Documente Academic
Documente Profesional
Documente Cultură
/KETQKPLGEVKQPOQWNFKPI
www.arburg.com
'HEKGPVUQNWVKQPUHQTEQORNGZVCUMU
At a glance
Example, the watch industry: ARBURG has a comprehensive product portfolio ranging from modular standard machines to individual
system solutions for micro-components.
Position-controlled injection
with high repeat accuracy
Generously-dimensioned
clamping units
15-mm screw
Highly wear-resistant
bimetallic cylinder
Freely-programmable sequences
Standard
Options
www.arburg.com 10/2013
Example, hearing aids: maximum precision and reproducibility are the domain of the ALLROUNDER injection moulding technology.
10/2013 www.arburg.com
5VTKPIGPVTGSWKTGOGPVUsRGTHGEVUQNWVKQPU
/KETQEQORQPGPVU
2CTVYGKIJVI
/KETQUVTWEVWTGEQORQPGPVU
5VTWEVWTGUO
2TGEKUKQPOKETQEQORQPGPVU
6QNGTCPEGUO
O
O
www.stamm.ch
All rights reserved by Audemars SA
Big differences in miniature: micro-injection moulding involves a wide range of applications and requirements.
9JGPKVEQOGUVQOKETQKPLGEVKQP
OQWNFKPIVQFC[VJGFGVCKNUCPFVQNGT
CPEGUQHVJGCTVKENGUCTGOGCUWTGFKP
OKETQPU5RGEKECNN[YJGPRTQFWE
KPIOKETQEQORQPGPVUVJGEJQKEGQH
OCEJKPGVGEJPQNQI[HQT[QWCUVJG
WUGTTGXQNXGURTKOCTKN[CTQWPFVJGUJQV
YGKIJVQHVJGOQWNFGFRCTVVQDGRTQ
FWEGFCPFVJGV[RGQHURTWGCPFTWPPGT
U[UVGO#V#4$74)GZVTGOGN[UOCNN
RCTVYGKIJVUECPDGTGCNKUGFXKCCFCRV
GFDWVCNYC[UEQUVGHHGEVKXGUVCPFCTF
OCEJKPGVGEJPQNQI[6JKURGTOKVUEQUV
UCXKPIRTQFWEVKQPQHGXGP[QWTOKPKC
VWTGRCTVU
Further information:
5OCNNGTGSWCNUOQTGEQORNKECVGF
Micro-components place by far the most
stringent demands on machine and mould
technology and require close cooperation
between the two areas. The components
are often smaller than a single grain of
granulate. This means that high-quality
production is only possible if
all drives are operating precisely and dynamically in order to guarantee maximum
process reliability and repeat accuracy,
the prepared melt is perfectly
homogeneous,
the dwell time of the melt in the injection
unit as well as the shearing of the material is kept correspondingly low (first-in,
first-out principle),
the plasticising and injection processes
demonstrate a high level of reproducibility for even extremely small shot weights,
the flow paths of the melt are kept as
short as possible to avoid unnecessary
pressure losses,
the finished parts are reliably removed using robotic systems integrated in the production and control systems.
*[FTCWNKE#..4170&'4UDTQEJWTG
'NGEVTKE#..4170&'4UDTQEJWTG
www.arburg.com 10/2013
5ETGY
OO
min. g PS
max. g PS
2,3
mm
2,8
Shot weight
Full range of sizes: because plasticising can be adapted to the relevant application, an optimum
clamping units.
$CUKUOQFWNCTUVCPFCTFOCEJKPGU
At ARBURG, precisely controlled hydraulic
and electric ALLROUNDER machines are
suited for the production of micro-components. In the injection moulding process,
precision bears a direct relation to the dynamics and reproducibility of the injection
movement. The Position Regulated Screw
(PRS), which is optionally available for the
hydraulic ALLROUNDER, offers optimum
process reliability here.
10/2013 www.arburg.com
+ORQTVCPVQRVKOKUGFRNCUVKEKUKPI
To reliably guarantee highly accurate dosage and injection with even extremely small
melt quantities, screw/piston injection units
that process the granulate according to the
TUVKPTUVQWVRTKPEKRNGCTGWUGF%QTTGspondingly small screw diameters prevent
excessive dwell times for the
plastic during plasticising.
Optimised injection units with screw diameVGTUQHOOVJCVECPEQXGTOQUVCRRNKECtions are standard at ARBURG. Screws with
CFKCOGVGTQHOOCTGCXCKNCDNGHQT
smaller shot weights, however micro-granulates are required for these. All screw geometries are adapted to short and precise
travel of the non-return valve. The screw
and the cylinder can be designed to be
highly wear-resistant in order to be able to
process the abrasive materials often used in
micro-injection moulding.
Universal applications
Its enclosed construction means that the
micro-injection module can be used on different machines. Consequently, other larger
cylinder modules can also be used on these
ALLROUNDER machines, for example when
a product change is required. The central
connection of all supply units makes for fast
and convenient set-up. The screws can be
removed without removing the module.
Homogenous material
preparation
www.arburg.com 10/2013
*KIJNKIJVU
used purely for material transport and has a
FKCOGVGTQHQPN[OO+VKUVVGFYKVJC
non-return valve and operates according to
the screw/piston principle. This permits the
smallest shot weights to be achieved with
great precision and with the longer required
travel distances.
*QOQIGPQWUOCVGTKCN
RTGRCTCVKQP
The perfect interaction of the two screws
continuously feeds the melt from the material inlet to the tip of the injection screw
in a pressure-controlled manner. This enUWTGUEQORNKCPEGYKVJVJGTUVKPTUVQWV
principle. A homogeneous, newly dosed
melt is always available for each shot. The
minimal dwell time of the material, which
prevents thermal damage, ensures high
processing quality.
7PKXGTUCNCRRNKECVKQPU
9KVJVJGOKETQKPLGEVKQPOQFWNG
#4$74)JCUHWNNNGFCNNVJGETWEKCN
TGSWKTGOGPVUHQTEQPXGPKGPVCPFEQUV
GHHGEVKXGRTQFWEVKQPQHOKPKCVWTGCPF
OKETQEQORQPGPVU
Two-screw combination operates according to the screw/piston principle.
QTOOUETGYHQTRTGRNCUVKEKUKPI
8-mm screw for injection.
Minimal dwell times of the plastic combined with longer displacement distance
of the screw.
Special dosage control ensures constant
injection conditions.
Homogeneous melt preparation, high
process reliability and reproducibility.
Works on the first-in, first-out principle
with all common plastics.
Enclosed modular construction enables
short set-up times and convenient expansion and conversion.
Range of machine applications not limited
to micro-injection moulding.
(QTWUGQPGNGEVTKE#..4170&'4
CPF#OCEJKPGUYKVJCUK\G
injection unit.
Machine-side equipment package with
guarding, connection for servo motor,
pressure measuring channel and
SELOGICA functional upgrade.
YYYCTDWTIEQO
Further information:
SELOGICA control system brochure
www.arburg.com 10/2013
*KIJNKIJVU
'HHGEVKXGSWCNKV[CUUWTCPEG
The SELOGICA enables programmers and
operators to monitor freely selectable signals in detail. This makes it possible to set
up completely individual quality assurance.
6JKUOGCPUVJCVVJGQYXQNWOGUQHVGOperature control devices, for
example, as well as the compressed air or water supply of
the ALLROUNDER machines
can be checked.
%QPVTQNEGPVTGHQTCNNKPLGEVKQP
OQWNFKPIVGEJPQNQI[
4GCNVKOGRNCWUKDKNKV[EJGEMU
(TGGN[RTQITCOOCDNGU[PEJTQPKUCVKQP
QHCNNOQXGOGPVCZGU
+PFKXKFWCNRTQITCOOKPICPFOQPKVQT
KPIQHVJGRGTKRJGTCNU
(TGGN[UGNGEVCDNGOQPKVQTKPIQHFKHHGT
GPVUKIPCNUCPFUWDUGSWGPVHWPEVKQPU
(NGZKDNGUGSWGPEGOCPCIGOGPV
'HHGEVKXGSWCNKV[
CUUWTCPEG
YYYCTDWTIEQO
Application examples
1
Due to the high degree of design freedom for the parts, the wide range and
combination of different materials and,
above all, due to the cost-effectiveness
of the production process, injection
moulding is an ideal process to reliably
and effectively achieve the miniaturisation of components. Furthermore,
special processes such as powder injection moulding (PIM) widen the range
of possible applications. In addition to
our innovative and sophisticated technology, from the standard solution to
the system solution, you can also rely
on our extensive expertise in applications technology. Whenever you need
it, however you need it for the best,
most cost-effective solutions.
Further information:
Robotic systems brochure
10
www.arburg.com 10/2013
www.stamm.ch
All rights reserved by Audemars SA
10/2013 www.arburg.com
11
&KUVCPEGUDGVYGGPVKGDCTUHTQOZOO^%NCORKPIHQTEGUHTQOM0^
+PLGEVKQPWPKVUYKVJUETGYFKCOGVGTUHTQOOO
Film
#4$74))OD*
%Q-)
9KVJNQECVKQPUKP'WTQRG)GTOCP[$GNIKWO&GPOCTM(TCPEG7PKVGF-KPIFQO+VCN[0GVJGTNCPFU#WUVTKC2QNCPF5YKV\GTNCPF5NQXCMKC
Spain, Czech Republic, Turkey, Hungary^#UKC Peoples Republic of China, Indonesia, Malaysia, Singapore, Thailand, United Arab Emirates ^#OGTKEC Brazil, Mexico, USA
For more information, please go to YYYCTDWTIEQO
#4$74))OD*
%Q-)
The brochure is protected by copyright. Any utilisation, which is not expressly permitted under copyright legislation, requires the previous approval of ARBURG.
All data and technical information have been compiled with great care. However, we are unable to guarantee its correctness. Individual illustrations and information may deviate from the actual
delivery condition of the machine. The relevant valid operating instructions are applicable for the installation and operation of the machine.
#4$74))OD*
%Q-)
&+0'0+51
EGTVKGF
A'0A)$A5WDLGEVVQCNVGTCVKQPU
Printed in Germany
2QUVHCEJ.QUUDWTI6GN
(CZ
YYYCTDWTIEQOGOCKNEQPVCEV"CTDWTIEQO