Pub.

EC-0104

"AR" SERIES PISTON PUMPS

PISTON
PUMPS

Variable Displacement-Single Pumps

Pressure Compensator Type,AR16 / AR22-FR01
Up to 16 MPa (2320 PSI), 22.2 cm3/rev (1.35 CU.IN./rev)
Pressure Compensator Valve
Spool
Pressure
Adj.
Screw

Control Piston
Drain Port

Pivot

Flow Adj.
Screw

Journal
Bearing

Graphic Symbol

OUT

IN
Shaft

Port Plate
Yoke
Cylinder Block
Slipper Retainer
Spring

Piston Ass'y

Features
Smaller in Size and Lighter in Mass
As indicated in the dimensional comparison presented
below, the AR16 is smaller than the A16 (32 design). Also,
the mass of AR16 is substantially lighter than the A16.

Low Noise
The noise level of AR16 has been reduced by 1-2 dB (A) at
full flow and full cut-off compared with that of the excellent
A16 quiet pump.

[Comparison of "AR16" with "A16"]

A16,32 Design
AR16,20 Design
188(7.40)

190(7.48)
187(7.36)

Fully Extended
263.5(10.37)

Fully Extended
240(9.45)

Model

Approx. Mass
(Flange Mtg.)

AR16

9.8 kg (21.6 lbs.)

A16

16.5 kg (36.4 lbs.)

DIMENSIONS IN
MILLIMETRES (INCHES)
130(5.12)

Ratio of Mass
(AR16/A16)
60 %

No.1

"AR" Series Piston Pumps

AR16 / AR22-FR01

PISTON
PUMPS

Instructions

Instructions
1. Hydraulic Fluids

8. Drain Piping

Use petroleum base oils such as anti-wear type hydraulic

oils or R & O (Rust and Oxidation inhibitor) type hydraulic
oils equivalent to ISO VG-32 or 46. The recommended
viscosity range is from 20 to 400 mm2/s (98 to 1800 SSU)
and temperature range is from 0 to 60C (32 to 140F),
both of which have to be satisfied for the use of the above
hydraulic oils.

Install drain piping according to the chart and ensure that

pressure within the pump housing should be maintained at a
normal pressure of less than 0.1 MPa (14.5 PSI) and surge
pressure of less than 0.5 MPa (72.5 PSI).
Length of piping should be less than 1 m (3.3 ft.), and the pipe
end should be submerged in oil.
In case AR16 and AR22 pump, a screw-in torque of fitting
is 40 to 50 Nm (354 to 443 IN.1bs.). Do not apply bending
and thrust torque to the fitting.

2. Control of Contamination
Due caution must be paid to maintaining control over
contamination of the operating oil which can otherwise lead
to breakdowns and shorten the life of the unit. Please maintain
the degree of contamination within NAS Grade 10.
The suction port must be equipped with at least a 100 m (150
mesh) reservoir type filter and the return line must have a line
filter of under 10 m.

[Recommended Drain Piping Size]

Model

Fitting Size

Inside Dia.
of Pipe

AR16, AR22

3/8 [Inside Dia. 8.5 mm

(.33 in.) or more]

10 mm (.39 in.)

3. Mounting
When installing the pump the filling port should be positioned 9. Bleeding Air
upwards.
It may be necessary to bleed air from pump case and outlet
line to remove causes of vibration. An air bleed valve (Model
No. ST1004--10, Catalogue No.: Pub. EC-3001) is
4. Alignment of Shaft
Employ a flexible coupling whenever possible, and avoid any recommended for this purpose.
stress from bending or thrust.
Maximum permissible misalignment is less than 0.1 mm (.004
inches) TIR and maximum permissible misangular is less than
0.2.

5. Suction Pressure
Permissible suction pressure at inlet port of the pump is
between -16 and +50 kPa (5 in.Hg Vacuum and 7 PSIG).
For piping to the suction port, use the pipes of the same
diametre as that of the specified pipe flange to be used.
Make sure that the height of the pump suction port is
within one metre (3.3 ft) from the oil level in the reservoir.

6. Hints on Piping
When using steel pipes for the suction or discharge ports,
excessive load from the piping to the pump generates excessive noise.
Whenever there is fear of excessive load, please use rubber
hoses.

7. Suction Piping
In case the pump is installed above the oil level, the
suction piping and suction line filter should be located
lower than the pump position to prevent air in the suction line.

No.2

"AR" Series Piston Pumps

AR16 / AR22-FR01
Instructions

PISTON
PUMPS

10. Starting
Before first staring, fill pump case with clean operating oil via
the fill port.
In order to avoid air blockage when first starting, adjust the
control valves so that the discharged oil from the pump is
returned direct to the tank or the actuator moves in a free load.
[Volume of Pre-fill Oil Required]
Model

Volume cm3 (in.3)

AR16
AR22

430 (26.2)

11. Setting Discharge Pressure and Delivery

At the time of shipment, the unit has been preset to maximum
delivery and minimum discharge pressure
Adjust the preset delivery and pressure to meet your system
requirements.
Adjustment of Discharge Pressure
Turning the adjustment screw clockwise, increases pressure.
Volume adjusted by each full turn of the pressure
adjustment screw
Model Numbers

Adjustment Volume
MPa (PSI)

AR16/AR22-FR01B

2.9 (420)

AR16/AR22-FR01C

5.4 (780)

Adjustment of Delivery
Turning the delivery adjustment screw clockwise, decreases
delivery.
The minimum adjustable flow and adjustable volume of
each full turn of the delivery adjustment screw

Model
Numbers

Adjustable volume
with each full turn
of the adjustment
screw
cm3/rev (cu.in./rev)

Minimum adjustable flow

cm3/rev (cu.in./rev)

AR16

1.5 (.092)

6 (.366)

AR22

2.1 (.128)

8.5 (.519)

No.3

"AR" Series Piston Pumps

AR16 / AR22-FR01

PISTON
PUMPS

Specifications / Model Number Designation / Pipe FlangeKits

Graphic Symbol

M
O

Specifications
Model Numbers

Geometric
Displacement
cm3/rev (cu.in./rev)

AR16-FR01-20/2080/2090

15.8 (.964)

AR22-FR01-20/2080/2090

Operating Pres.
MPa (PSI)
Rated

Intermittent

Shaft Speed Range

r/min.
1

Max.

Min.

1800

600

1800

600

16 (2320)

22.2 (1.355)

Approx.
Mass
kg (lbs.)
9.8 (21.6)

1. When setting the pressure, make sure the full cut-off pressure never exceeds the maximum intermittent pressure.

Model Number Designation

AR16
-F
Series Number

Mounting

AR16
(15.8 cm3/rev)

F:
Flange Mtg.

AR22
(22.2 cm3/rev)

01

-20

Direction of
Rotation

Control Type

Pres. Adj. Range

MPa (PSI)

Design Number

Design Std.

B: 1.2 - 7
{170 - 1020}

20

Viewed from
Shaft End
1
R:
Clockwise
(Normal)

01:
Pressure
Compensator
Type

1. Available to supply pump with anti-clockwise rotation.

Consult Yuken for details.

C: 2.0 - 16
{290 - 2330}

Refer to
20

2. Design Standards:
None......... Japanese Standard "JIS"
80 . . . . ......... European Design Standard
90 . . . . ......... N. American Design Standard

Pipe Flange Kits

Pipe flange kits are available.
When ordering, specify the kit number from the table below.
Pipe Flange Kit Numbers
Pump Model
Numbers

Name
of
Port

AR16-FR01

Suction

AR22-FR01

Discharge

Threaded Connection
European
Design
Standard

N. American
Design
Standard

Japanese Standard
"JIS"
European Design Standard

N. American
Design Standard

F5-06-A-1021

F5-06-A-10801

F5-06-A-10901

F5-06-B-1021

F5-06-B-10901

Discharge port is available only for the threaded connections.

No.4

Socket Welding

Japanese
Standard
"JIS"

"AR" Series Piston Pumps

AR16 / AR22 - FR01

PISTON
PUMPS

Pipe Flange Kits/Mounting Bracket Kits

Pipe Flange Kit for Suction Port

F5-06-A-1021/10901 F5-06-B-1021/10901
15
(.59)

"C" Thd.

48
(1.89)
22.2
(.874)

8
(.31)

30
(1.18)
O-Ring
SO-NB-G30

O-Ring
SO-NB-G30

66(2.60)
47.6
(1.874)

27.7
(1.09) Dia.

11(.43) Dia.
Through
2 Places

Soc. Hd. Cap Screw (2 Pcs.)

Soc. Hd. Cap Screw (2 Pcs.)

Kit Numbers

"C" Thd.

F5-06-A-1021

Rc 3/4

D mm (IN.)
15

(.59)

Soc. Hd. Cap Screw

M10 45 Lg.

F5-06-A-10901

3/4 NPT

14.45

(.57)

3/8-16UNC 1-3/4 Lg.

F5-06-B-1021

15

(.59)

M10 30 Lg.

F5-06-B-10901

16.75

(.66)

3/8-16UNC 1-1/4 Lg.

F5-06-A-10801
48
(1.89)
22.2
(.874)

11(.41) Dia. Through

17.5(.69) C' bore
10.8(.43) Deep
2 Places

Approx. Mass kg (lbs.)

0.5 (1.1)
0.3 (.66)

3/4 BSP. F Thd.

31
(1.22)
20
(.79)

0.3-0.5
(.01-.02)

70(2.76)
47.6
(1.874)

O-Ring
SO-NB-G30

Approx. Mass............ 0.5 kg (1.1 lbs.)

14.8
(.58)

Soc. Hd. Cap

Screw (2 Pcs.)
M1035 Lg.

DIMENSIONS IN
MILLIMETRES (INCHES)

Mounting Bracket Kits

Mtg. Bracket Kit: LP-1A-10

Mounting bracket available on separate order.

Approx. Mass
kg (lbs.)

AR16/AR22-FR01

LP-1A-10

2.2 (4.9)

17
(.67)
12(.47) Dia. Through
24(.94) Dia. Spotface
4 Places

Mtg. Bracket

3
(.12)

Note: The mounting bracket kit consists of a mounting

bracket, 2 hex. bolts and 2 plain washers.
Hex. Bolt
(2 Pcs.)
M1025 Lg.
Plain
Washer
(2 Pcs.)

50 56.5
(1.97) (2.22)
95
(3.74)

27.5
(1.08)

95
(3.74)
72.5
72.5
(2.854) (2.854)
180
(7.09)

80
(3.15)
145.5
(5.73)

Mtg. Bracket
Kit Numbers

14
(.55)
15
(.59)

Pump Model
Numbers

No.5

"AR" Series Piston Pumps

AR16-FR01

PISTON
PUMPS

Typical Pump Characteristics

Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils,50C (122F)]

Performance Characteristic Curve

kW
8

Output Flow

6
4
2
0

U.S.GPM
8
6

20

Input Power

10

0
0

500

12

1000
1500
Pressure

16 MPa
2000

Efficiency

L/min
30

N=1800 r/min
Volumetric Efficiency
Overall Efficiency

80
60

Input Power

80
60

HP
12
10
8
6
4
2
0

%
100

N=1500 r/min
Volumetric Efficiency
Overall Efficiency

Output Flow

Input Power

Efficiency

%
100

HP
12
10
8
6
4
2
0

Output Flow

kW
8

20

Input Power

10

2
0

PSI

2320

L/min U.S.GPM
8
30

500

0
0
16 MPa

12

1000
1500
Pressure

Output Flow

Type "AR 16"

2000

2320

PSI

Input Power
kW
10

Input Power

P= 14 (2030)
P= 12 (1740)

P=
P=
P=
P=

4
2

10 (1450)
8 (1160)
6 (870)
4 (580)

0
0

5
1

10
2

20

15

3
4
5
Output Flow

30

25
6

P=MPa(PSI)
P= 14 (2030)
P= 12 (1740)

P=
P=
P=
P=

P= 2 (290)
P= 0.7 (100)

8
6
4
2

10 (1450)
8 (1160)
6 (870)
4 (580)

L/min

8 U.S.GPM

N=1800 r/min

10

P= 2 (290)
P= 0.7 (100)

HP
12

P=MPa(PSI)

10

kW
10

N=1500 r/min

Input Power

HP
12

5
1

10
2

15

20

3
4 5
Output Flow

25
6

30
7

L/min

8 U.S.GPM

Drain
in.3/min L/min
120 2.0

Full Cut-off Power

kW
1.5

100

N=1800 r/min

1.5

80
1.5

Drain

Full Cut-off Power

HP
2.0

1.0
18 00

1.0
0.5

0.5

15 00

r/min

0
0

r/min

500

8
1000

N=1500 r/min

40

0.5

20

Full Cut-off
1.0

60

12
1500

16 MPa
2000

Full Cut-off Pressure

2320

PSI

1500,1

Full Flow

500

1000

in
800 r/m

12
1500

16 MPa
2000

Pressure

2320

PSI

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
80

N=1500 r/min

70
60

Noise Level

Noise Level

dB(A)
80

Full Flow

N=1800 r/min

70

Full Flow

60
50

50

Full Cut-off

Full Cut-off
40

0
0

No.6

4
500

12

1000
1500
Pressure

16 MPa
2000

2320

PSI

40

0
0

4
500

12

1000
1500
Pressure

16 MPa
2000

2320

PSI

"AR" Series Piston Pumps

AR22-FR01

PISTON
PUMPS

Typical Pump Characteristics

Viscosity 20 mm2/s (100 SSU) [ISO VG32 Oils,50C (122F)]

Type "AR 22"

8
4

Output Flow

30

20

Input Power

4
10

500

2
0
0
16 MPa

12

1000
1500
Pressure

2000

2320

Efficiency
HP
16

%
100

N=1800 r/min
Volumetric Efficiency

80

Output Flow

kW
12 60
10
8
6
4
2

12
8
4

30

Overall Efficiency

20

Input Power

4
10

0
0

PSI

L/min U.S.GPM
40
10

500

1000

Output Flow

12

L/min
U.S.GPM
40
10

Overall Efficiency

80

kW
12 60
10
8
6
4
2

16
Input Power

N=1500 r/min
Volumetric Efficiency

Input Power

HP

%
100

Output Flow

Efficiency

Performance Characteristic Curve

2
0
0
16 MPa

12
1500

2000

2320

Pressure

PSI

Input Power
kW
10

12

Input Power

10
8
6

P=MPa(PSI)
P= 14 (2030)

12

P= 12 (1740)

10

P= 10 (1450)

P= 8 (1160)
P= 6 (870)

P= 4 (580)

4
2

HP
14

N=1500 r/min

Input Power

HP
14

P= 1 (145)

10

30

20

6
8
Output Flow

10

12

P= 12 (1740)

P= 8 (1160)
P= 6 (870)

P= 4 (580)
P= 2 (290)

P= 1 (145)
0

50 L/min

40

P= 10 (1450)

0
0

N=1800 r/min
P=MPa(PSI)
P= 14 (2030)

P= 2 (290)

kW
10

0
0

U.S.GPM

10

30

20

50 L/min

40

6
8
Output Flow

10

12

U.S.GPM

Drain
in.3/min L/min
2.0
120

Full Cut-off Power

HP
2.0

100

kW
1.5

1800 r/min
1.5

Drain

1.0

1.0
0.5
0

180

0.5

15 00

0 r/

min

4
500

60

Full Cut-off

1.0

1500 r/min

40
0.5

r/min

20

0
0

12

1000
1500
Full Cut-off Pressure

16 MPa
2000

2320

PSI

1500

Full Flow
0

500

,1800

r/min

12

1000
1500
Pressure

16 MPa
2000

2320

PSI

Noise Level [One metre (3.3 ft.) horizontally away from pump head cover]
dB(A)
80

dB(A)
80

N=1500 r/min

70

Noise Level

Noise Level

Full Cut-off Power

80
1.5

Full Flow

60
50

70

Full Flow

60
50

Full Cut-off

Full Cut-off
40

0
0

4
500

8
1000
1500
Pressure

12

16 MPa
2000

2320

PSI

N=1800 r/min

40

0
0

4
500

8
1000
1500
Pressure

12

16 MPa
2000

2320

PSI

No.7

"AR" Series Variable Displacement Piston Pumps

Single Pump, Pressure Compensator Type

PISTON
PUMPS

Response Characteristics / Installation Drawing

Response Characteristics Change in Accordance with Circuits and Operating Conditions.

Test Circuit and Conditions

Result of Measurement

Circuit

t1

t2

Pressure

Ps

Hydraulic High Pressure Hose

3/4" 1 m (3.3 ft.)

SOL

P1

2 MPa (290 PSI)

2 MPa (290 PSI)

Time

SOL
OFF

ON

OFF
M
O

Model
AR16

Conditions
Drive Speed : 1500 r/min
Hydraulic Fluid : ISO VG32 oil
Oil Temperature : 50 C (122 F)
Viscosity : 20 mm2/s (100 SSU)

Filling Port 1
[22(.87) Hex. Head Plug Furnished]

70

7.3 (1060)

32.5 32.5

147
(5.79)
172
(6.77)

106
(4.17)
130
(5.12)

Discharge Port
"C" Thd.

Model Numbers
AR16/AR22-FR01-20

"C" Thd.

"D" Thd.

Rc 3/4

Rc 3/8

AR16/AR22-FR01-2080 3/4 BSP.F 3/8 BSP.F

AR16/AR22-FR01-2090

3/4 NPT

Pressure Adj. Screw

13(.51) Hex.

"E" Thd.
M10

3/8 NPT 3/8-16 UNC

"F" Thd.
Rc 1/4
1/4 BSP.Tr
1/4 NPT

96
(3.78)
114
(4.49)
76
(2.99)

10
(.39)

Lock Nut
13(.51) Hex.

INC.

1. Install the pump so that the "Filling port" is at the top.

2. A screw-in torque of fitting is 40 - 50 Nm (354-443 IN.lbs.).
Do not apply bending and thrust torque to the fitting.

No.8

70

31(1.22)

50
(1.97)

47.6
(1.874)

Pressure
Gauge
Connection
"F" Thd

(1.28) (1.28)
120
(4.72)

5.6 (810)

Fully Extended
100.5
(3.96)
4.79(.1886)
4.76(.1874)

77
(3.03)

(.98)

(.874)

65

Fully Extended
165.5(6.52)

82.55(3.250)
Dia.
82.50(3.248)

DEC.

Drain Port
"D" Thd.

19.05(.7500)
Dia.
19.02(.7488)
21.24(.836)
21.08(.830)

44.5
(1.75)
6.5
68
(2.68) (.26)
25

Flow Adj. Screw

13(.51) Hex.

22.2

t2

60

12(.47)

Fully Extended
195.5(7.70)

Suction Port
19(.75) Dia.

t1

Overshoot
Pressure
MPa (PSI)

DIMENSIONS IN
MILLIMETRES (INCHES)

Lock Nut
13(.51) Hex.

"E" Thd.
17(.67) Deep
2 Places

16 (2320)

AR22

AR16-FR01-20/2080/2090
AR22-FR01-20/2080/2090

Response Time
ms

Full Cut-off Pressure

P1
MPa (PSI)

95(3.74) Dia.

"AR" Series Piston Pumps

AR16 / AR22 - FR01

PISTON
PUMPS

Spare Parts List

CAUTION

AR16-FR01-20/2080/2090
AR22-FR01-20/2080/2090

When making replacement of seals or bearing,

please do it carefully after reading through the
relevant instructions in the Operator's Manual.

21 26 15

33 13 24

16 29 31 12 30 32 14 23 11 10 6

35 34 4 27 17

1 3 25

38
39
40
41
42

9 28

5 19 37 36 8

2 22 18 20

51 52 53 54 55 56 57 58 59 60 61

63

62

Section Z-Z
Part Numbers

Item

Name of Parts

Gasket

1302-PK312891-5

17

Bearing

6305

19

Bearing

20

Oil Seal

30
31
32
54
62

AR16-FR01

AR22-FR01

HMK 1715 V2

Z30-1303-PK410300-8

Qty.

TCN 254511

O-Ring

SO-NB-P9

O-Ring

SO-NA-P8

O-Ring

SO-NB-P14

O-Ring

SO-NA-A018

O-Ring

SO-NB-P10

When ordering seals, please specify the seal kit number from the table below.
Pump Model Numbers
AR16-FR01-20/2080/2090

AR22-FR01-20/2080/2090

Seal Kit Number

KS-AR16-01-20

No.9

"AR" Series Piston Pumps

AR16 / AR22 - FR01

PISTON
PUMPS

Interchangeability in Installation between

"A" Series and "AR" Series
Specifications
Model

A16--R-01--K-32

Description
Geometric Displacement

16 MPa (2320 PSI)

16 MPa (2320 PSI)

16 MPa (2320 PSI)

16 MPa (2320 PSI)

600 -1800 r/min

Shaft Speed Range

16.5 kg (36.4 lbs.)

Approx. Mass (Flange Mtg.)

AR22-FR01-20

22.2 cm3/rev (1.355 cu.in./rev)

21 MPa (3050 PSI)

Intermittent

A22--R-01--K-32

15.8 cm3/rev (.964 cu.in./rev)

Rated

Operating
Pres.

AR16-FR01-20

600 -1800 r/min

9.8 kg (21.6 lbs.)

16.5 kg (36.4 lbs.)

9.8 kg (21.6 lbs.)

Interchangeability in Installation
Model Numbers

Interchangeability in Installation

"A" Series

"AR" Series

A16--R-01--K-32

AR16-FR01-20

A22--R-01--K-32

Piping

Mtg. Flange &

Shaft End

Suction Port

Discharge Port

Drain Port

Yes

Yes

No

No

AR22-FR01-20

Comparison of dimensions between "A" series and "AR" series are shown below.

A16/A22-F-R-01--K

Note: Dimensions with star mark are identical to each other.

Fully Extended
219

44.5
59

6.5

Filling Port

26.5
Pressure Adj. Screw

12

12
172

"C" Thd.

A16/A22-F-R-01--K-3290

6.5

120

No.10

3/8 NPT 3/8-16 UNC

Fully Extended
165.5
Fully Extended
100.5

Rc 1/4
1/4 BSP.Tr
1/4 NPT

Pressure Adj. Screw

96
31

12

77

0
82.55 -0.05

21.24 -0.16

32.5

M10

+0.03
4.76 0

19.05 -0.03

50

47.6
22.2
32.5

Pressure
Gauge
Connection
"F" Thd.

Rc 3/8

3/4 NPT

Filling Port
Drain Port "D" Thd.
44.5

25

M10

3/4 BSP.F 3/8 BSP.F

AR16/22-FR01-2090

68

"F" Thd.

3/8 NPT 3/8-16 UNC

Rc 3/4

AR16/22-FR01-2080

Fully Extended
195.5

"E" Thd.

3/8 BSP.F

AR16/22-FR01-20

AR16/AR22-FR01

"D" Thd.
Rc 3/8

A16/A22-F-R-01--K-3280

"E" Thd.
17 Deep
2 Places

106

188

Model Numbers

Flow Adj. Screw

R12

130

Discharge Port 19 Dia.

A16/A22-F-R-01--K-32

Suction Port
19 Dia.

18

96

109
62

"E" Thd. 17 Deep

8 Places

95

114

65

22.2

+0.03
0

76

Suction Port
19 Dia.

4.76
82.55 -0.05

47.6

187

25

0
21.24 -0.16

Drain Port "D" Thd.

19.05 -0.03

Flow Adj. Screw

10
147
172

Discharge Port "C" Thd.

106
130

95

DIMENSIONS IN
MILLIMETRES