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Contents
1.0 INTRODUCTION . . . . . . . .
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5.0 EARTHWORK . . . . . . . . .
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APPENDIX A .
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APPENDIX B .
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APPENDIX C .
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APPENDIX D .
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APPENDIX E .
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APPENDIX F .
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APPENDIX G .
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APPENDIX H .
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APPENDIX I .
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APPENDIX J .
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APPENDIX K .
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Geomembrane Products
1.0 INTRODUCTION
This manual provides an overview of the GSE Installation Quality Assurance procedures consistent with industry
accepted practices to ensure that the geomembrane products installed will perform for its intended purpose. In
addition, all installation work will be performed in strict accordance per the customers specifications. Please read
the procedures below completely before you begin. If you need further clarification, contact GSE Engineering
Support Staff for assistance. Remember safety first and use safe practices always on every project.
ASTM D 5820:
Standard Practice For Pressurized Air Channel Evaluation of Dual Seamed Geomembranes
ASTM D 5641:
ASTM D 6497:
ASTM D 7007 - 09
Standard Practices for Electrical Methods for Locating Leaks in Geomembranes Covered with
Water or Earth Materials
ASTM D 7240:
Standard Practice for Leak Location using Geomembranes with an Insulating Layer in
Intimate Contact with a Conductive Layer via Electrical Capacitance Technique (Conductive
Geomembrane Spark Test)
GRI Standard GM13: Test Methods, Test Properties, and Testing Frequency for High Density Polyethylene
(HDPE) Smooth and Textured Geomembranes
GRI Standard GM14: Selecting Variable Intervals for Taking Geomembrane Destructive Seam Samples Using the
Method of Attributes
GRI Standard GM 17: Test Properties, Testing Frequency, and Recommended Warranty for Linear Low Density
Polyethylene (LLDPE) Smooth and Textured Geomembranes
GRI Standard GM19: Standard Specification for Seam Strength and Related Properties of Thermally Bonded
Polyolefin Geomembranes
Standard Guide for Selecting Variable Intervals for Taking Geomembrane Destructive Seam
Samples Using the Method of Attributes
GRI GM20:
Standard Guide for Selecting Variable Intervals for Taking Geomembrane Destructive Seam
Samples Using Control Charts
Liner Integrity
Survey:
GSEworld.com
C. Copies of the Inventory Check List and signed Bill of Lading should be sent to the appropriate parties (CQA
Management and Engineer of Record) while the QA personnel retains the original copies.
D. Any visible damage to roll materials should be noted on the roll and Inventory Check List.
5.0 EARTHWORK
A. The general contractor is responsible for preparing and maintaining the subgrade. The subgrade should be
prepared and maintained per the job specifications.
B. The site manager shall be responsible for assuring that the subgrade surface has been properly prepared
for deployment of geosynthetics. After each days deployment the Subgrade Surface Acceptance form
(Appendix B) will be signed by all parties.
c. Path driven on geomembranes shall be as straight as possible with no sharp turns, sudden stops or
quick starts.
d. Areas where driving occurs shall be continuously and thoroughly inspected throughout the
deployment process by the contractor and the third party CQA.
G. In the past, it has been a common practice to turn to leak surveys once the project has been constructed and
the barrier system performance has been found unsatisfactory. A current state-of-the-practice geosynthetic
installation would plan ahead for both post-installation/exposed, pre-cover soil placement survey (commonly
done utilizing ASTM D 7240 or ASTM D 7002) AND a post soil cover survey (commonly done utilizing ASTM
D
7007). Proper execution of these surveys and protocols are best applied before installation. State-of-theart welding techniques, proper isolation of sections for testing, and other details can be simply and
inexpensively addressed during installation, but may be expensive and complicated to recreate if a leak is
discovered after the facility has been placed into service. See the reference LINER INTEGRITY SURVEY:
GENERAL GUIDE published by TRI Environmental.
6. To adjust the depth of the die cut into the cutting board, after replacing the cutting board or sharpening
the die, 0.015 in washer shims can be added or removed between the cutting ram and the ram
extension. Only add shims when cutting is difficult due to lack of depth of cut.
2. All work is performed on clean surfaces and done in a professional manner. No seaming will be performed in adverse weather
condition.
E. Extrusion welding shall be used primarily for repairs, patching and special detail fabricating and may be used
for seaming. The site manager shall verify that:
1. Equipment used is functioning properly.
2. Welding personnel are purging the extrusion welders of heat degraded extrudate prior to actual use.
3. All work is performed on clean surfaces and done in a professional manner. No seaming will be performed
in adverse weather conditions.
F. For seam preparation, the welding technician shall verify that:
1. Prior to seaming, the seaming area is free of moisture, dust, dirt, sand or debris of any nature.
2. The seam is overlapped properly for fusion welding minimum of 100mm (4.0 in).
3. The seam is overlapped or extended beyond damaged areas at min. 150mm (6.0 in) when extrusion welding.
4. The seam is properly heat tacked and abraded prior to extrusion welding.
5. Seams are welded with fewest number of unmatched wrinkles or fishmouths.
G. No seaming will be performed in ambient air temperatures or adverse weather conditions that would
jeopardize the integrity of the liner installation.
Adverse condition
Ambient air limitation
2. Peel and shear values shall meet or exceed the values as listed in Appendix D, Table 1 for HDPE smooth or
textured sheet (@ 2 in/min).D. All weld destructive test data will be logged on the Destructive Test Log
(Appendix G).
E. Test results will be noted in the Destructive Test Log as Pass (P) or Fail (F).
F. If a test fails, additional samples will be cut, approximately 10 ft on each side of the failed test, and retested.
These will be labeled A (After) & B (Before). This procedure will repeat itself until a sample passes. Then
the area of failed seam between the two tests that pass will be capped or reconstructed.
G
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Site Manager:
Date:
Project #
QA Technician:
Page:
Material
Roll #
Used
Material
Roll #
Used
Material
Roll #
Used
Material
of
Roll #
Used
A
PP
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ua
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G
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Site Manager:
Project #:
Location:
Partial:
Final:
This document only applies to the acceptability of surface conditions for installation of geosynthetic products. GSE does not
accept responsibility
for compaction, elevation or moisture content, nor for the surface maintenance during deployment. Structural integrity of the
A
PP
E
N
DI
X
B
subgrade and maintenance of these conditions are the responsibility of the owner or earthwork contractor.
Geosynthetic Installer :
Acceptance Number:
Area Accepted:
s.f
s.f.
APPENDIX C
Panel
Number
Site Supervisor:
Type of Materials:
Sheet Thickness:
Roll
Number
Deployment
Date
Width
(Feet)
Length
(Feet)
Geomembrane Products
13
Squar Feet
Squar Feet
(Cumulative)
A/T
1
A/T
2
APPENDIX D
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Trial
No.
Date of
Trial
Time of
Trial
Site Supervisor:
Type of Material:
Sheet Thickness:
Technicians
ID Number
Ambient
Temp.
Welder Type
Wedge
Mass
Speed
Preheat
Peel
ppi
Fusion (ppi)
Min. Peel
Min. Sheer
Peel
ppi
Peel
ppi
Peel
ppi
Peel
ppi
Shear
ppi
Shear
ppi
Extrusion (ppi)
Min. Peel
Min. Sheer
Shear
ppi
Shear
ppi
Shear
ppi
Pass
Fail
A
PP
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DI
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E
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APPENDIX F
Seam Log
Project Name:
Location:
Job Number:
Site Supervisor:
Type of Materials:
Q.A. Tech.:
Sheet Thickness:
Seam
Number
Time of Weld
Date of Weld
Type of Weld
Geomembrane Products
17
Length of
Seam
Machine Number
Technician ID
Number
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A
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APPENDIX H
Repair
Test
Log
Vacuum
Project Name:
Location:
Job Number:
Q.A. Tech.:
Repair
Number
Site Supervisor:
Type of Materials:
Sheet Thickness:
Weld
Date
Machine
Number
Tech
ID
Location
Geomembrane Products
19
Test
Date
Tech
ID
Pass/Fail
APPENDIX I
Non-Destructive
Test
Log
Air
Project Name:
Location:
Job Number:
Q.A. Tech.:
Seam
Number
Site Supervisor:
Type of Materials:
Sheet Thickness:
Test
Date
Technician
ID Number
psi finish
Test Result
(P or F)
Location
APPENDIX J
Site Supervisor:
Type of Materials:
Sheet Thickness:
Test
Date
Technician
ID Number
psi start
psi finish
Test Result
(P or F)
Test Result
(P or F)
APPENDIX K
Panel
Number
Date of
Test
Time of
Test
Site Supervisor:
Type of Materials:
Sheet Thickness:
Technician
ID Number
Spark Tester
ID
Pass/Fail
Location of Repairs
GSE is a leading manufacturer and marketer of geosynthetic lining products and services. Weve built a reputation of reliability through our dedication
to providing consistency of product, price and protection to our global customers.
Our commitment to innovation, our focus on quality and our industry expertise allow us the flexibility to collaborate with our clients to develop a
custom, purpose-fit solution.
For more information on this product and others, please visit us at GSEworld.com, call 800.435.2008 or contact your local sales office.
REV15APRIL2014