-LSE-20

CFS-LSES-20

CFS-LSE-24

CFS-LSES-24

Dimensions of socket
d

M 12

60

25

10.3

M 16

79

27

13.3

M 20

99

37

15.3

2.5

M24

112

43

17.3

mm

Check Lifting Load Capacity Table page 2-7


Axial Pull Include Anchorage Reinforcement page 2-8
Angled Pull Include Anchorage Reinforcement page 2-8 and Angled Reinforcement page 2-9
Shear Pull include Anchorage Reinforcement page 2-8 and Shear Reinforcement page 2-10

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LIFTING SOCKETS

Essential Steps:

2-6

Lifting Capacities for


Cross-Hole Sockets
Part No

Load Group

Typical Installation Conditions

Axial Load

Shear Load

Edge Distance

Element
thickness

Fv

FQ

Ccr

hcr

Min Concrete Strength (N/mm2)


15

mm

25

15

25

kN

CFS-LS*-10

0.4

140

80

3.7

4.8

CFS-LS*-12

0.5

140

80

11

12

4.1

5.3

CFS-LS*-16

1.2

180

100

17

18

6.2

CFS-LS*-20

250

120

30

36

12

15.6

CFS-LS*-24

2.5

300

120

37

40

12.8

16.6

CFS-LS*-30

350

160

48

52

20.8

26.8

CFS-LS*-36

6.3

400

160

63

76

20.8

26.8

CFS-LS*-42

500

200

80

102

20.8

26.8

CFS-LS*-52

12.5

600

200

125

140

35

45

LS* - LS, LSRH or LSE


These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the
method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc.
These tables show a typical situation and you should check your situation is within these parameters. If your situation
falls out of these parameters, please contact CFS for bespoke advice and calculations.
Where two or more sockets are in use, they should be spaced at a minimum of 2xCcr apart.
Minimum reinforcement of two layers of 131mm2/m mesh.
15

Fv Fv
60

Fs Fs

FQ

hcr hcr
CcrCcr

ds
D min

D min

ds

hcr hcr

CcrCcr
D min

L1

h cr

Axial Pull Include Anchorage Reinforcement


page 2-8

2-7

Ccr

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Angled Pull Include Anchorage


Reinforcement page 2-8 and Angled
Reinforcement page 2-9

Shear Pull include Anchorage Reinforcement


page 2-8 and Shear Reinforcement page 2-10

Anchorage Reinforcement for


Cross-Hole Sockets
Cross-hole sockets must be used with anchorage reinforcement.
Part No

Load Group

Reinforcement B500B (min)


ds

Dmin

mm
CFS-LS*-10

0.4

250

60

CFS-LS*-12

0.5

300

60

CFS-LS*-16

1.2

12

350

70

CFS-LS*-20

12

400

80

CFS-LS*-24

2.5

16

500

116

CFS-LS*-30

16

600

135

CFS-LS*-36

6.3

20

600

150

CFS-LS*-42

25

650

200

CFS-LS*-52

12.5

32

900

300

The legs of the reinforcement should be vertical


as shown here, or may be angled up to 60 from
the vertical depending on the application.

n
mi

LIFTING SOCKETS

ds

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2-8

Angled Pull Reinforcement for


Cross-Hole Sockets
Where the lifting chains are angled greater than 15 from
the vertical, the additional reinforcement must be used
and placed on the opposite side of the socket, opposing
the pull force. This reinforcing bar should touch the
socket where it wraps around and be located as close to
the concrete surface as cover allows.
Part No

Load Group

Reinforcement B500B (min)


ds

Dmin

mm
CFS-LS*-10

0.4

130

32

CFS-LS*-12

0.5

130

32

CFS-LS*-16

1.2

170

32

CFS-LS*-20

10

220

40

CFS-LS*-24

2.5

10

240

40

CFS-LS*-30

16

265

56

CFS-LS*-36

6.3

16

285

56

CFS-LS*-42

20

350

140

CFS-LS*-52

12.5

20

370

140

LS* - LS, LSRH or LSE

Fv

15

Fs

hcr
FQ

Ccr

hcr

D min

ds
Ccr

Ccr

hcr
L

15

2-9

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FQ

Shear Reinforcement for


Cross-Hole Socket Anchors
Where the unit is being tilted, or the lift is in the edge of
the element resulting in a shear pull on the socket, the
reinforcement shown here must be used. This reinforcing
bar should touch the socket where it wraps around and be
located as close to the concrete surface as cover allows.
Part No

Load Group

Reinforcement B500B (min)


ds

L1

Dmin

mm
CFS-LS*-10

0.4

95

24

CFS-LS*-12

0.5

95

24

CFS-LS*-16

1.2

130

32

CFS-LS*-20

10

170

40

CFS-LS*-24

2.5

10

185

48

CFS-LS*-30

16

195

48

CFS-LS*-36

6.3

16

200

64

CFS-LS*-42

16

215

64

CFS-LS*-52

12.5

20

220

140

LS* - LS, LSRH or LSE

15
LIFTING SOCKETS

31

15

FQ

D min

60

ds
ds
D min

D min

Ccr

ds

h cr
D min

L1

31
60

15

2-10

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ds

ds

ds
L
Wavy Tail Socket
Anchors

d
g

Zinc plated or Stainless Steel


Rd thread

The socket is anchored into the concrete unit using


0102 6
its integral reinforcement bar. No need for anchorage
ng
reinforcement
u
g
i
n
i
e
ch Quick and easy to fix into unit

ds

Wavy Tail Short Anchors are typically used in beams

Wavy Tail Long Anchors are typically used in panels


and walls

a.
wicht
e
Stck

Die Lasttabellen sind auf zwei BetonWrfeldruckfestigkeiten aufgebaut:


15 N/mm2 und 25 N/mm2.

Alle Lasten sind an Staatl. Materialprfungsmtern


in entsprechenden
VerPart No
Part No
Load Group
Dimensions of socket
4,60
Zinc Platedsuchen Stainless
Steel
ermittelt worden, und des sind die
L
2,60
mm
Sicherheiten garantiert, die durch
die
Wavy Tail Short Types
fr Transportanker
hes Gewinde Sicherheitsregeln
Rundgewinde
mit
ca.
CFS-WAS-12-108
CFS-WASS-12-108
0.5
Rd 12
108
4,80
und -systeme
von Betonfertigteilen
der167
metrischer
Steigung
Gewicht
CFS-WAS-16-167
CFS-WASS-16-167
1.2
Rd 16
0,90
Berufsgenossenschaften
gefordert
sind.je187
CFS-WAS-20-187
CFS-WASS-20-187
2
Rd 20

kg]

CFS-WAS-24-240

CFS-WASS-24-240

2.5

Rd 24

100 Stck
240

1,90
d x L sind
Die Gewindeteile
galvanisch
CFS-WAS-30-300
CFS-WASS-30-300
4
Rd 30 mit 4 300
Bestell-Nr.
[mm]
Bestell-Nr.
[kg]
CFS-WAS-36-380
CFS-WASS-36-380
6.3
Rd 36
380
0,40
6 m Auflage verzinkt.
CFS-WAS-42-450

CFS-WASS-42-450

Rd 42

CFS-WAL-20-257

CFS-WALS-20-257

Rd 16 x 320
CFS-WALS-30-450
Rd 18 x 360

CFS-WALS-24-360

2.5

k3116lrRd 24
k3118lrRd 30

CFS-WALS-36-570

6.3

450

Wavy Tail Long


0
k3112lm
Rd 12
x 300
k3112lr
14,60
SieTypes
knnen
auch
in rostfrei
oder
6,90
CFS-WAL-12-137
CFS-WALS-12-137
0.5
Rd 12
137
mechanisch
0
k3114lm
Rd 14verzinkt
x 310 geliefert
k3114lrwerden.22,60
7,10
CFS-WAL-16-216
CFS-WALS-16-216
1.2
Rd 16
216

0
k3116lm
8,90
CFS-WAL-24-360
CFS-WAL-30-450
6,10

CFS-WAL-36-570

Rd 20

Rd 36

257

34,80
360
450
50,90
570

0
0

CFS-WALS-42-620
Rd 42
620
In den Schroeder-Tabellen
ist die
k3120lm
Rd 20 x 400 8 k3120lr
61,90
CFS-WAL-52-880
CFS-WALS-52-880
12.5
Rd 52
880
Laststufe
der Praxis
bliche 90,40
k3124lm
Rdeine
24 xin
450
k3124lr
Belastungsangabe fr Transportanker
Essential
Steps:
und
-systeme,
k3130lm
Rd 30 xdie
600pro Gewinde
k3130lr fr alle
186,90
ist.
Lifting Artikelgruppen
Check LiftingRd
Load36
Capacity
Table page
2-12 and 2-13
k3136lm
x gleich
750
k3136lr
347,10

0
0

Tragfhigkeit
die Hchstbelastung
k3142lm
Rd 42 ist
x 850
k3142lr
498,90
Shear Pull include Shear Reinforcement page 2-15
nach
den
Sicherheitsregeln
fr
k3152lm
Rd 52 x 900
k3152lr
756,10

0
0

CFS-WAL-42-620

ds

22
Die Lasttabellen
sind auf
27
wrfeldruckfestigkeiten
a
Wrfeldruckfestigkeiten
16
35
2
2
20 15 N/mm43 und 25 N/mm

12

20

56

Alle Lasten
sind an Staa
69
28 prfungsmtern
80
in entsp
suchen ermittelt worden
8
22
Sicherheiten
garantiert,
12
27
fr Tr
16 Sicherheitsregeln
35
20 und -systeme
43
von Beton
20
56
Berufsgenossenschaften

25

25

28
28

69

80
Die Gewindeteile
sind ga
90
6 m Auflage verzinkt.

Sie knnen auch in rostf


mechanisch verzinkt gel

Angled Pull Include Angled Reinforcement page 2-14

Transportanker und -systeme von Betonfertigteilen, wobei alle Sicherheitsfaktoren fr Seilbruch (4), Stahl- und
Betonbruch (3) enthalten sind.

m]
g
252-11
25

www.cfsfixings.com

In den Schroeder-Tabelle
Laststufe eine in der Pra
Belastungsangabe fr Tra
und -systeme, die pro Ge
Artikelgruppen gleich ist

Tragfhigkeit ist die Hc


nach den Sicherheitsreg
Transportanker und -syst
fertigteilen, wobei alle S
faktoren fr Seilbruch (4

Lifting Capacities for Wavy


Tail Socket Anchors
These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the
method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc.
These tables show a typical situation and you should check your situation is within these parameters. If your situation
falls out of these parameters, please contact CFS for bespoke advice and calculations. The capacities are the same for
both electroplated and stainless steel anchors.
Wavy Tail Short Types Table
Part No

Load
Group

Typical Installation
Conditions

Axial Load

Edge
Distance

Element
thickness

Min Concrete Strength (N/mm2)

Ccr

hcr

15

mm

Angled Load

Shear Load

25

15

25

15

25

kN

Wavy Tail Short Types


CFS-WAS-12-118

0.5

95

140

4.3

5.6

CFS-WAS-16-167

1.2

135

195

14.4

18.5

12

15.5

13.4

14

CFS-WAS-20-187

170

215

20

26

20

26

15.8

20.3

CFS-WAS-24-240

2.5

220

270

27.6

36

25

32.2

18

23.2

CFS-WAS-30-300

275

330

40

50.4

40

50.4

35.7

46.1

CFS-WAS-36-380

6.3

300

415

63

81.3

63

81.3

35.7

46.1

CFS-WAS-42-450

400

480

80

103.3

80

103.3

45

58.1

15

Fv Fv

D min

ds

ds

Ccr Ccr

hcr hcr
Ccr Ccr

L1

D min

FQ

hcr hcr
D min

60

Fs Fs

LIFTING SOCKETS

Where two or more sockets are in use, they should be spaced at a minimum of 2xCcr apart.
Minimum reinforcement of two layers of 131mm2/m mesh.

Ccr
hcr

Axial Pull

Angled Pull Angled Reinforcement


page 2-14

Shear Pull Shear Reinforcement page 2-15

D min

Fv Fv

Fs Fs

D min

ds

hcr hcr

Ccr Ccr

L1

FQ
ds

D min

60

15

hcr hcr
Ccr Ccr
L

Ccr
hcr
www.cfsfixings.com

2-12

Wavy Tail Long Types Table


Part No

Load
Group

Typical Installation
Conditions

Axial Load

Edge
Distance

Element
thickness

Min Concrete Strength (N/mm2)

Ccr

hcr

15

mm

Angled Load

Shear Load

25

15

25

15

25

kN

Wavy Tail Long Types


CFS-WAL-12-137

0.5

CFS-WAL-16-216

1.2

CFS-WAL-20-257

CFS-WAL-24-360

2.5

CFS-WAL-30-450

CFS-WAL-36-570

6.3

CFS-WAL-42-620

CFS-WAL-52-880

12.5

150

200

250

300

350

500

500

600

60

2.5

2.6

80

6.7

8.6

6.7

9.3

2.7

3.5

100

8.3

10.9

8.3

10.9

3.3

4.3

130

10.9

10.9

10.9

10.9

4.3

5.6

80

14.4

18.5

12

15.5

7.4

9.6

100

18

23.2

15

19.4

10.3

120

21.6

25.4

18

23.2

11.1

14

145

25.4

25.4

21.8

25.4

13.4

14

100

20

26

20

25.8

11.5

120

24

30.9

24

30.9

11.6

13.9

140

28

34.1

28

34.1

12.6

16.3

175

34.1

34.1

34.1

34.1

15.8

20.3

100

27.6

35.6

25

32.2

11.6

120

33.1

42.7

27

34.9

10.8

13.9

140

38.6

45.7

31.6

37.6

12.6

16.2

200

45.7

45.7

45.7

45.7

18

23.2

120

34.2

44.2

34.2

44.2

17.1

22.1

140

40

51.6

40

51.6

20

25.8

160

45.6

58.9

45.6

58.9

22.8

29.4

250

69.1

69.1

69.1

69.1

35.7

46.1

140

55.9

72.2

55.1

71.1

18.8

24.2

160

63.9

82.6

63

81.3

21.5

27.8

180

71.9

92.8

70.8

91.5

25.6

33.1

220

100.4

113

86.6

111 .8

31.5

40.6

250

113

113

98.4

113

35.7

45.1

160

86.8

112

80

103.3

22.4

29

180

97.6

126

90

116.2

25.2

35.5

200

108.5

138.5

100

129

28

36.1

240

130.2

138.5

106.7

137.7

40

51.6

300

138.5

138.5

133.3

138.5

45

58.1

200

146.6

180

125

161.4

38

49

240

175.2

180

150

180

45.6

58.8

280

180

180

175

180

62.5

62.5

300

180

180

180

180

62.5

62.5

Where two or more sockets are in use, they should be spaced at a minimum of 2xCcr apart.
Minimum reinforcement of two layers of 131mm2/m mesh.
15

Fv Fv

D min

ds

D min

Ccr Ccr

ds

hcr hcr
Ccr Ccr

L1

Ccr
hcr

Axial Pull

2-13

FQ

hcr hcr
D min

60

Fs Fs

Angled Pull Angled Reinforcement


page 2-14

www.cfsfixings.com
15

Shear Pull Shear Reinforcement page 2-15

Angled Pull Reinforcement for


Wavy Tail Socket Anchors
Where the lifting chains are angled greater than 15 from
the vertical, the additional reinforcement must be used
and placed on the opposite side of the socket, opposing
the pull force. This reinforcing bar should touch the
socket where it wraps around and be located as close to
the concrete surface as cover allows.
Part No

Load Group

Reinforcement B500B (min)


ds

Dmin

mm
CFS-WA*-12

0.5

130

32

CFS-WA*-16

1.2

170

32

CFS-WA*-20

10

220

40

CFS-WA*-24

2.5

10

240

40

CFS-WA*-30

16

265

56

CFS-WA*-36

6.3

16

285

56

CFS-WA*-42

20

350

140

CFS-WA*-52

12.5

20

370

140

WA* - WAL or WAS

15

Fs

hcr
FQ

Ccr

LIFTING SOCKETS

Fv

hcr

D min

ds
CC
cr

cr

hcr
L

15

Fv

Fs
hcr

www.cfsfixings.com
FQ

ds

2-14

Shear Reinforcement for


Wavy Tail Socket Anchors
Where the unit is being tilted, or the lift is in the edge of
the element resulting in a shear pull on the socket, the
reinforcement shown here must be used. This reinforcing
bar should touch the socket where it wraps around and be
located as close to the concrete surface as cover allows.
Part No

Load Group

Reinforcement B500B (min)


ds

L1

Dmin

mm
CFS-WA*-12

0.5

95

24

CFS-WA*-16

1.2

130

32

CFS-WA*-20

10

170

40

CFS-WA*-24

2.5

10

185

48

CFS-WA*-30

16

195

48

CFS-WA*-36

6.3

16

200

64

CFS-WA*-42

16

215

64

CFS-WA*-52

12.5

20

220

140

WA* - WAL or WAS

15

31

15

FQ

D min

60

ds
ds
D min

D min

Ccr

ds

hcr
L

L1

D min

31

15
15

60

FQ

www.cfsfixings.com

ds

2-15

ds

ds

Flat Steel Socket Anchors


Zinc plated or Stainless Steel
Rd thread
The flattest profile lifting socket available
The socket is anchored into the concrete unit using
reinforcement over its flat plate.
Sockets are typically used in slabs

Part No

ar

Load Group

aA

Dimensions of socket
d

0.5

Rd 12

30

22

35

25

CFS-FA-16

1.2

Rd 16

35

27

50

35

CFS-FA-20

Rd 20

47

35

CFS-FA-24

2.5

Rd 24

54

43

ar

60

60

80

60

CFS-FA-30

Rd 30

72

56

100

80

CFS-FA-36

6.3

Rd 36

84

68

130

100

CFS-FA-42

Rd 42

100

80

130

130

CFS-FA-52

12.5

Rd 52

120

100

150

130

LIFTING SOCKETS

mm
CFS-FA-12

Essential Steps:
Lifting Check Lifting Load Capacity Table page 2-7
Axial Pull - include Anchorage Reinforcement page 2-18
Angled Pull - include Anchorage Reinforcement page 2-18 and Angled Reinforcement page 2-19
Shear Pull - include Anchorage Reinforcement page 2-18 and Angled Reinforcement page 2-20

www.cfsfixings.com

2-16

Lifting Capacities for Flat


Steel Socket Anchors
These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the
method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc.
These tables show a typical situation and you should check your situation is within these parameters. If your situation
falls out of these parameters, please contact CFS for bespoke advice and calculations.
Part No

Load Group

Edge Distance

Element Thickness

Axial or Angled Load 45


Min Concrete Strength (N/mm2)

Ccr

hcr

15

mm

mm

kN

25

CFS-FA-12

0.5

180

80

6.5

CFS-FA-16

1.2

250

90

12

15.5

CFS-FA-20

300

110

20

25.8

CFS-FA-24

2.5

400

125

25

32.3

CFS-FA-30

500

150

40

51.6

CFS-FA-36

6.3

650

165

63

81.3

CFS-FA-42

650

180

80

103.3

CFS-FA-52

12.5

750

215

125

161.4

Where two or more sockets are in use, they should be spaced at a minimum of 2xCcr apart.
Include minimum slab reinforcement in slab as shown in the table on page 2-18

Axial Pull Include Anchorage Reinforcement


page 2-18

2-17

www.cfsfixings.com

Angled Pull Include Anchorage


Reinforcement page 2-18 and Angled
Reinforcement page 2-19

Shear Pull include Anchorage


Reinforcement page 2-18 and Shear
Reinforcement page 2-19

Anchorage Reinforcement for


Flat Steel Socket Anchors
If you have used the capacities described as with
anchorage reinforcement then the following
reinforcement must be included in the element you are
lifting. Please ensure that the reinforcement touches the
end plate of the socket.
Part No

Reinforcement B500B (min) for Axial Load


n x ds

Min Slab
Reinforcement

Ls

L0

Lges

B500M

mm
CFS-FA-12

2x6

60

60

250

Q188A

CFS-FA-16

2x8

70

90

420

Q188A

CFS-FA-20

4 x 10

80

90

640

Q188A

CFS-FA-24

4 x 10

100

90

640

Q188A

CFS-FA-30

4 x 12

110

110

830

Q257A

CFS-FA-36

4 x 16

120

140

1140

Q335A

CFS-FA-42

4 x 16

120

140

1250

Q424A

CFS-FA-52

4 x 20

150

160

1530

Q524A

LIFTING SOCKETS

www.cfsfixings.com

2-18

Angled Pull Reinforcement for


Flat Steel Socket Anchors
Where the lifting chains are angled greater than 15 from
the vertical, the additional reinforcement must be used
and placed on the opposite side of the socket, opposing
the pull force. This reinforcing bar should touch the
socket where it wraps around and be located as close to
the concrete surface as cover allows.
Part No

Load Group

Reinforcement B500B (min)


ds

Dmin

mm
CFS-FA-12

0.5

130

32

CFS-FA-16

1.2

170

32

CFS-FA-20

10

220

40

CFS-FA-24

2.5

10

240

40

CFS-FA-30

16

265

56

CFS-FA-36

6.3

16

285

56

CFS-FA-42

20

350

140

CFS-FA-52

12.5

20

370

140

15
ds
dmin

ds

dmin

L1
L1

2-19

www.cfsfixings.com

Crown Foot Socket Anchors


Zinc plated
Rd thread
Easy to install requiring no anchorage reinforcement
Economical solution
Sockets are typically used in light to medium weight
beam applications

Part No

Load Group

Dimensions of socket
d

mm
CFS-CRA-16-80

1.2

Rd 16

80

CFS-CRA-20-100

Rd 20

100

CFS-CRA-24-115

2.5

Rd 24

115

CFS-CRA-30-120

Rd 30

120

CFS-CRA-30-150

Rd 30

150

Essential Steps:
Lifting Check Lifting Load Capacity Table page 2-22

www.cfsfixings.com

LIFTING SOCKETS

For most applications no additional reinforcement will be required. Enhanced capacities may be achieved by using
additional reinforcement as guided by the capacity tables.

2-20

Lifting Capacities for


Crown Foot Socket Anchors
These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the
method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc.
These tables show a typical situation and you should check your situation is within these parameters. If your situation
falls out of these parameters, please contact CFS for bespoke advice and calculations.
Part No

Load
Group

Typical Installation Conditions

Axial Load

Shear Load

without rebar

with rebar

Edge
Distance

Element
thickness

Min Concrete Strength (N/mm2)

C1, C2, C3,


C4

15

mm

25

without rebar

with rebar

15

15

25

15

25

5.2

6.8

13.1

14.4

14.1

22.5

7.5

9.7

14.4

14.4

kN

CFS-CRA-16-80

1.2

110

110

8.2

11.9

CFS-CRA-20-100

140

130

12.9

16.7

CFS-CRA-24-115

2.5

160

150

16.2

20.9

18.8

31.3

9.5

12.3

17.2

20.7

CFS-CRA-30-120

170

150

17.3

22.3

28.4

40.8

10.5

13.6

19

20.7

CFS-CRA-30-150

210

180

24.3

31.4

33.4

50.2

14.3

18.5

28.7

36.9

Where there is axial load and shear load at the same time, please ensure that the each of the axial and shear
components are less than the capacities and also that:
Axial Component
Axial Capacity

Shear Component
Shear Capacity

1.2

Where two or more sockets are in use, they should be spaced at a minimum of 2xC apart.
Crown Foot Axial Reinforcement See page 2-23
Crown Foot Shear Reinforcement include hear Reinforcement page 2-24
b

N
V

C2

C1

C1

2-21

25

C2

www.cfsfixings.com

C3

C4

Anchor Reinforcement for


Crown Foot Socket Anchors
Lh

Where the values with reinforcement have been


used from the load capacities table, the following
reinforcement must be included.
Part No

edge bars for


shear loads
CFS-CRA-20-100

CFS-CRA-24-115

Load Group

mm
2.5x e
0,5

Lb
120

50

10

140

50

U bars for axial


10 loads

CFS-CRA-30-120

12

150

50

CFS-CRA-30-150

12

180

75

Lh

If your element does not allow the inclusion of this reinforcement, please discuss with CFS as alternative solutions can
be designed for your particular problem.

LIFTING SOCKETS

0,5 x e

U bars for axial


loads

www.cfsfixings.com

2-22

Shear Reinforcement for


Crown Foot Anchors
Where the values with reinforcement have been
shearused
U barfrom the
shear
bar
loadUcapacities
table, the following
reinforcement must be included.
Part No

Load Group

edge bars for


shear loads

U-Bars
d

U bars for axial U bar


loads

edge bars for


shear loads
Standard Edge Bars

Lb

mm
CFS-CRA-16-80

1.2

10

200

100

CFS-CRA-20-100

10

200

10

100

CFS-CRA-30-120

12

CFS-CRA-30-150

16

250

edge bars10for
shear loads
10

100

edge bars
200 for
shear loads
220

100

U bars for axial U bar


loads

100

10

Edge Bars

U-Bar

12

shear U
bar
shear U 2.5
bar
CFS-CRA-24-115

0,5 x e

0,5 x e

Lb

Lb

If your element does not allow the inclusion of this reinforcement, please discuss with CFS as alternative solutions can
be designed for your particular problem.

Lb

2-23

Lb

www.cfsfixings.com

Crosspin Socket Anchors


d

Zinc Plated or Stainless Steel Solid Rod and Crosspin


M thread

The socket is anchored into the concrete unit using a


crosspin provided through the cross-hole.
In stainless steel, this socket provides the highest corrosion
resistance as there is protection by solid stainless steel
Sockets used in axially require no further reinforcement
These sockets may also be used as fixing sockets

Part No Zinc Plated

Part No Stainless Steel

Load Group

Dimensions of socket
d

mm
CFS-LSRB-10-50

CFS-LSRBS-10-50

0.4

M10

50

50

CFS-LSRB-12-50

CFS-LSRBS-12-50

0.5

M12

50

75

CFS-LSRB-12-75

CFS-LSRBS-12-75

0.5

M12

75

75

CFS-LSRB-16-75

CFS-LSRBS-16-75

1.2

M16

75

75

CFS-LSRB-20-75

CFS-LSRBS-20-75

M20

75

90

CFS-LSRB-24-100

CFS-LSRBS-24-100

2.5

M24

100

100

Essential Steps:
Fixing Check Fixing Load Capacity Table page 3-9
For most applications no additional reinforcement will be required. Enhanced capacities may be achieved by using
additional reinforcement as guided by the capacity tables.

www.cfsfixings.com

LIFTING SOCKETS

Lifting Check Lifting Load Capacity Table page 2-26

2-24

Lifting Capacities for


Crosspin Socket Anchors
These tables are for these sockets to be used as lifting devices. They should be compared the loads calculated using the
method outlined in section 1 of this catalogue and include consideration of dynamic factors, formwork adhesion etc.
These tables show a typical situation and you should check your situation is within these parameters. If your situation
falls out of these parameters, please contact CFS for bespoke advice and calculations. If you wish to uses these sockets
for permanent fixing, please consult the table on page 3-9.
Part No
Zinc Plated

Part No
Stainless Steel

Load
Group

Typical Installation Conditions

Axial Load

Shear Load
without rebar

Edge Distance

Element
thickness

Min Concrete Strength (N/mm2)

C1, C2

15

C3, C4

mm

with rebar

25

15

25

15

25

kN

CFS-LSRB-12-50

CFS-LSRBS-12-50

0.5

90

55

80

6.4

1.8

2.3

4.3

5.2

CFS-LSRB-12-75

CFS-LSRBS-12-75

0.5

125

90

100

9.4

12.2

3.7

4.8

7.5

9.2

CFS-LSRB-16-75

CFS-LSRBS-16-75

1.2

120

80

100

8.4

10.9

3.3

4.3

7.5

9.2

CFS-LSRB-20-75

CFS-LSRBS-20-75

120

75

100

8.3

10.7

3.1

7.5

9.2

CFS-LSRB-24-100

CFS-LSRBS-24-100

2.5

160

100

130

12

15.5

4.9

6.3

17.2

20.7

Where there is axial load and shear load at the same time, please ensure that the each of the axial and shear
components are less than the capacities and also that:
Axial Component
Axial Capacity

Shear Component
Shear Capacity

1.2

Where two or more sockets are in use, they should be spaced at a minimum of 2xC3 apart.
Crosspin Shear Reinforcement where required, please see page 2-27

2-25

www.cfsfixings.com

Shear Reinforcement for


Crosspin Socket Anchors
Where the values with reinforcement have been
used from the load capacities table, the following
reinforcement must be included. This U-Bar should be
touching the socket and placed as close to the surface as
concrete cover allows.
Part No Zinc Plated

Part No Stainless Steel

Load Group

U-Bars
d

Lb

mm
CFS-LSRB-10-50

CFS-LSRBS-10-50

0.4

100

CFS-LSRB-12-50

CFS-LSRBS-12-50

0.5

100

CFS-LSRB-12-75shear

U bar CFS-LSRBS-12-75

edge
8 bars for
shear
loads
8

0.5

U bar
l

130

CFS-LSRBS-16-75

1.2

CFS-LSRBS-20-75

130

130

CFS-LSRB-24-100

CFS-LSRBS-24-100

2.5

12

200

CFS-LSRB-16-75
CFS-LSRB-20-75

LIFTING SOCKETS

Lb

Lb

www.cfsfixings.com

2-26

Lifting Loops
The CFS lifting loop is designed for use with CFS threaded
socket systems. Loops are available from 12 to 52 mm
sizes in both Rd & M thread types. The load capacity for
each application is to be taken from the corresponding
tables. The CFS loops can be subjected to a diagonal
lift up to 45. If a transverse loading is to be applied, a
rotating eye should be used.
Loops should be discarded immediately if a wire strand
has broken. Loops carry an individual number identifiable
to a certificate. The loops also have a tag indicating the
load group of the loop. The tag is colour coded showing
which load category threaded anchor the loop should be
used with. All tags are CE marked.
M and Rd Thread Compatibility
Rd thread loops should only be used in Rd sockets. M
thread loops can be used in either Rd or M thread sockets
with no reduction in load capacity.
Part No

Load Group

Dimensions of socket
d

Colour Tag
g

mm
CFS-LL-12

0.5

CFS-LL-16

1.2

M/Rd 12

M/Rd List
16

130

22

Orange

170

27

Red

42

CFS-LL-20

M/Rd 20

210

35

10

Light Green

CFS-LL-24

2.5

M/Rd 24

260

43

12

Black

CFS-LL-30

M/Rd 30

340

56

16

Dark Green

CFS-LL-36

6.3

M/Rd 36

380

68

18

Blue

CFS-LL-42

M/Rd 42

420

80

20

Grey

CFS-LL-52

12.5

M/Rd 52

550

97

26

Yellow

The lifting capacities of the loops exceed those of the sockets they fit, so please refer to the load capacity table for the
sockets to make selections for your application.

Approx.
weight
per
piece

Load capacity
[kg]

[kg]
2-27

axial

0.06

900

0.10

1400

www.cfsfixings.com

45 minimum angle
for lifting

Die fortschrittlichste Generation der An


The advanced Generation of attachmen

Rotating Eyes
The CFS Rotating Eye is used to transport precast
elements with socket anchors. It is designed for inclined
lifting operations up to 90 and thus is used for tilting
and shear lifting operations. It is also our most durable
option for lifting operations.

D1

The rotating eye is easy to attach or remove due to the


forged hexagon shaped body of the swivel. There is also a
crimp on the link to prevent it from kinking. Both external
and internal surfaces are protected against corrosion by a
tough galvanized coating. The link can swing more than
180 and rotate 360 and it can rotate under load which
also means that it is not possible to loosen the baseplate
under load.

e
M

Rotating eyes carry an individual number identifiable to


a certificate. The eyes have a marking indicating the load
group of the loop. All eyes are CE marked.
Part No

Load Group

Erhhu
unter B
Funktio
Leichte
durch g
am Wir
Quetsc
Verklan
Korrosio
berzu
ber 18
Vierfach
allen Be
Unter L

Eindeu

der Tra

Dimensions of socket
M

D1

mm
0.4

M10

36.5

18

0.5

M12

36.5

18

CFS-RE-16

1.2

M16

36.5

20

CFS-RE-20

Anschlagpunkte
Anschlagpunkte
M20

52

30

CFS-RE-24

2.5

M24

CFS-RE-30

M30

CFS-RE-36

6.3

Lift

Generation
eneration
der
derAnschlagwirbel
Anschlagwirbel
CFS-RE-42
8
ation
ion ofofattachment
attachment
swivels
swivels12.5
CFS-RE-52

Lifting
Lifting
Points
Points

57

30

70

35

M36

81

50

M42

81

60

M52

104

60

45
60

LIFTING SOCKETS

CFS-RE-10
CFS-RE-12

Eindeut
Neigung
Anschla
Zustzlic
Drehen

Mit Hil

keitsta
Ablege

ageanweisungen
tageanweisungen
finden
finden
Sie
Sie
m
um
Download.
Download.

Verbes

The
The
corresponding
corresponding
operating-/assembly
operating-/assembly
instructions
instructions
can
can
bebe
found
found
onon
www.jdt.de
www.jdt.de
forfor
download.
download.

1 1

1 1

2 2

2 2

2 2

0 0

9090

0 0

9090

t t

t t

t t

t t

t t

t t

t t

t t

1,01,0

0,50,5

2,02,0

1,01,0

0,70,7

0,50,5

1,01,0

0,75
0,75

1,41,4

0,70,7

2,82,8

1,41,4

1,01,0

0,70,7

1,41,4

1,01,0

0 0
45
45

mecha
Abstt
Smtlic
auf Anf

3 o.
3 o.
4 4
4545
60
60

0 0
45
45

MOR

4545
60
60

Tragfhigkeit
Tragfhigkeit
| WLL
| WLL

2,02,0

1,01,0

4,04,0

2,02,0

1,41,4

1,01,0

2,12
2,12

1,51,5

2,82,8

1,41,4

5,65,6

2,82,8

2,02,0

1,41,4

3,03,0

2,12
2,12

www.cfsfixings.com

2-28

Identification
The following identification information data is stencilled
in every rotating eye (figure):
Use and Operation
The rotating eye is screwed into the lifting anchor. Insert
threaded bolt deep enough to achieve a close fit between
the concrete and the base plate. If the unit is lifted the
wide base plate is supported by the concrete, and an
undesirable bending of the threaded bolt is prevented.
For correct installation of the rotating eye it is essential
that: The contact surface of the base plate is absolutely at
right angles to the longitudinal axis of the lifting anchor.
If precast concrete units are being lifted with rotating
eyes, it is recommended to install the lifting anchor
with large plastic nailing plate. The rotating eye body is
tightened by hand against the concrete surface. Do not
use smaller recesses then the eye diameter.

Safe working load


Safe working load
Size = Type
Size = Type

Flat side for tightening by hand

Flat side for tightening by hand Max. clearance between

and lower part >S<

The rotating eye can turn in any direction against the


base plate thus ensuring the correct direction of the
inclined force. The rotating eye is not to be used to
rotate precast elements.

2-29

Attention

Maintenance

Before attaching put link in the correct position.

Rotating eyes are filled with grease during production


when first used. The compact design prevents
penetration of dirt. However should dirt have collected in
the interior of the rotating eye impairing an easy turning
operation, the turning mechanism can be oiled.

Normal Size

Max. Clearance S

0,5 1,4t
2,0 2,5t
3,0 6,7t
8,0 10,0t
15,0t
20,0 30,0t

1,5mm
1,5mm
2,4mm
3,2mm
4,0mm
4,5mm

www.cfsfixings.com

Max. clearance between upper


Max. clearance
upper
and lowerbetween
part >S<
and lower part >S<

LoADLoAD
RIngRIng
- VLBg
- VLBg

Retro Eye

Complies
Complies
with the with
machinery
the machinery
directives
directives
2006/42/EC
2006/42/EC

The CFS Retro Eye is used to lift existing concrete slabs


where lifting anchors are not cast in. It is used with the
CFS Female Bar Coupler Fixings and either Fisher FIS
V-360 Resin or bolted through the element. It is available
to suit a range of slab thicknesses with load capacities
from 0.3t to 20t.
Please consult CFS for your individual application.
Part No

Max Load Capacity

kN
CFS-VLBG-8

CFS-VLBG-10

6.3

CFS-VLBG-12

10

CFS-VLBG-16

15

CFS-VLBG-20

25

CFS-VLBG-24

40

CFS-VLBG-30

50

CFS-VLBG-42

100

CFS-VLBG-48

200

User User
Instructions
Instructions
- Part- 1Part 1
LIFTING SOCKETS

SafetySafety
instructions
instructions

This safety
This
instruction
safety instruction
/ declaration
/ declaration
of the manufacturer
of the manufacturer
has to be has
kepttoonbefile
kept
for on
thefile
whole
for the
lifetime
whole
o

EC-Declaration
EC-Declaration
of the manufacturer
of the manufacturer
AccordingAccording
to the Machinery
to the Machinery
Directive 2006/42/EC,
Directive 2006/42/EC,
annex II Bannex
and amendments.
II B and amendments.

We hereby
We
declare
herebythat
declare
the design
that the
and
design
construction
and construction
of the equipment
of the equipment
detailed within
detailed
thiswithin
document
this d
appropriate
appropriate
level of health
level and
of health
safetyand
of the
safety
corresponding
of the corresponding
EC regulation.
EC regulation.
Any un-authorised
Any un-authorised
modification
modification
of the equipment
of the equipment
and/or anyand/or
incorrect
any usage
incorrect
of the
usage
equipment
of the equipm
not ad
these userthese
instructions
user instructions
waivers this
waivers
declaration
this declaration
invalid. invalid.
The equipment
The equipment
must be regularly
must be regularly
tested and
tested
inspected
and inspected
as per BGR
as per
500.BGR
Failure
500.toFailure
carry out
to car
the
maintenance
maintenance
and testing
and
of testing
the equipment
of the equipment
waivers this
waivers
declaration
this declaration
invalid. invalid.

Designation
Designation
of the equipment:
of the equipment:
LIFtIng PoInt
LIFtIng PoInt
Type: LoadType:
ring Load
- VLBg
ring
- for
- VLBg
bolting
- for bolting
Manufacturers
Manufacturers
sign:
sign:

CFS bar coupler in resin

Drawings are
Drawings
available
areon
available
requeston
as request
hard copies
as hard
or DXF
copies
files.
or Drawings
DXF files.can
Drawings
also becan
downloaded
also be downloaded
from our w
www.rud.com.au.
www.rud.com.au.

CFS bar coupler drilled through slab

Check the Check


RUD website:
the RUDwww.rud.com.au
website: www.rud.com.au
for productfor
information.
product information.

Workshop Workshop
wall chartswall
available
chartsupon
available
request
upon
forrequest
workingfor
load
working
limits load
(WLL).
limits (WLL).

Please visit
Please
ourvisit
website
our website
at www.rud.com.au
at www.rud.com.au
to register
to register
for yourfor
FREE
yourCD
FREE
with

www.cfsfixings.com

2-30

Accessories
Plastic Recess Plate
D

The nail plate is used to attach the socket anchors to


the formwork. The plastic nail plates are available for
thread sizes M/Rd12 to M/Rd52. The plastic recess plate
produces a recess into which a lifting loop or a rotating
eye can be threaded.
Part No

Dimensions
Rd

D1

mm
CFS-NPL-12

M/Rd 12

58

10

CFS-NPL-16

M/Rd 16

58

10

CFS-NPL-20

M/Rd 20

58

10

CFS-NPL-24

M/Rd 24

70

10

CFS-NPL-30

M/Rd 30

70

10

CFS-NPL-36

M/Rd 36

100

12

CFS-NPL-42

M/Rd 42

100

12

CFS-NPL-52

M/Rd 52

95

15

Rd

Magnetic Recess Plate

D2

The magnetic nail plate attaches socket anchors to steel


formwork by magnets. They are available for thread sizes
M/Rd12 to M/Rd52. The magnetic recessl plate produces
a recess into which a lifting loop or a rotating eye can be
threaded.

D1
Part No

2-31

Thread

Adhesion

D1

mm

kPa

mm

D2

CFS-MAG-12

12

100

165

60

12

CFS-MAG-16

16

100

165

60

12

CFS-MAG-20

20

100

165

60

12

CFS-MAG-24

24

100

178.2

74

12

CFS-MAG-30

30

120

194.2

90

12

CFS-MAG-36

36

120

105.2

101

12

CFS-MAG-42

42

180

115.3

110

15

CFS-MAG-52

52

180

135.3

130

15

www.cfsfixings.com

Accessories
Marking recess disc with fixing
These provide additional safety by marking the concrete
surface with an imprint of the thread size and load
capacity. The disc diameter is sufficient to allow rotating
eyes to be used with the cast in socket.

(1) Marking Recess Disc composite material


Part No

For fixing screw


pin size

mm

CFS-MPP-12

M12

150.5

12

23.5

10

CFS-MPP-16

M16

159.2

16

30.5

10

M20

173.5

20

37

10

M24

178.2

24

41

12

CFS-MPP-30

M30

194.2

30

50

12

CFS-MPP-36

M36

105.2

36

59

12

CFS-MPP-42

M42

115.3

42

67.5

15

CFS-MPP-52

M52

135.3

52

81

15

LIFTING SOCKETS

CFS-MPP-20
CFS-MPP-24

(2) Fixing Screw Pin Steel


Part No

Internal thread depth

mm
CFS-FSP-12

M12

23.5

CFS-FSP-16

M16

30.5

CFS-FSP-20

M20

37

CFS-FSP-24

M24

41

9.5

CFS-FSP-30

M30

50

9.5

CFS-FSP-36

M36

59

9.5

CFS-FSP-42

M42

67.5

12

CFS-FSP-52

M52

81

16

www.cfsfixings.com

2-32

Seal Caps
For using directly in sockets and other threaded products
without outer disc.

Part No.

For Lifting
Anchor

Dimensions
L
d

CFS-CAPG-12
CFS-CAPG-16
CFS-CAPG-20

Rd 12
Rd 16
Rd 20

18.5
25.5
31.5

12
16
20

CFS-CAPG-24
CFS-CAPG-30

Rd 24
Rd 30

24
30

CFS-CAPG-36
CFS-CAPG-42
CFS-CAPG-52

Rd 36
Rd 42
Rd 52

35.5
44.0
52.5
55.9
69.5

36
42
52

Architectural Socket Caps


We can provide architectural socket caps to use directly
in sockets and other threaded products to cover up the
exposed thread and provide an architecturally pleasing
appearance.
These are available in all sizes and produced to order to
suit your concrete recess dimension. Please contact CFS to
discuss your requirement.

2-33

www.cfsfixings.com

LIFTING SOCKETS

www.cfsfixings.com

2-34

Fixing Sockets

3-1

www.cfsfixings.com

Contents
Socket Systems

3-3

Solid Cross-Hole Sockets

3-4

Fixing Design Capacities for Solid Cross-Hole Sockets

3-5

Anchorage Reinforcement for Solid Cross-Hole Sockets

3-6

Shear Reinforcement for Cross-Hole Sockets

3-7

Crosspin Sockets

3-8

Fixing Design Capacities for Solid Crosspin Sockets

3-9
3-10

Flat End Fixing Sockets

3-11

Design Capacities for Flat End Fixing Sockets

3-12

Anchorage Reinforcement for Flat End Fixing Sockets

3-13

Bent End Fixing Socket

3-14

Design Fixing Capacities for Flat End Fixing Sockets

3-15

Propping Sockets

3-16

Design Capacities for Propping Sockets

3-17

Anchorage and Shear Reinforcement for Propping Sockets

3-18

Accessories

3-19

Accessories

3-20

Seal Caps

3-21

FIXING SOCKETS

Shear Reinforcement for Crosspin Sockets

10
www.cfsfixings.com

3-2

und haben eine hhere Tragfhigkeit.


senmuffen

Liste

21

Gewindehlsen mit gelochtem Flachende


aus Edelstahl Werkstoffgruppe A4

Das Gewinde wird mit berma


geschnitten.
Die Belastungen wurden mit 4 5-facher
Sicherheit aus Ausziehversuchen
in unbewehrtem Beton C 20/25 (B 25)
bei Axial-, Schrg- und Querzugbelastung ermittelt.

Socket Systems
Solid Crosshole Sockets
Abmessungen [mm]
Edelstahl
Werkstoffgruppe A4

Hinweise fr die Anwendung


enthalten die technischen Bltter.

Crosspin Sockets

Flat End Sockets

ca.
Belastung bei
Die angegebenen
Gewicht 45-facherSicherheit
in kg Belastungen
sind
nur
bei der Verwenje
[1
kg =
10erreichbar
N,
aus BSt 500 S
100 Stck
1000dung
kg = von
1 t = Gabelbgeln
10 kN]
in
den
folgenden
Abmessungen
axial
Schrgzge

Liste

[kg]

15

10
23

8,3
8,3

1,43
1,95

240
240

M 10 150 8 100 60
200
200
150
100
M 12
10
60

250

10
10

15
25

10,3
10,3

1,75
2,27

290
290

300

k2135va

10

24

10,3

3,10

450

230
M 14 170 10 100 70
230
170
100
M 16
10
70
400
M 20 300 12 250 80

k2139va
k2141va

12
12

20
43

12,3
12,3

2,60
3,53

440
600

M 12 x 62 *: k2149va
tzhlsen
Sttzhlsen :12

370
M 24 250 12 150 80
500
400
350
M 27
14
100

500

25

12,3

4,00

600

500
M 30 400 14 350 100

600

dxL

Bestell-Nr.

M 8 x 40
M 8 x 53

k2115va
k2117va

9
9

M 10 x 45
M 10 x 57

k2124va
k2127va

M 10 x 57 *
M 12 x 55
M 12 x 78

M 14
xSonderanfertigungen
80 verschweiter
k2155vamitauf
13
33 12,3
6,30
600
windehlse
mit
Fuplatte
Anfrage
Gewindehlse
verschweiter
Fuplatte
M 16
x 80 mitk2161va
15
30 Klebeteller
12,3
8,45
1300
ch mit vormontiertem
Klebeteller
auch
vormontiertem
k2162va

Bent50End
15
12,3Sockets
10,72

M 20 x 95
M 20 x 115

k2171va
k2172va

18
18

28
50

14,3
14,3

15,53
19,15

M 24 x 120

k2181va

21

40

14,3

29,58

4 / 2009 / WW

M 16 x 100

[mm]
bis
bis
45 d 90 d
s
br

bis
30d

500

450

400

1300

1100
1100

900
900

800
800

1700

1500

1300

900

2000

1700

1500

1000

G
300

350

Biegerollen-
dbr

400

ds

450

Zubehr
Zubehr
Prop Sockets

Friedrich Schroeder GmbH & Co. KG


58809
Tel. +49 (0) 23 94 / 91 80-0 Fax +49 (0) 23 94 / 91 80-88
1700 Neuenrade,
1500 1300 Germany
900
info@schroeder-neuenrade.de www.schroeder-neuenrade.de

Die mit einem * gekennzeichneten Artikel werden


aus Rohren mit grerer Wandstrke gefertigt
und haben eine hhere Tragfhigkeit.
Das Gewinde wird mit berma
geschnitten.
Die Belastungen wurden mit 4 5-facher
Sicherheit aus Ausziehversuchen
in unbewehrtem Beton C 20/25 (B 25)
bei Axial-, Schrg- und Querzugbelastung ermittelt.
Hinweise fr die Anwendung
enthalten die technischen Bltter.

Die angegebenen Belastungen

d
16
16

Abmessungen
Klebeteller aus Kunststoff
sindca.
nur Gewicht
erreichbar bei der VerwenBestell
- Nr.dung
Material
Abmessungen
ca. Gewicht
aus Kunststoff
von Gabelbgeln aus Klebeteller
BSt 500 S
d
L
e Bestell
t
D
t
100Material
Stck Abmessungen
Bestell - Nr.
-DNr.
in den
folgenden
L
e
t
D[mm]
t
100 Stck
Bestell - Nr.
[kg] [mm] D
[mm]

[mm]
1 16 45 42
45 242 16 3 43 50 38
43 38
5 70

3 50
S5 8617
70
S 8620

[kg]
S 8617
60
S 8620
70

ds

d br

G
[mm]

S 235 50
60
8
60
250
S70235 - galvanisiert
50 3
50
M 12
10
60
300
galvanisiert 50 3
M 14

10

70

300

3
K5116kt
K5116kt
3
K5116kt
K5116kt
Biege-

M 16

10

70

350

M 10

20
12
80
400
Berechnung nach CEN/TS 1992-4, M
Einsatz
als Befestigungsmittel
M 24

12

80

450

t
D

rollen-
dbr

Einsatz als
d

(2)

(1)
EinsatzTransportanker
als s
Bemessungswiderstnde
Berechnung
nach
als Befestigungsmittel
Zusatzbewehrung fr
Rand
(c i)CEN/TS
- und 1992-4,
Beton- Einsatz
M 27
14
100
500
(2)
Zuglasten
Transportanker
festig- ohne Zusatz (1)
Achsabstnde
charakt.
- mit
Zusatz Bemessungswiderstnde
Zusatzbewehrung
fr
Rand (c i) - und
Beton- (s),
M 30
14
100
600
zul F(2)
keit
Schalendicke
(d)
bewehrung
bewehrung
Bruchlast
Zuglasten
festigAchsabstnde
(s),
charakt.
ohne
Zusatz
mit
Zusatz
Sonderanfertigungen auf Anfrage
ds Lu Ls Lo Lges
zul F(2)
keits
Schalendicke c(d)
bewehrung
Bruchlast Nchar,Bruch
d
Nbewehrung
VRd NRd VRd
1,2,3,4
Rd
ds Lu Ls Lo Lges
[mm] Nchar,Bruch
[kN]
[kN]
s
d [cm]
NRd C
VRd NRd VRd
c 1,2,3,4

4 / 2009 / WW

V
C1

Friedrich Schroeder GmbH & Co. KGN

C1

12,1
1
13,458809
13,0
17,5 15,4[mm]
8 195
70 90 420 80-025,5
40
C2
[cm]
C80 5,5 20/25[kN]
Neuenrade, Germany
Tel. +49 (0) 23 94 / 91[kN]
Fax +49 (0) 23 94 / 91 80-88
14,0N
2
80 5,5 20/25 15,5 13,0 17,5 info@schroeder-neuenrade.de
15,5 8 195 70 90 420 www.schroeder-neuenrade.de
40
29,3
25,5
12,1
80 5,5 20/25 13,4 13,0 17,5 15,4 8 195 70 90 420
40
C3
C4
(1) Bemessungswiderstnde fr die angenommene Einbausituation mit =1,5, Anpassung bei anderen Rand14,0
80 5,5 20/25 15,5 13,0 17,5 15,5 8 195 70 90 420
40
29,3
bedingungen erforderlich. (2) Aus Versuchen in Zusammenarbeit mit der TU Dortmund - Institut fr
C3
C4
Bemessungswiderstnde
fr diedurchgefhrt
angenommene
Einbausituation
mit =1,5,
bei anderenBerechnung,
RandBefestigungstechnik,
in Anlehnung
an VDI/BV-BS
6205Anpassung
und versuchsbasierter
gilt
ngungen erforderlich.
(2)Tranportanker
Aus Versuchen
Zusammenarbeit
mit(Verfahren
der TU Dortmund
- Institut fr
bei Einsatz als
mit in
Sicherheitsfaktor
=2,1
A)
estigungstechnik, durchgefhrt in Anlehnung an VDI/BV-BS 6205 und versuchsbasierter Berechnung, gilt
Einsatz als Tranportanker mit Sicherheitsfaktor =2,1 (Verfahren A)
Bei reiner Zugbelastung ohne Zusatzbewehrung gilt :
Bei gleichzeitig wirkender Zug - und Querkraft gilt :
- Randabstand >= 1,5 x (L-t) + 0,5 x D
NSd/NRd + VSd/VRd <=1,2
- Achsabstand
>=Zusatzbewehrung
3,0 x (L-t) + D
ei reiner
Zugbelastung
ohne
gilt
:
Bei
gleichzeitig
wirkender
Zug - und Querkraft gilt :
www.cfsfixings.com
3-3
Erreichen
vollen
RandabstandZum
>= 1,5
x (L-t) der
+ 0,5
x D Betonausbruchkraft.
NSd/NRd + VSd/VRd <=1,2
Das Gewinde
wird
Achsabstand
>= 3,0 x (L-t)
+ Dmit berma
geschnitten.
um Erreichen
der vollen Betonausbruchkraft.
Zusatzbewehrung fr Zuglasten
Zusatzbewehrung fr Querlasten

C2

Solid Cross-Hole Sockets


Precision Elecroplated or Stainless Steel Solid Rod

M thread

The socket is anchored into the concrete unit using a


reinforcement bar threaded through the cross-hole.

This socket provides the highest corrosion resistance as


there is protection by solid stainless steel

Sockets can be used in a wide range of applications


due to the flexible way in which the reinforcement can
be applied; pipes, walls, slabs
These sockets may also be used as lifting sockets
Part No
Electroplated

Part No
Stainless Steel

Load Group

Dimensions of socket
d

50

21

mm
CFS-LSRH-10

CFS-LSRHS-10

0.4

M 10

CFS-LSRH-12

CFS-LSRHS-12

0.5

M 12

50

23

11

CFS-LSRH-16

CFS-LSRHS-16

1.2

M 16

75

26

14

CFS-LSRH-20

CFS-LSRHS-20

M 20

75

33

16

CFS-LSRH-24

CFS-LSRHS-24

2.5

M 24

100

42

18

CFS-LSRH-30

CFS-LSRHS-30

M 30

125

54

22

FIXING SOCKETS

Essential Steps:
Lifting Check Lifting Load Capacity Table page 2-7
Fixing Check Fixing Load Capacity Table page 3-5
Axial Pull Include Anchorage Reinforcement page 3-6
Shear Pull include Anchorage Reinforcement page 3-6 and Shear Reinforcement page 3-7

www.cfsfixings.com

3-4

Fixing Design Capacities for


Solid Cross-Hole Sockets
These tables are for these sockets to be used as fixing
devices. They should be compared to the design loads on
the socket.
These tables show a typical situation and you should
check your situation is within these parameters. If your
situation falls out of these parameters, please Contact
CFS for bespoke advice and calculations
Part No

Typical Installation Conditions


Edge Distance

Element thickness

Ccr

hcr

mm

Axial Load

Shear Load

FV

FQ

kN

CFS-LSRH-10

140

80

10

4.6

CFS-LSRH-12

140

80

15.0

6.6

CFS-LSRH-16

180

100

22.5

10.0

CFS-LSRH-20

250

120

45.0

19.5

CFS-LSRH-24

300

120

50.0

20.8

CFS-LSRH-30

350

160

65.0

33.5

Where two or more sockets are in use, they should be spaced at a minimum of 2xCcr apart.
Minimum reinforcement of two layers of 131mm2/m mesh.
Minimum concrete strength = 25N/mm2
15

Fv

Fs
hcr

Fv
FQ

hcr

D min

ds
Ccr

Ccr
h cr

hcr

Ccr

L
Axial Pull Include Anchorage Reinforcement
page 3-5

3-5

www.cfsfixings.com

Shear Pull include Anchorage Reinforcement


page 3-5 and Shear Reinforcement page 3-6

Ccr

Anchorage Reinforcement for


Solid Cross-Hole Sockets
Cross-hole sockets must be used with anchorage
reinforcement. Without this they are ineffective and unsafe.
Part No

Reinforcement B500B (min)


ds

Dmin

mm
CFS-LSRH-10

250

60

CFS-LSRH-12

300

60

CFS-LSRH-16

10

350

70

CFS-LSRH-20

12

400

80

CFS-LSRH-24

16

500

116

CFS-LSRH-30

16

600

135

The legs of the reinforcement should be vertical as


shown above, or may be angled up to 60 from the
vertical depending on the application.

n
mi

FIXING SOCKETS

ds

www.cfsfixings.com

3-6

Shear Reinforcement for


Cross-Hole Sockets
Where the unit is being tilted, or the lift is in the edge of
the element resulting in a shear pull on the socket, the
reinforcement shown here must be used. It is important
that the bar is place as close to the surface of the element
as concrete cover requirements allow.
Part No

Reinforcement B500B (min)


ds

L1

Dmin

Total Length

CFS-LSRH-10

95

24

295

CFS-LSRH-12

95

24

295

CFS-LSRH-16

130

32

370

CFS-LSRH-20

10

170

40

480

CFS-LSRH-24

10

185

48

520

CFS-LSRH-30

16

195

48

590

15

31

15

FQ

D min

60

ds
ds
D min

D min

Ccr

ds

h cr
L

L1

D min

31
60

15

www.cfsfixings.com

ds
D min

3-7

D min

ds

Crosspin Sockets
d

Zinc Plated or Stainless Steel Solid Rod and Crosspin


M thread
The socket is anchored into the concrete unit using a
crosspin provided through the cross-hole.

In stainless steel, this socket provides the highest


corrosion resistance as there is protection by solid
stainless steel
Sockets used in axially require no further reinforcement
f

These sockets may also be used as lifting sockets


Part No
Zinc Plated

Part No
Stainless Steel

Dimensions of socket
d

mm
CFS-LSRB-10-50

CFS-LSRBS-10-50

M10

50

75

CFS-LSRB-12-50

CFS-LSRBS-12-50

M12

50

75

CFS-LSRB-12-75

CFS-LSRBS-12-75

M12

75

75

CFS-LSRB-16-75

CFS-LSRBS-16-75

M16

75

75

CFS-LSRB-20-75

CFS-LSRBS-20-75

M20

75

90

CFS-LSRB-24-100

CFS-LSRBS-24-100

M24

100

100

Essential Steps:
FIXING SOCKETS

Lifting Check Lifting Load Capacity Table page 2-26


Fixing Check Fixing Load Capacity Table page 3-9
Shear Pull Include Shear Reinforcement page 3-9

www.cfsfixings.com

3-8

Fixing Design Capacities for Solid Crosspin Sockets


These tables are for these sockets to be used as fixing devices. They should be compared to the design loads on a
socket.
These tables show a typical situation and you should check your situation is within these parameters. If your situation
falls out of these parameters, please contact CFS of bespoke advice and calculations.
Part No Zinc Plated

Part No Stainless
Steel

Typical Installation Conditions


Edge Distances
C1, C2

Element
Thickness

C3, C4

Axial Load

without rebar

with rebar

Min Concrete Strength (N/mm2)


30

mm

Shear Load

45

60

30

45

60

30

45

60

kN

Uncracked Concrete
CFS-LSRB-10-50

CFS-LSRBS-10-50

80

55

80

13.1

16.1

18.6

6.1

10.2

12.3

12.3

CFS-LSRB-12-50

CFS-LSRBS-12-50

90

55

80

13.8

17

19.6

6.1

10.2

12.3

12.3

CFS-LSRB-12-75

CFS-LSRBS-12-75

125

90

100

23.1

23.1

23.1

10.5

12.8

14.8

17.6

19.4

19.4

CFS-LSRB-16-75

CFS-LSRBS-16-75

120

80

100

23.3

28.6

33

9.2

11.3

13

17.6

21.9

21.9

CFS-LSRB-20-75

CFS-LSRBS-20-75

120

75

100

22.9

28

32.3

8.6

10.5

12.1

17.6

21.9

21.9

CFS-LSRB-24-100

CFS-LSRBS-24-100

160

100

130

33.2

40.7

46.9

13.7

16.8

19.4

40.7

48.3

48.3

Cracked Concrete
CFS-LSRB-10-50

CFS-LSRBS-10-50

80

55

80

9.4

10

10

3.5

4.3

9.4

11.5

12.3

CFS-LSRB-12-50

CFS-LSRBS-12-50

90

55

80

9.9

12.1

14

3.5

4.3

9.9

12.1

12.3

CFS-LSRB-12-75

CFS-LSRBS-12-75

125

90

100

18.6

22.8

23.1

7.4

9.1

10.5

17.6

21.9

21.9

CFS-LSRB-16-75

CFS-LSRBS-16-75

120

80

100

16.7

20.4

23.6

6.5

9.2

16.7

20.4

21.9

CFS-LSRB-20-75

CFS-LSRBS-20-75

120

75

100

16.3

20

23.1

6.1

7.4

8.6

16.3

20

21.9

CFS-LSRB-24-100

CFS-LSRBS-24-100

160

100

130

23.7

29

33.5

9.7

11.9

13.7

37.9

46.4

48.3

Where there is axial load and shear load at the same time, please ensure that each of the axial and shear components
are less than the capacities and also that:
Axial Component
Axial Capacity

Shear Component

Shear Capacity

1.2

Whre two or more sockets are in use, they should be spaced at a minimum of 2 x C3 apart.
Crosspin Shear Reinforcement if required, include reinforcement shown on page 3-10
C1 = Edge distance towards the free
edge where the shear force acts

C1

Shear Load

Axial Load

C4
C4

3-9

www.cfsfixings.com

C2

C2 = Edge distance in the direction


away from the force
C3 and C4 = Edge distances
perpendicular to the shear force action
Please note that the socket should be
orientated with the pin parralel to the
shear force action as shown here.

shear U bar

edge bars for


shear loads

Shear Reinforcement
for Crosspin Sockets
Where the values with reinforcement have been
used from the load capacities table, the following
reinforcement must be included.
Part No Zinc Plated

Part No Zinc Plated

U-Bars
d

Lb

mm
CFS-LSRBS-10-42

100

CFS-LSRB-10-50

CFS-LSRBS-10-50

100

CFS-LSRB-12-50

CFS-LSRBS-12-50

100

CFS-LSRB-12-75

CFS-LSRBS-12-75

130

CFS-LSRB-16-75

CFS-LSRBS-16-75

130

CFS-LSRB-16-100

CFS-LSRBS-16-100

10

200

CFS-LSRB-20-75

CFS-LSRBS-20-75

CFS-LSRB-20-100

CFS-LSRBS-20-100

12

CFS-LSRB-24-100

CFS-LSRBS-24-100

12

shear U bar

edge bars for


shear loads

130

U bar

200
200

Lb

FIXING SOCKETS

Grade B500B reinforcement.

Lb

www.cfsfixings.com

3-10

belastung ermittelt.
Hinweise fr die Anwendung
enthalten die technischen Bltter.

Plated or

M thread

stell-Nr.

2115va
2117va

bis

[mm]
bis

bis

s
eis anchored
[kg] into the
0 concrete
30 dunit
45 using
gThe socket
d s90a d br
reinforcement
bar
threaded
through
the
cross-hole.
8100
60
9
10
8,3
1,43
240
200M 10
150

250

23
8,3
9Stainless
steel

1,95

240

200

150
M 12

100
10

G
300
300

2139va
2141va

12be applied;
20 12,3
2,60
pipes, walls,
12
43 12,3
3,53

2149va

12

25

12,3

2155va
13
33 12,3
nfertigungen
aufNo
Anfrage
Part
Zinc Plated

1,75
axially
require290
no
2,27
290

slabs440

400

600

250
24
400
27

12150
350
14

80

450

100

500

4,00

600

500M 30
400

14350

100

600

6,30

600

500

450

400

1300 d 1100
1300 mm
1100

900
900

800
L
800

15
15

2171va
2172va

CFS-FSH-8-40
18
28 14,3
CFS-FSH-10-45
18
50 14,3

CFS-FSHS-8-40
40
15,53
1700 M8
1500 1300
900
58809
Neuenrade,
Germany
CFS-FSHS-10-45
M10
45
19,15
1700
1500
1300
900

2181va

21

CFS-FSH-12-60

CFS-FSHS-12-60

CFS-FSH-16-80

CFS-FSHS-16-80

40

12,3
12,3

14,3

CFS-FSH-16-100
ekennzeichneten
Artikel

8,45
10,72

29,58

2000

erer Wandstrke
gefertigt CFS-FSHS-16-120
CFS-FSH-16-120
here Tragfhigkeit.
CFS-FSH-20-95
CFS-FSHS-20-95
CFS-FSHS-20-115

M12

1700

1500

M16

8.3

1000
80

12.3

15

30

M16

100

12.3

15

50

M16

120

12.3

15

70

M20

95

14.3

18

35 (28)

M20

115

14.3

18

55 (50)

Essential Steps:
Fixing Check Fixing Load Capacity Table page 3-12

Das Gewinde wird mit berma


geschnitten.
Die Belastungen wurden mit 4 5-facher
Sicherheit aus Ausziehversuchen
in unbewehrtem Beton C 20/25 (B 25)
bei Axial-, Schrg- und Querzugbelastung ermittelt.

Hinweise fr die Anwendung


Anchorage Include the Anchorage Reinforcement on Page 3-13

enthalten die technischen Bltter.

Die angegebenen Belastungen


sind nur erreichbar bei der Verwendung von Gabelbgeln aus BSt 500 S
in den folgenden Abmessungen

[mm]
d

ds

d br

M 10

60

250

M 12

10

60

300

M 14

10

70

300

M 16

10

70

350

M 20

12

80

400

M 24

12

80

450

M 27

14

100

500

M 30

14

100

600

Biegerollen-
dbr
ds

auf Anfrage

Friedrich Schroeder GmbH & Co. KG


58809 Neuenrade, Germany Tel. +49 (0) 23 94 / 91 80-0 Fax +49 (0) 23 94 / 91 80-88
info@schroeder-neuenrade.de www.schroeder-neuenrade.de

www.cfsfixings.com

15 (12)

Tel. +49
23 94 / 91 80-88
10.3(0) 23 94 / 91 80-0
10 Fax +49 (0)15
info@schroeder-neuenrade.de
www.schroeder-neuenrade.de
55
12.3
12
20

Numbers in brackets are for stainless steel

3-11

Friedrich Schroeder GmbH & Co. KG

CFS-FSHS-16-100
werden

CFS-FSH-20-115

ds

Dimensions of socket

2161va
2162va

30
50

350

370M
500
M

Part No Stainless
Steel

Biegerollen-
dbr

2135va

15 10,3
10Sockets
used
10
25 10,3

60

230M 14
170 10100
70
in
further
reinforcement
230
170
100
M 16
10
70
Sockets can be used in a wide range of applications
10
24 10,3
3,10
450
400M 20
300 12250
due to the flexible way in which the reinforcement can 80

2124va
2127va

Edelstahl
Zinc
stoffgruppeA4

ca.
Belastung bei
d
Die angegebenen
Belastungen
Gewicht 45-facher Sicherheit
in kg
sind
nurN,erreichbar bei der Verwenje
[1 kg
= 10
Stainless
Steel Socket
with
Crosshole
dung
aus BSt 500 S
100 Stck
1000 kg
= 1 tvon
= 10Gabelbgeln
kN]
in
den
folgenden Abmessungen
axial
Schrgzge

Flat End Fixing Sockets

essungen [mm]

Design Capacities for


Flat End Fixing Sockets
These tables are for these sockets to be used as fixing
devices. They should be compared to the design loads on
the socket.
These tables show a typical situation and you should
check your situation is within these parameters. If your
situation falls out of these parameters, please Contact
CFS for bespoke advice and calculations
Part No Zinc Plated

Part No Stainless Steel

Wall thickness

Minimum edge
distance

Design Loads

mm

Axial

Shear

kN

CFS-FSH-8-40

CFS-FSHS-8-40

120

80

3.8

1.6

CFS-FSH-10-45

CFS-FSHS-10-45

135

90

4.6

1.6

CFS-FSH-12-60

CFS-FSHS-12-60

180

120

2.4

CFS-FSH-16-80

CFS-FSHS-16-80

240

160

20.8

12.8

CFS-FSH-16-100

CFS-FSHS-16-100

300

200

20.8

12.8

CFS-FSH-16-120

CFS-FSHS-16-120

360

240

20.8

12.8

CFS-FSH-20-100

CFS-FSHS-20-100

300

200

27.2

14.4

CFS-FSH-20-120

CFS-FSHS-20-120

360

240

27.2

14.4

Concrete strength should be a minimum of 25N/mm2.

Axial Component
Axial Capacity

Shear Component
Shear Capacity

1.2

www.cfsfixings.com

FIXING SOCKETS

Where there is axial load and shear load at the same time, please ensure that the each of the axial and shear
components are less than the capacities and also that:

3-12

Anchorage Reinforcement
for Flat End Fixing Sockets
The anchorage reinforcement below must be used with
these sockets.
Part No Zinc Plated

Part No Stainless Steel

Anchorage Reinforcement B500B minimum


ds

Dmin

kN
CFS-FSH-8-40

CFS-FSHS-8-40

60

250

CFS-FSH-10-45

CFS-FSHS-10-45

60

250

CFS-FSH-12-60

CFS-FSHS-12-60

10

60

300

CFS-FSH-16-80

CFS-FSHS-16-80

10

70

350

CFS-FSH-16-100

CFS-FSHS-16-100

10

70

350

CFS-FSH-16-120

CFS-FSHS-16-120

10

70

350

CFS-FSH-20-100

CFS-FSHS-20-100

12

80

400

CFS-FSH-20-120

CFS-FSHS-20-120

12

80

400

nim

G
sd

3-13

www.cfsfixings.com

Abmessungen [mm]
Stahl blank /
verzinkt und chromatiert

Lxh

ca.
Gewicht
je
100 Stck

Belastung bei
4 -- 5-facher
Sicherheit in kg
[1 kg = 10 N,
1000 kg = 1 t = 10 kN]

[kg]

axial

Bent End Fixing Socket


Bestell-Nr.

30 x 20

k1508bk/zn
Zinc Plated or Stainless
8
16Steel Socket
1,32 with Bent End
180

35 x 21

k1510bk/zn
M thread

45 x 25
60 x 30

12
20into the concrete
3,40
k1512bk/zn
The socket is anchored
unit by400
its
bent end.
k1516bk/zn
15
32
9,91
950

70 x 30

18
28 is not16,30
k1520bk/zn
Additional reinforcement
required.

80 x 37

25,60 of applications
14500
k1524bk/zn
Sockets can be21used in30a wide range

10

Part No Zinc Plated

20

Part No Stainless
Steel

2,00

240

12500

Dimensions of socket
d

30

20

12

35

21

10

18

25

12

20

30

15

22

30

18

24

37

21

30

mm
CFS-FSB-8-30

CFS-FSBS-8-30

CFS-FSB-10-35

CFS-FSBS-10-35

CFS-FSB-12-45

CFS-FSBS-12-45

Edelstahl
CFS-FSB-16-60

CFS-FSBS-16-60

CFS-FSB-20-70

CFS-FSBS-20-70

CFS-FSB-24-80

CFS-FSBS-24-80
g
s

Abmessungen [mm]
Werkstoffgruppe A4

Lxh

Bestell-Nr.

M8
M10

ca.
M12
Gewicht
je
M16
100 Stck
M20
M24

Belastung bei
45
4 -- 5-facher
Sicherheit60in kg
[1 kg = 10 N,
1000 kg = 1 t70
= 10 kN]

[kg]

80
axial

k1508va

12

1,70

180

35 x 21

k1510va

10

18

2,50

240

45 x 25

k1512va

12

20

3,50

400

60 x 30

k1516va

15

22

9,50

950

70 x 30

k1520va

18

22

16,00

12500

80 x 37

k1524va

21

30

25,60

14500

Das Gewinde wird mit berma


geschnitten.

FIXING SOCKETS

30 x 20

Die Belastungen wurden mit 4 5-facher


Sicherheit aus Ausziehversuchen
in unbewehrtem Beton C 20/25 (B 25)
bei Axial-, Schrg- und Querzugbelastung ermittelt.
Hinweise fr die Anwendung
enthalten die technischen Bltter.

Auf Wunsch werden unsere Gewindehlsen galvanisch mit 4 bis 6 m


Auflage verzinkt und zustzlich gelb
chromatiert.

fertigungen auf Anfrage

Friedrich Schroeder GmbH & Co. KG


58809 Neuenrade, Germany Tel. +49 (0) 23 94 / 91 80-0 Fax +49 (0) 23 94 / 91 80-88
info@schroeder-neuenrade.de www.schroeder-neuenrade.de

www.cfsfixings.com

3-14

Design Fixing Capacities


for Flat End Fixing Sockets
These tables are for these sockets to be used as fixing
devices. They should be compared to the design loads on
the socket.
These tables show a typical situation and you should
check your situation is within these parameters. If your
situation falls out of these parameters, please Contact
CFS for bespoke advice and calculations
Part No Zinc Plated

Part No Stainless Steel

Wall thickness

Minimum edge distance

Axial Load

60

1.8

mm
CFS-FSB-8-30

CFS-FSBS-8-30

90

CFS-FSB-10-35

CFS-FSBS-10-35

105

70

2.4

CFS-FSB-12-45

CFS-FSBS-12-45

135

90

CFS-FSB-16-60

CFS-FSBS-16-60

180

120

9.5

CFS-FSB-20-70

CFS-FSBS-20-70

210

140

12.5

CFS-FSB-24-80

CFS-FSBS-24-80

240

160

14.5

Concrete strength should be a minimum of 25N/mm2.

3-15

kN

www.cfsfixings.com

Propping Sockets
Zinc Plated sockets for use in propping and other
applications
M thread
Socket with welded round plate
Plastic adhesive cap plate available
May be used for both fixing and lifting operations
Part No Zinc Plated

Dimensions of socket
d

mm
CFS-FAR-16-50

M16

45

42

50

CFS-FAR-16-70

M16

43

38

70

50

Plastic Ashesive Cap


CFS-FAP

FIXING SOCKETS

e L

e
t

www.cfsfixings.com

3-16

Einsatz als
Transportanker

nsatz als Befestigungsmittel

Design
Capacities
for
Zusatzbewehrung
fr
Zuglasten
charakt.
mit Zusatz Propping
Sockets
ewehrung
Bruchlast

erstnde(1)

(2)

V
C1

zul F(2)

Theseds
tables
Lges to be used as fixing
Luare for
Ls these
Lo sockets
design loads on
VRddevices. They should be compared toNthe
char,Bruch

NRd

the socket.

[mm]

[kN]

12,1
7,5
14,0
7,5
C3
e Einbausituation mit =1,5, Anpassung bei anderen RandPart No
Wall
thickness
Minimum
edge
Zusammenarbeit
mit der
TU
Dortmund
- Institut
frWithout Anchorage reinforcement
distance
n VDI/BV-BS 6205 und versuchsbasierter
Berechnung,
gilt
C1, C2, C3, C4
Axial
Shear
r =2,1 (Verfahren A) mm
kN

g gilt :

C2

These tables show a typical situation and you should


25,5 If your
15,4
70 is 90
420
check8your195
situation
within
these parameters.
situation
falls
out
of
these
parameters,
please
15,5 8 195 70 90 420
29,3 Contact
CFS for bespoke advice and calculations

C4
With Anchorage reinforcement
Axial

Shear

kN

CFS-FAR-16-50

55

400

13.4

13

17.5

15.4

CFS-FAR-16-70

55

400

15.5

13

17.5

15.5

Bei gleichzeitig wirkender Zug - und Querkraft gilt :


NSd/NRd + VSd/VRd <=1,2

The loads here are for use in fixing and propping applications. These anchors may be also used as lifting anchors. Please
contact CFS for load capacities in lifting.
Concrete strength should be a minimum of 25N/mm2
For propping applications with an angled load, ensure that

Zusatzbewehrung
fr Querlasten

Shear Design
Load
+
1.2
ewehrung
Axial Capacity
Shear Capacity mu Kontakt zur Hlse haben
Die Zusatzbewehrung
Axial Design Load

ach oben

B500B ds=8 mm, Verankerungslnge L1= 130 mm

Lu

Friedrich Schroeder GmbH & Co KG

09 Neuenrade, Germany - Tel 0049-2394-9180-0 - Fax 0049-2394-9180-88


info@schroeder-neuenrade.de - www.schroeder-neuenrade.de

3-17

www.cfsfixings.com

- U Bgel

Bei reiner Zugbelastung ohne Zusatzbewehrung gilt :


- Randabstand >= 1,5 x (L-t) + 0,5 x D
- Achsabstand >= 3,0 x (L-t) + D
Zum Erreichen der vollen Betonausbruchkraft.

Anchorage and Shear


Reinforcement for Propping Sockets
Zusatzbewehrung fr Zuglasten

Part No

Anchorage Reinforcement B500B minimum

Shear Reinforcement B500B


minimum

Die Zusatzbewehrung
soll anL die vorhandene
Bewehrung
d
L
L
L
d
mm
anschliessen, die Aufbiegung kann daher auch nach obenmm
CFS-FAR-16-50
8
195
70
90
420
8
zeigen.
CFS-FAR-16-70
8
195
70
90
420
8
s

ges

L1
130

Die Zusa
B500B d

130

30
err
ood

Ls
Lu
Anchorage Reinforcement

Lo

Ls

Lu

L ges
FIXING SOCKETS

Friedrich S

58809 Neuenrade, Germany - Tel 00


info@schroeder-neu
Shear Reinforcement

www.cfsfixings.com

3-18

Accessories
Plastic Recess Plate
D

The nail plate is used to attach the socket anchors to


the formwork. The plastic nail plates are available for
thread sizes M/Rd12 to M/Rd52. The plastic recess plate
produces a recess into which a lifting loop or a rotating
eye can be threaded.
Part No

Dimensions
Rd

D1

mm
CFS-NPL-12

M/Rd 12

58

10

CFS-NPL-16

M/Rd 16

58

10

CFS-NPL-20

M/Rd 20

58

10

CFS-NPL-24

M/Rd 24

70

10

CFS-NPL-30

M/Rd 30

70

10

CFS-NPL-36

M/Rd 36

100

12

CFS-NPL-42

M/Rd 42

100

12

CFS-NPL-52

M/Rd 52

95

15

Rd

Magnetic Recess Plate

D2

The magnetic nail plate attaches socket anchors to steel


formwork by magnets. They are available for thread sizes
M/Rd12 to M/Rd52. The magnetic recessl plate produces
a recess into which a lifting loop or a rotating eye can be
threaded.

D1

Part No

3-19

Thread

Adhesion

D1

mm

kPa

mm

D2

CFS-MAG-12

12

100

165

60

12

CFS-MAG-16

16

100

165

60

12

CFS-MAG-20

20

100

165

60

12

CFS-MAG-24

24

100

178.2

74

12

CFS-MAG-30

30

120

194.2

90

12

CFS-MAG-36

36

120

105.2

101

12

CFS-MAG-42

42

180

115.3

110

15

CFS-MAG-52

52

180

135.3

130

15

www.cfsfixings.com

Accessories
Marking recess disc with fixing
These provide additional safety by marking the concrete
surface with an imprint of the thread size and load
capacity. The disc diameter is sufficient to allow rotating
eyes to be used with the cast in socket.

(1) Making Recess Disc composite material


Part No
CFS-MPP-12

For fixing screw


pin size
M12

12

23.5

10

mm
150.5

M16

159.2

16

30.5

10

M20

173.5

20

37

10

CFS-MPP-24

M24

178.2

24

41

12

CFS-MPP-30

M30

194.2

30

50

12

CFS-MPP-36

M36

105.2

36

59

12

CFS-MPP-42

M42

115.3

42

67.5

15

CFS-MPP-52

M52

135.3

52

81

15

FIXING SOCKETS

CFS-MPP-16
CFS-MPP-20

(2) Fixing Screw Pin Steel


Part No

Internal thread depth

mm
CFS-FSP-12

M12

23.5

CFS-FSP-16

M16

30.5

CFS-FSP-20

M20

37

CFS-FSP-24

M24

41

9.5

CFS-FSP-30

M30

50

9.5

CFS-FSP-36

M36

59

9.5

CFS-FSP-42

M42

67.5

12

CFS-FSP-52

M52

81

12

www.cfsfixings.com

3-20

Seal Caps
For using directly in sockets and other threaded products
without outer disc.

Part No.

For Lifting
Anchor

Dimensions
L
d

CFS-CAPG-12
CFS-CAPG-16
CFS-CAPG-20

Rd 12
Rd 16
Rd 20

18.5
25.5
31.5

12
16
20

CFS-CAPG-24
CFS-CAPG-30

Rd 24
Rd 30

24
30

CFS-CAPG-36
CFS-CAPG-42
CFS-CAPG-52

Rd 36
Rd 42
Rd 52

35.5
44.0
52.5
55.9
69.5

36
42
52

Architectural Socket Caps


We can provide architectural socket caps to use directly
in sockets and other threaded products to cover up the
exposed thread and provide an architecturally pleasing
appearance.
These are available in all sizes and produced to order to
suit your concrete recess dimension. Please contact CFS to
discuss your requirement.

3-21

www.cfsfixings.com

FIXING SOCKETS

www.cfsfixings.com

3-22

Spherical Head Anchors

4-1

www.cfsfixings.com

Contents
Product Summary

4-3

Recess Formers and Accessories

4-4

Accessories

4-5

Other CFS Products for use in Construction with Spherical


Anchor Systems

4-5

Type T - Spherical Head T Anchors

4-6

Type T - Axial Lifting of Beams and Walls

4-7

Type T - Additional Reinforcement for Axial Lifting of


Beams and Walls

4-8

Type T - Angled Lifting of Beams and Walls

4-9
4-10

Type T - Axial or Angled Lifting of Slabs

4-11

Type T - Additional Reinforcement for Angled Lifting of Slabs

4-12

Type TPA - Spherical Head Plate Anchors

4-13

Type TSG - Spherical Head Cranked Anchor

4-14

Type TKS - Rod Lifting Anchor

4-15

Type O - Eye Lifting Anchor

4-16

Type TKS - Additional Reinforcement

4-17

Type TKA - Tilt Anchor

4-18

Type TKA - Additional Reinforcement for Shear Lifting


of Beams and Walls

4-19

Type TKA - Recess Formers

4-19

Recess Formers for Spherical Head Anchors

4-20

Recess Formers for Spherical Head Anchors

4-21

Spherical Head Anchor Lifting Devices

4-22

Lifting Clutches - Type H2

4-22

Anchor Lifting and Turning Devices

4-23

SPHERICAL HEAD ANCHORS

Type T - Additional Reinforcement for Angled Lifting of


Beams and Walls

10
www.cfsfixings.com

4-2

Product Summary
T - Spherical Head T Anchor

TPA - Spherical Head Plate Anchor

Forged from round steel St 52-3


with load groups 1.332 (higher
load groups on request). Suitable for
large precast elements such as slabs,
beams, walls and pipes.

Spherical-Head Lifting Anchor with a


welded-on plate. Load groups 2.510
t. or use in thin large-sized heavy slabs
which are to be lifted or assembled in
a horizontal position.

TKS - Spherical Head Rod Anchor

O - Spherical Head O Anchor

TKA - Spherical Head Tilt Anchor

Forged from ribbed steel St 52-3,


with load groups 215. For use in
very thin concrete sections.

This anchor has a bar passed through


the hole. For use in thin sections.

Designed for tilting pre-cast element


from the horizontal to vertical.

Anchor identification

Material

Anchors head are always marked with


the load group e.g. 5.0.

Anchors are available in steel ST 52-3


or stainless steel 304 or hot dip spun
galvanized.

5.0.

4-3

www.cfsfixings.com

TSG - Spherical Head


Cranked Anchor
Replace paragraph with Specially
cranked anchor to enable sandwich
panel lifting to take place.

Safety and quality


Factors safety

Quality

Anchors and lifting eyes have a minimum factor of safety


of 3:1. Load data provides in the tables is based upon a
factor of safety of 2.5:1 against concrete failure.

All anchors and clutches are produced by state of the art


production equipment in accordance with ISO 9001. All
anchors are batch checked and tested by a recognised
research institute.

Recess Formers and Accessories


Rubber recess former

Narrow rubber recess former

To attach the spherical head lifting anchor to the mould.


forms a semi-circular recess to accept the lifting clutch

To attach the spherical head lifting anchot to the mould


and to produce the narrow recess in slender precast
concrete units.

SPHERICAL HEAD ANCHORS

Magnetic recess former


A former for use with spherical head anchors.
Incorporates high power magnets to fix to the steel
formwork. Use insert RRM.

www.cfsfixings.com

4-4

Accessories
Lifting eye

Turning and lifting device

Lifting clutch in 7 different load groups 1.345 t


to suit the load carrying range of all Lifting Anchors
of the Spherical-Head Anchor System.

For easy lifting and turning of heavy, large concrete pipes.


Load groups 1.332 t. The Turning and Lifting Link is
attached to an installed Spherical-Head Lifting Anchor.
Please contact CFS for specific application details.

Other CFS Products for use in Construction


with Spherical Anchor Systems
Chain sets for lifting precast planks and slabs

4-5

www.cfsfixings.com

Pipe joining chains type BCH

Type T - Spherical Head T Anchors


T Anchors are the most commonly used spherical head
anchor and can be used in most situations. They are ideal
for beam or wall elements.

The anchors must be fixed in the mould using recess


formers. The recess former retains the anchor securely in
position during the concrete pour.

The load on the anchor is transmitted to the concrete


through the anchor foot. In the same load group,
anchors are available with different lengths. Longer
anchors are installed for reduced edge spacing or for low
concrete strengths.

The recess former creates a void around the head which


corresponds to the shackle. The incorrect coupling of
parts from different load groups is impossible. Another
advantage is that the shackle rests agains the concrete
during an angled lift and therefore the horizontal load is
transferred into the concrete directly.

Load Group

Part No Standard

Load Group

Part No Standard

Load Group

CFS-T-013-0035

1.3

CFS-T-050-0210

CFS-T-100-0500

10

CFS-T-013-0040

1.3

CFS-T-050-0240 **

CFS-T-100-0540

10

CFS-T-013-0050

1.3

CFS-T-050-0340

CFS-T-100-0650

10

CFS-T-013-0055

1.3

CFS-T-050-0480

CFS-T-100-0680

10

CFS-T-013-0065

1.3

CFS-T-050-0680

CFS-T-100-1300

10

CFS-T-013-0085

1.3

CFS-T-075-0085 *

7.5

CFS-T-150-0140

15

CFS-T-013-0120

1.3

CFS-T-075-0095 *

7.5

CFS-T-150-0150

15

CFS-T-013-0240

1.3

CFS-T-075-0100

7.5

CFS-T-150-0165

15

CFS-T-025-0045

2.5

CFS-T-075-0120

7.5

CFS-T-150-0170

15

CFS-T-025-0055

2.5

CFS-T-075-0140

7.5

CFS-T-150-0200

15

CFS-T-025-0065

2.5

CFS-T-075-0150

7.5

CFS-T-150-0210

15

CFS-T-025-0070

2.5

CFS-T-075-0160

7.5

CFS-T-150-0300

15

CFS-T-025-0085

2.5

CFS-T-075-0165

7.5

CFS-T-150-0400

15

CFS-T-025-0100

2.5

CFS-T-075-0170

7.5

CFS-T-150-0840

15

CFS-T-025-0120

2.5

CFS-T-075-0200

7.5

CFS-T-200-0100

20

CFS-T-025-0140

2.5

CFS-T-075-0240

7.5

CFS-T-200-0165

20

CFS-T-025-0170 **

2.5

CFS-T-075-0280

7.5

CFS-T-200-0170

20

CFS-T-025-0210

2.5

CFS-T-075-0300 *

7.5

CFS-T-200-0200

20

CFS-T-025-0240

2.5

CFS-T-075-0540

7.5

CFS-T-200-0240

20

CFS-T-025-0280

2.5

CFS-T-075-0680

7.5

CFS-T-200-0250

20

CFS-T-050-0055

CFS-T-100-0085

10

CFS-T-200-0340

20

CFS-T-050-0065 *

CFS-T-100-0090

10

CFS-T-200-0500

20

CFS-T-050-0075 *

CFS-T-100-0100

10

CFS-T-200-1000

20

CFS-T-050-0080

CFS-T-100-0115

10

CFS-T-320-0175

32

CFS-T-050-0085

CFS-T-100-0120

10

CFS-T-320-0280

32

CFS-T-050-0095 *

CFS-T-100-0135 *

10

CFS-T-320-0320

32

CFS-T-050-0110

CFS-T-100-0140

10

CFS-T-320-0500

32

CFS-T-050-0120 *

CFS-T-100-0150

10

CFS-T-320-0700

32

CFS-T-050-0140

CFS-T-100-0170

10

CFS-T-320-1200

32

CFS-T-050-0150

CFS-T-100-0200

10

CFS-T-450-0280

45

CFS-T-050-0160

CFS-T-100-0220

10

CFS-T-450-0500

45

CFS-T-050-0170

CFS-T-100-0250

10

CFS-T-450-0700

45

CFS-T-050-0180 *

CFS-T-100-0340 *

10

CFS-T-450-1200

45

SPHERICAL HEAD ANCHORS

Part No Standard

Anchors are available in black carbon steel (standard), hot dip galvanised steel, electro-galvanised steel and stainless steel.
Sizes highlighted in green are held standard in stock.
* Standard and hot dipped galvanized anchors held in stock. ** Standard, hot dipped galvanised and stainless steel held in stock.
All other anchors will take a few days longer and any bespoke length may be provided on request.

www.cfsfixings.com

4-6

Type T - Axial Lifting of Beams


and Walls
Load capacity under vertical axial lift using the CFS Lifting Clutch for walls and
beams.
The values in this table are valid when using the additional reinforcement
shown on the next page.

Load
Group

Part No
CFS-T-013-0120

CFS-T-025-0170

CFS-T-050-0340

CFS-T-050-0480

CFS-T-075-0300

CFS-T-075-0540

CFS-T-100-0340

CFS-T-100-0680

CFS-T-150-0400

CFS-T-200-0500

CFS-T-320-0700

CFS-T-320-1200

CFS-T-450-1200

1.3

2.5

7.5

7.5

10

10

15

20

32

32

45

Length of
anchor

Cover to
anchor head

Recess
radius

Min edge
distance

Minimum
element
thickness

Permissible axial load

amin

15

25

35

mm

mm

mm

mm

mm

kN

kN

kN

60

9.9

12.8

13

80

13

13

13

100

13

13

13

80

18.4

23.8

25

100

23

25

25

120

25

25

25

120

39.5

50

50

140

46

50

50

160

50

50

50

100

32.8

42

50

120

39.5

50

50

140

46

50

50

160

63.2

75

75

180

71

75

75

200

75

75

75

140

55.2

71.3

75

160

63.2

75

75

180

71

75

75

200

89.5

100

100

240

98

100

100

280

100

100

100

160

73.6

95.2

100

180

83

100

100

200

92

100

100

300

129

150

150

400

149

150

150

500

150

150

150

300

162

200

200

400

175

200

200

500

187

200

200

450

282

320

320

550

312

320

320

680

320

320

320

300

266

320

320

350

311

320

320

400

320

320

320

400

355

450

450

500

444

450

450

600

450

450

450

120

170

340

480

300

540

340

680

400

500

700

1200

1200

10

11

15

15

15

15

15

15

15

15

23

23

23

30

37

47

47

59

59

59

59

80

80

102

102

102

390

540

765

765

945

945

1100

1100

1250

1550

2150

2150

2400

Concrete strength in N/mm2

Where using two or more anchors, they should be spaced at a minimum distance of 2xamin apart.

4-7

www.cfsfixings.com

Type T - Additional Reinforcement for Axial


Lifting of Beams and Walls
For elements such as walls or beams where the lifting
occurs axially, the reinforcement below must be included
in addition to the mesh or other reinforcement specfified
by the engineer.

Edge reinforcement

BSt 500s

BSt 500s

nxd

Ls

Part No.

Load Group

mm

mm

mm

CFS-T-013

1.3

4 x 6

L+300

10

CFS-T-025

2.5

4 x 6

L+600

10

CFS-T-050

6 x 8

L+750

12

CFS-T-075

7.5

6 x 10

L+750

12

CFS-T-100

10

6 x 10

L+750

16

CFS-T-150

15

8 x 10

L+800

16

CFS-T-200

20

8 x 10

L+800

16

CFS-T-320

32

8 x 12

L+1000

16

CFS-T-450

45

12 x 12

L+1000

16

SPHERICAL HEAD ANCHORS

Stirrups

L = Anchor length

The stirrups adjacent to the anchor should be installed as close as possible to the recess former.

www.cfsfixings.com

4-8

Type T - Angled Lifting


of Beams and Walls
Load capacity under angled lifting up to 45 from vertical
using CFS Lifting Clutch for walls and beams
The values in this table are valid when using additional
reinforcement shown on the next page.

Load
Group

Part No
CFS-T-013-0120

CFS-T-025-0170

CFS-T-050-0340

CFS-T-050-0480

CFS-T-075-0300

CFS-T-075-0540

CFS-T-100-0340

CFS-T-100-0680

CFS-T-150-0400

CFS-T-200-0500

CFS-T-320-0700

CFS-T-320-1200

CFS-T-450-1200

1.3

2.5

7.5

7.5

10

10

15

20

32

32

45

Length of
anchor

Cover to
anchor head

Recess
radius

Min edge
distance

Minimum
element
thickness

Permissible angel load up to 45

amin

15

25

35

mm

mm

mm

mm

mm

kN

kN

kN

60

9.9

12.8

13

80

13

13

13

100

13

13

13

80

18.4

23.8

25

100

23

25

25

120

25

25

25

120

39.5

50

50

140

46

50

50

160

50

50

50

100

32.8

42

50

120

39.5

50

50

140

46

50

50

160

63.2

75

75

180

71

75

75

200

75

75

75

140

55.2

71.3

75

160

63.2

75

75

180

71

75

75

200

89.5

100

100

240

98

100

100

280

100

100

100

160

73.6

95.2

100

180

83

100

100

200

92

100

100

300

129

150

150

400

149

150

150

500

150

150

150

300

162

200

200

400

175

200

200

500

187

200

200

450

282

320

320

550

312

320

320

650

320

320

320

300

266

320

320

350

311

320

320

400

320

320

320

400

355

450

450

500

444

450

450

600

450

450

450

120

170

340

480

300

540

340

680

400

500

700

1200

1200

10

11

15

15

15

15

15

15

15

15

23

23

23

30

37

47

47

59

59

59

59

80

80

102

102

102

390

540

765

765

945

945

1100

1100

1250

1550

2150

2150

2400

Concrete strength in N/mm2

Where using two or more anchors, they should be spaced at a minimum distance of 2xamin apart.

4-9

www.cfsfixings.com

Type T - Additional Reinforcement for


Angled Lifting of Beams and Walls
Load capacity under angled lifting up to 45 from vertical using CFS Lifting Clutch for
walls and beams
The values in theis table are valid when using additional reinforcement shown on the
next page.
Stirrups
BSt 500s
Part No

Load Group

Edge
reinforcement

Angled Lift Reinforcement

BSt 500s

BSt 500s

nxd

Ls

da

La

mm

mm

mm

mm

mm

mm

CFS-T-013

1.3

4 x 6

L+450

10

25

400

CFS-T-025

2.5

6 x 10

L+600

10

10

25

750

CFS-T-050

6 x 10

L+750

12

16

35

1000

CFS-T-075

7.5

8 x 10

L+750

12

16

40

1150

CFS-T-100

10

8 x 10

L+750

16

20

50

1300

CFS-T-150

15

8 x 10

L+1000

16

2x20

80

1500

CFS-T-200

20

10 x 12

L+1000

16

2x25

80

1500

CFS-T-320

32

10 x 16

L+1100

16

2x25

80

1500

Stirrups

Edge Reinforcement

Angle Lift Reinforcement

SPHERICAL HEAD ANCHORS

L = Anchor length

The stirrups adjacent to the anchor


should be installed as close as
possible to the recess former and
then at a spacing of 125mm.
The angle lift reinforcement should
also be placed as close as possible
to the recess former and with
full contact to the anchor in the
opposite direction to the load.

www.cfsfixings.com

4-10

Type T - Axial or Angled


Lifting of Slabs
Load capacity under axial or angled lifting up to 45 from
vertical using CFS Lifting Clutch for slabs.
The values in this table are valid when using additional
reinforcement shown on the next page.
Length of
anchor

Load
Group

Part No
CFS-T-013-0040
CFS-T-013-0050
CFS-T-013-0065

Cover to
anchor
head

Recess
radius

Edge
distance

Permissible forces

min

Concrete strength in N/mm2

Axial

Angle up to
45

Axial or angle up to 45

amin

15

15

25

mm

mm

mm

mm

mm

kN

kN

kN

kN

75

150

7.8

6.2

10

11.8

85

180

10

13

13

100

225

13

10.4

13

13

40
1.3

Minimum
Slab thickness

50
65

10

30

CFS-T-013-0085

85

120

285

13

10.4

13

13

CFS-T-025-0055

55

95

200

11.2

14.5

17.1

CFS-T-025-0065

65

105

230

13.8

11

17.8

21.1

125

290

19.5

15.6

25

25

CFS-T-025-0085

2.5

85

11

37

CFS-T-025-0120

120

160

395

25

20

25

25

CFS-T-025-0140

140

180

455

25

20

25

25

CFS-T-050-0085

85

125

300

20

16

26

30.8

CFS-T-050-0095

95

135

330

23.3

18.6

30

35.5

160

405

31.7

25.4

41

48.5

CFS-T-050-0120

120

15

47

CFS-T-050-0180

180

220

585

50

40

50

50

CFS-T-050-0240

240

280

765

50

40

50

50

CFS-T-075-0095

95

135

330

24.5

19.6

31.6

37.4

CFS-T-075-0120

120

160

405

31.3

25

40.4

47.8

180

465

38.5

30.8

49.9

59

210

555

49.6

39.7

63.7

75
75

CFS-T-075-0140
CFS-T-075-0170

7.5

140
170

15

59

CFS-T-075-0200

200

240

645

63.8

51

75

CFS-T-075-0300

300

340

945

75

60

75

75

CFS-T-100-0115

115

155

390

29

23.2

37.5

44.4

CFS-T-100-0150

150

190

495

42

33.6

54.3

64.2

CFS-T-100-0170

170

210

555

50.2

40.2

64.8

76.5

240

645

63.2

50.6

81.7

96.5

CFS-T-100-0200

10

200

15

59

CFS-T-100-0250

250

290

795

87.3

69.8

100

100

CFS-T-100-0340

340

380

1065

100

80

100

100

CFS-T-0150-0140

140

180

465

37.5

30

48.4

57.2

CFS-T-0150-0170

170

210

555

47.3

37.8

61

72.3

240

645

62.4

49.9

80.6

95.3

CFS-T-0150-0200

15

200

15

80

CFS-T-0150-0300

300

340

945

113

90.4

145

150

CFS-T-0150-0400

400

440

1245

150

120

150

150

CFS-T-0200-0200

200

240

645

61.6

49.3

79.5

94

CFS-T-0200-0240

240

280

765

80.5

64.4

103

122

290

795

85.5

68.4

110

130

CFS-T-0200-0250

20

250

15

80

CFS-T-0200-0340

340

380

1065

134

107

174

200

CFS-T-0200-0500

500

540

1545

200

160

200

200

CFS-T-0320-0280

280

330

910

102

81.7

131

155

370

1030

124

99.5

160

190

CFS-T-0320-0320

32

320

23

102

Where using two or more anchors, they should be spaced at a minimum distance of 2xamin apart.

4-11

35

www.cfsfixings.com

Type T - Additional Reinforcement


for Angled Lifting of Slabs
For slab-type elements where lifting occurs at an angle greater than 30 from
the vertical, the reinforcement below must be included in addition to the
mesh or other reinforcement specified by the engineer.

Additional reinforcement
not required
Reinforcement
required

45

Use a Type TKA


Tilt Anchor

BSt 500s
da
Part No

Load Group

La

mm

CFS-T-013

1.3

25

400

CFS-T-025

2.5

10

25

750

CFS-T-050

16

35

1000

CFS-T-075

7.5

16

40

1150

CFS-T-100

10

20

50

1300

CFS-T-150

15

2x20

80

1500

CFS-T-200

20

2x25

80

1500

CFS-T-320

32

2x25

80

1500

Angle Lift Reinforcement

SPHERICAL HEAD ANCHORS

Angled Lift Reinforcement

The angle lift reinforcement should also be placed as close as possible


to the recess former and with full contact to the anchor in the opposite
direction to the load.
This angled reinforcement may be omitted if the edge distance is
increased to the following:

At

Edge distance

fcu = 15N/mm

3 x amin

fcu = 25N/mm2

2.5 x amin

fcu = 35N/mm

2 x amin

www.cfsfixings.com

4-12

Type TPA - Spherical


Head Plate Anchors
The Spherical Head Plate Anchor is recommended for all
large thin precast slabs, when the standard short anchor
cannot be adequately anchored.
The minimum element thickness results from the anchor
length, the head cover dimension and the required
concrete cover.
Appropriate measures must be taken to ensure concrete
cover requirements for corrosion protection and also
allow the concrete to flow under the anchor plate.

Min Slab
thickness

Load
Group

Part No
CFS-TPA-025-055
CFS-TPA-025-085

2.5

CFS-TPA-025-120

Height of
anchor

mm

mm

Min edge
distance
amin

mm

85

55

280

115

85

770

150

120

1000

Cover to
anchor
head

Recess
radius

Additional
Reinforcement

Permissible forces
Axial

Angle up to 45

Concrete strength in N/mm2


e

ds

Ls

15

25

15

25

mm

mm

mm

mm

kN

kN

kN

kN

200

10

25

10.8

14

11

37

10

250

15

25

17

21

10

300

25

25

25

25

CFS-TPA-050-055

90

55

1000

12

12

50

14

18.6

CFS-TPA-050-065

100

65

1000

12

16

50

16

20.8

125

95

1000

33

50

28

35

145

110

1000

50

50

34

43.8

150

115

1280

80

100

34.5

44.5

CFS-TPA-050-095

CFS-TPA-050-110
CFS-TPA-100-115

10

15

47

12

450

12
15

59

16

600

Anchors are available in black carbon steel (standard), hot dip galvanised steel.
Where using two or more anchors, they should be spaced at a minimum distance of 2xamin apart.

4-13

www.cfsfixings.com

150

320

Anchors are available in black carbon steel (standard) and hot dip galvanised steel.
Where using two or more anchors, they should be spaced at a minimum distance of 2xamin apart.

www.cfsfixings.com

1,01

1150

0,52

240

SPHERICAL HEAD ANCHORS

1500

001

32

4,6

200

CFS-TSG-320-1150

4,7

90

8,7

986

0,9

200

6,11

1015

4,91

20

0,52

150

CFS-TSG-200-986

0,52

90

0,52

825

071-520-AKT

180

52

750

011

15

021

100

CFS-TSG-150-825

3,01

70

5,21

667

6,22

140

0,52

610

0,52

10

031

75

CFS-TSG-100-667

4,8

70

6,11

664

5,21

120

5,32

605

0,44

7.5

0,05

50

CFS-TSG-075-664

041

40

60

5,9

60

466

7,21

406

100

6,51

100

410

0,23

320

3,71

CFS-TSG-050-466

1,02

CFS-TSG-040-406

3,22

25

0,53

50

0,64

268

042-050-AKT

100

05

185

051

2.5

061

13

CFS-TSG-025-268

1,41

kN

50

6,51

mm

227

1,91

mm

80

6,42

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722-310-GST

862-520-GST
604-040-GST

664-050-GST
466-570-GST

766-001-GST
528-051-GST

689-002-GST
0511-023-GS
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130

0,83

93 erutciP

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98034

19034

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59034

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10134

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002

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CFS-TSG-013-227

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63

64

07

91

Permissible axial forces


Concrete strength 25N/
mm2

Diagonal/Angled Pull lifts are not permitted, therefore a


spreader beam or other provision must be made to ensure
only axial lifting is applied.Anchors are available in black
carbon steel (standard) and hot dip galvanised steel.

62

The foot of the anchor is installed within the middle of


the loadbearing layer of the panel, whilst the anchor head
is positioned at the centroid. This allows the panel to be
lifted vertically. Spalling of the concrete during erecting,
lifting and assembly operations is avoided.

If the element is produced with the front layer on top, the


element may only be lifted with a tilting table. Please consult
with CFS for pitching capacities. The positioning of several
connector pins in the vicinity of the anchor is beneficial.

63

Offset

The cranked lifting anchor differs from the standard


spherical head lifting anchor only by its cranked shape.
This special shape permits installation of this anchor in,
for example, sandwich panels.

64

Length of anchor

07

Element thickness

88

Min Edge
distance amin

Type TSG - Spherical


Head Cranked Anchor

4-14

Type TKS - Rod Lifting Anchor


The rod lifting anchor is used in very thin walls and the
webs of precast beams. Brick faced precast panels can
also be lifted using this anchor.
This anchor consists of a ribbed round steel bar with
a forged head. The anchor forces are tranferred solely
via the ribs of the steel bar into the concrete of the
prefabricated element.
Anchors are available in black carbon steel (standard)
and hot dip galvanised steel.

Part No

Load Group

Stirrups
BSt 500s
nxd

Ls

Edge
reinforcement
BSt 500s

Angled Lift Reinforcement


BSt 500s

da

La

CFS-TKS-025-0400

2.5

8 x 8

550

10

10

25

600

CFS-TKS-025-0520

2.5

10 x 8

670

10

10

25

600

CFS-TKS-050-0580

10 x 10

700

12

12

35

1000

CFS-TKS-050-0900

16 x 10

800

12

12

35

1000

CFS-TKS-075-0750

7.5

14 x 10

750

16

20

40

1000

CFS-TKS-075-1150

7.5

20 x 10

900

16

20

40

1000

CFS-TKS-100-0870

10

16 x 10

800

16

20

50

1150

CFS-TKS-100-1300

10

22 x 10

950

16

20

50

1150

CFS-TKS-150-1080

15

18 x 12

1050

16

25

80

1200

CFS-TKS-150-1550

15

26 x 12

1200

16

25

80

1200

Stirrups

Edge Reinforcement

Angle Lift Reinforcement

The stirrups adjacent to the anchor


should be installed as close as
possible to the recess former and
then at a spacing of 150mm.
The angle lift reinforcement should
also be placed as close as possible
to the recess former and with
full contact to the anchor in the
opposite direction to the load.

4-15

www.cfsfixings.com

Type O - Eye Lifting Anchor


The Eye Lifting Anchor is used whenever, due to special
circumstances, the load transfer through an anchor foot
is not possible. It is mainly designed for the use in slender
reinforced concrete elements, e.g. beams. It is also
suitable for lightweight concrete elements.
The Eye Lifting Anchor is designed so that the total
anchor force is transferred into the concrete via a
reinforcement bar. This reinforcement bar is installed so
that it is firmly fixed in the anchor hole and in contact
with it. The additional reinforcement should be as
described in the table below.

Diameter
of hole

Minimum
element
thickness

For an angled lift it is necessary to use additional


reinforcement similar to that installed with a T-Type
anchor.
Anchors are available in black carbon steel (standard)
and hot dip galvanised steel

Minimum
edge
distance amin

Permissible
axial load

Permissible angled
load up to 45

Reinforcement dimensions
E

Concrete strength in N/mm2

Load
Group

15

15

25

15

25

35

Part No

mm

mm

mm

mm

kN

kN

kN

mm

mm

mm

15
mm

CFS-O-013-065

1.3

65

80

250

13

10.4

13

700

600

450

CFS-O-025-090

2.5

90

13

80

300

25

20

25

1100

800

650

10

CFS-O-050-120

120

18

100

375

50

40

50

1700

1400

1100

16

CFS-O-100-180

10

180

25

140

600

100

80

100

2000

1600

1300

20

CFS-O-200-250

20

250

37

180

750

200

160

200

3000

2400

2000

32

CFS-O-320-300

32

300

47

260

1000

320

256

320

3800

2700

2200

40

SPHERICAL HEAD ANCHORS

Length of
anchor

The reinforcement bars of ribbed steel


must be bent to an angle of 30. End hooks are not
required. The length E can be reduced with the end
hooks (see EN 1045).

Where using two or more anchors, they should be spaced at a minimum distance of 2xamin apart.

www.cfsfixings.com

4-16

Type TKS - Additional


Reinforcement
Part No

Load Group

Length of
anchor

Edge distance
min

CFS-TKS-025-0400

2.5

CFS-TKS-025-0520
CFS-TKS-050-0580
CFS-TKS-050-0900
CFS-TKS-075-0750

Concrete strength in N/mm2

amin

15

25

15

25

mm

mm

kN

kN

kN

kN

90

25

25

20

25

100

25

25

20

25

120

25

25

20

25

100

25

25

20

25

120

44.2

50

35.3

50

140

47

50

37.6

50

160

50

50

40

50

120

50

50

40

50

140

70

75

56

75

160

75

75

60

75

400

460

580

675

750

875

CFS-TKS-075-1150

1150

140

75

75

60

75

CFS-TKS-100-0870

870

160

95

100

76

100

160

100

100

80

100

200

144

150

115

150

200

150

150

150

150

CFS-TKS-100-1300
CFS-TKS-150-1080
CFS-TKS-150-1550

4-17

Permissible angled load


up to 45

900
7.5

Permissible axial load

mm

520

Minimum
element
thickness

10
15

www.cfsfixings.com

1300
1080
1550

1025
1250

Type TKA - Tilt Anchor


The CFS Tilt-up anchor is used for the erection and
transport of thin precast concrete elements (walls,
beams). It is especially suitable for production without a
tilting table. Special care must be taken when installing
the anchor to ensure that the tilt-up anchor is installed in
the direction of tilt.
The anchor is cast in the concrete by means of a special
recess formers (RBK) and should be used with a CFS
Lifting Clutch. Care should be taken that the tongue of
the CFS Lifting Clutch points in the direction of lift. Due
to the special geometry of the tilt-up anchor, the CFS
Lifting Eye bears on the anchor and not the concrete.
Additional reinforcement must be used around the
anchor to allow pitching.

Shear or Angled Lifting of Slabs

Angled Load

Length
of anchor

Minimum
element
thickness

Minimum
Edge
Distance
amin

Permissible shear load

Permissible angled load

Permissible angled load

up to 45

up to 15

15

25

35

15

25

35

15

25

35

mm

kN

kN

kN

kN

kN

kN

kN

kN

kN

Concrete strength in N/mm2

Load
Group

Part No

mm

mm
80

765

2.4

3.6

10

12

11

13

CFS-TKA-013-120

1.3

120

100

765

3.4

4.6

10

12

13

11

12

13

CFS-TKA-025-170

CFS-TKA-050-240

2.5

170

240

SPHERICAL HEAD ANCHORS

Shear Load

120

765

4.4

5.6

12

13

13

12.5

13

13

100

765

6.4

7.8

10.1

18

24

25

17.7

25

25

110

765

7.4

11.6

18

24

25

19.4

25

25

120

765

8.4

10.3

12.5

19

25

25

22.6

25

25

130

765

9.5

11.6

12.5

19

25

25

23.5

25

25

140

765

12.7

15.6

20.1

31

42

50

32

44

50

150

765

14.1

17.3

22.3

33

44

50

35

46

50

160

765

15.6

19.1

24.6

35

46

50

38

48

50

Where using two or more anchors, they should be spaced at a minimum distance of 2xamin apart.

www.cfsfixings.com

4-18

Type TKA - Additional


Reinforcement for Shear
Lifting of Beams and Walls
Reinforcement 1

Mesh
reinforcement

Reinforcement 1
da1

Reinforcement 2
L (straight)

L (bent)

da1

L1

Part No

Load Group

mm /m

mm

CFS-TKA-013-120

1.3

131

10

1035

500

10

500

CFS-TKA-025-170

2.5

131

10

1635

800

10

500

CFS-TKA-050-240

2 x 131

12

2240

1100

12

750

Type TKA - Recess


Formers
The TKA must be fixed in the mould using a specific
RBK recess former. This retains the anchor securely in
position during the concrete pour. The IPK is mounted in
the RBK in order to stabilise the RBK druing pouring and
hardening

4-19

Reinforcement 2

RBK Part
No

IPK Part
No

Load
Group

CFS-RBK-13

CFS-IPK-13

1.3

CFS-RBK-25

CFS-IPK-25

2.5

CFS-RBK-50

CFS-IPK-50

www.cfsfixings.com

70

32

49

86

38

60

110

53

78

mm

Recess Formers for


Spherical Head Anchors
The installation of the Spherical-Head Lifting Anchor is
achieved with the help of a semispherical recess former.
This enables the simple and secure positioning, as well
as the recessed setting of the lifting anchor. Additionally
the dimensions of the recess former ensure that only the
correct lifting clutch can be used.

The load group is also marked on the top of the former.


The recess former is fixed to the formwork by means
of either a bolt (timber) or a magnet (steel). The recess
formers are produced from reusable materials e.g. rubber
or steel.

Standard recess former - type RB


The Rubber Recess formers are produced from stable
shape, oil and temperature (120 C) resistant rubber and
can be used repeatedly.
The CFS-RB recess former is used with the T anchor,
O anchor, TPA anchor, TKS anchor and TSG anchor.

R
Part No

Load Group

mm

CFS-RB-013

1.3

30

CFS-RB-025

2.5

37

CFS-RB-040/050

47

CFS-RB-075

7.5

60

CFS-RB-100

10

60

CFS-RB-150

15

80

CFS-RB-200

20

80

CFS-RB-320/450

32/45

108

The Rubber Recess Formers are produced from stable


shape, oil and temperature (120 C) resistant rubber and
can be used repeatedly.
The CFS-SRB recess former is used with the T anchor,
O anchor, TPA anchor, TKS anchor and TSG anchor.
Is often used for thin elements such as panels.

30

47

37

37

59

44

47

78

60

CFS-NRB-075

7.5

60

97

77

CFS-NRB-100

10

60

97

77

Part No

Load Group

mm

CFS-NRB-013

1.3

CFS-NRB-025

2.5

CFS-NRB-050

www.cfsfixings.com

SPHERICAL HEAD ANCHORS

Narrow recess former - type NRB

4-20

Recess Formers for


Spherical Head Anchors

Fixing accessories for mould formers - IP and IPDV

IP type

There are two types of fixing accessories.

H = 100mm

Use either a projecting stud with a wing nut (IPDV) or an


internal plate with a threaded hole (IP).
IPDV type

Fixing Plate with Threaded Rod


and Wing Nut

Fixing Plate

Load Group

Thread

IP Part No

IPDV Part No

CFS-IP-013

CFS-IPDV-13

1.3

mm
M8

CFS-IP-025

CFS-IPDV-025

2.5

M10

CFS-IP-050

CFS-IPDV-050

M10

CFS-IP-075/100

CFS-IPDV-075/100

7.5/10

M12

CFS-IP-150/200

CFS-IPDV-150/200

15/20

M12

CFS-IP-320

CFS-IPDV-320

32

M16

Recess former with magnet type MPS and securing rings type RRM
The MPS recess former is made from stainless steel and used with the T anchor, O anchor, TPA anchor, TKS anchor and
TSG anchor. When these anchors are used a rubber ring RRM must be used to secure the anchor head firmly in the
magnetic former.

Magnetic Recess Former

Rubber Ring

Part No

Part No

Rubber Ring

mm

CFS-MPS-13

CFS-RRM-13

1.3

66.5

11

M12

20

21

10

11

CFS-MPS-25

CFS-RRM-25

2.5

80

11

M12

30

31

14

12

CFS-MPS-50

CFS-RRM-50

100

13

M12

37

38

20

14

CFS-MPS-100

CFS-RRM-100

100

129

16

M16

48

49

28

20

MPS Round Magnet Recess Former

4-21

Load Group

Magnetic Recess Former

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RRM Rubber Rings

Spherical Head Anchor


Lifting Devices
The spherical head lifting anchor system has long been
in use for hoisting, transporting and assembling concrete
elements.
The anchor is secured in the concrete by means of a rubber
former. Once the concrete has cured, the former can be
removed from the element mould. The design of the clutch
ensures safe and tight connection to the anchor.

Lifting Clutches - Type H2


Electrolytically zinc-plated, with test certificate.
The universal lifting clutch is made of wearresistant and
age-resistant steel. This hook can also be used for tilting.

SPHERICAL HEAD ANCHORS

B
A
Permitted load

The spherical ball fits exactly in the concrete cavity.


Thanks to the weight distribution, it is impossible for the
ball on the lifting clutch to come loose from the anchor
when under load. This means that no separate locking
mechanism is necessary.

C
G

The lifting clutch hook is delivered standard with an


individual certificate in accordance with European
standards, so that for each year the user need only carry
out a regular visual inspection.
After the lifting clutch has been tested with a test load of
three times the authorised load, it is given an individual
number which corresponds to the number on the test
certificate.
A

FF

48

77

60

55

40

32

165

92

75

68

55

42

205

68

121

86

88

64

57

240

CFS-H2-075/100

10

84

170

110

108

90

77

346

CFS-H2-150/200

20

124

230

140

146

118

115

520

CFS-H2-320

32

155

303

175

195

160

155

590

CFS-H2-450

45

155

303

175

195

160

155

590

Part No

Load Group

mm

CFS-H2-013

1.3

CFS-H2-025

2.5

CFS-H2-050

www.cfsfixings.com

4-22

Anchor Lifting
and Turning Devices
This is designed so that large elements can be rotated
about their centre of gravity making handling of the units
simplified. Ideal for products such as pipes or culverts
available in the weight range 1.3 t to 32 t.
For anchor selection and applied reinforcement, please
consult CFS for your particular application.

4-23

A. Before Installation

B. After Installation

Pipe

Culvert
Turning on C.O.G. point

www.cfsfixings.com

SPHERICAL HEAD ANCHORS

www.cfsfixings.com

4-24

Quick Lift Anchors

5-1

www.cfsfixings.com

Contents
Anchor Types

5-3

Type FSA - Spread Anchor

5-4

Type FSA - Load Capacities for Slabs and


Thick Walled Products

5-5

Type FSA - Load Capacities for Thin Walled Products

5-6

Type FTH - Two Hole Anchor

5-8

Type FTH - Load Capacity and Additional


Reinforcement Requirements

5-9
5-11

Tilting Anchor Load Capacity and Additional


Reinforcement Requirements

5-12

Type FFA - Flat Foot Anchor

5-13

Type FFA - Capacity and Additional Reinforcement


Requirements

5-14

Type FPA - Plate Anchor

5-15

Flat Plate Anchor Capacity and Additional


Reinforcement Requirements

5-16

Quick Lift Clutch

5-17

Rubber Recess Former Bayonet

5-18

Holding Plate

5-19

Holding Screw

5-19

QUICK LIFT ANCHORS

Type FE - Tilting Anchor

10
www.cfsfixings.com

5-2

Anchor Types
Spread anchor type FSA

Flat foot anchor type FFA

Suitable for load ranges 0.7 t to 22.0 t for use in both


thin panels and slabs. The additional hole in the anchor
is for additional reinforcement which is used in certain
special applications.

This anchor is intended for use in slabs.


Additional reinforcement is placed over the
foot of the anchor.

Two hole anchor type FTH

Plate anchor type FPA

Suitable for load ranges 0.7 t to 22.0 t similar to the


spread anchor, except this anchor utilises additional
reinforcement passed through the hole for anchorage.

This anchor is suitable for use in the thinnest of slabs.


Additional reinforcement is placed over the flat plate
of the anchor.

Erection anchor type FE


This anchor is designed for tilting panels from the
horizontal to the vertical. The anchor head is designed
so that loads are not transferred to the upper part of
the concrete surface. This avoiding spalling.

5-3

www.cfsfixings.com

Type FSA - Spread Anchor


The lifting anchor is made of St 52-3 steel with an additional
hole. The stress transfer to the concrete occurs through the
lower spead of the flat steel. It provides optimum anchoring
whether used in thin walls or large concrete units.

b
d

Part No

Load Group

Dimensions
a

CFS-FSA-0.7-110

110

CFS-FSA-1.4-110

110

CFS-FSA-1.4-160

160

CFS-FSA-2.0-130

130

mm

CFS-FSA-2.0-160
CFS-FSA-2.0-210

2.5

30

160

210

120

10

150

10

CFS-FSA-2.5-200

200

10

CFS-FSA-2.5-250

250

10

CFS-FSA-3.0-160

160

10

CFS-FSA-3.0-220

220

10

CFS-FSA-3.0-280

280

10

CFS-FSA-4.0-140

140

10

CFS-FSA-4.0-180

180

10

240

12

CFS-FSA-4.0-240

40

CFS-FSA-4.0-320

320

12

CFS-FSA-5.0-180

180

15

CFS-FSA-5.0-240

240

15

CFS-FSA-5.0-400

400

15

CFS-FSA-7.5-260

260

16

CFS-FSA-7.5-300

300

16

CFS-FSA-7.5-420

420

16

300

20

CFS-FSA-10-300

10

60

CFS-FSA-10-370

370

20

CFS-FSA-10-520

520

20

CFS-FSA-14-370

370

20

CFS-FSA-14-460

460

20

500

20

620

20

CFS-FSA-22-500
CFS-FSA-22-620

26

60

QUICK LIFT ANCHORS

CFS-FSA-2.5-120
CFS-FSA-2.5-150

14

18

27

35

www.cfsfixings.com

5-4

Type FSA - Load Capacities for


Slabs and Thick Walled Products
Load capacity and installation dimensions for large-area precast elements or concrete beams
Part No

Permissible axial
load kN

Minimum
thickness of
precast unit

Minimum Spacing

Minimum thickness of beam

2xa

Concrete strength in N/mm2

Concrete strength in N/mm2

15
mm

25

15

mm

25

35

mm

CFS-FSA-0.7-110

145

390

280

70

70

70

CFS-FSA-1.4-110

14

145

390

380

110

80

70

CFS-FSA-2.0-130

20

165

460

460

150

110

90

CFS-FSA-2.0-160

20

195

660

660

120

80

80

CFS-FSA-2.5-150

25

185

530

530

180

130

100

CFS-FSA-2.5-200

25

235

730

700

130

90

70

CFS-FSA-3.0-160

30

195

560

560

210

150

120

CFS-FSA-3.0-220

30

255

700

700

160

120

100

CFS-FSA-4.0-180

40

215

630

630

280

200

160

CFS-FSA-4.0-240

40

275

840

840

200

140

110

CFS-FSA-5.0-180

50

215

630

630

380

270

220

CFS-FSA-5.0-240

50

275

840

840

270

190

150

CFS-FSA-7.5-260

75

300

910

910

420

300

240

CFS-FSA-7.5-300

75

340

1050

1050

360

250

200

CFS-FSA-10-300

100

340

1050

1050

540

380

300

CFS-FSA-10-370

100

410

1300

1300

420

300

240

CFS-FSA-14-370

140

410

1300

1300

700

500

400

CFS-FSA-14-460

140

500

1610

1610

530

380

300

CFS-FSA-22-500

220

540

1750

1750

900

640

520

CFS-FSA-22-620

220

660

2170

2170

700

500

400

TECHNICAL MANUAL 2D SYSTEM

Minimum edge distance = b/2

2D-VERSION 06-2013

If the lift is an angled pull 30 in a panel or wall, additional reinforcement will be required. Please also include the
Angled
reinforcement
as directed
on page 6-7
forLARGE-AREA
thin panels. PRECAST ELEMENTS OR CONCRETE BEAMS
LOAD Pull
CAPACITY,
INSTALLATION
DIMENSIONS
FOR

When the load is towards the narrow edge,


reinforcement for angled pull is necessary.
Picture 34

Picture 33

Designation

5-5

Anchor
length
L

www.cfsfixings.com

Minimum
Load thickness of
range precast unit
c

Minimum spacing
between centre b

Table 15

Minimum thickness of beam


2 x a

fcu
15N/mm

fcu
25N/mm

fcu
35N/mm

fcu
15N/mm

fcu
25N/mm

fcu
35N/mm

[mm]

[t]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

[mm]

110

0,7

145

390

280

280

70

70

70

Load group 2,5t (0,7t 2,5t)


SA-B 0.7 T 110

Type FSA - Load Capacities


for Thin Walled Products

TECHNICAL
TECHNICAL
TECHNICAL
MANUAL
MANUAL
MANUAL
2D SYSTEM
2D SYSTEM
2D SYSTEM
2D-VERSION
2D-VERSION
06-2013
2D-VERSION
06-2013 06-2013

Load capacity and installation dimensions for thin panels and walls

LOADLOAD
CAPACITY,
CAPACITY,
LOAD CAPACITY,
INSTALLATION
INSTALLATION
INSTALLATION
DIMENSIONS
DIMENSIONS
DIMENSIONS
FOR FOR
THIN-WALLED
THIN-WALLED
FOR THIN-WALLED
PRECAST
PRECAST
ELEMENTS
PRECAST
ELEMENTS
ELEMENTS

Picture
Picture
35 Picture
35
35

Picture
Picture
36 Picture
36
36

With reinforcement
With reinforcement
With reinforcement
tails placed
tails placed
as
tails
close
placed
as close
to astoclose to
Axial or angled
load
up toreinforcement
=30
Without
Without
reinforcement
Without
reinforcement
tails tails tails Angled load 45 30

Picture
Picture
37 Picture
37
37

the recess
the recess
former
the recess
former
as possible
former
as possible
as possible

Table
Table
16 16
Table
For thin-walled precast elements, additional edge reinforcement and link reinforcement is required. For
angled
lift 16
Minimum
thickness
Minimum
thickness
of thickness
precast
of precast
unit
of precast
unit
unit
Spacing
Spacing
SpacingMinimum
100% 100%
F perm
F100%
perm
80%F Fperm
80%
perm
F perm
80% F perm
where > 30, angled pull reinforcement
bar
is also used. The2angled
pull
is insertedPull
inAngled
an
opposite
x a
2 x a
2 xreinforcement
a
L
between
L
between
Lanchor
between
anchor anchor
Pull Pull Angled
pull Angled
pull
pull
Designation
Designation
direction Designation
to the
load.
The type of mesh
is"determined
by
the
permanent
works
engineer.
centrecentre
"present
b " "centre
b f"cu
b
"
(30)
(30)
(30)
(>30)
(>30)
(>30)
15N/mm
fcu 15N/mm
fcu f15N/mm
fcu 25N/mm
fcu f25N/mm
fcu 35N/mm
fcu 35N/mm
cu 25N/mm
cu 35N/mm

Lifting with Axial Pull

[mm] [mm] [mm]


[mm][mm] [mm][mm] [mm] [mm]
[mm] [mm] [mm][mm] [mm] [mm]
[kN] [kN]

Load Load
groupgroup
2,5t
Load
(0,7t
2,5t
group
(0,7t
2,5t)
2,5t
2,5t)
(0,7t 2,5t)
Part No
SA-B SA-B
0.7 T 0.7
SA-B
110
T 0.7
110T 110 110 110
160 160

SA-B SA-B
2.0T 2.0T
SA-B
130 130
2.0T 130

130 130

SA-B SA-B
2.0T 2.0T
SA-B
160 160
2.0T 160

160 160

SA-B SA-B
2.0T 2.0T
SA-B
210 210
2.0T 210

210 210

SA-B SA-B
2.5T 2.5T
SA-B
150 150
2.5T 150

150 150

kN 450
450
150

450 120 mm
120

120 90mm90

SA-B SA-B
2.5T 2.5T
SA-B
200 200
2.5T 200
CFS-FSA-0.7-110
SA-B SA-B
2.5T 2.5T
SA-B
250 250
2.5T 250
CFS-FSA-1.4-110

200 200

600
200
7 600
750
250
14 750

600 120 330


120
750 120 330
120

120 9070 90
120 9080 90

6090 80 6080
7090 80 7080

80
25
2 x 25
6 x 400
80
25
2 x 25
6 x 400

14
480
160
20
600
220
20
840
280
20
540
180
25
720
240
25
960
320

480
480 160 390
160
600 120 120
480
840 120 120
630
540 210 210
450
720 150 150
600
960 150 150

80
160 100
110100

70
100
90
100
90
100
90
130
90
120
90
120

2 x 6 x 400
90
30
2 x 30
6 x 500
90 30
30
2 x 6 x 500
90 30
30
2 x 6 x 500
100 40
40
2 x 8 x 600
100 40
40
2 x 40
8 x 600
100
40

250 250

Load Load
groupgroup
5t
Load
(3,0t-5,0t)
5t
group
(3,0t-5,0t)
5t (3,0t-5,0t)
CFS-FSA-1.4-160
SA-B
SA-B
3.0T

3.0T
SA-B
160

160
3.0T

160 160 160


CFS-FSA-2.0-130

SA-B SA-B
3.0T 3.0T
SA-B
220 220
3.0T 220
CFS-FSA-2.0-160
SA-B SA-B
3.0T 3.0T
SA-B
280 280
3.0T 280
CFS-FSA-2.0-210
SA-B SA-B
4.0T 4.0T
SA-B
180 180
4.0T 180
CFS-FSA-2.5-150
SA-B SA-B
4.0T 4.0T
SA-B
240 240
4.0T 240
CFS-FSA-2.5-200
SA-B SA-B
4.0T 4.0T
SA-B
320 320
4.0T 320

CFS-FSA-2.5-250
SA-B SA-B
5.0T 5.0T
SA-B
180 180
5.0T 180
CFS-FSA-3.0-160
SA-B SA-B
5.0T 5.0T
SA-B
240 240
5.0T 240
CFS-FSA-3.0-220
SA-B SA-B
5.0T 5.0T
SA-B
400 400
5.0T 400

220 220
280 280
180 180
240 240
320 320

480
600
840
540
720
960

240 240

25 540
540
180
30 720
720
240

400 400

30 1200
1200
400

180 180

CFS-FSA-3.0-280
Load Load
groupgroup
10t
Load
(5,3t-10t)
10t
group
(5,3t-10t)
10t (5,3t-10t)

30

540 350 750


350
720 180 480
180
1200180 600
180
840

120 100 100


110
120 100 100
110
210 130 130
120
150 120 120
120
150 120 120

90 80

80

70
90 8090
90
90
80
90
90
80
100 100
80
100 100
80
100 100

120210
350 210
160150
180 150

90
210 150 80
150
100
150 120 90120

120150
180 150

100
150 120 90120

120

100

90

Link reinforcement
60 7,0 7,0
7,05,6
nxxL
70 14
14
14
11,2

[kN]

Edge
5,6
5,6
reinforcement
11,2 11,2

70 14
mm20
80

14
20

14
11,2 11,2
2016 mm
16

80 20

20

2016

16

16

80 20

20

2016

16

16

80 25

25

2520

20

20

2520

206
206

20

2 x 50
8 x 600
150
50
2 x 50
8 x 700
120
50
2 x 50
8 x 700
120
50

2520
3024
3024
3024
4032
4032
4032

6
246
24
6
24
6
32
8
32
328

5040

408
408

5040

408

5040

2 x 8 x 700

11,2
16

20
24
24
24
32
32
32
40
40
40

CFS-FSA-4.0-180
SA-B SA-B
5.3T 5.3T
SA-B
220 220
5.3T 220

220 220

40 660
660
220

660 350 540


350

210210
350 210

130
210 150 100
150

2 x 53
8 x 800
150
53

8
53
42,4 42,4

42,4

SA-B SA-B
5.3T 5.3T
SA-B
260 260
5.3T 260
CFS-FSA-4.0-240
SA-B
SA-B
5.3T

5.3T
SA-B
340

340
5.3T 340
CFS-FSA-4.0-320

260 260

780
260
40 780
1020
340
40 1020

780 180 720


180
1020180 960
180

180 150
150150

150 120 100


120
120
150
120
120
120
100
200 150 150
150
210

120
53
2 x 53
8 x 800
120
53
53
2 x 8 x 800

53
42,4 42,4
8
53
42,4 42,4
8

42,4

SA-B SA-B
7.5T 7.5T
SA-B
260 260
7.5T 260
CFS-FSA-5.0-180
SA-B SA-B
7.5T 7.5T
SA-B
300 300
7.5T 300
CFS-FSA-5.0-240
SA-B SA-B
7.5T 7.5T
SA-B
420 420
7.5T 420
CFS-FSA-5.0-400
SA-B SA-B
10.0T 10.0T
SA-B
300 10.0T
300 300
CFS-FSA-7.5-260
SA-B SA-B
10.0T 10.0T
SA-B
370 10.0T
370 370
CFS-FSA-7.5-300
SA-B SA-B
10.0T 10.0T
SA-B
520 10.0T
520 520

340 340
260 260
300 300
420 420
300 300
370 370
520 520

CFS-FSA-7.5-420
Load Load
groupgroup
26t
Load
(12,5t-26t)
26t
group
(12,5t-26t)
26t (12,5t-26t)
CFS-FSA-10-300
SA-B SA-B
14.0T 14.0T
SA-B
370 14.0T
370 370 370 370

CFS-FSA-10-370
SA-B SA-B
14.0T 14.0T
SA-B
460 14.0T
460 460 460 460
CFS-FSA-10-520
SA-B SA-B
22.0T 22.0T
SA-B
500 22.0T
500 500 500 500

SA-B SA-B
22.0T 22.0T
SA-B
620 22.0T
620 620 620 620
CFS-FSA-14-370

780
260
50
900
300
50
1260
420
50
900
300
75
1110
370
75
1560
520

1560

780 340 540


340
900 240 240
720
1260200 200
1200
900 450 450
780
1110270 270
1560250 900
250

100 1110
1110
370
100
1380
460 1380

1110610 900
610
1380350 1110
350

450360
610 360
270
350 210 210

100 1500
1500
500

1500760 1560
760

1860
620
140 1860

1860450 1110
450

75

CFS-FSA-14-460

alterations
alterations
reserved
alterations
reserved
reserved
CFS-FSA-22-500

140
220

CFS-FSA-22-620

220

780

180 150
150150

900
1260
900
1110

1260

340 200
350200
240 160 160
180
200 160 160
180
450 270 270
340
270 190 190
240
250 190 190
200

160
150
160
150
270
200
190
160
190

160

140 140
120
140 140
120
190 190
150
160 160
140
160 160
140

150
2 x 75
10 x75
800
140 75
75
2 x 10 x 800
140 75
75
2 x 10 x 800
190100 100
4 x 10 x 800
160100 100
4
10 x100
800
160x100
4 x 10 x 800

7560
7560
7560
10080
10080
10080

42,4

6010
60
10
60
10
80
10
80
8010

60

10

60
60
80
80
80

6 x140
10 x140
1000 140
260
112
6
x
10
x
1000
170140 140
140
112
6 x220
10 x220
1000 220
340
176

12
112

12
112

12
176

112

250460
760 460

270
360 260 190
260
190
210 170 160
170
190
460 340 160
340

450 280
610280

280 240 260


240
360

240
176
176
6 x220
10 x220
1000 220
16

176

1380

350

210
460

1860

450

280

10/29/2013
10/29/2013
1500 10/29/2013
760

170

QUICK LIFT ANCHORS

SA-B SA-B
1.4 T -1.4
SA-B
160
T - 160
1.4 T - 160

Permissible
Minimum
Minimum thickness of
330
110 330
330 70
70
70 60
60
60 60
60
axial load
Spacing
unit
330
110 330
330 80
80
80 70
70
70 70
70
b
2xa
480
160 480
480 80
80
80 70
70
70 70
70
strength
390
130 390
390 110 110
110 90Concrete
90
90 80
80
in N/mm2
480
160 480
480 110 110
110 90
90
90 80
80
2590 80 3580
630
210 630
630 110 110
110 9015 90

SA-B SA-B
1.4 T 1.4
SA-B
110
T 1.4
110T 110 110 110

[kN]
[kN] [kN]

112
176

6 x 10 x 1000

16

340

19 1619
Page 19
8 x 10 x 1200 PagePage

240

8 x 10 x 1200

16

Minimum edge distance = b/2


Please see next page for arrangement of additional reinforcement and also angled pull capacities.
www.cfsfixings.com

5-6

Type FSA - Load Capacities


for Thin Walled Products
Lifting with Angled Pull
Part No

Permissible axial load

Minimum
Spacing

Minimum thickness of unit


2a

Concrete strength in N/mm2


15

25

Link
reinforcement

Edge
reinforcement

Angled pull
reinforcement
x Ls

mm

mm

mm

35

kN

mm

CFS-FSA-0.7-110

5.6

330

mm
70

60

60

4 x 6 x 400

6 x 450

CFS-FSA-1.4-110

11.2

330

80

70

70

4 x 6 x 400

6 x 900

CFS-FSA-1.4-160

11.2

480

80

70

70

4 x 6 x 400

6 x 900

CFS-FSA-2.0-130

16

390

110

90

80

4 x 6 x 500

8 x 950

CFS-FSA-2.0-160

16

480

110

90

80

4 x 6 x 500

8 x 950

CFS-FSA-2.0-210

16

630

110

90

80

4 x 6 x 500

8 x 950

CFS-FSA-2.5-150

20

450

120

90

80

4 x 8 x 600

10

8 x 1200

CFS-FSA-2.5-200

20

600

120

90

80

4 x 8 x 600

10

8 x 1200

CFS-FSA-2.5-250

20

750

120

90

80

4 x 8 x 600

10

8 x 1200

CFS-FSA-3.0-160

24

480

160

100

90

4 x 8 x 700

10

10 x 1150

CFS-FSA-3.0-220

24

600

120

100

90

4 x 8 x 700

10

10 x 1150

CFS-FSA-3.0-280

24

840

120

100

90

4 x 8 x 700

10

10 x 1150

CFS-FSA-4.0-180

32

540

210

130

100

4 x 8 x 800

12

10 x 1500

CFS-FSA-4.0-240

32

720

150

120

100

4 x 8 x 800

12

10 x 1500

CFS-FSA-4.0-320

32

960

150

120

100

4 x 8 x 800

12

10 x 1500

CFS-FSA-5.0-180

40

540

350

210

150

4 x 10 x 800

12

12 x 1550

CFS-FSA-5.0-240

40

720

180

150

120

4 x 10 x 800

12

12 x 1550

CFS-FSA-5.0-400

40

1200

180

150

120

4 x 10 x 800

12

12 x 1550

CFS-FSA-7.5-260

60

780

340

200

150

4 x 10 x 800

12

16 x 2000

CFS-FSA-7.5-300

60

900

240

160

140

4 x 10 x 800

CFS-FSA-7.5-420

60

1260

200

160

140

4 x 10 x 800

12
16 x 2000
TECHNICAL MANUAL 2D SYSTEM
12
16 x 2000

CFS-FSA-10-300

80

900

450

270

190

6 x 10 x 1000

CFS-FSA-10-370

80

2D-VERSION 06-2013

16

16 x 2300

1110 AT ANCHOR
270 ZONE 190
160
6 x 10ELEMENTS
x 1000
16
REINFORCEMENT TYPES
FOR THIN-WALLED
PRECAST
1560
250
190
160
6 x 10 x 1000
16

16 x 2300

CFS-FSA-10-520

80

CFS-FSA-14-370

112

1110

610

360

260

CFS-FSA-14-460

112

1380

350

210

MANUAL
SYSTEM
170 TECHNICAL
8 x 10
x 1000 2D
16

CFS-FSA-22-500

176

1500

760

CFS-FSA-22-620

176

1860

450

8 x 10 x 1000

16 x 2300

16

20 x 2600
20 x 2600

460
340
x 10 x 12002D-VERSION
16 06-2013
TECHNICAL
MANUAL
2D8 SYSTEM
280

240 2D-VERSION
8 x 10
x 1200
06-2013

28 x 3550

16

28 x 3550

REINFORCEMENT TYPES AT ANCHOR ZONE FOR THIN-WALLED PRECAST ELEMENTS

Minimum edge distance = b/2

EINFORCEMENT TYPES AT ANCHOR ZONE FOR THIN-WALLED PRECAST ELEMENTS

Link and Edge Reinforcement

Angled Pull Reinforcement

Applied load

Angled pull reinforcement is inserted in the


opposite direction to the load.
Picture 39

SR
L

Picture 38

Required for
angled pull
30

panel edge
reinforcement
placed alongside
the anchor
Angled
pull reinforcement

SR = over all length = 2 leg length

Picture 38

Picture 38

is inserted in the
opposite direction to the load.
in the 39
T ypical additionaAngled
l links as tpull
able treinforcement
o be used over a zis
oneinsertedPicture
opposite direction to the load.
of 3 the anchor length.
Picture 39

Ls (overall length) = 2 x length of leg


The edge and link reinforcement should be installed on both sides of the anchor in an area
equal to 3 x length of the
40 be installed as close as possible to the recess
Picture 41
anchor. The two links in the vicinity of the anchor Picture
should
former.
Concrete strength fcu 15 N / mm

Table 17

Pull (30)

5-7

www.cfsfixings.com

Designation

Load group 2,5t (0,7t 2,5t)

Load
range

Slot-in-link

[t]

[mm]

nxxL

Angled pull (>30)

Edge
reinforcement
[mm]

Slot-in-link
nxxL
[mm]

Edge
reinforcement
[mm]

Ls (overall length) = 2 x length of leg

Angled pull
reinforcement
x Ls
[mm]

Type FTH - Two Hole Anchor


The lifting anchor is made of St 52-3 steel.
The stress transfer to the concrete occurs through
the reinforcement bar.

b
d

Part No

Load Group

Dimensions
a

mm
CFS-FTH-07-90

0.7

30

90

14

CFS-FTH-14-90

1.4

30

90

14

30

90

14

2.5

30

90

10

14

CFS-FTH-30-120

40

120

10

18

CFS-FTH-40-120

40

120

12

18

CFS-FTH-50-120

40

120

15

18

CFS-FTH-75-160

7.5

60

160

15

26

CFS-FTH-100-170

10

60

170

20

27

CFS-FTH-140-240

14

80

240

20

35

CFS-FTH-220-300

22

80

300

25

35

www.cfsfixings.com

QUICK LIFT ANCHORS

CFS-FTH-20-90
CFS-FTH-25-90

5-8

TECHNICAL MANUAL 2D SYSTEM


2D-VERSION 06-2013

TECHNICAL MANUAL 2D SYSTEM

Type FTH - Load Capacity and Additional


Reinforcement Requirements

2D-VERSION 06-2013

LOAD CAPACITY, INSTALLATION DIMENSIONS

LOAD CAPACITY, INSTALLATION DIMENSIONS FOR LARGE-AREA PRECAST ELEMENTS OR CONCRETE BEAMS

Picture 47
Part No

Picture 48

Minimum Spacing

Without reinforcement tails


b

mm
CFS-FTH-07-90

400

Designation
500
Designation

CFS-FTH-14-90

600

CFS-FTH-25-90

600

[mm]
[mm]
100

0,7

750

110
110
90
110

SA-ST 1.4T
SA-B 90
2.0T 130
CFS-FTH-75-160
1200
SA-ST
2.0T

90
CFS-FTH-100-170
1200
SA-B 2.0T 160

90
130
130
90
140
160

2,0

SA-ST
2.5T
CFS-FTH-140-240
1500
SA-B 90
2.5T 150

90
160
150

2,5

CFS-FTH-220-300
1500
Load
group
5t (3,0t-5,0t)
SA-B
2.5T - 200

180
200

2,5

SA-ST 3.0T
group
120 5t (3,0t-5,0t)
Load

120

SA-B 120
3.0T 160
SA-ST 4.0T

160
3,0
120
thickness of

Part No

Minimum Spacing
b

90

100
120

1,4
2,0

30

145

400 145
50
500 165

Angled lift, 45 30

700 195

Permissible axial

mm
240
160
80
180
160

4,0 kN
800 275
5.6
5,0 1200 215

CFS-FTH-20-90

600

Load group 10t


(5,3t-10t)
CFS-FTH-25-90
600
Load
group 26t (12,5t-26t)
SA-B 5.3T 220
CFS-FTH-30-120
650
SA-ST 14.0T 240
SA-B 5.3T 260
CFS-FTH-40-120
700
SA-ST 22.0T 300
CFS-FTH-50-120
750
SA-B 7.5T 260
SA-ST
26.0T 300
CFS-FTH-75-160
1200
SA-B 7.5T 300

80

240
170
90

SA-B 10.0T 300

300

10

340

SA-B 10.0T 370

370

10

1200

CFS-FTH-140-240

1500

CFS-FTH-220-300

1500

140

80

110
14
460
2 x 10 x 800 150
20
4660
x 10 x 800 120
25
4530
x 10 x 1000 180
4 x 12 x 1200

700
560
40

630

630

630

mm
840

340

4 x 6 x 500 100

840

840

4 x 8 x 600

1 x 25 x 1850

1300

Load group 26t (12,5t-26t)

alterations
reserved
SA-B 22.0T 620

alterations reserved

www.cfsfixings.com

620

22

1 x 32 x 3000

10/29/2013
660

2170

10/29/2013

2170

200
380
270

12 240
12 420
12 360

16

SA-B edge
14.0Tdistance
370
14
410
1300
1300
Minimum
= b/2 370
2
Concrete
strength
assumed
to
be
15N/mm
SA-B 14.0T 460
460
14
500
1610
1610
The type
meshpresent
is determined
by the
engineer. 1750
SA-Bof 22.0T
500
500
22 permanent
540 works1750

176

90

70

32150

120

200

160

Angled pull
120
100
40
reinforcement
x Ls
mm

140
42,4
6 x 900
60270

110
220

6 x 900

190
80
8 x 950

150

8 x 1200

8 x 10 x 1200

1300

180

16

80
100

200x 1150
10

16

1050

90

121680
1620130

10

8 x 10 x 1000

1300

70

10 280

12

1050

1 x 32 x 2350

410

6 x 10 x 1000

1300

112

280
mm

140
1 x 12
x 800

1050

160

210

4 x 6 x 400

70

10

Edge
160
reinforcement

1 x 10 x 650

770
4 x 8 x 700 770
160
140
1 x880
16 x 1200 880
4 x 8 x 800 880
180
220
1 x910
16 x 1500 910
4 x 10 x 800910
200
260
1 1050
x 20 x 1750 1050
4 x 10 x 8001050

300

70
5,680
8
11,2
110
8

24

840
53
4 x 6 x 400
630
630
75

1 x770
16 x 1000

300

130

30
560

1 x 12 x 1000

260

70

2 x 8 x 800

560110

840

20

5,3 24
1500
5,3 32
1500
7,5 40
1500
7,5 60

280
7,0
380

Reinforcement Link reinforcement


700
700
50
tail
n 120
x x La 700
nxxL

840120
1 x 10 x 650
630130

5,0 1200 275


16

100

100

mm

11.2

220
100
240
260
110
300
120
260
300
130
300

CFS-FTH-100-170

3000
730 1 x 28 x700

235

2xa
180

SA-B 160
5.0T 180
SA-ST
7.5T
CFS-FTH-14-90
500
SA-B 5.0T
SA-ST 10.0T
170 240

1 x 28 x530
2350
530100

220

SA-B
180
Load group
10t 4.0T
(5,3t-10t)
mm
SA-B
4.0T
SA-ST 5.3T 160 240

2 x 8 x 700

280

1 x 16 x380
1500

75

3,0 load
750 255
4,0
215

2 x 8 x 700

1 x 16 x 1200

460 80
1 x 20 x460
1750
90
1850
660 1 x 25 x660

650

Minimum

1 x 16 x 1000

390 80

600 100
195
600 140
185

beam
220
120

400

390

40

SA-B 120
3.0T 220
SA-ST 5.0T

CFS-FTH-07-90

Table 15

Minimum spacing mm
Minimum
kN
mm
mmthickness of beam
Minimum
between centre b
2 xTable
a 21
Load thickness
of
7
1 x 10 x 650
2 x 6 x 400
6
Minimum
spacing
thickness
100%
F
perm
80%
F
perm
range precast
unit Minimum
fcu
f
fcu
f
f
fcu
14c
1 x 10
x cu
650
2Pull
x 6 x 400 cu
6 cupull
between centre
of precast
unit
15N/mm
25N/mm
35N/mm
15N/mmAngled
25N/mm 35N/mm
"b" 20
"2 x1 a"
(30)
(>30)
x 12 x 800
2 x 6 x 500
6
[t]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]25
[mm]
1 x 12 x 1000
2[kN]
x 8 x 600
6[kN]

CFS-FTH-20-90

CFS-FTH-50-120

5-9

mm

Anchor
80
length
L
L80

Load group 2,5t (0,7t 2,5t)


CFS-FTH-30-120
Load
group 2,5t (0,7t 650
2,5t)
SA-B 0.7 T 110
CFS-FTH-40-120
700
SA-ST 0.7T
SA-B 90
1.4 T 110

Picture
49
When the load is towards
the narrow
edge,

Minimum thickness Axial and angled lift, 30


reinforcement
for angled pull is necessary.
With reinforcement tails placed as close
to
of beam
Permissible
Reinforcement tail
Link reinforcement
Picture 33 the recess
Picture 34 Edge
former axial
as possible
load
n x x La
nxxL
reinforcement
2xa

540

112
180x 1500
10
176
12
300x 1550
208
16
250x 2000
16 x 2300

160
140
240
200

380

300

300

240

700

500

400

1610

530

380

300

1750

900

640

520

2170

700

420

20 x 2600
25 x 3000

Page
23
500

400

Page 18

Two Hole Anchor Load Capacity and


Additional Reinforcement Requirements

TECHNICAL MANUAL 2D SYSTEM


2D-VERSION 06-2013

REINFORCEMENT TYPE USED IN ANCHOR ZONE

TECHNICAL MANUAL 2D SYSTEM


2D-VERSION 06-2013

REINFORCEMENT TYPES AT ANCHOR ZONE FOR THIN-WALLED PRECAST ELEMENTS

TECHNICAL MANUAL 2D SYSTEM


La = overall length.
2D-VERSION 06-2013
The bending angle must be 30

TECHNICAL MANUAL 2D SYSTEM


2D-VERSION 06-2013
Picture 50

Picture 51
REINFORCEMENT TYPES AT ANCHOR ZONE FOR THIN-WALLED PRECAST ELEMENTS

Reinforcement tail

Link and Edge Reinforcement

Angled Pull Reinforcement

Applied load

Angled pull reinforcement is inserted in the


opposite direction to the load.
Picture 39

SR

Picture 38

Picture 52
SR = over all length = 2 leg length

Picture 38
Load

of 3 the anchor length.

=the
overall
length.
aDesignation
range
The endsLof
bar may
be straight
The
bending
angle
must
be

30

instead of turned in.


Picture
Load group 2,5t (0,7t
2,5t)

in the
opposite direction to the load.
Table 22
Picture 39
T ypical additional links as table to be used over a zone

[t]

51

Required for
angled pull
30

Pull (30)

Slot-in-link
nxxL

Edge
reinforcement

[mm]

[mm]

Reinforcement tail
n x x La
[mm]

QUICK LIFT ANCHORS

panel edge
reinforcement
Ls (overall
length) = 2 x length of leg
placed alongside
Angled
pull
is inserted
the anchorreinforcement
Picture 53

Ls (overall length) = 2 x length of leg

The
SA-ST

Picture
edge
should be2 installed
on40both sidesof6 the anchor in1 an
area
to 3 41
x length of the
1.4 T and link reinforcement1,4
x 6 x 400
x 10
x 650equalPicture
Concrete strength fcu 15 N / mm
anchor.
The
two
links
in
the
vicinity
of
the
anchor
should
be
installed
as
close
as
possible
to
the
recess
former. Table 17
SA-ST 2.0T
2,0
2 x 6 x 500
6
1 x 12 x 800
Pull (30)
Angled pull (>30)
SA-ST

2.5T

2,5

Load group 5t (3,0t-5,0t)

Designation

2 x 8 x 600
Load
range

3,0

2 x 8 x 700
[t]

SA-ST

3.0T

SA-ST

4.0T

2 x 8 x 700
Load group4,0
2,5t (0,7t 2,5t)

SA-ST

5.0T

SA-B 0.7 T5,0

2 x 8 x 800
0,7

Picture
40
SA-B 1.4
T

Load group 10t (5,3t-10t)

1,4

Concrete strength fcu 15 N / mm

SA-ST

5.3T

SA-ST

7.5T

SA-ST

10.0T

nxxL

Edge
reinforcement

[mm]

[mm]

1Slot-in-link
x 12 x1000
nxxL
1 x [mm]
14 x1000

[mm]

group 2,5t (0,7t 2,5t) SA-B 5.0T 14


SA-ST Load
14.0T
4 x 10 x1000
5,0
Ls (overall length) = 2 x length of leg
SA-B
0,722
2 x 64 xx 400
SA-ST
22.0T0.7 T
12 x1200
Load group
10t (5,3t-10t)

[mm]

6 x 450
6 x 900

Picture
41x 400
4x6

Table 17

2 x 10 x 800 14

10

4 14
x 6 x 300

28x x2350
41xx10
800

12

8 x 950
8 x 1200
10 x 1150
10 x 1500
12 x 1550

18x 28 x3000 6 x 450

2 x 6 x 400

6
4 x 6 x 400
2 x 10 x 800
10

4 x8 10 x 800

6 x 900
12

12 x 1650

2,0
SA-B 7.5T

2 x 6 x 500

7,5

6
4 x 6 x 500
4 x 10 x 800
10

4 x8 10 x 800

8 x 950
12

14 x 2000

SA-B 2.5T

SA-B 10.0T
2,5

2 x 8 x 600

10

12
68 x 10 x1000
4 x 8 x 600

6 x 10 x1000 8 x 1200
14
10

16 x 2300

Load group 5t (3,0t-5,0t)

Load group 26t (12,5t-26t)

2 x 8 x 700

14

14
68 x 10 x1000
4 x 8 x 700

8 x 10 x1000 10 x 1150
14
10

20 x 2600

2 x 8 x 800

22

14
88 x 10 x1200
4 x 8 x 800

8 x 10 x1200 10 x 1500
16
12

28 x 3550

10

4 10/29/2013
x 10 x 800

12

12 x 1550

SA-B 2.0T

53

Pull (30)

Edge
SA-B 3.0T
reinforcement
SA-B 4.0T
SA-B 5.0T

10/29/20135,3

Table 22

Reinforcement tail
SA-B 14.0T
3,0

n x x La
SA-B 22.0T
4,0
[mm]

Load group 10t (5,3t-10t)

5,0
2 x 10 x 800
alterations
reserved

Page 24

6 SA-B 5.3T

1 x 10 x 6505,3

2 x 10 x 800

10

4 x 10 x 800

12

12 x 1650

SA-B 7.5T

7,5

4 x 10 x 800

10

4 x 10 x 800

12

14 x 2000

10

6 x 10 x1000

12

6 x 10 x1000

14

x Ls

1,4
SA-B 5.3T

alterations reserved
Picture

Angled pull
reinforcement

2 x 6 x 400

2,0
2 x 6 x 500
6
4 x 6 x 500
8
5,3
2 x Pull
8 x(30)
800
8
1 x (>30)
16 x1750
Angled pull
SA-B 2.5T
2,5
2
x

8
x
600

8
4
x

8
x
600
10
Load
Slot-in-link
Slot-in-link
7,5
2 x 10 x 800
10
1 x 20 x1750Angled pull
Edge
Edge
reinforcement
range
Load group
5t (3,0t-5,0t)
reinforcement
reinforcement
10
4 x 10 x 800
12
1 x 25 x1850
nxxL
x L10
s
SA-B 3.0T
3,0
2 x 8 x 700 n x x L 8
4 x 8 x 700
[mm]
[mm]
[mm]12
SA-B 4.0T[t]
4,0 [mm]
2 x 8 x 800 [mm] 8
4 x 8 x 800

Designation

SA-B 1.4 T

Edge
reinforcement

8 Ls (overall length)
1 x=16
2 x x1200
length of leg
2 x 6 x 400 8
6
41xx16
6 x x1500
300
8

SA-B 2.0T

Load group 26t (12.5t-26t)

[mm]

Slot-in-link 6

SA-B 10.0T

1 x 12 x 800
1 x 12 x1000

Page 20

16 x 2300

www.cfsfixings.com

Load group 26t (12,5t-26t)


SA-B 14.0T

14

6 x 10 x1000

14

8 x 10 x1000

14

20 x 2600

8 SA-B 22.0T

1 x 14 x100022

8 x 10 x1200

14

8 x 10 x1200

16

28 x 3550

5-10

Type FE - Tilting Anchor


The lifting anchor is made of St 52-3 steel and is used
for erecting and turning thin walled precast units in both
directions. The stress transfer to the concrete occurs
through the reinforcement bar, which is laid over both
sides of the anchor.

Part No

Load Group

Dimensions
a

mm

5-11

CFS-FE-14-200

1.4

55

200

14

CFS-FE-25-150

2.5

55

150

10

14

CFS-FE-25-230

2.5

55

230

10

14

CFS-FE-40-270

70

270

12

18

CFS-FE-50-290

70

290

15

18

CFS-FE-75-320

7.5

95

320

18

26

CFS-FE-100-390

10

95

390

20

26

www.cfsfixings.com

TECHNICAL MANUAL 2D SYSTEM

Tilting Anchor Load Capacity and


Additional Reinforcement Requirements

2D-VERSION 06-2013

LOAD CAPACITY, INSTALLATION DIMENSIONS

TECHNICAL MANUAL 2D SYSTEM


2D-VERSION 06-2013

LOAD CAPACITY, INSTALLATION DIMENSIONS


Picture 65
Part No

Picture 66

Minimum Spacing

Load Capacities

without tail
reinforcement

Axial or angled
load 45>30

Additional
Reinforcement
Angled load >30

Tilting load

Erecting and
pitching
reinforcement

2xa

mm

mm

kN

kN

kN

mm

CFS-FE-14-200

700

100

14

11.2

10 x 700

CFS-FE-25-150

550

120

25

20

12.5

12 x 800

CFS-FE-25-230

800

120

25

20

12.5

12 x 800

CFS-FE-40-270

950

150

40

32

20

16 x 1000

CFS-FE-50-290

1000

160

50

40

25

16 x 1000

CFS-FE-75-320

1200

250

75

60

37.5

20 x 1200

CFS-FE-100-390

1500

Picture 300
68

100

80

50
Picture
69

20 x 1500

Erecting and pitching reinforcement

QUICK LIFT ANCHORS

Minimum thickness
of beam

Picture 67

Reinforcement tail for lifting

Minimum edge distance = b/2


2
Concrete
assumed
be 15N/mm
La = overall
length.
Picture
65 to The
Picture 66
Picture
67
Lv =strength
length before
bending.
height of bend
depend
on the
element
thickness (2 by
x a)the permanent works engineer.The bending angle must be 30
The type of mesh present
is determined
Erecting and Pitching Reinforcement
Load group
Load group 1,25t - 1,5t

Table 31

Erecting and pitching


reinforcement
x Lv

Load
range

Reinforcement tail
x La

[t]

[mm]

[mm]

1,25 1,5

8 x 600

8 x 700

1,4

10 x 700

10 x 650

2,5

12 x 800

12 x 1000

4,0

14 x 950

16 x 1200

5,0

16 x 1000

16 x 1500

7,5
each

20 x 1200

Load group 2,5t (0,7t 2,5t)


Load group 5t (3,0t-5,0t)

2 No Load
erecting
pitching bars
required
for
Picture
68
groupand
10t (5,3t-10t)

anchor

10,0

and pitching reinforcement


Lv = length beforeErecting
bending
The height of the bend depends on the element thickness

20 x 1750

Picture 69

20 x 1500

20 x 1900

Reinforcement tail for lifting


La = overall length.

Lv = length before bending. The height of bend depend on the


alterations reserved
10/29/2013

Page 28

element thickness
(2 xas
a)the erecting and pitching reinforcement
The bendingprovides
angle must
beresistance
30
No angled pull reinforcement
is required
the
required.

Load group
Load group 1,25t - 1,5t
Load group 2,5t (0,7t 2,5t)

Load
range

Erecting and pitching


reinforcement
x Lv

Table 31
Reinforcement tail
x La

[t]

[mm]

1,25 1,5

8 x 600

[mm]

1,4

10 x 700

10 x 650

2,5

12 x 800

12 x 1000

www.cfsfixings.com
8 x 700

5-12

Type FFA - Flat Foot Anchor


The lifting anchor is made of St 52-3 steel.
The stress transfer to the concrete occurs through the
reinforcement bar, which is laid over the spread foot.
c

Part No

Load Group

Dimensions
a

mm
CFS-FFA-07-065

0.7

30

65

14

100

CFS-FFA-14-068

1.4

30

68

14

100

CFS-FFA-20-070

30

70

14

100

CFS-FFA-25-075

2.5

30

75

10

14

100

CFS-FFA-30-090

40

90

10

18

120

CFS-FFA-40-110

40

110

12

18

120

CFS-FFA-50-125

40

125

15

18

120

41

5-13

www.cfsfixings.com

SA-FA 2.5T 75

45928

45929

75

30

10

100

2,5

0,230

SA-FA 3.0T 90

45930

SA-FA 4.0T 110

45932

45931

90

40

10

120

3,0

0,380

45933

110

40

12

120

4,0

0,520

SA-FA 5.0T 125

45934

45935

125

40

15

120

5,0

0,705

Load group 5t (3,0t-5,0t)

Type FFA - Capacity and Additional


Reinforcement Requirements
REINFORCEMENTS TYPE USED IN ANCHOR ZONE

Picture 73
Note:
Part
No
Minimum
thickness
Minimum
Spacing as Permitted
Reinforcement
tails
placed
as close
to the anchor
possible.load
of precast unit

Picture 74
Reinforcement bars

Axial, angled and transverse pull

c
alterations reserved

10/29/2013

Page 30

15

25

mm

mm

kN

CFS-FFA-07-065

80

280

200

CFS-FFA-14-068

80

280

14

14

250

CFS-FFA-20-070

90

300

18

20

300

CFS-FFA-25-075

100

320

20

25

300

CFS-FFA-30-090

120

380

28

30

10

400

CFS-FFA-40-110

140

460

37

40

12

450

CFS-FFA-50-125

160

520

44

50

12

500

mm

QUICK LIFT ANCHORS

Concrete strength in N/mm2

Minimum edge distance = b/2

1
1

1
3

www.cfsfixings.com

5-14

Type FPA - Plate Anchor


The lifting anchor is made of St 52-3 steel. The stress
transfer to the concrete occurs through the reinforcement
bar, which is laid over the plate crosswise.

d
c
Part No

5-15

Load Group

Dimensions
a

mm

mm

mm

mm

CFS-FPA-14-50

1.4

30

50

80

CFS-FPA-25-80

2.5

30

80

100

CFS-FPA-50-120

40

120

100

10

CFS-FPA-100-160

10

60

160

100

12

www.cfsfixings.com

SA-FA 2.5T 75

45928

45929

75

30

10

100

2,5

0,230

SA-FA 3.0T 90

45930

SA-FA 4.0T 110

45932

45931

90

40

10

120

3,0

0,380

45933

110

40

12

120

4,0

0,520

5,0

0,705

Load group 5t (3,0t-5,0t)

Flat Plate Anchor Capacity and Additional


Reinforcement Requirements
SA-FA 5.0T 125

45934

45935

125

40

REINFORCEMENTS TYPE USED IN ANCHOR ZONE

15

120

Minimum
thickness
precast un

Designation

"c
[mm]

[mm]

SA-FA 0.7T 65

65

80

SA-FA 1.4T 68

68

80

SA-FA 2.0T 70

70

90

SA-FA 2.5T 75

75

100

90

120

110

140

125

160

Load group 2,5t (0,7t 2,5t)

Load group 10t (5,3t-10t)


SA-FA 3.0T 90
SA-FA 4.0T 110

Picture 73

SA-FA
Note:
Minimum thickness Minimum Spacing
Permitted load
Reinforcement tails
placed
as close to the anchor as possible.
of precast
unit

Part No

5.0T 125

Picture 74
Reinforcement bars

Axial or angled
load 45>30

Angled load >30

mm

kN

mm

11.2

200

mm

kN

230

14

CFS-FPA-25-80

110

330

25

20

10

300

CFS-FPA-50-120

150

480

50

40

12

450

CFS-FPA-100-160

200

660

100

80

16

600

10/29/2013

Page 30

QUICK LIFT ANCHORS

alterations reserved
CFS-FPA-14-50
80

Load gro
SA-FA
SA-FA
SA-FA
SA-FA

Load gro
SA-FA
SA-FA
SA-FA

RECESS FORMER RBF

The recess former RBF is made of rubber (picture 7


recess formers are available for load range 1,25 - 26 to

www.cfsfixings.com

5-16

Quick Lift Clutch


The lifting clutch is made of special steel casting.
The lifting bolt is inserted into the hole of the
lifting anchor and can be removed afterwards.
Part No

Load Group

CFS-F2-15

1.5

CFS-F2-25

2.5

CFS-F2-50

CFS-F2-100

10

CFS-F2-260

26

Use of Quick Lift Clutch


Engagement
Simply insert the lift clutch into the recess formed in the
concrete and close the locking bolt manually, ensure that
it is fully engaged & flush with the concrete surface.
Lifting
The quick lift clutch system can be subjected to loads in
any direction and no extra or special part is required for
angled lifts and turning. It is therefore essential to follow
the instructions regarding rebars in the concrete.
Once the ring clutch has been engaged in the anchor, the
shackle can move in any direction, even under load.
Release
To release, shift the locking bolt back by hand, this will
release the lifting clutch.
Marking
Every ring clutch is marked with the load capacity and
a serial number. Clutches should be examined regularly
and re-tested annually.

5-17

www.cfsfixings.com

Rubber Recess
Former Bayonet
Recess former for fixing with holding screw for mounting
plate or bayonet fixing
Part No

Load
Group

Thread

CFS-FRBI-15

1.5

29

62

35

M8

CFS-FRBI-25

2.5

43

104

45

M8

CFS-FRBI-50

49

126

59

M8

CFS-FRBI-100

10

67

188

85

M12

CFS-FRBI-260

26

112

233

121

M16

QUICK LIFT ANCHORS

www.cfsfixings.com

5-18

Holding Plate
For fastening of the recess former onto the formwork
Part No

Load Group

CFS-FIP-15

1.5

45

15

CFS-FIP-25

2.5

73

15

CFS-FIP-50

85

30

CFS-FIP-100

10

128

40

CFS-FIP-260

26

178

65

b
c
a

Holding Screw

For fastening of the recess former through the formwork.


Part No

Load Group

CFS-FDV-25

2.5

160

M8

CFS-FDV-50

160

M8

CFS-FDV-100

10

160

M12

CFS-FDV-260

26

180

M16

5-19

www.cfsfixings.com

QUICK LIFT ANCHORS

www.cfsfixings.com

5-20

Cast-in Lifting Loops

6-1

www.cfsfixings.com

Contents
Cast-in Loop

6-3

Additional Reinforcement

6-4

Cast-in Loop Over 25t Capacity

6-4

Angled Wire Loops

6-5

Neowire Loops

6-5

Handling Instructions Neowire for Erecting Panels from Tilt Tables

6-6

Handling Instructions Neowire for Erecting Panels Cast Flat

6-7

Cast-in Polypropylene Loops

6-8

CAST-IN LIFTING LOOPS


10
www.cfsfixings.com

6-2

Laststufe

Cast-in Loop

Laststufe

Herausstehender
Einbau

[kg]
B [cm]
T [cm]
The cast-in loop is used to lift reinforced 800
concrete elements.
The
cast-in
45
30 loops
are marked with a coloured tag with the manufacturer, year of manufacture
1200in the concrete
50 element35
and load group. The cast-in loop is situated
at the open
side of the mould.
1600
55
35
The thimble is situated
in
the
mould.
The
marking
must
be
visible
after
T
65
placing the concrete. Hoisting hooks of2000
appropriate diameter
can be45
inserted
directly into the protruding cast-in loop.2500
Care must be 70
taken when storing
the
50
prefabricated element that the cables do not kink.
4000
80
55
The withdrawal from use of the lifting loops is to be determined in accordance
with the regulations for hoisting cables5200
of the country 85
of use. The installation
55
and application of lifting anchor systems must be available in plant and on site.
Bewehrungsanordnung
The national safety regulations for lifting
anchors and sytems must be obeyed.
Herausstehender
LastHerausstehender
Einbau
stufe
Einbau
Part No.

Load

Capacity

Loop dimensions

B [cm]
T [cm]
Laststufe
Length
Embedment
Rope

[cm]
T [cm]Group
[kg]
neBRandeinfassung
auszubilden.
45 Krafteinleitung
30
lokale
aus 6300
50

35

55
65
70

10000

CFS-CL-08
45 0.8

50
CFS-CL-16
CFS-CL-20

80
55
ndestEinbauCFS-CL-25
nd-85
tiefe55
CFS-CL-40
stand
CFS-CL-52
anordnung
CFS-CL-63
e
L2

cm]

8000

35
CFS-CL-12

1.2

L1

kN

mm

8 12500

200

12

220

130140

6
90

100
8

160

240

150170

20

270

190

2.5

25

1.6

4025000
Einbau
parallel350
5.2 zur Bauteilflche
52
370
6.3

CFS-CL-80

8
10

CFS-CL-160

16

CFS-CL-200

20

QQ16
188
188A

00
M
31A

63

C 12/15
80
[cm]

100

730

95

60

8000

105

70

10000

120

80

130

90

16000

150
L1

100

20000

170

115

25000

195

130

Minimum concrete element dimensions

Laststufen
800Edge
6300
width,
16000
Dist
Spacing 8000
Panel
t
Installed parallel to

QQ188
188A

<Typenschild
25000
Installed perpendicular
Farbe
toQ
surface
377
A
Q
377

surface
Q
Q257
221A [kg]

270

540

70

310

620

90

350

700

1600
50

135

60

140

2000

120

2500
80

150

100
4000

Bestell-N

k3608

wei
rot 25
mm

rosa

mit
Kunststoffb

135

hellgrn

140

k3612

k3616

k3620

170 schwarz
170

k3625

180dunkelgrn
180

k3640

180

ocker 180

k3652

220

220

200

300

220

220

320

250 senkrecht
12
195
130
Einbau

500

1000

220

14
zur270
Bauteilflche

530

1060

290

16

570

1140

320

650

1300

400

10000
280

400 bordeaux
280

k36100

20

730

1460

440

310
12500

440 hellgelb
310

k36125

1600

560

390
16000

550

violett400

k36160

430

620

430

480

680

530

750

290

C 12/15
330
[cm]

C 20/25
18
[cm]

370

< 25000
13,5
13,5
420
22

QQ257
221
6A

800

L2

480

26

930

1860

620

550

28

1050

2100

680

630
17

32
17

1200

2400

750

Q 377
377A
14 Q
14

160

e
150
0
30 36300
110
5200

8000

20000
25000

dunkelblau

k3663

hellgrau

k3680

280

grau

480

braun

530

k36200

k36250

Transportseilschlau

50
t
53

recht
57
che

20/25
65

[cm]

73
13,5
80
14
93
17
105
18
120
18

27

e29

29

32

33

e
s 20
30 30

e
3030

22

32

28

Laststufen

40

28

40

28

[kg]

Bestell-Nr.

44

31

44

31

150

s3601

42

56

39

55

40

250

s3602

360

s3606

10

48

62

43

62

43

500

s3603

12

55

68

48

68

48

875

s3604

14

63

75

53

75

10000

s3605

16

37

L2

53

L2

[mm

Sonderanfertigungen auf Anfrage.


Anfrage nderungen un
Installed perpendicular to surface

Installed parallel to surface

www.cfsfixings.com

e
3030

4 / 2009 / WW

6-3

22

22

Transportanker aus endlo

30

22

28

L2

19 diameters
15are for design
10 guidance
18purposes18
* Rope
only. The rope diameter may vary from those quoted above. Change
t
of the
rope
diameter
will
not
affect
the
load
capacity.
22
16
11
18
18For technical advice regarding edge distance and other setting out
issues please contact CFS.
25
22
15
22
22

45

28

L1

12500

860

5200

200

6300

900

400

650

T [cm]

430

C 20/25
470
[cm]

160

B [cm]

450

CFS-CL-250
25
250
35
17jeweiligen
12Laststufen
8 830
hrung in den

43

20000
170
115
Mindestbauteildicke
t 10
300
220

[kg]

Concrete strength
800 N/mm2
105
70
Mindestbewehrung
in den
jeweiligen
Laststufen
L2
*
e
s
15
25
15
1200
120mm
80
mm
mm
mm
mm
mm
mm

800
630012.5 7 8000
16000
14
5 570
CFS-CL-125
125

27

60

1616000

CFS-CL-100

[cm]

95

BStBSt
500 500
M/B 500
M A

Herausstehender
Einbau
Transportseilschlaufe
mit
Transportseilschlaufe
mit Kunststo
Kuststof

Additional Reinforcement
Part No.

Load Group

Reinforcement
BSt 500 M

mm

mm

mm2/m

CFS-CL-08

0.8

450

300

188

CFS-CL-12

1.2

500

350

188

CFS-CL-16

1.6

550

350

188

CFS-CL-20

650

450

188

CFS-CL-25

2.5

700

500

188

CFS-CL-40

800

550

188

CFS-CL-52

5.2

850

550

188

CFS-CL-63

6.3

950

600

188

CFS-CL-80

1050

700

257

CFS-CL-100

10

1200

800

257

CFS-CL-125

12.5

1300

900

257

CFS-CL-160

16

1500

1000

257

CFS-CL-200

20

1700

1150

377

CFS-CL-250

25

1950

1300

377

Bewehrung
Mit der Bewehrung ist eine Randeinfassung auszubilden.

Transportseilschlauf

Die Bewehrung deckt die lokale Krafteinleitung aus


dem Anker ab.

Transportanker aus endlos

Cast-in Loop Over 25t Capacity


Part No.

Load Group

Capacity

Length

Embedment

Rope

L1

L2

kN

mm

mm

mm

Laststufe

Mindestachsabstand

Mindest-

Einbau-

CAST-IN LIFTING LOOPS

Sizes are available up to 99 t capacity.

Mind

randtiefe
Transportseilschlaufe
mit
Kunststoffb
Transportseilschlaufe
mit
Kuststoffba
Einbau
paralle
abstand

zur Bauteilflch

[cm]

[cm]

[cm]

L2

C 12/15
[cm]

800

55

27

14

1200

62

31

16

44

1600

70 L
1

35

17

12

48

2000

85

43

19

15

10

45

22

16

11

100

50

25

22

15

5200

105

53

27

29

20

6300

115

57

29

32

22

8000

130

65

33

40

28

CFS-CL-280

28

280

680

460

36

CFS-CL-320

32

320

770

520

36

CFS-CL-370

37

370

950

640

40

CFS-CL-420

42

420

1000

660

44

CFS-CL-470

47

470

1100

740

CFS-CL-520

52

520

1200

800

CFS-CL-570

57

570

1350

900

48

CFS-CL-650

65

650

1430

960

46

2500

90

CFS-CL-750

75

750

1530

1020

50

4000

CFS-CL-850

85

850

1680

1120

52

CFS-CL-990

99

990

1800

1200

56

*Please send CFS a drawing of your concrete element for advice on edge
distances when using these high capacity loops.

10000

L1
2

145
Laststufen

73 Typenschild
37

44 mit 31
Kunststoffban

12500

160

80

16000

185800

93

wei48

62 k360843

20000

210
1200

105

rot 55

68 k361248

25000

1600
240

120

rosa 63

75 k361653

[kg]

42

L2

C 20/2
[cm

Farbe

56

39

Bestell-Nr.

hellgrn

k3620

2500

schwarz

k3625

4000

dunkelgrn

k3640

5200

ocker

k3652

6300

dunkelblau

k3663

2000

Ablegereife
8000

Lastrichtungk3680
hellgrau

Bei Beschdigungen
Der Anker darfk36100
im
10000
bordeaux
wie Knicken, LitzenSchrgzug in der
12500
hellgelb
k36125
bruch, Quetschungen,
Bauteilebene nur 6-4
bis
www.cfsfixings.com
Korrosionsnarben
und
16000
violett
k36160
max. 30 belastet
Aufdoldungen darf der
werden, Schrgzug
20000
grau
k36200
Anker nicht
genutzt
senkrecht zur Plattenwerden. 25000
braun
k36250
ebene (Querzug)
ist

Angled Wire Loops


Designed for edge lifting of concrete slabs.
Available in load groups up to 5.2 T.
Part
SWL
h
d
No.
t
Part No.
Load
Capacity
Rope
h
150
8
AL-16
1.6
Group
kN

mm
150 mm 10
AL-25
2.5
12 150
AL-40
CFS-AL-16 4.0
1.6
16 230
8
CFS-AL-25

AL-52

CFS-AL-40

2.5

25

4.0

40

5.2

230

10

14

12

l
330
mm
330
8 380
d

150

10

230

12

380

l
mm
330
330
380

Angled loops with specific dimensions can be produced


CFS-AL-52 5.2
52
14
230
14
380
to order bar A 20 mm length 300 mm to be placed
centrally
over
thewith
clip as
close dimensions
as possible to
Angled
loops
specific
canthe
beoutside.
produced
Other
sizes
are
able
to
be
produced.
to can be produced to order. Bar A 20 mm length 300
mm to be placed centrally over the clip as close as possible
to the outside.

Neowire Loops
Cast-in loops designed for tilt up of flat cast panels
Part No

Load Group

mm
CFS-NEO-25-200

2.5

10

200

CFS-NEO-35-400

3.5

12

400

CFS-NEO-35-200

3.5

12

200

CFS-NEO-50-400

16

400

CFS-NEO-50-200

16

200

CFS-NEO-75-400

7.5

18

400

CFS-NEO-75-200

7.5

18

200

Manufactured from galvanised steel wire for load


capacities please see handling instructions.
For this product, please do not use the method outlined
in Section A1. These factors have already been included
in the tables found within the Handling Instructions.
The element weight to apply to the table is the actual
unfactored weight of the unit.

6-5

www.cfsfixings.com

Handling Instructions Neowire for


Erecting Panels from Tilt Tables
Lifting of elements
Conditions
1)
2)
3)
4)
5)

Min concrete strength at first time of lifting 16 MPa


Min concrete strength at worksite 28 MPa
Reinforcement quality B500BT or Nps500
Lifting with stationary crane, mobile crane or truck crane
Well greased steel form (adhesion force 1 kN/m)

min hook diameter 32mm

b 400

CAST-IN LIFTING LOOPS

SF3 First time of lifting (Method R21)

SF4 Installation (Method S2)

The drawing above refers to lifting element above an


opening tmin=140mm
*wire lock is to be place centrally in the wall

#Basket = N-ties min 6s150 fyk=500MPa

2x # min 65 mm2/m, max mesh size 300

The reinforcement shown is intended only for lifting.


The designer is responsible for the remaining static
reinforcement and the distribution of forces in the element.

Dimensioning values

Element weight [ton]

Reinforcement
Dimension
NEOWIRE

t min
[mm]

10
12
16
18

100
120
150
150

1+112
1+112
1+112
1+116

1+18
1+18
1+18
1+18

=45

=60

=90

3.5
4.9
7.1
9.1

4.3
6.0
8.6
11.1

5.0
7.0
10.0
12.6

Max element weight in the table above refers to installation, first time of lifting (SF3, R21) according to the drawing above is assumed.

www.cfsfixings.com

6-6

Handling Instructions Neowire for Erecting


Panels Cast Flat
Lifting of elements
Conditions
1)
2)
3)
4)
5)

Min concrete strength at first time of lifting 16 MPa


Min concrete strength at worksite 28 MPa
Reinforcement quality B500BT or Nps500
Lifting with stationary crane, mobile crane or truck crane
Well greased steel form (adhesion force 1 kN/m)

min hook diameter 32mm

The drawing above refers to lifting element above an


opening tmin=140mm
*wire lock is to be place centrally in the wall

#Basket = N-ties min 6s150 fyk=500MPa

2x # min 65 mm /m, max mesh size 300

The reinforcement shown is intended only for lifting.


The designer is responsible for the remaining static
reinforcement and the distribution of forces in the element.

Dimensioning values

Reinforcement
Dimension
NEOWIRE

10
12
16
18

Max element
weight [ton]

t min
[mm]

120
150
150
170

1+112
1+112
1+112
1+116

F=Adheision to form work


OBS! Max element weight must not exceed values stated in N33-H1

6-7

www.cfsfixings.com

1+18
1+18
1+18
1+18

6.0F
8.4F
12.0F
14.2F

Cast-in Polypropylene
Loops
CFS polypropylene loops are ideal for applications where
the corrosion of a mild steel loop could be critical. For
example in architectural cast stone, where rust staining
would not be acceptable.
After use these loops can be cut off with a knife. For thin
sections the loops can be passed around the reinforcement
as shown in the drawing. Ensure the loop does not pass
over any sharp edges that may cut the rope.
Part No.

Load
Group

Capacity

Rope

Height

kN

mm

CFS-POLY-150

0.15

1.5

200

CFS-POLY-250

0.25

2.5

220

CFS-POLY-360

0.36

3.6

10

235

CFS-POLY-500

0.5

5.0

12

255

CFS-POLY-875

0.875

8.75

14

280

CFS-POLY-1000

1.0

10

16

330

CFS-POLY-1200

1.2

12

16

330

mm

2/3 of the
height to be
cast into the
concrete.

Loop tied around


reinforcement
in thin section

www.cfsfixings.com

CAST-IN LIFTING LOOPS

6-8

 ouble Wall
D
Lifting Anchors

7-1

www.cfsfixings.com

Contents
Double Wall Anchors

7-3

Installation

7-5

Hoisting, Transportation and Relocation

7-6


DOUBLE WALL LIFTING ANCHORS
10
www.cfsfixings.com

7-2

Double Wall Anchors


Double Wall anchors are used for transporting and
relocating precast concrete sandwich panels.
About Double Walls
Double walls consist of two thin precast concrete
formwork layers which are joined by lattice girders. These
form permanent shuttering and after installation on site,
the core is concrete-filled.

Dimensions of Double Wall Anchors


Anchor width

Leg bar diameter

Crossbar diameter

Length

D2

H1

200

14

20

450

200 - 310

14

22

450

310 - 360

14

25

500

Smooth steel S235


L1
mm

Maximum Wall Weights


Concrete
Strength

Min
concrete
thickness

Min
concrete
cover

Min Edge
distance

Allowable loads
Axial

Angled
45

Shear

Maximum wall weights


Loadcase 1

Loadcase 2

Loadcase 3

Loadcase 4

ci

FV

FVS

FQ

2
anchors

2
anchors

2
anchors

2
anchors

kN

4
anchors

4
anchors

4
anchors

4
anchors

N/mm2

mm

15

50

10

300

25.2

23.1

7.9

tonnes
7.9

2.5

20

50

10

300

29.1

26.7

9.1

4.6

9.1

2.9

5.7

4.2

8.4

2.9

5.7

25

50

10

300

32.5

29.8

10.2

5.1

10.2

3.2

6.4

4.7

9.3

3.2

6.4

30

50

10

300

35.6

32.6

11.2

5.1

10.2

3.5

7.0

35

50

10

300

36.5

35.3

12.1

5.5

11.1

3.8

7.6

15

65

15

300

35.5

35.5

11

5.6

11.1

3.5

6.9

20

65

15

300

36.5

36.5

12.7

5.7

11.4

5.7

11.4

25

65

15

300

36.5

36.5

14.2

5.7

11.4

4.5

8.9

5.7

11.4

4.5

8.9

30

65

15

300

36.5

36.5

15.6

5.7

11.4

4.9

9.8

35

65

15

300

36.5

36.5

16.8

5.7

11.4

5.3

10.5

The minimum edge distances given in this table are for the loadings given in this here. Please contact CFS if you have
different conditions and we can provide a bespoke calculation.

7-3

www.cfsfixings.com

Loadcase 1 Factory Axial loading only

Loadcase 3 Site Axial and angled loading

Rotate to vertical using tilting table and then axial


lifting with a lifting beam

Delivery of double wall standing vertically

Concrete strength 15 to 25 N/mm2


Dynamic factor = 1.3 (tower crane, mobile crane)

Concrete strength 20 to 35 N/mm2


Dynamic factor = 1.3 (tower crane, mobile crane)
Lifting chains at an angle 45

No demoulding
All axial load, no angled and no shear lifting
Loadcase 2 Factory Axial, angled and shear
loading

Concrete strength 15 to 25 N/mm2


Dynamic factor = 1.3 (tower crane, mobile crane)

Delivery of double wall lying flat on the bed of the truck


Concrete strength 20 to 35 N/mm2
Tilting of the walls in shear to the vertical using the
anchors
Dynamic factor = 1.3 (tower crane, mobile crane)

Stripping without tilting table. Tilting the walls in shear


from the horizontal to the vertical using the anchors

Loadcase 4 Site Axial, angled and shear loading

Lifting chains at an angle 45

Lifting chains at an angle 45


DOUBLE WALL LIFTING ANCHORS

www.cfsfixings.com

7-4

Installation
Edge Distances and Spacing
The minimum distance from the edge of a panel and
from recesses is 300mm and the minimum distance
between anchors is 600mm. To use the load tables
shown here, the minimum distance from the edge of a
panel and from any recesses is 300mm and the minimum
distance between anchors is 600mm. If you have a
different situation contact CFS for a bespoke calculation.
Concrete Cover
The concrete cover towards the outside of the panel must
be determined by the engineer according to the durability
requirements of the wall. To the inside, the concrete
cover should be as stated in the table. If the contours of
the stirrup are visible on the inside surface of the wall, the
capacity of the anchor is not guaranteed and the anchor
should not be used.
Reinforcement
Minimum reinforcement should be determined by the
engineer. The manufacturers data has been generated
from tests with 1 layer of A252 mesh, please provide at
least this level of reinforcement.
Insert Depth
The anchors should be installed so that the upper end of
the stirrup does not project out of the end of the wall.
Anchor Arrangement
If using more than two double wall anchors, suspension
will be structurally indeterminate unless a compensation
equaliser or similar is used. This is due to possible uneven
rope lengths or different heights of the installed double
wall anchors. Without this aid it is impossible to calculate
the load on each anchor.
Allowable Load Under Angle
In the load table our load values FVS(**VS IN SUBSCIPT)
is the vertical component of the load, no angled load
reduction necessary.

7-5

www.cfsfixings.com

Double wall anchor cover

is necessary in both concrete formwork of longitudinal d s = 8 mm and horizontal ds = 6 mm


at interval s = 20 cm.

2.4 Inset depth of the compression member

To ensure sufficient application of force the


Hoisting,
Transportation
end of the stirrup does not project out of the
and
Relocation
end of the wall.

eder
double
wall
anchors
roeder
double
wall
anchors
anchors
should
be installed so that the upper
due
to possible
uneven
rope
lengths
or or
different
due
to
possible
uneven
rope
lengths
different
Visual
Check
heights
of
the
installed
double
wall
anchors.
2.5
arrangement,
heights
ofAnchor
the installed
double wall anchors.
A this
visualaid
check
onimpossible
the anchors should
be carried
out for
Without
it is
calculate
thethe
Without
this
aid
it is
impossible
to
calculate
influence
oninstallation.
the to
structural
system
obvious
damage
before
Do
not use
damaged
load
onon
each
anchor.
load
each
anchor.and arrangement of transport
anchors.
The
number
Inclined
lifting
increases
thethe
load
onon
thethe
double
Inclined
lifting
increases
load
double
anchors
has
a direct
influence
on the
structural
wall
anchor
and
the
slinging
and
hoisting
gear
wall Transport
anchor
the
andindividual
hoisting gear
cases
systemand
and
theslinging
load of the
anchors.
as as
compared
to to
purely
vertical
lifting
in in
accorcompared
purely
vertical
lifting
accor- with
If the
anchors
are
installed
symmetrically
Shear
loading
is not
generally
permitted
during transport.
dance
with
the
angle
of
inclination.
dance
with
the
angle
of
inclination.
A respect
shear lift to
maythe
onlycentre
be usedofwhen
liftingand
the a
slabs
gravity
compenfrom
horizontal
to uprightguarantees
from the formwork
platform
sating
mechanism
an equivalent
orcontact
from the length,
transport the
truckanchor
on site. Please
refer
the
forces areto equally
engineers
instructions
for
correct
transportation
position.
large and the anchorage is optimally exploited.

distort
initiallyhoisting
after lifting.
There
are different
load factors to take into

3.13.1
Component
requirements
Component
requirements
account
in the
calculations
depending
on the
transport
If using
more
than two
double
wall
anchors,

Instructions
forfor
installation
and
use
of of
Schroe
Instructions
installation
and
use
Schr
Axialzug
Axial
tensile
Axial
or angled
load
See
section
4.1:
Design
loads
forfor
hoisting
See section 4.1: Design loads
hoisting
load
factors.
load factors.

Depending
onon
thethe
number
and
location
of of
thethe
Depending
number
and
location
double
wall
anchors
the
use
of
an
equaliser
or
a a
double wall anchors the use of an equaliser or
compensation
sling
may
be be
necessary
(see
seccompensation
sling
may
necessary
(see
section
2.5:
Anchor
arrangement
and
influence
on
tion 2.5: Anchor arrangement and influence on
thethe
structural
system).
structural
system).

Use
an an
equaliser
when
using
horizontal
tensile
Use
equaliser
when
using
horizontal
tensile
load
to
lift
off
the
formwork
table.
Querzug
load load to lift off the formwork table.
The
slinging
equipment
must
be be
used
only
as as
The
slinging
equipment
must
used
only
shown
in
fig.
9,
10
and
11

never
attach
to
comshown in
fig.
9, from
10 and
never attach to comFig. up
9 Hoisting
the
slab
the11
horizontal
Tilting
from horizontal
pression
member.
pression member.
Tensile
Shear
Load

3.3 ModesAxial
of transport, hoisting
loads,
Diagonal
Axial
Diagonal
Schrgzug
use ofAxialzug
equalisers
tensile
load
tensile
load
Axialzug
Schrgzug
tensile load
tensile
load

There are different hoisting load factors to take


into account in the calculations depending on
the transport- and lifting device.

Construction
Fixing Systems Limited
3.23.2
Transport
situations
Transport
situations
Unit 2, Westfield Estate, Henley Road, Medmenham, Marlow, Buckinghamshire SL7 2TA. UK

Horizontal
tensile
load
is not
generally
permitted
Horizontal
tensile
load
is not
generally
permitted
5
www.cfsfixings.com
Telephone.
+44
(0) 1491 576466
Fax. lifting
+44 (0) 1491 578166
during
transport.
It
is
permitted
only
when
during transport. It is permitted only when
lifting
Email.
sales@cfs-fixings.co.uk
www.cfsfixings.com
thethe
slabs
from
horizontal
to to
upright
from
thethe
slabs
from
horizontal
upright
from
formwork
platform
or or
onon
thethe
construction
site.
formwork
platform
construction
site.
Refer
to to
thethe
concrete
element
manufacturers
Refer
concrete
element
manufacturers
CFS Double Wall Anchor.indd 7
instructions
for
the
correct
transport
position.
instructions for the correct transport
position.

16/8/10 12:15:25

Fig.angled
10 10
Axial
tensile
load
with
equaliser
andand
Axial and
loading
Fig.
Axial
tensile
load
with
equaliser

Axialzug
Axial
tensile
Axialzug
Axial
tensile

DOUBLE WALL LIFTING ANCHORS

and
liftingvisual
device.
Each
in the
table
covers
If the
required
checks
reveal
damage
to toa
suspension
will
beloadcase
structurally
indeterminate.
If the
required
visual
checks
reveal
damage
different
lifting
situation.
thethe
double
wall
this
willwill
jeopardise
thethe
payload
Loading
allthis
double
wall
anchors
will
then require
double
wall
jeopardise
payload
of of
thethe
anchorage
and
this
anchor
can
no
longer
the
use of aand
compensation
or similar
anchorage
this anchor equaliser
can no longer
be be
used.
used.

Refer to the concrete element manufacturers


instructions for the correct transport position.

3.3.Hoisting,
transportation
Hoisting,
If the anchor transportation
and compensatory suspension are
Modes
of
transport,
hoisting and
of equalisers
and
relocation
arranged
asymmetrically
theuse
double
wall will
and
relocation

the slabs from horizontal to upright from the


formwork platform or on the construction site.

diagonal
tensile
load
diagonal
tensile
load

Tensile

Tensile
Querzug
load
Querzug
load
Fig.Fig.
9 Hoisting
thethe
slab
from
thethe
horizontal
9 Hoisting
slab
from
horizontal

3.33.3
Modes
of of
transport,
hoisting
loads,
Modes
transport,
hoisting
loads,
use
of
equalisers
use of equalisers

There
areare
different
hoisting
load
factors
to to
take
There
different
hoisting
load
factors
take
into
account
in in
thethe
calculations
depending
onon
into
account
calculations
depending
thethe
transportand
lifting
device.
transportand
lifting
device.

Statically determinate suspension with


Fig.Fig.
11 11
Structurally
indeterminate
suspension
compensation
mounting
Structurally
indeterminate
suspension
with
compensation
mounting
with
compensation
mounting

nghamshire SL7SL7
2TA.2TA.
UK UK
uckinghamshire

Construction
Fixing
Systems
Limited
7-6
Construction
Fixing
Systems
Limited
www.cfsfixings.com
UnitUnit
2, Westfield
Estate,
Henley
Road,
Medmenham,
Marlow,
Buckin
2, Westfield
Estate,
Henley
Road,
Medmenham,
Marlow,
Bu

166

Telephone.
+44
(0) (0)
1491
576466
+44+44
(0) 1491
578166
Telephone.
+44
1491
576466 Fax.Fax.
(0) 1491
5781

Reinforcement
Continuity Systems

8-1

www.cfsfixings.com

Contents
Full Strength Continuity Connection for Reinforcement

8-3

Configuration and Advantages of the Patent System

8-4

Friction Welding of Stainless Steel Anchors

8-5

Standard Lengths Reinforcement Steel

8-6

TSK Position Coupler

8-8

PSAD Double Rebar Coupler

8-9

Accessories and Appliances

8-10

REINFORCEMENT CONTINUITY SYSTEMS


10
www.cfsfixings.com

8-2

Full Strength Continuity Connection


for Reinforcement
A simple, efficient and more effective method
of connecting reinforcement, which overcomes
the disadvantages of the traditional method.

The patent system


Produced by means of male and female couplers
with a metric thread allowing connection of the
reinforcement steel.

8-3

Shear wall

Column

Column

Beam

Future extension

Beam-Column

www.cfsfixings.com

Configuration and Advantages


of the Patent System
For reinforcement steel with a diameter from
10 mm to 40 mm.
The full diameter or cross-section of the bar can be used.
The strength of the connection is equivalent to the
reinforcement steel (Bar-break).

The minimal dimensions of the outside diameter


of the coupling ensure that a better concrete cover
is generatied and a heavy concentration of reinforcement
can be avoided.
Lock nuts are not required.

Slip below 0.1 mm at 70% of the yield strength.

Every diameter and length of reinforcement steel,


straight or bent, can be fitted with a coupler and
easily connected.

Reinforcement steel does not require any


special preparation.

Due the metric thread, no special tools are required to


assemble the Patent System or tighten the coupling.

Couplers are designed for reinforcement steel with a


nominal yield strength of 550 N/mm2 and a tensile
strength of 750 N/mm2.

No special training of personnel is needed.

Suitable for dynamic loads.

The shape, height and the type of ribs of the


reinforcement steel have no influence on the connection.

The Patent System allows fast and easy to control


of the connection.
Crane time is reduced to a minimum.

www.cfsfixings.com

REINFORCEMENT CONTINUITY SYSTEMS

Tested and approved according to international and


European standards and regulations.

8-4

Friction Welding of Stainless Steel Anchors


The fast and versatile welding solution
Quality Solution for connecting
Stainless Steel
Where a stainless steel product is
required, our sockets are produced
using the friction welding process.
This results in what we believe to
be a superior product to what is
generally on the market.
How does friction welding work?
Commonly used in industrial
applications, friction welding is the
process of generating heat through
mechanical friction between a
moving work piece and a stationary
component. Our approach is to
distinguish between the friction
phase and the forging phase. During
the friction phase a rotating work
piece is pressed against a fixed one,
then once both have been heated to
a sufficient temperature the forging
phase begins whereby the rotating
work piece is stopped and a force is
applied to continue pressing the two
pieces together.
What are the advantages?
In addition to super fast joining
times, friction welding techniques are
generally melt-free thereby offering
an optimum welding method for
modern production operations. In
fact, for many types of assembly
friction welding is recommended over
other methods for both metallurgical
and commercial reasons.
Another key advantage of friction
welding is the ability to securely join
dissimilar metals often impossible
with other welding methods due to
the different melting points of the
metals.

8-5

www.cfsfixings.com

Welded connections between


stainless steel, reinforcing bars or
other steel components are essential
in civil and structural engineering
works; friction welding provides a
cost-effective and fast solution for
such jobs.
A friction-welded joint is a butt-type,
full-contact welded joint that achieves
a fusion between the two materials
at the joint interface with no gaps.
Only a very weak electrochemical
reaction is possible at this point,
which virtually eliminates the risk of
galvanic corrosion, in turn providing
cost benefits over time by eliminating
the need for expensive repair work.
Furthermore, the heating of the two
materials is uniform over the entire
contact face, ensuring the same
strength properties can be assumed
throughout the plane of the joint.
Dealing with dynamic stresses
Friction-welded joints between
stainless steel and ribbed reinforcing
bars are subject to dynamic
stresses. Following extensive testing
and countless years of practical
experience, particularly in transport
infrastructure projects, it has been
proven that friction welding is
the ideal method for dealing with
dynamic stresses.
For further proof of this, we have
carried out fatigue tests with 2.5,
5 and 10 million load cycles. In the
subsequent tensile tests it was always
the ribbed reinforcing bar that failed.

If any further evidence was required,


thanks to its great versatility and
many advantages friction welding
has been specified in the framework
development planning of Deutsche
Bahn AG and confirmed as a
production method for the Federal
Ministry of Transports building and
urban development for transport
infrastructure projects.

Standard Lengths
Reinforcement Steel
d

PSA rebar couplers pressed version

Can also be used for lifting. Please consult CFS.


L

Part No.

L1

Thread

Diam.

Length

d mm

L mm

Length A mm

Diam. D mm

Coupling
L1 mm

12
12

400
600

16
16

25
25

22
22

62
62

CFS-PSA-12-800
CFS-PSA-12-1000

12
12

800
1000

16
16

25
25

22
22

62
62

CFS-PSA-12-1500
CFS-PSA-16-550

12
16

1500
550

16
20

25
36

22
27

62
86

CFS-PSA-16-800
CFS-PSA-16-1020
CFS-PSA-16-1440
CFS-PSA-16-1500
CFS-PSA-20-500
CFS-PSA-20-700
CFS-PSA-20-1000
CFS-PSA-20-1280
CFS-PSA-20-1500
CFS-PSA-20-1800

16
16
16
16
20
20
20
20
20
20

800
1020
1440
1500
500
700
1000
1280
1500
1800

20
20
20
20
24
24
24
24
24
24

36
36
36
36
40
40
40
40
40
40

27
27
27
27
34
34
34
34
34
34

86
86
86
86
99
99
99
99
99
99

CFS-PSA-20-2000
CFS-PSA-25-600
CFS-PSA-25-1000
CFS-PSA-25-1500

20
25
25
25

2000
600
1000
1500

24
30
30
30

40
50
50
50

34
41
41
41

99
117
117
117

CFS-PSA-25-2260

25

2260

30

50

41

117

CFS-PSA-28-400

28

400

36

60

50

125

CFS-PSA-28-1790

28

1790

36

60

50

125

CFS-PSA-28-2530
CFS-PSA-32-1400

28
32

2530
1400

36
42

60
65

50
55

125
153

CFS-PSA-32-2000
CFS-PSA-32-2300

32
32

2000
2300

42
42

65
65

55
55

153
153

CFS-PSA-40-1600
CFS-PSA-40-3400

40
40

1600
3400

48
48

72
72

65
65

172
172

www.cfsfixings.com

REINFORCEMENT CONTINUITY SYSTEMS

CFS-PSA-12-400
CFS-PSA-12-600

8-6

TSE forged male bar coupler

For use with PSA coupler.

A
L

Thread
Part No.

8-7

Diam. d mm

Length L mm

Length A mm

CFS-TSE-12-375

12

375

16

min 22

CFS-TSE-12-575
CFS-TSE-12-775

12
12

575
775

16
16

min 22
min 22

CFS-TSE-12-1000
CFS-TSE-12-1500

12
12

1000
1500

16
16

min 22
min 22

CFS-TSE-16-520
CFS-TSE-16-770

16
16

520
770

20
20

min 28
min 28

CFS-TSE-16-1020
CFS-TSE-16-1410

16
16

1020
1410

20
20

min 28
min 28

CFS-TSE-16-1500
CFS-TSE-20-465
CFS-TSE-20-665

16
20
20

1500
465
665

20
24
24

min 28
min 35
min 35

CFS-TSE-20-965
CFS-TSE-20-1250
CFS-TSE-20-1500
CFS-TSE-20-1800
CFS-TSE-20-2000
CFS-TSE-25-600
CFS-TSE-25-1000
CFS-TSE-25-1500

20
20
20
20
20
25
25
25

965
1250
1500
1800
2000
600
1000
1500

24
24
24
24
24
30
30
30

min 35
min 35
min 35
min 35
min 35
min 43
min 43
min 43

CFS-TSE-25-2260
CFS-TSE-28-400
CFS-TSE-28-1790
CFS-TSE-28-2530
CFS-TSE-32-1400
CFS-TSE-32-2000

25
28
28
28
32
32

2260
400
1790
2530
1400
2000

30
36
36
36
42
42

min 43
min 43
min 43
min 43
min 45
min 45

CFS-TSE-32-2300
CFS-TSE-40-2000
CFS-TSE-40-2600

32
40
40

2300
2000
2600

42
48
48

min 45
min 56
min 56

www.cfsfixings.com

TSK Position Coupler


The position coupler is assembled from a threaded bar
with a hexagonal nut and an internally threaded coupler
sleeve with a lock nut. The TSK is suitable for a bent
or straight reinforcement bar, of which neither can be
rotated, and where space for the connected bar is limited.

M
A

L1

L2

L1
L

Rebar
Part No.

Dia. mm

T hr ead
Size

C oupling

Length A mm

L mm

L1 mm

L2 mm

SW

12
16

M 16
M 20

16
20

90
112

13
16

48
60

24
30

CFS-TSK-20
CFS-TSK-25

20
25

M 24
M 30

24
30

134
168

19
24

72
90

36
46

CFS-TSK-26
CFS-TSK-28
CFS-TSK-32
CFS-TSK-40

26
28
32
40

M 33
M 36
M 42
M 48

33
36
42
48

184
202
236
268

26
29
34
38

99
108
126
144

50
55
65
75

www.cfsfixings.com

REINFORCEMENT CONTINUITY SYSTEMS

CFS-TSK-12
CFS-TSK-16

8-8

PSAD Double
Rebar Coupler
This is assembled from reinforcement steel FeB 500
and a Patent System coupler with an internal metric
thread at both ends.

TSAD Double
Rebar Coupler

d
D

The assembly of the PSAG rebar coupler is identical to


that of the PSA rebar coupler. The lengths (L1 and L2)
of the reinforcement steel can be made to order and
bent as required.

L1

L1

M
A

A
L

d
M
A

L1

R=2.5 d
D

PSAP End Connection


Identical to the PSA rebar coupler, but the coupling will
be joined to an anchor plate by a bolt. The anchor plate
dimensions allow the full strenght of the reinforcement
steel to be used.
The Patent System gives optimal flexibility to
manufacture every desired connection using 2 separate
couplers, PKB and PEB, in the workshop, on site or in
the concrete factory.

8-9

www.cfsfixings.com

Assembled from a thread bar with locked couplers


with an internal metric thread on both ends. This is
used for applications where tolerance on the length
is less than 3mm.

PSAG Bent
Rebar Coupler

L2
L

Accessories and Appliances


PKB standard anchor coupler
Has internal thread to produce anchors.

Dd
A

L1

Diameter

Thread

Length

Length Dia.

Part No.

dia mm

d mm

Size

A mm

D mm

L1 mm

CFS-PKB-16
CFS-PKB-20
Part No.
CFS-PKB-24
CFS-PKB-16
CFS-PKB-30
CFS-PKB-20
CFS-PKB-33
CFS-PKB-24
CFS-PKB-36
CFS-PKB-30
CFS-PKB-42
CFS-PKB-33
CFS-PKB-48
CFS-PKB-36
CFS-PKB-42
CFS-PKB-48

12
Rebar
16
dia mm
20
12
25
16
26
20
28/30
25
32/34
26
40/43
28/30
32/34
40/43

14.5
Diameter
19
d mm
24
14.5
29
19
31
24
34
29
37
31
47
34
37
47

M 16
Thread
M 20
Size
M 24
M 16
M 30
M 20
M 33
M 24
M 36
M 30
M 42
M 33
M 48
M 36
M 42
M 48

27
Length
36
A mm
40
27
50
36
54
40
60
50
65
54
65
60
65
65

22
Length Dia.
27
D mm
34
22
41
27
46
34
50
41
55
46
65
50
55
65

58
80
L1 mm
92
58
110
80
117
92
125
110
145
117
180
125
145
180

Length Dia.
D mm

D d

22
Length Dia.
27
D mm
34
22
41
27
50
34
55
41
65
50
55
65

58
80
L1 mm
92
58
110
80
127
92
150
110
180
127
150
180

PEB standard end coupler


Has external thread to produce end anchors.
Rebar
Diameter
Thread

Part No.

dia mm

d mm

Size

Length
A mm

CFS-PEB-16
CFS-PEB-20
Part No.
CFS-PEB-24
CFS-PEB-16
CFS-PEB-30
CFS-PEB-20
CFS-PEB-36
CFS-PEB-24
CFS-PEB-42
CFS-PEB-30
CFS-PEB-48
CFS-PEB-36
CFS-PEB-42
CFS-PEB-48

12
Rebar
16
dia mm
20
12
25
16
28/30
20
32/34
25
40/43
28/30
32/34
40/43

14.5
Diameter
19
d mm
24
14.5
29
19
34
24
37
29
47
34
37
47

M 16
Thread
M 20
Size
M 24
M 16
M 30
M 20
M 36
M 24
M 42
M 30
M 48
M 36
M 42
M 48

18.5
Length
22.5
A mm
27
18.5
35
22.5
40
27
46
35
54
40
46
54

MD

L1 mm
L1

www.cfsfixings.com

REINFORCEMENT CONTINUITY SYSTEMS

Rebar

8-10

PKBP end anchor coupler


D ? d

Has an anchor plate to produce an end coupler.

D ? d

Part No.
No.
Part
CFS-PKBP-12
CFS-PKBP-12

mm
mm
12
12

mm
dd mm
12
12

CFS-PKBP-25
CFS-PKBP-25
CFS-PKBP-28
CFS-PKBP-28
CFS-PKBP-32
CFS-PKBP-32
CFS-PKBP-36
CFS-PKBP-36
CFS-PKBP-40
CFS-PKBP-40

25
25
28/30
28/30
32/34
32/34
36
36
40/43
40/43

25
25
28
28
32
32
36
36
40
40

CFS-PKBP-16
CFS-PKBP-16
CFS-PKBP-20
CFS-PKBP-20

16
16
20
20

16
16
20
20

Thread
Thread
Length
Length

Coupling
Coupling
Dia.
L1
Dia.
L1

Size
Size
M 16
16
M

A mm
mm
A
27
27

D mm
mm
D
22
22

mm
mm
58
58

M 30
30
M
M 36
36
M
M 42
42
M
M 42
42
M
M 48
48
M

50
50
60
60
65
65
65
65
72
72

41
41
50
50
55
55
60
60
65
65

110
110
125
125
145
145
145
145
180
180

M 20
20
M
M 24
24
M

36
36
40
40

PEBL weldable coupler

27
27
33
33

D B d

Has weldable socket to connect reinforcement


steel with steel constructions.

Part No.
No.
Part
CFS-PEBL-16
CFS-PEBL-16
CFS-PEBL-20
CFS-PEBL-20
CFS-PEBL-24
CFS-PEBL-24
CFS-PEBL-30
CFS-PEBL-30
CFS-PEBL-36
CFS-PEBL-36
CFS-PEBL-42
CFS-PEBL-42
CFS-PEBL-42
CFS-PEBL-42
CFS-PEBL-48
CFS-PEBL-48

8-11

Rebar
Rebar
dia mm
mm
dia
12
12
16
16
20
20
25
25
28/30
28/30
32/34
32/34
36
36
40/43
40/43

www.cfsfixings.com

Diameter
Diameter
mm
dd mm
M 16
16
M
M 20
20
M
M
24
M 24
M 30
30
M
M 36
36
M
M 42
42
M
M 42
42
M
M 48
48
M

48
48
63
63
80
80

80
80
92
92

82
82

65
65

24
24
28
28
31
31
36
36
40
40

M D1 D

D B d

Length
Length
A mm
mm
A
22
22
27
27
34
34
41
41
50
50
55
55
60
60

12
12
15
15
19
19

95
95
110
110
130
130
145
145
160
160

A
L

Length Dia.
Dia.
Length
D mm
mm
D
20
20
25
25
31
31
38
38
45
45
50
50
56
56
60
60

L1

Anchor Plate
Plate
Anchor
Dia. aa
Dia.
bb
mm
mm
mm
mm

L2

Thread
Thread
Size
Size
27
27
36
36
40
40
50
50
60
60
65
65
65
65

a
A

L1

Rebar
Rebar
Dia.
Dia.
Dia.
Dia.

L2

L1
L

L1 mm
mm
L1
58
58
80
80
92
92
110
110
127
127
150
150
__
180
180

L1

M D1 D

REINFORCEMENT CONTINUITY SYSTEMS

8-12

www.cfsfixings.com

Cast-in Channels

9-1

www.cfsfixings.com

Contents
Typical Channel Applications

9-3

Typical Cast-in Channel Anchor Variations

9-4

Cast-in Channel - Cold Rolled

9-5

Cast-in Channel - Hot Rolled

9-7

T-Bolts

9-8
9-10

Toothed Channel Type CHT

9-11

CFS Flexi Channels Type F

9-12

CFS Captive Fixing Nuts

9-13

CFS UNI Channel 41/21 Cast-In Insert

9-14

Sled Channels for Metal Deck Floors

9-15

Met Stop for Fixing to the Edge of Metal Deck Floors

9-16

CFS Plain Back Channels

9-18

Special Channel Fabrications

9-19

Channels - Material, Standards

9-20

CAST-IN CHANNELS

Longitudinal Resistance

10
www.cfsfixings.com

9-2

Typical Channel Applications


Curtain Wall

9-3

Curtain Wall: Bracket to Top of Slab

Curtain Wall: Bracket to Side of Slab

Masonry Support System: Fixing brick and stone


support angles

Structural Steel: Curtain Wall Bracket Steel to Structural


Steel with Plain Backet Channel

Fixing of Mechanical Services

Pipe Support Bracket to Underside of Slab

Lift guide rails

Fixing elevator guide rails and door surrounds

www.cfsfixings.com

Typical Cast-in Channel


Anchor Variations
CFS high quality inserts are designed to provide flexible
fixing points for concrete structures. Channels are ideal
for use near the edges of concrete where drilling is not
possible. They are ideal for use in post-tensioned structures.

T-bolts can be placed in the channels easily and moved to


the desired position. Subsequent removal of components
is very simple.

CFS-S stud anchor standard

CFS-W welded wave anchor

CFS channels can be supplied with either of the above anchor configurations. The load capacity is identical. Standard
anchor centres on long lengths of channel are 250 mm. Other centres can be supplied on request. Special anchor types
can be provided to suit specific site requirements.

Filler

T head bolts or locking plates are simply inserted


anywhere along the channel and turned through
90 to block into position.

All channels intended for casting in contain CFS quick


to remove filler.

CAST-IN CHANNELS

T-Bolts

Cold Rolled or Hot Rolled


In most circumstances, cold rolled sections provide the appropriate solution. Where vibration is an issue or in safetycritical applications, hot rolled channels should be considered. If in doubt, seek advice.

www.cfsfixings.com

9-4

Cast-in Channel - Cold Rolled


Channel

PEC-TA
28/15
Cold rolled
Bolt anchor

Anchor

PEC-TA
38/17
Cold rolled
Bolt anchor

PEC-TA
40/25
Cold rolled
Bolt anchor

PEC-TA
49/30
Cold rolled
Bolt anchor

PEC-TA
54/33
Cold rolled
Bolt anchor

PEC-TA
72/49
Cold rolled
Welded I
anchor

15
minmin
1515
min
15
min
15
min
15
min

Material
Hot-dip. galvan.
Stainless steel A4

hef,min /bch /hch

On Demand

On Demand

On Demand

On Demand

On Demand

On Demand

28/15

38/17

40/22

50/30

50/30

72/48

45/28/15

76/38/17

79/40/25

94/50/30

155/53.5/33

179/72/49

100100250250
250
100100100
100
250
250
250

Stainless steel A2
Bolt

2F 2F
F F FFF2 F F2 F2 FF22 F2 2F 2F 2F2F

150mm
(recommended
minimum)
150mm
150mm
150mm
(recommended
150mm
150mm
(recommended
(recommended
(recommended
(recommended
minimum)
minimum)
minimum)
minimum)
minimum)

hef,min - Effective anchoring depth min. bch - Width of channel hch - Height of channel
Standard Short piece cast-in channels

F r F r FFrr FFFrrr FFrr FFFrrr FFFrrr FFFrrr FFrr FFFrrr FFrrr FFrrr F r FFrr F r

Anchor centres
(mm)

150

200

250

300

150 150

250 250

Standard channel
lengths (mm)

150

200

250

300

350

550

Other short lengths are available to order, please consult CFS.

Cold Rolled C-Channel

9-5

www.cfsfixings.com

Cast-in Channel - Cold Rolled


Dimensioning and design calculations
The design of the products with a European Technical Approval is based on the standard CEN/TS 1992-4. We provide PEC
Rail software to allow you to optimize product selection, which is available on our website www.cfs-fixings.com
The design loads for the CFS-PEC-TA Cast in channel are provided in this brochure. Please contact our technical office
for assistance if necessary

Load capacities for cold rolled channels


Capacities per bolt where the T-bolts are spaced no closer than the anchors on the back of the channel
Max Shear
Capacity C30/37

Min Shear
Capacity C30/37

Slab
thickness

Anchor
Spacing

where c

Tension
Only

where c

Shear
Only

where c

Shear
Only

(if thinner,
consult
software)

5min

5max

mm

kN

mm

kN

mm

kN

mm

mm

mm

CFS-PECTA 28/15

40

59

40

4.5

100

50

200

CFS-PECTA 38/17

50

10

90

10

50

5.5

125

100

200

CFS-PECTA 40/25

50

11.1

100

11.1

50

6.2

150

100

250

CFS-PECTA 49/30

75

17.2

141

17.2

75

9.4

150

100

250

CFS-PECTA 54/33

100

30.5

250

30.5

100

14.4

200

100

250

CFS-PECTA72/49

150

55.6

360

55.6

150

22.2

250

100

400

CAST-IN CHANNELS

Tension
Capacity C25/30

This table may be used in simple cases. The values are for tension only, shear only, or compare resultant forces of a
tension and shear components with the shear capacities. In cases where there is a longitudinal force along the length
of the channel, please see our nibbed bolt and toothed channel products.
These values are ultimate capacities and should be compared with the factored design loads.
PEC Rail software is available on our website www.cfs-fixings.com that would be useful for complex cases, with
tensile and shear forces together, with close edge distances, different slab thickness or different concrete strength.
CFS will provide technical assistance for any problems you have, so if in doubt, ask for help.

www.cfsfixings.com

9-6

Cast-in Channel - Hot Rolled


Channel

PEC-TA 40/22

PEC-TA 50/30

PEC-TA 52/34

Anchor

Hot rolled

Hot rolled

Hot rolled

Welded I anchor

Welded I anchor

Welded I anchor

Hot Rolled C-Channel

Material
Hot-dip. galvan.

Stainless steel A2

On Demand

On Demand

On Demand

Bolt to suitv

40/22

50/30

50/30

hef,min /bch /hch

79/40/22

94/50/30

155/52/34

hef,min - Effective anchoring depth min. bch - Width of channel hch - Height of channel
Capacities per bolt where the T-bolts are spaced no closer than the anchors on the back of the channel
Tension
Capacity C25/30

Shear
Capacity C30/37

Shear
Capacity C30/37

Slab
thickness

Anchor
Spacing

where c

Tension
Only

where c

Shear
Only

where c

Shear
Only

(if thinner,
consult software)

5min

5max

mm

kN

mm

kN

mm

kN

mm

mm

mm

PEC-TA 40/22

50

11.1

100

11.1

50

6.4

150

100

250

PEC-TA 50/30

75

17.2

141

17.2

75

150

100

250

PEC-TA 52/34

100

30.6

250

30.5

100

6.1

200

100

250

This table may be used in simple cases. The values are for tension only, shear only, or compare resultant forces of a
tension and shear components with the shear capacities.
These values are ultimate capacities and should be compared with the factored design loads.
For more complicated design cases, please consult with CFS who will prepare a calculation for situation.

9-7

www.cfsfixings.com

T-Bolts
CFS T-bolts are drop forged specifically designed to be used
with the appropriate channel section. All mild steel T-bolts
are supplied electroplated finish as standard grade 4.6.

Grade A4 and class 70 are also available to


order. Please note that when deciding the correct
channel and T-bolt combination the load capacity of both
channel and T-bolt need to be taken into consideration.

They are also available grade 4.6 hot dip spun galvanised
to BS-1971 to provide a minimum of 43 microns thickness.
Stainless steel T-bolts are A2 grade 50.
Size Range for Channels
Type

T Bolt 28/15

T Bolt 38/17

T Bolt 40/22

T Bolt 50/30

T Bolt 72/48

Electro zinc plated*

Stainless steel A4

Grade

4.6 as standard

8.8 on request

All bolts are delivered in one


box with nuts and washers.
Nuts and washers are packed
in separate plastic bags.

Length

(mm)

M8-M12

M10-M16

M10-M16

M12-M20

M20-M30

15-100

20-200

20-300

30-300

50-200

*Hot-dip galvanised available on request.

CAST-IN CHANNELS

Diameter

SWL and Technical Characteristics


Grade 4.6
Bolt size

Torque

Max. Load kN*

Grade 8.8
Bending

Nm

Tension

Shear

Moment
kNm

M6

4.3

2.9

M8

7.9

5.3

M 10

13

12.5

M 12

25

M 16

Torque
Nm

Max. Load kN*

Bending
Moment

Tension

Shear

11.6

6.4

21.1

11.7

22

8.4

16

15

33.4

18.6

43

18.2

12.1

28

25

48.6

27

75

40

33.9

22.6

72

40

90.4

50.2

192

M 20

120

52.9

35.3

140

120

141.1

78.4

374

M 24

200

76.3

50.7

242

200

203.3

113

647

M 27

300

99.1

66

360

300

264.1

146.9

959

M 30

380

121.1

80.6

486

380

322.8

179.5

1295

kNm

* Please also check channel capacities for the conditions present.


www.cfsfixings.com

9-8

DETERMINING REQUIRED BOLT LENGTH


Profile

Type

f (mm)

Bolt

m+s+u (mm)

CFS-PEC-TA 28/15

Cold

2.3

M6

8.8

CFS-PEC-TA 38/17

Cold

M8

11.3

CFS-PEC-TA 40/25

Cold

M10

13.9

CFS-PEC-TA 49/30

Cold

7.5

M12

17.3

CFS-PEC-TA 54/33

Cold

M16

21.8

CFS-PEC-TA 72/49

Cold

10

M20

27.0

CFS-PEC-TA 40/22

Hot

M24

32.5

CFS-PEC-TA 50/30

Hot

M27

36.5

CFS-PEC-TA 52/34

Hot

11.5

M30

40

l = Required bolt length


f = Height of the profile lip
Cold = Cold rolled
Hot = Hot rolled

m = Height of the nut


s = Thickness of the washer
lk = Clamping thickness
u = Length of bolt protruding

Once you have determined the minimum required bolt length for your
application, please consult with CFS to establish the suitable stock length.
We carry a wide range of lengths in stock.

9-9

www.cfsfixings.com

Longitudinal Resistance
Where forces exist along the length of the channel, there
are two alternative solutions, ribbed T-Bolts alongside our
hot-rolled channels, or toothed channels. If in doubt, please
send your conditions to CFS for advice.

Nibbed T-Bolts
These bolts must be used with hot rolled channels, hot
dipped galvanized. All bolts grade 8.8
Channel

Nibbed

T-Bolt

Toque
Nm

Longitudinal
Design Capacity
kN

CFS-PEC-TA 40/22

HSZ 40-22

M16

120

4.1

CFS-PEC-TA 50/30

HSZ 50-30

M16

120

10.0

CFS-PEC-TA 50/30

HSZ 50-30

M20

360

11.8

CFS-PEC-TA 52/34

HSZ 52-34

M20

360

11.8

A steel-to-steel contact is required between channel and attachment.


A calibrated torque wrench must be used.
CAST-IN CHANNELS

www.cfsfixings.com

9-10

Channel
profile

BoClh
t annel
dip
arm
oe
fitleer

avaoilltab
eg(tm
BolT-b
t olt lengthsT-b
leln
hm
s a) vailable (mm)
G
r
a
d
e
8
.
8
(
CZS
)
diameter
Grade 8.8 (CZS)

Stainless steelSb
eg(tm
taoilntlleesnsgsttheselavbaoilltab
leln
hm
s a) vailable (mm)
A4 (CZS )
A
2
(
)
CZS
A4 (CZS )
A2 (CZS )

38/23

M16
38/23

30, 40, 50, 603, 08,04, 01,0500, ,16205,, 8105,01


, 0200,01
, 2350,0150, 200, 30600
M16

Toothed Channel Type CHT

41/22

M12

30, 40, 50, 60, 30,


80, 40,
100,125,150,200,300
M12
50, 60, 80, 100,125,150,200,300

M16
41/22

50, 100
M16

M12

Bolt
diameter
Bolt
diameter

50, 100

35, 50

60

35, 50

40, 50, 60, 7540, 50, 60, 75

35, 50

35, 50, 80

M12
35, 50 loads in
35, 50, 80
Channel
Allowable
Longitudinal loads
profile
reinforced concrete
(CHT)
(kN)inlefolrocaeddscionnrcerientfeo(rkceNd) concrete (kN)
Allo
bn
leelload
Cw
haan
Asllionwraeb

50

ChB
an
on
ltel
Bolt
Long
prodfiia
lemeter(pupllr-oofu
vu
elrls-eolength
sh
osrvreerssShort
ueltsahnetchannel
ad
) sultantLong
(llooandgsilength
inal l(olo
ad
sg)itupair
ilte, tran(sor
p
u
t,etarran
alroo
r sre
)tudbolt
n
dinal load
s)
or
single
2-anchor*
3-anchor*
single bolt
with bolt pair
(CHT)
Long
length
Short
channel
with
bolt
pair
Long
length
Bolt
pair
(CHT)
Long
length
Short channel with bolt pair Long length
Bolt pair
3-anchor
or single bolt or sin
3g
- alencbhooltr
or single bolt or 2
oo
r*lt 32- a
nn
ch
oo
r*r*
3- anchor
si-nagnlcehb
-a
ch
150
250

250

250

250

250

150

150

150
250

50
Minimum
spacing in
reinforced concrete (mm)

Minimum spacM
inin
gim
inurm
einsfpoarcciendgcio
nnrcerientfeo(rm
cem
d )concrete (m
Channel spacing
ChNormal
annel sp
acingannel sedge
pacingEnd edge
pair ChParallel
Normal
pair Normal
Parallelpair
edge Parallel
End edge
C1 C2 C3
edge End edge

3C1
- anchor*

150

C2
C1

C1

150

C3
C2

C1 C2

C3
C2
C3

C3

T- bolts Grade T8.8bolts Grade 8.8

T-bolts Grade 8.8

M16

M16
M12

M12

38/M16
23
41/ 22

38/M12
23
41/ 22

381/ 22.30

38/23
41/ 82.20
41/22

381/ 22.30
38/23
41/ 82.20

41/22

Stainless steel bolts


Stainless steel bolts

12.0 20.0

M16

M12

M12
Notes:

41/M16
22

41/M12
22

41/ 82.20

12.0

12.0
5.5
5.5

8.0 14.0

12.0
5.5
5.5

12.0 20.0
20.0
12.0 20.0
8.0 14.0
14.0

Stainless steel bolts

M16

20.0

12.0 20.0
8.0 14.0
14.0
8.0 14.0

8.0 14.0

14.0

8.0 14.0

14.0

12.0

5.5

41/22

8.0 14.0

5.5

41/22

8.0 14.0

4.0

41/ 82.20

4.0

122.00.0
2204..00
20.0 24.0
8
.
0
181..00
5.5

12245.0
18255
8755
1101125 85
0.0
7
5
100
7650

122.00.0
2204..00
20.0 24.0
8
.
0
181..00
5.5

12245.0
18255
8755
1101125 85
0.0
7
5
100
7550

75

8.0 110

8.0 11.0

75
100 75 60

75
100 75 50

www.cfsfixings.com

50

5.85.0

181..00

11010.0

17050

7650

60

4.80.0

88..00

1080.0

17050

7550

50

8.0 11.0

8.0 8.0

100 75 60

100 75 50

Notes:
* Subject to check
on resultant
load.
* Subject
to check
on resultant load.
Notes: *Subject
to checkare
onafter
resultant
load. Pull-out,
transverse
shear
or resultant 2.5
loads.
loads quoted are after application of a Safety Factor of approximately
Allowable
loads
quoted
application
of aapplication
Safety
Factor
approximately
on Allowable
test in reinforced
Allowable
loads
quoted
are after
of aofSafety
Factor of approximately
2.5 on testconcrete.
in reinforced concrete.
2.5
on
test
in
reinforced
concrete.
For extreme
boltdistances,
positions and
minimum
edge
distances, please consult CFS Ltd. Two bolts on the same channel taking longitudinal
For extreme bolt
positions
and
minimum
cut
edge
please
consultcut
CFS
Ltd.
For
extreme
bolt
positions
and
minimum
cut
edge
distances,
please
consult
CFS
Ltd.
loads can be as little as 50mm apart, please consult CFS Ltd.
Two bolts on theTwo
same
channel
longitudinal
loads
can be as loads
little as
50be
mm
consult
Ltdconsult
.
bolts
on thetaking
same channel
taking
longitudinal
can
as apart;
little asplease
50 mm
apart; CFS
please
CFS Ltd .

9-11

75
60

CFS Flexi Channels Type F


CFS Flexi Channels are ideally suited for the quick, reliable
and cost efficient fixing of different construction elements to
metal deck floors.
The insert can be adjusted in height to suit the varying floor
profiles and fabricated ski assemblies are simple to fit to the
base of the adjustable feet.

CFS Cast-In 49/30 with Flexible Anchor


Product Description
Hot dipped galvanized or
stainless steel

Length
[mm]

Number
of Anchors

Min. Total
Height [mm]

Max. Total
[mm]

CFS - TA/F - 40/25, 49/30

200 or 350

200 (2) / 350 (3)

60

90

CFS - TA/F - 40/25, 49/30, 54/33

200 or 350

200 (2) / 350 (3)

85

110

CFS - TA/F - 40/25, 49/30, 54/33

200 or 350

200 (2) / 350 (3)

108

158

49

30

3.25

200m

Section

Tension [kN]
SWL [NRD]

Total min and max height

CAST-IN CHANNELS

Other lengths / profile types or materials are available on request


For min. total height = 60mm the loads FRd have to be reduced by factor 0.92

350m

Shear [kN]
SWL [N]

Resultant
[kN]
SWL [R]

Min. Edge
Distance [mm]

T-Bolts
SWL

40/25

10

10

10

120

12mm (9.3kN)

16mm (17.3kN)

49/30

15

15

15

150

16mm (17.3kN)

20mm (27.0kN)

54/33

25

25

25

250

16mm (17.3kN)

20mm (27.0kN)

All load values in accordance with design criteria CEN/TS 1992-4-3


Loads based on minimum C35 concrete strength
For 350mm channels minimum bolt centres = 150mm
For minimum height flexi anchors reduce the load by (x 0.92)

www.cfsfixings.com

9-12

CFS Captive Fixing Nuts


The Economic Fix to Channel Inserts
The main benefits are:
Channels are supplied ready for casting in complete
with the channel nuts.
Very quick to install no down time looking for
seperate T-Bolts.
Very economical particularly for larger diameters and
longer projections.
Captive Nut Data for Cast-In Channel Inserts
Captive Nut

Indicative Load Capacities

40/25 Channel c/w M12 Captive Nut

8kN Tensile: 10kN Shear

49/30 Channel c/w M16 Captive Nut

12.5kN Tensile: 15kN Shear

54/33 Channel c/w M20 Captive Nut

25kN Tensile: 25kN Shear

40/25 Channel c/w M12 Captive Nut

49/30 Channel c/w M16 Captive Nut

54/33 Channel c/w M20 Captive Nut

9-13

www.cfsfixings.com

CFS UNI Channel 41/21


Cast-In Insert
Size: 41 x 21 x 2.5mm
Concrete inserts are available in standard lengths of
3 metres which are supplied complete with polystyrene
infill and End Caps in place.
Non-standard lengths can be supplied in increments of
200mm. Dedicated lengths to suit your requirements
can also be produced.
Finish pre-galvanised or hot dip galvanised. If site
installation requires the concrete insert to be cut and
end caps must be reinserted at each end.

22

15
100mm
CAST-IN CHANNELS

100mm

39

100mm

7mm Diameter
Fixing Hole

21mm

Recommended loadings
UNI Channel 41/21

Safe working load

Point load
(250mm centres)

5.5 kN

Continuous Load
(per 1000mm)

22 kN

41mm

Concrete Strength 35 N/mm

www.cfsfixings.com

9-14

CAST-IN CHANNEL

Sled Channels for Metal


Deck Floors Sled channel assemblies are fabricated to suit
e designed to to be used in

LS FOR METAL DECK FLOORS

MET STOP FOR

CFS Met-stop pro


CFS ski channels are designed to to be used in the top
Ski channel assemblies are fabricated to suit your particular
etal decksurface
floors.ofSled
channel
your
particular
project
requirements.
We
fixing
metal deck floors. Ski channel assemblies allow
project requirements. We manufacture to suit your
slabto metal dec
annel inserts
to be
easily
manufacture
to they
suit are
your slab depth
anddecking
decking
channel
inserts
to be easily positioned
so that
channel contained
depth and
type and edge condition details.
flush
with
the
surface
of
the
concrete
and
maintain
a
CFS
will will
be pleased
ey are flush with the surface
type and edge condition details.
CFS
be to advise of the most economical
edgeedge
distance from the
decking
trim.
assembly for you.
maintain correct
a correct
pleased
toedge
advise
of the most economical
ecking edge trim.
assembly for you.
Channel with support foot for metal deck flooring

TAIL
Edge spacers give precise setting out.

Edge spacers give precise setting out.


Manufactured to suit the slab depth,
or to sit on top of the ribs.
Manufactured
to suit the slab depth,
Please advise your exact decking
detail.
or to sit on top of the ribs.
Please advise your exact decking detail.
Single, double or triple channel
assemblies can be produced.
Single, double or triple channel
assemblies can be produced.

Ski allowable load data


LOAD DATA
(for typical example when used to fix curtain walling)
when used to fix curtain walling)

Channel
38/17
40/25

Resultant
Mesh
load (R)

Min. edge
distance e
100 mm
125 mm

Resultant Loads (R)


Single point
Bolt pair*
16 kN
12 kN
18 kN
16 kN

49/30
150 mm
10 kN
20 kN
25
50
e
Notes: Quoted loads assume unit cast into lightweight concrete minimum 130 mm thick, 25 N/mm2 strength and are
after the application Resultant
of a safety factor of approximately 3:1.
load (R)
* Loads quoted assume the component is fixed to sled
assembly using two bolts minimum 100 mm apart.
Additional reinforcement

Reinforcement
requirements
Standard mesh
and
10 mm dia. bar
450 mm long
with
4 No.
10 mm dia.
Bobs(300/80)

Fix restr
leg back

97

9-15

www.cfsfixings.com

Met Stop for Fixing to the Edge


of Metal Deck Floors
CFS Met stop provides the complete solution for fixing to metal deck floors.
Comprising a cast-in channel contained within a metal edge trim.

to
order

Min
50

to order

CAST-IN CHANNELS

CFS Met stop is manufactured to suit your particular


project conditions. Met-stop edge trim is produced from
pre-galvanized sheet with either hot-dip galvanized or
stainless steel channel inserts.

Typical installation showing Met stop shot fired or


tek-screwed down to the steel frame. Restraint straps are
provided to give additional restraint to the upper edge.

Fix restraint straps, tying vertical


leg backto the metal decking

www.cfsfixings.com

9-16

MET STOP LOAD DATA AND REINFORCEMENT REQUIREMENTS

Met stop load data and reinforcement requirements

2 strength 2
Loading
lightweight
concrete
of minimum
25 N/mm25
Loadingdata
dataforfor
lightweight
concrete
of minimum
N/mm
reinforced as detailed on previous page.

strength reinforced

as detailed on previous page.


250mm

mc

250 mm

mc

Maximum
Met stop

Extreme bolt
position (ed),

cantilever (c)* (assuming mc)*

Allowable
resultant
load (F)

28/15 MTS

40 mm

25 mm

3.5 kN

ed

38/17 MTS
40/25 MTS

50 mm
75 mm

30 mm
45 mm

6.0 kN
8.0 kN

ed

Quoted loads are after the application of a safety factor

F
F

of 3:1. * Preferred cantilever = 25 mm.

Reinforcement requirements to achieve full loading in lightweight concrete, strength 25 N/mm2.

Reinforcement requirements to achieve full loading in lightweight concrete, strength 25 N/mm2.


300

min. min.
50 50

to order
to order

300

standart
mesh
standart
mesh

Standard mesh
plus
mesh longitudinal bar
10Standard
mm diameter

plus
with
10 mm diameter longitudinal bar
10 mm diameter bobs (300/80)
with
at10
300
mm
centres bobs
for long
lengths
mm
diameter
(300/80)
to order
to order

150
mm mm
centres
for short
lengths
at 300
centres
for long
lengths

150 mm centres for short lengths

CFS Met stop can be provided to suit your site requirements at short notice.
We manufacture to suit your site dimensions.

CFS Met-stop can be provided to suit your site


requirements at short notice. We manufacture to
suit your site dimensions.

9-9

9-17

99

www.cfsfixings.com

CFS Plain Back Channels


Plain back channels are useful in non-concrete applications
for example, welded to steel stations.

Bending load capacity at span L (single span element)

Max.point
load

F flex [kN]

2x F flex [kN]

q flex [kN/m]

L [m]

L [m]

L [m]

Corresponding
Bolt
Type

Thread

Fz
[kN]

L max
[cm]

0.50

1.00

1.50

0.50

1.00

1.50

0.50

1.00

1.50

28/15

3.9

0.8

0.3

0.12

0.6

0.16

0.07

3.3

0.4

0.13

28/15

6-12

38/17

4.8

11

1.5

0.6

0.3

1.1

0.3

0.15

6.1

0.9

0.3

38/17

10-16

41/41

5.6

49

5.4

2.7

1.8

4.0

2.0

1.3

21.5

5.4

2.3

41/41

8-16

40/25

3.8

33

2.6

1.3

0.6

1.9

0.8

0.4

10.3

2.2

0.7

40/22

10-16

49/30

4.9

46

4.3

2.2

1.2

3.3

1.6

0.7

17.4

4.3

1.3

50/30

10-20

40/22

5.7

21

2.6

1.3

0.6

2.0

0.8

0.3

10.5

2.1

0.6

40/22

10-16

50/30

11.0

19

5.3

2.7

1.6

4.0

2.0

0.9

21.4

5.3

1.7

50/30

10-20

52/34

17.0

21

8.8

4.4

2.8

6.6

3.3

1.6

35.1

8.8

3.0

50/30

10-20

72/48

31.0

32

22.3

11.2

7.4

16.7

8.4

5.6

89.3

22.3

9.9

72/48

20-30

CAST-IN CHANNELS

All load bearing are calculated as elastic-plastic values according to DIN 18800; these are approximate values and can be
used for EC3.
Partial safey coefficient gamma f=1.4, deflection =max l/150. Calculate the design values as FR,d=1.4xF
For other sizes, please consult CFS.

www.cfsfixings.com

9-18

Special Channel Fabrications

9-19

Welded in pairs to aid setting out

SKI Channel for the Metal Deck Floor

Radiussed

Fabricated corner piece

www.cfsfixings.com

Channels - Material,
Standards
Channel

Hot Rolled, Cold Rolled

T-Bolt

Grade 4.6, Grade 8.8

Mild Steel

Material S235JR (RSt 37-2)

Hot Dip Galvanized

DIN EN ISO 10684,

Hot Dip
Galvanized

Material No. 1.0038, 1.0044

DIN EN ISO 898-1

DIN EN 10025

DIN EN ISO 4034

Material S235JR (RSt 37-2)

zinc coating 40 m

Material No. 1.0038, 1.0044

DIN 50961, DIN EN 1403,

DIN EN 10025

DIN EN ISO 4042

hot dip galvanised - DIN EN ISO


1461,

DIN EN ISO 898-1


zinc coating 12 m

zinc coating 50 m
Stainless Steel

Grade A2-50, A2-70

HCR
Material No. 1.4529/1.4547
DIN EN 10088
A4

DIN EN 10088

Stainless Steel

HCR
Material No. 1.4529, HCR50
DIN EN 3506-1
DIN EN 10 088
A4
Material No. 1.4401/ 1.4404/
1.4571
DIN EN ISO 3506-1

CAST-IN CHANNELS

Material No. 1.4401/ 1.4404/


1.4571

Grade A4-50, A4-70

DIN EN 10 088

www.cfsfixings.com

9-20

Precast Panel Support


and Restraint Systems

10-1

www.cfsfixings.com

Contents
Panel Support Shoe System

10-3

Angle Cleats to Support Panels

10-5

CFS Design Support

10-6

PRECAST PANEL SUPPORT AND RESTRAINT SYSTEMS


10
www.cfsfixings.com

10-2

Panel Support Shoe


System
CFS have developed an innovative solution to panel
support which are cost effective and make optimal use of
material.
Our shoe system is designed to be cast in to the concrete
panel and poduced in a range of projections to suit
different cavity widths.

Part No

Working Load kN

Dimensions
Cavity
C

mm
CFS-SB25-250

25

60

250

100

78

CFS-SB25-310

25

120

310

100

90

CFS-SB45-250

45

60

250

130

92

CFS-SB45-310

45

120

310

140

112

CFS-SB60-250

60

60

250

140

95

CFS-SB60-310

60

120

310

190

115

CFS can design and produce these brackets for other cavities and working loads. Please contact CFS with your precise
requirements and we will prepare specific calculations.

10-3

www.cfsfixings.com

PRECAST PANEL SUPPORT AND RESTRAINT SYSTEMS

10-4

www.cfsfixings.com

Angle Cleats to Support Panels

Available in stainless steel or hot dip galvanised.


Dimensions to suit your requirements with precision
cut slots or serrated patches. Fixed with cast-in
channels, cast-in sockets or drill and fixed.
Provides three-dimensional adjustment on site.

10-5

www.cfsfixings.com

CFS Design Support


CFS can help you with Autocad design to produce the
most economical user friendly design to suite your
application. We can analyse your loads to select the
correct channel profile. Precast brackets designs can also
be optimised, taking in to account your faade dead and
wind loads. Fischer drill fixing applications are calculated
utilising the Compufix Software programme.
Available in either painted mild steel, hot dip galvanised
and stainless steel.
Brackets are produced to short lead times. CFS will work
closely with your production team to assemble complete
fixings assemblies including associated isolators, set
screws and bolts.

Plain back channels are available for welding or bolting


to structural steelwork. The maximum length of channels
available is 3.0 m length up to 3.0 meters can be cut to
suit your requirements.

Welded to Steel Sections

PRECAST PANEL SUPPORT AND RESTRAINT SYSTEMS

Alternative Bracket
Fixing Methods

Fixed to Steel Structure


with Blind Bolts
CFS can provide Blind Bolt fixings. There are ideal for
situations where you may be connecting to an enclosed
steel section or those which have difficult access.
Available electroplated stainless steel finishes.

Fixed with Blind Bolts

www.cfsfixings.com

10-6

MOSO Precast Panel


Suspension System

11-1

www.cfsfixings.com

Contents
11-3

MOSO Product Summary

11-4

System Diagram

11-5

Precast Panel Suspension System

11-6

Technical data

11-7

Precast Panel Suspension System

11-8

Precast Panel Suspension System

11-9

Precast Panel Suspension System

11-10

Precast Panel Suspension System

11-11

Precast Panel Suspension System

11-12

Precast Panel Suspension System

11-13

Assembly Instructions CFS-FB-H

11-14

Parapet anchor Standard design CFS-FB-E

11-16

Parapet anchor with adjustment CFS-FB-EJ

11-18

Assembly instructions CFS-FB-E

11-20

Assembly instructions CFS-FB-EJ

11-21

Pressure screws CFS-FB-DS

11-22

Wind Anchor Restraint CFS-FB-DZA

11-24

Assembly Instructions CFS-FB-DZA

11-25

Dowel Connection CFS-FB-VD

11-26

Other Products

11-27

MOSO PRECAST PANEL SUSPENSION SYSTEM

MOSO Precast Panel Suspension System for Concrete Facades

10
www.cfsfixings.com

11-2

MOSO Precast Panel


Suspension System for
Concrete Facades
Introduction
The MOSO precast panel suspension system is an
approved system. It consists of an upper part, a middle
part and a cast-in part.
There are several models of the upper part available
depending on the structural situation.
The standard upper part is fastened to a vertical surface
of the structure, or alternatively there is a fixing available
to connect to the top of a slab.
If a single point fixing is insufficient a double bolt version
is available.
The component cast into the facade was developed for
slender precast concrete units
Product information
Load range: 6.0 70.0 kN
Material: approved stainless steel
Certificate: technical approval.

11-3

www.cfsfixings.com

MOSO Product
Summary
Precast panel suspension system:
FB-H

Wind anchor restraint:


FB-DS, FB-DZA

Turn buckle restraint system

www.cfsfixings.com

MOSO PRECAST PANEL SUSPENSION SYSTEM

Dowel connection

Parapet anchors:
FB-E

11-4

Wind pressure WD,d

Wind suction WD,d

System Diagram

alternatively:

Typical suspension system


Cross section wall fixing type

11-5

www.cfsfixings.com

Angle of inclination

Precast Panel
Suspension System
Precast panel cast-in component, Type CFS-FB-HE
Together with the supplementary reinforcement included
in the scope of supply, the cast-in parts form an officially
approved system.
Type 1 covers load range from
6.0 kN to 22.0 kN inclusive.
Type 2 was designed for loads from
38.0 kN to 70.0 kN inclusive.
Please refer to the table for the dimensions.
Type 1

Product information

Type 2

Load range: 6.0 70.0 kN


Material: approved stainless steel

Cast-in part: load range : 6,0 kN - 22,0 kN

Stud Anchors
C-channel with two
nail holes 4 mm

Front view

Side view

Top view

MOSO PRECAST PANEL SUSPENSION SYSTEM

Certificate: technical approval.

Cast-in part: load range : 38,0 kN - 70,0 kN

Stud Anchors
Hex bolt acc. to
DIN EN ISO 4017
(DIN 933)

L Profile

Front view

Side view

Top view

www.cfsfixings.com

11-6

Technical data
CFS-FB-HE

Type 2

Type 1

Working Load

Design load VRd

Boundary conditions [mm]

Additional reinforcement

fmin

c1, min

c2, min

hges

6.0 kN

8.10 kN

70

50

110

335

24

250

13

8.5 kN

11.48 kN

70

100

125

335

24

250

13

13.5 kN

18.23 kN

80

125

125

340

32

250

22

16.0 kN

21.60 kN

80

175

175

390

32

300

22

22.0 kN

29.70 kN

90

200

200

525

32

400

22

38.0 kN

51.30 kN

100

200

200

630

10

40

500

30

48.0 kN

64.80 kN

115

225

225

685

12

48

500

33

70.0 kN

94.50 kN

125

225

225

805

12

48

600

35

Additional reinforcement

11-7

www.cfsfixings.com

Precast Panel
Suspension System

13.5 kN

18.23 kN

16.0 18.5 21.5 24.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

18

16.0 kN

21.60 kN

14.0 16.5 19.0 22.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

18

22.0 kN

29.70 kN

13.0 15.0 17.5 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 18/22

38.0 kN

51.30 kN

48.0 kN

64.80 kN

70.0 kN

94.50 kN

14.0 16.0 18.0 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5
14.5 17.0 18.0 19.0 20.0 20.0 20.0 20.0
-

13.5 15.0 16.0 17.5 18.5 19.5 20.0

CFS-FB-HO1
Please refer to page
12 for more information about the installation part.
CFS-FB-HO1
Dim.
Connection
angle at wall distance b in mm
CFS-FB-HO1
Working Load
Design load VRd
Connection angle at wall distance b in mm
dDim. Dowel
60
70
80
90 100 110 120 130 140 150 160 >160Dim.[mm]
[-]
Working Load
Design load VRd
Connection angle at wall distance b in mm
Dowel
d
60Type70FB-HO1
80
90 100 110 120 130 140 150 160 >160 [mm]
SingleLoad
bolt
type
for
wall
fixing,
Working
Design
load
V
[ - M10
]
Dowel
d
6.0 kN
8.10
kN
18.0 21.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
12
Rd
60
70
80
90 100 110 120 130 140 150 160 >160 [mm]
[-]
6.08.5
kNkN
8.10
kNkNto the
18.0
21.5
25.0
The upper
mounting
is
fixed
concrete
frame
with
a 25.0
11.48
18.0
21.525.0
25.025.0
25.0
25.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.0 12 14 M10
M12
6.0
kN
8.10
kN
18.0
21.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
12
M10
8.5
kN
11.48
kN
18.0
21.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
14
M12
drilled bolt
or
a
cast-in
channel.
13.5 kN
18.23 kN
16.0 18.5 21.5 24.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 18
M16
8.5 kN13.5 kN 11.48 kN
18.0 16.0
21.5 18.5
25.0 21.5
25.0 24.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
14 18M12 M16
18.23
kN
16.0
kN
21.60
kN
14.0
16.5
19.0
22.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
18
M16
Please refer to the table for the dimensions.
13.5 kN16.0 kN 18.23 kN
16.0 14.0
18.5 16.5
21.5 19.0
24.0 22.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
25.0 25.0
18 18M16 M16
21.60
kN
22.0 kN
29.70 kN
13.0 15.0 17.5 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 18/22 M16/M20
16.0 kN22.0 kN 21.60 kN
14.0 13.0
16.5 15.0
19.0 22.0 20.0
25.0 25.0 22.5
25.0 25.0 22.5
25.0 25.0 22.5
25.0 25.0 22.5
18
M16M16/M20
29.70
kN
Product
information
38.0 kN
51.30 kN
- 14.017.5
16.0 18.022.5
20.0 22.522.5
22.5 22.522.5
22.5 22.522.5
22.5 22.518/22
22
M20
22.0 kN38.0 kN 29.70 kN
13.0
15.0
17.5
20.0
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
18/22
M16/M20
51.30
kNkN
- - 14.0- 16.0- 18.0- 20.0
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22 22 M20
48.0
kN
64.80
14.5
17.0
18.0
19.0
20.0
20.0
20.0
20.0
M20
Load
range: 6.0 70.0 kN - 14.0 16.0 18.0 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22
38.0 kN48.0 kN 51.30 kN
M20 M20
64.80
kN
14.5
17.0
18.0
19.0
20.0
20.0
20.0
20.0
22
70.0 kN
94.50 kN
- 13.5 15.0 16.0 17.5 18.5 19.5 20.0 26
M24
Cavity:
up to 500
mm
48.0 kN70.0
17.0
18.0 15.0
19.0 16.0
20.0 17.5
20.0 18.5
20.0 19.5
20.0 20.0
22 26M20 M24
kN 64.80 kN
94.50 kN ---- 14.5
- 13.5
Please refer to page 12 for more information about the installation part.

70.0 kN
94.50 kNstainless- steel Material:
approved
Please refer to page 12 for more information about the installation part.

13.5 15.0 16.0 17.5 18.5 19.5 20.0

26

22
22
26

M24

Please
refer to page 12technical
for more information
about the installation part.
Certificate:
approval

Fixing angle allowable variance 5

Working Load

Design load VRd

Dim.

Connection angle at wall distance b in mm


60

70

80

90

100

110

120

130

140

150

160 >160

d
[mm]

Dowel
[-]

6.0 kN

8.10 kN

18.0 21.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

12

M10

8.5 kN

11.48 kN

18.0 21.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

14

M12

13.5 kN

18.23 kN

16.0 18.5 21.5 24.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

18

M16

16.0 kN

21.60 kN

14.0 16.5 19.0 22.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

18

M16

22.0 kN

29.70 kN

13.0 15.0 17.5 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5 18/22 M16/M20

38.0 kN

51.30 kN

48.0 kN

64.80 kN

70.0 kN

94.50 kN

14.0 16.0 18.0 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5
14.5 17.0 18.0 19.0 20.0 20.0 20.0 20.0
-

13.5 15.0 16.0 17.5 18.5 19.5 20.0

22

M20

22

M20

26

M24

Please
refer to page
12 for more information
installation
part.or contact us.
1
For more
information
please about
see the
page
11-12

Front view

Side view

MOSO PRECAST PANEL SUSPENSION SYSTEM

CFS-FB-HO1

Top view

www.cfsfixings.com

11-8

16.0 kN

21.60 kN

14.0 16.5 19.0 22.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

14

22.0 kN

29.70 kN

13.0 15.0 17.5 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5

18

38.0 kN

51.30 kN

48.0 kN

64.80 kN

70.0 kN

94.50 kN

Precast Panel
Suspension System

14.0 16.0 18.0 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5
14.5 17.0 18.0 19.0 20.0 20.0 20.0 20.0
-

13.5 15.0 16.0 17.5 18.5 19.5 20.0

CFS-FB-HO2
CFS-FB-HO2
CFS-FB-HO2
Dimensions
Dimensions
Connection
Connection
angle
angle
atwall
at wall
distance
distance
b inbmm
in mm

Design
Design
The double
slotted
bracket
of the upper Connection
part is fastened
Working
Working
loadload
Dowel

d
j
j a a Dowel
Dimensions
angle

at
wall
distance
b
in
mm

loadload
VRdVRd 60 60 70 70 80 80 90 90 100100 110110 120120 130130 140140 150150 160160>160
>160[mm][mm][mm][mm][mm][mm] [ - ] [ - ]
Design
to the
in-situ
with
two drilled bolts or a cast in
Working
loadconcrete
Dowel

d
j
a
load VRd
60
70
80
90 100 110 120 130 140 150 160 >160 [mm] [mm] [mm] [ - ]
channel. 6.0 6.0
kN kN 8.10
8.10
kN kN 18.0
18.0
21.5
21.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.010 10 20 20 100100 M8 M8
6.0
kN
8.10
kN
18.0
21.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
10 1220
8.5
8.5
kN
kN
11.48
11.48
kN
kN
18.0
18.0
21.5
21.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
12 20100
20 100M8
100M10M10
Please refer to the table for the dimensions.

Double bolt type for wall fixing, CFS-FB-HO2

8.5 13.5
kN 13.5
11.4818.23
kN18.23
21.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
12 1420
M10
kN kN
kN18.0
kN 16.0
16.0
18.5
18.5
21.5
21.5
24.0
24.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
14 25100
25 115
115M12M12
13.5information
kN 16.0
18.2321.60
kN21.60
18.5
21.5
24.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
14 1425
M12
Product
16.0
kN kN
kN16.0
kN 14.0
14.0
16.5
16.5
19.0
19.0
22.0
22.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
14 25115
25 115
115M12M12

16.0 22.0
kN 22.0
21.6029.70
kN29.70
14.0 16.5
19.0
22.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
14 1825
M12
kN
kN
kN
13.0
15.0
15.0
17.5
17.5
20.0
20.0
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
18 30115
30 130
130M16M16
Load range:
6.0
70.0
kNkN 13.0

22.0 38.0
kN 38.0
29.7051.30
kN51.30
17.5
20.0
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
18 1830
M16
kN kN
kN13.0
kN 15.0
- - 14.0
14.0
16.0
16.0
18.0
18.0
20.0
20.0
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
18 40130
40 150
150M16M16
38.0 48.0
kN 48.0
51.30
kN
14.0
16.0
18.0
20.0
22.5
22.5
22.5
22.5
22.5
22.5
22.5
18
40
150
M16
kN kN 64.80
64.80
kN kN - - - - - - - - 14.5
14.5
17.0
17.0
18.0
18.0
19.0
19.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.018 18 40 40 180180M16M16
Material:
stainless
steel
48.0 70.0
kNapproved
64.80
kN
14.5
17.0
18.0
19.0
20.0
20.0
20.0
20.0
18 2240
M16
70.0
kN kN 94.50
94.50
kN kN - - - - - - - - - - 13.5
13.5
15.0
15.0
16.0
16.0
17.5
17.5
18.5
18.5
19.5
19.5
20.0
20.0
22 60180
60 205
205M20M20

Cavity: up to 500 mm

70.0 kN technical
94.50 kNapproval
Certificate:

13.5 15.0 16.0 17.5 18.5 19.5 20.0

22

60

205

M20

160 >160

d
[mm]

j
[mm]

a
[mm]

Dowel
[-]

Fixing angle allowable variance 5


Technical data
CFS-FB-HO2
Dimensions

Connection angle at wall distance b in mm

Working load

Design
load VRd

6.0 kN

8.10 kN

18.0 21.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

10

20

100

M8

60

70

80

90

100

110

120

130

140

150

8.5 kN

11.48 kN

18.0 21.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

12

20

100

M10

13.5 kN

18.23 kN

16.0 18.5 21.5 24.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

14

25

115

M12

16.0 kN

21.60 kN

14.0 16.5 19.0 22.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

14

25

115

M12

22.0 kN

29.70 kN

13.0 15.0 17.5 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5

18

30

130

M16

38.0 kN

51.30 kN

18

40

150

M16

48.0 kN

64.80 kN

18

40

180

M16

70.0 kN

94.50 kN

22

60

205

M20

14.0 16.0 18.0 20.0 22.5 22.5 22.5 22.5 22.5 22.5 22.5
14.5 17.0 18.0 19.0 20.0 20.0 20.0 20.0
-

13.5 15.0 16.0 17.5 18.5 19.5 20.0

1 For more information please see page 11-12 or contact us.

Front view

11-9

www.cfsfixings.com

Side view

Top view

18
18
22

22.0 kN

29.70 kN

38.0 kN

51.30 kN

48.0 kN

64.80 kN

70.0 kN

94.50 kN

Precast Panel
Suspension System

12.5 14.5 16.5 18.0 20.5 22.5 22.5 22.5 22.5 22.5 22.5
12.5 15.0 16.5 18.5 20.5 22.5 22.5 22.5 22.5 22.5
15.0 16.0 17.0 18.5 20.0 20.0 20.0
-

14.0 15.0 16.0 17.0 18.0 19.0

CFS-FB-HO2A

Dimensions
Connection angle at wall distance b in mm
CFS-FB-HO1A
CFS-FB-HO1A
Dowel
d
j
a
cmin
60
70
80
90 100 110 120 130 140 150 160 >160 [mm] [mm] [mm] [mm]
[-]
Dimensions
Dimensions
Connection
Connection
angle

at
angle
wall
distance

at
wall
b
distance
in
mm

b
in
mm

Design
load
Design
load fixing,
Single
bolt
type
for
top
of
slab
6.0
kN
8.10
kN
18.0
21.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
10
20
100
80
M8
Working load
Working load
Dowel
d
cmin d Dowelcmin
VRd
V 60
70 60 80 70 90 80 10090 110100 120110 130120 140130 150140 160150>160
160 >160[mm]
Type CFS-FB-HO1A
[mm]
]
[-]
[mm] [ - 85
8.5 kN 11.48 kN
15.5 Rd19.0 22.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 10 [mm]
20 100
M8
6.0 13.5
kN mounting
6.0 kN
8.10kN
8.10to
18.0
kNthe21.5
18.025.0
21.5
25.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.0
25.0
12 M10
45 M10
M10
18.23
14.5
17.0
19.5
22.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
12 12
20 45
115
85
kN
The upper
iskN
fixed
concrete
frame
with
Working Design
load VRd
load

8.5 16.0
kN
8.5
11.48
11.4815.5
kN 19.0
15.522.5
19.025.0
22.525.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.0
25.0
12 M10
60 M10
M10
a drilled
boltkN
or akN
cast-in
channel.
21.60
kNkN13.0
15.0
17.0
19.5
22.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
12 12
20 60
115
90

13.5
kN to
13.5
kN
18.23
18.23
14.5
kNdimensions.
17.0
14.519.5
17.022.5
19.525.0
22.525.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.0
25.0
14 M12
M12
29.70
kNkNfor
12.5
14.5
16.5
18.0
20.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
12 14
20 60
130
9060 M10
22.0
kN the
Please
refer
table
the

16.0 38.0
kN 16.0
21.60
kN 15.0
13.017.0
15.019.5
17.022.5
19.525.0
22.525.0
25.025.0
25.025.0
25.025.0
25.025.0
25.025.0
25.0
25.0
14 M12
M12
51.30
kNkN 21.60
- 13.0
12.5
15.0
16.5
18.5
20.5
22.5
22.5
22.5
22.5
22.5
22.5
14 14
40 65
150
12565 M12
kN kN
22.0 48.0
kN
22.0
29.70
kN- 14.5
12.5
14.5
16.520.5
18.022.5
20.522.5
22.522.5
22.522.5
22.522.5
22.522.5
22.522.5
22.5
22.5
14 M12
M12
Product
information
kN kN
64.80
kNkN 29.70
- 12.5
- 16.5
- 18.0
15.0
16.0
17.0
18.5
20.0
20.0
20.0
20.0
18 14
40 65
180
16065 M16
38.0 70.0
kN 38.0
kN
51.30
kN
51.30
kN
12.5
15.0
12.5
16.5
15.0
18.5
16.5
20.5
18.5
22.5
20.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
18
22.5
80
18
M16
80
M16
kN6.0
94.50
kN kN
- 14.0 15.0 16.0 17.0 18.0 19.0 20.0 18
40 205 180 M16
Load range:
70.0
48.0 kN 48.0 kN64.80 kN 64.80 kN
- - - - - - 15.0- 16.0
15.017.0
16.018.5
17.020.0
18.520.0
20.020.0
20.020.0
20.0 18
20.0 9018 M1690 M16

Cavity:
up to 500 mm
70.0 kN 70.0 kN94.50 kN 94.50 kN
-

- -

- -

- -

- - 14.0- 15.0
14.016.0
15.017.0
16.018.0
17.019.0
18.020.0
19.0 22
20.012022 M20
120

M20

Material: approved stainless steel


Certificate: technical approval
Fixing angle allowable variance 5

CFS-FB-HO1A
Working load

Design load
VRd

Dimensions

Connection angle at wall distance b in mm


60

70

80

90

100

110

120

130

140

150

160 >160

d
[mm]

cmin
[mm]

Dowel
[-]

6.0 kN

8.10 kN

18.0 21.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

12

45

M10

8.5 kN

11.48 kN

15.5 19.0 22.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

12

60

M10

13.5 kN

18.23 kN

14.5 17.0 19.5 22.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

14

60

M12

16.0 kN

21.60 kN

13.0 15.0 17.0 19.5 22.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0

14

65

M12

22.0 kN

29.70 kN

12.5 14.5 16.5 18.0 20.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5

14

65

M12

38.0 kN

51.30 kN

18

80

M16

48.0 kN

64.80 kN

18

90

M16

70.0 kN

94.50 kN

22

120

M20

12.5 15.0 16.5 18.5 20.5 22.5 22.5 22.5 22.5 22.5 22.5
15.0 16.0 17.0 18.5 20.0 20.0 20.0 20.0
-

14.0 15.0 16.0 17.0 18.0 19.0 20.0

MOSO PRECAST PANEL SUSPENSION SYSTEM

Technical data

1 For more information please see page 11-13 or contact us.

Edge protection profile

Washer acc. to
DIN EN ISO 7093 (DIN 9021)

Front view

Side view

Top view

www.cfsfixings.com

11-10

16.0 kN 21.60 kN 13.0 15.0 17.0 19.5 22.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0

12

22.0 kN 29.70 kN 12.5 14.5 16.5 18.0 20.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5

12

20

38.0 kN 51.30 kN

14

40

48.0 kN 64.80 kN

18

40

70.0 kN 94.50 kN

18

40

Precast Panel
Suspension System

12.5 15.0 16.5 18.5 20.5 22.5 22.5 22.5 22.5 22.5 22.5
15.0 16.0 17.0 18.5 20.0 20.0 20.0 20.0
-

14.0 15.0 16.0 17.0 18.0 19.0 20.0

CFS-FB-HO2A
CFS-FB-HO2A
CFS-FB-HO2A

Dimensions
Dimensions
Connection
Connection
angle angle
atangle
wall
wall
at wall
distance
b in mm
bmm
in mm
Working
Working
Dimensions
Connection
atdistance
distance
b in

DesignDesign
Design
Working
Dowel

d
j

d
a
j
c a Dowel
c
load
V
load
V
load loadload load
d
j
a min
c min Dowel
60 slab
10090 100
110
100 110
120
110 120
130
120 130
140
130 140
150
140 150
160
150 160
>160
160>1[mm]
>160[mm]
Rd for
Rd 70
V60
Double
bolt type
[ -[mm]
]
[-]
[mm] [mm]
[mm] [mm]
[mm] min
60of
708070 fixing,
809080 90
60
Rd top
[mm]
[-]
[mm]
[mm]
[mm]
Type6.0
CFS-FB-HO2
kN6.06.0
8.10
kN
kN
8.10
18.0
kN
21.5
18.0
25.0
21.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
10
25.0
20
10
100
20
80
100
M8
80
M8
kN 8.10 kN 18.0 21.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 10
20 100
80 M8
8.5 kN8.5bolt
8.5
11.48
kN
kN
11.48
15.5
kN
19.0
15.5
22.5
19.0
25.0
22.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
10
25.0
20
10
100
20
85
100
M885 M8M8
The double
bracket
of
the
upper
part
is
fastened
to
the
kN 11.48 kN 15.5 19.0 22.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 10
20 100
85

in-situ
with
two
drilled
bolts
or
a cast
in25.0
channel.
18.23
kN18.23
14.5
17.0
14.5
19.5
17.0
22.5
19.5
25.0
22.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
12
25.0122012 20
11520 11585
115
13.5concrete
kN
kN kN14.5
17.0
19.5
22.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
13.513.5
kN kN18.23
21.60
kNtable
21.60
13.0
15.0
13.0
17.0
15.0
19.5
17.0
22.5
19.5
25.0
22.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
25.0
12
25.0122012 20
11520 11590
115
16.0refer
kN
kN21.60
Please
to
for
the15.0
dimensions.
kN kN
13.0
17.0
19.5
22.5
25.0
25.0
25.0
25.0
25.0
25.0
25.0
16.016.0
kN the

M10
85 85M10M10
M10
90 90M10M10

29.70
kN29.70
12.5
14.5
12.5
16.5
14.5
18.0
16.5
20.5
18.0
22.5
20.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
12
22.5122012 20
13020 13090
130 M10
22.0 kN
kN kN12.5
14.5
16.5
18.0
20.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
90 90M10M10
22.022.0
kN kN29.70

51.30
kN51.30
- kN12.5
15.0
12.5
16.5
15.0
18.5
16.5
20.5
18.5
22.5
20.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
22.5
14
22.5144014 40
15040 150
125
150 125
M12
125M12M12
38.0 kN
38.0
Product
information
kN
- - 12.5
15.0
16.5
18.5
20.5
22.5
22.5
22.5
22.5
22.5
22.5
38.0
kN kN51.30
48.0 range:
kN
kN64.80
64.80
kN64.80
- kNkN
16.0
15.0
17.0
16.0
18.5
17.0
20.0
18.5
20.0
20.0
20.0
20.0
20.0
20.0
18
20.0184018 40
18040 180
160
180 160
M16
160M16M16
Load
70.0
kN
- - - - - - - - - 15.0
- - 15.0
16.0
17.0
18.5
20.0
20.0
20.0
20.0
48.048.0
kN6.0
70.0 kN 70.0
kNkN94.50
94.50
- kN - - -

94.50mm
kN
Cavity:70.0
up kN
to 500

-- -

-- -

15.0
14.0
16.0
15.0
17.0
16.0
18.0
17.0
19.0
18.0
20.0
19.0
18
20.0184018 40
20540 205
180
205 180
M16
180M16M16
- - - 14.0
- - 14.0
15.0
16.0
17.0
18.0
19.0
20.0

Material: approved stainless steel


Certificate: technical approval
Fixing angle allowable variance 5
Technical data
CFS-FB-HO2A
Working Design
load VRd
load
6.0 kN

Dimensions

Connection angle at wall distance b in mm


60

70

80

90

100

110

120

130

140

150

160 >160

d
[mm]

j
[mm]

a
[mm]

cmin
[mm]

Dowel
[-]

8.10 kN 18.0 21.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

10

20

100

80

M8

8.5 kN 11.48 kN 15.5 19.0 22.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

10

20

100

85

M8

13.5 kN 18.23 kN 14.5 17.0 19.5 22.5 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

12

20

115

85

M10

20

115

90

M10

Edge protection profile

16.0 kN 21.60 kN 13.0 15.0 17.0 19.5 22.5 25.0 25.0 25.0 25.0 25.0

Washer acc. to
DIN
EN ISO25.0
7093 (DIN 9021)
25.0
12

22.0 kN 29.70 kN 12.5 14.5 16.5 18.0 20.5 22.5 22.5 22.5 22.5 22.5 22.5 22.5

12

20

130

90

M10

38.0 kN 51.30 kN

14

40

150

125

M12

48.0 kN 64.80 kN

18

40

180

160

M16

70.0 kN 94.50 kN

18

40

205

180

M16

12.5 15.0 16.5 18.5 20.5 22.5 22.5 22.5 22.5 22.5 22.5
15.0 16.0 17.0 18.5 20.0 20.0 20.0 20.0
-

14.0 15.0 16.0 17.0 18.0 19.0 20.0

1 For more information please see page 11-13 or contact us.

Edge protection
Edge protection
profile profile
Edge protection profile
Washer acc.Washer
to
acc. to
Washer acc. to
DIN EN ISODIN
7093
EN(DIN
ISO9021)
7093 (DIN 9021)
DIN EN ISO 7093 (DIN 9021)

Front view

11-11

www.cfsfixings.com

Side view

Top view

20

hx hx

[mm][mm]

x
Cavity
b [mm]
[mm]

hx hx

[mm][mm]

hx hx

[mm][mm]

hx hx

[mm][mm]

hx hx

[mm][mm]

hx hx

[mm][mm]

h
[mm

185
60 18.0 18518518.0
18.021018516.0
18.024021014.0
16.026024013.0
14.0 - 260 - 13.0 - - - - 180
70 21.5 18018021.5
21.521018018.5
21.523521016.5
18.526023515.0
16.528526014.0
15.0 - 285 - 14.0 175
80 25.0 17517525.0
25.020517521.5
25.023020519.0
21.525523017.5
19.028525516.0
17.5 - 285 - 16.0 200
90 25.0 19520025.0
25.020019524.0
25.022520022.0
24.025022520.0
22.028025018.0
20.0 - 280 - 18.0 Single
double215
bolt220
wall
fixed
100
220 and
25.0
25.0
25.022021525.0
25.022022025.0
25.024522022.5
25.027524520.0
22.538027514.5
20.0 anchors - overview
110
240 25.0 24024025.0
25.024024025.0
25.024524025.0
25.027024522.5
25.027027022.5
22.536527017.0
22.545
Technical data
120
265 25.0 26026525.0
25.026526025.0
25.026526525.0
25.029026522.5
25.029529022.5
22.536529518.0
22.545
CFS-FB-H1 / CFS-FB-H2
130
285 25.0 28028525.0
25.028528025.0
25.028528525.0
25.031528522.5
25.032031522.5
22.537532019.0
22.545
load 305305
6.0 kN25.0
8.5305
kN 25.0
13.5 kN
16.0
kN
22.0310
kN22.5
38.0 kN
48.0
kN22.5
70.0340
kN 20.0
140
305 Working
25.0
25.0
305
25.0
310305
25.0
25.0340
25.0
340340
22.5
385
22.545
Design load V
8.10 kN
11.48 kN
18.23 kN
21.60 kN
29.70 kN
51.30 kN
64.80 kN
94.50 kN
150
325 25.0 325325
25.0
25.0325
32525.0
25.0
330325
25.0
25.0365
33022.5
25.0
365365
22.5
22.5410
36520.0
22.545
h
h
h
h
h
h
h
h

Cavity b [mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
160
350 25.0 345350
25.0
25.0350
34525.0
25.0350350
25.0
25.0[mm]
39035022.5
25.0390390
22.5
22.5
43539020.0
22.545
60
185 18.0 185 18.0 210 16.0 240 14.0 260 13.0 170
370 25.0
370370
25.0
25.0370
25.0
25.0
375370
25.0
25.0410
22.5
25.0
415410
22.5
465
22.546
70
180
21.5
180 370
21.5
210
18.5
235
16.5
260 375
15.0
285
14.0
- 22.5
- 415
- 20.0
80
175 25.0 175 25.0 205 21.5 230 19.0 255 17.5 285 16.0 180
390 25.0
390390
25.0
25.039039025.0
25.039539025.0
25.043539522.5
25.044043522.5
22.5
490
440
20.0
22.549
90
200 25.0 195 25.0 200 24.0 225 22.0 250 20.0 280 18.0 190
415 25.0
410415
25.0
25.0415
25.0
25.0
415415
25.0
25.0460
22.5
25.0
460460
22.5520
22.552
100
220
25.0
215 410
25.0
220
25.0
220
25.0
245 415
22.5
275
20.0
38022.5
14.5
- 460
- 20.0
110
240 25.0 240 25.0 240 25.0 245 25.0 270 22.5 270 22.5 365 17.0 450 13.5
200
435 25.0
430435
25.0
25.043543025.0
25.044043525.0
25.048544022.5
25.048548522.5
22.554548520.0
22.555
120
265 25.0 260 25.0 265 25.0 265 25.0 290 22.5 295 22.5 365 18.0 450 15.0
210
455 25.0
450455
25.0
25.0455
25.0
25.0
460455
25.0
25.0510
22.5
25.0
505510
22.5
570505
20.0
22.557
130
285
25.0
280 450
25.0
285
25.0
285
25.0
315 460
22.5
320
22.5
37522.5
19.0
450
16.0
140
305 25.0 305 25.0 305 25.0 310 25.0 340 22.5 340 22.5 385 20.0 450 17.5
220
475 25.0
475475
25.0
25.047547525.0
25.048047525.0
25.053548022.5
25.053053522.5
22.559553020.0
22.560
150
325 25.0 325 25.0 325 25.0 330 25.0 365 22.5 365 22.5 410 20.0 450 18.5
230
495 25.0
495495
25.0
25.0500
25.0
25.0
500500
25.0
25.0560
22.5
25.0
555560
22.5
620555
20.0
22.562
160
350
25.0
345 495
25.0
350
25.0
350
25.0
390 500
22.5
390
22.5
43522.5
20.0
450
19.5
170
370 25.0 370 25.0 370 25.0 375 25.0 410 22.5 415 22.5 465 20.0 465 20.0
240
520 25.0
515520
25.0
25.052051525.0
25.052052025.0
25.058052022.5
25.058058022.5
22.565058020.0
22.565
180
390 25.0 390 25.0 390 25.0 395 25.0 435 22.5 440 22.5 490 20.0 495 20.0
250
540 25.0
540540
25.0
25.0540
25.0
25.0
540540
25.0
25.0605
22.5
25.0
605605
22.5
675605
20.0
22.568
190
415
25.0
410 540
25.0
415
25.0
415
25.0
460 540
22.5
460
22.5
52022.5
20.0
520
20.0
200
435 25.0 430 25.0 435 25.0 440 25.0 485 22.5 485 22.5 545 20.0 550 20.0
Cast in
part 210
FB-HE-6.0
FB-HE-8.5
FB-HE-6.0
FB-HE-13.5
FB-HE-8.5FB-HE-16.0
FB-HE-13.5
FB-HE-22.0
FB-HE-16.0
FB-HE-38.0
FB-HE-22.0
FB-HE-48.0
FB-HE-38.0
FB
455 25.0 450 25.0 455 25.0 460 25.0 510 22.5 505 22.5 570 20.0 575 20.0

Precast Panel
Suspension System

Rd

ize
Metric

230
spanner
size
13 240
250
Cast in part

475 M8
25.0
M10

495 25.0
520 13
25.0
17
540 25.0
FB-HE-6.0

475 M12
25.0
475 25.0M16
480M12
25.0
M10
495 25.0 500 25.0 500 25.0
515 19
25.017520 25.0 24
520 19
25.0
540 25.0 540 25.0 540 25.0
FB-HE-8.5 FB-HE-13.5 FB-HE-16.0

535 M16
22.5M16
530 22.5 M20
595M16
20.0
560 22.5 555 22.5 620 20.0
580 24
22.524580 22.5 30
650 24
20.0
605 22.5 605 22.5 675 20.0
FB-HE-22.0 FB-HE-38.0 FB-HE-48.0

600 M24
20.0M20
625 20.0
655 20.0
36 30
680 20.0
FB-HE-70.0

Threaded rod

M8

M10

M12

M16

M16

M20

M24

M27

Metric spanner size

13

17

19

24

24

30

36

41

Single bolt wall fixed anchor

MOSO PRECAST PANEL SUSPENSION SYSTEM

ThreadedM8
rod220

Double bolt wall fixed anchor

www.cfsfixings.com

11-12

Cavity b [mm]
[mm]
[mm]
[mm]
[mm]
[mm]
325 25.0 325 25.0 325 25.0 360 22.5 360 22.5 410 20.0 430 19.0
60
170 18.0 195 15.5 210 14.5 240 13.0 250 12.5
350 25.0 345 25.0 345 25.0 385 22.5 385 22.5 440 20.0 435 20.0
70
165 21.5 190 19.0 210 17.0 240 15.0 250 14.5
370 25.0 365 25.0 370 25.0 410 22.5 410 22.5 465 20.0 460 20.0
80
160 25.0 180 22.5 210 19.5 240 17.0 250 16.5
390 25.0 385 25.0 390 25.0 435 22.5 435 22.5 495 20.0 490 20.0
90
180 25.0 175 25.0 205 22.5 240 19.5 255 18.0
415 25.0 410 25.0 410 25.0 460 22.5 460 22.5 520 20.0 520 20.0
100
200 25.0 195 25.0 200 25.0 230 22.5 250 20.5
435 25.0
435
25.0
435
25.0 485 22.5 475 22.5 550 20.0 545 20.0
Single and double bolt top of slab fixed
110
220
25.0 220 25.0 220 25.0 220 25.0 240 22.5
anchors -455
overview
460 25.0
25.0 455 25.0 510 22.5 500 22.5 575 20.0 575 20.0
120
245 25.0 240 25.0 240 25.0 240 25.0 265 22.5
Technical 480
data 25.0 475 25.0 535 22.5 525 22.5 605 20.0 600 20.0
480 25.0
130
265 25.0 260 25.0 260 25.0 260 25.0 290 22.5
500 25.0 500 25.0 495 25.0 555
22.5 550 22.5 630 20.0 630 20.0
CFS-FB-H1A / CFS-FB-H2A
140
285 25.0
280 25.0 280 25.0 285 25.0 315 22.5
525 25.0 520 25.0 520 25.0 580 22.5 575 22.5 660 20.0 655 20.0
Working150
load
6.0 kN 3058.5 kN
kN
16.0 kN 305
22.0 kN
kN
48.0 kN 335
70.0 kN
25.0 13.5305
25.0
25.038.0305
25.0
22.5
FB-HE-8.5Design
FB-HE-13.5
FB-HE-16.0
FB-HE-22.0
FB-HE-38.0
FB-HE-48.0
FB-HE-70.0
load V
8.10 kN
11.48 kN
18.23 kN
21.60 kN
29.70 kN
51.30 kN
64.80 kN
94.50 kN
160
330
25.0h 325 25.0
325
25.0h 325 25.0
360
22.5
h
h
h
h
h
h

[mm]
M16
M20
M24
M27
M10 Cavity b170
M12
M16
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
[mm]
350 25.0 350 25.0 345 25.0 345 25.0 385 22.5
60
170 18.0 195 15.5 210 14.5 240 13.0 250 12.5 17
19
24370
30365
25.021024370
25.0
25.028036370
22.5
70180
165 21.5
190 19.0
17.0 240
15.0
250 14.5
12.5 25.0
- 41410
80
160 25.0 180 22.5 210 19.5 240 17.0 250 16.5 275 15.0 190
395
25.0
390
25.0
385
25.0
390
25.0
435
22.5
90
180 25.0 175 25.0 205 22.5 240 19.5 255 18.0 275 16.5 25.0200 415
25.0
25.0275 410
25.0
22.5
100200
200 25.0 415
195 25.0
25.0 230
22.5 410
250 20.5
18.5 335
15.0 460
110
220 25.0 220 25.0 220 25.0 220 25.0 240 22.5 270 20.5 345 16.0 400 14.0
210
440 25.0 435 25.0 435 25.0 435 25.0 485 22.5
120
245 25.0 240 25.0 240 25.0 240 25.0 265 22.5 265 22.5 360 17.0 405 15.0
130220
265 25.0 460
260 25.0
25.0 260
25.0 455
290 22.5
22.5 355
18.5 510
415 16.0
25.0260 460
25.0
25.0290 455
25.0
22.5
140
285 25.0 280 25.0 280 25.0 285 25.0 315 22.5 315 22.5 355 20.0 420 17.0
230
480 25.0 480 25.0 480 25.0 475 25.0 535 22.5
150
305 25.0 305 25.0 305 25.0 305 25.0 335 22.5 335 22.5 380 20.0 425 18.0
160240
330 25.0 505
325 25.0
25.0 325
25.0 500
360 22.5
22.5 410
20.0 555
430 19.0
25.0325 500
25.0
25.0360 495
25.0
22.5
170
350 25.0 350 25.0 345 25.0 345 25.0 385 22.5 385 22.5 440 20.0 435 20.0
250
525 25.0 525 25.0 520 25.0 520 25.0 580 22.5
180
370 25.0 370 25.0 365 25.0 370 25.0 410 22.5 410 22.5 465 20.0 460 20.0
190in part
395 25.0 FB-HE-6.0
390 25.0 385 FB-HE-8.5
25.0 390 25.0FB-HE-13.5
435 22.5 435 FB-HE-16.0
22.5 495 20.0 FB-HE-22.0
490 20.0
Cast

Precast Panel
Suspension System

Rd

xA

200

xA

415 25.0
440 25.0
460 25.0
size480 25.0
505 25.0
525 25.0
FB-HE-6.0

Threaded
rod
210
220

Metric 230
spanner
240
250
Cast in part

415 25.0
435M8
25.0
460 25.0
4801325.0
500 25.0
525 25.0
FB-HE-8.5

xA

xA

410 25.0 410 25.0


M10
435 25.0
435 25.0
455 25.0 455 25.0
480 25.017475 25.0
500 25.0 495 25.0
520 25.0 520 25.0
FB-HE-13.5 FB-HE-16.0

xA

460 22.5
485M12
22.5
510 22.5
535 19
22.5
555 22.5
580 22.5
FB-HE-22.0

xA

xA

460 22.5 520 20.0


M16
475 22.5
550 20.0
500 22.5 575 20.0
525 22.524605 20.0
550 22.5 630 20.0
575 22.5 660 20.0
FB-HE-38.0 FB-HE-48.0

520 20.0
545M16
20.0
575 20.0
600 24
20.0
630 20.0
655 20.0
FB-HE-70.0

Threaded rod

M8

M10

M12

M16

M16

M20

M24

M27

Metric spanner size

13

17

19

24

24

30

36

41

Single bolt top of slab fixed anchor

11-13

xA

www.cfsfixings.com

Double bolt top of slab fixed anchor

[mm

280
275
275
275
270
265
290
315
335
360
385
410
435
460
475
500
525
550
575
FB-

Assembly Instructions CFS-FB-H


1.2 Components of
precast panel part

Type 1

Type 2

The precast part with


load range 6.0 kN 22.0
kN consists of a MOS
anchor channel two
T-head bolts and two
end plates for connecting
the reinforcement loops.
The MOS anchor channel
contains a recess unit
made of PE foam.

The precast part with load


range 38.0 kN 70.0 kN
consists of a bracket, two
T-head bolts and two end
plates for connecting the
reinforcement loops.

2.1 Assembly of the


reinforcement

2.2 Assembly of the


reinforcement

Additional U bars

Additional U bars

3.1 Attaching to the formwork


The cast in part can be attached to the formwork with
the help of two nails. There are two nail holes on the
back of the MOS channel for this purpose. This enables
casting flush with the concrete surface.

3.2 Attaching to the formwork


The Type 2 cast in part can be fixed to the formwork with
the projecting stud.

Tinst [Nm]

Connection
bolt

Width across
flat

6.0 kN
Width across
8.5 kN
flat

15

M10

17

25

M12

19

13.5 kN
M10
17
Connection
Width across
8.5 kNload
M12
19
16.0 kN
Working
Tinst 25
[Nm]
bolt
flat
Connection
WidthWidth
across
13.5
kN
60
M16
24
22.0 kN
Connection
across
6.0 kN
15
M10
17
Working
load
Working
load Tinst [Nm]
Tinst [Nm]
bolt bolt
flat flat
16.0
kN
60
M16
24
38.0 kN
8.5 kN
M12
6.0 kN
15 1525
M10 M10
17 1719
6.0 kN
22.0
120
M20
30
48.0 kN
13.5 kN
kN
M16
8.5 kN
25 2560
M12 M12
19 1924
8.5 kN
38.0
240
M20
30
70.0 kN
16.0 kN
kN
M16
13.5 13.5
kN
60 6060
M16 M16
24 2424
kN
48.0
kN
240
M20
30
22.0 kN
120
M20
16.0 16.0
kN
60 60
M16 M16
24 2430
kN
70.0
kN
420
M24
36
38.0 kN
240
M20
22.0 22.0
kN
120 120
M20 M20
30 3030
kN
48.0 kN
240
M20
38.0 38.0
kN
240 240
M20 M20
30 3030
kN
70.0 kN
420
M24
48.0 48.0
kN
240 240
M20 M20
30 3036
kN

60

M16

24

60

M16

24

120

M20

30

240

M20

30

240

M20

30

420

M24

36

Working load

Working load
6.0 kN

Tinst [Nm]
15

Connection
bolt

www.cfsfixings.com

MOSO PRECAST PANEL SUSPENSION SYSTEM

1.1 Components of
precast panel part

11-14

4.1 Attaching the suspension system to the precast


panel - Type 1

4.2 Attaching the suspension system to the precast


panel - Type 2

The installation part of the suspension system consists of


an upper part (available in four different designs) and a
middle part (available in two different designs). The hanger
is delivered completely pre-assembled. Prior to installing the
suspension anchor, the channel filler must be removed from
the MOS anchor channel. Then the hanger is connected
to the cast-in part with the aid of an MHH T-bolt, washer
and hexagon nut. The anchor channel allows for horizontal
adjustment. The tightening torques indicated in the table on
page 11-14 must be adhered to.

The installation part of the suspension system consists


of an upper part (available in four different designs) and
a middle part (available in two different designs). The
hanger is delivered completely pre-assembled.

Recess unit

Recess unit

5.1 Attaching suspension system to the in-situ


concrete - Single fixing

5.2 Attaching suspension system to the in-situ


concrete - Double fixing

The upper part of the suspension system is fastened to


the in-situ concrete with an officially approved through
bolt or a cast-in channel. The tightening torques must be
taken from the relevant approvals and must be adhered
to.

The upper part of the suspension system is fastened to


the in-situ concrete with an officially approved through
bolt or a cast-in channel. The tightening torques must be
taken from the relevant approvals and must be adhered
to. The slots in the upper part allow for a horizontal
adjustment.

Recess unit
Recess unit
A vertical adjustment
of the precast part can
be made
by means of the adjustment of the hexagon nut on
the threaded rod. In order to minimise the risk of cold
welding, a lubricant must be applied (e.g. Molykote
can be ordered separately). Height adjustment not to be
taken under load.

11-15

The hanger is connected to the mounting part with


the aid of a washer and a hexagon nut. The tightening
torques indicated in the table on page 11-14 must be
adhered to.

www.cfsfixings.com

A vertical adjustment of the precast part can be made


by means of the adjustment of the hexagon nut on
the threaded rod. In order to minimise the risk of cold
welding, a lubricant must be applied (e.g. Molykote
can be ordered separately). Height adjustment not to be
taken under load.

Parapet anchor
Standard design CFS-FB-E
For connecting upstand/downstand parapets
to slabs
The MOSO precast fixing CFS-FB-E is a anchor for supporting
parapet elements.
In order to achieve a uniform distribution of load, each
concrete element is braced with at least two anchors. When
using more than two anchors, the design with adjusting
screw must be used
The parapet anchor is fastened to the in-situ concrete with an
officially approved through bolt or a cast in channel. Please
refer to the table for the dimensions.
Product information
Types: 1 8
Wall thicknesses: up to 200 mm (> on request)
Certification: structural analysis

FB-E
FB-EA

c
[mm]

b
[mm]

h
[mm]

t
[mm]

102

62

45

106

62

48

126

76

55

134

76

66

138

78

70

78

83

148
Compression
packer piece

Profile cross-section

160

For upstand situation FB-E

190

Serrated
plate

80

Slotted
84 shim

90

85

MOSO PRECAST PANEL SUSPENSION SYSTEM

Material: approved stainless steel

3
4

6
8

FB-E
FB-EA

c
[mm]

b
[mm]

h
[mm]

t
[mm]

102

62

45

106

62

48

126

76

55

134

76

66

138

78

70

148

78

83

160

80

190

90

Serrated
plate

FB-E
FB-EA

FB-E

c
[mm]

102

b3
[mm]
4
62

106

5
62

84

126

6
76

85

134

7
76

138

8
78

FB-EA
Slotted
shim

Compression
packer piece

For downstand situation FB-EA

www.cfsfixings.com
6
148
FB-E
FB-EA

c
[mm]

b
[mm]

h
[mm] 7

t
[mm]160

11-16
78
80

Technical data

0 40 mm

1
2
31
42
53
64
75
86
7
8

1
2
31
42
53
64
75
86
7
8

400
450
400
500
450
550
500
550
550
600
550
650
600
700
650
700

0 40 mm

CFS-FB-E / CFS-FB-EA
Standard lengths
L in mm with cavity b
Standard lengths
110 140
50 100 mm
L in mm with cavity mm
b
450

110500
140
50 100 mm
mm
500
550
450
500
550
600
500
550
600
650
550
600
600
650
600
650
650
700
600
650
700
750
650
700
750
800
700
750
750
800
Max.
size
Max.
M12
size
M16
M12
M16
M16
M16
M20
M16
M20
M20
M20
M20
M20

for parapet
W t = 3Accessories
mm
W t = 6 system
mm
Length
SH
[mm]
W t = 3 mm[mm]

50
Length
[mm]
65
50
65
65
65
90
65
90
90
90
90
90

1 Select accessories set 2 with size M16

11-17

www.cfsfixings.com

LongitudiAnchoring
CFS-FB-E
/ CFS-FB-EA
nal hole
depth
LongitudiAnchoring
150 200
LL
te
[mm]
mm
nal[mm]
hole
depth
18 LL
x 80
70

150600
200
te
[mm]
mm
650
18[mm]
x 80
72
70
600
700
18 x 80
82
650
18
x
80
72
750
92
700
18 x 80
82
750
22
102
750
18
x
80
92
800
22
108
750
22 x 80
102
850
123
800
108
900
22 x 80
125
850
22 x 80
123
Accessories
for
system
900
22 parapet
x 80
125

13
SH
[mm]
17
13
17
17
17
21
17
21
21
21
21
21

Length
SH
[mm]
W t = 6 mm[mm]

50
Length
[mm]
65
50
65
65
65
90
65
90
90
90
90
90

SH13

[mm]
17

13
17
17
17
21
17
21
21
21
21
21

Panel
thickness
Panel
fmin
[mm]
thickness
100
fmin
[mm]
100
100
110
100
120
110
130
120
135
130
150
135
150
150
150

Reinforcement
ds
[mm]

d10
s
[mm]
10
10
12
14
10
14
12
16
14
16
14
16
20
16
20

Reinforcement
[mm]

lb
[mm]

40
50
40
60
50
70
60
75
70
90
75
90
90
90

350
450
400
500
450
525
500
600
525
625
600
700
625
700

40
i
[mm]
40

Tooth. W t = 5 mm
Length
[mm] W
Tooth.

34
Length
[mm]
40
34
40
40
40
45
40
45
45
45
45
45

RH
t = 5[mm]
mm

13
RH
[mm]
17
13
17
17
17
21
17
21
21
21
21
21

350
lb
[mm]
400

PDP
Length
[mm]

70
Length
[mm]
70
70
70
70
90
70
90
90
90
90
90

PDP

t
[mm]

5t
[mm]
5
5
5
5
5
5
5
5
5

Parapet anchor with


adjustment CFS-FB-EJ

Adjusting
screw

The MOSO precast fixing FB-EJ is a parapet anchor for


parapet elements. The system allows for the quick and
easy adjusment of structural tolerances using the height
adjusting screw.
Adjustinga uniform distribution
In order to achieve
of load,
Serrated
screw
washertwo
each concrete element
is braced with at least
anchors. When using more than two anchors, a uniform
distribution of load must also be ensured.

Serrated
washer

Pressure
distribution
plate

Slotted
washer

The parapet anchor is fastened to the in-situ concrete


with officially approved through bolts or a cast in
channel. Please refer to the table for the dimensions.
Pressure

Productdistribution
information
plate

Slotted
Serrated
washer

Types: 1 Adjusting
8

screw
Wall thicknesses:
up to 200 mm (> on washer
request)

Certification: structural analysis

Pressure
distribution
plate

Slotted
washer

Adjusting
screw

FB-EJ
FB-EJA

c
[mm]

b
[mm]

h
[mm]

t
[mm]

102

62

45

106Adjusting 62

48

screw

126

134

76

138

Serrated
6
washer

c
[mm]

102

106

b
[mm]

h
[mm]

t
[mm]

62 Pressure 45

62

48

126 Adjusting 76

55

134

76

66

138

78

70

148

78

83

160
distribution
plate 80

84

distribution plate

7
8

screw

Pressure

190

90

85

Serrated
washer

4
4

78

70

78

83

160

80distribution 84

Slotted6
washer

190

90

Pressure

For upstand situation FB-EJ

FB-EJ
FB-EJA

screw

Serrated plate

66

148Pressure
distribution plate

76 Adjusting 55

plate

85

Serrated
washer

8
Serrated plate

Adjusting
screw

Slotted
washer

Serrated
washer

FB-EJ
FB-EJA

Slotted
washer

Serrated
washer

Pressure
distribution
FB-EJ
plate

Slotted
washer8

MOSO PRECAST PANEL SUSPENSION SYSTEM

Material: approved stainless steel

FB-EJA

c
[mm]

b
Slotted
[mm]

h
[mm]

3
t
[mm]
4

102

62

45

3
5

106

62

48

3
6

126

76

55

4
7

134

76

66

4
8

138

78

70

For downstand situation 4FB-EJA

5
FB-EJ
FB-EJA

c
6
[mm]

1027

washer

b
h
t
www.cfsfixings.com
148
78
83
[mm]
[mm]
[mm]
160
62

80
45

3 84

11-18
5
6

di

Technical data
CFS-FB-EJ / CFS-FB-EJA
Standard lengths
L in mm
with wall
distance b
Standard
lengths
0 40 mm

1
21
32
43
54
65
76
87
8

110 140
L in50mm
100with
mm wall distance b

0 400
40 mm

50 450
100 mm

700

750

450
400
500
450
550
500
550
550
600
550
650
600
700
650

500
450
550
500
600
550
600
600
650
600
700
650
750
700

Max.
mounting
Max. size
1
21
32
43
54
65
76
87

mounting
M12 size
M16
M12
M16
M16
M16
M16
M20
M16
M20
M20
M20
M20
M20
M20

mm
110 140
500
mm

550
500
600
550
650
600
650
650
700
650
750
700
800
750
800

www.cfsfixings.com

150 200
mm
150 200
600
mm

nalLL
hole
[mm]
LL
18[mm]
x 80

te
depth
[mm]
te
70
[mm]

650
18
72
18 xx 80
80
70
600
700
18
x
80
82
650
18 x 80
72
750
18
92
700
18 xx 80
80
82
750
22
x
80
102
750
18 x 80
92
800
22
108
750
22 xx 80
80
102
850
22
123
800
22 xx 80
80
108
900
22
125
850
22 xx 80
80
123
900
22 x 80
125
Accessories for parapet system

Panel
thickness
Panel
fmin
thickness
[mm]
fmin
100
[mm]

100
100
110
100
120
110
130
120
135
130
150
135
150
150
150

Reinforcement
ds
[mm]
ds
[mm]
10

10
10

12
10

14
12

14
14

16
14

16
16

20
16
20

Reinforcement
i
[mm]
i
40
[mm]

lb
[mm]
lb
350
[mm]

90

700

40
40
50
40
60
50
70
60
75
70
90
75
90
90

Accessories for parapet system


W t = 3 mm
W t = 6 mm
Tooth. W t = 5 mm
Length
SH
W t = 3 mm
[mm]
[mm]
Length
SH
50
13
[mm]
[mm]

65
50
65
65
65
65
90
65
90
90
90
90
90
90

8 accessoriesM20
90
1 Select
set 2 with size M16

11-19

CFS-FB-EJ / CFS-FB-EJA
Longitudi- Anchoring
nal hole Anchoring
depth
Longitudi-

17
13
17
17
17
17
21
17
21
21
21
21
21
21

21

Length
SH
W t = 6 mm
[mm]
[mm]
Length
SH
50
13
[mm]
[mm]

65
50
65
65
65
65
90
65
90
90
90
90
90
90

90

17
13
17
17
17
17
21
17
21
21
21
21
21
21

21

Length W
Tooth.
[mm]
Length
34
[mm]

40
34
40
40
40
40
45
40
45
45
45
45
45
45

45

t = 5RHmm
[mm]
RH
13
[mm]

17
13
17
17
17
17
21
17
21
21
21
21
21
21

21

400
350
450
400
500
450
525
500
600
525
625
600
700
625

PDP
LengthPDP t
[mm]
[mm]
Length
t
70
5
[mm]
[mm]

70
70
70
70
70
70
90
70
90
90
90
90
90
90

90

55
55
55
55
55
55
55

Pressure
Presscrew
sure
screw
M16

M16
M16
M20
M16
M24
M20
M30
M24
M30
M30
M30
M30
M30
M30

M30

Assembly instructions CFS-FB-E

CFS-FB-E: Cast in channel fixing

Installing the parapet anchor in the precast


concrete unit

Installing the parapet anchor on the slab

The parapet anchor is installed in the precast concrete


unit in such a way that the rear reinforcement bars have
a concrete cover towards the inside of the precast part
of at least 25mm. The reinforcement bars must have
sufficient concrete cover all around.

The parapet anchor is fastened to the slab with an


officially approved through bolt or a cast-in channel.
Height adjustment can be made on the U profile by
means of the included slotted washers.

MOSO PRECAST PANEL SUSPENSION SYSTEM

CFS-FB-E: Through bolt fixing

To do this, the associated accessories of the relevant


anchor must be used according to the table.

Please note the following during installation:


The height of the parapet anchor depends on the
mounting level of the top side of the slab. The lower
edge of the profile should be h = 5 10 mm
above level so that there is enough clearance for the
adjustment.
If the parapet anchor is mounted in a recess, as shown in
the sketches, the setting position depends on the level of
the lower edge of this recess plus the measurement h.

www.cfsfixings.com

11-20

Assembly instructions CFS-FB-EJ

CFS-FB-EJ: Through bolt fixing

CFS-FB-EJ: Cast in channel fixing

Mounting the parapet anchor in the precast


concrete unit

Installing the parapet anchor on the slab

The parapet anchor is installed in the precast concrete


unit in such a way that the rear reinforcement bars have
a concrete cover towards the inside of the precast part
of at least 25mm. The reinforcement bars must have
sufficient concrete cover all around.
Please note the following during installation:
The height of the mounting part depends on the
mounting level of the parapet anchor on the upper edge
of the slab. The lower edge of the profile should be h
= 15 25 mm above this mounting level so that there is
enough clearance for the adjustment.
If the parapet anchor is mounted in a recess, as shown in
the sketches, the mounting measurement depends on the
lower edge of this recess plus the measurement h.

11-21

www.cfsfixings.com

The parapet anchor is fastened to the slab with an


officially drilled bolt or a cast in channel. A height
adjusment can be made by means of the included slotted
washers as well as with the adjusting screw on the
pressure bearing.
To do this, the correct parts of the relevant anchor must
be used according to the table. The pressure distribution
plate is shimmed at the lower end of the screw in such a
way that the screw is located in the recess of the plate.
The hexagon bolt may only be rotated manually to adjust
the height, during which the precast part must not be
under load. In order to minimise the risk of cold welding,
a lubricant must be applied (e.g. Molykote).

Pressure screws
CFS-FB-DS
The MOSO precast fixing FB-DS is used for the horizontal
restraint faade panels. The acting pressure forces are
absorbed in combination with panel suspension system.
It is connected to the precast part by means of a CFS cast
in socket which must be ordered separately.
Product information CFS-FB-DS1,
CFS-FB-DS2

Pressure screw
Solid rod socket c/w
cross pin

Diameter: M12 M24


Cavity: up to 300 mm larger
distances on request
Material: A4-70; 1.4362
Certification: structural analysis
CFS-FB-DS1

Pressure screw

Diameter: M12 M20

Solid rod socket c/w


cross pin

Material: approved stainless steel


Certificate: technical approval

CFS-FB-DS2

MOSO PRECAST PANEL SUSPENSION SYSTEM

Product information CFS-FB-M

CFS-FB-DS1 / CFS-FB-DS2
Thread length l
for the cavity bCFS-FB-DS1
[mm]
/ CFS-FB-DS2
CFS-FB-DS1
/ CFS-FB-DS2
140
160
180
200
220
240
260
280

M12
M16
M12
M12
M20
M16
M16
M24

Pressure
a
plate for
SW
Type DS2
60
80
100
120
300
[-]
[mm]
[mm]
[mm]
Pressure
length
l 220 240 260 280 300 320 Cast
80 100 120 140 160 Thread
180
200
FB-M12K

15
80
/
80
/
8
19
in
AdjuThread length l
a 13
platePressure
for
Adjua SW
for the190
cavity210
b [mm]
partCast in stment
plate
for
90 110 130 150 170
230
250
270
290
310
330
FB-M12L

20
80
/
80
/
8
13
19
for the cavity b [mm]
DS2
part
stment TypeType
SW
DS2
60 80 80100 100120 120140 140160 160180 180200 200220 220240 240260 260280 280300 300320 FB-M16K
[-]
[mm]
[mm]
[mm]
20 80
/ [mm]
80 / 10 [mm][mm]
16 24
60
80
100
120
140
160
180
200
220
240
260
280
300
[-]
Cast in
part

Adjustment

FB-M16L 15
20 8080
/ 80
80100 100120 120140 140160 160180 180200 200220 220240 240260 260280 280300 300320 320340FB-M12K
/ 80
/ 8/ 10 13 16 19 24
80 100 120 140 160 180 200 220 240 260 280 300 320 FB-M12K 15 80 / 80 / 8
13 19
FB-M20K 20
20 80
100
/ 100
90 80 110100 130120 150140 170160 190180 210200 230220 250240 270260 290280 310300 330320FB-M12L
/ 80
/ 8 / 1213 20 19 30
90 110 130 150 170 190 210 230 250 270 290 310 330 FB-M12L 20 80 / 80 / 8
13 19
FB-M20L 20
20 80100
80100 100120 120140 140160 160180 180200 200220 220240 240260 260280 280300 300320 320340FB-M16K
/ 80/ 100
/ 10 / 1216 20 24 30
80 100 120 140 160 180 200 220 240 260 280 300 320 FB-M16K 20 80 / 80 / 10 16 24
20 80100
FB-M24 20
100100 120120 140140 160160 180180 200200 220220 240240 260260 280280 300300 320320 340340FB-M16L
/ 80/ 100
/ 10 / 1516 24 24 36
100 120 140 160 180 200 220 240 260 280 300 320 340 FB-M16L 20 80 / 80 / 10 16 24
80 100 120 140 160 180 200 220 240 260 280 300 320 FB-M20K 20 100 / 100 / 12 20 30
1
The
threaded
sleeve
be used
Type220
FB-DS2.
80 100
120is only
140 to160
180 for200
240 260 280 300 320 FB-M20K 20 100 / 100 / 12 20 30
M20
M20 100 120 140 160 180 200 220 240 260 280 300 320 340 FB-M20L 20 100 / 100 / 12 20 30
100
120
140
160
180
200
220
240
260
280 300 320 340 FB-M20L 20 100 / 100 / 12 20 30
Table of100
pressure
M24
120 screw
140 160 180 200 220 240 260 280 300 320 340 FB-M24 20 100 / 100 / 15 24 36
M24 100 120 140 160 180 200 220 240 260 280 300 320 340 FB-M24 20 100 / 100 / 15 24 36

www.cfsfixings.com

11-22

Technical Data
Table of pressure screw diameter in relation to cavity width and corresponding load capacities
CFS-FB-DS1
Bearing capacity (without reinforcement)

FB
M12K
M12L
M16K
M16L
M20K
M20L

Boundary conditions
Panel
Edge
Min.
thickdistance concrete
ness
c1,min;
quality
fmin
c2,min
70 mm
50 mm C25/30
100 mm
75 mm C25/30
80 mm
75 mm C25/30
120 mm 100 mm C25/30
100 mm
75 mm C30/37
140 mm 125 mm C30/37

Tensile
load
FZ, Rd
[kN]
3.15
8.54
6.05
12.13
8.80
24.93

Pressure load for cavity b in mm


FD, Rd
[kN]
60
3.15
8.54
6.05
12.13
8.80
24.93

80
3.15
8.54
6.05
12.13
8.80
24.93

100
3.15
8.54
6.05
12.13
8.80
24.93

120
3.15
8.54
6.05
12.13
8.80
24.93

140
3.15
8.54
6.05
12.13
8.80
24.93

160
3.15
8.54
6.05
12.13
8.80
24.93

180
3.15
8.54
6.05
12.13
8.80
24.93

200
3.15
7.92
6.05
12.13
8.80
24.93

220
3.15
7.02
6.05
12.13
8.80
24.93

240
3.15
6.25
6.05
12.13
8.80
24.93

260
3.15
5.60
6.05
12.13
8.80
24.93

280
3.15
5.04
6.05
12.13
8.80
24.93

300
3.15
4.55
6.05
12.13
8.80
24.93

240
4.64
6.25
12.64
18.21
22.91
36.45
41.84
57.33

260
4.24
5.60
12.64
16.59
22.91
33.73
41.84
57.33

280
3.88
5.04
12.64
15.16
22.91
31.24
41.84
54.59

300
3.56
4.55
12.64
13.88
22.91
28.95
41.84
51.18

Nailing plate

CFS-FB-DS2
Bearing capacity (with minimum reinforcement Q188 + pressure plate)

FB
M12K
M12L
M16K
M16L
M20K
M20L
M24
M24

Boundary conditions
Panel
Edge Minimum
thickdistance concrete
ness
c1,min;
quality
fmin
c2,min
70 mm 285 mm C25/30
100 mm 350 mm C25/30
80 mm 250 mm C25/30
120 mm 350 mm C25/30
100 mm 375 mm C30/37
140 mm 500 mm C30/37
140 mm 425 mm C30/37
160 mm 500 mm C30/37

Nailing plate

11-23

www.cfsfixings.com

Tensile
load
FZ, Rd
[kN]
3.15
8.54
6.05
12.13
8.80
24.93
-

Pressure load for cavity b in mm


FD, Rd
[kN]
60
12.84
19.55
12.64
30.97
22.91
49.20
41.84
57.33

80
10.16
17.28
12.64
30.97
22.91
49.20
41.84
57.33

100
9.21
15.18
12.64
30.97
22.91
49.20
41.84
57.33

120
8.34
13.30
12.64
30.97
22.91
49.20
41.84
57.33

140
7.55
11.64
12.64
29.43
22.91
49.20
41.84
57.33

160
6.83
10.20
12.64
26.75
22.91
49.20
41.84
57.33

180
6.19
8.97
12.64
24.28
22.91
45.94
41.84
57.33

200
5.61
7.92
12.64
22.04
22.91
42.55
41.84
57.33

220
5.10
7.02
12.64
20.02
22.91
39.39
41.84
57.33

*Use table for guidance.


For project ordening please ask
CFS for exact length
Note: CFS cast in solid socket to
be ordered separately

Wind Anchor
Restraint CFS-FB-DZA
For negative wind loads (suction) acting on facade
panels.
The MOSO precast fixing CFS-DB-DZA is used for the
horizontal suction protection of faade panels. This is
used in combination with pressure screw CFS-FB-DS. It is
connected to the precast part by means of the CFS cast in
socket. The mounting part and the pressure screw must
be ordered separately.
Product information
Load range 2.0 6.0 kN
Material: approved stainless steel
Certification: structural analysis
MOSO PRECAST PANEL SUSPENSION SYSTEM

Slotted hole LH
for pressure screw

Washer

Slotted hole LH
for pressure screw

WasherRound hole d for


anchoring
Adjusting screw

Round hole d fo
anchorin

Round hole with


internal thread for
adjusting screw

Adjusting screw

Round hole wit


internal thread fo
adjusting screw

CFS-FB-DZA

CFS-FB-DZA

Load range

CFS-FB-DZA

Dimensions
t
x
[kN]
[mm]
[mm]
2.0
M12
10Suitable
38
Type
3.5
M12 / M16
12pressure 39 l
6.0
M16 / M20
15screw 49 [mm]
See table "Pressure screws" for the admissible compressive forces.
2.0
M12
157
Type
3.5
M12 / M16
148
Please note: The pressure screw and the cast in socket to6.0
be ordered
M16separately.
/ M20
171
Suitable
pressure
screw

l
[mm]
157
148
171

a
[mm]
40
Load range
48
60 [kN]

y
d
CFS-FB-DZA
[mm]
[mm]
69
12
59 a
14 t
72 [mm]
18 [mm]
40
48
60

10
12
15

LL
[mm]
13Dimensions
x 40
17 x 40 x
21 x 40
[mm]
38
39
49

y
[mm
69
59
72

See table "Pressure screws" for the admissible compressive forces.

www.cfsfixings.com

11-24

CFS-FB-DZA
Load range

Technical data
Type

[kN]
2.0
3.5
6.0

Design load
Recommended
FH,Rd
mount
[kN]
3.00
FAZ II 10/50
5.25
FAZ II 12/60
CFS-FB-DZA
9.00
FAZ II 16/50

The proof of anchoring must be provided


consideration of the respective
Loadin range
Designboundary
load conditions.
See table "Pressure screws" for the admissible compressive forces.
Recommended

Type

[kN]
2.0
3.5
6.0

FH,Rd
[kN]
3.00
5.25
9.00

mount

FAZ II 10/50
FAZ II 12/60
FAZ II 16/50

Suitable pressure
screw

Adjusting screw
M10 x 40
M12 x 40
M16 x 50

M12
M12 / M16
M16 / M20
Suitable pressure
screw

Adjusting screw
Nailing
M10
x 40plate
M12 x 40
M16 x 50

M12
M12 / M16
M16 / M20

The proof of anchoring must be provided in consideration of the respective boundary conditions.
See table "Pressure screws" for the admissible compressive forces.

Nailing plate

CFS-FB-DZA: Installation condition

Assembly Instructions
CFS-FB-DZA

CFS-FB-DZA: Installation condition

The pressure screw Type


FB-DS1 or Type FB-DS2
with previously fixed
washer is passed through
the slot of the plate.

The plate is pre-mounted


on the in-situ concrete
using the ith a drilled
bolt or a cast-in channel.
When setting the anchor,
the offset dimension x
(distance between slot
of pressure screw and
round hole of anchor)
must be noted. The plate
can be mounted in any
direction radially around
the pressure screw.

11-25

www.cfsfixings.com

The pressure screw


is screwed into the
embedded cast in
channel of the precast
part. The distance of
the precast part to the
in-situ concrete can be
set exactly by rotating
the pressure screw.

The adjusting screw is


used to set the plate
parallel to the wall.
The through bolt or
MHH screw boltis
subsequently tightened
with the required
tightening torque.

Dowel Connection
CFS-FB-VD
The dowel connection allow the transmission of shear forces
between two precast parts.

Additional reinforcement

A round sleeve is embedded into the bottom of the upper


panel and grouting sleeve is embedded into the top of the
lower panel.
Please refer to the table for the dimensions.
Product information

Additional reinforcement
Additional reinforcem

Load range: 1.0 kN 5.0 kN


Material: approved stainless steel
Recessed top part
Certification: structural analysis

Additional reinforcement

MOSO PRECAST PANEL SUSPENSION SYSTEM

Recessed top part


Recessed top part

Mortar
Recessed top part

Recessed bottom part


Mortar
Mortar
Recessed bottom part
Recessed bottom part

Mortar

Reinforcement is
not included in scope of supply

cessed bottom part

Reinforcement is
not included
in scope of supply
Reinforcement
is
not included in scope

CFS-FB-VD: Installation
Reinforcement is
condition
not included in scope of supply

Technical data
Table of dowel sizes and design loads

CFS-FB-VD
CFS-FB-VD
Dimensions
Dimensions

CFS-FB-VD
Dimensions

CFS-FB-VD

Load Design Diamerange load


ter
[kN]

Type

FH,Rd
[kN]

d
[mm]

1.0 1.50 12
2.5 Type
3.75 16
5.0 7.50 20

l = 100 + a + 5 * d acc. to
Minimum concrete
quality
C30/37
l = 100
+

Accessories

Panel Joint
thick- thickAdditional
Length
ness ness
Plastic sleeve
reinforcthick- thickFH,Rd ness d
fmin
amaxement Type
Length ness
l
top
bottom
fmin
l
[kN]
[kN] amax [mm] [mm] [mm] [mm]
round

Dimensions
Load
Design Diamerange Panel
load Joint ter

[mm]

[mm]

[mm]

round

Accessories

oval

round

oval

round

220 120 20
l = 100 + a + 5 * d acc.to5.0 7.5034620
acc. to DAfStb
required
- * d acc.
40x100
required
12x80
Minimum
concrete
l = 100quality
+ a + 5C30/37
to
346 acc. to DAfStb
Minimum
concrete quality
C30/37
required
required
16x100
44/18x100
40x100

180
1.0 1001.5020 1212x80 180 - 100
40x10020
16x100200
44/18x100100
40x10020
200
2.5 1003.7520 16
220 120 20 20x140 47/22x100 40x100 required
346
5.0acc.to DAfStb
7.50 20 220 120 20 20x140 47/22x100 40x100 required

a + 5 * d acc. to
Minimum concrete quality C30/37

Accessories
Accessories

Additional
Panel Joint
Load Design DiamePlastic sleeve
reinforc- Ad
thick- thickPanel
Joint
range load
Load ter
DiameDesignLength
Plastic sleeve ement
re
ness ness
thick- thickrange load
ter Additional
bottom
e
fmin
d
Length amax
ness ness top
l
H,Rd
PlasticFsleeve
bottom
reinforc[kN]
[kN] [mm]
FH,Rd [mm]
amax
d [mm]

oval top round


l [mm]fmin round
[kN]
[kN] [mm] [mm]
[mm] [mm]
oval
round
ement
required
40x100
1.0 1.50 12 180 100
20 12x80 round
top
bottom
12x80
40x100

1.0

1.50
12
180
100
20
2.5 3.75 16 200 100 20 16x100 44/18x100 40x100 required re
16x100 44/18x100
2.5 20
3.7522016 120
200 20100 20x140
20 47/22x100
required re
40x100 40x100
Type
5.0 7.50
20x140 47/22x100 40x100

346 acc. to DAfStb

www.cfsfixings.com

11-26

re

Other Products
Turnbuckle Restraint System CFS-FB-SPV
The turnbuckle restraint system CFS-FB-SPV allows for the
transmission of tensile and compressive forces between
two concrete elements. It consists of a turnbuckle and
two MHH T-bolts with a left-hand and a righthand
thread. The turnbuckle can be rotated to adjust the
tolerances.
Product information
Load range: 5.0 kN 10.0 kN
Diameter: M12 and M16
Material: approved stainless steel
Certification: structural analysis

11-27

www.cfsfixings.com

* For more detail please consult CFS.

MOSO PRECAST PANEL SUSPENSION SYSTEM

11-28

www.cfsfixings.com

Precast Wall Connection


Wire Rope Boxes

12-1

www.cfsfixings.com

Contents
Wire Boxes for Precast Panels

12-3

Selection

12-4

Capacities

12-5

Installation

12-7

Reinforcement of Concrete Elements

12-8

Supervision of Installation

12-9
12-10

Dimensions

12-11

Installation

12-12

PRECAST WALL CONNECTION WIRE ROPE BOXES

R-Steel Loops

10
www.cfsfixings.com

12-2

Wire Boxes for


Precast Panels
Wire Rope Boxes are designed to be used as a structural
connection for pre-cast units with recesses, or between
precast units and in-situ concrete components. The casing
of the box eliminates the need for additional formwork.
The rope boxes are very easy to use on site, with proven
no-tool tear-off tape that releases the flexible loops. The
loops are stitched into the adjoining element with rods
and insitu concrete.
We can provide boxes either containing a single loop or
a double loop, depending on the load capacities that
are required.

12-3

www.cfsfixings.com

Selection
Our range includes Standard wire boxes, a Maxi wire box and Double wire rope boxes. The four
types of Standard wire boxes have the same load capacity, selection should be made based on the
thickness of the joint. For greater loads, use the Maxi box or Doube wire rope boxes.

2 DIMENSIONS AND MATERIALS

Dimensions

2.1 Dimensions and tolerances

Double Wire Loop Boxes

Table 1. Dimensions and tolerances of the RWL wire rope loop

SL
Wire rope loop [mm]
h
b 10
RWL-THIN
80
(mm)
(mm)
RWL-WIDE
2
100
2

L
L1
[mm] [mm]
20 t 10
306 (mm)
220
331 225
2

h
[mm]
2
180
220

b
t
[mm] [mm]
2
2
(mm)
50 1 20
Note
80
25

D
[mm] [mm]
1)
D
6
60
(mm)
6
60

Box Type

Part No

SL
(mm)
10

L
(mm)
20

L1
(mm)
10

Standard

CFS-RVL-60

60

336

270

CFS-RVL-80

80

250

CFS-RVL-100

100

230

CFS-RVL-120

120

210

Maxi

CFS-RVL-140

140

528

370

200

50

20

100

Double

CFS-RWLTHIN

80

306

220

180

50

20

60

CFS-RWLWIDE

100

331

225

220

80

25

60

50
1)160
according to SFS-EN
12385. 20

55
60

Thickness of the steel plate of the box is 0,7mm.

65
70

PRECAST WALL CONNECTION WIRE ROPE BOXES

Figure 1. Dimensions of the RWL wire rope loop

Standard and Maxi Wire Loop Boxes

R-Group Finland Oy | Olavinkatu 1 | 57130 Savonlinna, Finland | VAT: FI20250445 | Tel. +358 20 722 9420 www.repo.fi | www.rsteel.fi

Thickness of steel plate of the box is 0,7mm. Note 1 according to SFS-EN 12385

Materials
Part

Material

Standard

Steel box

1.0330

SFS-EN 10130

Wire rope

high strength steel wire rope SE-Zn

SFS-EN 12385

Compression sleeve

1.0046

SFS-EN 10025

The steel box and the wire rope are zinc coated. Zinced products are passivated with min. 1 month of storage.

www.cfsfixings.com

12-4

Capacities
The Standard boxes (RVL-60, -80, -100 and -120) all have
equal capacities. For greater loads, use the Maxi box (RVL140) or the Double boxes (RWL-THIN and WIDE).
Design Principles
The capacities presented in the tables below are calculated
for static loads. Our wire rope loops are not designed to be
used for dynamic loading or for lifting. For the capacities
to be achieved, there should be no cracks or deformations
in the joints.
The capacities of the wire rope loops are calculated for a
joint as presented in the diagram with seam thickness and
reinforcement as outlined in the following sections. The
steel boxes and the seam must be fully filled with concrete.
The capacities given are the resistances in ultimate limit
state, so please compare to design loads.

Longitudinal Force Capacity


Boxes Centre
to Centre

Design Value of Longitudinal Shear Resistance, VRd (kN/m)


Standard

Maxi

Double Thin

CFS-RVL-60, -80, -100, -120

CFS-RVL-140

CFS-RWL-THIN

C25/30

C40/50

C25/30

250

125

159

300

117

148

350

101

128

182

230

400

89

112

163

450

79

100

146

500

72

91

550

66

600

C40/50

Double Wide
CFS-RWL-WIDE

C25/30

C40/50

112

116

C25/30

C40/50

94
81

98

141

154

84

120

132

207
184

70

74

106

118

63

66

95

131

106

166

56

59

85

83

96

120

152

51

54

77

60

87

76

110

139

46

49

70

650

80

56

71

102

129

43

45

64

73

700

52

66

95

120

40

43

60

69

750

49

62

37

40

55

63

The resistance is defined by the weakest concrete in the system, either to fill the joint or the concrete used to make the
precast element.

12-5

www.cfsfixings.com

Tensile Capacity
Capacities are shown here per box, thus for Standard and
Maxi boxes the capacities are for a single wire rope pair,
and for the double boxes are for two wire rope pairs.
Box Type

Part No

Design Value of Tensile Resistance,


FRd (kN)
C25/30

C40/50

12.9

12.9

23.1

23.1

17

25.8

CFS-RVL-60
CFS-RVL-80

Standard

CFS-RVL-100
CFS-RVL-120

Maxi

CFS-RVL-140
CFS-RWL-THIN

Double

CFS-RWL-WIDE

The resistance is defined by the weakest concrete in the


system, either to fill the joint or the concrete used to
make the precast element. The distance between wire
loop boxes must be as defined later in this section.
PRECAST WALL CONNECTION WIRE ROPE BOXES

Horizontal Shear Force


Capacities are shown here per box, thus for Standard and
Maxi boxes the capacities are for a single wire rope pair,
and for the double boxes are for two wire rope pairs.
Box Type

Part No

Design Value of Horizontal Shear


Resistance, NRd (kN)
C25/30

C40/50

4.6

5.8

8.2

10.3

10.8

13.6

CFS-RVL-60
CFS-RVL-80

Standard

CFS-RVL-100
CFS-RVL-120

Maxi

CFS-RVL-140
CFS-RWL-THIN

Double

CFS-RWL-WIDE

The resistance is defined by the weakest concrete in the


system, either to fill the joint or the concrete used to
make the precast element. The distance between wire
loop boxes must be as defined later in this section.
Combined Forces
For circumstances where there is a combination of forces
on the wire loop joints, the following must apply:
VApplied
VRd

FApplied
FRd

NApplied
NRd

www.cfsfixings.com

12-6

Installation
Seam Thickness
The size of the wire rope loops must be chosen according
to the thickness of the joint to enable the vertical ribbed
steel bar in the joint to pass through the wire rope loops
on both side of the joint.
Box Type

Standard

Maxi
Double

Part No

Recommended
thickness of rope loop
seam (mm)

CFS-RVL-60

70-90

CFS-RVL-80

90-110

CFS-RVL-100

110-140

CFS-RVL-120

140-190

CFS-RVL-140

160-220

CFS-RWL-THIN

90-130

CFS-RWL-WIDE

110-160

Minimum Edge Distance and Spacing

11

5 APPLICATION
5.1 Limitations for application
Resistances presented in tables 26 are calculated for static loads. RWL

wire rope loops are not designed to be used for lifting or as lifting loops.
wire rope loops at the same side of the joint.
Centre to centre Emin = minimum distance between

Resistance of the RWL wire rope loop is defined by the weakest concrete in

thejoint
wire
rope loop
to theTheupper
andcalculations
lower edge
the
Edge distance Dmin = the minimum distance of the
(element/joint
concrete).
resistance
do notof
take
intoconcrete element
account cracks or deformations in the joint. Resistances of RWL wire rope
(see diagram for double boxes).
loops are calculated assuming that the steel boxes and the seam are fully

filled with concrete.


wire rope loops at opposite sides of the joint.
Centre to centre Cmax = minimum distance between

Minimum width Bmin = minimum total wall width.


5.1.1

Dimensions for Standard and Maxi Boxes

Minimum edge and center distances

Figure 5. Markings for distances of RWL wire rope loops

Dimensions for Double Boxes

Table 6. Minimum distances of RWL wire rope loops

Wire rope

Box Type

Part No

Centre to Centre Emin


mm

center to

edge

Edge Distance Dmin

center to

minimum

Centre to Centre Cmax

Minimum Width Bmin

R-Group Finland Oy | Olavinkatu 1 | 57130 Savonlinna, Finland | VAT: FI20250445 | Tel. +358 20 722 9420 www.repo.fi | www.rsteel.fi

CFS-RVL-60
Standard

CFS-RVL-80
CFS-RVL-100

250

100

20

120

CFS-RVL-120
Maxi
Double

12-7

CFS-RVL-140

350

200

25

150

CFS-RWL-THIN

250

250

20

80

CFS-RWL-WIDE

300

300

25

100

www.cfsfixings.com

Reinforcement of the joint


When using wire rope loops, a vertical ribbed steel bar
must always be installed through the wire loops as
shown here.
Box Type

Part No

Diameter of the
ribbed steel bar s

Standard

CFS-RVL-60

12

CFS-RVL-80

Reinforcing steel A500HW or similar

CFS-RVL-100
CFS-RVL-120
Maxi

CFS-RVL-140

16

Double

CFS-RWL-THIN

12

CFS-RWL-WIDE

Reinforcement of
Concrete Elements

Case Study 1 Diagrams

PRECAST WALL CONNECTION WIRE ROPE BOXES

The wall elements must be reinforced according to the wall


element design.
Case 1 Where wire loops are used to
transfer forces
When RVL wire rope loops are used to transfer forces
in the joint, anchorage of the wire rope loop must be
secured by overlapping the wire rope loop sufficiently
with the reinforcement of the concrete element. This
should be done to the engineers design depending on
your precise arrangement.
Where the wire loop is used in a corner joint a reinforcing
bar should be installed into the inner edge of the fold of
the RVL wire rope loop, the diameter of this bar should
be the same as the reinforcement installed in the joint.
Case 2 Where RVL wire loops are not used to
transfer forces

Case Study 2 Diagrams

When wire rope loops are used to limit cracking of the


seam or to tie elements together without defining the
required force, additional reinforcement in the wall is
recommended as shown here, including 2 No 10mm
diameter additional bars in each piece.
Attachment to the formwork
The wire rope loop box must be attached securely so it
cannot move during casting of the concrete. At the wire
rope loop, the concrete must be compacted carefully
as the loop cannot be vibrated. The wire rope loops
Loop boxes may be fastened to formwork with nails or
by magnets. The part of the wire rope which enters the
concrete element is installed amidst the reinforcement
and does not need to be tied to the reinforcement.

www.cfsfixings.com

12-8

Supervision of
Installation
Check list before casting:
Wire rope loop is in good condition
Wire rope loop is according to designs and in the right
place
Wire rope loop is attached firmly
The required additional reinforcement is installed.
During the casting:
Wire rope loop stays in the right place
The concrete is thoroughly vibrated around the RVL wire
rope loop.
After the casting:
The tape covering the steel box is removed at the factory
after the concrete is cured.

Manufacturing
Our RVL wire rope loops are manufactured by
R-Group Finland Oy.
Manufacturing markings
The product packaging includes a R-Steel sticker,
containing the following information: product type,
product name, quantity, ISO9001 and ISO14001 quality
and environmental system markings, FI marking and
product picture.
Products are delivered in cardboard boxes marked with
FI and BY (Concrete Association of Finland) logo and the
number of certified product declaration, numbers of the
ISO-certificates and the product type and name.
Quality control
Quality control of the wire rope loops is done according
to the requirements of the Finish Code of Building
Regulation and the instructions according to the quality
and environment system of R-Group Finland Oy (ISO 9001
and ISO 14001).

12-9

www.cfsfixings.com

R-Steel Loops
R-Steel Loops are used to tie precast concrete elements to
the building frame using a reinforcement bar through the
loops and casting some concrete insitu.
They are similar to the RVL Wire Loop in application. The
wire boxes have the advantage of ease of casting and
protection of the loop, however the R-Steel loops can be
used in thinner panels and can also be used for lifting.

PRECAST WALL CONNECTION WIRE ROPE BOXES

www.cfsfixings.com

12-10

Dimensions

Capacities
Design principles:
The capacities presented in the tables below are calculated
for ultimate limit states according to the following codes
and regulations:
SFS-EN1992-1-1
SFS-EN1993-1-1
R Steel loops cannot be welded.
Capacity for element tying
Ultimate limit capacity for horizontal force, NRd = 4.8kN
Concrete strength C25/30. This design is for a static
load, for dynamic load please seek advice from CFS
technical help.
Capacity for element lifting
The R-Steel Loop can be used for lifting concrete elements,
according to the diagram below as long as the following
are met:
Lifting angle must be between 0 and 45
R-Steel Loop resistance for lifting FRd = 1.9kN (concrete
C15/20)
Lifting device diameter must be 40mm

12-11

www.cfsfixings.com

Materials
Part

Material

Standard

Wire rope

high strength steel wire


SE-Zn

SFS-EN 12385

Compression sleeve

1.0046

SFS-EN 10025

Installation
Minimum Edge Distance
and Spacing
Minimum edge distance from sleeve, e = 15mm
A reinforcing bar needs to be provided in the element as
shown above to prevent the loop bursting out of the wall.

Reinforcement
Anchoring reinforcement must be installed through the
R-Steel Loop and it must be anchored to cast in situ
concrete. Reinforcement to be A500HW or similar.

Attachment to the formwork

Supervision of
Installation

Manufacturing

Check before casting:

Manufacturing markings

R-Steel loop is in good condition

The product packaging includes a R-Steel sticker,


containing the following information: product type,
product name, quantity, ISO9001 and ISO14001 quality
and environmental system markings, FI marking and
product picture.

R-Steel loop I according to design and in the right place


R-Steel loop is attached firmly
The additional reinforcement is installed
During casting:
R-Steel loop stays in the right place
The concrete is thoroughly vibrated around
the R-Steel loop
After casting:
The situation of the R-Steel loop is according
to the design

R-Steel loops are manufactured by R-Group


Finland Oy.

Products are delivered in cardboard boxes marked with


FI and BY (Concrete Association of Finland) logo and the
number of certified product declaration, numbers of the
ISO-certificates and the product type and name.

PRECAST WALL CONNECTION WIRE ROPE BOXES

The R-Steel Loop and anchoring reinforcement must be


securely attached and must not move during casting. The
R-Steel Loop may not be vibrated during casting.

Quality control
Quality control of the wire rope loops is done according
to the requirements of the Finish Code of Building
Regulation and the instructions according to the quality
and environment system of R-Group Finland Oy (ISO 9001
and ISO 14001).

www.cfsfixings.com

12-12

CVS Staircase
Connectors

13-1

www.cfsfixings.com

Contents
CVS 40 / 60 / 100 Staircase Products

13-3

Reinforcement Arrangement

13-5

CVS STAIRCASE CONNECTORS


10
www.cfsfixings.com

13-2

CVS 40 / 60 / 100
Staircase Products
The CVS 40 / 60 / 100 staircase products are used for
connecting precast staircases to concrete shear walls. This
is done by having a bearing that rests within the shear
wall.
The former for the cast in part is re-usable. The former
is
secured
two screws and can be removed
oncepart
theslide out of bearing.
CVS
bearingby
in mold.
CVS inner
concrete has cured.
The inner bearing part of the connector is slid out into
the pocket in the shear wall on the construction site.

CVS bearing under test to failure.

CVS bearing in mold.

CVS i

CVS inner part slide out of bearing.

CVS b

CVS bearers are produced under ISO 9001.

CVS bearing in mold.

HF

H1

M8

B1

L1

La max 110

HF

M8
H1

L1

13-3

La max 1

www.cfsfixings.com

HF

To reduce the noise transmission, an insolating pad can be inserted into the
wall pocket underneath the bearing part.
The staircase connectors, made of material S355 are available in four different
load groups. The product designation CVS 40 / 60 / 100 / 200 indicates the
ultimate capacity per connector in kN.

Calculations are available for the staircase connectors to provide proof for the
steel components and the anchorage arrangement within the precast unit.
Connector load bearing capacities have also been verified by practical tests.
Available in black or galvanised finish.

Technical Data
Part No

CFS-CVS-40

CFS-CVS-60

Design Capacity

kN

40

60

Landing Thickness

mm

150

C35/45

C30/37

C35/45

C30/37

C35/45

C40/50

C30/37

C35/45

C30/37

C35/45

250

C30/37

200

C35/45

Bar No 3 Edge U Bar

200

C30/37

Bar No 2 Back Shear


Bar

100

175

C35/45

Bar No 1 Front Shear


Bar

200

C30/37

Concrete

175

CFS-CVS-100

CVS STAIRCASE CONNECTORS

Additional reinforcement located at the rear of the cast in part is required to


transfer loads from the connectors into precast unit (see above image and
overleaf).

Bars

No

Diameter, ds

mm

12

12

16

16

16

12

12

12

10

16

16

16

16

20

20

Lb,net

mm

60

60

85

85

110

110

85

85

110

110

110

110

110

160

160

La 5 x ds

mm

60

60

80

80

80

60

60

60

50

80

80

80

80

100

100

Bars

No

Diameter, ds

mm

16

12

12

12

12

12

16

16

16

16

16

12

12

12

12

Lb,net

mm

100

100

100

100

100

100

100

100

100

100

100

110

110

110

110

La 5 x ds

mm

80

60

60

60

60

60

80

80

80

80

80

60

60

60

60

Bars

No

Diameter, ds

mm

12

12

12

12

12

12

12

12

12

12

12

16

16

16

16

Spacing, e

mm

100

100

100

100

100

100

100

100

100

100

100

100

100

100

100

Lb,net

mm

350

350

350

350

350

350

400

400

400

400

400

400

400

400

400

The maximum gap between the concrete stair and wall elements to achieve the full design capacity is 40mm.
If this is increased to 50mm, the capacities reduce by 5kN.

www.cfsfixings.com

13-4

Reinforcement
Arrangement
Bar No 1 - Front Shear Bar

- Anchorage of shear bars may be bent either


perpendicular or aligned to CVS.
- Shear bar may be vertical or at an angle as shown.
- Shear bars may be doubled up in some cases.

Bar No 2 - Back shear bar

13-5

www.cfsfixings.com

Bar No 3 - Edge U Bar

CVS STAIRCASE CONNECTORS

13-6

www.cfsfixings.com

Precast Column and


Wall Shoes, and Other
Connection Systems
14-1

www.cfsfixings.com

Contents
14-3

Diagonal Ties and Lifting Anchors

14-4

Fastening Plates

14-5

Fastening Plates

14-6

Standard Steel Anchors

14-7

Standard Steel Anchors

14-8

Standard Steel Anchors

14-9

Standard Steel Anchors

14-10

Column Shoes

14-11

Column Shoes

14-12

Anchor Bolts

14-13

Anchor Bolts

14-14

Wall Shoes

14-15

Steel Brackets

14-16

Steel Brackets

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

Anstar Products

14-17

Composite Beams

14-18

Bracing Connections

14-19

Bracing Connections

14-20

10
www.cfsfixings.com

14-2

Anstar Products
Quality Products from Finland
Range includes column shoes, wall shoes, foundation
bolts, composite structures steel to concrete connections,
precast panel suspension system and lattice reinforcement
for sandwich panels product.

14-3

www.cfsfixings.com

Diagonal Ties and Lifting Anchors


AD diagonal ties
DIMENSIONS
Recommended insulation thickness

Standard products
[Code B-L]

120
140

AD 220-2400 (2700)

160

AD 240-2400 (2700)

180

AD 260-2400 (2700)

200

AD 280-2400 (2700)

220

AD 300-2400 (2700)

240

AD 320-2400 (2700)

260

AD 360-2400 (2700)

300

5
appr. 45

Diagonal

External bar

AD

1.4301

1.4301

Internal bar
B500 K

ADR

1.4301

1.4301

1.4301

Concrete Association of Finland certificate 281

AN lifting anchors
CAPACITIES

weight

Allowed
lifting angle
0-30

[mm]

[mm]

[mm]

[kg]

Concrete K20

Concrete K25

AN25-V, AN25-O

12

1000

3.9

25 kN

25 kN

AN40-V, AN40-O

12

16

1100

6.1

40 kN

40 kN

AN60-V, AN60-O

16

20

1450

12.0

60 kN

60 kN

Rebars

A500HW

Profile

S235JR+AR

Steelplate

S355J2+N

AN25-V
AN40-V
AN60-V

AN25-O
AN40-O
AN60-O

Oval hole for 5 or 8


tons hoist lock

TYPE

Allowed
lifting angle
0-20

DIMENSIONS

Concrete Association of Finland certificate 250

Fastening Plates
SBKL fastening plates
SBKL fastening plates

DIMENSIONS
CODE L/B

A
[mm]

weight

CAPACITIES
Vu
MuL
MuB

Nu
[kN]

[kg]

Tu

[kNm]

SBKL 50/100

68

60

12

0.5

7.7

9.8

0.38

0.30

SBKL 100/100

68

60

60

12

1.0

13.7

19.3

0.68

0.68

1.38

SBKL 100/150

70

10

60

90

12

1.5

18.4

19.3

1.20

0.91

1.76

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

AD 200-2400 (2700)

90

AD 180-2400 (2700)

15

AD 150-2400 (2700)

15

[mm]

0.49

SBKL 100/200

162

12

60

120

12

2.5

37.2

19.3

2.98

1.86

2.15

SBKL 150/150

162

12

90

90

12

2.7

39.6

22.6

2.57

2.57

2.10

SBKL 200/200

162

12

120

120

16

5.0

82.8

43.5

6.62

6.62

4.92

SBKL 200/300 and SBKL 300/300 are delivered as AKL-fastening plates, see page 4.
Anchors
S235JR+AR

SBKLR

1.4301

SBKLRr

1.4301

S235JR+AR
1.4301

SBKLH

1.4401

S235JR+AR

Concrete Association of Finland certificate 269

C
L

S235JR+AR

A
B

Plate
SBKL

www.cfsfixings.com

14-4

Fastening Plates
KL fastening plates
DIMENSIONS
CODE L/B

CAPACITIES

[mm]

weight

Nu

[kg]

Vu

MuL

[kN]

MuB

Tu

[kNm]

KL 50/100

218

60

12

0.7

7.7

9.8

0.38

0.30

0.49

KL 100/100

218

60

60

12

1.4

13.7

19.3

0.68

0.68

1.38

KL 100/150

220

10

60

90

12

2.0

18.4

19.3

1.20

0.91

1.76

Anchors
A500HW

KLR

1.4301

A500HW

KLH

1.4401

A500HW

C
L

Concrete Association of Finland certificate 269

S235JR+AR

A
B

Plate
KL

AKL fastening plates


DIMENSIONS
CODE L/B

CAPACITIES

[mm]

weight

Nu

[kg]

Vu

MuL

[kN]

MuB

Tu

[kNm]

AKL 150/150

11

12

90

90

161

2.7

99.7

38.9

8.4

8.4

3.0

AKL 200/100

11

12

120

60

161

2.5

94.2

38.0

11.3

5.6

3.2

AKL 200/200

12

16

120

120

162

5.0

201.0

73.0

20.0

20.0

7.3

AKL 300/100

15

16

180

60

165

4.7

177.0

71.5

30.1

9.3

8.1

13

16

180

120

163

7.5

215.0

74.2

30.1

20.1

9.3

12

16

180

180

162

9.8

231.0

77.0

30.1

30.1

10.9

Anchors

S355J2+N

A500HW

AKLR

1.4301

A500HW

AKLH

1.4401

A500HW

C
L

Concrete Association of Finland certificate 218

Plate
AKL

A
B

AKL 300/200
AKL 300/300

AKLP and AKLJ long fastening plates


CAPACITIES
V uB
[kNm]

AKLP 100/L

12

16

60

115

10.8

79.4

23.4

37.4

AKLP 150/L

12

16

90

115

15.5

93.6

27.6

37.4

AKLP 200/L

12

16

100

115

20.2

97.1

28.6

37.4

AKLP 300/L

12

16

200

115

29.6

116.5

34.4

37.4

AKLP 400/L

12

16

200

115

39.0

116.5

34.4

37.4

AKLJ 300/L

20

20

200

220

53.9

182.0

53.7

58.4

AKLJ 400/L

24

20

300

220

82.0

195.0

57.6

58.4

AKLJ 500/L

24

20

200

220

104.0

287.0

84.9

87.6

AKLJ 600/L

25

20

250

220

128.0

296.0

87.6

87.6

t
H

Plate

Anchors

AKLP/AKLJ

S355J2+N

A500HW

AKLPR/AKLJR

1.4301

A500HW

AKLPH/AKLJH

1.4401

A500HW

Concrete Association of Finland certificate 218

14-5

www.cfsfixings.com

100

V uL
[kN]

[kg/m]

200

Nu

200

[mm]

weight

200

A
B

L = n*200 max. 2000

200

100

DIMENSIONS
CODE B/L

Fastening Plates
JAL heavy fastening plates
DIMENSIONS

CAPACITIES

CODE L/B

weight

JAL 150/150

25

16

[mm]
90

90

220

[kg]
6.0

JAL 200/150

25

20

120

90

220

8.5

Vu

MuL

MuB

[kN]
177
69.2

15.1

[kNm]
15.1

5.4

295

31.4

23.6

10.0

Nu

110.0

Tu

JAL 250/150

25

20

190

90

220

10.0

316

114.0

49.7

23.6

14.1

JAL 250/200

25

20

190

120

220

12.4

339

116.0

49.7

31.4

15.1

JAL 250/250

25

20

190

190

220

14.9

369

121.0

49.7

49.7

18.0

JAL 300/200

25

25

200

120

280

16.8

533

182.0

81.8

49.1

24.5

JAL 300/300

25

25

200

200

280

22.9

584

190.0

81.8

81.8

29.7

JAL 400/400

30

25

300

300

280

42.7

646

196.0

123.0

123.0

44.5

JAL 500/300

30

25

140

200

280

46.0

687

374.0

190.0

108.0

62.3

30

25

400

400

280

63.9

682

200.0

164.0

164.0

59.4

30

25

500

500

280

89.8

705

202.0

205.0

205.0

74.2

JAL 800/500

30

25

175

400

280

106.0

912

490.0

358.0

265.0

131.0

JAL 800/800

30

25

350

350

280

162.0

1050

404.0

430.0

430.0

156.0

30

25

180

500

280

156.0

1050

595.0

515.0

374.0

192.0

30

25

450

450

280

244.0

1240

408.0

550.0

550.0

200.0

Anchors

S355J2+N

A500HW

JALR

1.4301

A500HW

JALH

1.4401

A500HW

C
L

Concrete Association of Finland certificate 218

Plate
JAL

A
B

JAL 1000/600
JAL 1000/1000

Standard Steel Anchors


AVT 15 17
L

B
[mm]

weight

Vu

[kg]

[kN]

AVT 15

460

95

450

10

2.5

35.2

AVT 16
AVT 17

550

105

475

10

12

3.9

51.5

740

125

560

12

16

7.1

89.1

Plate

Anchors

AVT

S355J2+N

A500HW

AVTr

1.4301

A500HW

TYPE

CAPACITIES
30

Vu
L

DIMENSIONS

140

Concrete Association of Finland certificate 270

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

JAL 500/500
JAL 600/600

AVT 25 27
L1

80

[mm]
235

L2
270

weight

[kg]
1.9

Nu

V 1u

V 2u

92.2

[kN]
17.9

10.7

AVT 25

80

AVT 26
AVT 27

100

100

315

350

10

3.4

115.2

30.5

10.7

120

120

385

430

12

5.0

198.9

43.6

10.7

Angle Bar

Plate (AVT 27)

Anchors

AVT

S235JR+AR

S355J2+N

A500HW

AVTr

1.4301

1.4301

A500HW

150

L1

V1u

25

V2 u

Nu
H

CAPACITIES

L2

DIMENSIONS
TYPE

75

Concrete Association of Finland certificate 270

www.cfsfixings.com

14-6

Standard Steel Anchors


AVT 23 and 24
CAPACITIES

DIMENSIONS
L1

8
10

AVT 23

55

65

15

[mm]
205

AVT 24

80

85

20

305

Plate

L2

weight

N 1u

M1u

N 2u

M2u

Vu

100

10

[kg]
0.8

[kN]
15.7

[kNm]
0.57

[kN]
4.3

[kNm]
0.29

[kN]
10.7

120

12

1.3

26.6

0.85

6.6

0.69

11.6

N1u

M2u

Anchors

AVT

S355K2C

AVTR

1.4301

A500HW
A500HW

AVTRr

1.4301

1.4301

Concrete Association of Finland certificate 270

M1u

N2u

15

100

TYPE

1
L2
L1

Vu

AVT 32 and 33
DIMENSIONS
A

AVT 32
AVT 33

CAPACITIES

weight

Nu

Mu

Vu

65

[mm]
60
245

[kg]
2.3

[kN]
28.1

[kNm]
2.0

[kN]
21.5

80

80

10

3.3

43.5

2.5

33.6

305

300

15

TYPE

Nu

Anchors
A500HW

AVTRr

1.4301

1.4301

Mu

A500HW

Nu

Concrete Association of Finland certificate 270

1.4301

S355K2C

AVT
AVTR

Vu

15

Plate

AVT 34 37
DIMENSIONS
B

A
[mm]

CAPACITIES

weight

Nu

[kg]

V 2u

AVT 34

150

65

60

245

1.3

16.9

1.2

AVT 35

150

80

80

305

10

1.8

26.2

1.2

16.8

AVT 36
AVT 37

80
100

65
80

60
80

245
305

8
10

0.9
1.4

11.5
21.4

0.6
0.8

10.7
16.8

Anchors

1.4301

A500HW

AVTRr

1.4301

1.4301

Concrete Association of Finland certificate 270

www.cfsfixings.com

Mu

AVTR

Vu

Nu
6

A500HW

S355K2C

Plate
AVT

10.7

15

Nu

14-7

V 1u
[kN]

15

TYPE

Standard Steel Anchors


AVT 38, 41 and 42
H

DIMENSIONS
L
S
[mm]

CAPACITIES
Mu

weight

Nu

[kg]

[kN]

Vu

[kNm]

[kN]

AVT 38

100

45

575

120

1.1

14.8

1.11

14.8

AVT 41

150

65

690

200

2.7

33.9

2.61

26.1

AVT 42

200

85

870

320

5.5

64.9

5.01

40.7

Nu

Mu

Anchors

AVT

S355J2+N

A500HW

AVTR

1.4301

A500HW

AVTRr

1.4301

1.4301

Mu
Vu

Plate

20

TYPE

edge distance S

AVT 39
Vu

K45-1

K30-2

[kg]

K30-2

13.8

10.7

Nu
600

[kN]

0.8

17.6

12.1

Plate

Anchors

AVT

S355J2+N

A500HW

AVTR

1.4301

A500HW

150

AVT 39

K45-1

Nu

weight

100

TYPE

15

45

CAPACITIES

Vu

Concrete Association of Finland certificate 270

AVT 44
CAPACITIES
Vu

K45-1

K30-2

49.9

45.8

[kg]

K30-2

18.3

16.8

[kN]

1.4

70

140

AVT 44

650

K45-1

350

TYPE

Nu

Nu

weight

Plate

Anchors

AVT

S355J2+N

A500HW

AVTR

1.4301

A500HW

Vu

Concrete Association of Finland certificate 270

AVT 43, 45 47
B

AVT 43

100

150

DIMENSIONS
H
L

[mm]
100
45

320

CAPACITIES

weight

V 1u

V 2u

Nu

M1u

[kg]
1.3

29.3

[kN]
4.7

5.6

[kNm]
0.29
0.56

M2u

AVT 45

100

100

100

45

320

1.0

22.8

3.9

5.6

0.28

0.28

AVT 46

150

150

170

65

430

10

2.5

45.1

4.7

16.0

1.04

1.15

AVT 47

200

200

210

85

545

12

5.1

70.9

5.1

28.0

2.29

2.70
B

Nu

AVT

S355J2+N

A500HW

AVTR

1.4301

A500HW

AVTRr

1.4301

1.4301

Concrete Association of Finland certificate 270

M1u

25

E
L

Anchors
H

Plate

25

TYPE

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

Concrete Association of Finland certificate 270

M2u

V2u
V1u

www.cfsfixings.com

14-8

Standard Steel Anchors


AVT 48
Mu

5.2

[kNm]
0.28

[kN]
14.5

Plate

Anchors

AVT

S355J2+N

A500HW

AVTR

1.4301

A500HW

Mu

Nu
Vu

320

45

1.0

15

[kg]
AVT 48

100

Nu

100

Vu

25

CAPACITIES

WEIGHT

TYPE

100

Concrete Association of Finland certificate 270

AVTR 51 and 52 balcony slab joint


TYPE

WEIGHT
[kg]

AVTR 51
AVTR 52

2.9
0.3

Vu = 6,9 kN

M12-45

Nuts M12 and washers

FRAMEWORK

S235JR+AR

550

15

13
50

100

A500HW

Concrete Association of Finland certificate 270

AVTR 52

BALCONY

50

Anchor bar

105

135

555

AVTR 51 -L

1.4301

Angle bar

100

40

1.4301

8
65

25

Plate, square bar and U-loop

55

65

N u = 26,4 kN

L < 400

AVT 57 corner protector


CAPACITIES

WEIGHT

TYPE
AVT 57

Vu

[kg]

[kN]

6.3

5.3
Vu

AVTR

1.4301

A500HW

115

A500HW

22

Anchors

S235JR+AR

60

Plate
AVT

Vu

100

4*400

Concrete Association of Finland certificate 270

100

1800

ASKT fastening angle bar


weight

CAPACITIES
Vu
Nu

Nu

[kN]

[kg]

50x50x5

15

26.6

7.7

10.7

ASKT 80

80x80x8

25

62.0

7.7

10.7

ASKT 100x50

100x50x8

15

58.0

7.7

10.7

ASKT 100

100x100x10

25

94.6

7.7

10.7

0
21

ASKT 50

DIMENSIONS
S
angle size
[mm]

TYPE

Vu

Angle Bar
ASKT

S235JR+AR

ASKTR

1.4301

Vu

Anchors
A500HW
A500HW
150

Concrete Association of Finland certificate 270

14-9

Vu

www.cfsfixings.com

300

n*300

L=6000 standard length

150

Standard Steel Anchors


AUKT fastening angle bar
CAPACITIES
[kg]

[kN]

50x50x5

26.6

1.0

10.7

AUKT 80

80x80x8

62.0

1.0

10.7

AUKT 100x50
AUKT 100

100x50x8
100x100x10

58.0
94.6

1.0

10.7

1.0

10.7

AUKT 50

20

Vu

Nu

Nu

200

angle size

weight

Vu

Angle bar

Anchors

AUKT

S235JR+AR

A500HW

AUKTR

1.4301

DIMENSIONS
TYPE

A500HW

Vu

150

Vu

300

n*300

150

Concrete Association of Finland certificate 270

AKKT
Angle size

weight

Nu

Vu

[kg/m]

[kN]

50x5

5.3

14.1

AKKT 80
AKKT 100

80x8
100x10

11.2
18.0

15.1

17.3

25.0

28.7

0
16

AKKT 50

30

TYPE

Nu

CAPACITIES

DIMENSIONS

16.3

Vu

Angle bar
AKKT

S235JR+AR

Vu

Anchors
A500HW

Concrete Association of Finland certificate 270

100

n*C

100

L=6000 standard length

Column Shoes
APK

APK

Capacities due to BY50 and EC2 SFS-EN 1992-1-1:2005 (+NA2007)


CAPACITIES

DIMENSIONS
TYPE

A1

H
D1
[mm]

N t,Rd
D2

weight
[kg]

ANCHOR
BOLT

V c,Rd

C32/40 (K40-1)
[kN]

APK16

95

110

50

850

10

10

25

12

3.0

62.2

6.8

ATP16

APK20

100

120

50

1045

12

12

30

18

5.1

97.0

10.7

ATP20
ALP22

APK24

110

130

50

1025

16

16

35

25

8.9

174.5

13.2

APK30

125

140

50

1360

20

20

40

30

15.6

264.4

17.2

ALP27

APK33

150

180

50

1540

25

20

50

40

26.4

365.0

27.2

AET36

APK36

150

180

50

1680

25

25

50

40

30.6

470.6

35.5

ALP36

APK39

160

180

60

1830

25

20

54

40

34.2

562.2

41.8

ALP39

APK45

175

230

60

2050

32

25

60

50

54.0

752.2

55.6

ALP45

APK52

190

280

60

2230

32

25

70

70

78.2

1012.6

74.3

ALP52

APK60

240

305

70

2255

32

25

75

70

118.2

1340.0

99.7

ALP60

APK
column shoe

S355J2+N

Anchors

A500HW

Nuthouse

S355J2+N

APK-M
beam shoe

A1

A1

Baseplate

44-50

BY-272 and EC-3

44-50

Concrete Association of Finland certificate

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

L=6000 standard length

www.cfsfixings.com

14-10

Column Shoes
AK-S2

AK S2

Capacities due to EC2 SFS-EN 1992-1-1:2005 (+NA2007)

D1

D2

[mm]

weight
[kg]

C32/40 (K40-1)
[kN]

75

66

50

650

12

12

25

15

3.3

62.2

6.8

ATP16

80

70

50

1115

12

12

30

18

4.5

97.0

10.7

ATP20

AK24S2

95

74

50

1475

16

12

35

25

8.7

139,7
174,5

16,6
13,2

ATP24
ALP22

AK30S2

120

88

50

1820

20

16

40

30

14.8

222,1
264,4

27,2
17,2

ATP30
ALP27

AK36S2

130

100

50

1910

25

16

50

35

22.6

349.5

36.8

AET36
ATP39
AET45

AK39S2

140

116

60

2300

25

20

54

40

30.3

386.5

43.2

150

120

60

2325

32

25

60

50

45.9

546.0

41.9

A-A

AK16S2
AK20S2

AK45S2

D2

50

ANCHOR
BOLT

V c,Rd

N t,Rd

TYPE

D1

CAPACITIES

DIMENSIONS

AK-S column shoes with one anchor rebar are available on request.
43

B-B

S355J2+N

Rebars

A500HW

Rebar 40

NFA 35016-NS

Concrete Association of Finland certificate 184

AK-KK and AK-KI

Capacities due to BY50 and EC2 SFS-EN 1992-1-1:2005 (+NA2007)


CAPACITIES

DIMENSIONS
TYPE

AK20KK

hole for wire


on request

E/F

90

80

50/53

D1

[mm]
905
20

N t,Rd

V c,Rd

ANCHOR
BOLT

D2

weight
[kg]

30

18

4.4

97.0

10.7

ATP20

16,6
13,2

ATP24
ALP22

27,2
17,2

ATP30
ALP27
AET36

C32/40 (K40-1)
[kN]

AK24KK

98

95

50/55

1290

25

35

25

8.2

139,7
174,5

AK30KK

112

120

50/60

1520

32

40

30

15.0

222,1
264,4

AK36KK

118

130

50/60

1840

32

50

35

19.0

349.5

36.8

AK39KK

129

140

60/65

2420

40

54

40

34.7

386.5

43.2

ATP39

AK45KK

137

150

60/65

3065

40

60

50

45.5

546.0

41.9

AET45

AK36KI

120

130

50/56

1635

25

20

50

35

22.5

470.6

35.5

ALP36

AK39KI

127

140

60/56

1650

25

25

54

40

27.4

562.2

41.8

ALP39

AK45KI

137

150

60/60

2080

32

20

60

50

43.4

752.2

55.6

ALP45

AK52KI

146

160

60/60

2115

32

32

70

60

64.4

1012.6

74.3

ALP52

AK-KK

D1

AK-KI

D1

B-B

D2
C-C

A-A

www.cfsfixings.com

40
B
A

70

50

Concrete Association of Finland certificate 184

35

14-11

43

Baseplate, nuthouse

Column Shoes
AK-P column shoe for round columns

AK20P

100

1040

80

20

30

15

[mm]
50

weight

C32/40 (K40-1)

[kg]
4.3

ANCHOR
BOLT

[kN]
97.0

10.7

ATP20

AK24P

105

1295

95

50

20

36

20

5.5

136.5

10.6

AET24

AK30P

116

1620

120

50

25

40

25

10.3

213.0

16.4

AET30

AK36P

139

2060

130

50

32

50

35

20.6

349.5

26.8

AET36

AK39P

168
182

2440
3065

140
150

60
60

40
40

56
63

40
50

34.3
44.9

386.5

43.2

ATP39

546.0

41.9

AET45

AK45P

Capacities due to EC2 SFS-EN 1992-1-1:2005 (+NA2007)


S355J2+N

Rebars

A500HW

Rebar 40

NFA 35016-NS

E
B-B

A
E

Concrete Association of Finland certificate 184

A-A

35

AK-P-J- L

AK K/P-J-L for storey high columns

80

50

20

T
[mm]
15

20

120

V c,Rd

C32/40 (K40-1)
[kN]
97.0

10.7

AK24 K/P-J-L

95

50

20

20

24

130

136.5

10.6

AK30 K/P-J-L

120

50

25

25

30

150

213.0

16.4

AK36 K/P-J-L

130

50

32

35

39

170

349.5

26.8

AK39 K/P-J-L

140
150

60
60

40
40

40
50

39
48

190
210

386.5

43.2

546.0

41.9

Capacities due to EC2 SFS-EN 1992-1-1:2005 (+NA2007)


Baseplate, nuthouse

AK-K-J- L

S355J2+N

Rebars

A500HW

Rebar 40

NFA 35016-NS

Concrete Association of Finland certificate 184

35

AK45 K/P-J-L

AK20 K/P-J-L

N t,Rd

CAPACITIES

DIMENSIONS
TYYPPI

www.cfsfixings.com

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

Baseplate, nuthouse

V c,Rd

N t,Rd

TYPE

AK-P

CAPACITIES

DIMENSIONS

14-12

Anchor Bolts
ATP and AHP foundation bolts

ATP and AHP foundation bolts


CAPACITIES

ATP16

280

ATP20

350

weight

V c,Rd

100

M16

16

0.7

62.2

6.8

120

M20

20

1.2

97.0

10.7
16.6

[mm]

ATP

C25/30 (K30-2)

AHP
M

[kN]

[kg]

ATP24

430

140

M24

25

2.2

139.7

ATP30

500

170

M30

32

4.3

222.1

27.2

ATP39

700

190

M39

40

10.0

386.5

43.2

AHP16

800

100

M16

16

1.5

62.2

7.6

AHP20

1000

120

M20

20

2.7

97.0

11.8

AHP24

1200

140

M24

25

4.8

139.7

18.2

AHP30

1500

170

M30

32

10.2

222.1

29.8

AHP39

2000

190

M39

40

21.6

386.5

47.1

TYPE

N t,Rd

DIMENSIONS

Capacities due to BY50 and EC2 SFS-EN 1992-1-1:2005 (+NA2007)


TYPE

LENGTH

EXTRA LONG BOLTS

L = 1500
AHP 20

L = 2000

Rebars

L = 2500
L = 3000
L = 1500

AHP 24

A500HW

Rebar 40

L = 2000

NFA 35016-NS

Nuts

strength m8

Washers

S235J2+AR

ALP-L

L = 2500

ALP-P

L = 3000

L = 2500

L = 2000
AHP 30

ALP anchor bolts

50

50

L = 3000

Capacities due to BY50 and EC2 SFS-EN 1992-1-1:2005 (+NA2007)


DIMENSIONS
TYPE

N t,Rd

[mm]

weight
[kg]

V c,Rd

C25/30 (K30-2)
[kN]

ALP22L

490

140

M22

3x16

2.6

174.5

13.2

ALP27L

620

170

M27

3x20

5.0

264.4

17.2

ALP30L

650

170

M30

3x20

5.7

323.1

24.6

ALP36L

740

180

M36

3x25

10.0

470.6

35.5

ALP39L

860

190

M39

3x25

12.6

562.2

41.8

ALP45L

970

210

M45

3x32

22.5

752.2

55.6

ALP52L

1130

240

M52

3x32

27.2

1012.6

74.3

ALP60L

1290

270

M60

4x32

39.6

1340.0

99.7

ALP22P

1070

140

M22

3x12

3.6

174.5

13.2

ALP27P

1150

170

M27

3x16

6.7

264.4

17.2
24.6

ALP30P

1370

170

M30

3x16

8.0

323.1

ALP36P

1390

180

M36

4x16

11.8

470.6

35.5

ALP39P

1490

190

M39

4x20

17.7

562.2

41.8

ALP45P

1710

210

M45

4x20

23.6

752.2

M22-M52

M60

M36-M60

M22, M27

Rebars

55.6

Thread part

ALP52P

1880

240

M52

4x25

36.3

1012.6

74.3

Nuts

ALP60P

2430

270

M60

4x32

70.0

1340.0

99.7

Washers

Concrete Association of Finland certificate BY-289 and EC-2

14-13

CAPACITIES

www.cfsfixings.com

A500HW
ImacroM
strength m10
S235J2+AR

Anchor Bolts
AMP anchor bolts
CAPACITIES

DIMENSIONS
TYPE

AMP36

670

180

M36

AMP39

680

190

AMP45

800

AMP52
AMP60

N t,Rd

V c,Rd

C25/30 (K30-2)

weight

160

80

25

137

10.5

470.6

35.5

M39

180

90

32

140

13.8

562.2

41.8

210

M45

200

100

32

165

20.7

752.2

55.6

930

240

M52

230

115

32

190

38.3

1012.6

74.3

1490

270

M60

270

130

40

270

72.8

1340.0

99.7

[mm]

[kN]

[kg]

Capacities due to BY50 and EC2 SFS-EN 1992-1-1:2005 (+NA2007)

Nuts

strength m10

Washers

S235J2+AR

AMP

50

ImacroM

Concrete Association of Finland certificate BY-289 and EC-2

AET and AES full capacity bolts

weight

C25/30 (K30-2)
[kN]

[kg]

AET24

430

135

M24

20

1.7

136.5

10.6

AET30

500

150

M30

25

3.3

213.0

16.4

AET45
AES24

760

210

M48

40

13.4

546.0

43.2

1275

135

M24

20

3.7

136.5

10.7

AES30

1435

150

M30

25

6.6

213.0

16.4

AES36

1910

170

M39

32

13.1

349.5

26.8

AES45

2315

210

M48

40

26.0

546.0

43.2

M
[mm]

AES
M

V c,Rd

N t,Rd

TYPE

AET

CAPACITIES

DIMENSIONS

Capacities due to BY50 and EC2 SFS-EN 1992-1-1:2005 (+NA2007)


Rebars

A500HW

Rebar 40

NFA 35016-NS

Nuts

strength m8

Washers

S235J2+AR

Concrete Association of Finland certificate BY-290 and EC-4

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

A500HW

Rebars
Threaded part

AAK assembly frame

AAK 16, 20, 22


AAK 24, 27, 30, 36
AAK 39, 45, 52, 60

Rectangular assembly frames


for 4 bolts max cc 500/500

TYPE

www.cfsfixings.com

14-14

Wall Shoes
ASL
CAPACITY

DIMENSIONS
TYPE

BOLTS (Including a nut


and a special washer)

Fu
B

[mm]

[kg]

K30-2
[kN]

TYPE

Weight

ASL 16

80

120

30

115

41*76

10

600

20

3.6

63.8

AHP 16 +AL

ASL 20

90

130

30

120

45*80

12

800

24

5.5

99.2

AHP 20 +AL

ASL 24

110

145

35

135

49*85

16

1000

32

10.5

143.8

AHP 24 +AL

ASL 30

130

160

40

140

55*90

20

1300

40

19.0

229.7

AHP 30 +AL

ASL 36

150

175

55

160

61*96

25

1600

50

34.9

469.5

ALP 36/P +AL

ASL 39

160

205

60

170

64*99

25

1800

75

42.0

565.0

ALP 39/P +AL

ASL 45
ASL 52

180
200

220
260

70
80

180
200

70*105
77*105

32
32

1900
2400

96
96

67.9
90.7

752.8

ALP 45/P +AL

1005.0

ALP 52/P +AL

Bolts available also on special lengths.


S355J2+N

Baseplate
Washers and nuthouses
Anchors

special washer

S235JRG2

A500HW
H

Concrete Association of Finland certificate 277

AHP +AL
B

Reinforcement Joints
ARJ
Threaded joint for full rebar capacity!
DIMENSIONS
TYPE

L1

L2

ARJ16

16

20

1200

220

ARJ20

20

24

1500

ARJ25

25

30

ARJ32

32

38

B1

CAPACITIES
Fu

B2

23

46

28

60

91.2

83.7

290

27

54

35

60

142.5

130.8

blue

1700

360

32

64

40

80

204.1

2400

500

40

80

55

80

222.4
365.0

black
grey

K40-1

[mm]

COLOUR

K30-2
[kN]

yellow

335.0

ARJ40 on request.
10

1
1

h
gt
en

J-A

rl
de
or

AR

L=

J-R

L1

AR

L1

J -L

L
T
J-L
AR

AR

Ask tender for


rebar tension rods.

B2

B2

MoC 210M or ImacroM

B2

Sleeves

10

10

A500HW

B1

Rebar

Concrete Association of Finland certificate 11

14-15

www.cfsfixings.com

Steel Brackets
ASL
CAPACITIES
SHEAR, TORSION, TENSION

TYPE
AEP400

V c,Rd
[kN]

T Rd
[kNm]

N ta,Rd
[kN]

400

10

100

COLOUR
red

AEP600

600

20

110

grey

AEP800

800

30

yellow

AEP1100

1100

50

120
150

AEP1600

1600

30

240

black

AEP2200

green

2200
50
300
Wedge with assembly arm AEP-KL-500

blue

AEP-PI

AEP-S is column part


for wall connections.

AEP-K

280
D1

280

arm wedge

AEP-KL

T12
500

TYPE
AEP400-S

AEP450PI-280-2

AEP-PA

AEP450PI-280-2

AEP600-S
150 mm AEP300S
150 mm AEP450S
175 mm AEP650S
215 mm AEP950S

AEP800-S

AEP450PI-380-190-3

AEP-PS

AEP450S

AEP-PI

AEP1300PI (2 x AEP650PI)
AEP1900PI (2 x AEP950PI)

A1

A1

40

Concrete Association of
Finland certificate 227

380

AEP1100-S

A4
A2

A6
A5

A3

40

45

NEW: Beam to beam connection. See manual.

AEP-PA

AEP1300PA (2 x AEP650PA)
AEP1900PA (2 x AEP950PA)
B1

B4
1

B1

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

Capacities due to EC2 SFS-EN 1992-1-1:2005 (+NA2007), concrete C40/50

B5

71

B2

B7

B6

B3

www.cfsfixings.com

14-16

Steel Brackets
AEP bridge
C3

C4

C5

C6

AEP400K

125

70

AEP600K

180

AEP800K
AEP1100K

weight

195

56

35

15

5.6

80

260

56

35

15

8.6

230

100

305

56

35

20

12.7

260

100

350

71

50

20

22.3

[kg]

Plate

C6

C5

45

[mm]

C3

C2

C1

C1

AEP-K

35

DIMENSIONS
TYPE

Optim500ML

C4
C2

BEAM LOWER SURFACE

Slab Hangers
AOK slab hanger for hollow core slabs
DIMENSIONS
A

TYPE

[mm]
100

140

68

200

AOK265

100

140

68

265

AOK320

100

140

70

320

AOK370

100

140

70

370

AOK400

100
100

150
150

80
80

400
500

AOK500

Concrete Association of Finland certificate BY-283, EC-1

Composite Beams
A-BEAM
A-beam is composite steel/concrete beam system designed by Anstar Oy. Anstars complete service includes
strength calculations, manufacturing, concreting of the beam and carriage to site.
Beams are dimensioned and priced individually for each project.
AEP-K bridge part
into concrete column

Ask for tender!

AEP-KL wedges
against torsion
anchors into
surface concrete
suspension bar

fire resistance up
to 180 minutes

AEP-PS fire
protection plate
anchor bar into
slab seams

14-17

www.cfsfixings.com

AOK200

Composite Beams
STANDARD BEAMS
WITH SURFACE CONCRETE

LOWERED BEAMS
WITHOUT SURFACE CONCRETE

Reinforced surface concrete acts as composite structure with beam


EDGE BEAM
e.g. A265-280R

Beam steels are protected by seam concrete

MIDDLE BEAM
e.g. A265-280

EDGE BEAM
e.g. A265-280Rm

HC200
HC265
HC320
HC370
HC400
HC500

20

280-380-480

30

30

280-380-480-580

30

30

280-380-480

Bracing Connections
ADE

ADL

ADK

Normal surface treatment: hot dip galvanising. Manufactured on request.

Ask for tender!


Concrete Association of Finland certificate 291

ADE horizontal rod connection


DIMENSIONS

Fu

Vu

weight
(L = 600mm)

110

12

20

16

11,3

190

10

200

120

12

20

16

11,7

260

10

ADE30P-L

column width 200

120

12

24

20

14,7

390

20

ADE36P-L

column width 250

150

12

30

25

22,5

550

30

ADE20P-L

column width

190

ADE24P-L

column width

K40-1

[kg]

[mm]

L
T

TYPE

ADE-P

CAPACITIES

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

Concrete Association of Finland certificate 216

[kN]

thread M

Plates

S355J2+N

Anchors
Sleeves

MoC 210M
D

A500HW

Concrete Association of Finland certificate 291

www.cfsfixings.com

14-18

Bracing Connections
ADL truss connection

ADL truss connection


CAPACITIES
DIMENSIONS

Truss connection

TYPE
L

weight

[mm ]

Horizontal rod connection

K40-1

K40-1

K40-1

K40-1

Fu

Vu

Fu

Vu
20

[kg]

[kN]

295

660

175

45

30

16

114

14,5

250

100

353,5

ADL350P1

365

800

200

45

36

20

139

21,3

350

150

469,5

30

ADL500P1

395

800

240

45

45

25

169

32,4

500

250

752,9

40

Sleeves

MoC 210M

ADL-P1

A500HW

B
H

S355J2+N

ad
re
th

Plates and
tubes
Anchors

ADL250P1

Normal force of
diagonal rod
= 0- 60

TYPE
H

[mm]

Fdv

=60
Nu60

Vu60

=0
Nu0

V u0

K40-1

[kg]

[kN]

ADK300

300

280

240

24

17,0

300

150

260

300

10

ADK500

440

280

240

24

26,6

500

250

433

500

10

ADK700

510

280

340

24

37,0

700

350

606

700

20

ADK900

550

320

440

30

57,8

900

450

779

900

20

ADK1100

600

320

440

30

67,5

1100

550

952

1100

30

PL 50 x 5
PL 80 x 5
PL 100 x 5
PL 100 x 8
PL 100 x 10
ANGLE
BAR
5
5
5
x5
x5
U-profile

50
80
100
100
100

5
5
5
8
10

50
70
80
100
150

50
70
80
50
50

1,96
3,14
3,93
6,28
7,85

stainless

1.4301

acid-proof

1.4401

weight
kg/m

5
5
5
5
5

8
8
8
8
8

3,55
5,12
5,91
5,51
7,48

dimensions
t

weight
kg/m

8
8
8
8
8

5,93
7,1
10,6
11,2
12,2

dimensions
t

50x70x50x
50
70
50x100x50
50
100
60x120x60
60
120
60x140x60
60
140
www.cfsfixings.com
60x160x60
60
160

5
5
5
5
5

weight
kg/m

dimensions
b
t

FLAT BAR

MoC 210M

A500HW

Sleeves

S355J2+N

Anchors

Plates

14-19

weight

ADK

Connection capacities

DIMENSIONS

thread M

ADK diagonal rod connection

ADK900

550

320

440

30

57,8

900

450

779

900

20

ADK1100

600

320

440

30

67,5

1100

550

952

1100

30

S355J2+N

Plates
Anchors

A500HW

Bracing Connections
Sleeves

MoC 210M

U-profile
50x70x50x
50x100x50
60x120x60
60x140x60
60x160x60

50
70
80
100
150

50
70
80
50
50

50
50
60
60
60

70
100
120
140
160

1.4301

acid-proof

1.4401

weight
kg/m

5
5
5
5
5

8
8
8
8
8

3,55
5,12
5,91
5,51
7,48

dimensions
t

weight
kg/m

8
8
8
8
8

5,93
7,1
10,6
11,2
12,2

dimensions
t

5
5
5
5
5

1,96
3,14
3,93
6,28
7,85

www.cfsfixings.com

PRECAST COLUMN AND WALL SHOES, AND OTHER CONNECTION SYSTEMS

5
5
5
x5
x5

5
5
5
8
10

ANGLE
BAR

50
80
100
100
100

stainless

PL 50 x 5
PL 80 x 5
PL 100 x 5
PL 100 x 8
PL 100 x 10

weight
kg/m

dimensions
b
t

FLAT BAR

Cut and edged steel profiles

14-20

Thermokorb Balcony
Connector System

15-1

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Contents
Thermal AVI Thermokorb Insulated Balcony Connection System

15-3

Type TKM

15-6

Type TKA

15-7

Type TKF

15-8

Thermokorb Special Solutions

15-9
15-10

Design of Compression Strut

15-10

Standard Type

15-11

Rib Type

15-12

Design Of AVI Insulated Balcony Connectors

15-13

THERMOKORB BALCONY CONNECTOR SYSTEM

Designation System For AVI Insulated Balcony Connectors

10
www.cfsfixings.com

15-2

Thermal AVI Thermokorb


Insulated Balcony Connection System

Ten key benefits - Why to use AVI Balcony


Connectors?
1. Reduces heat loss and helps to reduce heating costs
and CO2 emissions.
2. Avoids condensation, damp walls, mould formation
and structural damage.
3. Reduces sound transmission to the inside of the
building.
4. If using the fire protected connector, all four sides are
protected, thus complete fire protection provided.
5. Good aesthetic appearance to blend with attached
slab.
6. UK assembly option available for quick delivery.
7. High quality due to Group owned steel mill.
8. Simple marking system for easy use on site or in
precast factory.
9. Robust units are good for site handling.
10. Installation of units is easy.

15-3

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Thermal AVI Thermokorb


Insulated Balcony Connection System
Prevention of thermal bridges is better than cure

Introduction

NIRO Thermokorbs are heat insulating, load-bearing


connection elements between structural components
made of reinforced concrete. They are used to improve
heat insulation of reinforced concrete balconies from
their connection into the inside of buildings. Further
useful areas of application are: parapet walls and corbels.

The AVI insulated balcony connector consists of a


structural framework of independent ribs and an 80 mm
thick expanded polystyrene panel (EPS-W 30 according
to standard OENORM B 13163).
The individual ribs penetrate the EPS panel and, in order
to avoid corrosion, they consist of U-shaped stainless
steel profiles with stirrups made of ribbed reinforcing
steel welded to their ends which transfer the forces
from the individual ribs to the subsequent reinforced
concrete elements.

The distance is ensured by 2ribbed reinforcing steel


stirrups of 10 mm diameter each (B550A according to
OENORM B4707) welded to the flanges of upper and
lower strut.
The individual ribs are produced by means of welding
robots with heights of 110 mm, 130 mm, 150 mm
and 170 mm. Special elements with rib heights of 190
mm are possible. These sizes can cover slab thicknesses
ranging from 160mm to 250mm.
Cross sectional height of a single rib element
Slab thickness (cm)

16.0

18.0

20.0

22.0

Rib height RH (cm)

11.0

13.0

15.0

17.0

Description
On account of their multi-axial strength, the AVI
insulated balcony connectors are suitable for numerous
applications.
For the use in slab-type structures with predominately
moment and/or shear force loading (Mx, Vy), standard
elements of types TKM and TKA with a uniform length
of 1.00 m and varying number of ribs (2 to 9 ribs) are
provided.
For narrow spaces it is also possible to produce elements
with 1 to 9 ribs and a uniform spacing of 100 mm, hence
the length of element depends on the number of ribs. By
connecting two 5-ribs elements with a length of 500 mm
each, it is also possible to use 10 ribs per metre.
The forces are transferred from the stainless steel profiles
to the reinforced concrete through welded ribbed
reinforcing steel stirrups of steel grade B550A.

The 10 mm bar diameter that is always used corresponds


to the load bearing capacity of the stainless steel profiles
and at the same time, it determines the connection
reinforcement to be provided on construction site.

THERMOKORB BALCONY CONNECTOR SYSTEM

The system is designed to resist both positive and


negative bending moments and shear forces. They
consist of a uniform U-shaped stainless steel profile
(material no. 1.4571 C850 according to EN 10088-2).

Low deformation and good vibration behaviour is


achieved by AVI insulated balcony connectors because
the individual ribs have a high moment of inertia. The
additional precambers for cantilever slabs can therefore
be very small.
The load bearing capacity of the ribs depends on the
rib height RH. The rib height and slab thickness can be
matched according to demand and application. The
difference of slab thickness and rib height should not
be less than 5 cm in order to ensure sufficient concrete
cover. For special fire protection requirements R90 (90
minutes), fire protection panels are glued on the thermal
insulating elements. An R120 is possible on demand.
In cantilever and terrace balconies slabs, an expansion
joint must be provided at least every 7m.

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15-4

PATENTGESCHTZT

Thermal AVI Thermokorb EMPFOHLENE ZUSTZLICHE BERHHUNG IN % DE


Deckenstrke
Rippenhhe RH
Insulated Balcony Connection System

Krfte aus den Einzelrippen in die antonbauteile erfolgt durch eine entspreehrung.

d grundstzlich so aufgebaut, dass


Recommended additional camber (% of the cantilever length)
ls auch negative Biegemomente und
Slab thickness
Rib height RH
en knnen. Sie bestehen aus einem
cm
cm
iroprofil (Werkstoff Nr. 1.4571 C 850
16.0
11.0
088-2) sowie
aus
zwei
Betonrippen
18.0
13.0
B550A nach NORM
B 4707), die an die
20.0
15.0
22.0
17.0
d Untergurtangeschweit
sind.

cm

cm

16,0

11,0

Camber
18,0

13,0

20,0

15,0

0.59 %

0.50
22,0%

17,0

AVI THERMOKORB T

0.43 %
0.38 %

THERMOGRAFIE
EINERslab
BALKONPLATTE
Thermography of a balcony

Summary
Einzelrippen
erfolgt of
mittypes
Hilfeand
vonapplications
en Hhen 11TKM
cm, 13 cm, 15 cm und 17 cm.
AVI insulated
connectors for balconies,
g ist die Rippenhhe
vonbalcony
19 cm realicontinuous slabs etc.; special types for different levels, i.e.
in Plattendickenbereich von 16 cm bis
upstands and dowstands, and wall connections; when
en.
placed vertically: for walls and deep beams

EMPFOHLENE ZUSTZLICHE BERHHUNG IN % DER KRAGLNGE

20,0
15,0

TKA
Rippenhhe RH
AVI insulated Deckenstrke
balcony connectors for recessed balconies,
parapet walls and
special
solutions
(e.g.
floor
slabs
with
22,0 cm
cm
different levels)
17,0 16,0

11,0

%
0,59 %

TKF
18,0
Split AVI insulated balcony
connectors for prefabricated 13,0
concrete elements (constructed
with latice reinforcement) 15,0
20,0

AT/2
22,0
AVI insulated
balcony connectors for parapet walls
s einzulegende
Anschlussbewehrung.
oment der Einzelrippen wirkt sich sehr
ormungs- und Schwingungsverhalten
us.
THERMOGRAFIE EINER BALKONPLATTE

berhhung

0,50 %
0,43 %

17,0

0,38 %

Without
thermal Trennung
insulationentsteht
high heateinloss
at theWrmeverinsideOhne
thermische
groer
to-outside
transition
area.
Significant
heat
loss
from
the
lust im bergangsbereich Innen-Auen. Eine starke Klteliving area.
einleitung in den Wohnbereich erfolgt.

Die An
Tempe
verlust
wesen

mpfohlenen zustzlichen berhhunehr gering angesetzt werden.

ippen ist abhngig von der Rippenhhe


Plattendicken werden nach Bedarf und
nander abgestimmt. Die Differenz von
penhhe sollte aus Grnden einer ausung nicht kleiner als 5 cm sein.

derungen an den Brandschutz (R90rundum Brandschutzplatten auf die


e aufgeklebt. Eine R120-Ausfhrung
h.
Ohne thermische Trennung entsteht ein groer Wrmeverlust im bergangsbereich Innen-Auen. Eine starke Klteenplatten sind
Dehnfugen
Abstand
einleitung
in denimWohn
bereich erfolgt.
nen.

BERSICHT DER TYPENREIHEN UND ANWENDUNG


TKM

Thermokrbe fr auskragende Balkonplatten, durchlaufende Platten usw


Wandanschlsse; bei vertikaler Anordnung fr Wandkonsolen und Wand

TKA

Thermokrbe im Auflagerbereich von Loggien, fr vorgesetzte Attiken s


(z. B. Decken mit Niveausprngen)

TKF
geteilte Thermokrbe fr Fertigteile (Elementplatten)
Good
heat distribution
pattern andTKconsiderable
Die Anordnung
von Thermokrben
ergibt eine gnstige
reduction
of
heat
loss
with
AVI
insulated
balcony
AT/2
Temperaturverteilung und starke Reduzierung
des Wrmeconnectors. Greatly reduced risk of mould formation.
Thermokrbe
fr
Attikaanwendungen
verlustes. Damit wird das Risiko der Schimmelpilzbildung
wesentlich herabgesetzt.

BERSICHT DER TYPENREIHEN UND ANWENDUNGEN


TKM
fr auskragende Balkonplatten, durchlaufende Platten usw.; Sonderformen fr Niveausprnge und
www.cfsfixings.com
15-5 Thermokrbe
Wandanschlsse; bei vertikaler Anordnung fr Wandkonsolen und Wandscheiben

TKA

TYPE
TypeTKM
TKM
Description

DESCRIPTION

Type TKM is used for cantilevered balconies and mainly for the transfer of bending moments and

90
EPS

80

90

10 mm

10 mm
30
30

25
25
90
EPS

80

90

10 mm

25
25

30
30

10 mm

30
30

INSIDE

30
30

25
25

WALL

INOX

WALL

Maximum admissible
bending
moments
mx max (andMcorresponding
MAXIMUM
ADMISSIBLE
BENDING
MOMENTS
X MAX (AND CORRESPONDING
shear forces vy) for types TKA and TKM according to eurocode
SHEAR FORCES V Y) FOR TYPES TKA AND TKM ACCORDING TO EUROCODE
Slab
thickness
Slab

thickness
cm
cm
16

Rib
height
Rib

height
cm
11cm

16
18

11
13

18

20

20

2222

13

15

15

17 17

Applied forces

Number of ribs

Applied
forces

15.74

20.9
5

26.1
6

31.3
7

836.5

17.5
20.9

23.3
26.1

29.1
31.3

34.9
36.5

40.7
41.8

V adm (kN)
MRd,max
(kNm)
M
Rd,max (kNm)
VRd
(kN)
V Rd (kN)
Madm,max (kNm)
Madm,max (kNm)
Vadm
V adm(kN)
(kN)
MRd,max
(kNm)
M
Rd,max (kNm)
Rd (kN)
VRdV(kN)
Madm,max (kNm)
Madm,max (kNm)
V adm (kN)
Vadm (kN)
MRd,max (kNm)
MRd,max
(kNm)
V Rd (kN)
M
VRd
(kN)(kNm)
adm,max
V adm (kN)(kNm)
Madm,max
MRd,max (kNm)
Vadm (kN)
V Rd (kN)

5.8 7.3 11.6


7.3 8.1 14.6
8.1
16.3
6.3
6.3
12.5
6.6 6.6 13.2
8.8 8.8 17.6
9.3 9.3 18.5
7.3
14.6
7.3
7.2
14.4
7.2
10.2
20.5
10.1 10.220.1
8.4 10.116.8
7.6 8.4 15.2
11.7
23.5
7.6
10.7
21.3

14.617.5

23.3
21.9

29.1
29.2

21.9
16.3
24.4
12.5
18.8
13.2
19.8
17.6
26.3
27.8
18.5
22.0
14.6
21.5
14.4
30.7
20.5
30.2
25.1
20.1
22.8
16.8
35.2
15.2
32.0

29.2
24.4
32.6
18.8
25.1
19.8
26.4
26.3
35.1
37.0
27.8
29.3
22.0
28.7
21.5
41.0
30.7
40.2
33.5
30.2
30.4
25.1
46.9
22.8
42.6

36.5
32.6
40.7
25.1
31.4
26.4
33.1
35.1
43.9
46.3
37.0
36.6
29.3
35.9
28.7
51.2
41.0
50.3
41.9
40.2
38.1
33.5
58.7
30.4
53.3

34.9
36.5
43.8
40.7
48.9
31.4
37.6
33.1
39.7
43.9
52.7
55.5
46.3
43.9
36.6
43.1
35.9
61.5
51.2
60.3
50.3
50.3
45.7
41.9
70.4
38.1
63.9

40.7
43.8
51.2
48.9
57.0
37.6
43.9
39.7
46.3
52.7
61.4
64.8
55.5
51.2
43.9
50.3
43.1
71.7
61.5
70.4
58.7
60.3
53.3
50.3
82.1
45.7
74.6

46.6
51.2
58.5
57.0
65.2
43.9
50.2
46.3
52.9
61.4
70.2
74.0
64.8
58.6
51.2
57.4
50.3
82.0
71.7
80.4
67.0
70.4
60.9
58.7
93.9
53.3
85.2

MRd,max (kNm)

11.7

10.4 3

5.2 5.8 10.4 11.615.7

5.2

Number of ribs
3

Vadm
(kN)
M
(kNm)
adm,max

Madm,max (kNm)

23.5

35.2

46.9

58.7

70.4

82.1

9 41.8 10 47.0

10
52.2

Service
loads

58.2
47.046.6 52.252.4
Service loads
52.4
58.2
58.5
65.8
73.1

65.865.2
73.3
50.2
56.4
52.9
59.5
70.2
79.0
83.3
74.0
65.9
58.6
64.6
57.4
92.2
82.0
90.5
75.4
80.4
68.5
67.0
105.6
60.9
95.9
93.9

73.173.3
Design 81.5
loads
81.5
56.4
62.7
62.7
Service loads
66.1
66.159.5
87.8
87.879.0
Design loads
92.583.3
92.5
73.2
65.9Service 73.2
loads
71.8
64.6
71.8
102.5
Design loads
102.5
100.592.2
83.890.5
100.5
Service loads
76.175.4
83.8
117.3
loads
68.5Design 76.1
106.5
105.6

117.3

Design
loads
Service
loads

THERMOKORB BALCONY CONNECTOR SYSTEM

Typical arrangement with


Typical arrangement with
insulation
outside
the wall
thermal
thermal
insulation
outside
the wall

INOX

30
30

30
30

thermal insulation inside the wall

OUTSIDE

INSIDE

30
30

Typical arrangement with


Typical arrangement with
thermal insulation inside the wall

30
30

OUTSIDE

25
25

Type
TKMforces.
is usedWhere
for cantilevered
and mainly
for both
the transfer
of bending
moments
shear forces.
shear
the load balconies
to be resisted
may be
positive
and negative,
theand
connector
typeWhere the load
may
be
both
positive
and
negative,
the
connector
type
TKM/G
is
necessary.
toTKM/G
be resisted
is necessary.

Design
loads
Service
loads
Design
loads
Service
loads
Design
loads

(kN)
10.7
42.6
53.3
63.9
74.6 in Variants
85.2 V195.9
106.5 mm
Please note that for typeVRd
TKA
the rib heights
of 13021.3
mm, 15032.0
mm and
170 mm
are available
only
and V2 (170
and/or 220 mm stirrup overhang). The design of the shear resistance in the adjoining reinforced concrete slab must be checked
that for
type TKA the rib heights of 130 mm, 150 mm and 170 mm are available only in Variants V1 and
toPlease
EC2 bynote
a structural
engineer.

V2 (170 mm and/or 220 mm stirrup overhang). The design of the shear resistance in the adjoining reinforced concrete
slab must be checked to EC2 by a structural engineer.
4

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15-6

TYPE TKA

TYPE
TKA
Type
TKA
DESCRIPTION
Description

DESCRIPTION

Type
is usedininthe
thetransfer
transfer of
bending
moments
and axial
It is used
forused
brackets,
parapetparapet
walls, various
Type
TKATKA
is used
ofshear
shearforces,
forces,
bending
moments
and forces.
axial forces.
It is
for corbel
walls,
TKA is usedof
in the
transfer of shear
forces, bending
moments
and axial
It is usedbending
for brackets,
parapet walls,
variousforces
variousType
connections
prefabricated
elements
and different
levels.
Theforces.
admissible
moments
and shear
canmined
be determined
in inway
theassame
way as type TKM.
in in the same
type TKM.
mined in in the same way as type TKM.

CONNECTION REINFORCEMENT TO BE
PROVIDED
ON CONSTRUCTION
SITE
CONNECTION
REINFORCEMENT TO
BE
PROVIDED ON CONSTRUCTION SITE

(RH=110 mm

80

(RH=110 mm

80
2525

Typical
arrangement
of of OUTSIDE
Typical
arrangement
OUTSIDE
an
attached
parapet
wall
attached parapet
Typical an
arrangement
of wall 10 mm

120

3030

120

10mm
mm
10
25
25

30
30

10 mm

an attached parapet wall

INOX
INOX
WALL
WALL

EPS
EPS

* Options:
* Options:
Standard:
120 mm
Standard:
120 mm
Variant V1: 170 mm
Variant V1: 170 mm
Variant V2: 220 mm

10 mm

10 mm

* Options:
Standard: 120 mm
Variant V1: 170 mm
Variant V2: 220 mm

INOX

25

30

Variant V2: 220 mm

25

10 mm

30

a recessed balcony connection

110

10 mm

EPS

110

30

EPS

25

30

RECESSED BALCONY

RECESSED BALCONY

Typical arrangement of
Typical
arrangement of
a recessed balcony connection
Typical
arrangement
a recessed
balcony of
connection

25

80 80 120* 120*

INOX

WALL

WALL

MAXIMUM ADMISSIBLE SHEAR FORCES V Y MAX (AND CORRESPONDING

Maximum admissible shear forces vy max (and corresponding bending


BENDING ADMISSIBLE
MOMENTS M SHEAR
) FOR TYPES
TKAVAND
TKM ACCORDING
TO EUROCODE
MAXIMUM
FORCES
CORRESPONDING
Y MAX (AND
moments mx) for types TKA andX TKM according to eurocode

BENDING MOMENTS MX) FOR TYPES TKA AND TKM ACCORDING TO EUROCODE
Slab

Rib

Applied

Slab
Rib height
Applied forces
thickness
height
forces
thickness
Slab
Rib
Applied

Number of ribs

cm

cm
cm
thickness
cm height

16

11

cm

cm

16

16
18

11

11

13
18

18

13

13

20
20

20
22
22

15

15

15
17

forces

V adm,max
(kN)
Vadm,max
(kN)
Madm (kNm)
Madm
(kNm)
V adm,max
(kN)
V Rd,max(kN)
VRd,max
(kN)
Madm
MRd(kNm)
(kNm)
(kN)
V Rd,max
(kN)
V adm,max
MRd
(kNm)
(kNm)
MM
(kNm)
Rd adm
Vadm,max (kN)
(kN)
V Rd,max(kN)
V adm,max
Madm M
(kNm)
(kNm)
Madm Rd(kNm)
(kN)
V adm,max
VRd,max
(kN)
(kN)
V Rd,max
M
adm (kNm)
MRd
M(kNm)
Rd (kNm)
V Rd,max (kN)
(kN)
V adm,max
Vadm,max
(kN)
MRd (kNm)
M
adm (kNm)
MadmV(kNm)
adm,max (kN)
(kN)
V Rd,max
Madm
(kNm)
VRd,max
(kN)
MV
Rd (kNm)
Rd,max (kN)
MRd
(kNm)(kN)
V adm,max
MRd (kNm)

Number of ribs

22

33

15.3
15.3
1
1.2
1.2
15.3
21.4
21.4
1.2
1.7
21.4
15.5
1.7
1.2
1.7
15.5
21.6
15.5
1.2
1.7
1.2
15.6
21.6
21.6
1.3
1.7
21.8
15.6
15.6
1.8
1.3
1.3
15.7
21.8
1.3
21.8
1.8
22.0
1.8
15.7
1.8

30.6
30.6
2
2.4
2.4
30.6
42.8
42.8
2.4
3.4
42.8
30.9
3.4
2.5
3.4
30.9
43.3
30.9
2.5
3.5
2.5
31.2
43.3
43.3
2.5
3.5
3.5
43.7
31.2
31.2
3.5
2.5
2.5
31.4
43.7
2.5
43.7
3.5
44.0
3.5
31.4
3.5

45.9
345.9
3.7
3.7
45.9
64.3
64.3
3.7
5.1
64.3
46.4
5.1
3.7
5.1
46.4
64.9
46.4
3.7
5.2
3.7
46.8
64.9
64.9
3.8
5.2
5.2
65.5
46.8
46.8
5.3
3.8
3.8
47.1
65.5
3.8
65.5
5.3
66.0
5.3
47.1
5.3

1.8

3.5

5.3

44

Number of ribs
5 5

6 6

910

10

61.2
76.5
91.8
107.1 122.4 137.7 153.0
153.0
Service
loads Service
461.2 576.5 6 91.8 7 107.1 8 122.4 9 137.710
4.9
6.1
7.3
8.5
9.8
11.0
12.2
loads
4.9
6.1
7.3
8.5
9.8
11.0
12.2
61.2 107.1
76.5 128.5
91.8 149.9
107.1171.4
122.4192.8137.7
85.7
214.2153.0 Service loads
Design loads
85.7 8.56.1
107.1
Design
4.9
6.8
10.27.3128.5
12.08.5149.9
13.79.8 171.4
15.4 11.0192.8
17.1 12.2 214.2
loads
85.7
107.1
128.5
149.9
171.4
192.8
61.8
108.2
123.6
139.1
154.5
6.8 77.3
8.5 92.7
10.2
12.0
13.7
15.4214.2
17.1
ServiceDesign
loads loads
5.0
6.2
7.4
6.8
8.5
10.2 8.712.0 9.9 13.7 11.215.412.4 17.1
61.8
77.3
92.7
108.2
123.6
139.1
154.5
Service
86.5
216.3154.5
61.8 108.2
77.3 129.8
92.7 151.4
108.2173.0
123.6194.7139.1
loads
DesignService
loads loads
5.0
6.2
7.4
8.7
9.9
11.2
12.4
6.9
8.7
5.0
6.2 10.47.4 12.28.7 13.99.9 15.6 11.217.4 12.4
62.4
93.5
109.1
124.7
140.3
155.9
86.5 78.0
108.2
129.8
151.4
194.7
216.3
Design
86.5
108.2
129.8
151.4
173.0173.0
194.7
216.3
Service loads
Design loads
loads
5.06.9 6.3 8.7 7.5 10.48.8 12.2
10.0 13.9
11.3
12.5
6.9
8.7
10.4
12.2
13.9
15.615.6 17.4 17.4
87.3
109.1 131.0 152.8 174.6 196.4 218.3
Design
loads Service
62.4
78.0
93.5
109.1 124.7
140.3140.3
155.9
155.9
Service loads
7.062.4 8.8 78.010.5 93.512.3 109.1
14.0 124.7
15.8
17.5
loads
5.0
6.3
7.5
8.8
10.0
11.3
12.5
11.3
12.5
62.85.0 78.66.3 94.3 7.5110.0 8.8
125.7 10.0
141.4 157.1
Service
loads
87.3 6.3
109.1 7.6
131.0 8.8152.8 10.1
174.611.3196.412.6218.3
5.0
Design loads
87.3
109.1
131.0
152.8
174.6
196.4
218.3
Design
7.0 110.0
8.8 132.0
10.5 154.0
12.3 176.0
14.0197.915.8219.9 17.5
88.0
loads
Design
7.0
8.8 94.3
10.5 110.0
12.3 125.7
14.0 141.415.8 157.1
17.5loads
62.8
78.6
7.1
8.8
10.6
12.3
14.1
15.9
17.6
Service loads

17
Vadm,max
(kN)
15.7
31.4
47.1
62.8 6.3
78.6 7.694.3 8.8110.0 10.1125.711.3141.412.6 157.1
Service
Madm (kNm)
1.3
2.5
3.8
5.0
22
17
loads
(kN)
22.0
44.0
66.0
88.0
110.0
132.0
154.0
176.0
197.9
219.9
V Rd,max
Please note that for Madm
type
TKA
the
rib
heights
of
130
mm,
150
mm
and
170
mm
are
available
only
in
Variants
V1
and
V2
(170
mm
(kNm)
1.3
2.5
3.8
5.0
6.3
7.6
8.8
10.1
11.3
12.6
Design loads
M
3.5
5.3
7.1
8.8110.0
10.6
12.3154.0 14.1
15.9197.9
17.6 be
Rd (kNm) The1.8
and/or 220 mm stirrup
overhang).
design of
the shear
adjoining
concrete
must
checked
VRd,max
(kN)
22.0
44.0
66.0resistance
88.0 in the
132.0reinforced
176.0 slab
219.9
Design

to EC2 by a structuralMRd
engineer.
(kNm)

7.1

8.8

10.6

12.3

14.1

15.9

17.6

loads

Please note that for type TKA the rib heights of 130 mm, 150 mm and 170 mm are available only in Variants V1 and V2 (170 mm
and/or 220 mm stirrup overhang). The design of the shear resistance in the adjoining reinforced concrete slab must be checked
Please note that for type TKA the rib heights of 130 mm, 150 mm and 170 mm are available only in Variants V1 and
to EC2 by a structural engineer.

V2 (170 mm and/or 220 mm stirrup overhang). The design of the shear resistance in the adjoining reinforced concrete
5
slab must be checked to EC2 by a structural engineer.

15-7

www.cfsfixings.com

TYPE TKF
DESCRIPTION

TYPE
TypeTKF
TKF

30

Type TKF is used for cantilevered balconies, especially for the requirements of the prefabricated concrete elements industry
(with lattice reinforcement pref. element slab). One part (compression strut) is installed in the slab with lattice reinforcement
Description
in the
precast concrete factory; the second part (tension strut) is placed on site.
DESCRIPTION
Type TKF is used for cantilevered balconies, especially for the requirements of the prefabricated
Type
TKF is
used forindustry
cantilevered
balconies,
especially -for
theelement
requirements
of the
concrete
elements
(with lattice
reinforcement
pref.
slab). One
partprefabricated
(compressionconcrete elements industry
600
600
260
strut)
is
installed
in
the
slab
with
lattice
reinforcement
in
the
precast
concrete
factory;
theinsecond
(with lattice reinforcement pref. element slab). One part80 (compression strut) is installed
the slab with lattice reinforcement
part (tension strut) is placed on site.
EPS
in the precast concrete factory;
the second part (tension strut) is placed on
site.
OUTSIDE
INSIDE
120
180

10 mm

WALL
25

INSIDE

250

lattice girdermin. slab thickness 180 mm

30

25

60

110

EPS
250

100

INOX

600

260
80

120
180

30

OUTSIDE

lattice girder

lattice girder

30

110

250

100

600

25
reinforcement in half slab

25

60

250

lattice girder

10 mm
MAXIMUM ADMISSIBLE
MOMENTS
MX MAXWALL
(AND CORRESPONDING
SHEAR FORCES V Y)
reinforcement inBENDING
half slab
INOX
min. slab thickness 180 mm

Applied(kNm)
forces
Number
of ribs 18.8
12.5
Rib Madm,max
Applied 6.3
(kN)
3.3
6.6
9.9
thickness
height Vadm forces
cm
cm13
1
2
3

18

20 18
20

cm

15 13
15

22 20
22

17 15

17

22

17

TYPE AT/2

Type AT/2

Mx

DESCRIPTION

TYPE AT/2

Description
TypeType
AT/2AT/2
is used
between
parapet
wall wall
and floor
slabsslabs
for the
is used
between
parapet
and floor
transfer
of axial
forces,
shear
forces
andforces
bending
for the
transfer
of axial
forces,
shear
andmoments.
bending
moments.
The
distance
between
elements
is
chosen
TheDESCRIPTION
distance between elements is chosen according to the
according
to the prevailing
conditions.
prevailing
structural
conditions.structural
The thermal
insulation be
Type AT/2 is used between parapet wall and floor slabs for the
Theinsulated
thermal insulation
between insulated
balcony on site.
tween
balcony connectors
must be provided
transfer
of axial
shear forces
connectors
mustforces,
be provided
on site.and bending moments.
The distance
elements
according
to the
Applied
forces between
Service
loads is chosen
Design
loads
Applied forces
Service loads
Design loads
prevailing structural conditions. The thermal insulation be
(kNm)
8 8
12 12
Mx
Mx (kNm)
tween
insulated balcony
connectors must
be provided on site.
Vy (kN)
11
16
16

Fz (kN)

35

Example of admissible load combination

Fz

110

25

50

300
200

50

stirrups 10 mm to be provided on site


160
25

110

TY

25
300
stirrups 10 mm to be provided on
site
TYPE AT/2

WALL

48

48
Design
loads

insulation on site TY

300

axis distance
300
TYPE AT/2

12

80

M
(kNm)
8 combination
Example
ofxadmissible
load combination
Example
of admissible
load
11
V y (kN)

25

50

80

35

35
Service
loads

Mx
160
Vy

300
200

16

WALL

48

insulation on site

80

Fz (kN)

Fz (kN) forces
Applied

11

50

120

V y (kN)

Fz

Vy

80

13

cm

600

18

25.1
31.4
37.6
43.9
50.2
56.4
62.7
Number
of ribs
Service loads
13.2
16.5
19.8
23.1
26.4
29.7
33.1
4
5
6
7
8
9
10
8.8
17.6
26.3
35.1
43.9
52.7
61.4
70.2
79.0
87.8
MRd,max (kNm)
Madm,max (kNm)
6.3
12.5
18.8
25.1
31.4
37.6
43.9
50.2
56.4
62.7
Serviceloads
Design
V Rd (kN)
4.6 1 9.3 2 13.9 3 18.5 4 23.1 5 27.8 6 32.4 7 37.0 8 41.6 9 46.3 10 loads
Vadm (kN)
3.3
6.6
9.9
13.2
16.5
19.8
23.1
26.4
29.7
33.1
(kNm)
Madm,max
Madm,max
(kNm)7.38.8
6.3 14.6
12.5 22.0
18.8 29.3
25.1 36.6
31.4 43.9
37.6 51.2
43.9 58.6
50.2 65.9
56.4 73.2
62.7 Design
MRd,max
(kNm)
17.6
26.3
35.1
43.9
52.7
61.4
70.2
79.0
87.8
Service
loadsloads
Service
V (kN)
3.64.6
V(kN)
3.3 7.29.36.6 10.8
9.9 14.4
13.2 18.0
16.5 21.5
19.8 25.1
23.1 28.7
26.4 32.3
29.7 35.9
33.1 loads
adm (kN)
VRdadm
13.9
18.5
23.1
27.8
32.4
37.0
41.6
46.3
(kNm)
92.2
102.5 Service
MMadm,max
(kNm)10.2
8.8 20.5
17.6 30.7
26.3 41.0
35.1 51.2
43.9 61.5
52.7 71.7
61.4 82.0
MRd,max
Rd,max
(kNm)
7.3
14.6
22.0
29.3
36.6
43.9
51.2
58.670.2 65.979.0 73.287.8Design
loadsloads
Design
loads
V
(kN)
5.0
10.1
15.1
20.1
25.1
30.2
35.2
40.2
45.2
50.3
V
(kN)
4.6
9.3
13.9
18.5
23.1
27.8
32.4
37.0
41.6
Rd
Rd
Vadm (kN)
3.6
7.2
10.8
14.4
18.0
21.5
25.1
28.7
32.3
35.946.3
(kNm)
MMRd,max
(kNm)8.410.2
7.3 16.8
14.6 25.1
22.0 33.5
29.3 41.9
36.6 50.3
43.9 58.7
51.2 67.0
73.2 Design
Madm,max
adm,max
(kNm)
20.5
30.7
41.0
51.2
61.5
71.7
82.058.6 75.4
92.265.9 83.8
102.5
Service
loadsloads
Service
loads
V
(kN)
3.8
7.6
11.4
15.2
19.0
22.8
26.6
30.4
34.2
38.1
V
(kN)
3.6
7.2
10.8
14.4
18.0
21.5
25.1
28.7
32.3
35.9
VRdadm
(kN)adm
5.0
10.1
15.1
20.1
25.1
30.2
35.2
40.2
45.2
50.3
(kNm)
MMadm,max
(kNm) 11.7
10.2 23.5
20.5 35.2
30.7 46.9
41.0 58.7
51.2 70.4
61.5 82.1
82.0 105.6
MRd,max
Rd,max
(kNm)
8.4
16.8
25.1
33.5
41.9
50.3
58.771.7 93.9
67.0
75.492.2 117.3
83.8102.5
Serviceloads
Design
Design loads
loads
V Rd (kN)
5.33.8
V(kN)
5.0 10.7
10.1 16.0
15.1 21.3
20.1 26.6
25.1 32.0
30.2 37.3
35.2 42.6
40.2 47.9
Rd (kN)
Vadm
7.6
11.4
15.2
19.0
22.8
26.6
30.4
34.245.2 53.3
38.150.3
(kNm) 11.7
8.4
16.8 35.2
25.1 46.9
33.5 58.7
41.9 70.4
50.3 82.158.7 93.967.0 105.6
75.4 117.3
83.8 Design
Madm,max
MRd,max
(kNm)
23.5
Service loads
V adm (kN)
3.8
7.6 16.0
11.4 21.3
15.2 26.6
19.0 32.0
22.8 37.326.6 42.630.4 47.934.2 53.3 38.1 loads
VRd (kN)
5.3
10.7
11.7
23.5
35.2
46.9
58.7
70.4
82.1
93.9
105.6 117.3
MRd,max (kNm)
Design loads
V Rd (kN)
5.3
10.7
16.0
21.3
26.6
32.0
37.3
42.6
47.9
53.3

600

Rib height

120

Slab
Slab
thickness

FORCES V Y)

THERMOKORB BALCONY CONNECTOR SYSTEM

Slab
Rib
Applied
Number of ribs
thickness
height
forces
MAXIMUM
ADMISSIBLE
BENDING
MX MAX (AND shear
CORRESPONDING
SHEAR
forces vy)
Maximum admissible
bending
momentsMOMENTS
mx max (and corresponding
cm
cm
1
2
3
4
5
6
7
8
9
10

300

axis distance

www.cfsfixings.com

15-8

THERMOKORB
THERMOKORBSPECIAL
SPECIALSOLUTIONS
SOLUTIONS
BALCONIES
BALCONIESWITH
WITHUPSTAND/DOWNSTAND
UPSTAND/DOWNSTANDCONDITIONS
CONDITIONS

THERMOKORB SPECIAL SOLUTIONS

Thermokorb Special Solutions

1st
1stoption:
option:Type
TypeTKA
TKAV1V1ororV2V2

BALCONIES
WITH UPSTAND/DOWNSTAND
CONDITIONS
FURTHER
FURTHER
CANTILEVER
CANTILEVER
REINFORCEMENT
REINFORCEMENT
Balconies
with upstand/downstand
conditions

ToTobebeused
usedpreferably
preferablyfor
forup
uptotomax.
max.
1st
option:
Type
TKAlength
V1
or V2
5 5ribs
ribs
per
per
1 1mmofofelement
element
length

To be used preferably for up to max.


1 m ofTKA
element
length
5 ribs perType
1st option:
V1 or
V2

TOTO
BEBE
PROVIDED
PROVIDED
ONON
SITE
SITE

TOTO
BEBE
PROVIDED
PROVIDED
ONON
CONSTRUCTION
CONSTRUCTION
SITE
SITE

FURTHER CANTILEVER REINFORCEMENT


CANTILEVER
CANTILEVER
BALCONY
BALCONY
TO BE PROVIDED ON SITE

TO BE PROVIDED ON CONSTRUCTION SITE


SLAB
SLAB
INSIDE
INSIDE

MOUNTING
MOUNTING
BAR
BAR
CANTILEVER BALCONY

To be used preferably for up to max. 5


ribs per 1 m of element length

CROSS
CROSS
BARS
BARS
TOTO
BEBE
PROVIDED
PROVIDED
ONON
SITE,
SITE,
MIN.
MIN.
10
10mm
mm
SLAB INSIDE
TOTO
BEBE
PROVIDED
PROVIDED
ONON
CONSTRUCTION
CONSTRUCTION
SITE
SITE

MOUNTING BAR

CROSS BARS TO BE PROVIDED ON SITE, MIN. 10 mm

170
170
mm
mmTKA/V1
TKA/V1
OROR220
220
mm
mmTKA/V2
TKA/V2
TO BE PROVIDED ON CONSTRUCTION SITE

2nd
2ndoption:
option:Type
TypeTK-Special
TK-Specialsolution
solution

TOTO
BEBE
PROVIDED
PROVIDED
ONON
SITE
SITE

FURTHER CANTILEVER REINFORCEMENT

CANTILEVER
CANTILEVERBALCONY
BALCONY
TO
BE PROVIDED ON SITE
SLAB
SLAB
INSIDE
INSIDE
b1 b1
MOUNTING
MOUNTING
BAR
BAR
CANTILEVER BALCONY

To be used for 6 and more ribs per 1 m of


element length

CROSS
CROSS
BARS
BARS
TOTO
BEBE
PROVIDED
PROVIDED
ONON
SITE,
SITE,
MIN.
MIN.
10
10mm
mm
SLAB INSIDE

MOUNTING BAR

b11

100
100 mm
mm

SPECIAL
SPECIAL
TYPE
TYPE
BS8
BS8
( b(1 xb1hx1)h1)

SPECIAL TYPE BS8 ( b11 x h11)

TOTO
BEBE
PROVIDED
PROVIDED
ONON
CONSTRUCTION
CONSTRUCTION
SITE
SITE
CROSS BARS TO BE PROVIDED ON SITE, MIN. 10 mm

hh11

To be used for 6 and more


m of element
length
ribs per 1Type
2nd option:
TK-Special
solution

FURTHER
FURTHER
CANTILEVER
CANTILEVER
REINFORCEMENT
REINFORCEMENT

100 mm
100 mm
h1
h1

ToTobebeused
usedfor
for6 6and
andmore
more
2nd option: Type TK-Special solution
ribs
ribsper
per1 1mmofofelement
elementlength
length

170 mm TKA/V1
OR 220 mm TKA/V2

TO BE PROVIDED ON CONSTRUCTION SITE

CANTILEVER
CANTILEVERCONNECTIONS
CONNECTIONSTO
TOWALLS
WALLS
Cantilever connections to walls

1st
1stoption:
option:Type
TypeTKA
TKAV1V1ororV2V2

2nd
2ndoption:
option:Type
TypeTKTK-Special
Specialsolution
solution

1st option: Type TKA V1 or V2

2nd option: Type TK- Special solution

CANTILEVER CONNECTIONS TO WALLS

FURTHER CANTILEVER REINFORCEMENT


TO BE PROVIDED ON SITE
CANTILEVER
BALCONY
CANTILEVER
BALCONY

FURTHER
FURTHER
CANTILEVER
CANTILEVER
REINFORCEMENT
REINFORCEMENT
TOTO
BEBE
PROVIDED
PROVIDED
ONON
SITE
SITE

CROSS BARS TO BE
PROVIDED ON SITE,
MIN. 10 mm

FURTHER CANTILEVER REINFORCEMENT


TO BE PROVIDED ON SITE
CANTILEVER
CANTILEVER
BALCONY
BALCONY

b1 b1
CANTILEVER
BALCONY
MOUNTING
MOUNTING
BAR
BAR

CANTILEVER
BALCONY
MOUNTING
MOUNTING
BAR
BAR

MOUNTING BAR

MOUNTING BAR

SPECIAL
SPECIAL
TYPE
TYPE
BS5
BS5
( b(1 xb1hx1 xh1hx2)h2)

170
170
mm
mmTKA/V1
TKA/V1
OROR220
220
mm
mmTKA/V2
TKA/V2
170 mm TKA/V1
OR 220 mm TKA/V2

TOTO
BEBE
PROVIDED
PROVIDED
ONON
CONSTRUCTION
SITE
CONSTRUCTION
SITE
TO BE PROVIDED ON
CONSTRUCTION SITE

77
7

15-9

www.cfsfixings.com

SPECIAL TYPE BS5 ( b11 x h11 x h22)

b11

hh22

TOTO
BEBE
PROVIDED
PROVIDED
ONON
SITE
SITE

2nd option: Type TK- Special solution

CROSS
CROSS
BARS
BARS
TOTO
BEBE
PROVIDED
PROVIDED
ONON
SITE,
SITE,
MIN.
MIN.
10
10
mm
mm

h1
h1

FURTHER
FURTHER
CANTILEVER
CANTILEVER
REINFORCEMENT
REINFORCEMENT

2
hh1h
1
h
2

1st option: Type TKA V1 or V2

CROSS
CROSS
BARS
BARS
TOTO
BEBE
PROVIDED
PROVIDED
ONON
SITE,
SITE,
MIN.
MIN.
10
10
mm
mm
CROSS BARS TO BE
PROVIDED ON SITE,
MIN. 10 mm

AVI THERMOKORB

TK

Designation System For AVI


Insulated Balcony Connectors
DESIGNATION SYSTEM FOR
INSULATED
Type/AVI
Rn(G
or E) RH/DBALCONY
(Remark) CONNECTORS
Type/ Rn(G or E) RH/D (Remark)
Type

Type

Design of ribs

Number
of ribs

empty = element

Design
ofmribs
length 1

Number
R = element length of ribs
depending on

empty = element
number of ribs
length 1 m
R = element
/R length depending on number of ribs

TKM
TKA

TKM

/R

/R

/R /R

AT/2 parapet wall


element

/R

TKF
split element

Slab thickness

Remark

G = straight

RH (cm)

D (cm)

empty = no fire
protection
R90 = with fire
protection R120 =
with fire protection

Design of or
comRib height
E = bent up
pression strut

max. 9

G = straight
or
E = bent G/E
up

max. 9

G/E

max. 9

G/E

max.9 9
max.

G/E E

/R

Rib height

max. 9

RH (cm)

Slab thickness
D (cm)

11/13/15/17

empty = no fire
protection
R90 = with fire protection
16/18/20/22
R120 = with fire protection

11 (standard) and/or
16/18/20/22
11/ 13/ 15/ 17V1 orV2
1611/13/15/17
/ 18/ 20 / 22
/R90

13/15/17
11 (standard)
16/ 18/ 20 / 22 18/20/22
/R90
and/or V1 or V2
Special type
11/13/15/17
V1 or V2
11
16

13/ 15/ 17

18/ 20 / 22

/R90
/R90
Special type
V1 or V2
/R90
/R90

/R90

Examples: 
TKM/
R6E 15/20 R90
TKM/ 7G 15/22
R90 insulation
centered
AT/2 parapet
/R

G
11
16
TKA/
4G
11/18
TKA/
5G
13/18
V1
wall element
TKF/ 9E 13/18
Examples:
TKM/
R6E 11/16
15/20 R90
TKM/ 7G 15/22 R90 insulation centered
AT/2
TKA/ 4G 11/18
TKF/ 9E 13/18
AT/2 11/16

Remark

/R90

TKA/ 5G 13/18 V1

Design of Compression Strut


The bottom leg of the stirrup is available in two variants:

DESIGN OF COMPRESSION STRUT

G straight (also for applied forces with +/- values)


Thebent
bottom
of the
is available
in two variants:
E
upleg
(e.g.
forstirrup
lattice
reinforcement
slabs)
G straight (also for applied forces with +/
values)
E bent up (e.g. for lattice reinforcement slabs)
600 mm

600 mm

600 mm

600 mm

TKM/G
TKM/G

THERMOKORB BALCONY CONNECTOR SYSTEM

TKF
TKA
split element

Design of
compression strut

TKM/E
TKM/E
120mm

TKA/G
TKA/G

STANDARD

STANDARD

170mm

600 mm

V1

120mm

TKA/E
TKA/E

600 mm

600 mm

220 mm

600 mm

220 mm

600 mm

V2

170mm

V1

600 mm

V2

Special
stirrup
shapesAT/2
different
fromwith
types
TKMcompression
and TKA are
possible.
Parapet
wall elements
are available
straight
struts
only.
Parapet wall elements AT/2 are available with straight compression struts only.

www.cfsfixings.com

15-10

STANDARD Type
TYPE
Standard
Description
DESCRIPTION
Number
mofofelement
element
length
(element
length
without
fire protection)
Numberofofribs
ribsper
per 1
1m
length
(element
length
without
fire protection)

200

600

200

TKM/2
TKM/2
TKA/2
TKA/2
200

300

300

200

TKM/3
TKM/3
TKA/3
TKA/3
100

300

200

300

100

TKM/4
TKM/4
TKA/4
TKA/4
100

200

100

200

200

200

200

100

200

100

TKM/5
TKM/5
TKA/5
TKA/5
100

200

100

TKM/6
TKM/6
TKA/6
TKA/6
100

100

200

100

100

100

100

100

100

100

100

100

100

200

100

100

TKM/7
TKM/7
TKA/7
TKA/7
200

100

100

100

100

100

100

100

100

TKM/8
TKM/8
TKA/8
TKA/8
100

100

TKM/9
TKM/9
TKA/9
TKA/9

Height of element

1000 mm

15-11

www.cfsfixings.com

RIB TYPE
DESCRIPTION
Rib
Type
Element length depending on number of ribs (minimum length without fire protection)
Description
Element length depending on number of ribs (minimum length without fire protection)
50 50

50

TKM/R1
TKA/R1

100

50

TKM/R2
TKA/R2
100 mm
50

200 mm

100

100

50

50

TKM/R3
TKA/R3

200

50

AT/2
300 mm
50

100

300 mm

100

100

50

400 mm
50

100

100

100

100

50

TKM/R5
TKA/R5

2 TKM/R5 or 2 TKA/R5
provide 10 ribs per metre
500 mm
50

100

100

500 mm

100

100

100

50

100

100

100

100

100

TKM/R6
TKA/R6

THERMOKORB BALCONY CONNECTOR SYSTEM

TKM/R4
TKA/R4

600 mm
50

100

100

100

50

TKM/R7
TKA/R7
700 mm
50

100

100

100

100

TKM/R8
TKA/R8

100

50

Height of element

800 mm

Length of element

10

www.cfsfixings.com

15-12

AVI THERMOKORB

Design Of AVI Insulated


Balcony Connectors

DESIGN OF AVI INSULATED BALCONY CONNECTORS

The design program TK-BEM calculates and specifies the type of AVI
insulated balcony connectors for the loads. The program is available as an
Excel spreadsheet (version 2003 or higher)
The design
program
TK-BEM
calculates
andofspecifies
type ofbalcony
AVI insulated balcony connectors for the loads. The program
This
program
calculates
the different
types
the AVIthe
insulated
connectors in all common applications and can take into account moments
and
forces
along all in
three
axes. applications and can take into account moments and forces along all three axes.
balcony
connectors
all common

Download
www.avi.at
Download
underunder
www.avi.at

The AVI insulated balcony connectors are designed on 3


different calculation sheets. These sheets are launched
The controlled
AVI insulated
are designed on 3 dif
and
via balcony
a menu connectors
file.
ferent calculation sheets. These sheets are launched and
It is not possible to start the spreadsheets individually. In
controlled
via user
a menu
file.
is entered.
not possible
to start the
the
menu, the
name
canIt be
Furthermore
spreadsheets
individually.
In
the
menu,
the
user
can be
the user has options for how to start a new filename
and how
to
close the
program. the user has options for how to start a
entered.
Furthermore
new file and how to close the program.

In the start menu, the following spreadsheets can be


selected:
In the start menu, the following spreadsheets can be selected:
Balcony connections with types AVI-TKM, AVI-TKF and
AVI-TKA V1 and AVI-TKA V2
Balcony connections with types AVI-TKM, AVI-TKF and
AVI-TKA
Parapet V1
wall
connections
and
AVI-TKA V2with type AVI-AT/2 or with a
transverse single rib (TKA R1)
Parapet wall connections with type AVI-AT/2 or with a
transverse
Corbel connections
with R1)
types AVI-TKM and AVI-TKA.
single rib (TKA
Bracket connections with types AVI-TKM and AVI-TKA
The applied moments and forces along the 3 spatial axes
may be inputted by the user.

15-13

www.cfsfixings.com

THERMOKORB BALCONY CONNECTOR SYSTEM

15-14

www.cfsfixings.com

Well Void Tube

16-1

www.cfsfixings.com

Contents
Well Void Tube Round Profile

16-3

Well Void Tube Ovalised Profile

16-4

Seal Caps for Well Void Tube

16-5

WELL VOID TUBE


10
www.cfsfixings.com

16-2

Well Void Tube Round Profile


Mild steel or galvanised finish
Available in lengths up to 5 metres
Length tolerance 5 mm up to 250 mm internal diameter

Internal

External

Profiling

Weight
10 %

d2

rance

hp

CFS-WVR- 30
CFS-WVR- 40
CFS-WVR- 50

30
40

35
46

0.8
0.8

2.5
3.0

0.20
0.20

50

56

0.8

3.0

CFS-WVR- 60

60

67

0.8

CFS-WVR- 65
CFS-WVR- 70
CFS-WVR- 80
CFS-WVR- 85
CFS-WVR- 90
CFS-WVR-100

65
70
80
85
90
100

72
77
87
92
97
108

0.8
0.8
0.8
0.8
0.8
1.0

CFS-WVR-125

125

133

CFS-WVR-150
CFS-WVR-180
CFS-WVR-200
CFS-WVR-250

150
180
200
250

CFS-WVR-290
CFS-WVR-300
CFS-WVR-310
CFS-WVR-350
CFS-WVR-400

External
d2

rance

Profiling

Weight

hp

10 %

434
484

450
500

2.5
2.5

8.0
8.0

5.59
6.22

0.34

CFS-WVR- 450
CFS-WVR- 500
CFS-WVR- 550

534

550

2.5

8.0

6.96

3.5

0.46

CFS-WVR- 600

584

600

2.5

8.0

7.49

3.5
3.5
3.5
3.5
3.5
3.8

0.56
0.57
0.77
0.80
0.95
0.85

CFS-WVR- 650
CFS-WVR- 700
CFS-WVR- 750
CFS-WVR- 800
CFS-WVR- 850

634
685
735

650
700
756

2.5
2.5
2.5

8.0
8.0
8.0

8.12
10.99
11.78

CFS-WVR- 900

785
835
885

800
850
900

2.5
2.5
2.5

8.0
8.0
8.0

12.58
13.37
14.17

1.0

3.8

1.11

158
188
208
260

1.0
1.0
1.0
2.0

3.8
3.6
3.8
4.8

1.28
1.55
1.70
2.24

290
300

300
310

2.0
2.0

4.8
4.8

2.50
2.68

CFS-WVR- 950
CFS-WVR-1000
CFS-WVR-1050
CFS-WVR-1100
CFS-WVR-1150
CFS-WVR-1250

935
985
1035
1086
1130
1230

950
1000
1050
1108
1158
1250

2.5
2.5
3.5
3.5
3.5
3.5

8.0
8.0
8.0
8.0
8.0
8.0

14.96
20.16
22.30
24.36
25.48
27.70

310
350
400

320
360
410

2.0
2.0
2.0

4.8
4.8
4.8

2.80
3.11
3.55

CFS-WVR-1350
CFS-WVR-1500

1330
1480

1350
1500

4.0
4.0

8.0
8.0

30.20
33.28

Pull-Out Resistance
The resistance to pull out of these well-void tubes should
be considered over the length the tube within to the
punching cone of the anchor that is cast into the tube.
Part No

Pull-Out Resistance
kN per 100mm length of tube

16-3

Internal

CFS-WVR-50

21

CFS-WVR-60

25

CFS-WVR-70

29

CFS-WVR-80

33

CFS-WVR-100

35

CFS-WVR-125

44

CFS-WVR-150

52

CFS-WVR-200

70

www.cfsfixings.com

Well Void Tube Ovalised Profile


Mild steel or galvanised finish
Available in lengths up to 5 metres
Length tolerance 5 mm up to 250 mm internal diameter

D epth
Outer a/b
132 32
141 41
149 49
160 60
157 28
170 70

CFS-WVV-170-50
CFS-WVV-170-35
CFS-WVV-180-80
CFS-WVV-177-42
CFS-WVV-190-60

170 50
170 35
180 80
177 42
190 60

Tolerance

Pr ofiling Depth
hp

Weight
kg/m 10 %

WELL VOID TUBE

CFS-WVV-132-32
CFS-WVV-141-41
CFS-WVV-150-50
CFS-WVV-160-60
CFS-WVV-157-28
CFS-WVV-170-70

R
~

CFS-WVVCFS-WVVCFS-WVVCFS-WVVCFS-WVVCFS-WVVCFS-WVVCFS-WVVCFS-WVVCFS-WVVCFS-WVVCFS-WVV-

208 208

CFS-WVV-

www.cfsfixings.com

16-4

Seal Caps for Well Void Tube


Steel / plastic without rim

Steel

Plastic with rim

Plastic

Plastic

Without R im
Internal

Internal
Diameter
d1

External
Diameter
d2

With R im
Depth
t

Internal
Diameter
d1

External
Diameter
d2

Depth
t

d2

Depth
t

CFS-WVC-121
CFS-WVC-130

21.0
30.0

24.5
33.0

11.0
10.0

CFS-WVC-140
CFS-WVC-150

55
60

64
69

8
8

40.0
51.0
56.0
61.0

45.0
56.0
63.0
67.5

10.5
11.0
12.0
11.0

38
48

88
102

15.0
15.0

64
71

74
77

8
5

66.0
71.0

71.0
77.0

12.0
11.0

62

122

20.0

79
84
88
99

90
90
99
105

8
9
9
11

76.0
81.0
86.0
90.0
98.5

80.0
85.0
90.0
95.5
102.5

10.5
9.5
9.5
9.5
10.0

77

96

138

162

20.0

20.0

CFS-WVC-120
CFS-WVC-125
CFS-WVC-150

119
124

130
129

11
10

123.0

127.0

15.0

122

188

20.0

149

155

17

147.0

153.0

15.0

147

213

20.0

CFS-WVC-200
CFS-WVC-250
CFS-WVC-290
CFS-WVC- 300
CFS-WVC- 310
CFS-WVC- 350

200
250
290
300

210
265
310
320

15
10
17
17

199.0
249.0

298.0

204.0
254.0

314.0

20.0
20.0

23.0

193
247

303

268
340

408

25.0
25.0

22.0

349
384
434
483
535

363
400
450
500
550

18
19
19
20
20

355
406

455
510

CFS-WVC-155
CFS-WVC-160
CFS-WVC-165
CFS-WVC-170
CFS-WVC-175
CFS-WVC-180
CFS-WVC-185
CFS-WVC-190
CFS-WVC-100

CFS-WVC- 400
CFS-WVC- 450
CFS-WVC- 500
CFS-WVC- 550

16-5

External

www.cfsfixings.com

21.0
32.0

WELL VOID TUBE

www.cfsfixings.com

16-6

rk systems

 ecostal Permanent
R
Formwork for
Construction Joints
17-1

www.cfsfixings.com

Contents
Structural Design

17-3

Standard Type RSH Horizontal

17-5

Standard Type RSH Vertical

17-9

Standard Type V

17-11

Jobsite Application

17-13


RECOSTAL PERMANENT FORMWORK FOR CONSTRUCTION JOINTS
10
www.cfsfixings.com

17-2

Structural Design

DIN EN 1992-1-1/NA 2.8.2: Planning Principles


The type of joint must be specified in the starter pack drawings

recostal Starter Packs


type RSH and type RSV
Joint category
key profiled according
to DIN EN 1992-1-1/NA

DIN EN 1992-1-1/NA 6.2.5: Transfer of Shear Forces in Joints


EC 2 divides the type of joint surface into 4 categories. Trapezoidally profiled construction
joints represent the highest category with regard to the transfer of shear forces.
Roughness
coefficient
c 1)

Friction
coefficient

Strength
reduction
coefficient3)

key profiled joint

0.5

0.9

0.7

rough joint

0.4 2)

0.7

0.5

smooth joint

0.2 2)

0.6

0.2

0.5

0 4)

Type of surface according


to EC 2 6.2.5 (2)

very smooth joint


1)

2)
3)

4)

In case of dynamic or fatigue loading, concrete bond (adhesion) should not be taken into
consideration (c = 0).
Where tension occurs perpendicular to the joint due to strain, c = 0.
For concrete classes C55/67 the stated values are to be multiplied by factor (1.1 - fck / 500) with fck
in [N/mm] .
The friction proportion in Expression 6.25 may be allowed up to the limit of N 0.1 fcd for very
smooth joints.

Geometry of key profiled joints according to EC 2: recostal Starter Packs meet the
EC 2 requirements for the highest category key profiled.

Starter Pack Requirements according to DBV Bulletin


Type RSH

Starter packs without key profiled surfaces are to be classified as rough, smooth or
very smooth by means of analysis. Starter packs that are not categorized should
always be classified as joint category very smooth.

Concrete Cover for Starter Packs according to DBV Bulletin


For sheet steel starter packs that remain inside the construction, the concrete cover
should be determined referring to the most unfavorable section according to DIN EN
1992-1-1, Paragraph 4.4 with Table 4.4DE. The allowance for deviations cdev for the
sheet steel of the box may be reduced by 5mm.

Reduced Bar Tension

Type RSV

17-3

www.cfsfixings.com

According to DIN EN 1992-1-1, 8.3 (NA.5), the reinforcement surrounding sections of


rebending, while exposed to predominantly static loading close to the limit of the bearing
capacity, has to be determined with no more than 80 % of the otherwise permissible
values of the calculated stress-strain curve of the reinforcing steel according to DIN EN
1992-1-1, Fig. 3.8. The design value of the anchorage length lb,rqd for this type of starter
pack may, according to DIN EN 1992-1-1, 8.4.3 GL (8.3), also be determined with the
reduced rated value of the bar tension fyd,red = 0.8 fyk / s.

Shear Force Longitudinal to the Construction Joint


[R1] Exp. 6.25: Design value of the shear capacity
Total bearing capacity = bearing contact area [concrete] + [friction] +
[reinforcement] max. bearing capacity
VRdi = c fctd + N + VRdi,s VRdi,max [N/mm2]

VEdi
a1

bi

VEdi
a1
a1

a2

bi

a1

Where
fctd = ct fctk;0,05 / c (with ct = 0.85 and c = 1.5 according to 3.1.6 (2)P);
N < 0.6 fcd (positive for stress and negative for tension);
VRdi,s = fyd,red (1.2 sin + cos) where = As / Ai and
fyd,red = 400 [N/mm2] / s (0.8 fyk at bending);
VRdi,max = 0.5 v fcd (no reduction to 0.3 VRd i,max)

a1 < 50 mm

Like a2 a1 50 mm may be taken into account for bi;


however, in this case, only the slighter roughness of
the starter pack box or the construction joint surface
should be considered for bi. Alternatively, the
individual width of the construction joint surface area
or the starter pack box with their respective surface
roughness for bi may be allowed for.

Table 1. Classification of joint surfaces according to [R1], 6.2.5


Type of surface
according to EC 2
6.2.5 (2)

2)
3)

4)

Strength
reduction
coefficient
v 3)

key profiled joint

0.5

0.9

0.7

rough joint

0.4 2)

0.7

0.5

smooth joint

0.2 2)

0.6

0.2

0.5

0 4)

very smooth joint


1)

Roughness
Friction
coefficient coefficient
c 1)

In case of dynamic or fatigue loading, the concrete bond (adhesion) should not be taken
into consideration (c = 0).
Where tension occurs perpendicular to the joint due to impact, c = 0.
For concrete classes C55/67, the stated values are to be multiplied by the factor
(1.1 - fck / 500) with fck in [N/mm].
The friction proportion in Expression 6.25 may be allowed for up to the limit of
N 0.1 fcd.

Shear Force Transverse to the Construction Joint


[R1] Exp. (6.2): Shear resistance without shear reinforcement,
including reduction by applying roughness coefficient c
VRd,c = (c /0.5) [0.15 / c k (1001 fck)1/3 + 0.12cp] bw d
where k = 1 +(200/d [mm]) 2.0 and c according to Table 1
[R1] Exp. (6.8): Shear resistance with shear reinforcement
VRd,s = (Asw / s) fywd z cot
where z = 0.9 d and/or z d - cv,i - 30 mm and fywd = fyk / s

t 20 mm

Wall to floor slab

Floor slab to floor slab

VEd

t 20 mm

a2 50 mm where
surface roughness
according to DIN EN
1992-1-1, 6.2.5 (see
Table 1)

Edge of concrete pour area,


[R1] DIN EN 1992-1-1 with DIN EN 1992-1-1/NA

Maximum acceptable shear with shear reinforcement


(very smooth joint not permissible): [R1] Exp. (6.9) for 90 bar
reinforcement, reduced to 30% in sections of rebending
VEd 0.30 VRd,max = 0.30 bw z v1 fcd / (cot + tan )
with v1 = 0.75 (1.1 - fck /500) 0.75

RECOSTAL PERMANENT FORMWORK FOR CONSTRUCTION JOINTS

a1 < 50 mm
a2 50 mm where surface
finish is according to DIN
EN 1992-1-1, 6.2.5

[R1] Exp. (6.7aDE): Reduction of the strut inclination, calculated with


reduction to 45 in the area le = 0.5 le cot d on either side of the joint
1.0 cot [(1.2 + 1.4cd / fcd)] / [(1 - VRd,cc / Ved)] < 3.0
where [R1] ] Exp. (6.7bDE): VRd,cc = 0.48 c fck1/3 (1 - 1.2cd / fcd) bw z
with c according to Table; cd = NEd / Ac > 0 as compressive strength!
Please note: The longitudinal reinforcement to be considered in Exp. (6.2)
is, according to the structural design, the one that is exposed to tensile
loads (e.g. c, d or e). Fig. d and e show the effective depth d to be reduced
by a1 due to the difficult concrete pour conditions of a1 < 50 mm in the stress
area.
5

www.cfsfixings.com

17-4

Standard Type RSH


recostal Starter Packs
type RSH
with trapezoidal profile
for transverse stresses.

RSH Starter Packs


recostal Starter Packs type RSH meet the requirements of DIN EN 1992-1-1 for the
highest surface category key profiled in the case of transverse loads.

Advantages

Strong, robust galvanised sheet metal starter packs, dimensionally stable


Cost and time effective installation, starter packs are simply nailed to the formwork
Easy removal of the sheet metal covers due to their special design
Trapezoidally profiled box for excellent bond
Various possible combinations provide a solution for all common installation details

The Decisive Factor for the Designer


recostal Starter Packs type RSH meet the requirements of the DBV Bulletin
Rckbiegen von Betonstahl und Anforderungen an Verwahrksten nach Eurocode 2
[Rebending of reinforcement steel and requirements for continuity strips according to Eurocode 2]

(issue January 2011) for the highest joint category key profiled in the case of
transverse stresses.
No national approval required!

Technical Data RSH Starter Packs


Trapezoidally profiled starter packs, joint category key profiled according to DIN EN
1992-1-1, highest shear force bearing capacity
Concrete reinforcement steel BSt 500 S or BSt 500 WR according to DIN 488,
= 8 mm 14 mm (16 mm)
Diameter of bending rolls dbr 6 Ds in the section of rebending
8 standard profiles, bar widths 10 cm 22 cm, smaller or larger bar widths on request
Standard unit length L= 1.25 m, fixed lengths up to 2.50 m on request

Application
recostal Starter Packs ensure time-saving installation of secure connections between
steel reinforced concrete construction parts that are created with different pour
sequences. Therefore, floor slabs, walls or staircases can be installed subsequently
with rigid connections corresponding to the highest joint category key profiled.
The large variety of shapes offers the perfect connection for many different design
situations; special types for specific solutions are also available. The standard range
includes starter packs with 8, 10 and 12 mm diameter and L=1.25 m unit lengths. Unit
lengths exceeding 1.25 m, the production of special types and the combination with
waterproofing systems as well as solutions for entire projects are possible on request.

Increased Corrosion Protection


Type RSH is installed with a planned
25 mm recess

RSH active - Starter Pack


with active Waterproofing
RSH Starter Packs can be manufactured with an active
bentonite coating on both sides for the application in
construction joints exposed to water.
6

17-5

www.cfsfixings.com

s
*) Values for 12 mm

35 or 40*)

1.25 m

25 or 30*)

Standard

Type

RSH 12

RSH 14

RSH 16

RSH 18

RSH 20

RSH 22

Lap length
l0 (cm)

Bar height
h (cm)

Bar width
b (cm)

Effective depth
d (cm)

- 8/15
- 8/20
-10/15
-10/20
-12/15
-12/20
- 8/15
- 8/20
-10/15
-10/20
-12/15
-12/20
- 8/15
- 8/20
-10/15
-10/20
-12/15
-12/20
- 8/15
- 8/20
-10/15
-10/20
-12/15
-12/20
- 8/15
- 8/20
-10/15
-10/20
-12/15
-12/20
- 8/15
- 8/20
-10/15
-10/20
-12/15
-12/20
- 8/15
- 8/20
-10/15
-10/20
-12/15
-12/20
- 8/15
- 8/20
-10/15
-10/20
-12/15
-12/20

32
32
39
39
46
46
32
32
39
39
46
46
32
32
39
39
46
46
32
32
39
39
46
46
32
32
39
39
46
46
32
32
39
39
46
46
32
32
39
39
46
46
32
32
39
39
46
46

17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17
17

10
10
10
10
10
10
11
11
11
11
11
11
12
12
12
12
12
12
14
14
14
14
14
14
16
16
16
16
16
16
18
18
18
18
18
18
20
20
20
20
20
20
22
22
22
22
22
22

13
13
13
13
13
13
14
14
14
14
14
14
15
15
15
15
15
15
17
17
17
17
17
17
19
19
19
19
19
19
21
21
21
21
21
21
23
23
23
23
23
23
25
25
25
25
25
25

RECOSTAL PERMANENT FORMWORK FOR CONSTRUCTION JOINTS

RSH 11

(mm)/
s (cm)

RSH 10

Reinforcement steel: BSt 500 S or BSt 500 WR

Other shapes on request


7

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17-6

Standard Type RSH

Shear Force Transverse to the Construction Joint


Highest joint category key profiled

recostal Starter Packs


type RSH
with trapezoidal profile
for transverse stresses.

Determination according to:


DIN EN 1992-1-1/NA
DBV-Bulletin Rckbiegennach Eurocode 2
[Rebending according to Eurocode 2], January 2011

Determination Example - Acceptable Shear Force


Acceptable shear force without shear reinforcement, including reduction by applying
roughness coefficient c:
VRd,c = (c /0.5) [CRd ,c k (1001 fck)1/3 + k1 cp] bw d

(6.2.a)

Values

Definition

h = 20 cm

Height of the construction part

d = 17 cm

Effective depth

bw = 1.0 m

1m width of section

C20/25

Tab. 3.1

fck = 20 N/mm

c = 0.5

6.2.5 (2)

key profiled metal base

CRd ,c = 0.15/c = 0.10

(NA, 6.2.2(1)), Yc = 1.5

k = 1 +(200/170) = 2.08

k = 1 +(200/d [mm]) 2.0

1 = 7.54/(100 x 17)
= 4.435 10-3

(A sl/bw d) 0.02
determined with 12/15 cm = 7.54 cm/m, single

K1 = 0.12

NA, 6.2.2 (1)

cp = 0

No compressive stress in the concrete from axial


loading or prestressing

VRd,ct = (0.5/0.5) [0.10 2.0 (100 4.435 10-3 20)1/3 + 0] 1.0 0.17 103
= 70.4 kN/m
Please note:
If anchorage and lap lengths are reduced,
the bearing values have to be reduced
accordingly.

17-7

www.cfsfixings.com

Shear Force Bearing Capacity (kN/m)


Shear force bearing capacity (kN/m) of slab to steel reinforced concrete wall connections without shear reinforcement depending
on the joint category and the steel cross section, if starter packs are used.

The values given in the table are subject to the


application of the entire anchorage and lap
lengths required according to EC 2.

Type

11

RSH 10

12

13

15

17

19

21

23

RSH 11

RSH 12

RSH 14

RSH 16

RSH 18

RSH 20

RSH 22

Bar
diameter/
centers

Joint category key profiled


VRd,c,kp
C 20/25

C 25/30

C 30/37

RECOSTAL PERMANENT FORMWORK FOR CONSTRUCTION JOINTS

Effective
depth
d (cm)

Tabular values VRd,c in kN/m


All values have been determined for cp = 0

Joint category smooth


VRd,c,smooth
C 20/25

C 25/30

C 30/37

8/15

40.18

43.28

45.99

16.07

17.31

18.40

10/15

46.64

50.24

53.39

18.66

20.10

21.36

12/15

52.65

56.72

60.27

21.06

22.69

24.11

8/15

42.58

45.86

48.74

17.03

18.35

19.50

10/15

49.42

53.24

56.57

19.77

21.29

22.63

12/15

55.79

60.11

63.87

22.32

24.04

25.55

8/15

44.91

48.38

51.41

17.96

19.35

20.56

10/15

52.13

56.16

59.68

20.85

22.46

23.87

12/15

58.86

63.40

67.37

23.54

25.36

26.95

8/15

49.41

53.22

56.56

19.76

21.29

22.62

10/15

57.35

61.78

65.65

22.94

24.71

26.26

12/15

64.75

69.75

74.12

25.90

27.90

29.65

8/15

53.71

57.85

70.40

21.48

23.14

28.16

10/15

62.34

67.16

71.36

24.94

26.86

28.55

12/15

70.38

75.82

80.57

28.15

30.33

32.23

8/15

57.84

62.31

66.21

23.14

24.92

26.48

10/15

67.14

72.33

76.86

26.86

28.93

30.74

12/15

75.80

81.65

86.77

30.32

32.66

34.71

8/15

61.09

65.8

69.93

24.43

26.32

27.97

10/15

70.91

76.38

81.17

28.36

30.55

32.47

12/15

80.05

86.23

91.64

32.02

34.49

36.66

8/15

63.48

68.38

72.67

25.39

27.35

29.07

10/15

73.69

79.38

84.35

29.47

31.75

33.74

12/15

83.19

89.61

95.23

33.28

35.85

38.09

Please note:
If anchorage and lap lengths are reduced, the bearing values have to be reduced accordingly.

www.cfsfixings.com

17-8

Standard Type RSV

Shear Force Longitudinal to the Construction Joint


Highest joint category key profiled

recostal Starter Packs

Determination Example - Shear Capacity

type RSV
with trapezoidal profile for
longitudinal stresses.

Total bearing capacity =


bearing contact area [concrete] + [friction] + [reinforcement] max. bearing capacity
Example: concrete C 20/25
Values

Definition

b = 17 cm

Shear force area

N = 0

Nominal compressive stress vertical to the joint NEd =


design value of the applied axial force or prestressing
which can act together with the shear force.

c = 0.5

c according to DIN EN 1992-1-1, 6.2.5(2) (key profiled)

= 0.9

according to DIN EN 1992-1-1, 6.2.5(2) (key profiled)

fctd = ct fctk;0.05 / c
= 0.85 1.5/1.5
= 0.85

Design value of the axial tensile strength of concrete with


fctk;0.05 = 1.5 N/mm according to DIN EN 1992-1-1,
Table 3.1 and c = 1.5 for concrete according to
DIN EN 1992-1-1, Table 2.1
ct = 0.85 according to DIN EN 1992-1-1 / NA 3.1.6 (2)P

Asl = 10/15 double


= 5.24 x 2
= 10.48 cm/m

Cross section of the reinforcement transverse to the


joint, double

fyd,red = 0.8 500/1.15


= 348 N/mm

Design value of the reinforcement steel yield strength


with fyk = 500 N/mm according to DIN EN 1992-1-1 /
NA 3.2.2(3P) c = 1.15; reduced steel tension 80 % fyd
according to DIN EN 1992-1-1 / NA 8.3 (5)P

= 90

Angle of the reinforcement transverse to the joint

v = 0.7

v according to DIN EN 1992-1-1 / NA 6.2.2(6)

fcd = cc fck / c
= 0.85 20/1.5
= 11.33 N/mm

Design value of the characteristic cylinder strength with


fck = 20 N/mm according to DIN EN 1992-1-1, Tab.3.1 and
cc = 0.85 according to DIN EN 1992-1-1, NA 3.1.6(1)P
and c = 1.5 according to DIN EN 1992-1-1 Tab.2.1N

Bearing Contact Area - Concrete Bearing Contact Area - Friction


VRdi,c = (c fctd) = (0.5 0.85)

VRd, = ( N) = (0.9 x 0)

= 0.425 N/mm

=0

Bearing Contact Area - Reinforcement


VRd,sy = fyd (1.2 sin + cos ) = 10.48/(17 100) 348 (1.2 0.9 sin 90 + cos 90)
= 2.32 N/mm
Factor 1.2 according to DIN EN 1992-1-1, NA 6.2.5

Total Bearing Capacity


VRdi = VRdi,c + VRd,sy < VRdi,max
> VEd
The values stated apply to full length
anchorage and lap lengths; if the lengths
are reduced, the bearing values have to be
reduced accordingly.
10

17-9

www.cfsfixings.com

VRdi,max = 0.5 v fcd


= 0.5 0.7 11.33 = 3.97 N/mm
= 3.97 10 0.17 = 674.9 kN/m
VRdi

= (0.425 + 2.32) 10 0.17


= 466.65 kN/m = applicable
< VRdi,max = 674.9 kN/m

17 cm
1.25 m

Reinforcement steel: BSt 500 S or BSt 500 WR

Standard

Type
RSV 8

RSV 18

Bar height
h (cm)

Bar width
b (cm)

Effective depth
d (cm)

- 8/15

32

17

11

-10/15

39

17

11

- 8/15

32

17

11

14

-10/15

39

17

11

14

-12/15

46

17

11

14

- 8/15

32

17

14

17

-10/15

39

17

14

17

-12/15

46

17

14

17

- 8/15

32

17

18

21

-10/15

39

17

18

21

-12/15

46

17

18

21

Table of the Bearing Capacity Applicable for the Shear Force Stress Longitudinal to the Starter Pack
The values given in the table are subject to
the anchorage and lap lengths required
according to DIN EN 1992-1-1.
Tabular values in kN/m
All values have been determined for Nd = 0

Determination according to:


DIN EN 1992-1-1 6.2.5 (6.25)
DBV Bulletin Rckbiegen von ... [Rebending] (Issue 2011)
Type of surface key profiled
Taken as:
N = 0; 45 90
Applicable:
max. Ved < VRd,i < VRd,i max
e. G. RSV 8 - 8/15 cm, max. Ved = 298.56 kN/m = applicable

Shear force
area b (mm)

Type

110

RSV 8

140

170

210

RSV 11

RSV 14

RSV 18

C 20/25

C 25/30

C 30/37

(mm)/
s (cm)

VRd,i galv

VRd,i galv max

VRd,i galv

VRd,i galv max

VRd,i galv

VRd,i galv max


654.5

- 8/15

298.56

436.21

307.91

545.55

314.13

-10/15

440.63

436.21

449.98

545.55

456.20

654.5

- 8/15

311.31

555.17

323.21

694.33

331.12

833.00

-10/15

453.38

555.17

465.28

694.33

473.19

833.00

-12/15

626.27

555.17

638.17

694.33

646.08

833.00

- 8/15

324.06

674.90

338.51

843.12

348.12

1011.50

-10/15

466.65

674.90

480.58

843.12

490.19

1011.50

-12/15

639.02

674.90

653.47

843.12

663.07

1011.50

- 8/15

341.06

832.76

358.91

1041.50

370.78

1249.50

-10/15

483.13

832.76

500.98

1041.50

512.85

1249.50

-12/15

656.02

832.76

673.87

1041.50

685.73

1249.50

RECOSTAL PERMANENT FORMWORK FOR CONSTRUCTION JOINTS

RSV 14

Lap length
l0 (cm)

RSV 11

(mm)/
s (cm)

Please note:
If anchorage and lap lengths are reduced, the bearing values have to be reduced accordingly.
11

www.cfsfixings.com

17-10

Standard Type V
recostal
Single Bar Starter Packs
type VHQ

1.25 m

Reinforcement steel: BSt 500 S or BSt 500 WR

Standard

Type

VHQ

s (cm)

Lap length
l0 (cm)

Centerss (cm)

(mm)/

- 8/15

32

15

- 8/20

32

20

- 8/25

32

25

- 10/15

39

15

- 10/20

39

20

- 10/25

39

25

- 12/15

46

15

- 12/20

46

20

- 12/25

46

25

Required box width (cm)

Graph for the Determination of the Production-Related


required Box Widths and Max. Producible l0-Lengths

Lap length l0 (cm)

Notes:
b: Production-related required box width for single bars. In case of double bar starter
packs, the respective value has to be doubled.
Example:
Type SB (double bar starter pack)
12, s = 15 cm, l0 = 50 cm required box width: 2 x 6.8 = 14 cm
12

17-11

www.cfsfixings.com

Special Types
recostal Special Types are made to specification and are available in many different shapes.
Production-related options can be derived from the graph on page 12.

Special types

Qty.

Diameter

Centers

Size

Height

(m)

(mm)

s (cm)

b (cm)

h (cm)

Lap length
l0 (cm)

Size
v (cm)

Size
a (cm)

Unit
length
L (cm)

SHQ


RECOSTAL PERMANENT FORMWORK FOR CONSTRUCTION JOINTS

SWQ

SG

SR

SB

S2H

SRG

SKB

SKG

SKR

Special solutions and solutions for special projects on request


13

www.cfsfixings.com

17-12

Jobsite Application
recostal Starter Packs type
RSH and type RSV

Joint category key profiled

14

17-13

www.cfsfixings.com

Specification Example
Starter packs with trapezoidal profile for shear forces, key profiled joint according to Eurocode 2

Project:

Starter Packs

Position

Quantity/unit

1.0001

Starter packs made from galvanised sheet steel with trapezoidal


profile longitudinal to the unit according to EC 2 joint category
key profiled, to be supplied for the horizontal connection of
construction parts.

Price per unit

mm

Centers:

s=

cm

Bar width:

b=

cm

Bar height:

h=

cm

Bar diameter:

Total

Make: recostal type RSH


m

RECOSTAL PERMANENT FORMWORK FOR CONSTRUCTION JOINTS

1.0

15

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17-14

Magnetic Formwork
Systems

18-1

www.cfsfixings.com

Contents
MagFly Technology

18-3

MagFly AP

18-4

Examples of MagFly AP Magnets with FlyFrame Formwork System

18-5

MAGNETIC FORMWORK SYSTEMS


10
www.cfsfixings.com

18-2

MagFly Technology
Patented system for efficient formwork

What is MagFly technology

Advantages at a glance

MagFly technology is a robust and compact magnetic.


The secret behind this technology is our patented foot &
spring system which makes positioning magnets and/or
shuttering precisely to the millimetre simple.

Extremely easy and precise positioning because the


magnet seems to glide on the tilting table or steel pallet.

In the neutral position there is an air gap between


the steel table and the magnet. This air gap means that
the full magnetic force of the magnet does not come
into play straight away, allowing it to be adjusted to the
desired position without clamping.
It is then activated by applying slight pressure. Only then
does the full magnetic force become effective, which can
be more than 30,000 N per magnet.

18-3

www.cfsfixings.com

Precise fixing of the magnet by lightly pushing it; only


then does the full magnetic force come into effect.
Simple visual checking to see if the magnet is sitting
properly.
All the painstaking hammering into position usually
required for rigging is dispensed with. This saves time,
reduces wear and saves costs.
Compact construction without steel boxes or casings.
Full utilisation of the magnetic force by direct and
positive connection between steel table, magnet and
shuttering.

MagFly AP
Lightweight magnet technology

What is MagFly AP?

Advantages at a glance

MagFlyAP is a development of the well-proven


MagFly universal magnet.

Good ergonomic design; it has low weight and the


new type of lever makes carrying and handling easy.

With an aluminium casing, high performance magnet


materials and an integrated adapter for MultiForm and
FlyFrame shuttering systems, the new system magnet is
powerful and lightweight.

Extremely light but strong.

With a magnetic force of 22,000 N and a weight of only


5.40 kg it has the best magnetic force to weight ratio of
its class worldwide.

The new MagFlyAP also offers integrated MagFly


technology for precise positioning.
Accurate fixing of the magnet by light pressure of the
hand.
The permanently mounted eccentric lever makes
additional tools for releasing the magnet unnecessary.
Compact design with integrated adapter for
MultiForm and FlyFrame.
MAGNETIC FORMWORK SYSTEMS

www.cfsfixings.com

18-4

Examples of MagFly AP Magnets


with FlyFrame Formwork System

18-5

www.cfsfixings.com

Version: April 2015


Construction Fixing Systems Limited
Unit 2A, Westfield Estate, Henley Road,
Medmenham, Marlow, Buckinghamshire SL7 2TA
Telephone: +44 (0) 1491 576466
Fax: +44 (0) 1491 578166
Email: sales@cfs-fixings.co.uk
www.cfsfixings.com

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