Documente Academic
Documente Profesional
Documente Cultură
8611 4570 00
EIB 12/02-06
Operating manual
ECCO 570R
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Waxing gun
9836 3956 00
2004-03
Table of contents
1
DESCRIPTION
TECHNICAL DATA
REFERENCE
OPERATORS INSTRUCTIONS
4.1 SECURITY
4.2 PREVENTIVE MAINTENANCE
4.2.1 FILTER CHECK / CLEANING / EXCHANGE
4.2.2 CLEANING / LUBRICATION
4.3 CURATIVE MAINTENANCE
4.3.1 W AX LEAKAGE
4.3.2 REPLACING QUICK COUPLING
4.3.3 MATERIAL VALVE
4.3.4 REPLACING O-RINGS
4.3.5 TROUBLESHOOTING
5
7
7
8
10
10
10
11
11
12
13
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
1 Description
The waxing gun ECCO 570 R is intended for anti-corrosive treatment inside cavities
of car bodies and has been developed to be used with water based wax.
To prevent irreversible wear to the parts of the gun, the use of corrosive or abrasive
materials should be avoided.
The release mechanism of the quick coupling is designed for one hand operation,
without changing grip.
2 Technical data
Weight:
Dimension:
Pressure:
1050 g
See figure 1
Maximum air pressure:
8 bar
Maximum fluid pressure:
160 bar
Material valve opening pressure: 30 bar 5 bar
Material
Construction:
Gun body:
Screws and nuts:
Material valve:
Coder protection:
Coder board washers:
Filter and valve nut:
O-rings:
Aluminum SS-ENAW-7075
Stainless steel A2
Stainless steel SS 14-2387
Stainless steel SS 14-2346
Polyamide
Stainless steel SS 14-2346
See spare part list, page 6
130
30
318
130
Figure 1
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
3 Reference
4 Operators Instructions
High-pressure waxing guns used for spraying of liquids under high
pressure .
Use Ecco genuine parts and accessories only for best function and safety.
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
4.1 Security
WARNING
The high velocity flow of material through hoses and nozzles may develop
static electricity. Be sure that the equipment, object being waxed, is
properly grounded to prevent static discharge or sparks. Check the
electrical resistance of the high pressure wax. The operator is normally connected to earth through the waxing gun.
WARNING
As the equipment works under very high pressure the utmost care must be
observed during the work. Bearing this in mind, never aim the spray gun at a
person or towards any part of the body (see Figure 2.1). In the event of
personal injury caused by the spraying pressure, immediate medical attention
is essential. Before carrying out any adjustment or repair, the equipment
must be switched off and the wax pressure relieved. The operator must use
ear- and eye protection (see fig 2.2) and suitable clothing.
If the gun does not work satisfactorily it must on no account be used. Repair
or replace it immediately.
Figure 2.1
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
Figur2.2
WARNING
Be very careful when removing filter nut, valve nut or hose from the gun.
The pump must be switched off and wax pressure relieved.
A plugged high pressure hose contains fluid under high pressure. Loosen
retaining nut or hose coupling slightly and release pressure slowly before
removing it completely.
WARNING
Do not use halogenated hydrocarbons in coating application equipment
where aluminium or galvanized parts come in contact with the solvent or
coating material. Halogenated hydrocarbons e.g. 1,1,1-thrichloroethane and
methylene chloride react, violently with such parts, causing corrosion and
danger for explosion.
WARNING
Inhalation of wax, dust and solvent is not healthy. Make sure an approved
spraybooth is used. The operator must use personal protection-breathing
mask or fresh air hood.
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
O-ring
Filter nut
Filter housing
Filter
Figure 3
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
Front part
Locking sleeve
Figure 4
3. Hose:
Clean the hose with a moistened rag, use naphtha or similar do not use stronger
solvent like xylen which can damage the rubber of the hose.
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
Figure 5
5. Gun overall:
When cleaning the gun use a rag moistened with solvent, finally clean the gun with a
dry and clean rag.
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
4
5
6
Figure 6
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
10
4
6
10
1
Figure 7
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
11
4.3.5 Troubleshooting
Cycle will not start:
Check that the waxing tool is inserted properly in the quick coupling
Check the connection to the cabinet
If the trouble remains:
Check that the sensor is working
Check the gap (marked x in fig. 8) between the sensor and the spring support
The gap must be less than 0,5 mm but more than 0,1 mm, if it needs adjustment
loosen adjust-screw marked 1 (see fig. 8), adjust the gap and tighten the screw.
Press the trigger! If it is correct adjusted it shall now be connection between pole
1 and 2 on the connector marked 2 in fig. 8, check connection with a measuring
instrument.
If gap is correct but still no connection when trigger is pushed, sensor needs to be
replaced
Replace the sensor by unscrewing the adjust-screw, take a small screwdriver and
push in the release device (marked 3 in fig. 8) on the connector and gently pull
out one wire at the time. Assemble the new sensor and connect to the right poles
on the connector (se wiring diagram chapter 5 )
If the trouble still remain:
Check the cable to the cabinet so that there are no broken wires, use a
measuring instrument
0,1<x<0,5
1
Figure 8
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
12
Ecco Finishing AB
Box 93
SE-532 22 Skara, Sweden
Tel: +46 511 134 45
Fax: +46 511 180 13
www.eccofinishing.com
Operating manual
13