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Research on the Rectangular Lobed Exhaust Ejector /Mixer Systems* 1

By Hui HU,*2 Toshio KOBAYASHI,*2Tetsuo SAGA,*2 Nobuyuki TANIGUCHI,*2


Huoxing LIU*3 and Shousheng WU*3

Key Words Aero-Engine Exhaust System, Exhaust Ejector/Mixer System, Rectangular Lobed Nozzle,
Jet Mixing Enhancement

Abstract

Experimental research of seven rectangular exhaust ejector/mixer systems, which were the combinations of
four rectangular lobed nozzles with three rectangular mixing tubes, has been conducted to investigate the effect
of the geometry of rectangular lobed nozzles on the aerodynamic performances of exhaust ejector/mixer systems.
The experimental results showed that: rectangular aligned lobed nozzles have better pumping and mixing
enhancement abilities than rectangular staggered lobed nozzles, while they also cause bigger pressure losses.
Scalloping treatment on the lobe structure can improve the pumping ability and mixing enhancement performance
of a lobed nozzle, but it will also cause a big extra pressure loss. Among the seven tested exhaust ejector/mixer
systems, the exhaust ejector/mixer system which is a combination of the staggered lobed nozzle B and the
rectangular mixing tube III has the best aerodynamic performances.

Nomenclature inlet of the mixing tube


exit of the mixing tube
A cross sectional area
D diameter of the mixing tube
L the required pressure recovery length along the Introduction
mixing tube
M mass flow rate An exhaust ejector is a device, which converts a high
p pressure velocity fluid flow of given mass flow rate into a fluid
T temperature flow of lower velocity. This conversion is achieved by
velocity the transfer of momentum and energy through viscous
p density interaction of the high velocity (primary) fluid flow with
a lower velocity (secondary) fluid flow within a mixing
cjPPT* tube (Fig. I ). During the past decades, this fluid dynamic
device has been further utilized to improve aircraft
performance in a variety of ways, including engine
T* component cooling, thrust augmentation, and exhaust
noise and infrared radiation reduction.
The conventional mixing of the primary and secondary
flow in a mixing tube occurs very slowly, which is
performed mainly by a small scale viscous mixing in a
cp shear layer. Thus, a conventional ejector requires a long
mixing tube to entrain the secondary flow, and a long
IF mixing tube results in large wall friction loss, extra weight
and higher cost. For this reason, a lobed exhaust
L1P:T ejector/mixer system (Fig. 2), in which a lobed nozzle
parameter (
1 + rI>T*)(l + rI» ) was used as a primary nozzle, was proposed in the past
several years. It was found that a lobed nozzle can cause
Subscripts
a: ambient large scale streamwise vortices to be shed at the trailing
P: primary flow edge of lobe structures, so the downstream of the flow
S: secondary flow field is embedded with arrays of large scale streamwise
T: total vortices, and a rapid exchange of momentum and energy

*1 Received May 12th, 1998.


*2 Institute of Industrial Science, The University of Tokyo, Tokyo, Japan.
*3 Jet Propulsion Laboratory, Department of Jet Propulsion, Beijing University of Aeronautics and Astronautics, Beijing, 100083, P. R. China
188 Trans. Japan Sac. Aera. Space Sci Vol. 41, No. 34

research, seven rectangular lobed ejector/mixer systems,


which were the combinations of four rectangular lobed
nozzles with three rectangular mixing tubes, were studied
pr;"",ry experimentally to investigate the effect of the geometry
nozzle -
of rectangular lobed nozzles on the aerodynamic per-
formances of rectangular lobed exhaust ejector/mixer
(PrT
systems.
\.TPT.

2. Experimental Set-Up
Psr
Ts1 An experimental research was conducted on the low
speed exhaust ejector system test rig (corresponding to
'ig. the case of helicopter used aero-engine) in the Jet
Propulsion Laboratory ofBeijing University of Aeronau-
tics and Astronautics (BUAA). The primary flow is
supplied by a compressor with a combustor, and its
flow rate and temperature can be adjusted. Figure 3 is
a schematic of the test section. The flowrate of the
primary flow is measured before the test section. The
total temperature and total pressure of the primary flow
are obtained by the thermocouples and total pressure
sensor located at the inlet of the tested exhaust ejector/
mixer system. The temperature and pressure fields at the
exit of the mixing tube are measured by a 12 point
temperature/pressure rake with a traverse mechanism.
The flowrate of the secondary flow can be obtained by
:ig. 2. The concept of a lobed exhaust ejector /mixer the flow nozzle installed at the top of the settling chamber
system. (Fig. 3) or/and by the above measured pressure and
temperature fields at the exit of the mixing tube. The
was achieved by means of intense mixing within a short static pressure distributions along the mixing tube are
downstream with very little loss (Skebe et al.l). obtained by two rows of six static pressure tabs along
On account of the above advantage, lobed exhaust the mixing tube. One row is at the top of mixing tube
ejector/mixer systems have received great attention by and the other row is at the side of mixing tube (see
many researchers in the recent years (Refs. 1-10) and Fig. 5). The signals of thermocouples and pressure
they have been widely applied to the aero-engine area. sensors are transferred to an IBM PC computer for data
For example, on the commercial aero-engines, such as acquirement and procession. During the test, the flow-
JT8D-217C, CFM56-5C and RB211-524G/H, lobed ex- rate of the primary flow is about 1.Okg/s, and the exit
haust ejector/mixer systems had been used to reduce velocity of the primary flow is around 70 m/s. The detail
take-off jet noise and Specific Fuel Consumption (SFC) information of the experimental set-up can be obtained
(Presz6J). On the military aero-engines, such as military from the Ref. 13.
helicopter "Tiger" developed by German-France, Amer- It had been found that the geometrical parameters of
ican RAH-66 "Comanche" and stealth fighter F-117 the lobed structures, such as the lobe height, the lobe
(WU11J), lobed exhaust ejector/mixer system had been penetration angle, the form of the lobed structure, the
used to reduce the infrared radiation signals of the area ratio of the primary nozzle, mixing tube etc, can
exhaust system to improve the survivability of the affect the aerodynamic performance of a lobed ejector/
military aircraft in modem war . mixer system very much. The detail information can
It is well known that, a rectangular nozzle has better be found in the papers of Skebe et al.,l) Presz et al.,3)
mixing performance than a circular nozzle. A rectangular Eckerle et aC) and WU.11) Based on these previous
lobed nozzle, which is formed by the combination of lobe researches, all the rectangular lobed nozzles used in
structures with a rectangular nozzle, seems to be much present study are designed to have the same lobe
more promising for mixing enhancement (Liu et al.12J). penetrate angle, lobe height and lobe form. Only the
Meanwhile, circular lobed exhaust ejector/mixer systems effects of the lobed width, the way of lobe structure
have been widely studied in the past several years. arrangement and the scalloping treatment of the lobed
However, few researches were found on the rectangular structures on the aerodynamic performance of a lobed
lobed ejector/mixer systems in which rectangular lobed ejector /mixer system are discussed in the current paper .
nozzles were used as primary nozzles. In the present The four rectangular lobed nozzles used in the pres-~
Feb. 1999 Ho Hu et alo : Rectangular Lobed Exhaust Ejector/Mixer Systems 189

total

pressure/
temperature
rake

Fig. 3. Schematic of the test section.

~~r lobe width

l outer lobe width


!
-+--

A. rectangular staggered lobed nozzle with bigger inner lobe width B. rectangular staggered lobed nozzle with equal lobe width

e --":I=.
~

c. rectangular aligned lobed nozzle with equal lobe width D. rectangular aligned scalloped lobed nozzle with equal lobe width

Fig. 4. Tested rectangular lobed nozzles.

ent research are shown in Fig. 4. Nozzle A and nozzle are simple rectangular tubes which have the same aspect
B are the rectangular lobed nozzles with a staggered ratio (AR) as the rectangular lobed nozzle A (AR = 1.0)
arrangement of the two rows of the lobe structure. The and nozzle B (AR = 1.2). The rectangular mixing tube III
difference between the nozzle A and the nozzle B is that, (AR = 1.2) is designed to have a multiple-stage cooling
for the lobed nozzle A, the inner lobe width is two times structure and a 20 degree diffuser at the end of the tube.
the outer lobe width, while the lobed nozzle B has the The length of these three mixing tubes is the same, which
equal value of inner lobe width and outer lobe width. is 450 mm. All the mixing tubes have the same cross
Nozzle C and nozzle D are rectangular lobed nozzles section area (19,200mm2), therefore, the area ratios
with an aligned arrangement of the two rows of the between the rectangular lobed nozzles and mixing tubes
lobe structure. The rectangular lobed nozzle D is designed of the seven tested ejector/mixer systems are the same,
the same as the rectangular lobed nozzle C but with a which is I: 3.
scalloping treatment (Yu et al.14J) of the lobe structure.
All these four rectangular lobed nozzles have the same
3. Experimental Results and Discussions
exit area (6400mm2, equivalent diameter is about 90
mm). Rectangular lobed nozzle A has an aspect ratio During the experiment, cold tests (the temperature of
(AR) of 1.0, while the aspect ratios (AR) of lobed nozzle the primary flow is the same as the secondary flow, which
B, lobed C and lobed D are same, which is 1.2. was 295 K) were conducted firstly to determine the
The three mixing tubes used in the present study are aerodynamic performances of seven rectangular lobed
shown in Fig. 5. The mixing tube I and mixing tube II exhaust ejector/mixer systems listed in Table I. Then,
190 Trans. Japan Sac. Aera. Space Sci. Vo1. 41, No 34

rectangular simple mixing tube I rectangular simple mixing tube n rectangular mixing tube m with

( AR=1.0) (AR=1.2) multiple-ring cooling structure (AR=1.2)

Fig. 5. Tested rectangular mixing tubes.

Table Aerodynamic performance of seven tested rectangular lobed exhaust ejector/mixer systems.

Cold test Hot test Tp=573K

Rectangular
Static Static Average Highest
exhaust Combined
Combinations Pumping Pressure loss pressure pressure temperature temperature at
ejector/mixer aerodynamic
coefficient coefficient recovery recovery at the exit of the exit of the
system 4i parameter
JPPT* distance distance the mixing mixing tube (K )
IF
LID (at side) LID (at top) tube (K)

A+I 0.87 1.251 0.358 .3


A+II 0.84 1.231 0.364 .8 0.7
B+I 0.87 1.245 0.356 .8 0.7
4 B+II 0.87 1.226 0.351 .8 0.7
B+111 0.98 1.245 0.318 .8 0,7 429.3 492.3
6 C+111 1.02 1.342 0.329 .8 1.3 425.2 488.3
'7 431.7
D+111 1.34 2.298 0.420 .8 0.7 401.3

Note: During the test, the used thermocouples have the range of300-1 073 K, accuracy for the full range is 0.1 %, and the used pressure transducers
have the range of 0-0.2 MPa, accuracy for the full range is 0.02%.

three representative rectangular lobed exhaust ejector lobed ejector/mixer system with the same area ratio
systems were selected from the seven for further ex- (1 : 3) and the same lobe configuration as used in current
periment at hot test condition (the primary flow tem- study is about 0.81 (Hu et al.14»). However, from the
perature at the inlet of the lobed nozzle was 573:!: 5 K, experimental results listed in Table 1, it can be seen that
while the temperature of the secondary flow was 295 K). the pumping coefficients of the seven tested rectangular
The studied aerodynamic performances of the exhaust lobed ejector/mixer systems (0.84--1.34) are much higher
ejector/mixer systems include pumping coefficient, than that of a conventional circular ejector. That is, the
pressure loss coefficient, combined aerodynamic param- pumping abilities of the rectangular lobed ejector systems
eter, static pressure recovery characteristics along the are about 1 to 2 times that of the conventional ejector.
mixing tube and the velocity and temperature distribu- It can also be seen that a rectangular lobed ejector/mixer
tions at the exit of the mixing tube. system will have a much bigger pumping ability than a
3.1. Pumping coefficient (J) The pumping coefficient circular lobed ejector/mixer system does for the same
!1>was defined as the ratio of secondary flow rate to the lobe configuration. This may come from the difference
primary flow rate. The pumping coefficient of a con- between the rectangular geometry and the circular
ventional circular ejector with the same area ratio (I: 3) geometry of the primary nozzle.
of the primary nozzle and mixing tube is about 0.45 Among the tested exhaust ejector/mixer systems, it
(Hu et al.13»). The pumping coefficient of a circular can also be seen, there is no apparent difference be-
Feb. 1999 H. Hu et a! Rectangular Lobed Exhaust Ejector/Mixer Systerr

100 u
n
{jf)j
staggered arrangement aligned arrangement

Fig. 6. The effect of the way of lobe structure arrangement.

a) Conventionallobe b) Scalloped lobe


Fig. 7. Scalloping effects of lobe structure.

tween the ejector/mixer systems using nozzle A and reason may be that additional vortices can be generated
nozzle B as primary nozzles (system 1, system 2, system at the parallel sides of lobes by the scalloping treatment
3 and system 4) in terms of pumping coefficient. However , of the lobe structure (Fig. 7 and Fig. 6 of the Ref. 15,
considering along with the pressure loss coefficient and Yu et al.). This will result in a larger vortices roll-up and
combined aerodynamic parameter (to be discussed later), enhances the "stir up effect" (Presz et al.3») of the
the ejector/mixer systems using nozzle B as primary large-scale streamwise vortices, hence the lobed nozzle
nozzle seems to be a bit better than the one using D has the highest pumping ability.
nozzle A. Among the exhaust ejector/mixer systems with 3.2. Pressure loss coefficient JPPT* The pressure
nozzle B as primary nozzle (system 3, system 4 and system loss coefficient LlPPT*' which is defined as the ratio of the
5), the pumping coefficient of the exhaust ejector/mixer pressure difference between the total pressure at the
system 5 (combination B + Ill) is the best. This can be inlet of the primary nozzle and the ambient pressure to the
explained by presence of a diffuser at the end of the dynamic pressure of primary flow, can indicate the power
rectangular mixing tube Ill, which can improve the loss of an aero-engine caused by the installation of an
pumping ability of the ejector system (Skebe et al.1J). ejector system. The bigger the pressure loss coefficient
Meanwhile, the mixing tube III also has a multiple-stage is, the higher the engine power loss will be. From the
cooling structure (Fig. 5), which makes the exhaust experimental results listed in Tablel, it can be seen
ejector/mixer system 5 a multiple stage ejector system, that; the exhaust ejector/mixer systems with rectangular
this also resulting in a bigger pumping coefficient. aligned lobed nozzles as primary nozzles (exhaust
From the comparison of the exhaust ejector/mixer ejector/mixer systems 6 and 1) have the bigger pressure
systems 5, 6, and 7 (combinations B+III, C+III and 1oss coefficients than those with rectangular staggering
D + Ill), it can be said that, the pumping abilities of lobed nozzles as primary nozzles (exhaust ejector/mixer
the aligned lobed nozzles (nozzle C and nozzle D) are system 1 to 5). The explanation of this is that the rect-
higher than that of the staggered lobed nozzle (lobed angular aligned lobed nozzles can induce larger scale
nozzle B). The reason may be that the scale of the streamwise vortices as mentioned above (Fig. 6), which
streamwise vortices induced by aligned lobed nozzles will will also cause bigger mixing loss. The exhaust ejector/
be bigger than that of the staggered lobed nozzle B (Fig. mixer system 7, which uses rectangular aligned scal-
6) and larger streamwise vortices will give a higher loped lobed nozzle D as primary nozzle and can generate
pumping ability (Presz et al.3J). From the comparison of additional vortices at the parallel sides of lobe struc-
the exhaust ejector/mixer systems 6 and 7 (combina- ture and has the highest pumping coefficient among the
tions of C + III and D + Ill), it can be suggested that tested exhaust ejector/mixer systems, also has the big-
scalloping treatment of the lobe structure can improve gest pressure loss coefficient.
the pumping ability of the lobed nozzle greatly. The 3.3. Combined aerodynamic parameter III An exhaust
192 Trans. Japan Soc. Aero. Space Sci Vo1. 41, No.134

LID

ejector was always expected to have higher pumping exhaust ejector/mixer systems, the system 5 (combina-
coefficient and smaller pressure loss coefficient. How- tion B + III), has the smallest combined aerodynamic pa-
ever, from the above experimental results, it can be rameter value, so it has the best combined aerodynamic
said that, the exhaust ejector/mixer system with higher performance, while, the system 7 (combination D +III),
pumping coefficient always has bigger pressure loss. So, which has the highest pumping coefficient and the biggest
a combined aerodynamic parameter 'P (Hu et al.16J), pressure loss coefficient, has the worst combined aero-
which indicates the ratio of the momentum of exhausted dynamic performance.
flow from an exhaust system with and without an exhaust 3.4. Characteristics of static pressure recovery perfor-
ejector/mixer system instillation, is introduced to evalu- mance The static pressure recovery performance is
ate the overall aerodynamic performance of an exhaust characterized by the static pressure distribution along
ejector system. the mixing tube of an ejector system. It is well known
that, the faster the static pressure recovery is, the shorter
JPPT*
the mixing tube can be. This will be beneficial to the
+ <1>T*)(l + <1»
size and weight of ejector systems. Two typical mea-
From the definition of the parameter IJI, it can be seen sured static pressure recovery characteristics are shown
that, a bigger pumping coefficient and a less pressure loss in Fig. 7. Based on the figures, the required pressure
coefficient will cause a smaller combined aerodynamic recovery distance (L/D) at which mixing flow reaches
parameter IJI. So, the smaller the parameter IJI is, the near uniform condition for each ejector/mixer system
better aerodynamic performance will be given by the can be obtained, and the results are listed in Tablel.
ejector system. From the combined aerodynamic param- From the data listed in Tablel, it can be seen that: the
eter IJI values listed in Table 1, It can be seen that, required pressure recovery distance L/ D of the tested
the exhaust ejector/mixer systems 6 and 7, which uses combinations is about 0.7-1.8, which is much shorter
rectangular aligned lobed nozzles (nozzle C and nozzle than that required by a conventional ejector (which is
D) as primary nozzles, have bigger combined aero- about 4-6 (Presz et al.9». This means that, unlike the
dynamic parameter values than the one with rectangular conventional ejector, the required mixing tube length
staggered lobed nozzles as primary nozzles (the exhaust can be reduced to 1/2 or 1/3 with a lobed nozzle as the
ejector/mixer systems I to 5). primary nozzle of the exhaust ejector /mixer system.
Among the exhaust ejector/mixer systems with rect- Waitz et al.17) also got a similar result.
angular staggered lobed nozzles as primary nozzles 3.5. Exit velocity and temperature distributions The
(the exhaust ejector/mixer systems I to 5), the one with velocity and temperature distributions at the exit of a
nozzle A (which has bigger inner lobe width) as primary mixing tube can directly indicate the mixing efficiency of
nozzle has a bigger combined aerodynamic parameter IJI the primary gas and pumped ambient air in the mixing
than the one with the rectangular lobed nozzle B as tube. Three typical measured velocity and temperature
primary nozzle. Meanwhile, the exhaust ejector systems distributions at the exit of the mixing tubes for the exhaust
with the same aspect ratio (AR) of rectangular lobed ejector systems 5, 6 and 7 (combinations B + III, C + III
nozzle and mixing tube, i. e. system I (combination A+ and D + III) are given in Figs. 9 and 10.
I) and system 3 (combination B + II ), are better than the From the figures, it can be seen that the region of the
hybrid systems (system 2 (combination A+II ) and high speed and high temperature flow is bifurcated and
system 4 (combination B+I)). Among the seven tested deviates from the center at the exit of mixing tube due
Feb. 1999 H. Hu et al. : Rectangular Lobed Exhaust Ejector/Mixer System

a. B+ ill combination b. C+ ill combination c. D+ ill combination


Fig. 9. Velocity distributions (V2/Vp) at the exit of mixing tubes (cold test).

a. B+ m combination b. C+ m combination c. D+ m combination

Fig. 10. Temperature distributions (T 2T/T PT) at the exit of mixing tubes (hot test).

to the "stir up effect" of the streamwise vortices induced mixer system (combination D + III) has the smallest
by the lobed nozzles. Since the rectangular aligned lobed average and highest temperatures at the exit of the mix-
nozzles (lobed nozzle C and lobed nozzle D) can generate ing tube.
bigger scale streamwise vortices and has higher pumping
ability than the rectangular staggered lobed nozzles 4. Conclusion
(lobed nozzle A and lobed nozzle B), the size of the high
speed and high temperature at the exit of the mixing tube From the above analysis and discussions, it can be
of the exhaust ejector/mixer system 6 (combination said that: compared with a conventional circular ejector ,
C+III, Fig. 9(b) and Fig. IO(b)) is less than that of the the exhaust ejector/mixer systems with rectangular lobed
exhaust ejector/mixer system 5 (combination B + III, nozzle as primary nozzle can improve pumping ability
Fig. 9(a) and Fig. IO(a)). Furthermore, since the rect- 200%-300%, and reduce the required mixing tube length
angular aligned scalloped lobed nozzle D can generate (L/D) to 1/2-1/3. The geometry of the lobed nozzles,
additional vortices at the parallel sides of lobe structure such as the lobe configuration and the way of lobe
and enhance the roll-up and "stir up effect" of the arrangement can influence the aerodynamic perfor-
streamwise vortices, the bulk of low speed and cold flow mances of rectangular lobed exhaust ejector/mixer
is engulfeds into the center of the mixing flow (Fig. 9(c) systems.
and Fig. IO(c)). Through the experimental research, the following
From the comparison of the average and highest conclusions can be obtained:
temperature values at the exit of the mixing tube for the (I) The way of the arrangement of the lobe structures
exhaust ejector/mixer systems 5, 6 and 7 (combinations can affect the pumping ability and mixing enhancement
B + III, C + III and D + III) listed in Table I, it also can performance of the rectangular lobed nozzles very much.
be seen that: the average and highest temperature values Compared with the rectangular staggered lobed nozzles,
of the systems with aligned lobed nozzles (combinations rectangular aligned lobed nozzles have higher pumping
C + III and D + III) as primary nozzle are smaller than coefficients and mixing enhancement abilities, but they
that of the combination B + III. This indicates that the have bigger pressure losses. Thus, they are very fit for
rectangular aligned lobed nozzle has one step higher the area where the higher pumping coefficient and mixing
pumping ability and better mixing enhancement ability enhancement are mainly required and the pressure loss
than the rectangular staggered lobed nozzle. The rect- does not call for severe consideration.
angular aligned scalloped lobed nozzle D can generate (2) The scalloping treatment of the lobe structures
additional vortices and enhance the "stir up effect" can improve the pumping ability greatly and mixing
of the streamwise vortices. Thus, the exhaust ejector/ enhancement of th.e lobed nozzle, but it will suffer a big
194 Trans. Japan Sac. Aera. Space Sci Vol. 41, No.134

extra pressure loss. Measurement of the Vortex Development Downstream of a


(3) Among the seven tested systems, the exhaust Lobed Forced Mixer, J. Eng. Gas Turbines and Power, 114 (1992),

ejector /mixer system 5 (combination B + III) has the pp.63-71.


8) McCormick, D. C. and Bennett, J. C., Jr. : Vortical and Turbulent
smallest combined aerodynamic parameter value, i.e. has Structure of a Lobed Mixer Free-shear Layer, AIAA Paper
the best combined aerodynamic performance of the test~d 93-0219 (1993).
combinations. The exhaust ejector/mixer system 7 9) Presz, W. M., Jr., Reynolds, G. and McCormick, D. : Thrust
(combination D + 111), which has the highest pumping Augmentation Using Mixer-Ejector-Diffuser Systems, AIAA
coefficient and mixing enhancement ability, but suffers Paper 94-0020(1994).
10) Hu, H., Kobayashi, T., Saga, T., Taniguchi, N., Segawa, S. and
the biggest pressure loss, has the worst combined
Ono, A. : Research on the Mixing Enhancement Performance of
aerodynamic performance of the tested combinations. Lobed Nozzle by Using PIV and LIF, Proceedings of 1998 ASM E
Fluids Engineering Division Summer Meeting, FEDSM98-4994,
Acknowledgements 1998.
The authors wish to thank Prof. Wei Fuqing and Ms. Li Li 11) Wu, S. : Lobed Mixing Enhancement Structure and Its Ap-
plication to the Aeroengine, CSAA 93-118(P), The Third Con-
of Beijing University of Aeronautics and Astronautics for help
ference of the Chinese Society of Aeronautics and Astro-
in conducting the present study. The research fellowship
nautics, 1993.
provided by Japan Society for Promotion of Science (JSPS) is
12) Liu, H. and Wu, S. : Investigation on a Rectangular Lobed
also gratefully acknowledged. Nozzle, ASME GT-95-223 (1995).
13) Hu, H. : A Study of Mixing Enhancement of Jet Flow by Using
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