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Electrical Power
Boeing 767-200/300
Electrical Power
Training manual
For training purposes only
LEVEL 1
ATA 24
page 1
13 - 04 - 2012
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B767/24/101
Electrical Power
Training manual
This publication was created by Sabena technics training department, Brussels-Belgium, following ATA 104 specifications.
The information in this publication is furnished for informational
and training use only, and is subject to change without notice.
Sabena technics training assumes no responsibility for any
errors or inaccuracies that may appear in this publication.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
electronic, mechanical, photocopying, recording, or otherwise,
without the prior written permission of Sabena technics training.
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TABLE OF CONTENTS
1. ELECTRICAL SYSTEM SUMMARY. .......................................................... 6
1.1. External Power. ...................................................................................... 6
1.2. Integrated Drive Generator System....................................................... 10
1.3. IDG Cooling and Control. .................................................................... 12
1.3.1. GE CF6. ....................................................................................... 12
1.3.2. PW 4000. .................................................................................... 14
1.4. IDG Temperature Monitoring. .............................................................. 16
1.4.1. GE CF6. ....................................................................................... 16
1.4.2. PW4000. ..................................................................................... 16
1.5. DC Power System. ............................................................................... 18
1.6. System Control and Indication. ............................................................ 18
1.7. AC Power System. ............................................................................... 20
2. ELECTRICAL SYSTEM PANELS. ............................................................. 22
2.1. Electrical System Control Panel (P5). ..................................................... 22
2.2. Auxiliary Electrical System Control Panel............................................... 24
2.3. Ground Service/Misc Test Panel. ........................................................... 26
B767/24/101
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LIST OF ILLUSTRATIONS
AC POWER INDICATION......................................................................................................... 34
APU GENERATOR EXTERNAL DETAILS .................................................................................... 31
AUXILIARY ELECTRICAL CONTROL PANEL .............................................................................. 25
DC POWER INDICATION......................................................................................................... 18
ELECTRICAL SYSTEM ............................................................................................................. 21
ELECTRICAL SYSTEM CONTROL PANEL .................................................................................. 23
EXTERNAL POWER PANEL ...................................................................................................... 29
GROUND SERVICE / MISC. TEST PANEL .................................................................................. 27
HYDRAULIC MOTOR GENERATOR SYSTEM ............................................................................ 33
IDG AIR / OIL COOLING.......................................................................................................... 15
IDG FUEL / OIL EXCHANGER .................................................................................................. 13
INTEGRATED DRIVE GENERATOR SYSTEM .............................................................................. 11
MAIN AND APU BATTERY CHARGING SYSTEM ...................................................................... 19
POWER DISTRIBUTION ............................................................................................................. 7
POWER DISTRIBUTION - GENERAL............................................................................................ 9
TRANSFORMER RECTIFIER UNIT.............................................................................................. 19
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FLT
FMCS
FWD
GCB
GCR
GCU
GEN
GHB
GHR
GND
GSB
GSSR
GSTR
HF
HMG
HYD
IAS
IDG
ILS
IND
INTLK
INTPH
IRU
ISLN
LAV
Lct
LRU
LTS
MAN
MPU
Nct
NVM
OF
OV
OVHD
Pdp
PDT
PMG
PNL
POR
Flight
Flight Management Computer system
Forward
Generator Control Breaker
Generator Control Relay
Generator Control Unit
Generator
Ground Handling Bus
Ground Handling Relay
Ground
Ground Service Bus
Ground Service Select Relay
Ground Service Transfer Relay
High Frequency
Hydraulic Motor generator
Hydraulic(ally)
Indicated Airspeed
Integrated Drive Generator
Instrument Landing System
Indicator
Interlock
Interphone
Inertial Reference Unit
Isolation
Lavatory
Line Current Transformer
Line Replaceable Unit
Lights
Manual
Magnetic Pick Up
Neutral Current Transformer
Non-Volatile Memory
Over Frequency
Over Voltage
Overhead
Power Distribution Panel
Pole Double Throw
Permanent Magnet Generator
Panel
Point Of Regulation
PST
PWR
QAD
RCCB
RDMI
REF
SENS
STBY
TEMP
TR
TRU
UBR
UF
UTIL
UV
VHF
VOR
Vr
VSI
XFER
XFMR
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Power Distribution.
Each power feeder includes a length of high temperature copper wire and a
length of light weight aluminium wire spliced together. Copalum splices are
used to connect the copper and aluminium wires together. The IDG power
feeder splices are located in the upper part of the nacelle strut. The APU
generator power feeder splices are located between the APU firewall and the
rear pressure bulkhead. The all copper external power feeder is one piece.
The IDG power feeders can only be disconnected at the IDG terminal block.
For the APU generator, power feeders are disconnected at either the firewall
or the generator terminal block.
The tie bus feeders interconnect the main power panel distribution centers
through the bus tie breakers. Connections are provided to the auxiliary power
breaker and the external power contactor. Tie bus feeders between BTBs,
APB and EPC are connected in a ring-bus configuration.
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ELCU
L - AC BUS
UTIL
BUS
RLY.
LIDG
EXTERNAL
POWER
LGCB
L - XFR.
BUS RLY.
BPCU
GCU
L
LBTB
ALT.
INST. BUS
VOLT SENS.
DC TIE
RLY
HYD. GEN.
DC PWR. RLY.
APU
GEN
APB
ALT.
INST. BUS
VOLT SENS.
APU
GCU
GCU
R
RBTB
NORM.
RIDG
UTIL
BUS
RLY.
28V AC BUS
28V AC BUS
RGCB
ELCU
R - AC BUS
ISLN
AUTO
BUS TIE
O
F ON
F
W
L
GEN
CONT
BUS
OFF
L BUS
R. - 28V DC BUS
G
A
L
L
E
Y
OFF
AUTO
OFF
ON
DRIVE
DRIVE
OFF
ON
UTIL BUS
O
ON W
F ON
F
AVAIL
W
O
F
F
O
F ON
F
W
R
GEN
CONT
BUS
OFF
R BUS
ISLN
AUTO
BUS TIE
BAT
STBY POWER
OFF
ON
BAT
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GND.
HND.
RLY.
28V AC GND.
SVC. BUS
LOAD
SHED.
RLY.
GND.
SVC.
SELECT.
RLY.
GND.
SVC.
XFR.
RLY.
APU BATT.
CHGR. RLY.
MAIN BATT.
CHGR. RLY.
TO MAIN
BATT.
CHGR.
APU
BATT
CHGR
APU CRANCK
CTCTR
R - UTIL BUS
R - XFR. BUS
HMG
R - XFR.
BUS RLY.
AC
DC
TO MAIN APU
BAT. TIE RCCB
TO APU
STARTER
MOTOR
POWER DISTRIBUTION
EPC
NORM.
INST. XFR.
BUS RLY.
C - BUS
XFR. RLY.
C - 115V AC BUS
L - XFR. BUS
INV.
STAT
AC STBY.
PWR. RLY.
AC STBY BUS
C. - 28V DC BUS
C - BUS
XFR. RLY.
STBY. PWR.
RLY.
L - UTIL BUS
28V AC BUS
G
A
L
L
E
Y
28V AC BUS
L. - 28V DC BUS
FROM
APU
MAIN APU BAT.
BAT. TIE RCCB
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FROM AC
GND. SERV.
BUS
MAIN
BATT
CHGR
MAIN
BATT. RLY.
MAIN BATT.
XFR. RLY.
BATT BUS
DC STBY BUS
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T
S
H
C
I
G
I
N
R
H
Y
C
P
E
O
T
C A U
N
R
E
B
B
A
S
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1.3.2. PW 4000.
Purpose.
The IDG Air/Oil Heat Exchanger cools the IDG oil when the Fuel/Oil
Cooler has insufficient capability.
Airflow through the heat exchanger is controlled by the IDG Air/Oil
Heat Exchanger Valve.
The HPC Secondary Flow Control/IDG Air Oil Heat Exchanger Valve
Override Solenoid controls Ps3 pneumatic pressure to the Override Fuel
Pressure Switch.
Location.
The IDG Air/Oil Heat Exchanger and Valve are mounted in the aft side
of the intermediate case at the 4 oclock position.
The HPC Secondary Flow Control/IDG Air/Oil Heat Exchanger Valve
Override Solenoid and the Override Fuel Pressure Switch are mounted
on the aft side of the intermediate case at the 1 oclock position.
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1.4.2. PW4000.
Operation.
The generator control unit monitors the IDG inlet and outlet oil
temperature sensors located in the IDG.
The sensors are temperature bulbs whose resistance varies with oil
temperature.
Each sensor is read by the microprocessor through an analog-to-digital
converter. The signals are converted to temperature units in C.
The generator control unit provides IDG oil temperature signals to both
EICAS computers for display on the EICAS ELEC/HYD maintenance page.
A dc reference voltage is supplied by each EICAS computer.
The generator control unit controls the current flow based on IDG
outlet and rise temperature.
Current flow varies up to a maximum of 1 ma.
A voltage divider is used to send a voltage to each EICAS computer.
This voltage is compared with the dc reference voltage to compute
either IDG OUT or IDG RISE temperature.
The data is displayed from 0 to 180 C.
The K1 TIMER module located in the P61 panel changes the
information requested every 0.5 second (from open - to closed then
back to open) .
The closed circuit discrete represents a request for IDG RISE
temperature and the open condition a request for IDG OUT
temperature.
Real time updating occurs 200 msec after the IDG OUT temperature
discrete is sensed.
Each outlet temperature pulse normally resets and starts a 5 second
counter. If the discrete ceases for greater than 5 seconds, the, opposite
value of IDG OUT temperature or IDG RISE temperature for both IDGs
goes blank. The remaining displayed value is continuously updated.
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DC POWER INDICATION
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The alternate action utility bus switches provide manual control of the power
relays connecting utility and galley buses to the main ac buses.
The ON legend is seen when the switch is latched (ON). The amber OFF light
illuminates when the associated utility bus relay (UBR) is open.
Pushing the momentary generator drive disconnect switches causes a
mechanical disconnection between the integrated drive generator and the
engine when the associated engine fuel control switch is not off. An amber
DRIVE light on the switch illuminates for a mechanical failure of the IDG or
when the engine is not running.
The alternate action battery switch controls connection of the battery bus to
the left dc bus or the hot battery bus. The ON legend is seen when the switch
is latched (ON). An amber OFF light illuminates when the battery switch is
unlatched during normal ground and flight operations.
For the main and APU batteries, a dedicated battery discharge light
illuminates if the battery is discharging.
The standby power mode of operation is controlled by the standby power
selector switch. To turn the switch off, push the switch in, when going from
the AUTO to the OFF position. An amber standby power bus OFF light
illuminates when the ac or dc standby bus is unpowered.
An ac BUS OFF indicator light illuminates when the associated main ac bus is
de-energized.
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The 115 volt ac ground handling bus is automatically powered on the ground
if external power is of acceptable quality. The BPCU controls the three
position ground handling relay and automatically gives external power
priority over the APU generator.
Ground service bus power is supplied to equipment which must be powered
in both air and ground modes. This bus receives power automatically from
the right main ac bus if that bus is powered. If the right main bus is not
powered, pressing the ground service switch allows supply of either external
power or APU generator power (whichever is first available) to the ground
service bus. If both external and APU generator power are available when the
ground service switch is pressed, external power is used.
If a fault exists in the external power circuit, BPCU trips the EPC to protect the
power source and loads.
Operation.
The Bus Power Control Unit (BPCU) controls the EPC. The EPC controls the
flow of external power to the ac tie bus. When external power of acceptable
quality (as determined by the BPCU) is first connected, the AC CONNECTED
and PWR NOT IN USE lights on the P30 panel come on. Also, the AVAIL light
on the EXT PWR switch comes on. Pressing the momentary EXT PWR switch
closes the EPC. When the EPC closes, the ON light on the EXT PWR switch
comes on.
External power always has priority over the IDGs and APU generator when
manually selected. If both engines are started and the IDGs are ready to
supply electrical power, then, automatically, the EPC and BTBs are tripped
open and the GCBs close. If both engines are operating, and external power
is supplying power to the main buses, cycling the generator control switches
(unlatch-latch) also causes the EPC and BTBs to trip open and the GCBs to
close.
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4. APU GENERATOR.
4.1. Physical Description.
The electromagnetic components of the auxiliary generator are the same as
those used in the IDG and are interchangeable except that the APU generator
is contained in its own magnesium cast housing and has a different input
spline and mounting flange. The generator weighs 61.9 pounds (27.63 kg)
dry weight.
Keyhole slots allow mounting of the generator to the auxiliary power unit
accessory gearbox. An aluminium seal plate is installed between the
generator mounting flange and gearbox drive pad. The mounting flange
incorporates three locating pins to position the generator on the APU flange.
Elastomer compound inserts are installed in the seal plate OIL-IN and
OILOUT ports. The input shaft incorporates a shear section that shears at
4700 300 in-lbs.
The APU generator is spray oil cooled and lubricated using APU engine oil.
Pressurization, scavenging and filtering of the oil is provided by the auxiliary
power unit. Generator case pressure, 5 psig above ambient, is introduced
from the APU gearbox through a rotating screw passageway in the input
shaft. APU generator oil is filtered by a 20/40 micron filter. The delta pressure
(popout) indicator activates at 20 psid. A mechanical lockout prevents
activation when oil temperature is below 115 F (46 C). When the filter delta
pressure reaches 35 psid and oil temperature above 115 F (46 C) an APU
shut-down is initiated by the DP switch.
A terminal block with four stainless steel studs provides the feeder
connections. A single electrical connector provides all other electrical
connections.
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AC POWER INDICATION
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