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Surface-mount Fuses Fundamentals

Surface-mount Fuses
Fundamentals
Overview
TE Circuit Protection offers the widest selection of surface-mount
fuses available for addressing a broad range of overcurrent
protection applications. Helping
ng to prevent costly damage and
promote a safe environment
nt for electronic and electrical
equipment, our single-use chip fuses provide performance stability
to support applications with current
urrent ratings from .5A up to 20A.
TE Circuit Protection also offers
fers the telecom FT600 fuse for
telecommunications applications.
ons. This telecom fuse helps comply
with North American overcurrent
current protection requirements,
including Telcordia, GR-1089, TIA-968-A (formerly FCC Part 68),
and UL60950 3rd edition.

Multi-layer Design for Chip


hip Fuses
The multi-layer design has the
he benefit of exposing more fuse
fuse
element surface area to the glass-ceramic absorptio
absorption
on material.
m
mate
erial.
When the fuse elements open,
en, there is more material
mate
erial for
fo the
th
he
vaporizing fuse metals to absorb
efficient
orb into, resulting in
n a very
very ef
e
fiicie
ent
and effective quenching of the
e fuse arc.
Figure 1 compared the multi-layer
with
ayer design
desi
sig
gn of
of our SFF
S
SF
FF ffuses
usess w
ith
standard glass coated designs.
s. The glass
glasss coated
coatte
ed
d designs
d
de
esignss rely
re
ely on
the coating on only one side of the
fuse
element
absorb
e fu
se el
lem
mentt tto
oa
bso
orrb tthe
he
e
vaporizing fuse material when it op
opens.
Therefore,
much
pens. Th
herefo
ore
e,, tthere
here iss mu
uch
less absorption material available
fuse
metals.
ble to
t absorb
abs
ab
b orb
rb the
he ffu
use m
me
tal
a s.
s The
The
result can be prolonged arcing
possible
g and
dp
osssib
ble coating
n breach.
bre
each.
ch
h
Figure 2 shows how the absorption
orptiion characteristics
ch
hara
racte
eris
ri tic
iic
cs off the
he two
he
designs differ. The multi-layer design
desig
gn indicates
ind
dica
ate
t s a clean
clea
ean separation
ea
s paration
se
n
with the fuse element evenly
y diffusing
diffu
usin
ng into
into
o the
the surrounding
surro
oundiing
ceramic substrate. In the glass
ass coated
co
oate
te
ed design,
dessign, the
tthe element
element
diffusion takes place in a smalll portion
device
po
ortio
on off the
the dev
vice
e and
an
a
n is only
absorbed by the glass materiall dir
directly
above
re tly ab
rect
re
bove the
e area of failure.

Figure
F
igurre 1
Glass/Ceramic
G
lass/C
Ceramicc
Substrate
Subsstrate
e

Multiple
Multtiple Fuse
Elements
Ele
emen
nts

Multi-layer
M
ulti-laye
er Design

Substrate
Su
Material
M

Single Fuse Glass


Element Coating

Single-layer
Glass Coated Design
Sin

Figure
Figu
ure
e2
Fault Zones
Zone

11
Multi-layer Design

Single-layer
Glass Coated Design
Single-la

Wire-In-Air Design for 2410SFV


2410
0SFV
VF
Fuses
uses
DF
use which is very suitable
The 2410(6125) is a Wire-In-Airr SMD
Fuse
t ti
li ti
for secondary level over currentt protection
applications.
Figure 3 compared our straight wire element design 2410SFV
fuses with normal corrugating wire design fuse. The straight wire
element in air performs consistent fusing and cutting
characteristics together with excellent inrush current
withstanding capability.
Introduced PCB assembly technology into 2410SFV fuses design
and manufacture, we achieved on lead free completely and no
end cap falling off risk comparing with traditional ceramic body
with end cap fuse.

Figure 3
Glass fiber enforced
epoxy body

Straight wire element

Copper terminal
plated with Ni and Tin

Ceramic body
Corrugate wire element
End cap plated with Tin

75

Temperature Derating
A fuse is a temperature sensitive
nsitive device. Therefore, operating temperature will have an effect on fuse
f
performance and lifetime.
Operating temperature should
ould be taken into consideration when selecting the fuse currentt rating.
ra
ati
t ng. The
T Thermal Derating Curve for
surface mount fuses is presented
sented in Figure 4. Use it to determine the derating percentage
percenttage based
ba
ased on operating temperature and
apply it to the derated system
tem current.

Figure 4
105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
-55

2410 Series
S
Temper
e atu
er
ure
e Effect
Effect On
O Current Rating
Temperature
0
110
5
105
0
100
5
95

% De-rating

% De-rating

1206/0603/0402
06/0603/0402 Series
ure Effect on Current Rating
Temperature

0
90
5
85
0
80
5
75
0
70
5
65
0
60
5
55

-35

-15

25

45

65

85
5

1
105
05
5

125
1 5

145
5

0
50
-55

-35

Maximum
mum Operating Temperature
Tem
emperaturre (C)
em
(C))

-1
-15
15

25

45

65

85

105

125

Maximum
Maxiim
mum
mu
um Operating
u
Operating Temperature (C)

Pulse Cycle Derating


Figure
Fi
igure
e5
Surface-mount Fuse Pulse Derating Curve
100%

% of Minimum I2t

Once the I2t value for the a


application
pplica
ation waveform
ati
wa
ave
eform has
h s been
ha
been
b
en
determined, it must be derated
erated
db
based
ased
d on the
t e number
numberr off cycles
nu
cycle
ess
expected over the system lifetime.
ifetim
me.. Since
me.
Sinc
ce
e the
the stress
str
trress induced
indu
n ced by
by the
th
he
e
current pulse is mechanical
nature,
number
al in
nn
a ure,, tthe
atu
he num
mb
ber
be
e off ttimes tthe
he
stress is applied has significant
ficant
ntt bearing
n
bea
aring
ng on
n how
how
w much
muc
uc derating
uch
deratting
must be applied to the fuse
e rating.
ra
ating. Figure
Figu
gu
ure 5 presents
pre
re
esen
nttss the
the
e current
currrent
pulse derating curve for our surface-mount
su
urfa
ace-m
e oun
eou
u t chip
ch
c ip fuses
fuses up to
100,000 cycles.

10%
100

1000

10000

100000

Number of Pulses
Numbe

Selecting Surface-mount
ountt Fuses
Fus
ses

11

Fuse selection seems straightforward,


ghtforward, in that, you pick one which has a current rating just a bit higher
highe than your worstcase system
operating current. Unfortunately, its not that simple. There are derating considerations for operating current and application
temperature. Turn-on and other system operations (like processor speed changes or motor start up) cause current surges or
spikes that also require consideration when selecting a fuse. So selecting the right fuse for your application is not as simple as
knowing the nominal current drawn by the system.

Fuse Selection Flowchart


However, the basic considerations for fuse selection are shown in the flowchart presented in Figure 6. Following this flow chart
will help you select a fuse best suited for your application conditions.

Figure 6
Step 1
Determine Steady State
Fuse Current Rating

Step 2
Determine Pulse
Waveform by
Calculating I2t

Apply Standard Steady


State Derating (75%)
[Ifuse Isys/0.75]

Step 3
Apply Pulse
Cycle Derating

Step 7 Select Fuse Current Rating


(use higher value between Step 1 and Step 6)

76

Step 4
Apply Pulse
Temperature
Derating

Apply
Temperature Derating
[Ifuse Isys/0.75/Ktemp]

Step 5
Apply Derating
for Variance in
the Circuit

Steady State
Fuse Current
Rating

Step 6
Select Fuse Current
Rating for Pulse
Environment

Step 8 Check Voltage Rating

NEW

Pulse Tolerant chip fusess has high inrush current


withstand capability and provide
ovide overcurrent protection
on DC power systems. Silver
er fusing element, monolithic
and multilayer design provides
vides strong arc suppression
characteristics.
These RoHS-compliant surface-mount
ace-mount devices facilitate
e
the development of more reliable, high performance
performanc
ce
consumer electronics such
ch as laptops, multimedia
multi
time
ti
m dia
devices, cell phones, and other
ther portable electronics.
electro
onics
s.

Benefits

Surface-mount Fuses Pulse Tolerant Chip Fuses

Surface-mount Fuses
Pulse
se Tolerant
T l
t Chip
Chip Fuses
F

Features

High inrush current withstanding


capability
tand
ding
gc
apa
pability
y

Lead free materials and RoHS compliant

Ceramic Monolithic structure


ure

Halogen free
(refers to: Br900ppm, Cl900
Cl900ppm, Br+Cl1500ppm)

Silver fusing element and silve


silver
er termination
term
mina
nation with
nickel and tin plating

Monolithic, multilayer design

Excellent temperature stability


bility

High-temperature performance
performanc

Strong arc suppression characteristics

-55C to +125C operating temperature range

11

Applications
Laptops

Printers

Game systems

Digital cameras

DVD players

LCD monitors

Cell phones

Portable electronics

Scanners

77

Table FP1 Clear Time


e Characteristics for Pulse Tolerant Chip Fuses
% of rated current
100%

Clear time at 25C


4 hours (min.)

200%

1 seconds (min.)

60 seconds (max
(max.)
max
m
ma
a .)

1000%

0.0002 second (min.)

0.02 seconds
dss ((max.)
max
ax.)

Table FP2 Typical Electrical


ectrical Characteristics an
and
nd D
Dimensions
ime
ension
ns forr P
Pulse
uls
se T
Tolerant
oleran Chip Fuses
0603 (1608 mm) Pulse
e Tolerant Chip Fuses
s
Typical
T
ypica
Electrical
El
lectrica
al Ch
Characteristics
ara
D

Part
P
art Number
Nu
umbe
mb r

Shape and Dimensions


mm (Inch)
B

mm
in

Min

Max

Min

Ma
ax
Max

in
Min

x
Max

Mn
Min

Max

1.45

1.75

0.65

0.9
95
0.95

0.2
21
0.21

0.51
0.51

0
.65
5
0.65

0.95
5

(0.057) (0.069)

(0.03
37)
(0.026) (0.037)

(0.008
(0
0 ) (0.020)
08
(0.0
020)
(0.008)

(0.02
26) (0.037)
(0.
0 037)
(0.026)

Ratted
d
Rated
Current
Curren
re t
(A)

Nominal
Nomin
Nominal
I2t
Cold DC
DCR
(A2sec)
()*

Max.
Interrupt Ratings
Voltage
(VDC)

Current
(A)

0603SFP100F/32-2
06
060
603
3S
3SF
S P100F/3
32-2
2

1.
1.0
0

0.210

0.080

32

50

0603SFP150F/32-2
0603SF
SFP150F/
F//32-2

1.5

0.101

0.11

32

50

0603SFP200F/32-2
0603SF
SFP20
200F/32-2
20

2.0

0.057

0.24

32

50

0603SFP250F/32-2
0603S
3S
SFP250F/32-2

2.5

0.042

0.56

32

50

0603SFP300F/32-2
0
06
060
6 3SFP300F/32-2

3.0

0.030

0.72

32

50

0603SFP350F/32-2

3.5

0.022

1.10

32

50

0603SFP400F/32-2

4.0

0.018

2.08

32

50

0603SFP450F/32-2

4.5

0.014

2.63

32

50

0603SFP500F/32-2

5.0

0.013

3.25

32

50

1206 (3216 mm) Pulse


e Tolerant
Toler
e antt Chip
Chi
h p Fuses
Typical
Typica
Electrical Chara
Characteristics

Max.
Interrupt Ratings

D
A

11

Part Number
Shape and Dimensions
mm (Inch)

mm
in

Min

Max

Min

Max

Min

Max

Min

Max

3.00

3.40

0.77

1.17

0.26

0.76

1.40

1.80

(0.118) (0.134)

(0.030) (0.046)

(0.010) (0.030)

(0.055) (0.071)

Rated
Current
(A)

Nominal Nominal
I2t
Cold DCR
(A2sec)
()*

Voltage
(VDC)

Current
(A)

1206SFP100F/63-2

1.0

0.340

0.11

63

50

1206SFP150F/63-2

1.5

0.150

0.33

63

50

1206SFP200F/63-2

2.0

0.090

0.80

63

50

1206SFP250F/32-2

2.5

0.070

1.19

32

50

1206SFP300F/32-2

3.0

0.035

1.35

32

50

1206SFP350F/32-2

3.5

0.029

1.84

32

50

1206SFP400F/32-2

4.0

0.023

2.74

32

50

1206SFP450F/32-2

4.5

0.021

3.20

32

50

1206SFP500F/32-2

5.0

0.017

5.50

32

50

* Measured at 10% of rated current and 25C ambient temperature.


Melting I2t at 0.001 sec clear time.

78

RoHS Compliant, ELV Compliant

HF Halogen Free

Surface-mount Fuses Pulse Tolerant Chip Fuses

Figure FP1-FP4 Family Performance Curves for Pulse Tolerant Chip Fuses
Figure FP1
4.5
A
5.0
A

A
3.0

4.0

A
2. 5

3.5

A
2. 0

1.5
A

1.0
A

0603SFP Average Time Current Curves


100

10

Clear Time (s)

0.1

0.01

0.001

0.0001
1

10
0

100

Current
C
urrr
rrent (A)
rre
(A)
A)

Figure FP2
0603SFP
06
060
03SF
3 P I2T vs. t Curves
10,000
5.0A
4.5A
4.0A
3.5A
3.0A
2.5A
2.0A

1000

11

1.5A
1.0A

I2t (A2s)

100

10

0.1

0.01
0.0001

0.001

0.01

0.1

10

100

Time (s)

Note: Curves are nominal

RoHS Compliant, ELV Compliant

HF Halogen Free

79

Figure FP1-FP4 Family Performance Curves for Pulse Tolerant Chip Fuses

Contd

Figure FP3
A
2. 5

3.0
A
3.5
A
4.0
A
4.5
A
5.0
A

A
2. 0

1.0
A

1.5
A

1206SFP Average Time Current Curves


10,000

Clear Time (s)

100

0.01

0.001
10

100

Current (A)
(A))

Figure FP4
1206SFP I2T vs. t Curves
5.0A
4.5A
4.0A
3.5A
3.0A
2.5A
2.0A
1.5A
1.0A

10,000

11

I2t (A2s)

100

0.01
0.0001

0.01

Time (s)

Note: Curves are nominal

 Please go to page 97 for more information for Pulse Tolerant Chip Fuses.

80

RoHS Compliant, ELV Compliant

HF Halogen Free

100

10,000

Surface-mount Fuses 0603 Very Fast-Acting Chip Fuses

Surface-mount Fuses
0603 Very Fast-Acting Chip Fuses

NEW

Very Fast-acting chip fuses help provide overcurrent


protection on systems using
ng DC power sources up to
c, multilayer design provides
32VDC. The fuses monolithic,
the highest hold current in the smallest footprint,
reduces diffusion-related aging, improves product
reliability and resilience, and
d enhances high-temperature
performance in a wide range
ge of circuit designs.
These RoHS-compliant surface-mount
urface-mount devices offer
strong arc suppression characteristics
racteristics and facilitate the
development of more reliable,
eliable, high performance
e
consumer electronics such
ch as laptops, multimedia
multimediia
devices, cell phones, and other
ther portable electronics.
electroni
nics
ni
c .

Benefits

Features
F
eattures

Very fast acting at 200% and 30


300%
00%
% overloads
o erload
ov
ads
ad

Lead
Lead free materials and RoHS compliant

Excellent inrush current withs


withstanding
capability
stand
ding
gc
ap
pab
bil
i ity
y at
at
high overloads

Halogen free

Thin body for space limiting


ng applications
app
plic
cation
ns

Monolithic, multilayer design

Glass ceramic monolithic structure


stru
uctu
ure
e

High-temperature performance
performanc

Silver fusing element and silve


silver
er termination
terminatio
on with
nickel and tin plating

temperature range
-55C to +125C operating tem

(refers to: Br900ppm, Cl900


Cl900ppm, Br+Cl1500ppm)

11

RoHS compliant and lead-free


-free
e materials
matte
terials
Symmetrical design with marking
markin
ing on
on both sides
(optional)

Applications
Laptops

Printers

Game systems

Digital cameras

DVD players

LCD monitors

Cell phones

Portable electronics

Scanners

81

Table FV1 Clear Time Characteristics for Very Fast-Acting Chip Fuses
% of rated current
100%

Clear time at 25C


4 hours (min.)

200%

0.01 second (min.)

5 seconds (max.)

300%

0.001 second (min.)

0.2 seconds (max.)

ectrical Characteristics and Dimensions for


or Very
or
ry
y Fast-Acting
Fast-Ac
Fa
Table FV2 Typical Electrical
Chip Fuses
0603 (1608 mm) Very
y Fast-Acting Chip Fuses
Typical
Typ
yp
y
pica
cal El
ca
Electrical
lectrrical Cha
Characteristics
aracter
D

Nominal
Nomina
al
Cold
Co
old D
DC
DCR
CR
()*
(
)*

No
Nominal
I2t
(A2sec)

Voltage
(VDC)

Current
(A)

0603SFV050F/32-2
0603S
3SFV05
3S
50F/32
2-2

0.5
0.5

0.860
0.86
60

0.0093
0.0

32

50

0603SFV075F/32-2
0603S
SFV07
75F/32
2-2

0.8
0.8

0.450
0.450
50

0.0191
0.0

32

50

0603SFV100F/32-2
0603S
SFV10
00F/32
2-2

1.0
1.0

0.280
0.280

0.0360
0.0

32

50

0603SFV125F/32-2
0
060
60
03S
SFV12
25F/32
2-2

1.3

0.205
0.205

0.0630
0.0

32

35

0603SFV150F/32-2
0
60
03S
SFV15
50F/32
2-2

1.5

0.143
0.143

0.0950
0.0

32

35

Max
Max
x

0603SFV175F/32-2
060
03SFV17
V17
75F/32
2-2

1.8
1.8

0.095
0.09
095
95

0.1400
0.

32

35

0.95

0603SFV200F/32-2
060
03SFV20
V20
00F/32
2-2

2.0
2.0

0.073

0.2100
0.2

32

35

0603SFV250F/32-2
060
03SF
S V25
50F/
F//32
3 2
32-

2.5

0.046

0.3000
0.3

32

35

0603SFV300F/32-2
060
03S
SFV30
00F/3232 2

3.0

0.039

0.4600
0.4

32

35

0603SFV350F/32-2
060
03S
SFV350F/3232 2

3.5

0.028

0.7300
0.7

32

35

0603SFV400F/32-2
060
06
603S
60
SFV400F/3232--2

4.0
4.0

0.023

1.1500
1.

32

35

0603SFV450F/32-2
0
060
3S
SFV450F/
0F
F//32-2
F

4.5

0.019

1.6800
1.6

32

35

0603SFV500F/32-2
0603
3S V
3SF
V50
V5
50
5
00F/32-2

5.0

0.015

2.6200
2.6

32

35

Par
art Nu
ar
art
mb
ber
Part
Number

Shape and Dimensions


mm (Inch)
B

A
Min
mm
in

B
Max

1.45

1.75

Min
0.22

C
Max
ax
0.48
48

Min
0.21
1

D
Max
ax
ax
0.51
0.
51

Min
Miin
M
n
0.65
65
6
5

Max. Interrupt Ratings

Rated
R
ated
Currentt
(A
((A)
A

(0.057) (0.069) (0.009) (0.019)


19) (0.008)
(0..008) (0.020)
(0
0.0
020) (0.025)
(0.0
025) (0.037)
(0.03
37
3
7)

* Me
Measured
easured at 10% of rated current and 25C

Figure FV1-FV2 Family


ily Pe
Performance
erffor
orma
m nce C
Curves
urv
ves for Very Fast-Acting Chip Fuses
Figure FV1

Figure FV2
0603SFV Average
erage
eT
Time
ime Cur
C
Cu
Current
urre
rren
re
e t Curves

0603SFV It vs. t Curves

0.0
5A
0.7
5
1.0 A
0
1. 2 A
5
1.5 A
1.7 0A
2.05 A
2. 5 0 A
3.0 0A
3.5 0A
4.0 0A
4.5 0A
5.0 0A
0A

11
100

1000

5.00A
4.50A
4.00A
3.50A
3.00A
2.50A
2.00A
1.75A
1.50A
1.25A
1.00A
0.75A
0.05A

100

10

10

It (As)

Clear Time (s)

0.1

0.1

0.01
0.01

0.001
0.001

0.0001
1

10

Current (A)

100

0.0001
0.0001

Note: Curves are nominal

 Please go to page 97 for more information for Very Fast-Acting Chip Fuses.

82

RoHS Compliant, ELV Compliant

HF Halogen Free

0.001

0.01

0.1

Time (s)

10

Fast-acting chip fuses help provide


rovide overcurrent protection
on systems using DC power
er sources up to 63VDC. The
fuses monolithic, multilayerr design provides the highest
hold current in the smallest footprint, reduces diffusionrelated aging, improves product
resilience,
duct reliability and resilience
ce,
ce
e
and enhances high-temperature
ature performance in a wide
wid
de
range of circuit designs.
These RoHS-compliant surface-mount
devices
offer
urface-mount
nt devi
nt
vice
vi
es of
o
ffer
e
strong arc suppression characteristics
racterist
sttics and facilitate
fa
aciliita
tate the
t e
th
development of more reliable,
eliablle, high
high performance
pe
erforma
man
ma
nce
consumer electronics such
ch ass laptops,
lap
pto
ops,, multimedia
mul
u time
edia
a
devices, cell phones, and other
ther portable
portabl
ble electronics.
electro
ronics
s.

Benefits

Surface-mount Fuses Fast-Acting Chip Fuses

Surface-mount
rface-mount
rface
f
mountt Fuses
F
Fast-Acting
st-Acting
st
tA
Acting
ti g Chip
Chip Fuses
F

Features

Small size with high-current


ratings
nt ra
ating
gs

Lead free materials and RoHS compliant

Excellent temperature stability


bility

Halogen free

High reliability and resilience


Strong arc suppression characteristics

(refers to: Br900ppm,


Br900ppm Cl900
Cl900ppm, Br+Cl1500ppm)

Monolithic, multilayer design

11

High-temperature performance
-55C to +125C operating temperature range

Applications
Laptops

Printers

Game systems

Digital cameras

DVD players

LCD monitors

Cell phones

Portable electronics

Scanners

83

Table FF1 Clear Time


e Characteristics for Fast-Acting Chip Fu
Fuses
uses
% of rated current
100%

Clear time at 25C


4 hours min.

250%

5 seconds max.

400%

0.05 seconds max.

Table FF2

Typical Electrical
ectrical Characteris
Characteristics,
sti
tics
c , Dimen
Dimensions
e siions
en
s and Re
Recommended
eco
ommended Pad Layout for
Fast-Acting
g Chip Fuses

0402 (1005mm) Fast-Acting


-Acting Chip F
Fuses
use
es
Shape and
Dimensions
Inch (mm)

4
0.0200.004
(0.510.10))

Typical
Typ
T
ypica
al El
Electrical
lectric
riical Character
ric
Characteristics

0.0390.004
(1.000.
10)
0.
0
1
10
(1.000.10)

Nominal
Cold DCR
()*

No
Nominal
I2t
(A2sec)

Voltage
(VDC)

Current
(A)

0402SFF050F/24
040
02SF
SFF050F/24
4

0.50
0.50

0.380

0.0043
0.0

24

35

0402SFF075F/24
0
040
02S
SFF075F/24
4

0.75

0.210

0.0076
0.0

24

35

0402SFF100F/24
0
040
04
4 2S
SFF100F/
F/2
/24

1.00
1.00

0.120

0.0170
0.0

24

35

0.063
3
(1.60)
(1.60
0)

0402SFF150F/24
0402S
SFF15
150F/24

1.50

0.056

0.0490
0.0

24

35

0.016
(0.40
(0.40)
0)

0402SFF200F/24
0402
2SFF200F/24

2.00

0.035

0.0700
0.0

24

35

0402SFF300F/24
040
402SFF300F/24
40

3.00

0.021

0.1250
0.1

24

35

0402SFF400F/24

4.00

0.014

0.2
0.2250

24

35

Par
rt Nu
N
mbe
be
ber
e
Part
Number

0.0200.
00
0
0 004
0.0200.004
(0.510.10)
(0.510.
10
0 10)
0.004
0.0100.004
0.10)
(0.250.10)

Recommended
Pad Layout
Inch (mm)

Max. Interrupt Ratings

Ratted
Rated
Current
Curr
rentt
(A
(A)
A)

0.028
8
(0.70)
(0
0.70
0)
0)
0.024
(0.60)

0603 (1608mm) Fast-Acting


Actting
gC
Chip
hip Fuse
Fuses
es
Typical Electrical Character
Characteristics
Shape and
Dimensions
Inch (mm)

0.0310.006
(0.800.15)

Nominal
Cold DCR
()*

No
Nominal
I2t
(A2sec)

Voltage
(VDC)

Current
(A)

0603SFF050F/32

0.50

0.485

0.0
0.0029

32

50

0603SFF075F/32
S

0.75

0.254

0.0064

32

50

0603SFF100F/32

1.00

0.131

0.0160

32

50

0603SFF150F/32

1.50

0.059

0.0300

32

35

0603SFF200F/32

2.00

0.044

0.0600

32

35

0603SFF250F/32

2.50

0.032

0.1150

32

35

0603SFF300F/32

3.00

0.025

0.1900

32

35

0603SFF350F/32

3.50

0.024

0.2950

32

35

0603SFF400F/32

4.00

0.018

0.4000

32

35

0603SFF500F/32

5.00

0.013

0.7000

32

35

0603SFF600F/24

6.00

0.010

1.1250

24

35

Part Number
1206SFF050F/63

Rated
Current
(A)
0.50

Nominal
Cold DCR
()*
0.730

Nominal
I2t
(A2sec)
0.0021

Voltage
(VDC)
63

Current
(A)
50

1206SFF075F/63

0.75

0.513

0.0052

63

50

1206SFF100F/63

1.00

0.220

0.0120

63

50

1206SFF150F/63

1.50

0.120

0.0250

63

50

1206SFF175F/63

1.75

0.100

0.0450

63

50

1206SFF200F/63

2.00

0.050

0.0700

63

50

1206SFF250F/32

2.50

0.035

0.1400

32

50

1206SFF300F/32

3.00

0.031

0.2200

32

50

1206SFF400F/32

4.00

0.022

0.3800

32

45

0.173
(4.40)

1206SFF500F/32

5.00

0.015

0.6000

32

45

0.059
(1.50)

1206SFF600F/32

6.00

0.013

1.0000

32

50

1206SFF700F/32

7.00

0.011

1.7500

32

50

1206SFF800F/32

8.00

0.008

2.5000

32

50

1206SFF600F/24

6.00

0.013

1.0000

24

45

1206SFF700F/24

7.00

0.011

1.7500

24

45

1206SFF800F/24

8.00

0.008

2.5000

24

45

Part Number
0.0310.006
(0.800.15)
(0 800 15)

0.0140.006
(0.360.15)

Recommended
Pad Layout
Inch (mm)

0.110
(2.80)
0.024
(0.60)

11

Max. Interrupt Ratings

Rated
Current
(A)

0.0630..006
0.0630.006
(1.600
0.15)
(1.600.15)

0.039
(1.00)
0.043
(1.09)

1206 (3216mm) Fast-Acting Chip Fuses


Typical Electrical Characteristics
Shape and
Dimensions
Inch (mm)

0.0630.008
(1.600.20)

0.1260.008
(3.200.20)

0.0430.008
(1.100.20)

0.0200.010
(0.510.25)

Recommended
Pad Layout
Inch (mm)

0.071
(1.80)
0.057
(1.45)

* Measured at 10% of rated current and 25C ambient temperature.


Melting I2t at 0.001 sec clear time.

84

RoHS Compliant, ELV Compliant

HF Halogen Free

Max. Interrupt Ratings

Figure FF1

Figure FF2

0402SFF
040
0
40
02SFF I
It
t vs. t Curves

2. 0
A
3.0
4.0A
A

0.5
A
0.7
5
1.0 A
1.5A
A

0402SFF Average
e Time Current Curves
1000

10

4.0A
3.0A
2.0A
1.5A

100
0

1.0A
0.75A

0.5A

IItt (As)
(As)
A s)

Clear-Time (s)

10
0

0.1

0.1
1
0.01

Surface-mount Fuses Fast-Acting Chip Fuses

Figure FF1-FF6 Family Performance Curves for Fast-Acting Chip Fuses

0.01
01

0.001
0.1

10

0.001
0
.001
0.001

100
10
00

0.01

Current
urrentt (A)
(A)
A)

0.1

10

Time (s)
Note: Curves are nominal

Figure FF3

Figure FF4

0.5
A
0.7
5
1.0 A
A
1.5
2 . 0A
2. 5 A
3.0A
3. A
4.5A
5.00A
6 .0A
A

0603SFF Average
e Tim
Time
me Cur
Cu
Current
re
ent Curve
en
Curves
es
0603SFF It vs. t Curves

10

10000

11
6.0A
5.0A
4.0A
3.5A
3.0A
2.5A
2.0A
1.5A
1.0A
0.75A

1000

10

0.5A

It (As)

Clear-Time (s)

100

0.1

0.1
0.01

0.01

0.001
0.1

10

Current (A)

RoHS Compliant, ELV Compliant

HF Halogen Free

100

0.001
0.001

Note: Curves are nominal

0.01

0.1

10

Time (s)

85

Figure FF1-FF6 Family


ily Performance Curves for Fast-Acting Chip Fuses
Fus
ses
Figure FF5

Contd

Figure FF6
6
1206SFF Average
erage Time Current Curves
0.5

A
0.7
5
1.0 A
A
1.5
1.7 A
2.05 A
2. 5 A
3.0A
4.0A
5.0A
6 .0A
7.0 A
8 .0A
A

1206SFF
120
206S
SFF It vs. t Curves
10000

10

8.0A
7.0A
6.0A
5.0A
4.0A
3.0A
2.5A
2.0A
1.75A
1.5A
1.0A

1000
10
000

1
100

0.5A

It (As)

Clear-Time (s)

0.75A
10
0.1

0.1
0.1
0.01

0.01

0.001
0.1

10

0.001
0.001

100

Note: Curves are nominal

 Please go to page 97 for more


e iinformation
nforrmation for Fast-Acting Chip Fuses.

11

86

RoHS Compliant, ELV Compliant

HF Halogen Free

0.01

0.1

Time (s)
Tim

Current
Cu
urren
en
nt (A)
(A)

10

The monolithic multilayer design of the TE Circuit


Protection high-current-rated chip fuses helps to
provide some of the highest current ratings available in
the

1206

size

and

enhances
nhances

high-temperature

performance in a wide range


ange of circuit protection
designs. The devices small
all size, high reliability and
strong arc suppression characteristics make them

High-Current Rated Chip Fuses

Surface-mount Fuses
High-Current-Rated Chip Fuses

suitable for overcurrent protection


otection of power supplies,
servers, communications equipment,
quipment, voltage regulator
modules, and other high-current,
rrent, small size applications.

Benefits
Glass ceramic monolithic structure
provides
struc
ctu
ure
r p
pr
rov
vide
id
des st
sstability
tabilitty
in application cycling

Features
F
eaturres
Lead
Lead ffree
rre
ee materials and RoHS compliant
Halogen
Hallogen free

High-current rating in a small


mall package
pa
ackage
ge allows
ws more
ws
mo
m
ore
e
efficient use in system space
ace

Monolithic multilayer design

Strong arc suppression in overcurrent


ove
erc
currrent
n conditions
co
ondit
itions

High-temperature performance
performanc

(refers
((r
refers to: Br900ppm, Cl900
Cl900ppm, Br+Cl1500ppm)

11

temperature range
-55C to +125C operating tem

Applications
Communications equipment
ent
Voltage regulator modules
Power supplies
Servers

87

Table FH1 Clear Time


e Characteristics for High-Current-Rated Chip
pF
Fuses
uses
1206SFH Series
% of rated current
100%
250%

Table FH2

Clearr time at 25C


4 hours (min.)
5 seconds
econds (max.)

Typical Electrical
ectrical Characteristics, D
Dimensions
im
men
nsiions
sa
and
nd Re
nd
Recommended
eco
omm
mmended Pad Layout for
High-Current-Rated
ent-Rated Chip Fuses

1206 (3216mm) High-Current-Rated


Current-Rated Chip
p Fuse
Fuses
es
Shape and
Dimensions
Inch (mm)

0.0630.008
(1.600.20)

Typ
Typical
picall E
Electrical
lectrical
Characteristics
Cha
ha
aracteristics
Rate
ed
Nominal
Rated
Nominal
N
Curren
en
nt
Current
Cold DCR
I2t
(A))
()*
(A2sec)

0.1260.008
0.1260.00
08
(3.200.20)
(3.2
3.2
200.20
0)

Part
Par
rt Number
Nu
umbe
m r

0.0380.008
0.03
380
0.008
(0.970.20)
(0..970.
0 20)
2

Voltage
(VDC)

Current
(A)

1206SFH100F/24
120
06SFH100F/
0F 24

10

0.010

24

100

120
206SFH120F/
0F 24
24
1206SFH120F/24

12
12

0.008

14

24

100

12
206SFH15
50F/24
1206SFH150F/24

15

0.005

26

24

100

12
206SF
FH200F/24
1206SFH200F/24

20

0.003

56

24

100

* Mea
sured at 10% of rated current and 25C ambien
Measured
ambient temperature.
Melting
Melting I2t at 0.001 sec clear time.

0.0200.010
0.0200.
01
10
(0.510.25)
(0.51
0.25)

Recommended
Pad Layout
Inch (mm)

Max.
Interrupt Ratings

0.173
(4.40)
0.059
(1.50)
0.071
(1.80)
0.057
(1.45)

Figure FH1-FH2 Family


ily Pe
P
Performance
erfformance Curves for High-Current-Rated Chip Fuses
Fus
Figure FH1

Figure FH2
1206SFH Average Time Current Curves
A

1206SFH It vs. t Curves

20

10
A
12
A
15
A

11
10

10000
20A
15A
12A
10A
1000

It (As)

Clear Time (s)

0.1

0.01

100

10

0.001
10

100

Current (A)

1000

1
0.001

Note: Curves are nominal

 Please go to page 97 for more information for High-Current-Rated Chip Fuses.


88

RoHS Compliant, ELV Compliant

HF Halogen Free

0.01

0.1

Time (s)

10

Surface-mount Fuses Slow-Blow Chip Fuses

Surface-mount Fuses
Slow-Blow Chip Fuses
Available in industry standard
rd 1206 and 0603 chip sizes,
TE Circuit Protections slow-blow
low-blow chip fuses help
provide

overcurrent

protection
tection

on

systems

that

experience large and frequent


ent current surges as part of
their normal operation.
The slow-blow chip fuses monolithic, multilayer design
helps provide some of the
he highest current ratings
available in the 1206 and 0603
603 footprints and enhancess
high-temperature performance
nce in a wide range of circuit
circu
uit
protection designs. The devices small size,
size
e, high
hig
gh
reliability and strong arc suppression charac
characteristics
cterisstic
ti s
make them suitable for overcurrent
rcurrent protection
protec
cti
tio
tion
on
n of power
po
ower
supplies, capacitor filter banks, LCD
Crystal
D ((Liquid
Liqu
uid
d Cr
C
rys
ysta
al
Display) backlight inverters,
ters, electric
ele
lectrric motors
mot
o o
orrs and
and
d
portable electronics.

Benefits

Features

Time-delayed design prevents


openings
ventts nuisance
nuissanc
n eo
pe
enings
in pulsed and high inrush current
applications
currrent a
ppl
p ic
catio
ons
ns

Lead free materials and RoHS compliant


Halogen free
(refers to: Br900ppm, Cl900
Cl900ppm, Br+Cl1500ppm)

Small size with high-current


nt rati
rratings
a ing
gs
Strong arc suppression characteristics
haract
c er
eristiics

Monolithic multilayer design

11

High-temperature performance
performanc
temperature range
-55C to +125C operating tem

Applications
Small motors systems

Power over Ethernet (POE)

Computer drives

Portable electronics

Test equipment

Displays

Input power ports

POL converter protection

Printers

89

Table FS1 Clear Time


e Characteristics for Slow-Blow Chip Fuses
0603SFS Series
% of rated current
100%
200%
300%
800%(1.0A-1.5A)
800%(2.0A-5.0A)

Table FS2

1206SFS Ser
Series
rie
ies
Clear
ar time at 25C
4 hours (min.)
1 second (min.)
0.1
1 second (min.)

120 seconds (max.)


3 seconds (max.)

0.0005
5 second (min.) 0.05 seconds (max.)
0.001
1 second (min.) 0.05 seconds (max.))

% of rated
d ccurrent
urrent
100%
10
100
1
0 %
200%
%
300%
%
800
800%(1.0A-1.5A)
0%(1
(1
1.0A-1.5
0
5A))
800%(2.0A-8.0A)
800
0%((2.0A-8.0
0A))

C
Clear
lear time at 25C
4 hou
hours (min.)
1 seco
second (min.)
0.1
1 seco
second (min.)

120 seconds (max.)


3 seconds (max.)

0.0016
16 seco
second (min.) 0.05 seconds (max.)
0.0
0.
0
0.002
.002 seco
second (min.) 0.05 seconds (max.)

Typical Electrical
ectrical Characteri
Characteristics,
istic
is
cs, D
Dimensions
iim
men
men
e siions
s and
d Re
Recommended
eco
ommend
ded Pad Layout for
Slow-Blow
w Chip Fuses

0603 (1608mm) Slow-Blow


-Blow Chip Fuses
s
Shape and
Dimensions
Inch (mm)

0.0310.006
.006
(0.800.15)
0.15)

0.0630.006
0.0630.
3 006
30
6
(1.600.15)
(1.600.
00
0 15)

Pa
art Number
Numbe
mbe
b r
Part
0.0310.0
006
0.0310.006
1
(0.800.15)

Max.
Interrupt Ratings
Voltage
(VDC)

Current
(A)

0603SFS100F/32
06
603SF
SFS100F/32
SF

1.0

0.200

0.093

32

50

0603SFS150F/32
060
603SFS150F/32
60

1.5

0.100

0.18

32

50

0603SFS200F/32

2.0

0.052

0.32

32

50

0603SFS250F/32

2.5

0.041

0.63

32

50

0.110
0.1
110
(2.8
(2.80)
80)

0603SFS300F/32

3.0

0.031

0.87

32

50

0.0
0.024
024
(0.60)
(0.6
60)

0603SFS350F/32

3.5

0.021

1.20

32

50

0603SFS400F/32

4.0

0.017

2.30

32

50

0603SFS450F/32

4.5

0.015

2.70

32

50

0603SFS500F/32

5.0

0.013

3.20

32

50

0.0140.006
0.014
40.006
40
(0.360.15)
(0.3
360.15)

Recommended
Pad Layout
Inch (mm)

Typical Electric
Electrical
Characteristic
Characteristics
Nominal
Rated
Nominal
I2t
Current
Cold DCR
(A)
()*
(A2sec)

0.039
0.03
.0 9
(1.00)
(1.0
((1
1 0)
0.043
43
(1.09)
9)

1206 (3216mm) Slow-Blow


Blow Chip Fuses

11

Shape and
Dimensions
Inch (mm)

0.0630.008
(1.600.20)

0.1260.008
(3.200.20)

Part Number

Current
(A)

1.0

0.360

0.11

63

50

1.25

0.200

0.22

63

50

1206SFS150F/63

1.5

0.150

0.23

63

50

1206SFS200F/63

2.0

0.088

0.63

63

50

1206SFS250F/32

2.5

0.065

0.90

32

50

1206SFS300F/32

3.0

0.034

1.20

32

50

1206SFS350F/32

3.5

0.028

1.60

32

50

0.173
(4.40)

1206SFS400F/32

4.0

0.024

2.20

32

50

0.059
(1.50)

1206SFS450F/32

4.5

0.020

3.60

32

50

1206SFS500F/32

5.0

0.016

5.30

32

50

1206SFS550F/24

5.5

0.014

6.40

24

50

1206SFS600F/24

6.0

0.011

8.50

24

60

1206SFS700F/24

7.0

0.010

10.00

24

60

1206SFS800F/24

8.0

0.009

16.90

24

60

0.071
(1.80)
0.057
(1.45)

* Measured at 10% of rated current and 25C ambient temperature.


Melting I2t at 0.001 sec clear time.

RoHS Compliant, ELV Compliant

Voltage
(VDC)

1206SFS125F/63

0.0200.010
(0.510.25)

90

Max.
Interrupt Ratings

1206SFS100F/63
0.0380.008
(0.970.20)

Recommended
Pad Layout
Inch (mm)

Typical Electrical
Characteristics
Rated
Nominal
Nominal
Current
Cold DCR
I2t
(A)
()*
(A2sec)

HF Halogen Free

Surface-mount Fuses Slow-Blow Chip Fuses

Figure FS1-FS4 Family Performance Curves for Slow-Blow Chip Fuses


Figure FS1
A

2. 5
3.0A
A
3.5
A
4.0
A
4.5
A
5.0
A

2. 0

1.5
A

1.0
A

0603SFS Average Time Current Curves


100

Clear Time (s)

10

0.1

0.01

0.001
10
10

100

Current
Cu
urrent (A)

Figure FS2
0603SFS
0
060
3SFS It vs. t Curves
10,000

5.0A
4.5A
4.0A
3.5A
3.0A
2.5A
2.0A
1.5A

1000

11

1.0A

I2t (A2s)

100

10

0.1

0.01
0.001

0.01

0.1

10

100

Time (s)

Note: Curves are nominal

RoHS Compliant, ELV Compliant

HF Halogen Free

91

Figure FS1-FS4 Family


ily Performance Curves for Slow-Blow Chi
Chip
ip F
Fuses
us
ses

Contd

Figure FS3
A

A
3.0
3.5A
4.0 A
4.5A
5.0 A
5.5A
6 .0 A
7.0 A
A
8 .0
A

2. 5

2. 0

1. 2
5A
1.5
A

1.0
A

1206SFS Average Time Curren


Current
nt Cu
C
Curves
rv
ves

100

10

Clear Time (s)

0.1

0.01

0.001
10

1000

100

Current (A)

Figure FS4
1206SFS It vs. t Curves
100000
8.0A
7.0A
6.0A
5.5A
5.0A
4.5A
4.0A
3.5A
3.0A
2.5A
2.0A
1.5A
1.25A
1.0A

10000

11

1000

I2t (A2s)

100

10

0.1

0.01
0.001

0.01

0.1

Time (s)

Note: Curves are nominal

 Please go to page 97 for more information for Slow-Blow Chip Fuses.

92

RoHS Compliant, ELV Compliant

HF Halogen Free

10

100

NEW

The 2410(6125) is Wire-in Air SMD Fuse which is very


suitable for secondary level
vel overcurrent protection
applications.
These lead-free surface mount devices offer more
reliability and have no end cap falling off risk. Straightt
wire element in air performs
orms consistent fusing and
an
nd
cutting characteristics.

Benefits

Surface-mount Fuses 2410 Very Fast-Acting Fuses

Surface-mount
rface mount Fuses
rface-mount
2410
0 Very
V yF
Fast-Acting
Fast
tA
Acting
ti g Fuses
F

Features

Very fast acting at 200% overload


overrloa
ad current
currrent
ntt level
n

Halogen free, RoHS compliant and 100% lead-free

Excellent inrush current withs


withstanding
capability
sta
t ndin
ng c
apability

Copper or copper alloy compo


composite fuse link

High reliability and resilience


nce

Fiberglass enforced epoxy fus


fuse body

Strong arc suppression characteristics


haracteristics

Wide range of current rating

Copper terminal with nickel and tin plated

-55C to +125C operating temperature range


(with de-rating)

11

Applications
Industrial equipment

Power supplier

Game systems

LCD/PDP TV

Telecom system

White goods

Backlight inverter

Networking

Automotive

93

Table SFV1 Clear Time Characteristics for 2410 Very Fast-Acting Fuses
% of rated current
100%

Clear time at 25C


4 hours (min.)

200% (0.5A-10.0A)

0.01 second (min.)

5 seconds (max.)

200% (12.0A-20.0A)

0.01 second (min.)

20 seconds (max.)

Table SFV2

Typical Electrical Characteristics, Dimensions


sa
and
nd
d Reco
Recommended
omm
mme
en
nded Pad Layout for
2410 Very
ry Fast-Acting Fuses

2410 (6125 mm) Very Fast-Acting Fuse


Shape and Dimensions
mm (Inch)

Recommended Pad Layout


mm (Inch)

Min

Max

Min
n

Max
Max

Min
n

Max
Max

Min
iin
n

Max
Ma
ax

6.86
(0.270)

5.95

6.25

1.96
6

2.36
2.36
36
36

0.97
0
.97

1.73
1.
1
73

2.34

2.64
2.6
64

2.95
(0.116)

A
C

mm
m
in

(0.234) (0.246)
(0.246
46)
46

(0.077)
(0
0.07
77) (0.093)
(0.0
093)

(0.038)
(0
0.038
8) (0.068)
(0
0.068)

(0.092)
(0.092) (0.104)
(0
0.10
04)

3.15
(0.124)
1.96
(0.077)

Typ
y ical El
lecttriccal Characteristics
Charracteristticss
Typical
Electrical
Markin
ng
Marking
Code
e

Rated
ed
d
Rated
Cu
Cur
C
u rent
Current
(A)

Nom
min
inal
Nominal
Co d DC
Col
D
R
Cold
DCR
()*
*
()*

Nomina
al
Nominal
I2t
2
ec)
(A ssec)

(VAC)

(VDC)

0.5

0.2310
3 0
31
0.2310

0.10

250

125

2410SFV0.63FM/125-2

0.6
6

0.1740
0.1740
7 0

0.16

250

125

2410SFV0.75FM/125-2

0.8
8

0.1480
0.1
1480

0.23

250

125

2410SFV1.00FM/125-2

1.0

0.0930
0.0930

0.59

250

125

2410SFV1.25FM/125-2

1.3

0.0700

0.96

250

125

2410SFV1.50FM/125-2

1.5

0.0620

1.19

125

125

2410SFV2.00FM/125-2

2.0
2.0

0.0420

2.75

125

125

2410SFV2.50FM/125-2

2.5

0.0310

1.21

125

125

2410SFV3.00FM/125-2

3.0

0.0249

1.73

125

125

2410SFV3.15FM/125-2

3.2

0.0232

2.20

125

125

2410SFV3.50FM/125-2

3.5

0.0220

2.50

125

125

2410SFV4.00FM/125-2

4.0

0.0172

4.10

125

125

2410SFV5.00FM/125-2

5.0

0.0143

5.90

125

125

Part Number
2410SFV0.50FM/125-2

11

Voltage

2410SFV6.30FM/125-2

6.3

0.0100

12.50

125

125

2410SFV7.00FM/125-2

7.0

0.0094

14.20

125

125

2410SFV8.00FM/125-2

8.0

0.0086

20.30

125

125

2410SFV10.0FM/125-2

10.0

0.0066

29.20

125

125

2410SFV12.0FM/065-2

12.0

0.0053

49.20

65

65

2410SFV15.0FM/065-2

15.0

0.0038

102.50

65

65

2410SFV20.0FM/065-2

20.0

0.0034

126.20

65

65

* Measured at 10% of rated current and 25C ambient temperature.

94

Max. Interrupt Ratings

RoHS Compliant, ELV Compliant

HF Halogen Free

Current
(A)

50A @ 250VAC
50A @ 125VDC
300A @ 32VDC

50A @ 125VAC
50A @ 125VDC
300A @ 32VDC

35A @ 125VAC
50A @ 125VDC
300A @ 32VDC
50A @ 65VAC
50A @ 65VDC
300A @ 32VDC
50A @ 65VAC
50A @ 65VDC
300A @ 32VDC

Surface-mount Fuses 2410 Very Fast-Acting Fuses

Figure SFV1-SFV2 Family Performance Curves for 2410 Very Fast-Acting Fuses
Figure SFV1

1.0
0A
1. 2
1.55 A
0A
2. 0
2. 5 0 A
0
3.0 A
3.1 0A
3.55 A
4.0 0A
5.0 0A
0A
6.3
7.0 0A
0
8 .0 A
10 0A
.
12 0A
.
15 0A
.0A
20
.0A

3A
5A
0.7

0.6

0.5

0A

2410SFV Average Time Current Curves

100

10

Clear Time (s)

0.1

0.01

0.001
1

0.1

0
10

100

1000

Current
Curr
Cu
ent (A)

Figure SFV2
2410SFV I2T vs. t Curves
20.0A
15.0A
12.0A
10.0A
8.00A
7.00A
6.30A
5.00A
4.00A
3.50A
3.15A
3.00A
2.50A
2.00A
1.50A
1.25A
1.00A
0.75A
0.63A
0.50A

100,000

10,000

1000

I2t (A2s)

100

11

10

0.1

0.01
0.001

0.01

0.1

10

100

Time (s)

Note: Curves are nominal

 Please go to page 97 for more information for 2410 Fast-Acting Fuses.

RoHS Compliant, ELV Compliant

HF Halogen Free

95

11

96

Surface-mount Fuses - Specifications for All Fuses

Specifications, Packaging Information, Agency Approvals and


Part Numbering Systems for All Fuses
Table F1 Environmental Specifications for All Fuses
Operating temperature

-55C to +125C

Mechanical vibration

Withstands 5-3000 Hz at 30 Gs when evaluated per Method 204 of MIL-STD-202

Mechanical shock

Withstands 1500 Gs, 0.5 millisecond half-sine pulses when evaluated per Method 213 of MIL-STD-202

Thermal shock

Withstands 100 cycles from -65C to +125C when evaluated per Method 107 of MIL-STD-202

Resistance to soldering heat

Withstands 60 seconds at +260C when evaluated per Method 210 of MIL-STD-202

Solderability

Meets 95% minimum coverage requirement when evaluated per Method 208 of MIL-STD-202

Moisture resistance

Withstands 10 cycles when evaluated per Method 106 of MIL-STD-202

Salt spray
Storage temperature
Storage humidity

Withstands 48-hour exposure when evaluated per Method 101 of MIL-STD-202


30C/ 85% RH
Per
e MIL-STD-202F
S
0 , Method
et od 106F
06

Table F2 Material Specifications


fications for All Fuses
Construction body material
Termination material

Ceramic (1206/0603/0402); Fiberglass/Epoxy (2410)


Silver, Nickel, Tin

Fuse element

Silver(1206/0603/0402); Copper/Copper Alloy (2410)


0))
0

Figure F1 Thermal Derating


ting Current for All Fuses

105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
0
-55

2410
241
24
2
410 Series
Se
Temperature
Tem
mpe
eratture Effect
Efffect on
o Current Rating
110
0
105
5

11

100
0
95
5
90
0

De-rating
% DeDe
De ra
rrati
a ing
at
ng

% De-rating

1206/0603/0402
603/0402 Series
Temperature Effect
ffect on Current Rating

85
5
80
75
70
65
5
60
55

-35

-15

25

45

65
5

85

105
5

125

145

50
-55

-35

Maximum Operating
eratin
ng Temperature
Te
emp
pera
p
e atture
tu
u (C)
C
C

-15

25

45

65

85

105

125

Maximum Operating Temperature


T
(C)

Table F3 Electrical Specifications


cific
cation
ns fo
fforr All Fuses
Insulation resistance after opening
g

20,000
20,0
000 minimum @ rated voltage. Fuse clearing under low voltage condit
conditions may result in lower post-clearing insulation values. Under normal fault conditions TE Circuit Protection fuses provide
sufficient insulation resistance for circuit protection.

Current carrying capacity

RoHS Compliant, ELV Compliant

Withstands 100% rated current at +25C ambient for 4 hours when evaluated per MIL-PRF-23419.

HF Halogen Free

97

Table F4 Packaging Information for All Fuses


Size

Reel Quantity
(pcs)

Reel Diameter

Reel Width

Carrier
Tape Size

Typ
ype
yp
Tape Type

Reels per Outside


Shi
Shipment Box

Outside Shipment
Boxes per Overpack

0402(1005)

10,000

178mm white plastic

9.0 0.5mm

8.00 0.10mm

Paper
Pape
a r

1 to 10

0603(1608)

4,000

178mm white plastic

9.0 0.5mm

8.00 0.10mm

Paper
Pa

1 to 10

0603SFV(1608)

6,000

178mm white plastic

9.0 0.5mm

8.00 0.10mm
m

Pa
Paper
perr

1 to 10

1206(3216)

3,000

178mm white plastic

9.0 0.5mm

8.00 0.
0.10mm
.10
10m
1
0mm

Pl
P
Plastic
asticc

1 to 10

2410(6125)

2,000

178mm white plastic

13.4 0.5mm

12.00
0 0.10mm
m

Pla
P
Plastic
laasticc

1 to 10

Figure F2 Recommended
nded Soldering Tempera
Temperature
atture
a
eP
Profile
ro
ofile
e fo
ffor
or A
All
lll F
Fuses
use
es

p
tp
Crittical Zone
Critical
e
TL to
o Tp

Tp
up
Ramp
am u
p

Temperature
Temperature
re
e

TL

tL

T
sMAX
Ts

T
sMINN
Ts
ts
s
Preheat
Prehe
eat

25

Ramp down

25C
Peak
t 25
5C to P
eakk
Time

Reflow
Profile
Reflo
e w Pro
eflo
file

Classification Reflow Prof


Profiles
file
es
Profile Feature
Average ramp up rate (TsMAX
o Tp)
AX to
Preheat
Temperature min. (TsMIN)
Temperature max. (TsMAX)
Time (tsMIN to tsMAX)
Time maintained above:
Temperature (TL)

11

1206/0603/0402
3C/second max.

2410
3C/second max
max.

150C
200C
60-180
60 180 seconds

150C
200C
40-100
40 100 seconds

217C

200C

Time (tL)
Peak/Classification temperature (Tp)
Time within 5C of actual peak temperature

60-150 seconds
260C max.

30-90 seconds
250C max.

Time (tp)
From 25C to preheating (150C)
Ramp down rate

20-40 seconds
8 minutes max.
4C/second max.

30-40 seconds
40-100 seconds
Natural cooling

Recommended conditions for hand soldering:


1. Using hot air rework station that can reflow the solder on both terminations at the same time is strongly recommended,
do not directly contact the chip termination with the tip of soldering iron.
2. Preheating: 150C, 60s (min).
Appropriate temperature (max) of soldering iron tip/soldering time (max): 280C /10s or 350C / 3s.

98

RoHS Compliant, ELV Compliant

HF Halogen Free

Dimension in inches (mm)


Mark

0402 (1005)

0603 (1608)

1206 (3216)

0603SFV (1608)

2410 (6125)

E1

0.069 0.004

0.069 0.004

0.069 0.004

0.069 0.004

0.069 0.004

(1.75 0.10)

(1.75 0.10)

(1.75 0.10)

(1.75 0.10)

(1.75 0.10)

0.138 0.002

0.138 0.002

0.138 0.002

0.138 0.002
2

0.217 0.004

(3.50 0.05)

(3.50 0.05)

(3.50 0.05)

(3.50 0.05)
0.0
0
..05)

(5.50 0.10)

0.315 0.004

0.315 0.004

0.315 0.004

0.315
5 0.004
0.0
004

0.472 0.004

(8.00 0.10)

(8.00 0.10)

(8.00 0.10)

(8.00
((8
(8.
8 00 0.10)

(12.00 0.10)

P1

0.079 0.004

0.157 0.004

0.157 0.004

0.157
0.157 0.004
0.0
004

0.157 0.004

(2.00 0.10)

(4.00 0.10)

(4.00 0.10)

(4.00
(4.00 0.10)
0.10)

(4.00 0.10)

P0

0.157 0.004

0.157 0.004

0.157 0.004

0.157
0.157
57 0.004
5
0.0
004

0.157 0.004

(4.00 0.10)

(4.00 0.10)

(4.00 0.10)
0.1
10)

(4.00
00 0.10)

(4.00 0.10)

P2

0.079 0.002

0.079 0.002

0.079 0.002
0.0
002
2

0.079
79 0.002
0.0
002

0.079 0.004

(2.00 0.05)

(2.00 0.05)

(2.00
(2
2.00 0.05)
0.0
05)

(2.00
00 0.05)
0.0
05)

(2.00 0.10)

D0

0.059 0.004

0.059 0.004

0.059
0.059 0.004
0.0
0
004
4

0.059
59 0.004
0.0
004

0.059 0.004

(1.50+0.10/-0.00)

(1.50+0.10/-0.00)

(1.50+0.10
(1.50+0.10/-0.00)
0/-0.00
0)

(1
(1.50+0.10/-0.00)
1.50+
+0.1
10/-0
0.00)

(1.50+0.10/-0.00)

0.039
0.0
.03
.0
39 m
max
ax

0.61 0.004

0.010 0.002

0.039
0.039
39
9 0.004

0.112 0.004

D1

(1.00
(1
1.00
0m
max)
ax)
t

(1.55 0.10)

0.009
0.0
009 0.001
0.0

A0

0.026 0.004

0.039
0.0
03
39 0.004
0.0
004

0.071
0.0
071 0.004
0 04
0.0
4

(0.67 0.10)

(0.98
9 0.10)
98
0.10
0)

(1.80 0.10)
0.1
0
. 0)

(0.98 0.10)

(2.85 0.10)

B0

0.046 0.004

0.071
71 0.004
0.00
04

0.138
0.1
138
8 0.004
0 04
0.0

0.071 0.004

0.252 0.004

(1.17 0.10)

(1.80
( 80
(1.
0 0.10)
0.1
10)

(3.50
(3
3.50
0 0.10)
0. 0)
0.1

(1.80 0.10)

(6.40 0.10)

K0

0.025 0.004

0.037
0.0
. 37
7 0.003

0.050 0.004
0.0
004

0.024 0.003

0.093 0.004

(0.63 0.10)

(0.95
(0
0.95
5 0.08)

(1.27 0.10)
0.1
10)

(0.60 0.08)

(2.35 0.10)

(0.23
(0
0.23 0.02)
0.0

(0.25 0.05)

Surface-mount Fuses - Specifications for All Fuses

Table F5 Tape and Reel Specifications for All Fuses

Figure F3 Component Tape


e Dimensions
Dim
men
e siions ffor
or A
All
ll Fuses
Paper
P
aperr Carrier
Carrier Tape Specifications
P0

D0

11

P2

E1

F
W
B0

P1

D1

A0

K0

Plastic Carrier Tape Specifications


D0

P0

P2

E1

F
W
B0

D1

RoHS Compliant, ELV Compliant

HF Halogen Free

P1

A0

K0

99

Figure F4 Reel Dimensions for All Fuses

Dimension
Description
Hub outer diameter

Dimension (mm)
Mark

1206/0603/0402

2410

60

60.2

Reel inside width

W1

13.4

Reel outside width

W2

11.4

16

Tape width

W2

8
W1

Agency Approvals for


or All Fuses
UL

File # E197536
97536

Part Numbering System


em for Fast-Acting, Slow
Slow-Blow
w-Blo
ow A
And
nd
d 060
0603
03 V
Very
ery Fa
Fast-Acting
ast
st--A
Acti
Chip Fuses
1206 SF F 400 F / 24
4 -2

Packag
Packaging
gin
ng
-2 = Tape
Tap
T
a e and
and Reel
Re
eel
Voltage
Vo
Volt
ttag
ag
ge Rating
Rating
R
24
4 = 24V
24
4 DC
Spe
Special
pe
p
ecia
ial
ia
a Code
Co
Code
F = RoHS
RoHS
HS
S Compliant
C mpliant
Com
nt
nt
FM = RoHS
RoHS Compliant
Comp
mpl
p iant + Marked
Marrked Part
Part
Rated
Current
Rat
ated
at
te
ed
dC
urrrent
urr
entt
050
0.50 Amps
05
50 = 0.
Amps
mps
400
40
00 = 4 Amps
Amps
Fuse
Fus
usse Blow
u
B
Blo
Bl
low Type
Type
pe
p
e
F = Fast
Fasst Acting
Act
ctt
cting
S = Slow
w Blow
Blow

11

SF = Surface Mount Fuse


Size
S e (1206, 0603, 0402)
Siz

Part Numbering System


em for High-Current-Rated Chip Fuses
1206 SF H 100 F / 24 -2

Packaging
-2 = Tape and Reel
Voltage Rating
24 = 24VDC
Special Code
F = RoHS Compliant
FM = RoHS Compliant + Marked Part
Rated Current
100 = 10 Amps
Fuse Blow Type
H = High Current
SF = Surface Mount Fuse
Size (1206)

100

RoHS Compliant, ELV Compliant

HF Halogen Free

2410 SF V 6.30 FM / 125 -2

Packaging
-2 = Tape and Reel
Voltage Rating
125 = 125VDC
Special Code
F = RoHS Compliant
M = Marked Part
Rated Current
6.30= 6.30 Amps
Fuse Blow Type
V = Very Fast Acting
SF = Surface Mount Fuse
Fus
usse
Size (0.24*0.10
0 inch)
inch
h)

Surface-mount Fuses - Specifications for All Fuses

Part Numbering System for 2410 Very Fast-Acting Fuses

11

Warning :
All information, including illustrations, is believed to be accurate and reliable. Users, however, should independently evaluate the suitability of and
test each product selected for their application. Tyco Electronics Corporation and/or its Affiliates in the TE Connectivity Ltd. family of companies
(TE) makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use.TEs only obligations
are those in the TE Standard Terms and Conditions of Sale for this product, and in no case will TE be liable for any incidental, indirect, or
consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In
addition, TE reserves the right to make changes to materials or processing that do not affect compliance with any applicable specification without
notification to Buyer.
RoHS Compliant, ELV Compliant

HF Halogen Free

101

11

102

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