TRADITIONAL CRANE

PARTS MANUAL
This manual has been prepared for and is considered part of
4100W
Model

41602
Serial Number

GROUP A = Rotating Structure (Includes rotating bed, operators cab, cases, fuel tanks,
transfer pump, counterweights, guards, platforms, catwalks, machinery enclosure,
horn)
GROUP B = Upperworks Machinery (Includes front, rear, and auxiliary drums, boom hoist,
swing and drive shafts, hand levers, foot pedals, control linkage, rotation indicators,
upperworks hydraulic components, hydraulic piping, hydraulic oil reservoir,
lubrication pump and piping, blowers)
GROUP C = Air Components & Electrical (Includes control console, air piping, electric wiring,
auxiliary light plant and lighting, TV monitoring, compressor and air tank)
GROUP D = Power Components - Upperworks (Includes engine or motor, radiator, auxiliary
power plant, take off converters and piping, controls, VICON power lowering,
torque limiter, hydraulic pumps and piping, fuel piping, battery box)
GROUP E = Lower Structure & Control (Includes carbody, crawlers, travel shafts and control,
steering travel locks, hydraulic travel, travel power outriggers, carrier, pedestal,
lowerworks hydraulic piping, RINGER components, barge mounting and
machinery, spud drums)
GROUP F = Attachments (Includes booms, jibs, masts, tower, wire rope guides, equalizer,
gantry, fairlead, timber guards, boom angle indicator, block-up limit, tag line, hook
block, weight ball, upper and lower boom point, wind speed indicator, crowd and
retract dipper sticks, dippers, )
O-NUMBER SECTION = (Includes lacing drawings and purchased component parts drawings
referenced in sections A through F)
This manual is arranged in sections as listed above. Sections A through F are arranged by
group numerical order with an index after each section tab. An alphabetical index for groups
A Through F combined is located after the O-number Section. The O-number section is
arranged in numerical order by O-number. Following this cover page are the Basic
Specifications, Warranty Information, Tool List (if applicable) Outline Dimensions, Weights,
and Dealer Listing.

MANITOWOC CRANES, INC.

2401 South 30th Street PO Box 70
Manitowoc, WI 54221-0070
Phone: 920-684-6621 Fax: 920-683-6278
06/30/06

] 111

"

.-SERIES

Form 1,1,3~. , .

~'P A ~

MANITOWOC MODEL 2300W THRU klO6W

B A S I C SPECIFICATIONS

Rev. : -T8

BASIC
MACH. NO. & 1 6 0 2
LIFTCRANE
X
DRAGLINE ' X
CLAMSH]~_,T. X
S~O~I
S. 0. NO.
DATE ISSUED
4-16-79
DATE SHIPPED June 12, 1979
SHIP TO
Cotonou
DISTRIBUTOR ~L%NITOWOC U.K.
BUYER I~ES~,~.NSTER DREDGING CO., LTD
PURCHASE ORDER N O C E - 1 2 1 2
ROUTE
Vessel M/V "ACHILL"
EXPORT
Yes X i N q . ,
PAINTING
Special with Dimetcote Primer
LETTERING

HOE

[~

MACHINE DATA-BASIC
HOIST
SVING
ENGINE DRIVE SPROC~-T
92124 -29T
92053 -ZIT
DRIVEN SPROCKET
33040 -145T
92052 -74T
TRANSMISSION
!" P 4-STR 198P
I" P 3-STRI60P
CRAWIER SHOE 40246 -48"
FRONT DR~4LAGG!NG
I~DGES:
48816 -27" DIA. GR. 1 1/8"
REAR DRUM LAGG!NG
2-15836 - i I / 8 " ROPE "
48816 -27" DIA. GR. 1 1/8"
DRAGFRONT DRUM LAGGLNG
48817 -24" DIA. GR. I i/4"l-~ ~,/~ 1-17926 - I I / 4 " R O P E
.

49484 - BOX 3850# FILL 37,650# TOTAL 41,500#

190744 - BOX 4650~ FILL 57,250# TOTAL 41,900~
BOOM DATA
___
B O O M T Z P E N O . 22C
BOOM BuTT 4 8 7 0 5 - 4 - 3 0 ' 1 ~ 3 " 1 2 ~ - 9 /
BOOM TOP
65773-2 -40'
BOOM INSERT
1-181984-3 -10'-~"SUBSTITUTE FOR 33407-3"
r)
BOOM INSERT
1-33426-3 -20' ~ O R R E P L A C E ~ E C f USE 33407-Y
BOOM INSERT
1-623580 -20' PER DRWG. 3 3 4 2 6
BOOM INSERT
BOOM ~ISERT
GANTRY
NO
BOOM LENGTH
120 '
-CLAMSHELL OPERATING L ~ ' ~ , R '
375' 1 i/8 ~' 0 x 25 YILLhK }VIFd/ EL hli~ I ~ C
305' 1 1/8" 6 x 25 FILLER WIRE RL EIPS IWRC
BOOM HOIST CABLE
825' 7/8" 6 x 26 ALT LAY MONITOR AAA UNIT LAY
. . . .

"

--

e~Also used for drag h o i s t

#
JIB DATA
FT. LONG
BUTT
STRD~f
INS~R~
PENDA~NT-BASIC
PENDANT-INSERT

4-276965 -40' 9 5/4" BASIC

4-276861 -10' ~ - o ~ ~ s
8-276862 -20' ,, ,, ,,

S SPECIFIC&TIONS:
719062
719062
I]~I~C - 719283 - 2 ~
l

/-/o

line.

#
JIB BACKSTAY PE~DANT_S
P~NDANT
DRAG OPERATING LINES P ~ CUSTOMEI~5 PENDANT
SPECIFICATIONS :
PENDANT
FRdNT DRUM: 200 ' 1 1/4" 6 x 2 i
FILLER ~fIRE L&NG lAY HIPS D~]~C - CWT. HANDLING PEND.~{TS
719057
P~NDANT
PENDANT
PEh~

POWER PL~21T DATA

FA2[
SUCTION
X
BLOWER
ENGINE
CAT 3406 PCTA"
TORQUE C O~-ERTER
YES
X NO
GOVERNOR CONTROL
YES
X NO
ELECTRIC STARTING
YES
X NO
GOVER:CED SPEa-]) R. P. M.
LOW IDLE
C.~_=ACITY CFc~RT
LIFTING CAPACITIES
JIB LIFTING CAPACITIES
P.aX~GE

X
SERIAL

TAGLINE OPERATLNG LINES PER CUST0~\~f<S

,
~PECI FI CATI (INS:
N O ' 9 0 U 8 6 0 ~ 0 0 ' 1/2" Dia. 6 x 3 ~ F R e ~ . L s y Extra
Imo Plow Steel ~,,;RC ? 1 9 3 2 9

O.S. GOV. SPEED

Lift crane
6950E
5-18-78

HIGH IDLE

C lamsh ell
-6216
8L7-78

STALL
Dra~iine
622~
8-7-78

MANII"OWOC

ENGINEERING

CO.

A O i . , ~ , ~ ol lhe Mon,~o*o~ C ~ . p o n v . Inc.

.~/F "

~tl,."

/
J

ev"
U.J
C~

o-

MATERIAL LIST O N BACK

-B2.692745-

REV"A

i MDEt

>

4100W
POWER TAKE OFF IDLER
(CHAIN TIGHTENER)

QUANTITY
PART
NUMBER REQUIRED

REF.
NO.

VENDORS
PART NO.

DESCRIPTION O F PART

71789

CAPSCREW (3/4-)

la

546821:

NUT, Jam

709151

WASHER, Copper

92743

SUPPORT W/capscrews and copper washers

2864

SPRING

92742

BRACKET W/capscrews and lock-washers

10768

PIN W/cotter pins

136348

KEEPER

137126

PIN, Idler

'

136349

WASHER, Thrus~

10

225467

BEARING, Needle

11

92740

SPROCKET (20T)

12

137127

SPACER

on
__4

~ev. A

PLEASE GIVE MACHINE S/N W/ORDER

I 92745-